Republic of Iraq Ministry of Higher Education and Scientific Research - University of TechnologyElectromechanical Department 2014 1435 September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.(1) Open and Short - Circuit tests of a single - phase Transformer A-Open Circuit test of a single -phase Transformer: 1.A.1-Objective: The purpose of this experiment is to find the iron losses from no-load test and to determine the magnetizing branch parameters. 1.A.2-Theory: The purpose of no load or open circuit test is to measure the iron losses and the components Iw and Im of the no load –current and hence find the parameters Ro and Xo of the equivalent circuit of the transformer. For this purpose, one of the winding is open circuited and rated voltage at rated frequency is applied to the other winding. Generally in practice the H.V. winding is kept open and L.V. winding is excited and measurements are made on L.V. side. This is so because if the measurements are made on H.V. side the voltage to be applied and measured would be very large and no-load current Io will be very small. It is immaterial which winding is excited as long as normal voltage at normal frequency is applied since the iron losses and the fluxes will be same in both cases .The connection diagram for this test is shown in fig (1.3). The equivalent-circuit of the transformer for the no-load condition is shown in fig(2.a) but since Io Z1 is very small, the circuit will be reduced to that shown in fig (1.1.a). Let V o, Io and Po be the reading of voltmeter, ammeter and wattmeter respectively. Neglect the small I o2 R 1 , copper losses. Hence from figure (1.1.b), we have [2] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Po Vo IW I o2 Im Rm X I o cos m cos I W2 o I o sin o V IW V Im IW I o o I oV Po o The relation between IW and I m is shown in Fig.(1.2). 1.A.3-Procedure: 1- Connect the transformer as shown in fig(1.3). 2- Vary the input voltage from 0 to 125% rated value in steps, taking the readings at every step. 1.A.4-Calculation and Graphs. 1- Calculate Iw, Im and cos 0 for each value of V o. 2- Plot Io , Iw, Im, Po and cos 0 against Vo. 3- Calculate the transformation ratio. 4- Calculate Rm and Xm for different values of Vo and find the average values. 1.A.5-Discussion: 1-why should the supply frequency be maintained constant ? 2- why generally the voltage is applied to the L.V. side ? 3- why is the P.F. of the transformer is small at no-load ? [3] September 14 2014 I1 Z1 Lab. of AC Electrical Machines Electromechanical Eng. Dept Z2 I2 Io Io Iw V1 E1 Rm Io Im Iw Xm V2 V1 Fig.(1.1.a) Xm V2 Fig.(1.1.b) E1 Iw=Io CosOo Rm Im Iw Oo Io Im=Io SinOo Im Fig.(1.2) [4] Om September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Po Ii Io V1 HT A w Vi LT V V 1- O Transformer Autotransformer Fig.(1.3) Open circuit test of single phase transformer [5] V2 September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept B- Short - Circuit test of a 1-phase Transformer 1.B.1-Objective: The purpose of this experiment is to find the copper losses from short circuit test and hence estimate the efficiency for different load conditions and to determine the series impedance parameters. 1.B.2-Theory: The purpose of this test is to find the copper losses at full load and to find R eq and Xeq of the transformer. For this purpose , one of the winding is short-circuited and a suitably small voltage is applied to the other winding so as to circulate full-load currents in the transformer windings. The applied voltage will be nearly that required to overcome the total impedance voltage drop of the windings and will be generally a few percent of rated value. Generally the L.V. winding is short-circuited and H.V. winding is excited. Because if the measurements are made on the L.V. side, the voltage would be very low and the current would be very high. It is immaterial which winding, is excited since the copper losses will be the same. The connection diagram for this test is shown in fig.(1.6). Since the applied voltage is small the mutual flux is small and the magnetizing current and the corelosses may be neglected. The wattmeter reading will be equal to the total copper losses in both the windings corresponding to the current flowing in the circuit. Since the P.F. of the circuit is low, a low power factor wattmeter is to be used in the circuit. Fig (1.4.a) and (1.4.b) shows the eq. circuit of the transformer for the short-circuit condition and Fig(1.5) show the phasor diagram of Zeq . Let Vsc, Isc and Psc be the readings of the voltmeter , Ammeter and wattmeter respectively. Then Req = Xeq = Psc I sc 2 Z 2 eq , V Z eq = sc I SC R 2 eq The above two tests can be used for indirect determination of efficiency and regulation of the transformer : [1 Total Losses ] output Total Losses [6] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Regulation = Where IReq cos IX eq sin V2 100% 0 I = Secondary load current V2 = Secondary terminal voltage on no-load 0 P.F. angle of the load Req = eq. resistance referred to secondary Xeq = eq. reactance referred to secondary 1.B.3-Procedure: 1- Connect the transformer as shown in fig (1.6). 2-Supply H.V. side through on auto transformer. Increase the voltage in steps till 125% full load current flows on the H.V side, taking the readings at each step. 1.B.4-Calculation and Graphs: 1-Find the copper losses at full load . 2- Find Req and Xeq for each current and find average value. 3- Find e ciency at 0.8 pf. Lagging and at u.p.f for full-load condition. 4- Find the max. e ciency and current at 0.8 p.f and u.p.f loads . 1. B.5-Discussion: 1-why generally the voltage is applied to H.V.side? 2- Draw the exact equivalent circuit of the transformer ? [7] September 14 2014 Isc R1 Lab. of AC Electrical Machines Electromechanical Eng. Dept X1 R2 X2 Isc Vsc Req Xeq Vsc Fig.(1.4.a) Fig.(1.4.b) Req= R1+ R2 Zeq Xeq Xeq= X1+ X2 2 Zeq= Oo 2 Req + Xeq Req Fig.(1.5) [8] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Isc Ii Psc A w HT LT I2 Vi Vsc V A Autotransformer 1- O Transformer Fig.(1.6) Short circuit test of single phase transformer [9] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 2 ) Load test of a single - phase Transformer 2.1-Objective:Load test is used to determine the voltage regulation and efficiency of small transformers. 