Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com Goodheart-Willcox Publisher Correlation of Modern Automotive Technology ©2014 to the Mississippi 2014 Automotive Service Technician Frameworks for Automotive Service Fundamentals II—Course Code: 997003 (Units 4-5) Course Description: The Automotive Service Fundamentals II course is an introduction to both automatic and manual drive train and axles. This course also contains an introduction to electrical/electronic information and terminology including electrical/electronic system theory, battery systems, starting systems, and charging systems. It also contains an introduction to disc brakes, drum brakes, and anti-lock brakes. COMPETENCY CORRELATING PAGES 1 Unit 4 – Basic Electrical/Electronic Systems Explore general electrical/electronic systems and theories of operation. a. Complete work order to include a. 111—112 customer information, vehicle identifying information, customer concern, related service history, cause, and correction. b. Identify and interpret electrical/electronic system b. 301—338 concerns; determine necessary action. c. Research applicable vehicle and c. 301—337 service information, such as electrical/electronic system operation, vehicle service history, service precautions, and technical service bulletins. d. Locate and interpret vehicle and major component identification d. 103, 394, 418—419, 1095 numbers (e.g., VIN, vehicle certification labels, and calibration decals). e. Diagnose electrical/electronic e. 256—258, 290—297 integrity of series, parallel, and series–parallel circuits using principles of electricity (Ohm’s law). f. Use wiring diagrams during f. 301—322 Page 1 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com diagnosis of electrical circuit problems. g. Demonstrate the proper use of a digital multimeter (DMM) during diagnosis of electrical circuit problems. h. Check electrical circuits with a test light; determine necessary action. i. Measure source voltage and perform voltage drop tests in electrical/electronic circuits using a voltmeter; determine necessary action. j. Measure current flow in electrical/electronic circuits and components using an ammeter; determine necessary action. k. Check continuity and measure resistance in electrical/electronic circuits and components using an ohmmeter; determine necessary action. l. Check electrical circuits using fused jumper wires; determine necessary action. m. Locate shorts, grounds, opens, and resistance problems in electrical/electronic circuits; determine necessary action. n. Measure and diagnose the cause(s) of excessive key-off battery drain (parasitic draw); determine necessary action. o. Inspect and test fusible links, circuit breakers, and fuses; determine necessary action. p. Inspect and test switches, connectors, relays, solenoid solid state devices, and wires of g. 345—349 h. 343 i. 348 j. 346—347, 1041 k. 257, 348 l. 343 m. 320, 340—342 n. 485 o. 351—358 p. 351—352 Page 2 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com q. r. s. t. u. v. w. x. y. 2 electrical/electronic circuits; perform necessary action. Remove and replace terminal end from connector. Repair connectors and terminal ends. Perform solder repair of electrical wiring. Identify safety procedures and location of hybrid vehicle highvoltage circuit disconnect (service plug). Define current, resistance, and voltage, and discuss Ohm’s law. Define and contrast series and parallel circuits; sketch series and parallel circuits. Define ground, short circuit, open circuit, and the resistance associated with short circuits and open circuits. Discuss the ground for an automobile and for a house. Discuss fuses and circuit breakers in parallel circuits where I total = I fuse = I, + I2, +I3. Apply concepts of battery systems by performing inspection, diagnosis, and repair, if needed. a. Perform battery state-of-charge test; determine necessary action. b. Perform battery capacity test (or conductance test), confirm proper battery capacity for vehicle application, and determine necessary action. c. Maintain or restore electronic memory functions. d. Inspect, clean, fill, and replace q. 351 r. 313, 351 s. 319 t. 80, 562, 493—494 u. 254—258 v. 258—262 w. 340—342 x. 256, 342 y. 254—255, 271, 355 a. 141, 351—352 485, 487— 488 b. 467 c. 314—315 d. 464—470 Page 3 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com e. f. g. h. i. j. k. 3 battery. Perform slow/fast battery charge. Inspect and clean battery cables, connectors, clamps, and holddowns; repair or replace as needed. Inspect and clean battery cables, connectors, clamps, and holddowns; repair or replace as needed. Start a vehicle using jumper cables and a battery or auxiliary power supply. Identify high-voltage circuits of electric or hybrid electric vehicle and related safety precautions. Identify hybrid vehicle auxiliary (12 V) battery service and repair and test procedures. Discuss terminal potential difference (TPD) and electromotive force (EMF) for a battery. TPD = EMF- IRB (discharging) TPD = EMF + IRB (charging). Using a