2 The Spot 2009 Proceedings Theme: The Spot is a conference dedicated to final year undergraduates, graduates and master students in engineering fields. Organizers staff and reviewers –final year master students, PHD students, recently (1-2 years) employed engineers. A minimum number of experienced consultants will participate (to keep the student oriented profile of the event). Objectives: to encourage students to give a good starting point for tomorrow’s scientists an opportunity for young engineers to write papers an opportunity for young engineers to organise a scientific conference to prepare students for future conferences low cost event flexible event – people who will not people who will not be able to come on location, they have the possibility of presenting their work online Conference Orientation: Papers from all fields of engineering. Conference Location: Aalborg University, Institute of Energy technology, Pontoppidanstræde 101, 9220 Denmark Video broadcast on the internet Conference Dates: Announcement and call for papers: march the 1st 2009 Submitting of abstracts: April the 3rd 2009 Deadline for announcement of acceptance July the 3rd 2009 conference: October the 2nd 2009 Conference Proceedings Published: ISBN 978-87-89179-84-1 The SPOT 2009 – Student Conference 3 Advisors: Name Title Origin Field Ewen Ritchie Assistant Professor Institute of Energy Technology, Denmark Electrical Energy Argeseanu Alin Lecturer Polytechnic University of Timisoara, Romania Electrical Energy Name Title Origin Field Ana Moldovan PHD Student Polytechnic University of Timisoara, Romania Electrical Energy Veronica Panaite R&D Engineer kk-electronic, Denmark Electrical Energy Krisztina Leban Master Student Institute of Energy Technology, Denmark Electrical Energy Milosz Miskiewicz Master Student Institute of Energy Technology, Denmark Electrical Energy Luminita Barote PHD Student Transilvania University of Brasov, Romania Electrical Energy and Computer Science Suzan de Goede Master student Department of health sciences, Denmark Biomedical Engineering Name Title Origin Field Irina Stan Master Student Institute of Energy Technology, Denmark Electrical Energy Reviewers: Secretary: Contact: Website: http://grou.ps/the_spot_2009 Email: The_Spot_2009@yahoo.com The SPOT 2009 – Student Conference 4 The SPOT 2009 – Student Conference 5 Choosing an electric motor for a bicycle, performance prediction Cristian Busca, Master student at Aalborg University, Department of Energy Technology, Pontoppidanstræde 101, 9220 Aalborg East, Denmark Aalborg, bkcristi2000@gmail.com ABSTRACT This paper focuses on the power use analysis of an electric bicycle. The power requirements of an electric bicycle depends on various factors such as: bicycle type, bicycle and rider weight, road conditions, desired cruising speed and acceleration. By knowing which factors influence the power requirements of an electric bicycle, one can choose an appropriate electric motor available on the market for a conventional bicycle. By using the data given by the motor manufacturer it is also possible to predict the performance of the electric bicycle. Performance prediction means estimating the hill climbing ability, maximum cruising speed and acceleration. This paper addresses those who wish to choose an electric drive for their bicycle or who want to design an electric bicycle from scratch. General Terms Documentation, Performance, Design, Economics, Reliability. Keywords electric bicycle, electric bicycle performance prediction, electric motor for a conventional bicycle, bicycle power use analysis, electric drive of a bicycle. Adaptive algorithm for SRM drives torque optimization Boian Daniela Dpt. of Electrical Engineering, Polytechnic Univ. of Timisoara, Romania ABSTRACT The paper shows a new SRM drives control algorithm. The basic idea of the algorithm is to take in consideration the sequential movement of the SRM and to use the torque equation of consecutive steps. The first step offers the information necessary to compute the optimal turnoff angle and that information will be used to determine the second step. The SPOT 2009 – Student Conference General Terms Algorithms, Performance, Design, Reliability, Keywords Switch reluctance motor, control argorithm 6 Modular Multilevel Inverter Arm for MW Power Rating Cristian Sandu, Nicoleta Carnu, Valentin Costea Master students at Aalborg University, Department of Energy Technology,Pontoppidanstræde 101, 9220 Aalborg East, Denmark Aalborg sanducristian@gmail.com ; carnunicoleta@gmail.com ; vali12002@yahoo.com ABSTRACT This paper presents the design and control of a modular multilevel inverter leg. The proposed topology of the inverter arm has sixteen full H-bridge modules. The design aspects regarding the power semiconductors ratings and attainable efficiencies are examined. The dedicated control algorithm for this inverter configuration is staircase modulation. Its implementation is facilitated by the inverter’s structure. The inverter modules can be independently controlled thus lowering the commutation frequency and so the commutation losses. In order to maintain a constant voltage across the capacitors, voltage Stig-Munk Nielsen Aalborg University, Department of Energy Technology, Pontoppidanstræde 101, 9220 Aalborg East, Denmark Aalborg smn@iet.aau.dk feedback is required. The even power distribution among modules is achieved by using voltage balancing. Further the inverter is analyzed and simulated. The experimental setup is described with clear reference to hardware and to the main control. General Terms Algorithms, Management, Design Keywords Design, multilevel inverter, control Autonomous mobile robots avoiding obstacles using ultrasonic sensor or video camera Dan Novischi Department of Electrical Engineering, Polytechnic University of Bucharest Splaiul Independentei Nr. 313, Bucharest, Romania dan.novischi@gmail.com ABSTRACT This paper presents two mobile robots that have the ability to avoid obstacles when going from a start point to an end point. The robots were built using the NXT Lego Mindstorms kit: one uses an ultrasonic standard sensor (US) and the other a custom vision subsystem MindSensors NXT camera. The software was written in two languages: NXC (NXC/NBC1.7 firmware) and Java (Lejos0.7 firmware). The main algorithm, implemented both with ultrasonic sensor and camera, computes the minimum The SPOT 2009 – Student Conference trajectory for avoiding the obstacle. Experiments were performed to evaluate the robots performance. General Terms Algorithms, Management, Measurement, Performance, Design, Experimentation. Documentation, Keywords mobile robots, ultrasonic sensor, video camera, Bluetooth communication, obstacle avoidance, detection, travel, processing, experiments 7 Design of Inverter-Fed SPMSM-Motor Drive Line in a FC Truck System Jorge Varela Barreras Institute of Energy Technology Aalborg University Pontoppidanstræde 101, 9220 Aalborg East, Denmark Aalborg, ABSTRACT The purpose of this paper is to design and implement an efficient control for SPMSM, between their upper and lower speed limits, under the requirements of a FC truck system. The simulation of the SPMSM, truck load, VSI, modulation strategy and control structure is performed in MATLAB/Simulink. For the simulations, real parameters of the provided SPMSM obtained in the laboratory are used. A Field Oriented Control strategy is implemented and tested on several situations. General Terms Algorithms, Measurement, Performance, Design Keywords SPMSM, VSI, SVM PWM, FOC, Ackerman steering geometry. Doubly Fed Induction Generator Fault Simulation Krisztina Leban, Ewen Ritchie, Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark Alin Argeseanu Ileana Torac Politehnica University Timisoara, Bl. V. Romanian Academy – Timisoara Parvan 2, 300223, Romania Branch. Bl. M. Viteazu 24, 300223, Romania alin_argeseanu@yahoo.com krisztina_leban@yahoo.com.au ABSTRACT This paper focuses on validating a simplified wind turbine system having a fault rid through protection. The machine used was a doubly fed induction generator (DFIG). As protection against short circuit transients, the crowbar protection was employed in the simulation. An equivalent model was constructed. Simplifications were made so as to have a system composed of grid, transformer, line and generator represented by elementary circuit elements (R, L, C and voltage sources). Equivalent circuit models were simplified so that the fault models may be used for synchronous machine parameters. The assumption that the mechanical system cannot respond during The SPOT 2009 – Student Conference ileana_torac@yahoo.com the short time of a three phased short circuit was made. The simplified simulation model was compared to simulations constructed with complex library subsystems. The SimPower Systems Simulink library was used for this purpose. General Terms Documentation, Performance, Verification. Keywords wind energy plant, variable speed generator, induction generator, double fed induction generator, DFIG simplified model, Simulink model 8 Magnetic Field Enhancement using Ferrofluid and Iron Powder Krisztina Leban, Ewen Ritchie, Alin Argeseanu Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark Politehnica University Timisoara, Bl. V. Parvan 2, 300223, Romania alin_argeseanu@yahoo.com krisztina_leban@yahoo.com.au ABSTRACT This paper focuses on studying the variation the magnetic field of a PM when covered with ferrofluid and iron powder. For testing purposes, four neodymium magnets were used. One was covered with ferrofluid; one was left ‘clean’; one covered with magnetic powder and one with ferrofluid and iron powder combined. The magnetic field growth was quantified through measurements and the results presented in the paper Keywords General Terms Ferrofluid, iron powder, magnetic field Documentation, Performance, Verification. Magneto rheological (MR) Fluid Alin Argeseanu Krisztina Leban, Ewen Ritchie, Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark krisztina_leban@yahoo.com.au ABSTRACT This paper presents a novel soft actuator using magneto rheological fluid enclosed in flexible membranes [1]. The goal was to obtain the largest amount of force with a given excitation and layered membranes. The amount of force resulted from the interaction between the multilayered membranes filled with the magnetic field produced by the excitation was measured. The The SPOT 2009 – Student Conference Politehnica University Timisoara, Bl. V. Parvan 2, 300223, Romania alin_argeseanu@yahoo.com phenomena were described and resulting forces are presented and explained herewith.. General Terms Documentation, Design, Performance, Verification. Keywords Actuator, magneto rheological (MR) fluid 9 Partial Discharge Data Denoising and Feature Extraction S.Vivekananthan, S.D.R.Suresh Department of Electrical &Electronics Engineering, College of Engineering, Guindy, Anna University, Chennai-25 ABSTRACT One of the major challenges of modern-day on-line partial discharge (PD) measurement in High voltage electrical equipments is the recovery of PD signals from a noisy environment. The different sources of noise include thermal or resistor noise added by the measuring circuit and high-frequency sinusoidal signals that electromagnetically couple from radio broad casts and/or carrier wave communications. Sophisticated methods are required to detect PD signals correctly. Fortunately, advances in Analog-to-Digital conversion (ADC) technology, and recent developments in Digital Signal Processing (DSP) enable easy extraction of PD signals. This paper deals with the analysis of noise and denoising of PD signals using wavelet method. This denoising method is employed on both simulated as well as real PD data using MATLAB. Also statistical analysis is done on different kind of partial discharges for feature extraction. General Terms Documentation, Security, Standardization Keywords Partial discharge, wavelet, Threshold, Corona discharge, Denoise, Coupling capacitor, High voltage Brain Computer Interfaces: to optimize or to commercialize? Suzan de Goede Center for Sensory-Motor Interaction, Department of Health Science and Technology, Aalborg University, Aalborg, Denmark; ABSTRACT Brain computer interfaces (BCI) provide a mean of communication for severely paralysed patients. These systems bypass the brain’s usual output channels, such as the muscles or speech and use the brain signals to control an external device. Currently, there are no BCI systems commercially available for paralysed patients. A review of the literature has been performed to assess what the current state of art in BCI technology is. An analysis is made of the capabilities and limitations of clinically applied BCI. The performance and sophistication of the currently available BCI technology is at a high level. However, The SPOT 2009 – Student Conference for a commercial system to be marketed, some gaps need to be bridged. Some essential requirements for a BCI system to be used on day-to-day basis will be discussed. General Terms Algorithms, Management, Measurement, Documentation, Performance, Design, Economics, Reliability, Experimentation, Security, Human Factors, Standardization, Keywords Brain computer interfaces, brain signals, sensorimotor rhythm 10 Identification of biomarkers of renal failure and renal dialysis using metabolomics Munsoor Hanifa, Allan Stensballe, Reinhard Dpt. of Biotechnology, Chemistry and Wimmer, Kim Esbensen Environmental Engineering Aalborg University, Denmark, ACABS Research Group, Aalborg University ABSTRACT This paper focuses on validating a simplified wind turbine system having a fault rid through protection. The machine used was a doubly fed induction generator (DFIG). As protection against short circuit transients, the crowbar protection was employed in the simulation. An equivalent model was constructed. Simplifications were made so as to have a system composed of grid, transformer, line and generator represented by elementary circuit elements (R, L, C and voltage sources). Equivalent circuit models were simplified so that the fault models may be used for synchronous machine parameters. The assumption that the mechanical system cannot respond during Helmut Meyer-Hofmann, Troels Ring Nyremedicinsk Afdeling, Aalborg Hospital Aalborg, Denmark the short time of a three phased short circuit was made. The simplified simulation model was compared to simulations constructed with complex library subsystems. The SimPower Systems Simulink library was used for this purpose. General Terms Documentation, Performance, Verification. Keywords wind energy plant, variable speed generator, induction generator, double fed induction generator, DFIG simplified model, Simulink model Switch Mode Power Supply for Inverter Application Cristian Sandu, Nicoleta Carnu, Valentin Costea Master students at Aalborg University, Department of Energy Technology, Pontoppidanstræde 101, 9220 Aalborg , Denmark vali12002@yahoo.com Stig-Munk Nielsen Aalborg University, Department of Energy Technology, Pontoppidanstræde 101, 9220 Aalborg East, Denmark Aalborg smn@iet.aau.dk General Terms Design, Verification ABSTRACT The aim of this paper is to design a switch mode power supply for auxiliary systems belonging to the inverter such as: control and monitoring systems. The switch mode power supply provides multiple voltage outputs necessary for the control or other auxiliary systems. This kind of supply is a step down or a buck converter. The SPOT 2009 – Student Conference Keywords Inverter, switch mode power supply 11 Experimental Analysis of the Magnetic Behavior of NdFeb Permanent Magnets Veronica Panaite Ewen Ritchie, Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark ABSTRACT This paper presents a possible method to analyse the NdFeB permanent magnets. They are powerful magnets, but they have a low Curie temperature. This parameter influences their magnetic properties, mainly modifying the magnets’ hysteresis. This means both the magnetization and the demagnetization curves can be modified. Two experiments have been performed on some samples of NdFeB magnets in order to analyze the effect of applied magnetic field to them. General Terms Documentation, Performance Keywords NdFeB, Neodymium-Iron-Boron, Rare-Earth Permanent Magnet, Magnetic Properties Types of NdFeB Permanent Magnets and Application Possibilities Veronica Panaite Ewen Ritchie, Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark Aalborg University, Pontoppidanstræde 101, 9220 Aalborg, Denmark aer@iet.aau.dk ABSTRACT Keywords This paper presents the main types of neodymium-iron-boron (NdFeB) permanent magnets and their application. They are strong magnets, but susceptible to corrosion. Therefore protective coatings are important for NdFeB magnets. Since they are powerful magnets, they are sought to be implemented in magnetic related applications. The NdFeB magnets can be used in all magnet-related fields, as table 4 shows. NdFeB, neodymium-iron-boron, sinterred magnet, bonded magnet, applied permanent magnet General Terms Documentation, Performance The SPOT 2009 – Student Conference 1 Choosing an electric motor for a bicycle, performance prediction Cristian Busca, Master student at Aalborg University, Department of Energy Technology, Pontoppidanstræde 101, 9220 Aalborg East, Denmark Aalborg, bkcristi2000@gmail.com Abstract—This paper focuses on the power use analysis of an electric bicycle. The power requirements of an electric bicycle depends on various factors such as: bicycle type, bicycle and rider weight, road conditions, desired cruising speed and acceleration. By knowing which factors influence the power requirements of an electric bicycle, one can choose an appropriate electric motor available on the market for a conventional bicycle. By using the data given by the motor manufacturer it is also possible to predict the performance of the electric bicycle. Performance prediction means estimating the hill climbing ability, maximum cruising speed and acceleration. This paper addresses those who wish to choose an electric drive for their bicycle or who want to design an electric bicycle from scratch. Index Terms—electric bicycle, electric bicycle performance prediction, electric motor for a conventional bicycle, bicycle power use analysis, electric drive of a bicycle. I. INTRODUCTION N owadays transportation is an important issue. It is well known that the fossil fuel reserves become smaller as time passes. This is also shown by the continuous price rise of gas. On the other side, the need for transportation increases more and more. Most of today’s means of transportation like cars, trains, ships, busses and airplanes use fossil fuels as a source of energy. There are only a few exceptions like some electric cars and electric busses. Even if the efficiency of today’s internal combustion engine has improved considerably in comparison with the first combustion engines, they are still polluting and releasing CO2 into the atmosphere. A good alternative to all these polluting transportation vehicles would be an electric vehicle. An electric vehicle doesn’t use fossil fuel as s source of energy. It uses electricity as energy source. The electricity stored in batteries powers an electric motor which propels the electric vehicle. Electric vehicles have many benefits over classical internal combustion engine vehicles. Some of the benefits are: electric vehicles do not release CO2 into the atmosphere, they produce much less noise than conventional vehicles, and electric vehicles last much longer than conventional vehicles because they don’t have as many moving parts as conventional vehicles due to the internal combustion engine. The main drawback of an electric vehicle is the limited range due to the limited energy storage capacity of the battery. In order to overcome this problem it would be necessary to develop new battery technologies which would allow much higher energy densities than today’s batteries. Compared to other forms of transportation the classical bicycle can be considered one of the most efficient means of transportation. To travel 1km by bicycle requires approximately 5…15Wh of energy. To travel the same distance by foot requires 15…20Wh of energy, 30…40Wh by train and over 400Wh in a car.[3] A car is a very inefficient mean of transportation because it is heavy while a bicycle is light. A typical car can weigh between 600…2000kg while a typical bicycle weights between 10…25kg. This reduced weight is what makes the bicycle one of the most efficient means of transportation. The problem with a conventional bicycle is that it becomes impractical for traveling long distances especially on hilly terrain. This issue could be solved by the use of an electric motor which would provide extra power or provide all the power necessary to propel the bicycle. This way the bicycle would become practical for traveling longer distances in shorter time than pedal power alone. The first electric bicycles appeared in the 1970s following the energy crysis.[4] There are several models of electric bicycle on the market today with different motor and battery specifications. It is still expensive to buy an electric bicycle and not everyone can afford it. For those who already own a bicycle and do not want to spend money on a new electric bicycle a possibility would be to buy an electric motor for their bicycle (electric bicycle conversion kit). The hard part comes when one has to decide which motor to buy. This paper attempts to explain which factors influence the specifications of the required electric motor and what will be the expected performance of the electric bicycle. A detailed analysis of the bicycle’s power use breakdown will be presented. This way the reader will be able to choose the best electric motor available to suit his needs. Recent European Union regulations regarding electric bicycles limit the maximum motor assisted speed of an electric 2 bicycle to 25km/h, the maximum continuous output power of the electric motor to 250W and the maximum weight of the electric bicycle to 40kg.[6] II. BICYCLE POWER USE ANALYSIS It is important to analyze the bicycle from the power use point of view because it helps to understand what the input power is used for.[2] The equations used to do the calculations will be presented. The below presented equations are necessary in order to calculate the power needed to propel the electric bicycle. A. Bicycle power equations The power generated by a bicycle rider is transmitted through the pedals and chain to the back wheel. This input power is spent to overcome different forward movement opposing forces.[2] The total power needed to propel the bicycle may be calculated using equation (1). - is the total mass of the bicycle and rider [kg]; - is the gravitational acceleration [m/s2]; - is the angle between horizontal and the road on which the bicycle is going [degrees]. As it may be seen in equation (3), the force due to rolling resistance is directly related to the rolling resistance coefficient, total weight of the bicycle and the cosine of the angle between the road surface and horizontal. depends on weather, The rolling resistance coefficient road surface type and tire type and pressure. The value of the rolling resistance coefficient can range from 0.0022 to 0.0039. For example a mountain bikes with knobby tires has a much higher rolling resistance coefficient than a racing bicycle. The force needed to overcome the air drag may be calculated using equation (4). (4) Where: -is the density of the air [kg/m^3]; (1) Where: - is the total needed power [W]; -is the total forward movement opposing force [N]; - is the air drag coefficient; - is the frontal area [m^2]; - is equal to the speed of the bicycle in the case of no wind [m/s]. - is the desired velocity of the bicycle (road speed) [m/s]. The total force is calculated using equation (2). (2) Where: - is the total necessary force needed to move the bicycle forward [N]; - is the force needed to overcome rolling resistance [N]; - is the force needed to overcome air drag [N]; - is the force needed to accelerate the bicycle [N]; - is the force needed for elevation change [N]; - is the efficiency of the bicycle’s drive train. The force needed to overcome rolling resistance is calculated using equation (3). If there is a head wind, than it will be added to the bicycle’s speed . In the case of a back wind, it will be subtracted from the bicycle speed. As shown in equation (4), the air drag force is directly related to air density, air drag coefficient, frontal area and the square of the speed. The interesting thing about the air drag equation is that the force needed to overcome air drag increases with the square of the speed. As a result the power needed to overcome air drag rises with the cube of the speed. This means that for a doubling of cruising speed the input power has to be increased around 8 times. The values of and depends on the aerodynamics of the bicycle and rider. The better is the aerodynamics of the bicycle and rider the lower the values of these coefficients are. Typical values for the air drag coefficient can range from 0.1 to 0.78. The frontal area can have values from 0.3 to 0.5 m2. The force needed to accelerate the bicycle may be calculated using equation (5). (5) (3) Where: Where: - is the acceleration [m/s2]. - is the rolling resistance coefficient; As shown in equation (5), for a quicker acceleration a greater 3 force is needed. The force needed for elevation change may be calculated using equation (6). - is the mechanical power at the traction wheel [W]; - is the torque at the traction wheel [Nm]; - is the angular velocity of the traction wheel [rad/s]. (6) Where: - is the slope of the road. The slope is defined as being the rise with distance. For example if you go forward 100m and the elevation change is 5m then you have a slope of s=5/100=0.05 (5%). The force needed for elevation change is zero on a flat surface, positive when climbing a hill and negative on downhill. Negative force means that it will actually help the bicycle to move forward. So far the equations which are used to calculate the necessary power to maintain a constant speed were presented.[2] The formula used to calculate the amount of necessary energy for acceleration is shown in equation (7).[5] B. Constant speed calculations and results Using the equations presented at section A, several calculations have been made. The calculations were done assuming that the bicycle has a constant speed. This way the force needed to accelerate is eliminated from the total force equation. The issue of acceleration will be discussed after the constant speed analysis. The constants and coefficients used for calculation are the following:[1] m/s2 kg/m3 2 m The efficiency of the bicycle’s drive train is considered to be 95% for all the calculations in this paper, which leads to . (7) Where: - is the amount of energy required for acceleration from standstill to the desired speed [J]; - is the desired speed [m/s]. As shown in equation (7) the amount of energy needed for acceleration depends only on the mass of the bicycle and final speed. The power needed for acceleration is shown in equation (8).[5] The constant speed analysis reveals how much power is necessary to maintain speed and what is that power spent on. By doing this kind of analysis it will be possible to determine the power requirements for riders with different weight, different road conditions and different bicycle types. Different cases will be discussed. The first case is shown in Figure 1 for a total weight of 80kg (rider and bicycle) and a flat road which means 0% slope. (8) Where: - is the average power needed for acceleration [W]; - is the time needed for acceleration [s]. As it may be observed in equation (8) the average power needed for acceleration increases as the acceleration time decreases. With other words said for a quick acceleration a high average power is needed while for a slow acceleration low average power is needed. Equation (9) shows the mechanical equation of the bicycle.