2.2-Theory :The indirect method is used to determine the efficiency and regulation of large transformers, since it is not practical to carry a load test on these transformers. The load test can be used with small transformers, Since the provisions of test facilities and the dissipation of the load energy are available. The efficiency is determined directly from the measurements of input and output powers. i.e. If the applied primary voltage is kept constant, then the terminal voltage then regulation is given by:Regulation = = V2 V2 0 V2 will vary with the load and 100% 0 IReq cos IX eq sin V2 100% 0 Where V20 = secondary no load voltage V2 =secondary load voltage 2.3-Procedure : 1-Connect the equipments as shown in g (2.1). Use current transformers, if necessary, for the measurement of power and power factor in the secondary circuit. The input voltage should be kept constant at 220V. Note the secondary voltage V 20 no-load and all instrument readings load. [10] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 2-Connect the resistive load and take readings of all instruments while the load current is increased in step up to 125o/o rated current. 3-Repeat (2) for inductive load with 0.8 and 0.9 p.f. lagging . 4-Repeat (2) for capaci ve load with 0.8 and 0.9 p.f. leading . 2.4-Calculations and graph: 1-plot Vt against I2 for all loads. 2-Calculate regulation for different p.f. at rated current I2 3-calculate and plot efficiency against I2 for all loads. 4-determine power factor for zero regulation. 2.5-Discussion: 1-Discuss the graphs and results of the experiment. 2- Draw the simpli ed phasor diagram for unity, 0.8 lagging and 0.8 leading power factor at rated secondary current. [11] Vi = 220 V A.C. Ii [12] Autotransformer V1 V w I1 A HT 1- O Transformer LT V V2o W2 w Fig(2.1) Load test of single phaseTransformer W1 I2 A V V2 LOAD September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 3 ) Parallel operation of two single -phase Transformers 3.1-Objective : To study the principle of parallel operation of two single phase transformers 3.2-Theory: Transformers which are to operate in parallel are connected in parallel on both the primary and secondary sides main attention being given to the polarity of each. The following conditions must be established to give satisfactory operation, so that the load will be divided among the units in proportion to their rating and both reach their full load simultaneously: 1- primary winding of transformers should be suitable for the supply voltage and frequency . 2- The transformers should be properly connected with regard to polarity. 3- The voltage ratings of both primaries and secondaries should be identical. In other words the transformers should have the same transformation ratio. 4- The equivalent impedance should be inversely proportional to the kVA ratings so that currents will be proportional to their ratings. 5- The ratio of equivalent resistance to equivalent reactance should be same for each transformer. So that all the currents will be in phase. Any two single phase transformers will have the same polarity when their instantaneous terminal voltages are in phase, with this condition, voltmeter connected across similar terminals should read zero. if however the voltage measured is twice the normal voltage . Then the two transformers have the opposite polarity and one of them must be reversed. Different R / X ratio or impedance ratios can be obtained in the case of two identical transformers by connecting a known external resistance or reactance in series with one transformer. 3.3- Procedure: 1- Connect two single phase transformers and the instruments as shown in the circuit diagram of fig(3.1) . 2- Vary the load resistance and take readings of all instruments take one at rated currents. 3- Repeat 2 with small resistance connected in series with the primary of one of the transformers to change R / X ratio. [13] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 3.4-Calculations and graph: 1. Plot P1 and P2 against load current according to the values obtained by the equal R / X ratios and different R / X ratios. 2. Plot I1 and I2 against load current for both cases equal R / X ratios and different R / X ratio. 3. Plot cos 1 and cos 2 against load current for both cases. 3.5-Discussions: 1. Discuss the division of current and power between the two transformers when R / X ratios are equal and when it is unequal . 2. Draw the phasor diagram for two transformers in parallel and explain it is features . [14] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Ii V1 A.C.Supply W1 Tr.1 A I1 A w V V IL A V2o V V2 LOAD Switch W2 Tr.2 I2 w A V V Use double range voltmeter Fig(3.1) Parallel operation of tow single phase Transformers [15] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 4 ) BACK – TO- BACK TEST ON TWO SIMILAR single – PHASE TRANSFORMERS 4.1-Objective: To determine the iron and copper losses of transformer and thus estimate the of the transformer at different load conditions. 4.2-Theory: Back -to Back tests on electrical machines permit two similar machines to be connected back to back in such a way that one operates as a motor and the other as a generator. Full current at rated voltage can circulate between the two machines and only the power to supply the full load losses are provided by the mains. Such a test on two similar d.c. shunt machines is called “Hopkinson test” and on two similar single- phase transformers “Sumpner test”. Sumpner test is an indirect method of estimating the of a single- phase transformer. It is applicable to only single- phase transformers and requires two similar single- phase transformers . In the case of 3-ph transformer, heat-run test, known as “Delta / Delta heat run test”, can be conducted, wherein the power fed from the mains will be only to supply the losses. Refer to connection diagram shown in Fig-1, the two primaries are connected across the supply and the secondaries are connected in opposition so that the voltage across the open ends of the secondaries is zero. With the secondaries open-circuited, the primaries will draw a current Io which is the sum of the no-load currents of the two transformers. The power measured by the wattmeter Wo is thus the total iron losses of the two transformers. Since the two transformers are similar, the iron-loss of each transformer will be Wo/2 and the no-load current of each