voltmeter or automobile/truck voltmeter, determine the TPD of a battery switch when the switch is turned to on (without engine running), the TPD when the engine is starting (battery is discharging), and the TPD when the engine is running (battery is charging). Apply concepts of starting systems by performing inspection, diagnosis, and repair, if needed. a. Perform starter current draw and circuit voltage drop tests; determine necessary repair. b. Inspect and test the starter components, relays, and e. 68, 486 f. 302, 468, 520 g. 519—520 h. 418, 343, 354, 487 i. 562—566 j. 471—472, 565—566 k. 248, 310, 313—314, a. 515—519 Page 4 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com c. d. e. f. g. 4 1 solenoids; determine necessary repair. Remove and install the starter. Inspect test switches, connectors, and wires of starter control circuits; perform necessary action. Differentiate between electrical and engine mechanical problems that cause slow-crank or no-crank conditions. Discuss terrestrial magnetism and electromagnetism using wire, nail, and battery. Discuss the solenoid as an electromagnet and how it engages the starter to the flywheel. Discuss why the starter must be disengaged from the flywheel when the car is running in terms of gear ratio and angular velocity in revolutions per minute. Apply concepts of charging systems by performing inspection, diagnosis, and repair, if needed. a. Perform a charging system test, and diagnose the cause or causes for the following: output, undercharging, no-charge, overcharge, and voltage drop; determine necessary repair. b. Remove, inspect, adjust, and install the generator (alternator) and components. b. 503, 510—511 c. 503—514 d. 515—519 e. 515, 808 f. 243—242, 276, 354—355, 503, 508, 520 g. 515—519 a. 515—519, 549—550 b. 554—558 Unit 5 – Automotive Brakes Explore general brake systems and theories of operation. a. Identify and interpret brake a. 1667—1669 system concern; determine Page 5 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com 2 necessary action. b. Restore internal and external threads. c. Locate service specifications and information, using both print and computerized service information references. d. Interpret and apply information to a specific job on a specific vehicle. e. Locate and interpret vehicle and major component identification numbers (e.g., VIN, certification, and calibration labels). f. Measure the length of an object using a rule to the nearest 1/16 in. and 1 mm. g. Measure the inside diameter, outside diameter, and/or depth to the nearest 0.001 in. and nearest 0.1 mm, using precision measuring instruments (e.g., micrometers, calipers, and dial indicators). h. Distinguish between accuracy and precision. i. Determine when an instrument is out of calibration. j. Determines factors that affect stopping distance? k. Define friction and which factors affect the size of the force of friction. l. Discuss kinetic energy and the work–energy theorem. m. Define work, and relate work as it applies to stopping a car in motion. Apply concepts of hydraulic brake systems by performing inspection, diagnosis, and repair, if needed. b. 1688, 1668 c. 1667—1669 d. 1639—1667 e. 418—419, 1095 f. 87—94 g. 89—91, 811, 1149 h. 87—94 i. 978 j. 1668, 145 k. 1265 l. 1639 m. 1641, 1661 Page 6 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com a. Diagnose pressure concerns in the brake system using hydraulic principles (Pascal’s law). b. Measure brake pedal height; determine necessary action. c. Check master cylinder for internal and external leaks and proper operation; determine necessary action. d. Remove, bench bleed, and reinstall master cylinder. e. Diagnose poor stopping, pulling, or dragging concerns caused by malfunctions in the hydraulic system; determine necessary action. f. Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust, cracks, bulging, or wear; tighten loose fittings and supports; determine necessary action. g. Fabricate and/or install brake lines (double flare and ISO types); replace hoses, fittings, and supports as needed. h. Select, handle, store, and fill brake fluids to proper level. i. Inspect, test, and/or replace metering (hold-off), proportioning (balance), pressure differential, and combination valves. j. Inspect, test, and/or replace components of brake warning light system. k. Bleed (manual, pressure, vacuum, or surge) brake system. l. Flush hydraulic system. m. Discuss floor jack as a type of a. 1665, 1642 b. 1668 c. 1694 d. 1694 e. 1667—1669 f. 1639, 1647—1649, 1673 g. 1673 h. 1639, 1668 i. 1656—1658 j. 672, 631—632 k. 1672 l. 1673 m. 64 Page 7 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com 3 hydraulic system employing Pascal’s principle. Apply concepts of disc brake systems by performing inspection, diagnosis, and repair, if needed. a. Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging, or pedal pulsation concerns; determine necessary action. b. Remove caliper assembly from mountings; clean and inspect for leaks and damage to caliper housing; determine necessary action. c. Clean and inspect caliper mounting and slides for wear and damage; determine necessary action. d. Remove, clean, and inspect pads and retaining hardware; determine necessary action. e. Disassemble and clean caliper assembly; inspect parts for wear, rust, scoring, and damage; replace seal, boot, and damaged or worn parts. f. Reassemble, lubricate, and reinstall caliper, pads, and related hardware; seat pads, and inspect for leaks. g. Clean, inspect, and measure rotor with a dial indicator and a micrometer; follow manufacturer’s recommendations in determining need to machine or replace. h. Remove and reinstall rotor. i. Refinish rotor off vehicle. j. Adjust calipers equipped with an integrated parking brake system. a. 1641, 1676 b. 1649—1650 c. 1676 d. 1676—1680 e. 1676—1680 f. 1679—1680 g. 1676 h. 1676—1680 i. 1677—1678 j. 1686—1687 Page 8 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com 4 5 k. Install wheel, torque lug nuts, and make final checks and adjustments. Apply concepts of drum brake systems by performing inspection, diagnosis, and repair, if needed. a. Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging, or pedal pulsation concerns; determine necessary action. b. Remove, clean (using proper safety procedures), inspect, and measure brake drums; determine necessary action. c. Refinish brake drum. d. Remove, clean, and inspect brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble. e. Remove, inspect, and install wheel cylinders. f. Pre-adjust brake shoes and parking brake before installing brake drums or drum/hub assemblies and wheel bearings. g. Install wheel, torque lug nuts, and make final checks and adjustments. h. Discuss torque = perpendicular X length of torque arm. i. Discuss the effect of length on the amount of torque extended and why an extension handle is used to increase torque. Apply concepts of power assist unit systems by performing inspection, diagnosis, and repair, if needed. a. Test pedal-free travel with and k. 1491—1492, 1505, 1508 a. 1681—1682 b. 1682—1683 c. 1681—1682 d. 1682—1683 e. 1652, 1681 f. 1686, 1669 g. 1513—1517 h. 1301, 1339, 120, 1505 i. 119—121 a. 1668 Page 9 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com b. c. d. e. 6 without engine running; check power assist operation. Check vacuum supply (manifold or auxiliary pump) to vacuumtype power booster. Inspect the vacuum-type power booster unit for vacuum leaks; inspect the check valve for proper operation; determine necessary action. Inspect and test hydraulically assisted power brake system for leaks and proper operation; determine necessary action. Measure and adjust master cylinder pushrod length Apply concepts of miscellaneous systems by performing inspection, diagnosis, and repair, if needed. DOK2, ASB a. Diagnose wheel bearing noises, wheel shimmy, and vibration concerns; determine necessary action. b. Remove, clean, inspect, repack, and install wheel bearings, and replace seals; install hub and adjust wheel bearings. c. Check parking brake cables and components for wear, rusting, binding, and corrosion; clean, lubricate, or replace as needed. d. Check parking brake operation; determine necessary action. e. Check operation of parking brake indicator light system. f. Check operation of brake stoplight system; determine necessary action. g. Replace wheel bearing and race. b. 1639, 1694 c. 1639, 1694 d. 1641, 1646—1647 p. 1643—1645 a. 1500—1503 b. 1513—1517 c. 1639, 1658—1659 d. 1639, 1658—1659 e. 1669 f. 631—632, 635 g. 1513—1517 Page 10 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com h. Inspect and replace wheel studs. i. Remove and reinstall sealed wheel bearing assembly. j. Discuss ways to reduce friction by lubrication. Discuss rolling friction versus sliding friction. 7 Apply concepts of antilock brake, traction control systems, and vehicle stability control systems by performing inspection, diagnosis, and repair, if needed. DOK3, ASB a. Identify and inspect antilock brake system (ABS) components; determine necessary action. b. Diagnose poor stopping, wheel lockup, abnormal pedal feel or pulsation, and noise concerns caused by the antilock brake system (ABS); determine necessary action. c. Diagnose antilock brake system (ABS) electronic control(s) and components using self-diagnosis and/or recommended test equipment; determine necessary action. d. Depressurize high-pressure components of the antilock brake system (ABS). e. Diagnose antilock brake system (ABS) braking concerns caused by vehicle modifications (e.g., tire size, curb height, final drive ratio, etc.). f. Identify traction control/vehicle stability control system components. g. Discuss why an ABS system is h. 1596 i. 1513—1517 j. 910—911 a. 1700 b. 1691, 1700 c. 1700—1701, d. 1692—1696 e. 1700—1701 f. 1692—1696 Page 11 of 12 Goodheart-Willcox Publisher 18604 West Creek Drive • Tinley Park, IL 60477 • 800.323.0440 • www.g-w.com better in terms of the stopping friction in the disc brakes versus the sliding friction when the tires lock and skid with a lesser coefficient of friction. g. 1691—1696 Page 12 of 12