[5] (9) Where: Figure 1. Required power as a function of speed (case 1). 4 As shown in Figure 1, at low speeds all the components of the forward movement opposing forces contribute almost equally to the total force, while at higher speeds the air drag’s contribution becomes predominant. This means that at high speed the rolling resistance and drive train losses become negligible. Figure 2 shows the power use breakdown for the case when the total weight is 50kg and the slope is 0%. Figure 3. Required power as a function of speed (case 3). As shown in Figure 3 the power needed for elevation change has increased considerably in comparison with the cases from figures 1 and 2 due to the fact that now the bicycle is climbing a on a 3% hill. As it may be seen in Figure 3, the power needed for elevation change is predominant over the air drag power, rolling resistance power and drive train losses power. A considerable amount of energy is necessary for elevation change. The power needed for elevation change is even greater that the power needed to overcome air drag up until the bicycle reaches 36km/h. The last analyzed situation is that of a downhill run shown in Figure 4. The total weight is 80kg and the bicycle is descending with the slope of -3%. Figure 2. Required power as a function of speed (case 2). The difference that may be observed in Figures 1 and 2 is that now the rolling resistance power has increased due to the increased weight. The air drag power is the same. The power needed for elevation change is zero in both cases as the bicycle is going on a flat road. Figure 3 shows the case when the total mass is 80kg and the bicycle is climbing a 3% hill. Figure 4. Required power as a function of speed (case 4). As it may be seen in Figure 4 the total power need is very small compared to cases 1, 2 and 3 because in this case the bicycle is descending on a -3% slope. Thus potential energy is converted into kinetic energy. The bicycle will slowly accelerate without any input power from the electric motor or rider up until it reaches a speed of about 31km/h. A summary of the four cases shown in figure 1, 2, 3 and 4 is presented in the table from Figure 5. The values were read for the speed of 25km/h as the regulations regarding electric bicycles in the European Union limit the maximum motor assisted speed of an electric bicycle to 25km/h. 5 Figure 5. Summary of the results presented in figures 1, 2, 3 and 4. As it may be seen in the table from Figure 5 for a total weight of 80kg on a flat road a total power of 105.97W is needed to keep the bicycle cruising with 25km/h. The limit of 25km/h has been set due to legislative limitations.[6] When the bicycle is climbing a 3% hill the total needed power is 277.64W. The weight has little impact on the total needed power if the bicycle runs on a flat road. C. Calculation of the power required for acceleration As it may be seen in equation () III. CONCLUSION REFERENCES [1] [2] [3] [4] [5] [6] Biomechanics and biology of movement Af Benno Maurus Nigg,Brian R. MacIntosh,Joachim Mester http://www.sheldonbrown.com/rinard/aero/aerodynamics.htm The Energy Cost of Electric and Human-Powered BicyclesJ. http://www.varsitybike.com/electric-bike-history-facts/ http://www.cameronsoftware.com/ev/EV_CalculateMotorSize.html http://www.ultramotor.com/uk/electric_bikes_legislation Adaptive algorithm for SRM drives torque optimization Abstract The paper shows a new SRM drives control algorithm. The basic idea of the algorithm is to take in consideration the sequential movement of the SRM and to use the torque equation of consecutive steps. The first step offers the information necessary to compute the optimal turnoff angle and that information will be used to determine the second step. Keywords: switched reluctance machine, torque maximization model, triangular inductance model, trapezoidal inductance model 1. Introduction The Switched Reluctance Motor is the simplest of all electrical machines. The switched reluctance motor is an electric motor with salient poles, in which torque is produced by the tendency of the rotor to move in position where the inductance of the excited windings is maximized and the reluctance is minimized. Excitation is a sequence of current pulses to each phase in turn. Figure 1 show a SRM with three phases, six stator poles and four rotor poles. The strong nonlinearity in the flux / current / position and torque / current / position curves makes in principle the SRM apparently less attractive for servos. However the motor simplicity and ruggedness in such applications may not be overlooked. Figure 1. A 6/4 SRM section 2. Torque maximization model The control of SRM drives depends on the absolute rotor position, phase current, rotor speed. Many papers deal with the torque computation and torque ripple minimization for the Switched Reluctance Drives (SRD). The phase inductance shape may be triangular or 1 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) trapezoidal. Both situations have been treated in this paper. In order to calculate the maximum torque, we must make some simplifying considerations. We suppose that once the maximum current obtained, it remains constant until the phase is switched off. Another supposition is that the decreasing current shape is a straight line. And the slope of the decreasing current shape remains constant. The instantaneous SRM torque is given by: q M (1) M j j 1 Where q is the number of SRM phases. The medium torque developed by the SRM is given by [1][3]: q M p p 1 (2) M jd 1 2.1 Optimal turn-off angle calculus for triangular inductance model –infinite permeability The model is presented in Figure 2. The instantaneous torque in this case is [2] 0 1 0 M i 0.5 K i i 2 0 0.5 K i 2 i p 1 (3) The instantaneous inductance is: Lu 1 0 Li Lu K 0 L K ( 2 ) p 1 u (4) The instantaneous current is: i10 [ 0 ,0] ii i11 [0, c ] i12 [ c , e ] (5) The medium torque developed by the SRM, considering all three intervals is: 0 p1 q Mm ( Mid Mid Mid) p 1 0 (6) 2 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) For the first interval the torque developed is zero. For the second and third intervals, the developed torques expressions are: c3 ( a) c2 2 Ki 3 M 2 112 2a 3 2 2 2 ( 2a ) c 3 a a c3 2 ( ( a ) c ) 3 Ki112 3 M 3 2 ( a 2 2a 2 ) c 2a 3 3 a 2 2 a a 3 (7) (8) By (6),(7),(8) the torque development becomes: Mm Ki112 2 3 2 3 a3 2 2 2 2 ( a ) ( 4 a 2 a ) 2a 2 2a 2 (9) c c c 2 3 3 2a 3 where: a e c (10) For a triangular shape of phase inductance, the maximum motor torque is produced when the current phase turn-off angle is given by: c a 2 a 2 (11) where: is the maximum inductance angle and e is the zero-current angle. Figure 2. Current and phase inductance shapes for infinite permeability 3 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Starting from the measured off angle of the previous phase and considering this recursive equation, an optimal off angle for each phase, in real time, can be calculated. 2.2 Optimal turn-off angle calculus for trapezoidal inductance model –finite permeability The model is presented in Figure.3: Figure 3. Current and phase inductance shapes for finite permeability The instantaneous torque in this case is: 0 1 0 2 0 s 0.5 K i ii Mi 0 s r 0.5 K i ii2 r r s (12 The instantaneous inductance is: Lu 1 0 Lu K 0 s Li La s r Lu K ( r s ) r r s and K La Lu s (13) (14) Using the same procedure, the medium torque developed by the SRM, considering all intervals, is given by: 4 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) 2 3 c ( s r 2a)c2 (2a s s2 r2 2a r a 2 )c 2 Ki 3 M m 112 3 2a s r3 a 3 a( s2 r2 ) a 2 ( s r ) 3 3 (15) For a trapezoidal shape of inductance, the off optimal angle is given by: c s r a 2 ( s r ) 2 a 2 2 4 (16) Where: s and r are the two maximum inductance angles s < r 3. The algorithm implementation The important observations are the simple form of the turn-off angles and the expression generalizations. The mathematical model uses a general model of SRM and the model don’t works with SRM geometry, dimensional parameters, materials performance, load or speed. In the same time, the algorithm needs only few general information e , c , or e , c , s r . All these data are able from both strategies: with sensors or sensor less. The essential idea of the algorithm is to consider the sequential movement of the SRM and to use couple of consecutive steps. The first step offers the information necessary to compute the optimal turn-off angle and that information works in the second step. If a step sequence is Sn-1, Sn, Sn+1…the algorithm works: -the step Sn-1 is the source of information for the step Sn and uses the computed optimal angle with the data from Sn-2 step -the step Sn offers data for the next step Sn+1 and uses data computed in the Sn-1 step The accuracy of the algorithm is sufficient for high-performance applications because two consecutive steps are quasi-identically and that presumption is acceptable and works well in low-speed region or in high-speed region. For the initial step, the algorithm accepts an ordinary value for the turn-off angle . That value is not an optimal one, because is not computed. For each step is the poles alignment position. Another important observation regards the algorithm necessary data. In the first SRM model (model of infinite permeability, triangular model) the algorithm data are: - -the pole alignment position can be obtained with sensors or sensor less strategies - e -the zero current point On the second model (model of finite permeability, trapezoidal model) the measured data are: s and r, the two maximum inductance angles, s < r 5 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) - e -the zero current point All these data can be obtained with sensors methods or sensor less methods The start steps encompass the new algorithm. With these observations briefly introduced here it is now possible to describe the algorithm: The start sequence: -it is possible to use a sensor less estimation scheme to determine the exact rotor position and to choose correctly the phase who must to feed. The start sequence has 2-3 steps with c -a low cost solution uses only a start sequence, 2-3 steps with c ,without the correct estimation of the rotor position (usual, SRM works better with long impulses for the start conditions). The first phase is selected arbitrary. -in both options, the direct start technique doesn’t use the optimized turn-off angle -The optimal phases feed sequence: -the last step from the start sequence becomes the initial step S0 of the algorithm -the initial step offers the measurement data for the computation of the optimal angle c used on the next step S1 -the S1 is the first complete step of the algorithm: S1 uses the computed optimal angle and, in the same time, offers the data set for the next computation of the optimal angle -a certain steps sequence is Sn-1, Sn, Sn+1…the algorithm works according to that rule 3. The experimental set-up The experimental set-up is presented in Figure 4: Figure 4. The experimental set-up 6 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) The elements of the experimental set-up are: an SRM (the topology of the motor Is: 3 phases, 6 stator poles, 4 rotor poles), a electromagnetic brake type FRAT120, a torque transducer type FAST TM-HR-RD-7.5 Nm, an incremental encoder type XCC-1510T and a special position sensor in accord which SRM topology. The SRM control is made using Matlab/Simulink and dSpace. The phases currents control and the switching signals are presented in the Figure 5 Figure 5. The phase currents control The global control-currents, positions, speeds use the graphical; interface presented in Figure 6: 7 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Figure 6. The parameters control 4. The analysis of SRM dynamics The analysis of SRM dynamics is described by the calculation of successive steps for 100 steps. For this it will be analyzed the expression of optimal energized angle, in the SRM unsaturated case model (the triangular model of inductivity). The expression is: 2 0,3a c a1 2 Where: -constant (for a given SRM) a e c f L, i , w a –depends of the SRM type, of speed charge (of parameters which describe the dynamic SRM behavior) For realizing a simple command it will be accepted next approximation: It will be considered two time moments which describe the sequential SRM function, noted with n and (n+1). 8 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) The two situations noted with n and (n+1) describe the SRM at steps n and (n+1). In the two moments we will consider that the dynamics parameters of electromechanical conditions constants: I n I n 1 L ; in in 1 I ; wn wn 1 w Possible differences (especially during the transitional arrangements: power, braking, acceleration, load torque) at consecutive steps are negligible. In constant regimes (speed, torque) previous assertions are obvious. Based on these allegations can be concluded that the level of two consecutive steps, electrical and mechanical parameters of the SRM is considered constant. It was done three measurements (at 100 ms) at different charges: 9 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) From the graphics can be observed that the error at different charges is negligible. Otherwise, two successive steps are not very different one of each other, and with some approximation can be considered identical. With the conclusion above it can be applied a predictive algorithm, which is measurement in step n and command in step (n+1). 5. Conclusion The operating performance of the algorithm in steady mode is comparable with standard control SRM system. The analytical forms of the optimization predictive algorithm are very simple (see the equations 11 and 16) and offer an interesting opportunity in a low cost control strategy of the SRM drives. References [1] R.C. Becerra, M. Ehsani and T.J.E. Miller, “Commutation of SR Motors”, IEEE Transactions on Power Electronics, vol.8, no.3, July 1993. [2] A Argeseanu, C.Şorândaru “New Self Adaptive Optimal Control for general SRM ”, Proceedings 12th National Conference of Electrical Drives CNAE '2004, Cluj-Napoca (Romania): [3] T.J.E. Miller, “Switched Reluctance Motors and their Control”, Magna Physics & Clarendon Press, Oxford, 1993. 10 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Page |1 Abstract - This paper presents the design and control of a modular multilevel inverter leg. The proposed topology of the inverter arm has sixteen full Hbridge modules. The design aspects regarding the power semiconductors ratings and attainable efficiencies are examined. The dedicated control algorithm for this inverter configuration is staircase modulation. Its implementation is facilitated by the inverter’s distinctive structure thus. The inverter modules can be independently controlled thus lowering the commutation frequency and so the commutation losses. In order to maintain a constant voltage across the capacitors, voltage feedback is required. The even power distribution among modules is achieved by using voltage balancing. Further the inverter is analyzed and simulated. The experimental setup is described with clear reference to hardware and to the main control algorithm. I. inverter leg. Its configuration is presented in figure 1. The inverter arm has sixteen full H-bridge modules. Each module contains four IGBT’s and one capacitor. All modules have in parallel with the capacitors, voltage sensors. INTRODUCTION The concept of multilevel converter originates from the idea of step approximation of the sinusoidal voltage waveform [1]. In recent years an increasing research interest has been orientated towards this area due to these converters capability to increase the output voltage magnitude at a relatively lower switching frequency than that of a conventional two level converter. This results in a reduced voltage stress on each semiconductor [2]. The existing converters used in HVDC applications are either two or three level technology. Recent research [3] [4], revealed that multilevel cascaded converter configurations are most effective out of the three aforementioned, especially for wind energy applications. Therefore the aim is to design, build and control a bidirectional modularized multilevel Figure 1. Proposed configuration for the bidirectional DC/DC power inverter There is a specific application in wind power system field that can benefit from the use of modular bidirectional H-bridge converters. That is the standard DC based wind farms solution which is fitted with a shared DC bus connection of all the turbines [5]. Further the DC bus is connected to a DC/DC converter (fig. 2) in order to raise the voltage for transport. This configuration no longer requires the use of the secondary inverter for each wind turbine thus reducing the cost and weight of the wind turbines. Page |2 II. INVERTER DESIGN This paper only refers to a single inverter leg; therefore 16 IGBT units are connected into a serial connection as depicted in figure 1. Due to the system complexity the high power section and the command section are presented separately. Figure 3. A principle schematic of the system The high power section consists of the following: • • • • 16 IGBT units; 4 contactors; charging resistor; DC power supply. A basic representation of the high voltage application is represented in figure 3. The command section consists of: • FPGA • • • • • ADCs Comparators Gate drivers CPLDs Line drivers The components that form the low power section communicate directly or indirectly with the FPGA through analog lines (in case of sensor measurements) or by digital lines (in case of command, data and logic signals). The communication between the components is mostly serial. For the gate drivers the communication is parallel through differential lines. An overview of the command part is presented in figure 4. The FPGA is the main processing unit of the system. It communicates with the ADCs, comparators, gate drivers and also provides a user interface to ease monitoring and data input. The FPGA interface with the components uses 2 different protocols: parallel and serial. The parallel communication is only done when connected to a DSP. The serial communication is used for the rest of the units allowing speeds up to 32 Mbps. The FPGA does not have any ADC module inside therefore it is necessary to place an external ADC in the application. The ADC unit uses several operational amplifiers to apply a gain and an offset to the input signal so the resulted signal could be handled by the ADC itself and by a set of Page |3 comparators. The comparators are used to check the signal for upper and lower limitations set according to the setup configuration. These limitations are the over-voltage, under-voltage, over-current, undercurrent. The input voltage range of the ADC is between -10 to 10 V, or the current range between -20 mA to 20 mA. The gate output unit handles all the communications between the FPGA and the actual gate drivers. The serial communication with the FPGA is handled by a CPLD (Xilinx XC9572) that operates at 5 VDC. An IGBT unit has, beside the high power components, the gate drivers and the interface boards which form the control section of the unit. The user interface of the system is represented by a VGA based screen, a standard computer keyboard and mouse on a PS/2 connector. The user input, mainly the keyboard and the mouse, are handled by an external microcontroller which implements the PS2 protocol in order to communicate with the user input devices. The communication with the FPGA is done using serial communication. The user output device, the VGA screen, is handled directly by the FPGA. The DSP which only connects with the FPGA has Parallel connection with a data bus of 32 lines and an address space of 1 MByte. The rest of the application modules, due to their relative large number are designed with serial communication on 4 wires (Clock, Chip Select, Data In, Data Out) plus several other lines for application specific signals (Fault, Reset, Output enable, etc). In order to avoid having every unit running at a different clock frequency, the system general frequency was established at 31.75 Mhz, (1/4 of the FPGA clock frequency of 125 MHz). The frequency of 31.75 MHz has a clock period of 32 ns which represents the amount of time required for a bit to be sent. Most of the communication between components is done on single ended lines, except for the gate drivers. The communication between Page |4 Gates CPLD line drivers and the gate drivers interface is done over differential lines. The lines are twisted pairs shielded cables. This reduces the influence of external noise over the signal. III. ∑ ! ∑ CONTROL STRATEGY The sixteen units inverter can produce 9 voltage levels. Only 8 units are on at any time therefore only 8 capacitors are active at all time. A mandatory constraint that assures constant voltage across all units is given by the following expression: 8 (1) Where: m – are the units switched on (open) in the upper part of the leg; n – are the units switched off (close) in the upper part of the leg; The close and open states are represented in figure 5, where the orange line represents the current flow. These figures are just two examples for the positive current flow. a) b) Figure 5. a) Example for close state of a unit; b) Example for open state of a unit Assuming that the voltage on one unit does not vary and the DC bus is fed with 600 VDC ( ) the amount of voltage on one unit is: V DC V VDC 75 VDC The main power supply (VDC ) feeding the inverter can be up 4,8KV/150Amps. The total number of switching combinations of the inverter leg units results from the expression: (2) ! ! !#$%! 255 (3) All these states are valid and thus used to attain optimized capacitor voltage balancing. This is required because the capacitors tend to discharge due to their internal resistance and the resistance placed in parallel with each of them (fig. 6). In order to achieve the multilevel voltage at the output, the control structure is based on a combination of staircase algorithm and square wave. The staircase algorithm is necessary in order to obtain the multi-level waveform at the output. The method is used to determine which voltage level should be outputted next. The various unit combinations are made also with respect to the optimization of voltage balancing. The square wave modulation is present due to the voltage balancing. After the voltage level was determined by the staircase algorithm, the voltage balancing uses the square wave modulation to control each of the IGBT units. The voltage balancing is based on a sorter algorithm that is applied at each step. A step does not have a constant time period, it varies with respect to computation time and with the desired output frequency. The step time only has a minimum duration of 750 ns, time required by the gate drivers to switch from a state to another. The staircase modulation algorithm calculates the length of each stair as a function of the DC bus voltage, number of levels and a threshold value, which adjusts the algorithm with respect to the reference sinusoidal waveform. This threshold value is given by the expression: '()*++ +,*- . / Where: '()*++ - voltage threshold; (4) Page |5 - voltage step; - coefficient that belongs to the interval / 0 #0; 1%; This coefficient increases the effectiveness of the control structure of the staircase modulation. The 0 and 1 values of the coefficient were excluded from the interval because in this case the 0 respectively 4300 are no longer obtainable. The threshold value can have one value for the rising slope and another one for the falling slope, or even one for each quadrant. For this application, two values were used, one for quadrant I and III and another one for quadrant II and IV. The two values differ because of the capacitor effect over the voltage: the voltage on the capacitor cannot vary rapidly. The threshold for the rising edge is called Vlo_threshold and for the falling edge if Vhi_threshold. The formulas for these two thresholds are: +,*/ 9·;<= 67'()*+(768 > ?@A@?B . /67 Figure 6. Staircase wave form of the control structure IV. EXPERIMENTAL RESULTS Each unit contains four IGBTs placed into an Hbridge configuration and 6 capacitors. Unit components are presented in figure 7. (5) Figure 7. IGBT high power unit ('()*+(768 9·;<= >?