transformer will be Io/2. If the secondaries are now connected to a variable low voltage source V2 and the injected voltage is so adjusted to pass full load current through the secondaries, a condition similar to full-load transformers are created but with the difference that the power drawn from the source Vo will be only total iron-losses and the power drawn from the source V 2 will be to supply the total copper-losses of the two transformers. The injected voltage V2 is equal to the equivalent impedance drop in the transformers. The reading of W2 will be the copper - losses of transformers and hence the copper-loss of each transformer will be W2/2. [16] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 In practice, the full - load temperature-rise of the transformers can be studied by circulating the full-load current through the secondaries for sufficient number of hours till the windings temperature becomes steady. Thus this method enables to conduct “heat-run tests”, with power consumed equal to sum of total losses of the two transformers only. 4.3-Procedure: 1- Connect the two transformers as shown in fig (4.1), with the switch S1 being kept open. 2- Switch on the primary voltage source Vo and apply rated voltage across the two primaries. Take the readings of V o, Io and Wo. 3- Note the reading of voltmeter V3 across the switch S1.If the secondaries are properly connected, the voltage a cross the switch S1 will be zero. Otherwise it will be twice the secondary voltage. In which case the terminals of one of the secondaries are to be reversed to obtain the voltage across the switch S1 equal to zero. 4- After making sure the voltage a cross switch S1=0, close the switch S and gradually increase the secondary source voltage V 2 in steps to circulate a secondary current. Note the reading of all instruments in the secondary circuit I2, V 2 and W2 at each step till I2 reads full load current .Observe that the readings of Io, Vo and Wo will be unchanged and will remain constant as recorded in step 1. 5- Temperature rise at full load can be calculated by “resistance method”, by allowing the full load current to ow through for 3-4 hours and recording the ambient temperature and the resistances of the windings before the start of the experiment and immediately after the experiment. (the students are not required to do this part of the experiment but may discuss this in this report). 4.4-Results and Graph: 1- Calculate the iron loss Pi and copper less Pcu of each transformer for full load condition. 2- Calculate the at 25%, 50%, 75%, 100% and 125% full load condi ons for unity p.f. and 0.8 p.f. lagging and plot = f( Iload ) use the formula: [17] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 1 where: losses output losses ( Pi 1 V 2I 2 cos P ) (P P cu i cu ) V 2 = secondary rated voltage I2= secondary current cos = power factor 3- Calculate Req and Xeq using reading for full load condition as follows: Z eq X eq 1 V sec 2 I sec V 2I , 2 R eq 2 P 2I W sec 2 sec 2 2 I 2 2 2 2 Zeq R eq 4- Calculate the regula on for the full load upf, 0.8 pf lagging and 0.8 p.f leading use the formula: V Re gulation V 2o V 2 r 2o Where: V2o= secondary no load voltage V 2r = secondary rated voltage V2o is given by: V 2o (V cos I2 R eq )2 (V sin I2 X eq where: I= secondary rated current + sing for upf & lagging pfs - sing for leading pfs Regulation = I 2 Req cos I2 V X eq sin 100% 2o [18] )2 September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 4.5-Discussions: 1- What are the advantages and disadvantages of this test? 2- Why it is impractical to carry out actual load test on large rating transformers? 3- What will be the current in the primary windings : a) When secondaries are not loaded? b) When secondaries are loaded? [19] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Io Wo w A Tr.1 A.C. Output voltage P1 Tr.2 S1 V3 V P2 S2 S1 W2 w V V2 A I2 Auto-transformer A.C. Input voltage Fig.(4.1) Back-Back test of tow single phase transformers [20] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 5 ) DELTA / OPEN DELTA LOSS TEST ON A 3-PHASE TRANSFORMER 5.1-Object: To measure the iron and copper losses of a three –phase transformer. This test can also be used as a heat – run test to determine the temperature rise of the transformer but this is beyond the scope of this experiment. 5.2-Theory: The primary and secondary of the transformer are delta – connected and the three phase rated supply is applied to the primary with the secondary is open delta clearly the total power supplied will then be the no-load (iron) loss of the transformer. If the secondary delta is opened at one point no fundamental voltage appears at the open ends, though third harmonic voltage will appear since such voltages for the three phase are added – up. If a singlephase low voltage is now applied to the open secondary ends, a circulating current will flow in the delta secondary and corresponding compensating currents will then flow in the primary delta. The full load heat-run test can be carried out by circulating the full load current in the secondary windings for enough time, and the total iron loss is thus given by : Wi W1 W2 The total copper loss corresponding to a certain transformer secondary current is given by: Wcu Wsec 5.3-Procedure : 1- Connect the circuit as shown in gure(5.1). Apply the 3- phase rated voltage to the primary winding, with no single – phase supply applied to the open-delta secondary windings. 2- Connect a voltmeter across the secondary terminals and measure the third – harmonic voltage. [21] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 3- Increase the single – phase secondary voltage ( Vsec ) step – by- step until ( I sec ) reaches the rated current. For each step record the readings of I 0,V1,W1,W2, I sec,Vsec and Wsec . 5.4-Results: 1- From the recorded readings, plot the iron and copper – loss against I sec . 1- 2- Predict the e ciency characteris cs at u.p.f. and 0.8 p.f. then plot the e ciency against percentage load. =1-(Wi+Wc)/[o/p+Wi+Wc] Percentage load=(Isec/Irat)*100 5.5-Conclusions: 1- Discus the efficiency curves above. 2- Comment on the value of the triple – frequency voltage. Explain why a fundamental frequency voltage does not appear at the o.c. secondary terminals. 3- Comment on the suitability of experiment for prediction of efficiency. [22] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Fig.