Food & Beverage Industry Processing Plant Lighting Solutions 2014 Introducing The Food & Beverage Energy Efficient Luminaire Range Aesthetics Lighting Solutions offers a large range of diverse industrial luminaires, that leverages minimal power consumption and low maintenance factors to deliver dramatic lighting results that last well beyond conventional fluorescent or HID sources. Our Energy Efficient luminaires are the perfect solution for a large range of Food & Beverage lighting projects including: • Food Processing – Splash zones, poultry, meat, food laboratories and food manufacturing • Refrigerated Space – cold storage, freezer and cold food processing • Winery Tank Farms and Bottling Lines • Beverage Companies • Industrial Areas – Manufacturing, Distribution Warehousing & Harsh Environments Food & Beverage Industry Processing Plant Lighting Solutions Table of Contents leo HighBay 4 leo lowBay 5 HL LED 6 LED Highbay - Liner 7 Stellar LED 8 BRIGTEz ® 10 C350 11 CITADEL T5 LOWBAY 12 Vandalux Vandaguard LED PRO 14 SYLPROOF SUPERIA LED 15 Guardian LED 16 Arctic LED Exit 17 Why choose Aesthetics for your lighting solutions? • All our products are tested to local conditions (Ta 40°C minimum) • Total solution provider, Aesthetics can assist from design to order • Locally supported warranties in New Zealand • National Support with lighting specialists throughout the country • Whether your lighting design challenges are interior, exterior, industrial, commercial or architectural, we at Aesthetics are confident that we have the experience and design solutions to meet your every need Why choose LED Lighting for your solution? • Significant Energy Savings – LED Luminaires offer 50% - 60% energy savings as one-for-one replacements of 250–400 watt metal halide fixtures • Long Life up to 50,000 Hours (Greatly reduced maintenance costs) • Extended warranties • Instant Restrike IP65 3 40 C IP65 Features Features • CCT 5000K and CRI >70 • 160W system offering a 16000Lm package, ready to be wired for DALI • Available in 170W and 250W Versions 3 • Utilises Cree & Philips LED technology year 40 C • 50,000 hrs average rated life* • Luminaire efficacy rating>100Lm/W CRI>70, 5000K year • Average rated life: 50,000 hrs (L70) (Cree LED technology) • Anti corrosion, die cast aluminium body with 4mm lens for optical performance • Breather valve to ensure IP65 rating, IK10 rating • IP65 rated gear & LED enclosures • Safe to touch housing temperature • Pressure die cast aluminium housing with cooling fins in silver grey colour, integral thermal management & electronic gear • Low profile, with suspension hook as standard • Supplied with 3 pin flex & plug • Easy to install • Easy to install. Optional mounting kit for twin installation available • Suitable for low temperature applications down to -30C° leo HighBay APPLICATIONS MANUFACTURING AND FOOD PROCESSING High Performance Energy Efficient Highbay • Splash Zone Environments • Food Processing, Plants and Inspection Sites leo lowBay APPLICATIONS MANUFACTURING AND FOOD PROCESSING High Performance LED Low Profile Lowbay • Splash Zone Environments • Food Processing, Plants and Inspection Sites • Manufacturing Facilities (Harsh Environments) • Manufacturing Facilities (Harsh Environments) • Laboratories • Laboratories • High Bay – Factory • Refrigeration Areas (Use Stellar Polar LED For Freezers) • Bottling Areas www.aesthetics.co.nz www.aesthetics.co.nz • Safe to touch housing temperature with optical grade PMMA lens • Integral thermal management • Lowbay Bay – Factory • Distribution Areas • Bottling Areas Performance Performance Product Codes Product Codes Code Version Dim (mm) Mass (kg) Code Version Dim (mm) Mass (kg) LEOHBO3 170 Watt 5000K 500 x 332 15.0 LEOHBO2 160W DALI DIM IP65 551 x 293 x 85 11.0 LEOHBO4 250 Watt 5000K 500 x 332 15.0 Accessories Twin Mounting Kit 500 x 332 1.0 LEO/TWINKIT 4 5 IP65 3 40 C IP54 Features Features • 30,000 hours average rated life @ L70 • All Components are RoHS and Lead-free • 5700K CCT @ CRI> 70 • All components exposed meet flame retardance of UL94V0 • 156w system wattage year • Integral