@A@?B . /( (6) Where: /67 , /( - Coefficient between [0; 1) for the lo and hi thresholds; VDC - DC Bus voltage; nlevels - The number of levels of the inverter ('()*+(768 , 67'()*+(768 – The voltage threshold limit for a step; A graphical representation of the staircase waveform of the control structure is depicted in figure 6. One unit consists of two types if IGBTs: one Semikron with a rated voltage of 1200 V at 900 Amps (named IGBT subunit A in the report) and one Toshiba IGBTs which is rated 1200 V at 150 Amps (named IGBT subunit B in the report). The Semikron IGBT has 6 IGBTs inside, two by two connected in parallel in order to obtain the 900 Amps capability. The two IGBT units are different in size of the large unit not because of special purposes but due to the lack of components. Due to the extent of the setup it is presented in three distinct figures (fig 8, 9, 10). An FPGA board was used for its capability of achieving parallel computation and a relative high processing speed. In figure 8 the main diodes interface the main setup with the main power supply. The charging resistors are placed close to the diodes in order to reduce the losses. Page |6 The cables that link the FPGA extension board (placed on top the FPGA board) are all shielded and have a small ferrite core on each pair in order to reduces the noise. The cable shield for the command section is connected to ground only at the end towards the FPGA. Figure 8. Setup power units The resistors are 20 Ohms at 8 Amps. The two contactors near the diodes and charging resistor represents the main contactor, used to connect the power supply to the system, and the charging contactor. On the right side of the charging resistors are the load contactors one for the load transformer and the other for the load resistor. The voltage sensor is placed on the DC bus between module A and B of each unit. Figure 9. Setup control boards Figure 9 presents the control boards. The control boards are placed on an aluminum plate in order to ground it and every cable shield. The gates line driver boards are also grounded as they are connected to the high power section. Even if there is isolation to the gate driver, voltage can be induced in the wires and a certain degree of protection must be assured. The FPGA board is placed in the middle of the motherboard in order to maintain a reduced distance for the cables. Figure 10. Main setup desk Figure 10 shows the whole setup desk where all the control boards are located. The power supplies used to power the system and the control boards are found on top of the desk. The large number of power supplies is mandatory because these cannot handle large currents. The main power supplies that are used to power the main system are 300 V at 2 Amps each while the power supplies for the control boards are rated 3 Amps. The amount of power required for the control boards at 15 VDC measured 7 Amps when no switching occurred and 11 Amps when the system is fully operational. The other voltages 24 V, 5 V and -15 V does not require more than 1,2 Amps each. The boost capacitors (90 mF) are used at power-up, when the power supply from the mainboard is switched on. The current absorbed when the control part at powered up is around 16 Amps (average measured). The function generator from the picture has been used to test the CPLD board at high speeds. Page |7 The data was then monitored with the oscilloscope and the logic analyzer. The VGA screen and the Keyboard are connected to the FPGA and are part of the user interface. The final results are shown in figure 11. The voltage output at a frequency of 320 Hz and with the VDC at 80 V. The output voltage of the bidirectional modularized multilevel inverter arm is a staircase waveform with small amount of noise due to inductances, switching and voltage level on the capacitors. The obtained waveforms are similar with those obtain through simulations therefore the experimental work confirms the simulations. connected. This can be notices again from the difference between channel 1 and 3. The difference between the two outputs represents the voltage on the capacitor. The pulses of the module B have a variable density with respect to the output waveform. When the output voltage is increasing from – VDC to + VDC, the density of the pulses also increases until a constant 0 level is maintain when the output is at the maximum value. Figure 12. Unit pulses (zoom out) V. Figure 11. Output voltage waveform at 320 Hz In figure 12 a unit from the lower section of the inverter leg is monitored. The channel 1 and 3 are connected between the output of module B respectively A, and the negative line of the unit internal DC Bus. The channel 2 represents the main output of the inverter leg. The pulses from channel 1 coincide with the output wave form. In the period when the output voltage is low, the channel 1 shoes that the module is behaving like a wire. The voltage difference between the channel 1 and 3 is 0 therefore the capacitor is not connected in the system. In the case when the output voltage is high, the unit capacitor is CONCLUSIONS The aim of this paper was to present the design and the control of a bidirectional modularized multilevel inverter arm. This type of inverter can produce nine voltage levels. The control strategy that involved staircase modulation with voltage balancing gave the expected results and confirming the simulations. The experimental work was conducted at various input voltages ranging from 80 V up to 600 V (like in simulations) and output frequencies between 2 to 600 Hz. In each case the system had showed good responses Page |8 REFERENCES [1] Tomasz Biskup, "Multilevel converter for power systems with SMES". [2] A. A. Sneineh, "A new topology of capacitorclamp cascade multilevel converters" 2006. [3] Lena Max, "System efficiency of a DC/DC converter based," in Nordic Wind Power Conference, ESPOO, Finland, May 22-23, 2006. [4] L. Max, "An investigation of different DC/DCconverters for wind farm applications," in Technical Report, 2005. [5] http://www.elkraft.ntnu.no/norpie/10956873 /Final%20Papers/009%20%20Eval_WF_lay_00 9.pdf Autonomous mobile robots avoiding obstacles using ultrasonic sensor or video camera Dan Novischi Department of Electrical Engineering, Polytechnic University of Bucharest Splaiul Independentei Nr. 313, Bucharest, Romania dan.novischi@gmail.com Abstract— This paper presents two mobile robots that have the ability to avoid obstacles when going from a start point to an end point. The robots were built using the NXT Lego Mindstorms kit: one uses an ultrasonic standard sensor (US) and the other a custom vision subsystem MindSensors NXT camera. The software was written in two languages: NXC (NXC/NBC1.7 firmware) and Java (Lejos0.7 firmware). The main algorithm, implemented both with ultrasonic sensor and camera, computes the minimum trajectory for avoiding the obstacle. Experiments were performed to evaluate the robots performance. Key words— mobile robots, ultrasonic sensor, video camera, Bluetooth communication, obstacle avoidance, detection, travel, processing, experiments I. INTRODUCTION Mobile autonomous robots are increasingly becoming more important in people lives. Today, these robots are used in various applications like household cleaning, self driving vehicles, intelligent security systems and space exploration, for the expected benefits of their improved efficiency. In these applications robots have to deal with unstructured environments that contain lots of uncertainties, that is, environments for which there is no prior knowledge of the landscape and the locations or shapes of the obstacles. The ability to avoid obstacles gives robots the necessary intelligence to make optimal decisions while travelling in such environments. This paper focuses on obstacle avoidance in an indoor environment. Simply stated, for a given starting point, the goal is to make the robot reach a final destination point, where the environment has a flat landscape and still objects are randomly lying around. The main goal of this work is not only to develop obstacle avoidance robots, but also to do this with a low cost hardware. We propose two hardware and software approaches to address this problem. The first approach is based on ultrasonic sensors and the second is based on a vision subsystem (camera). For physically implementing the robotic systems we chose the Lego Mindstorms NXT kit and a custom NXT camera from MindSensors. The software is written in two languages: NXC and Java. The aplication for the ultrasonic based system is implemented in NXC and the aplication for the video camera based system is implemented in Java. Experiments were conducted to determine the robots performances. Results show that the camera based robot has significantly higher performances. Following this short introduction section 2 reviews the previous work, section 3 describes the hardware and the implementation of robotic systems. Section 4 describes the two languages used for implementation and section 5 summarizes the Bluetooth communication between the NXT microcontroller and a PC. Section 6 describes the obstacle avoidance alorithm for both robots, section 7 presents the experiments and section 8 draws the conclusions. II. PREVIOUS WORK The available literature on obstacle avoidance for autonomous mobile robots is immense. One reason for this is that many approaches are necessarily specific to the robot in question. Early work on obstacle avoiding algorithms both for ultrasonic sensor and camera based robotic systems was done in the late 80’s and was focused on different strategies to determine the size and location of the obstacles. This work includes the research of Borenstein, Koren [12] and Khatib [13]. Till today most important work was done as a part of EUREKA Prometheus Project [10] by Ernst Dickmanns. This project was the largest R&D European project ever in the field of self driving cars at very high speeds. The project achievement was the basis for most subsequent work on self driving cars. Today, a large variety of competitions and platforms address the problem of obstacle avoidance for different proposes. Most significant competitions and platforms are: DARPA Grand Challenge [9] – is a competition between self driving cars sponsored by the Defence Advanced Research Projects Agency (DARPA) and provides some good, and bad, examples of the current state of the art in obstacle avoidance. iRobot [11] – is a robotic platform developed by the company with the same name that is used to implement a series of household cleaning, indoor and outdoor, autonomous robots. III. HARDWARE AND ROBOTIC SYSTEMS The robotic systems are physically implemented using the Lego NXT Mindstorms kit [1] and a custom, NXT Camera [2], vision subsystem. The NXT Mindstorms kit is a robotic platform composed of the following parts: a microcontroller, three DC motors and four sensors, including the ultrasonic sensor. The NXT microcontroller has a 32-bit ARM7 programmable CPU running at 48 MHz, Bluetooth and USB hardware modules, an 100 x 64 pixel LCD graphical display, four analogue/digital input ports and three digital output motor ports. Practically, the NXT is an intelligent, computercontrolled Lego brick that lets a Mindstorms robot “come alive” and perform different tasks [1]. The three DC motors are 9V electric motors which can achieve a maximum rotation speed of 200 rpm. Each motor has a built-in rotation encoder. The rotation encoder measures motor rotations in degrees or full rotations with an accuracy of +/- 1 degree [1]. The ultrasonic sensor (US) contained in the Mindstorms kit is an 8-bit digital sensor which measures distance in centimetres and in inches. It is able to measure distances from 0 to 255 centimetres with a precision of +/- 3 cm [1]. Experiments done with this sensor revealed that: distances smaller than 3 cm can not be measured. the sensor should always be placed in a horizontal position because other positions decrease maximum measured distance. the measured distance is strongly influenced by mechanical vibrations. in some distance intervals the sensor has a high probability to return 255 cm instead of the actual distance. The NXT Camera from MindSensors is a custom vision subsystem for real time image processing. The camera can track up 8 distinct objects, at 30 frame/second [2], based on the object R.G.B. map ( R – red, G – green, B – blue ). This vision subsystem offers post processed images which are used in programming. The post processed image, at one time, is an interpretation of the real image that the camera sees. The object being track is represented in form of blobs. A blob is, here, represented by rectangles shapes with corresponding RGB map to the tracked object. A B C Fig. 1 Camera images: real image (A), processed image for obstacle identification (B) and post processed image - simplified model for the obstacle, as used in programming (C) Experiments done with this camera revealed that: a tracked object is interpreted at one time by two or more blobs. the change rate of the post processed image is very high the camera is more sensitive to the red colour then any other colour. tracked object recognition is strongly influenced by ambient light. With this hardware two robots were built: one with two ultrasonic sensors and the other with NXT Camera. Both robots use a differential locomotion system for propulsion, implemented using two DC 9V motors. The difference between the two is that ultrasonic sensors are placed on a mobile arm. This arm is built using a third DC 9V motor. Fig. 2 Robot equipped with NXT camera (left) and US sensor (right) IV. SOFTWARE IMPLEMENTATION The software algorithms are implemented in two languages: NXC using NBC/NXC 1.7 firmware and Java using leJOS 0.7 firmware. Both languages offer a wide variety of functions to control the motors, sensors, Bluetooth module, LCD display and NXT user interface buttons. The main difference between the two is that NXC (similar to C) is not object oriented while Java is an object oriented language. Java has an enhanced programming interface for controlling the NXT microcontroller. The most important advantages of Java over NXC are listed below: Synchronization mechanism is based on monitors and is implemented without busy waiting Support for PC to NXT Bluetooth communication and also support for third party devices to NXT Bluetooth communication Support for float primitive data type V. BLUETOOTH COMMUNICATION In some situations, it is desirable to remotely control the robot and to be able to monitor and analyse different characteristics (data) of a certain task that the robot is performing without interfering with that task. In this project we want to remotely send the current robot location and the destination coordinates and we, also, want to be able to analyze characteristics like robot path from a start point to an end point to determine the robot’s performances. Bluetooth module is the most suited for this propose. Communication and interaction with the mobile robot is implemented via Bluetooth protocol. Bluetooth communication takes place between a PC, which plays the master role and NXT microcontroller, which plays the slave role. Both master and slave performe similar tasks: initiate bluetooth ports and transmit or receive data. The difference between the two is that master initiates the Bluetooth connection and the slave waits for master request and then responds to it accordingly. VI. OBSTACLE AVOIDANCE ALGORITHM Obstacle avoiding algorithm is structured in three individual tasks: travel, detection and processing. The main program logic, that reunites these tasks, starts from the idea of robot movement on three segments: (AB) from the start point to an obstacle, (BC) from the obstacle to a determined intermediate point and (CD) from the intermediate point to the final point. These segments are illustrated below: Fig. 3 Robot travel path segmentation In the algorithm for the main program the travel task is a logic function (method) that returns true if the robot has stopped after a detection of an obstacle or returns false if the robot arrived successfully to the final point. “foundObstacle” and “foundInterObstacle” are two flags signalling that there is an obstacle on the segment from the initial to final point, respectively there is an obstacle on the segment form the current obstacle to the intermediate point. The pseudo code for this algorithm is presented below: Main program algorithm 1. 2. 3. 4. 5. 6. foundInterObstacle = false; foundObstacle = false; Start Detection; foundObstacle = Travel( ); Processing( ); While (foundObstacle) 6.1. foundInterObstacle = true; 6.2. While (foundIntermediateObstacle) 6.2.1. foundInterObstacle = Travel( ); 6.2.2. Processing( ); 6.3. foundObstacle = Travel( ); 6.4. Processing( ); Since the NXT is communicating with the PC via Bluetooth, the slave part for the Bluetooth communication task is an additional thread that runs in the background, without interfering with the thread synchronization of the obstacle avoidance algorithm. The detection task’s goal is to identify an obstacle that is on the robots travel path and then signal the travel task. For this purpose we use the global flag “foundObstacle”. After obstacle identification the detection task is temporary suspended and it resumes activity after the processing task is finished, according to the synchronization diagram. The algorithm for this task is almost the same for both sensors. The difference between the two is that distinct “obstacle” characteristics are analysed with each of the sensors, namely: distance to the obstacle with ultrasonic sensors and obstacle width recognition with the NXT camera. The general algorithm for this task is presented below: Detection task algorithm 1. 2. 3. foundObstacle = false; Enable sensor; While (true) 3.1. Read sensor registers; 3.2. if( obstacle indentified ) 3.2.1. foundObstacle = true; 3.2.2. Notify travel task; 3.2.3. While ( !finishedProcessing ) 3.2.3.1. Wait; The travel task is task that drives the robot between two points. When travelling from the starting point to the final point, the robot could meet obstacles. In this case the robot movement must be stopped suddenly by the travel task upon notification of the obstacle detection. Notification for obstacle An important aspect for the obstacle avoiding algorithm is detection is accomplished by the detection task (described thread synchronization. Therefore main program logic, the previously) through “foundObstacle” global flag. Because the travel task and the processing task were united in a single robot stops before the destination point is reached, travel task thread and the detection task is performed by a separate thread. must update the current robots (x, y) coordinates and current Synchronization between the two threads is achieved with two angle () that the robot is facing relative to x axis. The triplet flags, named: “foundObstacle” and “finishedProcessing”. The (x, y,) is also named robot pose. The travel task algorithm is presented below: diagram for thread synchronization is presented below: Travel task algorithm 1. 2. 3. 4. 5. 6. 7. 8. 9. Fig. 4 Synchronization diagram Get robot initial pose (xi, yi, i); Get final coordinates; Compute (xr, yr) relative to initial (xi, yi); Convert (xr, yr) into angular coordinates (R, ); Compute (r) relative angle to initial (i) angle; Rotate motors anti-synchronous with (r) angle While( !foundObstacle && !( distance R crossing)) 7.1. Synchronous move motors forward; Synchronous brake motors; Update current pose; The processing task is the most important part of the obstacle avoidance algorithm. This task determines the relative position of the obstacle to the robot and then it computes the shortest path to avoid it. The algorithm has 3 steps: obstacle analysis, data processing and computation of minimum trajectory to avoid the obstacle. These steps are accomplished differently for each of the two robots. For the ultrasonic sensor based robot, the processing task has the following steps: the scanning of the detected obstacle, correction of retrieved data and the computation of the intermediate (x, y) coordinates. The scanning process is done by measuring distances at increasing angles starting at 0 degrees (where the ultrasonic sensors are parallel with the robot direction of travel), up to 90 degrees. The scanning is done similarly for both the left and right sides. Because of the ultrasonic sensor limitations incorrect measured distances are uniformized by the correction process. Before computing the intermediate (x, y) coordinates, 3 additional steps are taken for correct determination of obstacle relative position to the robot: the aligning of sensors with the direction perpendicular to the obstacle, the scanning of the obstacle and the data correction. The algorithm for the processing task is presented below: US processing task algorithm 1. 2. 3. Scan obstacle; Correct data retrieved ; If( ! aligned ) 3.1. Compute US alignment angle; 3.2. Align US; 3.3. Scan with US aligned; 3.4. Correct data retrieved; 4. Compute minimum trajectory 5. Determine intermediate coordinates 6. finishedProcessing = true; 7. Notify detection task; For the NXT camera based robot the steps of the processing task are different than those for the ultrasonic sensor based robot. The steps are the following: the determinations of the obstacle location in the camera window frame (obstacle analysis), the computation of the distance for avoiding the obstacle based on its width (data processing) and the computation of (x, y) intermediate target coordinates based on the distance to the obstacle and the orientation angle (the computation of the minimum trajectory). 7.1. Compute width from right obstacle margin to left frame margin; 7.2. Compute relative angle to avoid the obstacle; 7.3. Compute absolute angle to avoid the obstacle; 8. Else 8.1. Compute width from left obstacle margin to right frame margin; 8.2. Compute relative angle to avoid the obstacle; 8.3. Compute absolute angle to avoid the obstacle; 9. Compute intermediate coordinates; 10. finishedProcessing = true; 11. Notify detection task; VII. EXPERIMENTS Experiments were performed with the two mobile robots in order to determine the following characteristics: The precision with which the two robots reach a (final) destination point, in two cases: with and without an obstacle on the robots travel path. The overall time it took each of the two robots to reach the destination point. The total distance travelled, between the initial and the final point, for each robot. The experiments were conducted in two ways: by direct physical measuring of the robot state and by using Bluetooth communication with the PC to send subsequent robot states. The robot state, at a given moment, is defined as the current robot (x, y) coordinates and the time passed to reach the coordinates in question. The states were saved in a text file. This text file was processed with a Matlab application that was developed afterwards. The experimental results are summarized in the table and graphics below: Sensor Final Point x, y [mm] Precision Overall Time [%] 2.1 [s] 63 Total distance travelled [mm] 1030 400, 300 0.7 5 910 US Camera NXT camera processing task algorithm 1. 2. 3. 4. 5. 6. 7. Read x left coordinate of the blob; Read x right coordinate of the blob; Compute the obstacle width; Compute the distance to the obstacle; Compute width from the obstacle to left frame margin; Compute width from the obstacle to right frame margin; If ( widthToLeftMargin > widthToRightMargin ) Fig. 5 Travel path graphic for the robot equipped with NXT camera which the robots reach a final point, the overall time and the distance travelled between the two points. This characteristics show that the camera based robot has a significantly higher performance. Obstacle avoidance by autonomous mobile robots is a problem that can be solved even with a limited and low cost hardware like the Lego NXT Mindstorms kit. Therefore, in the future, autonomous robots could have a greater impact in people lives. ACKNOWLEDGMENT First and foremost I would most like to thank professor Constantin Ilas for his support and encouragement during the development of this project. Also, I would like to thank my family for supporting me every step of the way. Fig. 6 Travel path graphic for the robot equipped with ultrasonic sensors VIII. CONCLUSIONS This paper presents two mobile robots that have the ability to avoid obstacles when going from an initial (starting) point to a final (destination) point. The two robots were built using the NXT Mindstorms kit. The first of the two robots is based on two ultrasonic sensors and the second is based on a NXT camera from MindSensors. Experiments conducted both with ultrasonic sensor and video camera revealed some of their limitations. The software was created in two programming languages: NXC using NXC/NBC 1.7 firmware and Java using leJOS 0.7 firmware. Communication and interaction with the robots was implemented via Bluetooth protocol. This communication takes place between the PC (Master) and the NXT microcontroller (Slave). The starting point idea for the main program logic is to divide robot movement on three segments between the initial point and the final point. These segments are: First segment – from the initial (starting) point to the obstacle Second segment – from the obstacle to an intermediate point Third segment – from the intermediate point to the final (destination) point The algorithm for obstacle avoidance was structured in three individual tasks, namely: the detection task, the travel task and the processing task. The most important part of the obstacle avoidance algorithm is the processing task. The job of this task is to determine the obstacle relative position to the robot and then compute the minimum trajectory to avoid it. This task was implemented differently for each robot. Both robots were able to successfully avoid the obstacles and reach the final point. Experiments were performed with the two robots to determine the following characteristics: the precision with REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] Lego NXT Mindstorms: http://mindstorms.lego.com/, Jun 2009 MindSensors: http://www.mindsensors.com/, Jun 2009 J. Hansen, ” NXT Power Programming: Robotics in C”, Feb 2008, ISBN-13 978-0973864922 J. Hansen, E-book: “Not eXactly C Programmer's Guide”, Oct 10 2007 RobotC: http://www.robotc.net/, Jun 2009 B. Bagnall, “Maximum LEGO NXT: Building Robots with Java Brains”, July 15 2009, ISBN 0973864958 Juan Antonio Brenda Moral, E-book: “Develop leJOS programs”, Apr 2009 NXT Cam View User Guide: http://nxtcamview.sourceforge.net/, Jun 2009 NXT motor internals: http://www.philohome.com/, Jun 2009 DARPA Grand Challenge: http://www.darpa.mil, Jun 2009 EUREKA Prometheus Project: http://en.wikipedia.org/, Jun 2009 IRobot: http://store.irobot.com, Jun 2009 J. Borenstein and Y. Koren, “Obstacle avoidance with ultrasonic sensors”, IEEE Journal of Robotics and Automation, vol. 4, Apr. 1988 O. Khatib, “Real-time obstacle avoidance for robot manipulator and mobile robots”, Internat. J. Robotics Res. 5 (1) (1986) 90–98 J. Michels and A. Sexna, “High speed Obstacle Avoidance using Monocular Vision and Reinforcement Learning”, Autonomous Systems Laboratory, CSIRO ICT Centre Joseph Jones, “Robot Programming: A practical guide to BehaviorBased Robotics”, McGraw-Hill, 2004 Ronald C. Arkin, “Behavior-Based Robotics”, MIT Press, 1998 Ulrich Nehmzow, “Mobile Robotics: A practical introduction, second edition”, Springer-Verlag London, 2003 Gregory Dudek, Michael Jenkin, “Computational Principles of Mobile Robotics”,Cambridge University Press, 2003 Radu B. Rusu, (Romanian): “Arhitecturi moderene pentru roboti mobili” : Javaclient and ZeeRO, Master dissertation thesis, Technical University of Cluj-Napoca, Apr 2005 Design of Inverter-Fed SPMSM-Motor Drive Line in a FC Truck System Reference topic: Design of power electronic converters and systems Jorge Varela Barreras Institute of Energy Technology Aalborg University Denmark Abstract - The purpose of this paper is to design and implement an efficient control for SPMSM, between their upper and lower speed limits, under the requirements of a FC truck system. The simulation of the SPMSM, truck load, VSI, modulation strategy and control structure is performed in MATLAB/Simulink. For the simulations, real parameters of the provided SPMSM obtained in the laboratory are used. A Field Oriented Control strategy is implemented and tested on several situations. PMSM drives PMSM are increasing applied in several areas such as traction, automobiles, robotics and aerospace technology. In general, PMSM machines have the efficiency advantage and can offer high dynamic performance when are controlled by field oriented control, so they are an attractive alternative to the IM and DC machine for automotive applications A requirement in PMSM control is the synchronization of the AC stator Index Terms - SPMSM, VSI, SVM PWM, FOC, Ackerman steering voltage frequency and the rotational speed of the shaft - to achieve this a shaft-mounted position/speed sensor can be used (Fig. 1.2). geometry 1 INTRODUCTION Nowadays, due to the massive use of energy in automotive applications coupled to the limited petrol resources, one promising application deals with the employment of electric motors instead of combustion engines in vehicles. Electric vehicles can be more efficient, do not produce noise and air pollution emissions, and are less complex in a mechanical sense compared with combustion systems. But their future in industry present many challenges: to be desirable power electronic systems must offer low cost, endurance to harsh environments, reliability, light weight, ease to install, ease to maintain and low cost energy storage devices with high energy densities, power density and long life. In 2004, Semikron received General Motor's "Supplier of the Year" Award [3] because of their work on the SKAI modules. These are a series of three-phase VSI specially designed for hybrid vehicles. In this paper, a truck model Stama Eltruck ST-L-100, produced by GMR Maskiner A/S., is driven by two SPMSM fed from two SKAI VSI. These SKAI modules employ DSP controllers manufactured by Texas Instruments. Thus, a robust control strategy should be designed and implemented in these DSP boards fulfilling the main demands of the truck system: reduced energy consumption and high dynamic performance. Fig. 1.2 Self synchronization concept for PMSM [15] Another way is to use sensorless control methods, which consist on an on-line estimation of the rotor angular position and speed employing measurements from the PMSM stator windings or the DC bus. The position sensor is expensive, so it is not desirable in low cost applications (heating, air conditioning…), but for automobile applications the cost of the sensor is not as representative [4]. Three-phase PWM-VSI is widely employed in automotive applications. It can achieve control on motor performance (speed, torque) controlling the AC voltage and frequency of the stator three-phase balanced system. Desired machine performance is reached programming accurate duty cycles for the switches through PWM methods. Also, thanks to its bidirectional power characteristic, DC-AC and AC-DC, it is especially useful to develop regenerative braking systems. 