PowerWAVE
9000DPA
User Manual
Pioneering solutions for
total power protection
PowerWave 9000 INTRODUCTION
Continuous power availability is essential in today’s dynamic IT and process-related work environments. It is equally
important that any installed power protection system is sufficiently resilient and adaptable to handle any changes brought
about by the introduction of new server technologies, migration and centralization.
Such demands are well met by the PowerWave 9000 UPS system which provides the foundation for continuous power
availability of network-critical infrastructures both in enterprise data centres, where business continuity has paramount
importance, and in process control environments where manufacturing continuity is essential.
Reliability and quality standards
The PowerWave 9000 UPS incorporates the latest technological developments in power engineering. Representing a
completely new generation of high power three phase UPS systems, its advanced double conversion VFI (Voltage and
Frequency Independent) topology responds fully to both the highest availability and environmentally friendly requirements
compliant with IEC 62040-3 (VFI-SS-111) standards.
Uninterruptible Power Supplies Ltd specialises in the installation and maintenance of Uninterruptible Power Systems; and
this powerful UPS is just one example of our wide range of state-of-the-art power protection devices that will provide your
critical equipment with a steady and reliable power supply for many years.
Key features
High reliability, upgrade ability, low operating costs and excellent electrical performance are just some of the highlights of
this advanced UPS system.
Other key features include:
Compact size, small foot print – Up to 342kW/m² saving on expensive floor space.
High ac-ac efficiency (up to 95.7%) even with partial loads – Delivers energy and operational cost savings (TCO)
Full power available from 0.9 lead to 0.8 lag – Blade-server-friendly power and no de-rating required with leading
power factor loads
Decentralised Parallel Architecture (DPA) – Each UPS module contains its own bypass circuit, which greatly
improves the overall system reliability by removing a common point of failure that is often present in more traditional
UPS systems.
Truly modular design – The PowerWave 9000 is designed around multiple 30kVA, 40kVA,or 50kVA ‘hot swappable’
UPS modules. In a redundant module system, this unique ‘hot-swappable’ feature enables a UPS power module to be
inserted or removed from its cabinet whilst it is still powered without having to shut down or transfer the load or to the
bypass supply. This enables system expansion or module replacement to be carried out without disturbing the
connected load.
Full power available from 0.9 lead to 0.8 lag – Blade-server-friendly power; No de-rating required with leading
power factor loads
Very low input current distortion – THDi = < 3-4% @ 100-25% load leads to savings in generator-set power and
installation costs.
Advanced booster technology – The UPS power module’s inbuilt advanced booster technology results in a perfect
sinusoidal input power quality at 0.99 input power factor with a harmonic content of less than 3% THD(i). This leads to
a more reliable system operation together with savings in generator and transformer sizing due to reduced winding
losses; and also means that traditional input harmonic filters (still used by some systems) are not required.
The high power factor presented by the UPS on the incoming mains supply minimises cabling and fusing costs due to
the reduced reactive power consumption which, together with the accompanying low harmonic currents, provides the
following benefits:
•
•
•
•
•
•
2
No additional losses in wires and cables
No extra heating of transformers and generators
No over sizing of generators
No false circuit breaker tripping and malfunction
No erratic operation of computers, telecommunications, monitors, electronic test equipment etc.
No resonance with power factor correction capacitors
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Flexible battery management – Advanced management of battery charging and preventive failure diagnostics
avoids premature deterioration of battery life. The major benefits are:
•
•
•
•
•
•
•
•
AC-ripple-free battery charging due to a dedicated dc-dc charger independent from the rectifier and inverter
Wide range of number of battery blocks (30-50 x 12V blocks, depending autonomy times)
Wide UPS input voltage operating window extends the battery life due to fewer discharge cycles
Battery discharge protection caused by load jumps
Proactive battery protection from false manipulations and inadequate charging voltages
Proactive battery failure detection thanks to the Advanced Battery Diagnosis (ABD) algorithm
User-selectable battery tests to ascertain the battery state
Optional temperature compensated charging regime to enhance battery life
PowerWave 9000 Model range
The PowerWave 9000 UPS is based on a range of 30kVA to 50kVA plug-in power modules fitted into one of three
purpose-designed cabinets. Each power module is a self-contained UPS comprising a rectifier, battery charger, inverter
and static switch; and when two or more modules are fitted into a cabinet they effectively operate as a parallel UPS
system. The available cabinets can contain up to one, three or five power modules as shown below.
