AN-300 ARINC 429 Devices Lightning Protection RTCA/DO-160G, Section 22 Level 3 November 2014 INTRODUCTION Part Number This Application Note provides recommended practices for protection against lightning induced transient susceptibility for Holt’s family of ARINC 429 Devices. These recommended circuit diagrams were tested according to RTCA/DO-160G, Section 22 Level 3 Pin Injection Test Waveform Set A (3 & 4), Set B (3 & 5A), Set Z (3 & 5B). Pin surge levels for Level 3 are listed in a matrix of four separate pin injection threats as shown below: Level Waveforms 3 3 4 5A 5B VOC/ISC VOC/ISC VOC/ISC VOC/ISC 600/24 300/60 300/300 300/300 RTCA/DO-160G Table 22-2 Pin Injection Level 3 The circuit diagram provided in Figure 1 with R1 (Table 1), Figure 2 and Figure 4 (Table 2) achieved RTCA/DO-160G category designation A3XXXX, B3XXXX and Z3XXXX . RECEIVER INPUT PROTECTION Holt has three categories of lightning protection for ARINC inputs for their products. The first are products which require no external components and have “Built-In” Level 3 protection identified in Table 1. The second are products that have a “Lightning” option and are designed to be used with an external resistor, R1, in series with each ARINC input as shown in Figure 1. All “Lightning” option parts must have the resistor specified in Table 1 in series with each ARINC input for proper ARINC signal level detection. Typical Holt ARINC Receive Channel Vcc (A) R1 GND Vcc (B) R1 GND R1 Required external, 0.25W series resistor (See Table 1) (A) ARINC (A) Input from Holt Devices from Table 1 HI-3282-10 HI-3582-10 HI-3582A-15 HI-3583-10 HI-3583A-15 HI-3584-10 HI-3584A-15 HI-3585 (RIN-40 only) HI-3586 (RIN-40 only) HI-3588 (RIN-40 only) HI-3593 (RIN-40 only) HI-3596-40 HI-3597-40 HI-3598 (RIN-40 only) HI-3599-40 HI-3717 (RIN-40 only) HI-3718 (RIN-40 only) HI-8282A-10 HI-8444-10 HI-8445-10 HI-8450 HI-8451 HI-8454 HI-8455 HI-8448-10 HI-8475 HI-8476 HI-8581-10 HI-8582-10 HI-8583-10 HI-8584-10 HI-8588-10 HI-8589-10 HI-8591-40 HI-8599-10 HI-8684-10 HI-8685-10 HI-8686 (RIN-10 only) Required External Resistor (R1) W 15K 15K 15K 15K 15K 15K 15K 40K 40K 40K 40K 40K 40K 40K 40K 40K 40K 15K 15K 15K Built-In Built-In Built-In Built-In 15K 13K 13K 15K 15K 15K 15K 10K 15K 40K 15K 15K 15K 15K Table 1- Line Receiver “Built-In” & “Lightning” Options Resistor Values (B) ARINC (B) Input from Holt Devices from Table 1 Figure 1 - Line Receiver Input Protection for “Lightning” Option Products (AN-300 Rev. H) HOLT INTEGRATED CIRCUITS www.holtic.com 11/14 AN-300 The third category of ARINC 429 line receivers inputs do not have the “Lightning” option. These rely on a zener type protective diode, D1, with ratings as shown in Figure 2 to provide lightning protection to RTCA/DO-160G, Section 22 Level 3 Pin Injection Test Waveform Set A (3 & 4), Set B (3 & 5A), Set Z (3 & 5B). Some series resistance, R2, may also be desirable, but must be kept to less than 500W so as not to effect the ratio of the internal resistor network used to detect valid ARINC levels. Care must also be taken when selecting protection diodes to ensure that the diode capacitance in conjunction with the external series resistance does not cause excessive distortion of the input waveforms, particularly when operating at high speed (100 Kbps). Typical Holt ARINC Line Driver (1) (2) D2 D4 37.5W (A) D4 (B) 37.5W D2 (A) ARINC (A) Output for Holt Devices from Table 2 (B) ARINC (B) Output for Holt Devices from Table 2 (1) D4 15V Zener diode (1N4744A-T) (May not be required - See Table 2) (1) Connect to circuit ground D2 5.0V bidirectional protective diode, (2) Connect to V+ 1500W rating (Littlefuse SMCJ5.0CA) Typical Holt ARINC Receive Channel (1) Figure 3 - Line Driver Protection with Built-in 37.5W Series Resistors (Non-“Lightning” Option) Vcc D1 (A) R2 GND Vcc (B) R2 D1 (1) D1 85V bidirectional protective diode, 1500W rating (Littlefuse SMCJ85CA ) GND (A) ARINC (A) Input for Holt devices The third type of Holt ARINC 429 line driver has some or all of the internal series resistance removed as shown in Figure 4. This allows the user to add external series resistors, R4 & R5, between the device and the ARINC bus to provide lightning protection to RTCA DO-160G, Pin Injection Level 3, waveform Set A, B & Z. The external resistor R5 limits the current in the bidirectional protective diode, D3. A 15V zener diode, D4, may also be required