2 TRUCK ANALYSIS The graveyard truck model Stama Eltruck ST-L-100 is analysed based on data from the producer, GMR Maskiner A/S. PARAMETER VALUE Empty weight 760kg Battery weight 200kg Max. Cargo 1000kg Max. Speed 15Km/h Gearing ratio 15:1 Wheel radius 22.4 cm Max. Traction 430 kp Table 2.1 Main parameters of the truck. Fig 1.1 Block diagram of the part of the system tackled in this paper. Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Load Model Employing the main parameters of the truck a load model is designed in MATLAB/Simulink based on the next equations: = + = + = 2· · = = + · bends. The relationship between both speeds can be found through a geometric study (Fig. 2.5). · · · |cos | 2· >0 · 2· · · · 2· =0 To check the variations in the load torque a simple track has been designed (Fig 2.1). It is assumed that the truck is driven straight and it runs without skidding. The truck is tested under the two load situations proposed by the manufacturer. = tan Payload Full (2200kg) Normal (1000kg) Fig 2.1 Diagram of the track. Surface Rolling friction Gravel Paved road 0,04 0,015 Acceleration 0,6 1 Table 2.2 Load specifications. Fig. 2.18 Geometry of the movement + = − 2 = = + 2 Then the relation between the mechanical speed of the inboard tire and exterior is: , = · = · The values of W (width between middle points of wheels of the same axle) and L (length between axles) can be obtained in the laboratory. This equation can be used to implement an electric differential. 3 MATHEMATICAL MODEL OF A SPMSM [4, 8] In order to design the control system a mathematical model of the SPMSM is needed. Voltage equations in stationary a, b, c reference frame The voltage equation for each of the three stator phases is easy to derive from the equivalent circuit of a star-connected SPMSM [9]. ( ( ( · ) · ) · ) = · + + + + Fig. 2.2 Load torque obtained for case 1 (left) and case 2 (right) These results are used to dimension the requirements of the system. ( ( ( · ) · ) · ) Ackerman steering geometry [5, 6, 7] = · + + + + The Ackerman steering geometry indicates that, when a vehicle takes a ( ) ( ) ( ) · · · bend, the inboard front tire (assuming it is front wheel steering) turns = · + + + + around an smaller circle than the outside front tire. Because of that, to avoid skidding in any wheel, the inboard front tire has to turn an angle Employing previous assumptions these voltage equations can be rewritten in matrix form as: closer than the outside front tire. sin ( ) This geometry is widely used in automotive industry, since it makes ⎡ ⎤ 1 driving more comfortable and reduces as much as possible the wear of sin − · ⎥· ⎢ = · + + · · + · 2 ⎢ the tires. · ⎥ − ⎣sin ⎦ The basic purpose of the Ackerman Steering geometry is to have all the Voltage equations in rotating dq reference frame wheels (4) rolling around a common point during a turn (Fig. 2.3). The three phase stationary abc reference frame can be transformed into a orthogonal two phase stationary αβ reference frame with a single mathematical transformation known as Clarke transform (x can express either the voltage, the current or the flux linkage): = 1 ( +2 ) = √3 + + =0 Fig 2.3 Four Wheels rolling around a common point. Through this transformation the previous voltage equations in matrix The geometric solution comes from Langensperger in 1816, but form can be represented in one simple vector. This notation is called Rudolph Ackermann was who patented the invention by arrangement in Space Vector Representation. London in 1817 (Fig. 2.4). But the equations of the model are really simplified when the coordinate This principle is still being applied to automobiles. However, modern four wheels vehicles do not use exactly true Ackermann steering, since system is just positioned on the rotor. It allows defining a new equation it does not take into account important dynamic effects, but it is absolute non dependent on the rotor rotating angle. valid in applications for low speed cars, like the Stama Eltruck ST-L100. The propulsion system of the truck is made up two SPMSM in each wheel of the rear axle. It means, according to the geometry of the movement, that the speed of both motors should be different during Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Using these reference voltages the modulator generates the proper duty cycles to run the VSI which drives the SPMSM. Control property Several control properties have been developed for the SPMSM. In this paper the Constant torque angle property is chosen, since this ensures reduced energy consumption and high dynamic performance. The torque angle is defined as the angle between the rotor d-axis and the stator current space vector (Fig 4.2). Fig. 3.2 Reference frame transformations. To reach this simplification another transformation called Park is needed to relate these components of the stationary αβ reference frame to the new rotating dq reference frame: = ∙ cos( ) + ∙ sin( ) = − ∙ sin( ) + ∙ cos ( ) Fig 4.2 Current and voltage vector, power factor angle , Applying both transformations (Parke and Clark) the voltage equations stator flux linkage angle and torque angle . based on the dq rotating reference frame are derived: In this method the torque angle is keeped constant = 2 . This is easily reached making the d-axis current zero: = · + · − · =0 ⇒ | |= Then the relationship between torque and current is expressed as: Then the magnetic flux linkages in the direct and quadratic directions 3 = ∙ ∙ [ ] are defined: 2 2 = + · 5 CONTROLLERS DESIGN = · The design of the PI controllers is based on pole placement method, so So the voltage equations can be written as: this is just based on the knowledge of the system transfer functions. Plant analysis - decoupling = + − Previously, in the presented voltage equations of the SPMSM, the crosscoupling between the d-axis and the q-axis can be observed. This = + + + interaction between axis should be avoided for purposes of the FOC These equations are used to develop the SPMSM MATLAB/Simulink strategy: the d-axis stator current and the q-axis stator current should be controlled indepently (decoupled control). The only way of doing this model. Also the next dynamic equation is employed: is to decouple the stator voltage equations. 1 = − − − The previous stator voltage equations in the rotating d-q reference frame 2 /2 can be written again separated into two main parts - linear and coupling 4 PRINCIPLE OF FIELD ORIENTED CONTROL components: FOC perform real-time control of torque variations demand, to control the rotor mechanical speed and to regulate phase currents in order to avoid current spikes during transient phases [10]. This control strategy uses mathematical reference frame transformations (Clarke and Park). Applying a decoupling algorithm (Fig. 5.1) “the nonlinear SPMSM model is transformed to linear equations which can be controlled by general PI controllers instead of complicated controllers”[4]. = · + · + · Fig. 4.1 Block diagram for the FOC of a PMSM. The control structure is a cascade connection of two feedback loops. The inner current loop uses a control property to transform an electromagnetic torque reference into d-q currents reference while the outer speed loop regulates the rotating speed. A speed reference is given and compared with the feedback from the position sensor in the speed Fig. 5.1 Decoupling (current controllers design). loop, while the feedbacks for the current loop are the three-phase Current controller design currents from the SPMSM stator. These currents are transformed into dq The transfer functions of the PI current controllers are: reference frame and feedback to two separate current controllers, one for ( )= + each axis. The dq voltages references are the outputs from the current controllers and the inputs for the SVM. Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) ( )= + , To design the current controllers only one of the system transfer functions is considered, the electrical transfer function, as it has the dominant pole for the current loop. The electrical transfer function of the system after decoupling is written as: ( ) 1 ( )= = ( ) + And the closed loop transfer function for the current controllers is calculated as: + · ( )· ( ) ( ) ( )= = = ( ) 1+ ( )· ( ) 1+ + · · + = · + · · + Since the plant of the SPMSM is the same for the q-axis and d-axis current loop, the controller parameters should be the same for both axis. It can be seen that the closed loop systems are 2nd order systems. An easy method to reduce these systems to 1st order and estimate the controller parameters is explained in followings. Firstly, the open loop poles of the electrical system transfer functions and the open loop zeros of the PI controllers transfer functions are calculated. Then these poles and the zeros are placed in the same points in the left side of the complex plane and the next relationships are derived: ( )= ( )· 1+ ( )· = ( ) = ( ) 1+ · + + · + · · + · · + It can be seen that this speed closed loop transfer function is analog to the current closed loop transfer function derived before. Then the same approach can be employed to reduce the closed loop system to a first order system. Then if the pole and the zero are placed in the same point on the left side of the complex plane, the next relationships is stated: 0.00024 = · = = · 1.283 0.000187 Further, during simulations, it was observed that a design based on this relationship does not give a good performance, since this does not take into account the behaviour of the SPMSM when is mounted in the truck. A new value of the parameter is found based on the next equations of the load torque model: · = = 2· · ⇒ · · = = 0.11819 [ · · 2· · ] A constant mass of the vehicle of 1060 kg is assumed to calculate . Then the next new relationships is stated: 0.00024 = · = = · 0.002 ( + ′) 0.1184 − =− ⇒ = 6 MODULATION METHOD Each SPMSM is fed from a single Three-Phase Inverter, which operates − =− ⇒ = from a fixed voltage DC-link of 48V. Each inverter is controlled with Pulse Width Modulation (PWM), which allows amplitude and phase These equations can be applied in the open loop transfer functions: control of the output voltage at the same time. · · + · + 1 1 ( )= ( )· ( )= · = · Basically the PWM of an inverter reach the control of the power sent to + · + · a load modulating its duty cycle. In fact, the PWM is just a method to ·( · + ) 1 1 = · = · generate switching sequences. · + · Finally from this open loop transfer function a closed loop transfer The main topology of the three-phase Voltage Source Inverter (VSI) employed in this project is shown in the next figure. function reduced to 1st order is derived: 1 · ( ) ( )= = = ( ) 1+ ·1 1+ · + Therefore, the PI controller integer gain than the proportional gain order system. = = should be times higher to reduce the closed loop system to a 1st 0.01382 46.115 · 10 = 299.69 · PI Speed controller design The transfer function of the PI speed controller is: ( )= + As the current closed loop has higher bandwidth than the speed loop, the reference current can be assumed equal to the SPMSM current for a proper designed current controller. Then the inner current loop is not considered for the speed controller design. Thus, only the mechanical transfer function of the motor is considered. ( ) 1 ( )= = ( )− ( )− ( ) + If the load torque is treated as a perturbation to the system, and is set at zero, and the dry friction is neglected, the motor transfer function is simplified as: ( ) 1 ( )= = ( ) + Using previous equations, the closed loop transfer function of the speed loop can be determined: Fig. 6.1 Topology of the three-phase Voltage Source Inverter. Digital devices offer several advantages over analog systems to implement the modulation method: • Stability (no drift, offsets, temperature or aging effects) • Precision (noise immunity) • Flexibility (can be customized by changing software) • More compact (less number of devices) Space vector modulation is chosen as PWM method instead of SPWM or THIPWM because: • Less computation time is required • Modulation index 15% higher than SPWM (equal to THIPWM) • Better harmonic performance in comparison with SPWM and one-sixth magnitude THIPWM Although a deeper knowledge of the theory is needed (conceptually more complex and harder to implement). 7 SIMULATION Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) The proper performance of the whole modeled system for one SPMSM is checked through the next simulation. The overall block model designed in MATLAB/Simulink is presented in Fig. 7.5. The values of the parameters employed in the simulation are presented in the nomenclature table. The real parameters of the provided SPMSM have been obtained through several laboratory tests. The truck is tested considering a constant mass of the vehicle of 1060 kg. The vehicle is driven straight (no bends) and through a paved road with no inclination. Fig. 7.4 Speed reference – Speed measured. CONCLUSSION In this paper the design of an Inverter-Fed SPMSM-Motor drive line under the requirements of a FC Truck system is presented. The truck and the motor provided have been analyzed and a useful model of the load of the truck has been designed. The needed of an electrical differential has been clearly explained and the basis geometric Fig. 7.1 Speed reference – Speed measured. theory behind its design is presented. The speed response is fast enough - 0 to 250 rad/s in less than 5 s. The The SPMSM has been carefully studied, its electrical and dynamic performance is stable and there is a steady state error of about 5% at equations have been derived and a mathematical model have been maximum speed due to the several friction torques (they are designed and implemented in MATLAB/Simulink. The VSI has been disturbances of the system). modelled, as well as the SVM PWM. The proper performance of the models has been checked in simulations. The real parameters of the provided SPMSM have been obtained through several laboratory tests. The structure of the FOC method is presented and the theoretical design and tuning of the controllers explained step by a step. The performance of the whole system MATLAB/Simulink simulation is shown. Fig. 7.2 Measured abc currents. A regenerative braking system could be designed based on this simulations – it should be noted that there is a current peak of 400 A when the speed reference of the truck drops suddenly This maximum current could damage the SPMSM stator windings. The maximum possible save of energy is shown in the next figure (Fig. 7.3). ABBREVIATIONS CTAC DSP FC FOC LV MTPAC PI PWM SKAI SPMSM SPWM SVM THIPWM VSI Constant torque angle control Digital signal processor Fuel cell Field-oriented control Low voltage Maximum torque per ampere control Proportional-Integral control Pulse width modulation Semikron advanced integration Surface magnets type permanent-magnet synchronous machine Sinusoidal pulse width modulation Space vector modulation Third harmonic injection pulse width modulation Voltage source inverter NOMENCLATURE Fig. 7.3 Total energy flowing into the machine. Finally, from next simulation it can be stated that the system is stable for any changes of the speed setpoint reference (‘setpoint disturbances’). Parameter Motor parameters: Number of poles Stator phase resistance Stator phase inductance Permanent magnet flux Viscous friction Dry friction torque Mass moment of inertia Electromagnetic torque Mechanical torque Mechanical frequency Mechanical angular speed Symbol Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Value Units 8 0.01382 46.115 0.0182 0.00024 0.00085 0.000187 - [·] [Ohm] [µH] [Wb] [Nms] [Nm] 2 [kg·m ] [Nm] [Nm] [Hz] [rad/s] Mechanical position Electrical parameters: Electrical frequency Electrical angular speed Electrical position D axis current Q axis current D axis voltage Q axis voltage Modulation parameters: DC link voltage Sampling frequency Switching frequency Truck parameters: Mass of the vehicle Mass moment of inertia (for = 1060 ) Gearing ratio Wheel radius Acceleration of the vehicle Total load torque Rolling friction torque Inertia torque Inclination torque Drag torque Rolling friction coefficient Control parameters: Proportional constant in current controllers Integration constant in current controllers Proportional constant in speed controller Integration constant in speed controller - ′ [rad] REFERENCES - [Hz] [rad/s] [rad] [A] [A] [V] [V] 48 5000 5000 [V] [Hz] [Hz] - [kg] 0.11819 [kg·m2] 15 0.224 - [·] [m] [m/s2] [Nm] [Nm] [Nm] [Nm] [Nm] [·] [1] D. Grahame Holmes, Thomas A. Lipo, “Pulse Width Modulation for power converters, Principles and practice”, IEEE Press series on Power Engineering, Mohamed E. El-Hawary, Series Editor,USA, 2003. [2] Mohan, Undeland, Robins, “Power Electronics – Converters, applications and design”, J. Wiley and Sons, New York, 1989. [3] Erik Mayer, “Development of motor controls using the Semikron advanced integration power module”, Electrical Insulation Conference and Electrical Manufacturing Expo, 2005. Proceedings Volume, Issue , 26-26 Oct. 2005, pp. 236 – 239. [4] Perera, P. D. Chandana, “Sensorless Control of Permanent-Magnet Synchronous Motor Drives”, Ph. D. Thesis in Electrical Engineering, Institute of Energy Technology, Aalborg University, 2002. [5] D. Foito, J. Esteves, J. Maia, “Electric differential and regenerative braking EV”, 11th IEEE Mediterranean Conference on Control and Automation, Rhodes, Greece, June 2003. [6] D. Foito, J. Esteves, J. Maia, “Experimental and simulation results of an electric vehicle”, Proceeding of Mechatronics 2002, Netherlands, June 2002. [7] D. Foito, A. Cordeiro, M. Guerreiro, “A sensorless speed control system for an electric vehicle without mechanical differential gear”, IEEE MELECON, Benalmádena (Málaga), Spain, May 2006. [8] Sen, P. C. Principles of Electric Machines and Power Electronics. John Wiley & Sons, Inc., 2 edition, 1997. [9] Young-Jin Lee, Young-Jin Yoon, Young-Ho Kim and Man-Hyung Lee, “A Study on the Sensorless PMSM Control using the Superposition Theory”, International Journal of the Korean Society of Precision Engineering Vol. 4, No. 2, March 2003. [10] Erwan Simon, “Implementation of a Speed Field Oriented Control of 3phase PMSM Motor using TMS320F240”, TEXAS INSTRUMENTS Application report SPRA588, 1999. 0.16 [·] 479.5 [·] 0.08 [·] 0.000162 [·] Fig. 7.5 Whole system MATLAB/Simulink block model FOC OF SPMSM Filter _Iabc [Vabc ] [Iabc ] Iabc From [Wm] Vd Vd Vq Vq Goto 1 Wm Valfa From 1 Vq Speed_Ref Vabc Vabc Val,be_chop Vq Iabc Demux In 1 Out1 Vbeta Speed _Ref [Iabc ] Speed ref Low _Pass_Filter FOC Vd [Wm] SVM +INVERTER Wm [Wm] From 3 From 2 Vd Wm Wm alpha , beta -- d,q trans d,q => abc Tload_2 dw/dt Tload_1 [Vabc] From 5 [Wm] Goto 3 Tload _1/Tload _2 Demux SPMSM MODEL [Iabc ] TRUCK LOAD MODEL Pin From 4 Product Tload_1 dw/dt 1 s Tload_2 Integrator Ein Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Goto 2 Doubly Fed Induction Generator Fault Simulation *Krisztina Leban, *Ewen Ritchie, **Alin Argeseanu, ***Ileana Torac *Aalborg University, Pontoppidanstræde 101, Aalborg, Denmark **Politehnica University Timisoara, Bl. V. Parvan 2, 300223, Romania ***Romanian Academy – Timisoara Branch. Bl. M. Viteazu 24, 300223, Romania e-mail: krisztina_leban@yahoo.com.au aer@iet.aau.dk; alin_argeseanu@yahoo.com; ileana_torac@yahoo.com Abstract This paper focuses on validating a simplified wind turbine system having a fault rid through protection [1]. The machine used was a doubly fed induction generator (DFIG). As protection against short circuit transients, the crowbar protection was employed in the simulation. An equivalent model was constructed. Simplifications were made so as to have a system composed of grid, transformer, line and generator represented by elementary circuit elements (R, L, C and voltage sources). Equivalent circuit models were simplified so that the fault models may be used for synchronous machine parameters. The assumption that the mechanical system cannot respond during the short time of a three phased short circuit was made. The simplified simulation model was compared to simulations constructed with complex library subsystems. The SimPower Systems Simulink library was used for this purpose. Keywords: wind energy plant, variable speed generator, induction generator, double fed induction generator, DFIG simplified model, Simulink model 1. Introduction The Doubly Fed Induction Generator (DFIG) is widely used in wind energy power generation. DFIG are variable speed generators, used more and more in wind turbine applications due to easy controllability, high energy efficiency and improved power quality,[2], [3], [4]. As power converters in a DFIG system only deal with the rotor power, electronic costs are kept low, about 20-25% of the total generator power. This implies that the converter is dimensioned to the rotor parameters [5], [6], [7], [8]. This makes the system more economical than using a fully rated converter in a series configuration. Turbines are commonly installed in rural areas with unbalanced power transmission grids. For an induction machine an unbalanced grid imposes negative effects like overheating and mechanical stress due to torque pulsations. For an unbalance of 6% for example the induction generator is stopped from generating in the grid. By control of the rotor currents of a DFIG the effects of unbalanced stator voltage may be compensated. The drive system operates in four quadrants. This implies that a bidirectional flow of power is possible. The possibility of supplying and consuming reactive power enables the generator system to act as a power factor compensator. By the control of the back to back inverters the slip may be controlled. In the case of the squirrel cage induction machine, for example, as the rotor cannot be driven, the slip only depends on the stator and load inputs [8], [9]. As for synchronous machines a relatively large torque may cause the machine to oscillate. The DFIG does not encounter any synchronization problems. To observe the system and the flow of active and reactive energy a dynamic model is needed [10]. The machine may be simulated as an induction machine having three phases supply in the stator and three phases supply in the rotor. The rotor circuit is connected through slip rings to the back to back inverter, arrangement controlled by PWM strategies. The voltage magnitude and the power direction between the rotor and the supply may be varied by controlling the switch impulses. Back to back converters consists of two voltage source converters (ac-dc-ac) having a dc link capacitor connecting them. The generator side converter takes the variable frequency voltage and converts into dc voltage. The grid side converter has the ac voltage from the dc link as input and voltage as grid parameters as output. The gearbox has the role of adjusting the speed between the blades and the rotor. The transformer couples the generator to the grid adjusts the parameters of the machine voltage to the grid voltage. The stator is connected directly to the grid. For a normal generation regime the energy obtained by processing the wind speed as an input is fed into the network by both, the stator and the rotor. In this paper the simulation of the DFIG included in a wind turbine system [11], [12], [13], [14] is presented. With this an idea of the validity of the simplified model is tested. Models elaborated in this paper are detailed. Normal duty and the fault ride through models are described. Consequences of the simplified assumptions implemented in the model are shown and the acceptability of results is discussed. 2. DFIG System Description In the following, the modelled drive system having a DFIG is described. Function of the DFIG is analysed and the basic elements of the drive are presented. The aim is to represent the drive using an equivalent circuit in two cases: normal operation and crowbar active. Figure 1: DFIG wind turbine system In Figure 1 the basic normal duty diagram for the wind turbine is presented. From the blade and shaft, the rotor of the generator receives the torque produce by the wind. The energy is fed to the grid through the back to back inverter system and the three phase transformer. The initial model of the transmission line consisted of a pi diagram containing the parasitic elements of the conduction cable. According to [14] lines shorter than 100 km are considered short lines and may be modelled as an inductance. The grid was modelled as a three-phase voltage source. The grid side converter is connected to the transmission line through a three phased step down transformer. The grid is modelled like a 3 phase voltage source. In Figure 2 the equivalent circuit of the system is presented. The grid was represented as an alternative voltage source. For the transmission line, a pi equivalent circuit was used and for both the transformer and the machine, a T equivalent circuit. Figure 2: Normal Duty Equivalent Circuit In order to simplify the equivalent circuit and consequently the mathematical model derived from it, a set of simplifying assumption were considered. Arguments are brought for each assumption to show their validity. As the line is considered to be short (< 100km [15]), the model may be simplified to a single parasitic inductance. The magnetisation branch of the transformer was neglected ([16]). This is done under the assumption that the current is too small in that branch and the reactance is small compared to the horizontal branch reactance. 3. Crowbar Activated Another protection for a short circuit is called the crowbar. This fault handler is a set of resistors used to short circuit the rotor windings in case of a severe fault. In literature it is also called ‘beak resistor’ because it has an electrical breaking effect on the accelerating rotor. The role of the circuit is to contribute to system stability during transients. The extra resistance introduced in the circuit dissipates the surplus energy generated during the fault in extremely high current conditions. The rotor of the generator is disconnected from the back to back inverter system and short-circuited with resistors (see Figure 3). Automatically disconnect after the fault had passed. K is a symbolical switch representing the connection apparatus and control. Figure 3: Crowbar Activated Diagram The equivalent circuit of the crowbar activated diagram is shown in Figure 4. As can be seen, the magnetisation inductance of the transformer was neglected in the short circuit simulation. Figure 4: Crowbar Activated Equivalent Circuit Equations derived from Figure 4 are presented in the following. In the first circuit loop, the equation is written as: dL ech dL ig + m im dt dt The equivalent elements are written as sums of series components: R ech = R sec + R prim ug = Rech ig + (1) (2) (3) L ech = L sec + L prim + L line For the second circuit loop, as the rotor is disconnected from the voltage source, only the energy stored in the motor magnetising branch intervenes. This is the main reason why the magnetising element must not be neglected in this case. dψr Rr (4) 0 = Ra ir + dt + (Rcrowbar + S )ir If the slip is considered to be constant, the resistor value of the rotor would remain constant. 