(5.1) Delta / Open Delta Loss Test on a 3-phase transformer [23] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 6 ) OPEN AND SHORT CIRCUIT TEST ON 3 – PHASE INDUCTION MOTOR 6.1-Object:To determine the parameters of equivalent circuit of 3-phase induction motor. 6.2-Theory:The rotor of a.c motor does not receive electric power by conduction but by induction in exactly the same way as secondary of a 2-winding transformer receives its power from primary. That is why such motors are known as induction motors. In fact an induction motor can be treated as a rotating transformer, i.e. one in which primary winding is stationary but the secondary is free to rotate. The equivalent circuit of an induction motor as in the case of transformer the secondary value may be transferred to the primary and vice versa. Fig.(6.1.a) shows the equivalent circuit of an induc on motor where all values have been referred to the stator. The parameters of this equivalent circuit are determined by open and short circuit tests. 6.3-Open circuit (No- load) test: Fig.(6.1.b) shows the circuit diagram for open circuit case of an induc on motor. The no load test is carried out with different values of applied voltage, below and above the value of normal voltage. The power input is measured by two wattmeter's ,the stator current (Io) by an ammeter and the applied voltage(V1) by a voltmeter(V). Which are included in the circuit of g.(6.2).For the induc on motor is running at light load, the p.f would be low i.e. less than (0.5) hence the total power input will be the di erence of two wa meter reading (W1)and (W2) . Let Vo = applied voltage / phase Io = motor current / phase [24] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 Po = watt meter reading i.e input in watt Xm = magnetizing reactance Rm = resistance whose losses correspond to the iron losses For the separation of iron loss from the input no load power reading , we have that : Wi = Po – mechanical loss Wi 3Vr Io cos o Po Vo IW = Wi / 3Vr I o cos o Rm = Vr phase/ Iw Im I o2 IW2 I o sin o Xm = Vr phase/ Im Then the exciting impedance(Zm) for 3- phase induction motor is: Zm = Vo / Io 6.4-Short circuit test: It is also known as locked – rotor test. Fig.(6.1.c) shows the equivalent circuit for short circuit test of an induction motor. This test is used to find :1- Short –circuit current(Isc) with normal voltage applied to stator windings. 2- Power factor at short –circuit . 3-Total leakage reactance (Xeq) of motor and total resistance of the motor (Req) . In this test, the rotor is locked and the rotor windings are short-circuited at slip-rings , if the motor has wound rotor just as in the case of short-circuit test on a transformer.A reduced voltage at about (15 or [25] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 20 per cent of normal value) is applied to the stator terminals and so adjusted that full load current ows in the stator. As in this case (S =1), this means that R2/S is equal to R 2 where R 2 is the resistance of the rotor referred to the stator side . Because Is.c is much greater than the exciting current Io we can neglect, the magnetizing branch and now the equivalent circuit reduces to that shown in g.(6.1.c) It is evident that Isc = I 2 and the phase value of this current is Is.c = Vs.c / Zeq Zeq = Vs.c / Is.c , Req = Ps.c /3(I s.c) , Xeq = ( Zeq2 - Req2) If we known R1, then 2 =Req – R1 If we do not known, we can assume R1= 2 =Req 2 Since X1 can only be calculate by design data, we can assume X1=X2=Xeq / 2 The power required by the motor at short circuit(Psc) is consumed by the stator and rotor cupper losses neglecting a small Pfe( iron losses) because of small test voltage during the short circuit test. 2 2 3I SC Re q 3I SC ( R1 R 2 ) Psc = Pcu1 + Pcu2 = Assuming that the stator and rotor leakage fluxes are similar in a medium with constant permeability, the reactance is almost constant, Xeq = const. Similarly Req = const. , therefore Zeq = const. and hence the relation ship Isc = f( Vsc ) is almost a linear one . = Req / Zeq = f( Vsc ) shown a constant value. procedures: 1- Connect the circuit as shown in g.(6.4) [26] cos SC Correspondingly 6.5-Test Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 2- If the motor is a slip ring induction motor, open the rotor winding when at rest and supply a.c. voltage to the stator. Measure the voltage appearing across a pair of slip rings of the rotor. 3-Close the circuit of rotor winding, then Start the motor on no load. Take the readings of all instruments while the voltage is reduced in steps from 120% to 20% rated voltage. 4- Lock the rotor securely so that it can not rotate, then short circuit the rotor terminals. Supply the stator with a reduced voltage. Take readings of all instruments while the voltage is reduced from that which gives about ( 1.25) I rated ll that which gives( 0.2) I rated (reading should be taken quickly to avoid over heating because of lack of ventilation). 5- Measure the stator and rotor resistances (if it is a slip ring rotor, rotor resistance can be measured, if it is a squirrel cage motor, it cannot be measured) by using voltmeter-ammeter and a low dc. Voltage. To obtain the effective a.c.value of resistance multiply dc. Resistance by a factor k=1.2. 6.6-Graph and calculation:as func on of V1 on one graph sheet as in g(6.3) cos o 1- Plot Po , Io and 2- Find the following from no load test : Rm , Xm , Iw , Im 3- From short circuit test data find Zeq , Req , and Xeq for the rated current. and cos . o as function of Vsc on one graph sheet 5- Draw the equivalent circuit of the induction motor ,showing the value of 4- Plot Isc , Psc , the parameters of the circuit. 6- To find the iron losses and mechanical losses ,draw the variation of no load losses with the applied voltage ,i.e. PLOSS PLOSS and V f (V ) , where 2 PO 3 I O R1 ( V 2 ) Vr as shown in Fig ( 6 . 2 ) [27] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 6.7-Discussions :1- Give the slip value of the motor at the following speed : Stands ll , 20% of synchronous speed and synchronous Speed . 