for full protection. Refer to Table 2 for the correct external resistor values to correctly match the impedance of the ARINC bus and if zener diode, D4, is required. R2 External 470W 0.25W 5% metal film resistor (B) ARINC (B) Input for Holt devices (Panasonic ERJ8GEYJ471V) (optional) Typical Holt ARINC Line Driver (1) Connect to circuit ground Figure 2 - Line Receiver Input Protection for Non- “Lightning” Option Products (A) D4 There are three types of Holt differential line drivers. Table 2 lists the lightning protection configuration suggested for each part number with an internal line driver. The second type is also designed for direct drive of the ARINC 429 bus, but they rely on an external protective type diode, D2, with ratings as shown in Figure 3 and, if required, a 15V zener diode, D4, for lightning protection to RTCA DO160G, Pin Injection Level 3, waveform Set A only. Refer to Table 2 to determine which part numbers require zener diode, D4. Since any series resistance will cause a mismatch to the ARINC bus, the addition of external resistors is not recommended with this type of line driver. D3 D4 R3 DIFFERENTIAL LINE DRIVER PROTECTION The first type is “Built-In” Level 3 lightning protection and requires no additional components for direct drive of the ARINC 429 bus. These products have a nominal 37.5W internal resistor in series with each ARINC output to match the 75W characteristic impedance of the ARINC bus achieving full Level 3 protection for waveform set A, B & Z. (1) (2) R3 R5 R4 R5 R4 (B) D3 (A) ARINC (A) Output for Holt Devices from Table 2 (B) ARINC (B) Output for Holt Devices from Table 2 R3 Built-in series resistor (See Table 2) R4 External 0.25W series resistor (See Table 2) R5 External 1W wire-wound resistor (See Table 2) (1) D3 5V bidirectional protective diode, 600W rating (Littlefuse SMBJ5.0CA) D4 15V Zener diode (1N4744A-T) (May not be required - See Table 2) (1) Connect to circuit ground (2) Connect to V+ Figure 4 - Line Driver Protection Using External Series Resistors (“Lightning” Option) HOLT INTEGRATED CIRCUITS 2 AN-300 Schematic Figure Part Number No. HI-3182 3 HI-3183 4 HI-3184 3 HI-3185 3 HI-3186 4 HI-3188 4 HI-3189 4 HI-3582 3 HI-3582A 3 HI-3583 4 HI-3583A 4 HI-3585 (A/BOUT27) 4 3 IH-3585 (A/BOUT37) HI-3587 (A/BOUT27) 4 HI-3587 (A/BOUT37) 3 HI-3593 (TXA/BOUT) 3 HI-3593 (AMPA/B) 4 HI-3717TXOUTBA/BB(HA/HB) 3 HI-3717 OUTBA/BB(HA/HB) 4 HI-3718TXOUTBA/BB(HA/HB) 3 HI-3718 OUTBA/BB(HA/HB) 4 HI-8470 Built-In HI-8570 3 HI-8571 4 HI-8281 3 HI-8382 3 HI-8383 4 HI-8581 3 HI-8582 3 HI-8583 4 HI-8585 3 HI-8586 4 HI-8592 (TXA/BOUT) 3 HI-8592 (AMPA/B) 4 HI-8593 3 HI-8594 4 HI-8596 (TXA/BOUT) 3 HI-8596 (AMPA/B) 4 HI-8597 Built-In HI-8589 4 HI-8599 4 HI-8784 3 HI-8785 4 HI-8787 3 HI-8788 4 Diode 15V Zener (D4) Not Required Not Required Not Required Not Required Not Required Not Required Not Required Required Not Required Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Required Required Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Required Required Required Required Required Required Built-in (R3) 37.5 13 37.5 37.5 0 0 0 37.5 37.5 10 10 27.5 37.5 27.5 37.5 37.5 5 37.5 5 37.5 5 37.5 37.5 27.5 37.5 37.5 13.0 37.5 37.5 10 37.5 2 37.5 5 37.5 5 37.5 5 37.5 10 10 37.5 10 37.5 10 External (R4) 0 20.5 0 0 33.5 33.5 33.5 0 0 23.5 23.5 2 0 2 0 0 28.5 0 28.5 0 28.5 0 0 6 0 0 20.5 0 0 23.5 0 31.5 0 28.5 0 28.5 0 28.5 0 23.5 23.5 0 23.5 0 23.5 Resistors External (R5) 0 4 0 0 4 4 4 0 0 4 4 8 0 8 0 0 4 0 4 0 4 0 0 4 0 0 4 0 0 4 0 4 0 4 0 4 0 4 0 4 4 0 4 0 4 Table 2 - Line Driver Lightning Protection Component Values HOLT INTEGRATED CIRCUITS 3 Total 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 Units W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W AN-300 REVISION HISTORY Document AN-300 Rev. D E F G H Date Description of Change 08/07/09 12/14/10 02/07/11 11/05/14 Major update to add new part numbers and update protection requirements. Added HI-8592, HI-8593, HI-8594 & HI-8596 to Table 2. Added HI-3586, HI-3593, HI-3596 & HI-3597 to Table 1 & HI-3593 to Table 2. Added HI-371x, HI-845x, HI-847x, HI-8597, to Table 1 & 2 and text. Removed ARINC Data Bus reference in Figure 1-4. Removed Protection Background, Wiring Consideration, Protective Devices, Verification Damage vs. Functional Upset Text and Figure 5. 11/20/14 Changed Table 1 HI-8475/76 from not required to 13K. HOLT INTEGRATED CIRCUITS 4