0 = Ra ir + dψr + (Rcrowbar + Rr ' )ir dt ψr = Lr ir + Lm is (5) (6) The circuits presented above were used as a base for fault simulation models. Each circuit was simulated and analysed separately as shown if the next chapter. the separation has been made in order to facilitate the basic understanding of the model and to shorten computational time. 4. DFIG System Simulation Figure 5 shows the main simulation level of the crowbar fault response. The protection is inserted at 0.25s via ideal switches driven by a step signal. The fault is introduced from 0.2 to 0.3 seconds. Parameters used: Rs = 0.0021; Ls = 0.11; Lr = 0.07; Rr = 0.0021; Lm = 2.5; Rline=0.05; Lline = 0.007;Rcrowbar = 0.1; Lprim=0.007;Rprim=0.05; Lsec = 0.007; Rsec = 0.05; Figure 5: Crowbar Protection – Main Simulation Level (a) Library Model (b) Detailed Model Figure 6: Crowbar Resistor Simulation Results - Stator Current vs. Simulation Time (a) Library Model (b) Detailed Model Figure 7: Crowbar Resistor Simulation Results - Stator Voltage vs. Simulation Time 5. Conclusion As it may be observed from the simulation results, an over simplified model should not be used to analyse transients. The errors introduced in the results make the simplified model inacceptable. Besides the structure of the circuit its self, parameters and initial conditions must be accurately introduced in the simulation. The parameters used were not of a real system and the initial conditions were generated by the 0.2 s simulation prior to the fault. By comparing a complex (Sympower Systems) model to the simplified model, the last one has been proven to be unreliable due to the reduced number of elements. Acknowledgements The authors would like to thank the proposer of the project Jorje Martinez of Vestas for this support of the current work. References [1] Doubly Fed Induction Generator Fault Simulation Krisztina Leban Final masters Project at Institute on Energy Technology Aalborg Denmark 2009 [2] A novel doubly-fed induction wind generator control scheme for reactive power control and torque pulsation compensation under unbalanced grid voltage conditions Brekken, T. Mohan, N. ;Power Electronics Specialist Conference, 2003. PESC '03. 2003 IEEE;ISBN: 0-7803-7754-0 [3] Adjustable speed generators for wind turbines based on doubly-fed induction machines and 4quadrant IGBT converters linked to the rotor; Muller, S. Deicke, M. De Doncker, R.W.; Industry Applications Conference, ISBN: 0-7803-6401-5 DOI: 10.1109/IAS.2000.883138 [4] P. W. Carlin, A. X. Laxson, and E. B. Muljadi, “The History and State of the Art of Variable-Speed Wind Turbine Technology,” National Renewable Energy Lab., Tech. Rep. NREL/TP-500-28 607, Feb. 2001. [5] Modelling of the Wind Turbine With a Doubly Fed Induction Generator for Grid Integration studies; Yazhou Lei, Alan Mullane, Gordon Lightbody, and Robert Yacamini IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 21, NO. 1, MARCH 2006 [6] Vladislav Akhmatov, "Variable-Speed Wind Turbines with Doubly-Fed Induction Generators, Modelling in Dynamic Simulation Tools," Wind Engineering Volume 26, No. 2, 2002 [7] M. Machmoum, R. L. Doeuff, and F. M. Sargos, “Steay state analysis of a doubly fed asynchronous machine supplied by a current controlled cycloconverter in the rotor,” Proc. Inst. Elect. Eng. B, vol. 139, no. 2, pp. 114–122, 1992. [8] P. G. Holmes and N. A. Elsonbaty, “Cycloconverter excited divided winding doubly fed machine as a wind power converter,” Proc. Inst. Elect. Eng. B, vol. 131, no. 2, pp. 61–69,1984.D.P. Sen Gupta and J.W. Lynn ’ Electrical machine dynamics’, Macmillan1980, ISBN:0333138848 [9] Transformers and Electrical Machines; Ion Boldea; Editura Politehnica Timisoara 2002 ISBN 9739389-97-X [10] Dynamic modelling of a wind turbine with doubly fed induction generator Slootweg, J.G. Polinder, H. Kling, W.L. ; Power Engineering Society, 2001. IEEE 2001 ISBN: 0-7803-7173-9 [11] Doubly fed induction generator using back-to-back PWM convertersand its application to variablespeed wind-energy generation Pena, R. Clare, J.C. Asher, G.M.; Electric Power Applications, IEE Proceedings -May 1996; ISSN: 1350-2352; [12] S. Doradla, S. Chakrovorty, and K. Hole, “A new slip power recovery scheme with improved supply power factor,” IEEE Trans. Power Electron., vol. PE-3, no. 2, pp. 200–207, Apr. 1988. [13] Y. Tang and L. Xu, “A flexible active and reactive power control strategy for a variable speed constant frequency generating system,” IEEE Trans. Power Electron., Jul. 1995. [14] Ion Boldea, ” Variable Speed Generators “CRC Press ISBN : 0849357152 [15] Power System Analysis John Grainger, William Stevenson 1994 McGraw Hill ISBN 0-07-061293-5 [16] The Self and Mutual Inductances of Linear Conductors, By Edward B. Rosa, Bulletin of the Bureau of Standards, Vol.4, No.2, 1908, Magnetic Field Enhancement using Ferrofluid and Iron Powder *Krisztina Leban, *Ewen Ritchie, **Alin Argeseanu *Aalborg University, Pontoppidanstræde 101, Aalborg, Denmark **Politehnica University Timisoara, Bl. V. Parvan 2, 300223, Romania e-mail: krisztina_leban@yahoo.com.au aer@iet.auu.dk alin_argeseanu@yahoo.com Abstract This paper focuses on studying the variation the magnetic field of a PM when covered with ferrofluid and iron powder. For testing purposes, four neodymium magnets were used. One was covered with ferrofluid; one was left ‘clean’; one covered with magnetic powder and one with ferrofluid and iron powder combined. The magnetic field growth was quantified through measurements and the results presented herewith. Keywords: Ferrofluid, iron powder, magnetic field 1. Introduction Ferrofluids are colloidal mixtures composed of ferromagnetic, or ferrimagnetic nanoparticles suspended in a carrier fluid[1], [2]. Typically a ferrofluid is about 5% magnetic solids, 10% surfactant, and 85% carrier, by volume. [3], [4], [5], [6].The carrier fluid may be an organic solvent or water. The nano-particles are usually coated with a surfactant to prevent agglomeration. This is important because the properties of the fluid otherwise decrease. The ferrofluid is a non Newtonian fluid as it changes its properties (most importantly the viscosity) when exposed to a magnetic field.The permeability of the ferrofluid is higher that that of air because of the particles suspended in the carrier fluid. Ferrofluids do not display remnant magnetization after removing the external field. In fact, ferrofluids display paramagnetism, and are often referred to as being "super-paramagnetic" due to their large magnetic susceptibility [7], [8]0 To evaluate a fluid, one must take account of the magnetic field strength, viscosity, density, thermal, electrical, acoustic and optical properties [9]. All properties of ferrofluids are derived from the properties of the components, the base fluid, the surfactant, and the particles. The important parameter relationships are different for each fluid depending on the composition [10]. 2. Experimental Arrangement 1.1 Materials Used The measured magnets are shown in Figure 1: a- PM-Sintex NdFeB covered with ferrofluid(X-002-015 from www.neotexx.com); b- NdFeB ‘clean’ magnet; c- NdFeB covered with IP CM 40 to saturation (would not attract any more powder); d- magnet covered with ferrofluid on the top and one side and IP on the other 3 sides. a b c d Figure 1: Magnets used showing the various coatings a: ferrofluid covered magnet; b: ‘clean’ magnet; c: iron particle covered magnet; d: iron particles and ferrofluid covered magnet The setup used to measure the field around the permanent magnet at different distances from the surface of the magnet is shown in Figure 2. The magnetic induction of each magnet was measured ad various distances between the probe and the magnet. For each case a curve was drawn(see Figure 3). The value of the field depends strongly on the spatial coordinated. The measurements were made by positioning the probe in the middle of the large surface of the magnet.The gauss meter was calibrated several times during the measurements. Figure 2: Measurement Setup: 1- magnet to be measured; 2- gauss meter probe ; 3-gauss meter; 4- probe support; 5- mobile arm; 6- plastic ruler; 7- table; 1.2 Results In the following, the results from the field measurements are presented in Figure 3.It may be observed that the ‘clean’ magnet exhibits the lowest field values. The best results are obtained for the permanent magnet covered with iron particles. At small distances measurement errors were introduced as the probe is emerged in the attracted iron particles and the position of the probe could not be precisely observed. The read value of the field depends strongly on the relative position between the probe and magnet. Figure 3:Distance as function of magnetic induction – all magnets The ferrofluid covered magnet was left undisturbed for 6 days. As can be seen in Figure 1, no spikes are present. This sample was not disturbed for 6 days. This is believed to be caused by the fact that the iron particles were drawn to the surface of the magnet where the magnetic field is strongest. Measurements were carried out on both spiky and nonspyky samples. Results are shown in Error! Reference source not found.Figure 4. The ‘fresh’ ferrofluid gives better results than the undisturbed sample. Practically, the iron particles are drawn to the surface of the magnet and the magnetic permeability becomes that of the carrier fluid which is closer to that of the air. 3. Conclusions Due to the permeability of the ferrofluid, the magnetic field is ‘preserved’ for a longer distance from the source. It is of great importance to have a ferrofluid with iron particles in suspension. If the particles settle (for whatever reason), the properties of the ferrofluid decrees. By disturbing the settled ferrofluid, the quality of response may be regained. Figure 4: Spiky and nonspiky PM+FF References [1] Timko, M. Zentko, A. Zentkova, M. Koneracka, M. Kellnerova, V. Zentkova, A. Stepan, M. Barbora, J. Inst. of Exp. Phys., Slovak Acad. of Sci., Kosice ; Magnetorheological properties of some ferrofluids Magnetics, IEEE Transactions on; Mar 1994 Volume: 30, Issue: 2, Part 1-2; page(s): 1117-1119;ISSN: 0018-9464 [2] Ferrofluids and Magnetorheological Fluids Ladislau Vékás Advances in Science and Technology Vol. 54 (2008) pp 127-136 online at http://www.scientific.net © (2008) Trans Tech Publications, Switzerland Online available since 2008/Sep/02 T. Albrecht, C. Bührer et al. (1997), "First observation of ferromagnetism and ferromagnetic domains in a liquid metal (abstract)", Applied Physics A Materials Science & Processing (Applied Physics A: Materials Science & Processing) 65: 215, doi:10.1007/s003390050569 [3] K. Raj, B. Moskowitz, and R. Casciari, “Advances in ferrofluid technology”J. Magn. Magn. Mater., vol. 149, pp. 174–180, 1995. [4] V. Bashtovoy, B. Berkovsky, and A. Bislovich, Introduction to Thermomechanics of Manetic Fluids. Bristol, PA: Hemisphere, 1988.P. Cambell, Permanent Magnet Materials and Their Applications. Cambridge, MA: Cambridge Univ. Press, 1994, pp. 57–61. [5] Ralph Jansen Ohio Aerospace Institute Brook Park, Ohio; EIiseo DiRusso Lewis Research Center Cleveland, Ohio Passive Magnetic Beating With Ferrofluid Stabilization NASA Technical Memorandum 107154; February 1996 National Aeronautics and Space Administration [6] Fernando D. Goncalves, Jeong-Hoi Koo and Mehdi Ahmadian ”A Review of the State of the Art in Magnetorheological Fluid Technologies - Part I: MR fluid and MR fluid models” The Shock and Vibration Digest. Vol. 38. No.3. May 2006 203-219, rD2006 SAGE Publications, DOl: 10.1177/0583102406065099 [7] Rheology Fundamentals Alexander Ya. Malkin, ChemTec publishing 1994 ISBN 1-895198-097 [8] Rheology of Field polymer systems Aroon V. Shenoy Kluwer Academic Publishers 1999 ISBN 0-412-83100-7 [9] J.-C. Bacri and R. Perzynski, V. Cabuil Colloidal Stability and Transport Properties of Ferrofluids Brazilian Journal of Physics, vol. 25, no. 2, June, 1995 [10] Ralph Jansen Ohio Aerospace Institute Brook Park, Ohio; EIiseo DiRusso Lewis Research Center Cleveland, Ohio Passive Magnetic Beating With Ferrofluid Stabilization NASA Technical Memorandum 107154; February 1996 National Aeronautics and Space Administration Novel Actuator I Magneto rheological (MR) Fluid *Krisztina Leban, *Ewen Ritchie, **Alin Argeseanu *Aalborg University, Pontoppidanstræde 101, Aalborg, Denmark **Politehnica University Timisoara, Bl. V. Parvan 2, 300223, Romania e-mail: krisztina_leban@yahoo.com.au aer@iet.auu.dk alin_argeseanu@yahoo.com Abstract: This paper presents a novel soft actuator using magneto rheological fluid enclosed in flexible membranes [1]. The goal was to obtain the largest amount of force with a given excitation and layered membranes. The amount of force resulted from the interaction between the multilayered membranes filled with the magnetic field produced by the excitation was measured. The phenomena were described and resulting forces are presented and explained herewith. Keywords: Actuator, magneto rheological (MR) fluid 1. Introduction MR fluids are magnetically controllable fluids that consist of iron powder (commonly 20-40%) suspended in a carrier fluid [2], [3], [4], [5]. In the presence of a magnetic field, the magnetic particles in the fluid align to the field lines. This implies an increase stiffness and yield strength of the exposed fluid [5]. The fluid was invented in the 1940’s [4] by Jacob Rabinow. He carried out experiments to determine the ingredients and the concentration to be used. Also performance tests were carried out to determine the torque obtained when the fluid is exposed to a magnetic field. Only recently these kinds of fluids started to be used in industrial applications.[6], [7]. 2. Experimental Arrangement In the following, the experiment performed is detailed. Materials used are presented. Results of the experiments are discussed and a mathematical model describing the phenomena is argued for. 1.1 Experiment Description The excitation is supplied from a laboratory supply source was set to output 3A, 10V. In Figure 1, components of the actuator are presented. The soft component of the actuator consists of multilayered membranes filled with MR fluid. The magnetic field is produced by the two windings placed on the iron core. In this context, the field path is the one shown in Figure 1. The air gap of the circuit is where the soft component of the actuator is. Because the membrane contains iron, the permeability of the air gap increases. This makes the air gap seem smaller as far as the field is concerned. The membrane filled with ferrofluid is places in the excitation. The bolt was left in, so a partial flux guide will touch the bottom of the membrane. As the reluctance of the MR fluid is smaller than that of air, the flux would pass through it and close in the upper iron core. With this, the active length of the magnetic circuit becomes approximately 20mm. As a result, forces acting on the membrane walls pull the filled membrane the direction of the force. The effect of the phenomena is latching of the mobile part of the actuator. General information on the electromagnetic circuit: Force required to move the entire magnetic circuit setup along the table is 3, 15 N (unlaquered wood-support frame of the iron core- on lacquered wood-table. Weight of the magnetic circuit was 980g. 4 2 1 1 3 F F B B 6 5 Figure 1: Working principle of MR actuator In Figure 1: 1 – windings 4 – MR filled membrane 2 – soft component of the actuator 5 – lamination core 3 – vinyl protection membranes 6 – bolt The setup used for the actuator is the one presented in Figure 2. The actuator windings are supplied with DC voltage from the laboratory supply. Voltage and current are measured at the output of the source. The goal is to lift the excitation and additional weights by pulling on the membrane when the actuator is latched. Figure 2: Test Setup for the M2 and M3 1.2 Materials Used The membranes used were vinyl glove material: 3 filled with MR fluid and 1 safety membrane. The weight of the powder filled membrane was 36 g with a diameter of the membrane of 18.5mm. The length of the active membrane = 56.5mm. Fluid used to fill he membranes was MR 2434. Excitation windings were supplied from a laboratory DC supply 2. Results The opposed force by the hardened powder was 30N (measurement done using a cup). The weight measurements on the actuator revealed a two Kg lifting capability of the layered membrane arrangement [1]. 3. Mathematical Model of the Soft Actuator Load When testing the soft actuator at a certain load, the actuator releases. In the following, the forces acting on the membrane are analysed. Types of forces that intervene in the functioning of the actuator are Magnetic forces, Fm with the help of which the membrane is drawn toward the iron core of the excitation. There are two forces perpendicular on the surface of the membrane and implicitly on the symmetry axe (see Figure 3). Both forces are oriented towards the core. As the two forces are perpendicular on the surface of the membrane and also on the red line of the core and having the specific direction shown in the figure, the forces will pull the membrane on both sides. Gravitational force acting on the actuator (Gtot) represents the influence of the gravitational constant of the earth and the masses of both the actuator and the additional weights added for testing purposes. Friction forces on the boundary surface between the soft membrane and the iron core (marked with red in Figure 3). Friction forces have two main origins, namely: friction coefficients of the meeting surfaces and the action of the magnetic forces. When the actuator breaks (force test) friction forces become equal to the total weight of the system. Notations: Ffl - left side friction force; Ffr - right side friction force F fl = F fr = F f F f = c f Sδ Fm (1) Where c f - friction coefficient between the membrane and the iron core Sδ - air gap cross section (where B is uniform - at the red meeting surface) Fm - attraction force determined by the electromagnetic field and the MR fluid Figure 3: Force Analysis of the Prototype Fm may be estimated by using the formula of the transfer force for one air gap in electromagnets 1 Φ2 Fm = (2) 2 µ 0 Sδ where Φ =magnetic flux through Sδ Φ = Sδ B (3) Total friction force F fT = 2c f Sδ FT = 2 c f Sδ 1 Φ2 1 Φ2 1 2 = c f Sδ =cf Φ 2 µ 0 Sδ µ0 Sδ µ0 (4) Determination of the friction coefficient the following steps were followed: the MR filed membrane is placed in the excitation frame like in Figure 3. contact surface is estimated. The contour of the surface is drawn on squared paper in addition to the dimension of the rest of the actuator, letting the surface be visible. With a piece of string the actuator is tied to a force measuring equipment the actuator is pulled by pulling on the dynamometer (T vector in Figure 3). The movement must be uniform. measured force represents the friction force and it is equal to: F f = c f S f GSA (5) were Sf - contact surface between the membrane and the excitation; GSA -weight of the membrane GSA = mSA g (6) The friction coefficient is: cf = Ff S f mSAG (7) mSA - mass of the membrane; g - acceleration due to gravity Figure 4: Friction Coefficient Determination When friction forces (influenced by Sδ and c f ) are greater or equal to the equivalent weight of the system, the excitation and additional weights are lifted. When the friction forces are smaller than the weight, the membrane releases the excitation and the additional weights. This is what is called breakdown test of the actuator. At the limit, equality between the two forces is assumed: GT = F fT GT = Gmm + Geem where (8) GT - total weight Gmm - weight of additional weights Geem – weight of the excitation By measuring the mechanical force, an expression of the electromagnetic force may be obtained. This is done by assuming the moving part of the actuator is acting like an electromagnet. From the final form of the friction force FfT = c f 1 2 Φ µ0 (9) It could be observed that the magnetic flux at the active surface may be estimated. Knowing Sδ (marked with red in Figure 3), a value of the magnetic inductance B may be calculated. Calculated value may be verifying it by measurements. These equations could be used for simulating the actuator. 4. Conclusion It is possible to build a soft actuator having smart fluid. In essence the actuator is a prime mover. By study of the smart materials a vast number of applications could be envisaged. Combining movements of an array of simple actuators, a complex moving trajectory may be obtained. By using multiple layers, the mechanical force of the actuator will increase. A safe level of current can produce a substantial amount of force. The flexibility of the membrane makes the actuator more flexible than a solid one. By using layers of MR fluid, each layer interacts with the adjacent membrane. The content of the membrane produces forces that push the container walls in the direction set by the magnetic field (see Figure 1). In this way each layer facilitates latching. As the membrane interacts with the oil from the MR fluid, additional membranes will shield the MR container thus making it more resistant. A secondary function of extra skin is to increase mechanical resistance. References [1] [2] [3] [4] [5] Krisztina Leban, Ewen Ritchie, Alin Argeseanu, Novel Soft Actuator. Power Electronics and rd Drives MSc Programme 3 semester project January 2009 Rheology of Field polymer systems Aroon V. Shenoy Kluwer Academic Publishers 1999 ISBN 0412-83100-7 Rheology Fundamentals Alexander Ya. Malkin, ChemTec publishing 1994 ISBN 1-895198-09-7 Fernando D. Goncalves, Jeong-Hoi Koo and Mehdi Ahmadian ”A Review of the State of the Art in Magnetorheological Fluid Technologies - Part I: MR fluid and MR fluid models” The Shock and Vibration Digest. Vol. 38. No.3. May 2006 203-219, rD2006 SAGE Publications, DOl: 10.1177/0583102406065099 Development and Experiments of Actuator Using MR Fluid Naoyuki Takesue, Hiroy asu Asaoka, Jing Lin, Masamichi Sakaguchi, Guoguang Zhang, Junji Furusho Departament of Computer-Controled Mechanical Systems Graduate School of Engineering, Osaka University, Japan IEEE TRANSACTIONS ON MAGNETICS, VOL. 40, NO. 4, JULY 2004 Ralph Jansen Ohio Aerospace Institute Brook Park, Ohio; EIiseo DiRusso Lewis Research Center Cleveland, Ohio Passive Magnetic Beating With Ferrofluid Stabilization NASA Technical Memorandum 107154; February 1996 National Aeronautics and Space Administration [7] Fernando D. Goncalves, Jeong-Hoi Koo and Mehdi Ahmadian ”A Review of the State of the Art in Magnetorheological Fluid Technologies - Part I: MR fluid and MR fluid models” The Shock and Vibration Digest. Vol. 38. No.3. May 2006 203-219, rD2006 SAGE Publications, DOl: 10.1177/0583102406065099 [6] Partial Discharge Data Denoising and Feature Extraction S.Vivekananthan, S.D.R.Suresh Department of Electrical &Electronics Engineering, College of Engineering, Guindy, Anna University, Chennai-25 Abstract—One of the major challenges of modern-day online partial discharge (PD) measurement in High voltage electrical equipments is the recovery of PD signals from a noisy environment. The different sources of noise include thermal or resistor noise added by the measuring circuit and high-frequency sinusoidal signals that electromagnetically couple from radio broad casts and/or carrier wave communications. Sophisticated methods are required to detect PD signals correctly. Fortunately, advances in Analog-to-Digital conversion (ADC) technology, and recent developments in Digital Signal Processing (DSP) enable easy extraction of PD signals. This paper deals with the analysis of noise and denoising of PD signals using wavelet method. This denoising method is employed on both simulated as well as real PD data using MATLAB. Also statistical analysis is done on different kind of partial discharges for feature extraction. Index Terms—Partial discharge, wavelet, Threshold, Corona discharge, De-noise, Coupling capacitor, High voltage I. INTRODUCTION P artial discharge (PD) tests and its analysis plays a vital role in insulation quality assessment .Partial discharge is a localized electrical discharge that only partially bridges the insulation between conductors and which may or may not occur adjacent to a conductor. PD can result from breakdown of gas in a cavity, breakdown of gas in an electrical tree channel, breakdown along an interface, or breakdown between an energized electrode and a floating conductor, etc. Based upon this partial discharge can be classified as corona discharges, surface discharges , and internal discharges such as treeing and cavity discharges. Determination of PD activities in measurements can be extremely difficult due to sources of interference such as radio and telecommunication signals and switching transients especially in online monitoring. II. PARTIAL DISCHARGE AND MEASUREMENT Figure 1 PD pulse characteristics In practical measurements, discharge voltage signals are captured by feeding the discharge current through a detection circuit. On this basis, detected voltage signals are likely to have different pulse shapes, depending on the configuration of the detection circuit. In practice, the current pulse i ( f ) caused by a PD is not an ideal Dirac current, because it has duration in time. When a practical PD pulse passes i(t) through a detection circuit, the output pulse produced always has a finite rise time. Considering the shape of a PD current pulse and the characteristics of detection circuits, the pd pulse is classified as damped exponential pulse (DEP) and the damped oscillatory pulse (DOP) and further displayed in Figure below. DEP(t ) A e t / t1 e t / t 2 DOP(t) = Asin(2fc t ) e t / t1 e t / t 2 Where A gives the pulse peak value, t1 , t2 , the damping coefficients, whilst f is the oscillatory frequency of the DOPtype pulse CHARACTERISTICS A PD pulse in a dielectric gives rise to an electromagnetic pulse (after the cavity collapses) with a rise time in the ns range and a pulse width in the range of 1.5 ns-300µs. The resulting voltage pulse propagates in both directions away from the PD source. The optimum bandwidth for detection of such a “fast” pulse is in the range of 2kHz-300 MHz. Discharge from electrical trees in aged solid dielectrics often takes the form of a cascade of such fast pulses. In aged cavities, the PD pulse can broaden to have a rise time of up to several tens of ns and a pulse width up to some hundreds of ns. Figure 1 demonstrates a typical PD current pulse, which could be characterized by a series of discharge parameters including A (pulse peak value), f, (pulse rise time from 10% to 90% levels), t, (pulse width between 50% levels) and fd (pulse decay time from 90% to 10% levels. Figure 2 (a) DEP Signal (b) DOP Signal The detection and measurement of discharges is based on the exchange of energy taking place during the discharge. Over the past forty years, several methods have been developed to detect PDs within electrical equipments These can be grouped into four categories, based on the PD manifestation that they measure chemical, electrical, acoustic and optical detection. Among these electrical (coupling capacitor) method is selected for detection of partial discharge. Because online monitoring needs continuous measurement of the PD pulses. In order to measure the PD signal during operation of the HV equipment this is the effective measuring technique Figure 3 Coupling capacitor PD measuring system In figure 3 U is a step voltage on the detection impedance Zd, resulting from the apparent charge in the presence of PD in the test specimen Ca, with Cc is the coupling capacitor. III. NOISE ANALYSIS A major bottleneck encountered with on-line/on-site PD measurements is the ingress of external interferences (usually of very high amplitude comparable to PD signal) that directly affects the sensitivity and reliability of acquired PD data. Digital signal processing techniques must be applied to on-line PD measurements to recognize PD pulses within the EMI background, which often swamps the PD signal on-site. The ability to discriminate the PD signal from the noise requires knowledge of both the PDs and the noise. In general, noise sources may be divided into the following : 1. Discrete spectral interference (DSI), narrowband interference caused by e.g., radio broadcasts due to amplitude modulation/frequency modulation (AM/FM) radio emissions and communication networks 2. Periodical pulse shaped disturbances, repetitive pulses caused by e.g., corona discharges, other discharges due to transformers or power electronics 3. Stochastic pulse shaped disturbances, random pulses caused by e.g., lightning or switching operations, PD and corona from the power system which can get coupled to the apparatus under test 4. White noise, broadband interference caused by e.g., the measuring instrument itself. In terms of its nature DSI is a narrow band signal, the other three types of noise are wide band signals. DSI can be removed by applying digital notch filters with the help of spectrum analyzer. Repetitive pulses can be rejected through gating circuits in time domain . Random pulse interference is the most common interference source and presents the biggest problem to online PD measurement. An advanced technique has to be implemented to separate PDs from the random pulses. Several denoising methods are analyzed by sathish et al and Nasser and they concluded based on the Mean Square Errors (MSEs) and the time taken to perform denoising wavelet based denoising method is suitable for denoising the PD signals. IV. WAVELET TRANSFORM Wavelet transform theory has well explained by many authors. Briefly the wavelet transform decomposes a signal from the time domain into a time scale domain with expression of a set of shifted and scaled versions of a single prototype function Ψa,b(t)=a-1/2 *Ψ((t-a)/b), a,b Є R, a≠0 Where a and b are the wavelet scaling and shifting parameters respectively. Choosing scales and positions based on powers of two gives a more efficient analysis with equal accuracy . the discrete wavelet transform (DWT) can be obtained through use of multi-resolution signal decomposition . The time domain original signal is passed through a series of complimentary high pass filters (H) and down sampled by two to generate higher frequency coefficients , passed through low pass filters (L) and down sampled by two to produce lower frequency coefficients (approximation) at different scales . These filters are called quadrature mirror filters (QMF). QMF enable signals to be decomposed without loss of original signal lower frequency coefficients can be further decomposed into next level approximation coefficients and detail until the desired resolution is achieved . Figure 4 Wavelet Decomposition Reconstruction of the signal is an inverse process of decomposition. Coefficients obtained through DWT or modified coefficients can be used to reconstruct the original signal. Figure 5 Reconstruction V. WAVELET DENOISING TECHNIQUE (a) ALGORITHM FOR PD SIGNAL DENOISING 1.Simulate a noise free pulse, which is similar to the detected real PD signal. This may require the knowledge of the likely PD source, propagation media and path, method of detection, the frequency response of the sensor or the detection circuit and so on. 2.Convolute between a series of mother wavelets and the simulated pulse to determine the best candidate mother wavelet. 