2- Calculate the frequency of the rotor currents and voltages at above speeds 3- Upon what factors the following quantities depend ( Psc , P f +W , [28] Xm , X1 and Ior. September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept FIG(6.1) Equivalent circuit of three- phase IM [29] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept CosO Po Io CosO V1 (volt ) V1 rated FIG(6.3)-Variation of no load quantities with v1= applied voltage [30] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept W1 Three-phase A.C.Supply I1 w A V R S w W2 T Stator Autotransformer Fig(6.4) Circuit connection for IM tests [31] Rotor September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 7 ) Load Test on a 3- Phase Induction Motor 7.1-Object: To conduct the load test and find the efficiency, slip , power factor , input current , input power ,rotor copper loss …etc as a function of output power . 7.2-Theory: The net input power to the rotor i.e. the power transferred from stator to rotor ( P12) is stator input P1 - stator copper losses Pcu1 - stator iron losses Pi1 . i.e. P12 = P 1- Pcu1- Pi1 . The net output power of the motor i.e. the shaft output P2= P12 –rotor copper losses Pcu2 - rotor iron losses Pi2 which is negligibly small at running Condition - Pmech .i.e. P2= P 22- Pcu2- Pi2Pmech(Pmech=mechanical losses or rotational losses) .Since the rotor current can not be measured in squirrel cage motor, rotor copper losses can be calculated as (rotor input power * slip). The stator iron losses at rated voltage and mechanical losses friction and windage losses can be obtained by conducting no-load test at various input voltage Vi . and plotting the graph of input power on no-load as a function of V i2 (refer to expt.No 9 for details). If the torque of the motor shaft can be measured during the load test the output power can be easily calculated as: 2 N 60 where N= rotor speed P2 = T = torque in N.m. and T = r.p.m If there is facility to measure the torque and the motor is to be loaded by means of a DC generator the shaft output of the motor can be approximately estimated by one of the following methods: a) Find the overall ( ) of the IM-DC Gen. Set : DC Generator Output Power Induction Motor Input power [32] set = Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 = IM * dc Gen. Assuming of IM = of DC. Gen. DC Gen. Output Input to IM DC Gen. Output IM Input Output of b) Assume an Output of P set out DC Gen. = IM = IM = * DC. G DC. G = 2 = = Output of IM = Input of IM * of DC generator say 90% , DC Gen. Then output IM = input of DC.Gen.= 0.9 of DC Gen. Or, 0.9 P2(IM) = 7.3-Procedure: 1- Connect the circuit as shown in g (1) 2- Switch on the supply and the motor should start immediately .If the direction of rotation is wrong, interchange any two supply leads allow the motor to run for ten minutes at 25% over load to warm up its windings. 3- Reduce the load to zero in steps take readings of voltage, current, power input, speed and slip as a function of load. Record all results [33] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 7.4-Calculation: 1- Find the efficiency from the output power and input power . 2- Plot the graph of speed slip efficiency and power factor to a common base of output power 3- Plot the graph of torque current and output power to a common base of slip. 4- Plot Torque - Slip characteristics . 7.5-Conclusion: 1- what is the idea of interchanging two lead if the direction of rotation is wrong ? 2- explain the construction of cage I.M. 3- explain the importance of slip measurement and give full load slip of the motor. Fig. ( 1) [34] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 8 ) Operation of 3- phase I . M. Under Unbalanced condition 8.1-THEORY:The unbalanced opera on of 3-phase I.M from a single phase supply is not a common operating condition but it may be considered during an emergency when there is a loss of one phase of three phase supply or it might be connected intentionally due to the lack of a near by three phase supply .The unbalanced condition of operation leads to a large vibration which reduce the life of motor and produce hum .The unbalanced operation reduces the motor torque, capability and efficiency. To prevent burning the motor , it is not allowed to run for a pre longed period when the unbalanced in voltage is more than 5% for the same, motor is disconnected from the source whenever single phasing occurs unless the single phasing is always accompanied by a light load. The unbalanced system can be solved by the use of symmetrical components. Thus unbalanced stator voltages can be analyzed into positive, naegatve and zero sequence components. The positive sequence components are responsible for producing the forward torque component. The negative sequence components are responsible for producing the backward torque component. The zero sequence components if present will not affect the torque or mechanical output. For the delta connection of stator winding, zero sequence components of current can be eliminated since there is no return path through the neutral of a 3-phase system. (In = 3 Io since In = 0 then Io = 0) The effect of the negative sequence voltage is thus seen to be reduction of the torque and mechanical output. Because of the backward by rotating magnetic field. Produced torque has negative sign because the synchronous speed is (- S) and the slip is (2-s) while in the positive sequence has positive sign and speed ( S) and the slip is (s). Torque/speed characteris cs for 3 and 1- is shown in Fig (1) and g (2) shown T/slip characteris c of posi ve and nega ve components. T= Tp - Tn [35] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 Pin= W1 +W2 Po/p (G) =V L IL , Po/p (M) =Po/ (G) = VL IL/0.9 = Po/p /Pin T=Po/p / =Po/p /2 N 60 S= (N s - N)/Ns P.f =Pin /Vi Ii (single phase) Or p.f = Pin / 3 Vi Ii (three phase) 8.2-Experiment: If the motor windings are connected as star and one of the supply-phases is out the motor is opera ng as shown in g(3-a), also if the motor windings are connected as delta and one of the supply phases blown the motor is operating as shown in g(3-b). In both cases the motor is equivalent to the single phase motor which it will have all the motor characteristics. 8.3-Procedures: 1. connect the cct as shown in g (4) 2. Switch on the supply (three-phase) and the motor should start immediately with very light load, the generator operating at no load. (in a single phase supply the motor cannot be starting because it has no starting torque in this case special arrangement needed). (the load on the 3-phase motor in this case is its losses and the generator losses). 