electronic driver • Spun aluminium reflector for increased efficiency • Ingress protection rated to IP65 • Energy efficient with an impressive LOR over 108 lms/w • Reduced maintenance costs LED Highbay - Liner APPLICATIONS MANUFACTURING AND FOOD PROCESSING Affordable & Energy Efficient LED High Bay Suitable for wet and dusty environments. Constructed from low carbon aluminium the HL is ideal for warehousing and assembly areas. www.aesthetics.co.nz www.aesthetics.co.nz HL LED • Splash Zone Environments (IP65 Version) High Performance Energy Efficient Highbay • Food Processing, Plant Area and Inspection • Manufacturing Facilities • Distribution Specifications Performance Product Codes 6 Storage temperature range: -20°C ~ +85°C Operating temperature range: -10°C ~ +40°C Storage humidity range: +5°C ~ +90°C Operating humidity range: +10°C ~ +80°C I/O connection type - Input: Connector side-cover I/O connection type - Output: Connector Lampshade colour: Black or Silver Side-cover colour: White Housing material: Aluminium alloy Side-cover marerial: ABS/PC Weight: Less than 3.5Kg Product Codes Code Version Dim (mm) Mass (kg) Code Length Power LED Used CCT Lumen (typ) Efficacy lm/W HLLED-150 High Bay LED150W 5700K IP65 370 x 520 8.0 SHHL-800-80W 800mm 80W Osram 5000K 7500 94 SHHL-800-100W 800mm 100W Osram 5000K 9400 94 SHHL-1200-120W 1200mm 120W Osram 5000K 11300 94 SHHL-1200-150W 1200mm 150W Osram 5000K 13800 92 10 7 IP54 40 C Features Recessed Mount • Low profile, surface & recessed mounted LED luminaires • 5700K, CRI > 70 Surface Mount • High efficiency prismatic acrylic lens producing controlled light distribution and glare control • Fully gasketed lens fixed to the body minimising the ingress of dust, moisture and insects • Diffuser secured with stainless steel screws and wire lanyard • Recessed versions available with top & bottom access Stellar LED APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments (IP65 Version) An Enclosed Low Profile Surface & Recessed Mounted LED Luminaire Range www.aesthetics.co.nz www.aesthetics.co.nz • Designed and manufactured for local conditions • Food Processing, Plants and Inspection Sites • Manufacturing Facilities (Harsh Environments) • Laboratories • Cool Rooms & Freezers (Polar Version) • Meat Processing • Truck loading canopies Performance Product Codes 8 Code Version Dim (mm) Mass (kg) STSLED155 155W IP54 Surface Mt LED 14,540Lm 585 x 588 x 194 9.2 STRLED155 155W IP54 Recessed Mt LED 14,540Lm STSLED190 190W IP54 Surface Mt LED 16,099Lm 585 x 588 x 194 9.2 STRLED190 190W IP54 Recessed Mt LED 16,099Lm STSLED220 220W IP54 Surface Mt LED 20,000Lm 585 x 588 x 194 9.2 STRLED220 220W IP54 Recessed Mt LED 20,000Lm STMSLED80 80W Surface Mt LED 5,700Lm 344 x 344 x 162 2.8 POLLED155 155W IP65 Surface Mt LED 14,540Lm 585 x 588 x 194 10.4 POLLED190 190W IP65 Surface Mount LED 16,099Lm 585 x 588 x 194 10.4 9 IP67 Recessed Mount 50 C IP65 Features Features • Surface mounted or recessed canopy lighting • 50,000 hours average rated life @ L70 3 • Symmetric or asymmetric light distribution options to direct light and minimise light spill Surface Mount 40 C • 4000K CCT @ CRI>80, 5700K CCT @ CRI> 70 • 156W system wattage year • Integral electronic driver • Reliable LED source proven for low lumen depreciation over time to LM 80 • Unique optical system providing symmetrical distributions • Recessed mounting adapter available on request • Precision die cast aluminium body providing excellent thermal management • White light with good colour rendering of 70 • Toughened glass, 4mm • 125W/9.5kg or 160W/10kg LED versions • Option of Recessed, Surface mount or pole mount • Easy installation • Reduced maintenance costs • OSRAM oslon race LED 100lm/w • Surface mounted version can be suspended from ceiling on chains BRIGTEz ® C350 APPLICATIONS • Petrol stations • Bus and train stations LED Canopy Light An enclosed low profile luminaire with integrated control gear designed to withstand cold temperatures. APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments (IP65 Version) Low profile High Performance LED Canopy and Lowbay Luminaire • Parking garages • Industrial lighting applications • Canopy Lighting Maximising performance and energy efficiency, the C350 provides an LER greater than 86lm/w with a total system wattage of 156W. The unique optical design utilising a precise reflector system, allows for symmetrical distribution configurations. Performance www.aesthetics.co.nz www.aesthetics.co.nz • IP67 protection • Manufacturing Facilities (Harsh Environments) • Carparks (With Optional Mount) Performance Product Codes 10 Code Version Dim (mm) Mass (kg) OSRBRI120WSA W476 WHS 120W L120X75A 426 x 426 x 134 9.5 OSRBRI120WSS W476 WHS 120W L120X95S 426 x 426 x 134 9.5 OSRBRI120WRA W476 WHR 120W L120X75A 426 x 426 x 95 9.5 OSRBRI120WRS W476 WHR 120W L120X95S 426 x 426 x 95 OSRBRI160WSA W476 WHS 160W L120X75A 426 x 426 x 134 OSRBRI160WSS W476 WHS 160W L120X95S OSRBRI160WRA W476 WHR 160W L120X75A OSRBRI160WRS W476 WHR 160W L120X95S Product Codes Code Version Dim (mm) Mass (kg) 9.5 C350R150SE84W 150W 4000K CRI 80 Recessed Symm WH 347 x 347 x 71 6.0 10.0 C350S150SE84W 150W 4000K S/Mount Symm WH 305 x 305 x 94 6.0 426 x 426 x 134 10.0 C350R150SE75W 150W 5700K Recessed Symm WH 347 x 347 x 71 6.0 426 x 426 x 111 10.0 C350S150SE75W 150W 5700K S/Mount Symm WH 305 x 305 x 94 6.0 426 x 426 x 111 10.0 9 11 IP65 40 C Features • Energy efficient T5 IP65 fluorescent low bay • Designed for easy assembly and maintenance • Body made from GRP (Glass Reinforced Polyester) • Diffuser is made from UV stabilized polycarbonate for temperature extremes and maximum impact resistance • Stainless steel 316 hardware and latches provide durability and chemical resistance www.aesthetics.co.nz • The face side of the diffuser is clear to maximize efficiency and minimize distortion of reflectors intended distribution • The sides have precise lineal prisms and the ends are lightly frosted to reduce direct glare • Supplied complete with V-Hook for suspension or surface mount brackets Citadel T5 LowBay APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments IP65 Robust Fluorescent Lowbay • Manufacturing Facilities (Harsh Environments) Designed for up to 4 x 54W T5 lamps. • Laboratories • Lowbay Bay – Factory • Distribution Areas • Bottling Areas Performance Product Codes Code Version Dim (mm) Mass (kg) CTD428E4 4 x 28W T5 Fluor 1319 x 317 x 151 10.4 CTD428E4M 4 x 28W T5 Maint.EM Fluor 1319 x 317 x 151 10.4 CTD454E4 4 x 54W T5 Fluor 1319 x 317 x 151 10.4 Accessories 12 CTDACDIFF Spare Acrylic Diffuser CTDHOOK V-Hook CTDPCDIFF Spare Polycarbonate Diffuser CTDSMB Ceiling Mount surface mount bracket YISLPCT4LT12 Diffuser Tether 13 IP66 IK10 40 C IP65 IK08 Features • Two formats 52W 1200mm and 32W 600mm • LER = 96lm/W CCT = 4000K CRI>80 • Energy efficient LED boards integrated electronics and diffuse lens • 50,000 hours average lamp life L70 • Pressure die-cast marine grade aluminium body with a powder coated paint finish • Complete with security screws, removable gear tray and single one piece gasket • Low profile IP66 protection, IK10 • Robust frosted polycarbonate lens resist impact & abuse • Optional body profiles and mounting accessories • Dual conduit access - Vandalux only • Vandaguard has cable entry via centre of the base • Emergency versions available • Efficacy up to 96Lm/W • CCT Cool Daylight 6500K standard (other CCT on request) • Vandal and heat resistant polycarbonate body to IK07 • UV stabilised polycarbonate body and diffuser • Linear prismatic diffuser design to optimise light output and reduce glare • Stainless steel latches and all fixing brackets • Average rated life : 50000 hours • LED technology providing energy efficient solutions and reduced maintenance costs Vandalux Vandaguard LED PRO SYLPROOF SUPERIA LED Vandal resistant LED luminaire IP66 IK10 LED Waterproof Luminaires APPLICATIONS • Covered Carparks • Storage Areas • Under Cover Walkways www.aesthetics.co.nz www.aesthetics.co.nz Features • Industrial Environments • Under Canopy Performance Performance Product Codes 14 Code Version Dim (mm) Mass (kg) VOFLED322E4 32W 4000K V/Guard LED PRO 670 x 140 x 85 4.0 VOFLED524E4 52W 4000K V/Guard LED