3.Calculate the maximum of the approximation coefficients of the simulated pulse on each level to determine the possible numbers of the decomposition levels. 4 .Determine the threshold method according to the purpose of the application 5. Determine the coefficients which are mainly associated with noise and set them to zero 6.Decompose the noisy PD signal via the DWT 7.Apply the threshold to the remaining coefficients 8.Reconstruct the signal by using the modified coefficients pure signal and this signal having rise time in micro seconds and bandwidth of 150Khz to 800Khz with 50mv. This signal is taken in a shielded room. And is shown in figure 6. (b) MOTHER WAVELET SELECTION The selection of the mother wavelet is crucial in the DWT-based denoising algorithm. As each mother wavelet associates with a filter, the result of DWT or the value of the convolution between the pulse under analysis and the mother wavelet implies how much energy of the pulse passes through the filter. More energy of the pulse passing through the filter means more information of the pulse is kept. Hence, the better denoising effect could be achieved. Different kind of mother Wavelets are Hear wavelet, Mexican Hat, Biorthogonal, Coiflets, Morley, Daubechies wavelet , Symlets .A comparison of Signal-to-Noise Ratio (SNR) has been used for the estimation of the performance of the mother wavelet for de-noising application. Noisy signal has been considered as I(i) = O(i)+σe(i).Where I is original signal and O is the de-noised signal. SNR=10(log10 ∑I(i)2-log10 ∑(I(i)-O(i))2). According to this Daubechies wavelet (DB2) has higher SNR ratio of 12 when compared to mother wavelets so this is chosen for the denoising of PD signal. Figure 6 Pure PD signal Using MATLAB this PD pulse is taken and it is mixed with simulated noise such as DSI, gauss ion white noise and Random noises .These noises are simulated with mathematical models .DSI is with 12 different frequencies from 0.1 to 12 MHz and maximum magnitude in 16 my. White noise is standard zero mean Gaussian white noise with maximum magnitude of 18mv. Stochastic noise is simulated by random entries chosen from a uniform distribution on the interval (0.1,1.0) multiplying with a gain of 16mv. The DSI, Gaussian white noise and random noises are shown in figure respectively. (c) NUMBER OF DECOMPOSITION LEVELS PD pulse and noise all show different frequency spectrum. Their associated coefficients appear on different levels following the DWT. On the level where the main energy of signal is located, the approximation of the signal achieves its maximal value. PD pulse reaches its maximal value of approximation coefficients on level 3 in the DWT Which is called as the critical level for the signal. The optimal decomposition level should be around the critical level. It may be a level more or less due to the unknown influence caused by noise. That is to say, for denoising PD pulse, the optimal number of the decomposition levels might be 2, or 3, or 4. Here the level taken as 3. Figure 7 Noise characteristics After adding these noises with the pure signal becomes noisy. the noisy PD signal is shown in below figure THRESHOLDING METHOD Thresholding is a key step in wavelet denoising. It applies the threshold to the decomposition coefficients, keeping those coefficients above the threshold and discarding those below. Various investigations by Donoho have shows that zero can replace small wavelet coefficients, because they are dominated by noise and carry only a small amount of signal information. Thus, by ignoring these coefficients when reconstructing the original signal from the rest of the wavelet coefficients, will result in a de-noised version of the original. This idea is the basis for method of thresholding. Intuitively hard thresholding preserves the peak height of signal better but yields less smooth fits. Whilst soft thresholding smoothes the signal but reduces the signal magnitude. Here the fixed form of thresholding is chosen to denoise the noise PD signal. Figure 8 Noisy PD signal Using MATLAB wave menu the extraction of PD signal is done. The extraction of PD signal is obtained by the proposed method in this paper. The PD pulse and their approximation and detailed coefficients are shown in figure below VI. SIMULATION AND ITS RESULTS The standard PD pulse according to the IEC 60270 was produced by the ADG PD generator this signal is taken as Figure 9 Denoised PD signal parameters using Principle component analysis for data reduction . VIII. CONCLUSION 1. In this paper PD signal characteristics and various noises interrupting the online Measurement was analyzed. Also the selection of suitable wavelet and its selection was analyzed. 2. The proposed wavelet method is implemented to extract PD signal from noisy PD signal Figure 10 Approximation and Detailed coefficients The same method can also be used for the extraction of train of PD pulses from the noisy environment as shown in below figure 11. 3. The correlation between the pure and denoised PD signal is calculated by the correlation formula 4. The correlation between the pure PD signal and noised signal = 85.6,The correlation between the pure and denoised PD signal = 94.3 But the reduction of the amplitude of denoised PD pulse is 9.66% when compared to the pure PD pulse. And statistical analysis can be studied further. IX. REFERENCES 1. Figure 11 Train of Noisy PD pulses and Denoised Pulses VII. STATISTICAL ANALYSIS The feature Extraction of PD pulses is carried out by conducting various kind of experiment on different specimens and capturing the PD signals. A typical set up is shown in figure 12. 2. 3. 4. 5. Hao Zhang, T.R. Blackburn, B.T. Phung and D. Sen “A Novel Wavelet Transform Technique for On-line Partial Discharge Measurements Part 1: On-site Noise Rejection Application” IEEE Transactions on Dielectrics and Electrical Insulation ,February 2007 Sathish and B.Nazneen“Wavelet Based denoising of Partial discharge signals buried in excessive noise and interference” IEEE Transactions on Dielectrics and Electrical Insulation April 2003 S. Sriram,S.Nitin, K.M.M. Prabhu, and M.J. Bastiaans, “Signal Denoising Techniques for Partial Discharge Measurements” IEEE Trans. Signal Processing .p1-p9 Wang Hang, Tan Kexiong, Zhu Deheng “Extraction of Partial Discharge Signals Using Wavelet Transform” Proceedings of IEEE 5th International Conference on Properties and Applications of Dielectric Materials ,May 25-30,1997, Seoul, Korea Feng Zhang, jian Li, Rujinin Lioa “Aged Oil –paper classification using statistical parameters and clustering analysis” 2007 IEEE conference on Electrical insulation and Dielectric phenomena. X. ABOUT THE AUTHORS Figure 12 Air corona experimental setup A set of 20 data has been taken for each Air corona, cavity discharge and pressboard corona and surface discharge PD signals through coupling capacitor method. Later this set of data is fed to the Matlab to find out the statistical parameters such as mean , kurtosis, skewness, and number of pulses. And these parameters is used for determination of mean pulse height distribution, maximum pulse height distribution and pulse count distribution for classification of PD signals. For online monitoring these signals are first denoised by the above methodology described in this paper and then these 27 statistical parameters are reduced to 9 statistical Vivekananthan.s obtained his B.E (EEE) degree from Kamban engineering college, Anna University in the year 2007. Presently he is pursuing M.E (High voltage engg) degree in College of engineering, Guindy, Anna University, chennai. Suresh.S.D.R obtained his B.E.(EEE) from Government college of engineering, Manonmanium Sundaranar university,Tirunelveli and completed his M.E (High voltage engineering)degree in college of engineering,Guindy, Anna university, Chennai in the years 1996,2001 respectively. Presently he is pursuing Ph.d degree (High voltage engg.) in College of engineering, Guindy, Anna University Chennai. 1 Brain-computer interfaces: to optimise or to commercialise? Suzan de Goede Center for Sensory-Motor Interaction, Department of Health Science and Technology, Aalborg University, Aalborg, Denmark Abstract—Brain computer interfaces (BCI) provide a mean of communication for severely paralysed patients. These systems bypass the brain’s usual output channels, such as the muscles or speech and use the brain signals to control an external device. Currently, there are no BCI systems commercially available for paralysed patients. A review of the literature has been performed to assess what the current state of art in BCI technology is. An analysis is made of the capabilities and limitations of clinically applied BCI. The performance and sophistication of the currently available BCI technology is at a high level. However, for a commercial system to be marketed, some gaps need to be bridged. Some essential requirements for a BCI system to be used on day-to-day basis will be discussed. I. Introduction N the 1980’s, the first brain computer interface (BCI) that has been used by severely paralysed patients was created by Farwell and Donchin [1], [2]. The electroencephalogram (EEG) recorded from the scalp of a subject is used to control a spelling machine. A matrix with 9 letters is presented to the subject. When the desired letter lights up on the screen, a positive peak can be noticed approximately 300 ms after the presentation [1]. This is the first time that signals of the brain are used to succesfully control an external device. Several different types of BCIs have followed since and the main focus of these systems is to control an external device without requiring muscle activity. A generally accepted defenition has been established by Wolpaw [3]: ’A BCI is a communication system that provides the brain with a new, non-muscular communication and control channel.’ This is a very usefull technology for people who are completely paralysed, due to spinal cord injury, cerebral palsy or degenerative diseases such as Parkinson’s or amyotrophic lateral sclerosis (ALS). Such patients are severly restricted in their means of communication. Currently, any means possible are used to communicate [4]. The question that will be addressed in this review is whether BCI technology can become a method, which can be used on a day to day basis for such patients. The search methods to identify articles relevent in BCI literature is first mentioned. There after, the components of a general BCI system are mentioned, followed by the brain signals that have been clinically applied to control a BCI. In section V, the state of art of BCI systems used by paralysed subjects is reviewed. Finally, the steps that need to be taken to commercialise a BCI system are discussed. I II. Methods Exhaustive searches were performed in PubMed and Ovid Medline, using the keywords ’Brain Computer Interfaces’ and ’BCI’ to identify all recent literature in this field. The identified references were then sorted into different categories: • BCI methods • Noise reduction • Detection and classification algorithms • Feedback paradigms • Applications • Reviews Despite the broad literature search, this article focusses on the state of art of clinically applied BCIs that are used online. III. BCI components There are several translational steps before the input to the BCI, the user’s EEG signals, results in the control of an external device, these are shown in figure 1. Firstly, the brain signal is recorded from the scalp, from the cortex or from single neurons. Currently, several BCI systems using EEG signals are now clinically applied. BCI systems using more invasive recording methods have not yet reached this stage [5]–[8], therefore the focus of this article will be on EEG based BCIs. These signals are usually filtered using both analogue and digital filters to enhance the signal quality. The EEG frequencies of interest are usually below 30 Herz, where distinct frequency bands are related to different functionalities [9]–[11]. Despite the fact that the higher frequencies have not been described, they are also investigated for potential BCI use [12]. Besides general filtering techniques, much attention has been paid to seperation of sources in EEG signals. The surface EEG is usually contaminated with electrooculographic (EOG) and electromyographic (EMG) signals, besides the usual background noise. Different source seperation methods [13] and component analyses [14], [15] have been applied to improve the acquired signals. From the filtered EEG, specific features must be chosen to differentiate between two or more system outputs. These features are related to the task performed by the user. The user can be asked to select a letter from a matrix and and event-related potential (ERP) will occur involuntarily when the selected letter is presented [1], [16]. But the user may also be asked to voluntarily produce specific brain signals, for example to achieve movement of 2 Figure. 1: The input of a BCI system are the user’s brain signals recorded intra- or extracranially. This signal often requires filtering to improve the signal quality, where after specific features are extracted from the signal. Such features can be the amplitude, specific frequency content, event-related potentials or single-neuron activity. These features can be translated into a specific command, to control a prosthetic limb or to select a letter from a sequence [adapted from [3] and [6]]. a cursor [17]–[19]. In either situation, a feature that distinguishes between different outputs must be selected. Such a feature can be chosen a-priori, based on physiological knowledge, for example. Another option is to use a feature extraction method, for example wavelets or principle components analysis, to select features. Hereafter, the system is trained using labeled datasets, containing EEG signals corresponding to the different outputs the system should provide. When an optimal classifier has been obtained, the system is able to distinguish between the different classes of signals that were present in the training data. Each class of signals can be used as a command to control a device [5], [6], [17], [20]. Figure. 2: The different components of an event-related potential. The P3 or P300 positive peak and the slow negative wave, consisting of the initial and the terminal contingent negative variation (iCNV and tCNV, respectively) are used for BCI control [30]. The first BCI was based on the detection of this peak in the EEG. Many different algorithms have been used in an attempt to correctly detect the signal. From simple peak picking algorithms [1] to discrete wavelet transforms [2]. Three methods have succesful: a stepwise discriminant algorithm (SWDA) [31], a SWDA in combination with discrete wavelet transform (DWT) and independent component analysis (IDA) [16]. Though the output of this BCI is binary, it can be very fast due to the short latency of the signal. In addition, the user does not need to learn to control the BCI, since the brain signal of interest is produced involuntarily. However, the system can only be used if the user is able to interpret the stimulus and receive feedback with respect to its selection. A. P300 BCIs B. Slow cortical potentials The SCP is also shown in figure 2, it is the slow wave of negative following the P300. However, the SCP is not always related to a specific event. Negative SCPs are usually associated with a preparatory depolarisation of the related cortical areas, also referred to as Bereitschaftspotential. Positive SCPs are on the other hand related to inhibition or distraction. It has been shown possible to control SCP in an area specific manner. SCP control is learned using biofeedback regarding the SCP shift. When control over the SCP has been achieved, it is possible to change it without feedback [6], [30], [32]. The amplitude of the SCP is used to control the BCI in different ways. The amplitude over the center of the scalp, recorded from Cz according to the 10-20 system, is used to control a cursos vertically. Horizontal movement of the cursor is controlled by the SCP gradient over the left and right hemispere (C3 and C4) [17].This BCI provides a continuous output, but the system requires that the user can control eye movement in order to see and follow the cursor. Furthermore, the user must learn to control the slow cortical potentials that occur over the scalp. Though BCI control is considered a skill [3] and is thus comparable to learning, for example, how to write; the learning trajectory might be a barrier for potential users. ERP consists of several positive and negative variations in the EEG, as shown in figure 2. The P300 is a positive peak which appears in the EEG approximately 300 to 1000 ms after a stimulus is recognised, depending on the complexity of the stimulus. This involuntary response cannot be learned or controlled. The amplitude of the P300 peak depends on the relevance and the probability of occurence of the stimulus [5]. C. Sensorimotor rhythm The sensorimotor rhythm occurs over the left and right hemispheric sensorimotor areas of the cortex and can be voluntarily controlled [5], [33]. The manner in which this EEG feature is used to control a BCI shows much resemblence to the SCP BCI. The sensorimotor rhythm is typically applied to control a cursor. The power in a IV. Brain signals for BCI control Different features of the brain signals can be and have been used in different ways to control an external device. There are vast amounts of different pattern recognition classification methods that have been applied to the signals mentioned above. Examples of methods to detect an event range from a simple peak picking algorithm [1] to wavelets [21]–[23]. To classify the detected events, methods have an equal extent of complexity. Both linear and non-linear methods have been applied in supervised and unsupervised manners. Examples of classification methods are neural networks [24] and support vector machines [21], [25], [26]. Reviews of the methods that have been applied in the past can be found in [27]–[29]. Three types of signals have been applied and verified online: slow cortical potentials (SCP), sensorimotor rhythm and P300 event related potentials (ERP). 3 specific frequency band of the EEG spectrum determines the movement of the cursor. The frequencies used range from 8 to 12 Herz, the µ rhythm, and from 18 to 26 Herz, the β rhythm [33]. These two frequencies are suppressed during imagination of movement and actual movement [5], [6]. The weighted sum of the power of the beta and mu frequencies is used to control a cursor. The movement of the cursor in the second dimension is defined by the difference between the two hemisperes [33]. Though generation and control of the sensorimotor rhytm does not require any muscle activity, the user must be able to control gaze in order to control the cursor. In addition, controlling the sensorimotor rhythm must be learned. V. State of the art in BCI performance A. Information transfer rates The performance of BCI systems that have been applied online, in terms of speed, accuracy and information transfer rate (ITR), is shown in table I. In this table, only experimental data with paralysed subjects reported in literature has been used and converted to obtain the same units for all BCIs. Higher ITR have been reported using the Berlin BCI, 2030 bits/min [6], [36]. However, this system has only been used by able bodied subjects and performance levels may be different in patients. ITR, also called bit rate, is a measure that combines accuracy and speed of communication [3]. A higher ITR can be achieved through an increase in accuracy, number of options each trial, and a decrease in the duration of each trial. However, the speed and accuracy of the algorithm and the latency of the signal are also important to be able to interpret the ITR. Accuracy describes the agreement between what the user desires to choose and what the BCI interprets. This implies that accuracy is both dependent on the user’s ability to use the BCI and on the ability of the BCI to interpret the user’s brain signal. Accuracy implies that the user’s choice is correct, which is not always the case using, for example, a keyboard or even speech [20]. Increasing the options in each trial to increase the ITR can negatively influence the accuracy. The probability of misclassification by the BCI will increase, as there is only 1 right option among the number of options provided. Furthermore, the user may be distracted or confused, which affects the brain signals used for classification. Decreasing the duration of a trial may increase the bit rate, but can also negatively affect the accuracy. The signal may not capture all information necessary for correct classification and a short decision time may be confusing for the user as well. [3], [18]. Several studies [18], [37]–[39] have been performed to optimise these parameters to increase the ITR. However, results have not provided one consistent method to increase ITR. Rather, the number of targets and the trial duration may be optimised for each user individually to achieve an optimal ITR. What has been found useful is the presence of an error potential, first described by Schalk [40] in the light of BCI. This has later been applied to detect errors [38], [39], [41], but has not yet been implemented in online BCI systems. Implementation must also be carefully considdered, as it provides additional information for the user to process. This may be confusing and thus decrease the ITR. The most straight-forward implementation method would be to simply interrupt execution of the command, when an error potential is detected. B. User interfaces The second important aspect that could improve the usability of BCI is the actual user interface. The user interface of the BCI consists both of the recording electrodes and apparatus and the media providing the task and feedback. Focus will be on the latter. Presentation of a task to the user can be done in many different ways. The most common one has been the P300 speller matrix from Farwell and Donchin [1], shown in figure 3. From a functional point of view, it is a good design, though other designs for spelling machines have been proposed. One of them is the Hex-o-spell, as presented in figure 4. This interface was implemented in the Berlin BCI [42]. Since patients may not be able to control gaze and may thus not see the spelling matrix, an auditory BCI has been proposed. This has been tested using both healthy and paralysed subjects [43], [44]. However, results were not satisfactory. This may be due to the fact that an auditory matrix with a visual support matrix is rather complex. Another interface may improve this method significantly, since the users were able to use the visual P300 spelling BCI. The interfaces used for SMR and SCP based BCIs, shown in figure 5, were initially very basic as well. The task presented to the user is to move the cursor to a target. For experimental research, such tasks are useful and the results are easy to interpret, but for the user the task may not be interesting. A first step to improve this has been to use virtual reality. The subject is now in a street or an appartment in which tasks should be fullfilled. This was applied first in 2004 Figure. 3: The P300 spelling matrix [2]. 4 Figure. 4: Hex-o-spell [42]. [45] and has been investigated extensively [46]–[49], even with paralysed subjects [50]. The results from these studies have not been quantified in terms of ITR, but it has been shown that feedback from a virtual environment decreases the minimal error rate [51]. Furthermore, the experiment in virtual reality has been applied succesfully with patients controlling the course of their wheel-chairs [50]. However, as mentioned in section IV, even the most basic task cannot be performed when a subject cannot control gaze. Therefore, Bianchi et al [52] propose another type of feedback. Instead of moving the cursor to the target, as shown in figure 5, they propose that the background is moved and the cursor remains at the center of the screen. Figure. 5: 1. Presentation of the cursor and target. 2. Moving the cursor towards the target. 