3. Switch on the switch S1 then take the reading as shown in the table as a function of load, current should be not higher than the rated current of the motor. I1 W1 W2 V1 N IL 8.4-Calculation [36] VL S T September 14 2014 1. find the Lab. of AC Electrical Machines Electromechanical Eng. Dept M 2. Plot in comparison with the readings of 3-phase operation N, S, and with Po/p M. 3. Plot in comparison with the readings of 3-phase operation T, I1 and Po/p M with speed. T 3- 1- S Fig (1) T/S characteristic 3- and 1- [37] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Fig (2) T/slip characteristic of positive and negative components. [38] September 14 2014 I1 Lab. of AC Electrical Machines Electromechanical Eng. Dept S1 I S1 I I=I1+I2 I (a) I2 I I2 (b) Fig (3) W 1 A A V V M S1 G S3 W S2 [39] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Fig (4) [40] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 9 ) Speed Control of Three Phases I. M. by Variation of Rotor Resistance 9.1-General: Motor speed may be varied by putting variable resistance back into the rotor circuit. This reduces rotor current and speed. The high starting torque available at zero speed, the down shifted break down torque, is not available at high speed. See R2 curve at 90% Ns, below. Resistors R0 R1 R2 R3 Increase in value from zero. A higher resistance at R3 reduces the speed further. Speed regulation is poor with respect to changing torque loads. This speed control technique is only useful over a range of 50% to 100% of full speed. Speed control works well with variable speed loads like elevators and printing presses. Wound rotor induction motor qualities. [41] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept • Excellent starting torque for high inertia loads. • Low starting current compared to squirrel cage induction motor. • Speed is resistance variable over 50% to 100% full speed. • Higher maintenance of brushes and slip rings compared to squirrel cage motor. 9.2-Experimental Program: 1- connect the machine as shown in fig.1 2- Start the 3- induction motor at R2. 3- Gradually load the induction motor by the dc generator coupled its shaft. Take readings for various loads 4- Adjust the rotor resistance of 3- induction motor to= R2’ repeat (3) 5- Adjust the rotor resistance of 3- induction motor to= R2” repeat (3) 9.3-Graphics: Plot N=f (T) for three values of rotor resistance of 3- induction motor R2, R2’, R2” on one graph sheet 9.4-Conclusion and discussion: 1- Explain why pole changing method of speed control can not be used for slip ring induction motor? 2- Why v is kept constant in modern industrial application of speed control on 3f motor? 3- Give a comparison among speed control methods of 3- induction motor. [42] induction September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept A A V V MM Figure (1) Circuit Diagram [43] G Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 Experiment No.( 10 ) SPEED CONTROL OF 3- PHASE INDUCTION MOTOR 10.1-General: The poly phase induction motors are constant speed motors i.e. the speed is almost constant as the load torque increase up to rated value. The running speed of an induction motor is:- ns 1 nr S 120 f 1 P ns S S nr ns Where:- n r rotor speed in r.p.m ns synchronous speed in r.p.m f supply frequency in Hz p number of poles s slip Since the varia on of the slip S from no load to full load is very small (about 0.05), for constant frequency and constant number of poles, the speed of an induction motor is almost constant. The torque of an induction motor is given by:- T 1 . ns 2 R1 60 3V1 2 R2 S . 2 X1 X2 Also we have:- [44] 2 R2 S rated tourque September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept V1 2 R 2 3 . T st n s R1 R 2 2 X1 X 2 2 60 V12 3 . Tmax 2 ns 2 R R12 X1 X 2 2 1 60 starting 2 rated tourque S max Slip at which maximum torque occurs : tourque R2 R 12 X1 X2 2 Where V1, R1, X1, X2, and R2' are all phase values. Hence the speed torque characteristics can be modified by:1. By varying the supply voltage. (Figure 2) 2. Varying the stator parameters (R1, X1). (Figure 3) 3. Varying the rotor parameters (R2, X2). (Figure 4) The last method of speed control can be used in the case of slip ring induction motors. Another method of speed control in the case of slip ring induction motor is by injection of voltage into rotor circuit by an external frequency converter or by special construction as in the case of Schrage motor ( gure 5). These methods require addi onal machine or special construc on. Another method of controlling the speed of squirrel cage induction motor is by changing the poles, i.e. the stator winding may be connected for different pole number and hence the synchronous speed of the motor can be changed, (Figure 6). (This method is not possible in slip ring induc on motor. Why? Discuss that. This method has its own limitation:1. The speed can be controlled only in steps. 2. its possible to have only two different synchronous speed for one winding 3. In cascade control we can have speeds corresponding to P1, P2, and P1 ± P2 pole numbers but this method requires two machines mechanically coupled. With the development of semiconductor devices, it is now possible to change the supply frequency (F) continuously so that the speed of induction motors can be continuously varied by varying the frequency of voltage applied to the stator winding. This method has found a great use in the modern industrial application and now the induction motors are gradually replacing the variable speed D.C. drive in industry. The object of this experiment is to study the speed control of an induction motor by varying the frequency of the applied voltage. For this purpose an alternator is connected to a variable speed drive [45] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept (Schrage motor in our case) and the frequency of the alternator voltage is varied by changing the speed of the Schrage motor speed by changing the brush position. The magnitude of the alternator voltage can be controlled by controlling the alternator field excitation, but at constant excitation this voltage is proportional to the frequency. 