PRO 1310 x 140 x 85 8.0 VOFLED322E4/S 32W 4000K V/Guard Sus. EM 670 x 140 x 85 4.0 VOFLED524E4/S 52W 4K V/Guard Sus. EM 1310 x 140 x 85 VOLED322E4 32W 4000K V/Lux LED PRO 670 x 140 x 115 VOLED524E4 52W 4000K V/Lux LED PRO VOLED322E4/S 32W 4000K V/Lux SUS EM VOLED524E4/S 52W 4000K V/Lux SUS EM Product Codes Code Version Dim (mm) 8.0 SYLPLED48W4K Sylproof Superia LED Double 48W 1265 x 138 x 97 4.0 SYLPLED80W4K Sylproof Superia LED Double 80W 1565 x 138 x 97 1310 x 140 x 115 8.0 Accessories 670 x 140 x 115 4.0 SYLPT4FTALENS Sylproof Superia 4FT Acrylic Diffuser 347 x 347 x 71 1310 x 140 x 115 8.0 SYLPT5FTALENS Sylproof Superia 5FT Acrylic Diffuser 305 x 305 x 94 15 IP20 30 C IP66 Features Features • High performance LED flood heads, energy efficient high output 3.5 watt LED heads comparable to a 2x21W flood • Long Life 50,000Hr energy efficient 3W LED • Non corrosive polycarbonate housing and reflectors • Vandal resistant polycarbonate diffuser • IP66, Diecast Aluminium housing with powder coated finish • Pendant, wall or ceiling mount • Low power consumption and maintenance costs • Single or Double sided diffuser (Single Standard) • Available in LED Spot or Flood performance, IES design files also available • 24M Viewing Distance • Hi-Temp NiCad Batteries • IP20 as standard; weatherproof enclosure available with IP65 certification • Maintained Operation • Fully approved to AS/NZS2293 Guardian LED APPLICATIONS MANUFACTURING AND FOOD PROCESSING Excellent Performance to Meet The Demands and Expectations • Splash Zone Environments – With Optional IP65 Enclosure • Manufacturing Facilities (Harsh Environments) • Distribution Areas Arctic LED Exit APPLICATIONS MANUFACTURING AND FOOD PROCESSING Designed for The Most Severe Environments The ARCTIC EXTREME IP66 LED Picto Exit will provide maximum performance with compliance to AS/NZS2293. • Bottling Areas • Splash Zone Environments • Manufacturing Facilities (Harsh Environments) • Distribution Areas • Bottling Areas • Freezers • Freezers – With Optional IP65 Enclosure Performance Performance Product Codes Product Codes Code Version Dim (mm) Mass (kg) Code Version Dim (mm) Mass (kg) GRLED7E 2 x 3.5W Non Maint. Elite EM 100 x 140 1.0 ARCTIC-FR -30 degree Freezer Exit IP66 LED 50 x 210 x 340 4.7 GRLED7SP 2 x 3.5W Non Maint.Spot EM 350 x 80 1.0 ARCTIC IP66 LED Picto Emergency Exit 50 x 210 x 340 4.7 GRLED7FL 2 x 3.5W Non Maint. Flood EM 350 x 80 1.0 Accessories ARCTICPSL Diffuser Left Insert 50 x 210 x 340 4.7 ARCTICPSR Diffuser Right Insert 50 x 210 x 340 4.7 ARCTICPSS Diffuser Straight Insert 50 x 210 x 340 4.7 Accessories GRWPENCL W/Proof Enclosure 195 x 400 2.5 www.aesthetics.co.nz www.aesthetics.co.nz • Compliant to AS/NZS2293 • Freezer room version -30°C Designed to achieve a high emergency classification with 50,000 hours rated average lamp life*. The Guardian LED range offers simplicity in design and flexibility of installation. 16 40 C 17 COST SAVINGS COMPARISON HID VS. LED Part Number: PLX400MH LEOHB04 Running Wattage: 445W Running Wattage: 250W Lamp Life: 15,000 Hrs Lamp Life: 50,000 Hrs Lumen Output: 18,500 Lumen Output: 20,000 Colour (CRI): 4000K Colour (CRI): 5000K 400W Metal Halide 250W LED Number of Fixtures 20 16 Annual energy consumption (kWh) 38,982 17,520 Annual energy cost $5,847.30 $2,628.00 Fixture Cost $695.00 $1,312.00 Lamp changes over 50,000 hours 3.5 0 Maintenance over life $600.00 $0.00 Cost over 50,000 hours $67,824.33 $23,620.00 Annual Savings over 50,000 hours 18 Part Number: $3,872.30 Comparison Guide Lines: Why Choose the LEOHB04 • • • • • • • • • • • • • • • 30 x 30 x 12H Room 200 Lux Achieved 0.70 Maintenance Factor Ta 40°c (Tested in Australia) 12 Hours Per Day / 365 Days Both IP65 Fixtures Actual Lumen Lncluding Losses 0.15 Cents Per kWh used 3 Year Warranty Maintenance Free 50,000 Hours Lamp Life No Flicker Power Savings Energy Savings No Restrike Delay (Instant ON / OF) A: Level 1, Building B, 8 Nugent St. Grafton, Auckland 1023 P.O. Box: 10-286 Mt. Eden E: enquiries@aesthetics.co.nz P: +64 508 743 757 F: +64 9 623 9640 A division of Gerard Lighting (NZ) Ltd www.aesthetics.co.nz