3. The target flashes when it is hit. [Adapted from [18]] The last aspect of the user interface is feedback. In most of the discussed BCI protocols, the feedback is provided visually or vision is required to even perform the task. Attempts have been described to use auditory systems for the P300 spelling BCI [43], [44], without much success. A simpler approach has been applied to the sensorimotor rhythm BCI. This has been more succesful, though users required a longer training period to achieve the same accuracy as with a visual system [53]. VI. Optimisation versus commercialisation A lot has been achieved in the area of BCI, though there still is much that can be optimised. What should be the area of attention? Detection and classification algorithms have had a lot of attention in recent years. But without properly filtered and denoised signals, the accuracy of such algorithms would not improve much. Another option is to look for new signal types and signal features to use for BCI control or to look for methods that require less training than SMR and SCP BCI do. But perhaps the more relevant question is, will the potential user benefit from such efforts? Currenly, no BCI are commercially available and only a selected group of patients benefits from the efforts made in BCI research. Judging the state-of-art in BCI technology, the technology may be ready to be commercialised. A. Hardware However, several steps need to be taken in order to bring a BCI system on the market. The systems that are used Table I: Performance of currently available BCIs in terms of accuracy, speed and information transfer. Developers Wadsworth center [34] Collaboration of Italian research groups [16] Graz BCI [35] University of Tuebingen [17] Wadsworth center [18] 1 Graz BCI [19] 1 Based on P300 P300 P300 SCP SMR SMR Trial duration 175 ms 2.5 sec 1.68 s 4s 3s 3-5.5 s The results from this study include both healthy and disabled subjects. Accuracy 78.8% 8.6 % 75 % 85 % 77 % 82.2 % ITR 9.7 bits/min 7.77 bits/min 22.04 bits/min 4.9 bits/min 7.49 bits/min 8-17 bits/min 5 for research require a shielded lab to record EEG signals, a set of equipment to amplify, filter and digitally acquire the signal and a fast PC to run the algorithms and user interfaces. A potential user would be interested in a system that can be used the whole day, that does not take a lot of space and appears as a common device or perhaps even as a gadget. In order to live up to such wishes, the BCI should use a minimal number of channels for classification. The electrodes should also be small in size or perhaps made invisible by embedding them in a fashionable accessory. From a engineering point of view, the electrodes should still be capable of recording proper signals and maintain a good impedance between the electrode and the skin. Secondly, the amplifier should be small and preferably portable or even wearable. Such a device has been presented recently by Thorbergson et al [54]. This is a very small device that is designed for interfaces with the nervous system. The system has a sufficient sampling rate and can transmit data wirelessly and continuously, allowing online detection and classification of signals. However, the number of channels of this device is limited and its battery life is only 23 hours. This means that it must be recharged every other day. These drawbacks can be overcome and finally practical tests of this system in combination with a BCI should validate its use. Lastly, the user interface should appear as a very common everyday use technology, like a PC. During its design, it should be taken into account that the potential users may lose more and more control over their muscles. This means that in the final stages of the disease, they might not be able to focus gaze or to see at all. Interfaces should be available for the different stages of the disease, so the user does not need to purchase new devices or device extensions as the disease progresses. B. Software The software used in BCI technology can be divided into three parts: filtering and noise reduction, signal detection and pattern classification. All of these fields have been investigated extensively and many algorithms are available that are able to perform these tasks. What is important, however, is not how well these algorithms perform on experimental data, which is usually acquired in a laboratory, but how noisy data is handled. It is very important to investigate which features of the signal are used for classification, in order to design an appropriate filter. Besides filtering, the signal needs to be improved further, for example by separating contributions from different sources, for example EMG and EOG. Numerous techniques are available for this purpose; [13]–[15] are the most recently investigated methods. Secondly, the detection and classification methods seem always open to improvement. However, making such improvements is very time consuming and the level of improvement is usually marginal. It may therefore be more usefull to invest some time in designing a user-friendly method to correct mistakes to improve the usability of the system, instead of its performance. At last, it has been shown that not every user can learn to work with a BCI [4]. However, in the experimental setting, only one type of BCI is usually available. Since learning how to use a BCI is considered a skill, it may be usefull to implement different types of BCI (e.g. SMR, SCP, P300, motor imagery) in one system. Such efforts have been made in the past [55], [56], but could be extended. Currently, different application modes have been integrated into one BCI system. However, more signal types could be implemented in the same BCI. This would increase the number of patients that could benefit from one system. Depending on the capabilities of the user, switches between the different application modes could be implemented or a combination of different signals could be used in one application mode. For example, moving the cursor towards a target, using SMR or SCP, and using a P300 potential to select the target. C. Potential users Finally, it all depends on the user. The system should be flexible, providing sufficient applications for skilled users, but having the option of reducing the number of applications not to confuse unexperienced or less skillful users. It is very important to include both patients and care-givers into the design phase of a commercial BCI, as they are the ones who can benefit most from this device. Inevitably, not every potential user will benefit from this device. Some patients may not want to use this device and some may not be capable of learning to control a BCI. It is very important to define a selection method to identify those patients that will benefit from the device. It has been shown that initial performance at BCI control is a good predictor of final performance [57]. However, this has only been examined for one type of BCI control, using SCP. This should be investigated for all types of BCI control, in order to avoid dissatisfaction among patients, as the training protocol to acquire BCI control can be very intensive [57], [58]. Because of the intensity of training, patients should be well-informed regarding the training procedure and duration. The patient should enroll in training as early as possible (in the case of degenerative diseases) to enlighten the burden on both the trainer and the patient. When the patient is in or near the locked-in state, communication between the trainer and the patient is very difficult, yet extremely important [58]. Lastly, it is important that the patient is supported by care-givers. They should be able to set-up the system for the patient and use it in collaboration with the patients. VII. Conclusions The state of art in BCI technology suggests that it is time to commercialise this technology for the benefit of many paralysed patients. Though there are still many aspects of BCI that can be optimised, the final improvements 6 in ITR are expected to be marginal. In addition, they may not be decisive for the acceptance of this technology by potential users. In order to commercialise BCI, its usability should be optimised instead of its technology. Most can be achieved in the area of hardware design and user interfaces. Though patient selection and training are areas that require attention as well. References [1] L. Farwell and E. Donchin, “Talking off the top of your head: toward a mental prosthesis utilizing event-related brain potentials,” Electroencephalography and clinical neurophysiology, vol. 70, pp. 510 – 523, 1988. [2] E. Donchin, K. M. Spencer, and R. 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Ferrez, and J. del R. Millán, “Towards a robust bci: error potentails and online learning,” IEEE transactions on neural systems and rehabilitation engineering, vol. 14, pp. 164 – 168, 2006. [42] B. Blankertz, M. Krauledat, G. Dornhege, J. Williamson, R. Murray-Smith, and K. R. Müller, “A note on brain actuated spelling with the berlin brain-computer interface,” Lecture notes in computer science, vol. 4555, pp. 759–768, 2007. [43] A. Furdea, S. Halder, D. J. Krusienski, D. Bross, F. Nijboer, N. Birbaumer, and A. Kübler, “An auditory oddball (p300) spelling system for brain-computer interfaces,” Psychophysiology, vol. 46, pp. 617 – 625, 2009. [44] A. Kübler, A. Furdea, S. Halder, E. M. Hammer, F. Nijboer, and B. Kotchoubey, “A brain-computer interface controlled auditory event-related potential (p300) spelling system for lockedin patients,” Disorders of consciousness, vol. 1157, pp. 90 – 100, 2009. [45] R. Leeb and G. 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Pfurtscheller, “Clinical application of an eeg-based brainŰcomputer interface: a case study in a patient with severe motor impairment,” Clinical neurophysiology, vol. 114, pp. 399 – 409, 2003. [58] N. Neumann and A. Kübler, “Training locked-in patients: a challenge for the use of brain-computer interfaces,” IEEE transactions on neural systems and rehabilitation engineering, vol. 11, pp. 169 – 173, 2003. 1 Switch Mode Power Supply for Inverter Application Msc IET Valentin Costea in collaboration with Associate Professor Stig Munk-Nielsen Institute of Energy Technology, Aalborg University, Denmark Abstract –The aim of this paper is to design a switch mode power supply for auxiliary systems belonging to the inverter such as : control and monitoring systems. The switch mode power supply provides multiple voltage outputs necessary for the control or other auxiliary systems. This kind of supply is a step down or a buck converter. I. Introduction The idea with a switch mode power comes from the necessity to provide output regulated energy for the auxiliary components of the inverter. The inverter was considered to by a medium voltage multilevel one. Each cell of the inverter has its own power supply embedded in the control board placed on top of the power IGBT’s and capacitor banks. The board is considered to be very important due to the fact that has to provide insulation between the medium voltage and the low voltage area. Also on the board positioned on top of the power units are place the gate drivers for the IGBT units. The supply its going to provide the following outputs[1]: The energy necessary for the supply comes from the common DC link of the cells. One of the goals is to reduce the size of the supply taking in consideration that the supply implies a transformer which gives the size of the supply. In now days, the transformer can be a small component because of new materials and new manufacturing procedures. One of the reasons for using new materials is also to reduce the losses caused by old materials. The material used in this situation is ferrites, taking in consideration that the transformer is going to be subjected to high frequency waves. Basic schematic of the supply Table 1-1 Outputs of the SMPS No 1 2 3 4 5 6 7 8 9 Name Symbol Value Minimum Input voltage Output 1Voltage Output 1Current Output 2Voltage Output 2Current Output 3Voltage Output 3Current Output 4Voltage Output 4Current ܸ 60 VDC ܸௌଵ 800 VDC 15 VDC ܫଵ 2A 0.25 A ܸௌଶ 12 VDC n/a ܫଶ 1A 0.25 A ܸௌଷ 5 VDC n/a ܫଷ 5A 0.25 A Figure 1.1.1 Principle diagram[2] ܸௌସ -12 VDC 1A n/a Basic steps for design calculation are showed in [2]. ܫସ n/a 0.25 A The materials where chosen based steps from [1] The chosen core has ETD-34 form and is made out of ferrite material. The core has the following characteristics[1]: In the Figure1.1.2 the primary winding is represented by W1 coloured in red, the secondary windings are: W2 coloured in green which is related to the 15 V, W3 - purple to 12 V, W4 – blue to 5V, W6 – light green to -12V and W7 which is common with W1. Between the winding special insulation yellow polyester tape (UL) was put to ensure a proper insulation [2]. To ensure that the transformer design was correct some experiments were conducted for each one of the out windings. Figure below show the output results: Figure 1.1 Dimensions for ETD Ferrites Cores Table 1-2 Dimensions data for ETD-34 Part No. ETD-34 A [cm] 3.5 B [cm] 2.56 C [cm] 3.46 D [cm] 1.11 E [cm] 1.11 G [cm] 2.36 The parameters represent the physical dimensions of the transformer core. The magnetic core plays an important role due to the fact that it stores energy for each conduction period. Figure 1.1.3 Measurements for 5V secondary winding After the design parameters where determined, the transformer was realised according to the calculation. The winding where placed on bobbin on core ETD34 given by design calculations. The Figure1.1.2 shows the construction of the transformer including even the placement of the windings. Figure 1.1.4 Measurements for 15V winding Figure 1.1.2 Transformer Construction II. Figure 1.1.5 Measurements for 12V winding The carried tests showed the expected results. The ratios were achieved considering the calculations made in [2]. Another important part in the design of the supply is to choose a switch , usually MOSFET are used in this type of application. Taking in consideration the voltage level in the DC Link the switch has to withstand voltage between 60- 800 V as nominal voltage and a duty cycle bigger then 50 %. Due to the fact that current controller was used more exactly the UC3842. The controller is limited to 50% duty cycle so a small adjustment was made to ensure that 100 % was achieved. The adjustment consists in adding a resistor to the current sense route to provide slope compensation [3]. So the primary power for such a converter is determined by: ܲ௨௧ ≤ ݂௦௪ ∙ మ ೝ ∙ூೖ ଶ (1) Where: - ܲ௨௧ output power ܮ primary inductance ݂௦௪ the switching frequency ܫ peak current The necessary calculations for the components were made in [2] together with the lists of necessary components. Experimental Work In order to provide experimental results a PCB was made. The PCB was designed using OrCAD Layout Design. All the important things were considered like insulation between the layers. The trace of the PCB where made considering all the facts like RFI radiation. Like any other traces these ones also have resistance and inductance. These influences can lead to high voltage transitions as consequence of big variations of the current that passes trough the PCB traces. In the design it is good to consider having traces thick and short in order to minimize the inductive effect and the resistive. Additional attention was paid to the layout that is around the capacitive filter. For example if the capacitors where placed in parallel within a straight line and placed nearby the source will get hot due to the ripple current. There are many aspects to consider when designing a PCB, most of them very important in well functionality of the supply[3]. Figure 1.1.6 Bottom PCB of SMPS[1] III. Conclusions Overall conclusions are deducted after conducting experimental test on the supply. Problems have been encountered due to the PCB imperfections occurred during manufacturing process. The process has been adjusted until wanted results where accomplish [2]. In order to perform the laboratory tests some minimum conditions have been fulfilled: Figure 1.1.7 Top PCB of SMPS[1] RTest were carried out in order to see how the SMPS will behave so also a load was placed. The results are displayed in the images below: - The minimum voltage necessary for the supply to work is 60 V(deducted from calculations). Due to insulation problems the tests for maximum voltage was not done [2]. The resistive loads where chosen so the nominal currents have been reached [2]. 2 References [1]. Wm.T.McLyman, Colonel. Designing Magnetic Components for High Frequency DCDC Converters. San Marino : Library of CongressCataloging in publication data, 1993. 1-883107-00-8. Figure 1.6 Test results for fist secondary output [2]. Cristian Sandu, Nicoleta Cârnu, Valentin Costea. Medium Voltage Modular Multi-Level Inverter. Aalborg : Aalborg University, 2009. p. 320, Master Thesis. [3]. SWITCHMODE Power Supplies Reference Manual and Design Guide. Brown, Marty. 1999, p. 138. Figure 1.7 Test results for the second output > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < 1 Experimental Analysis of the Magnetic Behavior of NdFeB Permanent Magnets Veronica PANAITE, and Ewen RITCHIE Abstract—This paper presents a possible method to analyse the NdFeB permanent magnets. They are powerful magnets, but they have a low Curie temperature. This parameter influences their magnetic properties, mainly modifying the magnets’ hysteresis. This means both the magnetization and the demagnetization curves can be modified. Two experiments have been performed on some samples of NdFeB magnets in order to analyze the effect of applied magnetic field to them. Index Terms—NdFeB, Neodymium-Iron-Boron, Rare-Earth Permanent Magnet, Magnetic Properties I. INTRODUCTION T HE neodymium-iron-boron permanent magnet is an artificial magnet. This material was first discovered in 1983 by General Motors Inc. in the United States and by Sumitomo Special Metals in Japan. [1, page 1/207] Neodymium: This is a rare earth lanthanide metal and it is found in nature as a compound of minerals, like most lanthanides. [2] It represents an estimated 38 ppm of the Earth’s crust. [3] It has a silver white color with a slight yellow tinge. Since it is a reactive rare earth metal, it must be handled with care: when exposed to air, its surface quickly oxidates, turns green and peels off, further exposing the remaining metal to the air; the process repeats itself until all the metal has oxidated. [2] Iron: Iron is a metal commonly found in a considerable quantity on Earth as well as in the rest of the Universe: in the Sun and various other stars. It corrodes at contact with the moist in the air, especially at higher temperatures. Iron metal has a silvery lustrous color with a grey tinge. [2] Boron: This is a semi-metallic material with properties from both metallic and non-metallic materials. It is rather a semiconductor than a metallic conductor. [2] In nature it is never found as a stand-alone material, only as a compound of borax [3], tourmaline and kernite. Pure Boron is obtained by isolating it from the compound material in which it is found. [2] II. NDFEB’S MAGNETIC PROPERTIES AND THEIR BEHAVIOR UNDER HIGH TEMPERATURE 1) Hysteresis magnetic properties: Magnetization curve: The initial magnetization curve (also called the virgin curve [5, page 827]) marks the beginning of the hysteresis process. Here, the permanent magnet is magnetized to saturation. The minimum field required for a full saturation value varies according to the magnet type, alloy composition and processing parameters, therefore a higher coercivity material requires a higher saturating field than a lower coercivity one. Figure 1 illustrates this principle by comparing the behavior of high and low coercivity of NdFeB alloys. [5, page 589] Figure 1: Magnetization behavior of high and low coercivity NdFeB alloys In figure 2 below there is a comparative presentation of the form and approximate value of the virgin curves for four of the most popular types of permanent magnets. As observed, for NdFeB magnets, we need magnetic fields around 1200kA/m in order to magnetize them to saturation. [5, page 827] > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < Figure 2: Initial magnetization curves (virgin curves) for SmCo and NdFeB permanent magnets Demagnetization curves: In the image 3 below we have the demagnetization curve for the neodymium magnet in comparison with some types of permanent magnets [5, page 827] and in 4 we have second quadrant demagnetization curves for three types of neodymium magnet: Curve N1 is for sintered NdFeB Curve N2 is for high coercivity NdFeB And curve N3 is for bonded ‘magnequench’ NdFeB [4, page 318] 2 Maximum energy product: When a permanent magnet is implemented in a magnetic circuit, the magnetic field generated in a gap of that circuit depends on the permanent magnet’s volume V, magnetic induction B and coercivity H. So, if we want to have the minimum volume, we need to maximize the BH product. By designing the magnet in a certain way, we can obtain the maximized BH product. [6, page 1172] The permanent magnet’s maximum energy product (BHmax) can be approximated using the second quadrant demagnetization curve by calculating the area described by the curve (figure 5 below): B -H Maximum Energy Product Figure 5: Energy product of a magnet expressed through the BH curve Basically a permanent magnet’s performance is defined by its energy product. Below (figure 6) we have a graph of the historical evolution of BHmax throughout the years starting with the 1880’s (the ordinate containing the BHmax values is a logarithmic scale) [5, page 11]: Figure 3: Demagnetization curves for permanent magnets Figure 6: Historical evolution of permanent magnets’ BHmax values 2) Senzitivity to environmental influence: Figure 4: Demagnetization curves for three types of NdFeB magnets The high temperature effect on the demagnetization curve: Mostly, the elevated temperature will affect the coercivity by decreasing it and this decrease further affects the demagnetization curve. [5, page 641] As a matter of fact, the temperature dependence of the coercivity is mostly determined by the temperature dependence of the anisotropy energy. [5, page 153] Figure 7 describes the shape of the demagnetization curve particularly for the NdFeB 35 magnet under three different temperatures: 20 C ̊ (room temperature), 100 C ̊ and 140 C ̊ : > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < 3 been substituted by Dy (didymium), fact which increases the magnet’s coercivity. [7, page 72] Figure 7: NdFeB 35 – demagnetization curves at various temperatures When returning the magnet to room temperature, the domain walls do not return to their original positions because there is no driving force available while the magnet cools. Therefore a change in bulk magnetization appears. In conclusion, if a magnet fully magnetized at room temperature is heated, it will suffer both reversible and irreversible changes. [5, page 641] The Curie temperature and material substitution in NdFeBs: As far as temperature dependence goes for a magnet, there is a certain temperature above which the magnet is so much affected, that spontaneous magnetization doesn’t even occur. This is called the Curie temperature Tc. [7, page 59] NdFeB magnets have a low Curie temperature, around 300 C ̊ , but it can be raised by partially substituting Fe with Co, which has a higher Curie temperature. [7, page 59] However, there are also two disadvantages to consider: introducing Co will increase the alloy’s cost and reduce the remanence Br. [8, page 4 (368)] As temperature increases , there is not only a rapid drop in the magnetization , but also in the magnet’s coercivity at only 250 C ̊ . Therefore, without partial substitutions of material (either Nd or Fe), the NdFeB magnets cannot be used much above 100 C ̊ . For the NdFeB permanent magnets , the reversible temperature coefficient is α=-0.15%/ ̊C. [7, page 72] Another possibility is to add Al to the alloy. This will increase the coercivity, but unfortunately it will decrease the saturation magnetization and even the Curie temperature. [9, page 1 (916)] Reference [10] describes a successful way to substantially reduce the reversible temperature coefficient. This was achieved by introducing a strip along the magnets of 30%-NiFe alloy of 1.25mm thickness. Figure 8 shows the demagnetization curves for NdFeB permanent magnets with and without partial substitution of the initial material. In this case it is the percentage of Nd that has Figure 8: Demagnetization curves for NdFeB with and without partial substitution III. EXPERIMENTS – MAGNETIC RESPONSES FROM NDFEBS A. The length experiment: Experimental Setup and Components: This experiment uses the magnetometer, the Gaussmeter, two magnets and two pieces of soft magnetic material. In figure 9 below there is a photo of the entire setup and used components: 1 2 4 5 3 1. FW Bell 5170 Gaussmeter 2. Measuring probe 3. Magnetometer 4. Nd magnet 5. Soft magnetic material Figure 9: The length experiment – setup and components > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < Description of the Experiment: This experiment represents a study of the influence of a neodymium magnet upon a soft magnetic material. It consists of two series of magnetic field measurements of the soft magnetic material. The magnetic field is measured at various distances from the magnets, ranging from 35mm to 2mm. The first set of measurements is taken with two neodymium magnets and one piece of magnetic material, then one magnet is removed and a piece of soft magnetic material is added; the measurements are taken again at the same lengths. Results: The results of this experiment are the magnetic field values of the soft magnetic material taken at different distances from the neodymium magnets. The first set of results was taken by using two magnets and one piece of soft magnetic material and the second by using one magnet and two pieces of soft magnetic material. The measurements are written below: The measurements were introduced in a XY chart using Matlab. Each chart represents the magnetic field values function of the distance between the magnets and the soft magnetic material. The charts are represented below in figure 10: Figure 10: The increasing magnetic field values in soft magnetic material The plotted magnetic field values show that there is a considerable increase in the soft magnetic material’s magnetic field intensity. From the initial values of 21.7G and 31.7G, respectively, it increases approximately 30 to 40 times, reaching 868G and 921G, respectively. B. The paper experiment: Experimental Setup and Components: During this experiment I have used a Gaussmeter, two neodymium magnets and a scaled piece of math paper. I marked the place where the magnets stood and then measured and marked various distances from the magnets’ edge. The distances are between 5 and 55mm and represent the distances where I have measured the magnetic field. In figure 11 below there are the setup and components used: 2 4 1 3 1. Measuring probe 2. Nd magnet 3. Marked lengths on a math paper Figure 11: The paper experiment – setup and components Description of the Experiment: This experiment studies the values of the magnetic field intensity at various distances from the magnet. There are two measuring sessions: one with one neodymium magnet and the second with two neodymium magnets placed one on top of the other. Results: The measurements were compiled in a XY plot in Matlab as the magnetic field intensity function of the distance from the magnets. The plots can be viewed in figure 12 below: Figure 12: The decreasing magnetic field values at various distances from the magnets APPENDIX: SAFETY HANDLING OF NDFEB PERMANENT MAGNETS A. Possible damaging done by NdFeB permanent magnets The information presented here in this documentation is provided for information only. [15] NdFeB permanent magnets are very powerful and when mishandled or misplaced