10.2-Speed control by variation of supply voltage: The induced e.m.f (back e.m.f) equation of induction motor is E V ph 2.22 f Z ph Where f Supply frequency Flux per pole Z ph Number of series conductors per phase. Hence if only (f) is varied keeping applied voltage constant, the air gap flux varies. If f is decreased from rated value, increase and the machine get saturated and the magnetizing current increase. Hence it is customary to keep the air gap flux at its normal value. For this purpose we must keep E1 V i.e. 1 ratio constant, so that flux approximately remains constant. f f Let K f where (f) is the operating frequency and (f1) the normal rated frequency for which f1 the machine is designed (i.e. 50 Hz). The synchronous speed is now ( Kns , the applied voltage KV1 and all the reactance KX . Substituting these parameters in torque equation-1 and simplifying we have. T 1 ns 1 2 .K 60 3V12 R R2 S . 2 X1 X2 2 R2 KS may be K>1 or K>2 It may be seen that this expression is of the same as the original torque equation, but resistances have become larger by a factor K. similar results can be obtained for starting torque, maximum torque and maximum slip. [46] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 V 12 3 T st 2 T max ns 60 . R1 K R2 K R2 K 2 X1 X2 2 V 12 3 . ns R1 2 60 2 K R1 K 2 X1 X2 2 The slip at which maximum torque occurs becomes:- R2 K S max R1 K 2 X1 X2 2 Typical speed torque curves for four different frequencies are shown in gure (6), the slip at which maximum torque occurs becomes larger as the operating frequency decreases and the maximum torque gets reduced slightly. The starting torque increases for small reductions in frequency but attains a maximum and then decreases with the further reduction in frequency. The reduction in developed torque at low frequencies is partly due to the apparent increase in resistances of the machine and also due to the air gap flux remains constant while V/f constant, which the above torque equa on (equa on 2) neglects. This reduc on in air gap ux which results from the voltage drop in the stator impedance will obviously spend on the input current and hence on the load of the motor. 10.3-Experimental program: 1. Connect the machine as shown in figure -1 2. Start the Schrage motor, adjust its speed for rated frequency and adjust the D.C. excitation for the alternator for rated voltage motor through the auto transformer. 3. Gradually load the induction motor by the D.C. generator which coupled with its shaft. Keep the speed of the Schrage motor constant. Adjust the excitation of the alternator to compensate for the voltage drop of the alternator. Take all reading for various loads 4. Adjust the frequency of alternator to f=1.1 fr, the voltage change proportionately repeat 3. [47] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 5. Adjust the frequency to f=0.9 fr, repeat 3. 6. Adjust the frequency to f= 0.8 fr, repeat 3. 10.4-Graphs: Plot n f T for the four frequencies i.e. (1.1 fr, fr, 0.9 fr, and 0.8 fr) on one graph sheet 10.5-Conclusion and discussions: 1. Explain why pole changing method of speed control can not be used for slip ring induction motor? V is kept constant in this expression? f 3.Draw the n f T curve for:- 2. Why Only V1 is changed Only P is changed Only f is changed [48] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Three phase suply Auto-Transformer W1 A ALTERNATOR Test Motor V IM G Load Generator Schrage motor W2 DC SUPPLY Fig.(1)- Tested machine connection diagram [49] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 N(rpm) 0.6V1 0.7V1 0.8V1 0.9V1 V1 Fig(2)- speed- torque c/c with stator voltage control T(N.m) N(rpm) Series R Motor with R1 and X1 Series x Fig(3)- speed- torque c/c with stator Impedance control [50] T(N.m) September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept N(rpm) R2 2R2 4R2 8R2 12R2 16R2 Fig(4) a- speed torque c/c of slip ring IM with rotor resistance [51] T(N.m) September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept N(rpm) R2 With series resistance With series inductive reactance With series capacitance b- speed torque c/c of slip -ring IM with rotor impedance control [52] T(N.m) September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept N(rpm) N1 Ns Ej in phase with E2 N2 Ej=0 Ej in phase opposition E2 Fig(5) speed torque c/c with injection of voltage into rotor T(N.m) N(rpm) 6-poles 12-poles Fig(6) a- Constant torque operation speed torque c/c with poles changing motor [53] T(N.m) September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept N(rpm) 6-poles 12-poles Fig(6) b- Constant torque operation speed torque c/c with HP driver [54] T(N.m) September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept N(rpm) T(N.m) N(rpm) K=1 K=0.75 K=0.5 K=0.2 T(N.m) Fig.(7) Speed –Torque C/C with V/f constant [55] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 11 ) Synchronous Motor Operation 11.1-Theory: A 3-phase synchronous motor is not self starting i.e. it does not start when the rotor is excited by dc and stator is applied with 3-phase voltage in order to start a synchronous motor the following methods are usually used a) Using a Pony Motor: A separate small dc motor is used to bring the speed of the synchronous motor to near about synchronous speed and then the drive motor is disconnected and the rotor is connected to dc supply b) Using the Synchronous induction motor: Using a wound rotor induction motor to start as an induction motor (rotor is shorted through external resistance) and run as a synchronous motor by connecting the rotor to dc supply. c) Using Damper Windings: In the pole shoes of the salient poles of the synchronous motor, thus obtaining the starting torque by induction motor action. The last method is used in this lab. As all the synchronous motors used are of salient pole construction and have been provided with damper Windings for starting purpose. 11.2-General: The variation of the excitation for a constant load and constant applied voltage, cause the armature current to change and the graph of armature current I a Ie i.e. I a =f ( I e ) will be in the form of V g. (1) thus the I a required by the synchronous motor can be brought into phase or to lagging or leading with respect to the terminal voltage by suitable adjustment of the excitation current. It leads the terminal voltage at over excita on and lags at under excita on g. (2) This behavior is very important, since it enables the motor to be used for power factor correction. [56] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 11.3-Experimental Investigation: 11.3.1- A) V – Curve of the Synchronous Motor: To obtain the V-curve it is recommended to start with maximum excitation current I e , and then smoothly reduce it. The variation of the excitation current is limited by the value of armature current Ia which should not exceed 1.2 mes Irated i.e. 1.2Ir. It is easier to evaluate the motor load by the required power input from the supply. It must be noted that the required power input to the motor is not strictly constant; it is different values of the armature current due to the variation of motor losses. 11.3.1.1- Procedure: 1. Connect the circuit diagram as show in g. (3) 2. Keeping the field circuit open and start the motor, when the motor has attained a speed near about synchronous speed, close the field circuit with no load on the motor. adjust the field excitation such that I a =1.2Ir . Reduce the excitation current and observe the armature current and input power according to table 1 3. Repeat 2 above for P=0.25Pr, and P=0.5Pr the synchronous motor is loaded by the dc machined coupled to it. The dc machine is operated as a generator and loaded by a load rheostat. 11.3.2- B)Regulation of the reactive power by Active power Variation: The synchronous machine can be used simultaneously as a loaded motor or as a capacitor to regulate the Reactive power of the supply. The aim of this experiment is to show the armature current (its reactive component), the excitation current and the power factor as a function of the input power at constant armature current applied voltage. [57] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 11.3.2.1-Procedure: 1- By changing the dc generator load and excitation current obtain Ia Ir And unity power factor. 2- Reduce the motor load smoothly till the no load condition while keeping the armature current constant ( I ar Ia I r ) by increasing the excita I a sin on current, Record all reading to table 2 where . 11.4-Calculation and Graphs: 1- From part A plot cos = f (I e ) , I a =f ( I e ) , for P=0, P=0.25Pr, and P=0.5Pr on the same graph. 2- From B plot I a , I ar , cos and I e = f (P) on the same graph. 11.5-Discussion: 1- Explain V curve by using Phasor diagram. 2- How the regulating characteristics can be obtained from V curve? 3- Comment on the motor operation as a phase advancer (capacitor). [58] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept [59] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Experiment No.( 12 ) ALTERNATOR OPERATING CHARACTERISTICS 12.1-Theory : The main operating characteristics of an alternator are the A) External B) Regulating characteristics . 12.1-A - External Characteristics It is the terminal voltage as a function of the armature current i.e V= f(Ia) At constant speed and constant field current and constant power factor. At no- load the terminal voltage is equal to the no- load induced voltage E. When the load is increasing the armature- reaction effect is also increasing –cross magnetizing for pure resistance, demagnetizing for pure inductive load and magnetizing for pure capacitive load for intermediate power factors the terminal voltage decrease for resistance – inductive load (V < E) and will increase for resistance – capacitive loading i.e (V > E) , the regulation therefore is : % Reg = E – Vr / Vr Where E = no – load terminal voltage Vr = full – load terminal voltage And it is positive value for lagging power factors and negative value for leading power factors. [60] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept e 180 0 A Min boost B B 135 A 0 B 90 A 0 B 45 0 Max boost [61] A September 14 2014 B Lab. of AC Electrical Machines Electromechanical Eng. Dept 0 0 a A AO= input voltage , AB= output voltage OB=Regulator voltage FIG(1). 12.1-B - Regulating characteristics It is the excitation current Ie as function of the load current Ia at constant power factor and speed . i.e Ie = f( Ia ) when N , Vr and cos are constant . This characteristics shows to that extent the excitation current has to be regulated in order to keep the terminal voltage constant always. 12.2-Procedure: 1- Connect the circuit as shown in g.(2) 2- Start the d.c motor and run at the rated speed adjust the excitation of the alternator to generate the rated voltage at zero armature current keep the excitation current and speed constant and increase the load from Cos = 1. (2) Cos = 0.7 0 -125% ) full- load ( 4 or 5) steps for (1) ( Lagging and (3) Cos = 0.7 leading . Record all readings according to table 1 . 3- Repeat 2 above but keep the terminal voltage constant always by changing the excitation current while the load is changing for (1) cos =1 (2) cos = 0.7 lagging (3) cos = 0.7 leading , keep the speed constant. Record all readings according to table 2 . 12.3-Graphs and Calculation : [62] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 1- From (2) plot V = f( Ia ) for di erent power factors. And calculate the voltage regula on at rated current . 2- From (3) plot Ie = f( Ia ) for di erent power factors. Find the excita on current ra os i.e Ie = Ier / Ieo (in relative units) Where Ier the excitation current at rated voltage and rated armature current Ieo the excitation current at rated voltage and zero armature current 12.4-Discussion : 1- What do you understand by ( armature - reaction )? Discuss the effect of armature reaction in an alternator when is loaded with Resistive , Inductive , Capacitive loads. 2- Draw the phasor diagram of the armature with leading. Lagging and unity power factors. 3- Discuss the importance of the external and regulating characteristics. 4- Give the value of voltage regulation for different power factors at full- load current and interpret their values. [63] Lab. of AC Electrical Machines Electromechanical Eng. Dept September 14 2014 A R V L G C M DC AC DC LOAD A Fig.(1)-Alternator cct diagram 2 [64] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept Table(1) Speed Constant= rpm Ia=Constant corresponding to rated voltage at no load= PF Unity PF Steps Ia Amp. 0.7 Lag V Ia 0.7 Lead V Ia V 1 2 3 4 5 6 Table(2) Speed Constant= rpm V=Constant = volt PF Unity PF Steps Ia 0.7 Lag Ie Ia 0.7 Lead Ie 1 2 3 [65] Ia Ie September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept 4 5 6 [66] September 14 2014 Lab. of AC Electrical Machines Electromechanical Eng. Dept [67]