around people and certain objects can cause damage. [14] > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < 5 People: When handling NdFeB magnets, fingers and other body parts can get severely pinched between two attracting magnets. [12, 14, 15] The larger magnets can easily bruise fingers and even break finger bones as they attempt to connect together. [13] One should always wear gloves when handling large magnets. Very large magnets can pose a crushing hazard and should not be man-handled. [15] Eye protection should be worn when handling these magnets because shattered magnets can launch pieces at great speeds. [12, 14] Magnets should never be used to lift objects over people. [15] Children should not be allowed to handle NdFeB magnets. Small magnets pose a choking hazard and should never be swallowed or inserted into any part of the body, such as the ear, nose or mouth. If magnets are ingested or aspirated to the lungs, immediate medical attention is required. NdFeB permanent magnets are not suitable for children to play with, and should only be handled under strict adult supervision. [13, 15] magnets are made to very demanding standards, however uses should be restricted to operating temperatures below 180° Fahrenheit (80° Celsius) or they will lose their magnetic properties. [13] NdFeB magnets should never be burned [12, 14, 15], as burning them will create toxic fumes. [12, 14] These magnets can ignite and burn at high intensity. [15] Like any tool or toy, NdFeB permanent magnets can be fun and useful, but must always be treated with care. [12, 14] Household appliances or personal objects: The strong magnetic fields of NdFeB magnets can also damage magnetic media such as floppy disks, credit cards, magnetic I.D. cards, cassette tapes, video tapes [12, 13, 14], or any magnetic based storage devices such as desktop or laptop computers [15], and other CRT displays. Never place these magnets near electronic appliances. [12, 15] Keep them away from VCR'S and TV's, non-electronic wrist watches etc. [13] Never allow them near a person with a pacemaker or similar medical aid. The strong magnetic fields of the NdFeB magnet can affect the operation of such devices. [12, 14] Consult your physician and the manufacturer of your medical device to determine its susceptibility to static magnetic fields prior to handling magnets. All of our magnetic products should be kept at a safe distance from individuals with these devices. [15] [2] Working with NdFeB magnets: Rare-Earth magnets are fragile and can break easily. [12, 13, 15] NdFeB magnets are brittle, and can peel, crack or shatter if allowed to slam together. [12, 14] Even though they are coated with tough protective nickel plating, do not allow them to snap together with their full force or they may break, and possibly send small pieces of metal flying on impact. [13] The magnetic fields from the more powerful magnets can affect each other from more than 12 inches [30.5 cm] away. A distance of at least 12" should be kept between magnets and these items at all times. [13] They do not take kindly to machining. [12, 14] NdFeB permanent magnets will lose their magnetic properties if heated above 175° F (80° C). These NdFeB B. Disposal Rare-earth magnets should be disposed of in compliance with local, state, and Federal law. All strong permanent magnets should be thermally demagnetized prior to disposal. Alternatively, all strong permanent magnets should be placed in a steel container prior to disposal so the magnets do not attract waste disposal equipment or refuse containers. [15] REFERENCES [1] Petrie, Roger – ‘Permanent Magnets in Review’, Electrical Electronics Insulation Conference and Electrical Manufacturing & Coil Winding Conference, 1993, Proceedings, Chicago '93 EEIC/ICWA Exposition 47 Oct. 1993 Page(s): 207 – 210 www.webelements.com, Copyright 1993-2007 Mark Winter [The University of Sheffield and WebElements Ltd, UK]. [3] www.wikipedia.org, Wikipedia® is a registered trademark of the Wikimedia Foundation, Inc. [4] Jiles, David – ‘Introduction to Magnetism and Magnetic Materials’, Chapman and Hall, 1994 Commission of the European Communities – ‘Concerted European Action on Magnets (CEAM)’, Elsevier Applied Science, 1989. ‘Smithells Metals Reference Book 7th Edition’, edited by E. A. Brandes, G. B. Brook, 1,792pp, 250 figures - 1997, ISBN: 0750636246. Campbell, Peter – ‘Permanent Magnet Materials and their Application’, Cambridge University Press, 1994. Trout, S. R. –‘Material Selection of Permanent Magnets, Considering Thermal Properties Correctly’, Electrical Insulation Conference and Electrical Manufacturing & Coil Winding Conference, 2001. Proceedings, 16-18 Oct. 2001 Page(s):365 – 370, Digital Object Identifier 10.1109/EEIC.2001.965683 Baa-Min Ma; Narasimhan, K. –‘NdFeB Magnets with Higher Curie Temperature’, Magnetics, IEEE Transactions on Volume 22, Issue 5, Sep 1986 Page(s):916 – 918 Kim, S. H. and Dooise, C. –‘Temperature Compensation of Ndfeb Permanent Magnets’, Particle Accelerator Conference, 1997. Proceedings of the 1997, Volume 3, 12-16 May 1997 Page(s):3227 3229 vol.3 Digital Object Identifier 10.1109/PAC.1997.753163 Panaite, Veronica – ‘General Study upon the NdFeB Permanent Magnet’, Aalborg University, Aalborg, 2007 http://www.powermagnetstore.com/acatalog/Safety_Info.html http://www.unitednuclear.com/magnets.htm, All rights reserved. © 1998-2008 United Nuclear Scientific Supplies, LLC. http://www.kjmagnetics.com/safety.asp, K&J Magnetics, Inc. http://www.rare-earth-magnets.com/Policies/magnets_safety.htm, © 2002 – 2008 – National Imports, LLC. All Rights Reserved. [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < 1 Types of NdFeB Permanent Magnets and Application Possibilities Veronica PANAITE, and Ewen RITCHIE Institute of Energy Technology, Aalborg University, Pontoppidanstræde 101 Abstract—This paper presents the main types of neodymiumiron-boron (NdFeB) permanent magnets and their application. They are strong magnets, but susceptible to corrosion. Therefore protective coatings are important for NdFeB magnets. Since they are powerful magnets, they are sought to be implemented in magnetic related applications. The NdFeB magnets can be used in all magnet-related fields, as table 4 shows. Boron: This is a semi-metallic material with properties from both metallic and non-metallic materials. It is rather a semiconductor than a metallic conductor. [2] In nature it is never found as a stand-alone material, only as a compound of borax [3], tourmaline and kernite. Pure Boron is obtained by isolating it from the compound material in which it is found. [2] 1) Magnets grades relative to NdFeB magnets Index Terms—NdFeB, Neodymium-Iron-Boron, Magnet, Bonded Magnet, Applied Permanent Magnet Sinterred I. INTRODUCTION HE neodymium-iron-boron permanent magnet (Figure 1) is an artificial magnet. This material was first discovered in 1983 by General Motors Inc. in the United States and by Sumitomo Special Metals in Japan. [1] T Figure 1: Neodymium, Iron, and Boron Neodymium: This is a rare earth lanthanide metal and it is found in nature as a compound of minerals, like most lanthanides. [2] It represents an estimated 38 ppm of the Earth’s crust. [3] It has a silver white color with a slight yellow tinge. Since it is a reactive rare earth metal, it must be handled with care: when exposed to air, its surface quickly oxidates, turns green and peels off, further exposing the remaining metal to the air; the process repeats itself until all the metal has oxidated. [2] Iron: Iron is a metal commonly found in a considerable quantity on Earth as well as in the rest of the Universe: in the Sun and various other stars. It corrodes at contact with the moist in the air, especially at higher temperatures. Iron metal has a silvery lustrous color with a grey tinge. [2] A magnet grade is defined by the maximum energy product of the magnetic material in it. The energy product is measured in Gauss Oersted (GOe) units, but usually it is expressed in mega Gauss Oersted (MGOe); 1MGOe=1,000,000GOe. In a simpler manner, the magnet’s grade defines how ‘strong’ that permanent magnet is. For example: a Neodymium permanent magnet with the grade forty, will be expressed with the symbol N40, and thus has a maximum energy product of 40 MGOe. [4] As most manufacturing issues, a magnet’s grade depends upon the manufacturers and distributors. Throughout the world there are many NdFeB magnet suppliers that have different magnet grade symbols as well as maximum energy product values. Neodymium magnets from Shin/Etsu and Neomax (former Sumitomo Special Metals) have magnet grades up to 52MGOe. [5] A permanent magnet’s performance is defined by its energy product. Below (figure 2) there is a graph of the historical evolution of BHmax throughout the years starting with the 1880’s (the ordinate containing the BHmax values is a logarithmic scale) [6]: > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < Type of bonded magnets Compression molding process Hot compression molding process Injection molding process Figure 2: Historical evolution of permanent magnets’ BHmax values Extrusion process II. TYPES OF NDFEB PERMANENT MAGNETS Bonded anisotropic magnets There are mainly four types of NdFeB permanent magnets: powdered, sinterred, bonded and nanocomposite. Each is briefly described in this section through the susceptibility to corrosion (the main reason magnets are worn out) and protective coatings. 2 Coatings Epoxies Thermoplastic materials Epoxies Thermoplastic materials: polyprophenylene sulfide (PPS); nylon Polymer additives: antioxidants, plasticizers, lubricants, etc. Nylon 12 Lubricants Antioxidants Polymers: polyprophenylene sulfide (PPS); nylon Table 1: Typical coatings and additives for powdered bonded magnets 2) Sinterred NdFeB Magnets: 1) Powdered NdFeB Magnets: Corrosion: Rare earth (especially neodymium based) permanent magnets can be manufactured through a powder processing route. The oxidation experiments performed on NdFeB powders show that the oxidation rate is dependent of the powder size. Basically fine powders were shown to oxidize more rapidly than coarse powders. [6] Coatings: As far as bonded magnets go, their particles are usually coated with thermosetting epoxies. The epoxies have a series of properties such as adhesion, impact strength, hardness, thermal shock, abrasion and chemical resistance, and penetration. These help protect the magnets’ particles and have the following advantages: After coating, the magnetic particles are ready for pressing; Their powder flow characteristics are improved; The uniformity of the molded parts is also improved; By using coated particles, the production rate is increased; With relatively low pressure, higher density is achieved; A higher solid loading level can be achieved; Coated particles will have an improved protection against corrosion. [10] The following table 1 represents a short list with typical coatings and additives for various types of bonded NdFeB magnets [10]: Corrosion: All rare earth types of permanent magnets are prone especially to oxidation, process which permanently alters their metallurgical structure. The changes depend entirely of the exact composition and process method, but it is more severe in sintered NdFeB magnets. These have to be entirely encapsulated in order to protect them from corrosion. [8] Opposed to these, the ceramic, alnico and SmCo types of permanent magnets are not sensitive to corrosion and are usually coated for mechanical reasons or just for a different aspect. [11] The sintered NdFeB magnets have many types of composition and hence different electrochemical potential, [12] but generally speaking, the sintered or heat treated magnets are very susceptible to corrosion if not thoroughly dried after machining or slicing operations. Under controlled test conditions surface corrosion is visible within hours. [6] They have a corrosion rate of 9. [12] In order to improve corrosion resistance, the sintered NdFeB magnets may be alloyed with Co, V, Cr or Ni, but this can affect their magnetic properties. [13] Tests performed on the Sintered Hitachi HX94EA revealed that the demagnetization curves were considerably lower in a corroded magnet. Figure 3 below (taken from [6]) shows the effect of corrosion particularly on the magnet’s demagnetization. This effect could be critical when discussing thin segments of magnet. [6] > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < 3 Corrosion: Polymer bonded magnets are mostly used at elevated temperatures and severe environmental conditions. [10] In reference [6] tests were performed on polymer bonded (MQ1) and sintered Hitachi magnets and they revealed the fact that the bonded magnets are more resistant to corrosion than the sintered ones. Figure 4 below shows the comparison between BHmax curves of bonded and sintered magnets after being tested in both dry and humid conditions: [6] Figure 3: Effect of the corrosion in humid conditions on the magnets’ demagnetization Coatings: Because the sintered NdFeB magnets are very susceptible to corrosion, various coatings have been tested throughout the years to try and provide the best possible resistance to corrosion. In reference [6], NdFeB sintered magnets were coated with several polymeric coatings in order to reveal how much their corrosion resistance is improved. Based on the performed tests, uncoated sintered NdFeB magnets resist corrosion less than 40 minutes while the ones coated with epoxies and nylon can last up to 123 hours. The complete test results are revealed in table 2 below: Table 2: Corrosion test results for plastic coated NdFeB magnets The corrosion tests were performed by using a solution with 5% salt spray at the temperature of 35 C ̊ . 3) Bonded NdFeB Magnets: Permanent magnet materials can be mixed with a bond while in powder form. These bonds can be either flexible or rigid. Rubber bonded magnets are widely used in display and holding services, for example. Rare-earth magnets made in bonding forms have the advantage of cracking much harder than unbonded magnets but the disadvantage is that the magnetic properties are not as good as those of unbonded magnets. [14] There is a variety of binders that can be used which includes thermoplastic and thermosetting resins and elastomers. [10] Figure 4: BHmax curves of bonded and sintered NdFeB magnets tested in dry and humid conditions Coatings: After coating, the particles can be compression molded into different shapes. Then they are cured in an oven, cleaned and sent to the surface coating process. This process can be done by spray coating or by electrostatic coating (e-coating). The latter is ideal for flat, angular or irregular shaped magnets. Ecoating has the following advantages: Very good finish quality; High productivity and cost effectiveness; Can be used to coat parts with complex geometries; Has a tight tolerance. [10] In the tables 3 below there is a description of the two surface coating processes [10]: Process characteristics of e-coat: Immersion Application method electrodeposition epoxy/urethane water based Alkaline clean Pre-treat process options Acid etch/passivate 15-25 µm Thickness 2H-4H Pencil hardness > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < Spray coating characteristics: Epoxy, phenolic, Material and acrylic 20 µm nominal Thickness Good Acid resistance Up to 5H Pencil hardness -73-204 C ̊ Operating temperature Tables 3: Surface coating processes 4) Nanocomposite NdFeB Magnets: Corrosion and coatings: The nanocompozite neodymium magnets lack in rare-earth rich phases; this improves the magnets’ corrosion behavior. The ones containing also a small quantity of zirconium (Zr) have significantly smaller weight increase under humid conditions than the nanocompozite neodymium magnets without Zr. Basically, the more the rare-earth content of a magnet, the faster it oxidizes. Figure 5 shows the weight change per surface unit area of nanocompozite neodymium magnets and conventional NdFeB magnets [10]: 4 1) Basic criteria for selecting the right permanent magnet for the right application When selecting a certain type of permanent magnet for a certain type of application, there are some key criteria of selection: The temperature at which the application will be running The levels of acids, salts, hydrogen etc. In the environment Device dimensions: size, weight, volume Magnet’s sizes and shapes The magnet’s integration in the desired device: How it will be attached – the method Protective coatings/encapsulations – if they are necessary (and they are in case of NdFeB magnets) and what type of coating is needed Last, but not least – the total cost of the permanent magnet usage in the selected device [16] 2) Examples of applications with NdFeB permanent magnets So far, the most important application of NdFeB permanent magnets is in DC rotating electric machines and they have been employed also to promote the evolution of electronically commutated brushless DC motors. These magnets have been used particularly for brushless DC spindle motors which are employed in computer hard disk drives. [8] Figure 6 below depicts three stator layouts for a DC motor as well as the improvements in reducing the rotor’s diameter by applying more powerful permanent magnets: [8] Figure 6: Permanent magnet stator layouts – DC motor Figure 5: Weight change per unit surface area (dW) of compression molded resin bonded magnets III. APPLICATIONS OF NDFEB PERMANENT MAGNETS When referring to the implementation of permanent magnets, it should be stated that they are used in devices mainly for one reason: in order to increase magnetic flux. This is because the magnetic flux is necessary for one or more of the following purposes in that device: for detections – like in sensors, for example to contribute at creating torque or a force – like in motors, speakers to generate voltage – like in generators [15] Another major category of NdFeB application is stepper motors (or simply steppers) which can be controlled digitally since they rotate in a sequence of discrete steps. A less popular use for the NdFeB magnets is in synchronous machines, where the permanent magnet (with its field) and the multiphase stator winding rotate in synchronism. There is a wide variety of electromechanical devices (they convert electrical energy in mechanical energy) in which the NdFeB magnet is used, such as actuators (for example the hammer mechanism used in printers), [8] and the moving coil actuators, such as audio speaker systems. More important, the automobile speaker systems have been improved over the last years, since the use of NdFeB allowed > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < miniaturization of the headphones and capstan drive motor. [8] Last but not least, NdFeB permanent magnets have been employed in electrically controlled functions for automobiles, such as blowers, starters and radiator cooling fans. [8] Table 4 below reveals some of the most common applications which, in the late 1980’s, were containing NdFeB permanent magnets: [17] Application group Acoustic transducers Permanent magnet motors and generators, electromechanical transducers Magnetomechanics Magnetic field and focusing systems Examples Loudspeakers Headphones Telephone receivers Microphones DC motors EC motors Synchronous motors Stepping motors Generators Linear motors Moving-coil motors Torque transmitters Couplings Separators Attachment systems Magnetic conveyors Bearings Transport systems Dipoles Quadrupoles Hexapoles Undulators Wigglers Circulators Mass spectrometers NMR systems Table 4: Examples of NdFeB permanent magnet applications 3) Advantages and disadvantages of use for NdFeBs Advantages: The NdFeB permanent magnet has the following advantages of use: It is the magnet with the highest energy It contains raw materials with a low cost There is a large variety of processing methods for them Forged, sintered, bonded, die pressed Due to a straight line demagnetization curve, parts can be magnetized before assembly without the need for keepers and return paths [1] Disadvantages: 5 The NdFeB permanent magnet has the following disadvantages when used: They need specific design strategies in order to take advantage of properties, as the direct substitution of earlier materials is not advised Low Curie temperature implies low maximum use temperature They need special coatings and handling due to their high susceptibility to corrosion The magnet’s alloy, when in powder form, is pyrophoric; this means it ignites when exposed to air When milled in chlorinated hydrocarbons (Freon) the material may explode; special care is therefore needed When magnetized, the NdFeB needs very high magnetizing fields in order to reach its saturation It requires a multiple step process when manufactured; it is difficult to control and automate and a large capital investment is needed [1] When implemented in permanent magnet machines, they can be accidentally demagnetized by fault currents, like a short-circuit current, that may be produced by inverter faults [18] 4) Process advantages and disadvantages While most advantages & disadvantages refer more or less to the NdFeB permanent magnet’s performance (coercivity and remanence) and behavior (for example in a certain degree of humidity or temperature), there are considerations to mind regarding the manufacturing type and geometry. NdFeB permanent magnets – high energy: It is an abundant resource of materials Inexpensive refining costs Well-established manufacturing technology Highest output so far among all permanent magnet materials on the market Compromise in energy product – due to high temperature applications Protective coatings required because of the accentuated tendency to corrosion [16] Sintered or fully dense, anisotropic NdFeB magnets – maximum output: Maximum energy product for their size and weight Limited by process to simple forms of geometry They need to be handled with care; they are brittle The expression ‘fully dense’ refers to the fact that there is no dilution caused by non-magnetic materials. [16] Injection molded NdFeB magnets – shape flexibility: They have complex geometries No finishing operations and small geometric tolerance – because of the strict dimensions in molding forms > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < Relatively resistant to chipping Assembly costs reduced by insert and over molding Many pole configurations available Multistep and multicomponent molding for assemblies production Lower energy product by dilution of magnetic phase with non-magnetic materials – they suffer the biggest dilution effect Isotropic and anisotropic powders provide a large configuration of magnetic alignments and output options – this makes them more desirable despite the dilution effect High tooling costs – these magnets are well-suited for a large volume manufacturing [16] Compression bonded NdFeB magnets – low cost manufacturing: Compromise in the obtained energy product – not fully dense magnets, but higher loading than injection molding Limited to simple geometry forms – cylinders, arcs, rectangles Tight geometric tolerance – exception: pressed thickness To be handled with care – brittle Isotropic powder – many magnetizing patterns The greatest advantage of these magnets – the thin wall cylinder/ring magnets which can be manufactured using compression bonding The thin wall cylinder/ring magnets cannot be manufactured by sintering process because of breakage during grinding. [16] Heavy metal Cu Zn Ni Cr Pb Cd Fe Mn B Total trace in comparison with the contents of US, Canadian and world soils (mg/kg) 11 7 7 21 16 0.24 1,236 315 32 Table 5: Total trace elements of heavy metals in Denmark’s soil REFERENCES [1] [2] [3] [4] [5] [6] [7] APPENDIX So far the environment’s influence on the NdFeB type of magnets has been discussed. But there is the reverse to consider as well. Magnets are eventually worn out or simply replaced. From here on they may be reused in other applications or worse, be thrown away and become waste, thus affecting soil and water. As seen above, NdFeB magnets contain other elements besides Nd, Fe, and B either in alloys or as coatings. For instance, Ni is used for coating NdFeB magnets but this metal is also part of the heavy metals (HMs) which are generally toxic to animals and plants when becoming waste. [1] It is used in plating as a replacement of Cd which was banned due to its very high levels of toxicity. [20] Ferrous metals represent a net waste disposal of 11 millions of tons annually, out of which 8.2% represent the final quantity of waste after recycling. [21] Particularly in Denmark, heavy metals are found in the soil and their levels of encounter are represented in the table 3.4 below, adapted from [22]: 6 [8] [9] [10] [11] [12] [13] [14] [15] [16] Petrie, Roger – ‘Permanent Magnets in Review’, Electrical Electronics Insulation Conference and Electrical Manufacturing & Coil Winding Conference, 1993, Proceedings, Chicago '93 EEIC/ICWA Exposition 47 Oct. 1993 Page(s): 207 – 210 www.webelements.com, Copyright 1993-2007 Mark Winter [The University of Sheffield and WebElements Ltd, UK]. www.wikipedia.org, Wikipedia® is a registered trademark of the Wikimedia Foundation, Inc. http://rare-earth-magnets.com/magnets.htm, © 2002-2007 – National Imports, LLC. All rights reserved http://www-ssrl.slac.stanford.edu/lcls/undulator/meetings/2004-1115_llp_review/, Moog, Liz – ‘Magnet Material Choice’ pages 5 and 6, A.U.S. Department of Energy, Office of Science Laboratory, Operated by the University of Chicago Commission of the European Communities – ‘Concerted European Action on Magnets (CEAM)’, Elsevier Applied Science, 1989 Liu, Yi; Selmyer, D.J.; Shindo, Daisuke – ‘Handbook of Advanced Magnetic Materials – Volume 1: Nanostructural Effects’, Springer, 2006 Campbell, Peter – ‘Permanent Magnet Materials and their Application’, Cambridge University Press, 1994 http://rareearth.org/magnets_patents_history.htm, Contents © 20022007 – The Rare-Earth Magnetics AssociationSM. All rights reserved. Liu, Yi; Selmyer, D.J.; Shindo, Daisuke – ‘Handbook of Advanced Magnetic Materials – Volume 3: Fabrication and Processing’, Springer, 2006 Magcraft®, Advanced Magnetic Materials – ‘Permanent Magnet Selection and Design Handbook’, Copyright © 2007 National Imports LLC, All rights reserved. Ward, M. And Taylor, J.S. – ‘Magnetic, Mechanical and Environmental Properties of NdFeB Magnets – A User’s View’, New Permanent Magnet Materials and their Applications, IEE Coloquium on 9 Jan 1989 Page(s): 5/1 – 5/5 Arenas, M.; Warren, G.W.; Li, C.P.; Dennis, K.W.; McCallum, R.W. – ‘Corrosion and Hydrogen Absorption in Melt Spun NdFeB-Tic Bonded Magnets’, Volume 33, Issue 5, Part 2, Sept. 1997 Page(s): 3901 – 3903 ‘Smithells Metals Reference Book 7th Edition’, edited by E.A. Brandes, G.B. Brook, 1,792pp, 250 figures – 1997, ISBN: 0750636246 Trout, S.R. – ‘Understanding Permanent Magnet Materials; an Attempt at Universal Magnetic Literacy’, http://www.arnoldmagnetics.com/mtc/pdf/strout_univ_mag_literacy.pdf Constantinides, Steve – ‘Magnet Selection’, Arnold Magnetics Inc., October 15-17, 2003, > REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < [17] [18] [19] [20] [21] [22] http://www.arnoldmagnetics.com/mtc/pdf/steveC_Gorham_030923_Co mmented.pdf Danske Ingeniøres Efteruddannelse – Permanente Magneter, Extract from ‘Technische Mittelungen Krupp’ 1/1988 Miller, Tim – ‘Brushless Permanent-Magnet Motor Drives’, Power Engineering Journal, Volume 2, Issue 1, Jan. 1998 Page(s): 55-60 http://www.cirad.fr/en/actualite/communique.php?id=373, ‘A study of Soil Pollution by Metals in Réunion’, Centre de coopération internationale en recherche agronomique pour le développement © 2003-2007 Cirad. Tous droites réservés European Commission DG ENV. 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