Key Point: All the modules fitted within a cabinet must be of the same rating – for example, it is not possible to
mix 30kVA and 50kVA modules in the same cabinet.
The PowerWave 9000 cabinets are identified as CLASSIC DPA-50, TRIPLE DPA-150 and UPGRADE DPA-250 – where
the model number represents the maximum kVA output available when the cabinet is fully populated with 50 kVA power
modules. DPA-50 and DPA-150 cabinets include shelves for housing the UPS batteries; however the DPA-250 cabinet
requires a separate, external battery cabinet, which is installed adjacent to the UPS cabinet in the majority of installations.
An additional (external) battery cabinet can also be connected to the DPA-50 and DPA-150 models to extended the
overall system autonomy time if desired.
A range of matching battery cabinets is available.
CLASSIC
DPA-50
TRIPLE
DPA-150
UPGRADE
DPA-250
Power module capacity
Max.
1 module (30-50kVA)
280 x 7/9Ah batteries
3 modules (30-50kVA)
240x 7/9Ah batteries
5 modules (30-50kVA)
External batteries
Maximum power connection
kVA
50
150
250
Dimensions (WxHxD)
mm
730x1650x800
730x1975x800
730x1975x800
Weight of empty frame
kg
262
239
205
Weight of frame with modules fitted
(but without batteries)
kg
305 - 309
(with 1 Module)
368 - 379
(with 3 Modules)
420 - 439
(with 5 Modules)
Colours
Front: RAL 9007 + black (inlets). Sidewalls: Graphite grey
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
3
Output Apparent Power
Output Active Power
Output Power (PF=1)
DPA 30 UPS Module
DPA 40 UPS Module
DPA 50 UPS Module
KVA
30
40
50*
KW
24
32
40
KVA / KW
24 / 24
32 / 32
40 /40
Number of 12V Battery Blocks
No.
40-50
40-50
40-50
Dimensions (WxHxD)
mm
Weight UPS Module
kg
663 x 225 x 720
43.1
45.3
Colours
46.8
Front: Graphite grey
* On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
GENERAL SPECIFICATION
Input characteristics
DPA 30
DPA 40
DPA 50
Output Rated Power per Module cosΦ 0.8
kVA
30
40
451
Output Rated Power per Module cosΦ 1.0
KW
24
32
40
Nominal Input Voltage
V
3x380/220V+N, 3x400V/230V+N, 3x415/240V+N
Input Voltage Tolerance
(ref to 3x400/230V) for Loads in %:
V
(-23%/+15%) 3x308/177 V to 3x460/264 V for <100 % load
(-30%/+15%) 3x280/161 V to 3x460/264 V for < 80 % load
(-40%/+15%) 3x240/138 V to 3x460/264 V for < 60 % load
Input Frequency
Hz
35 - 70
Input Power Factor
Inrush Current
PF=0.99 @ 100 % load
A
limited by soft start / max. In
Input Distortion THDI
Sine-wave THDi = < 2 % @ 100% load
Max. Input Power with rated output power and charged
battery per Module
kW
25.4
33.9
42.9
Max. Input Current with rated output power and charged
battery per Module
A
36.8
49.1
62.1
Max. Input Power with rated output power and discharged
battery per Module
kW
27.8
37.1
46.9
Max. Input Current with rated output power and discharged
battery per Module
A
40.3
53.7
68.0
DPA 30
DPA 40
DPA 50
40-50
40-50
(output CosΦ = 1.0)
(output CosΦ = 1.0)
(output CosΦ = 1.0)
(output CosΦ = 1.0)
1) On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
Battery characteristics
Variable Number of 12V Battery Blocks
Maximum Battery Charger Current
Battery Charging Curve
Temperature compensation
4
No.
A
40-50
10A Standard (15 A optional)
Ripple free; IU (DIN 41773)
Standard (temp. sensor optional)
Battery Test
Automatic and periodically (adjustable)
Battery Type
Maintenance free VRLA or NiCd
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Output characteristics
DPA 30
DPA 40
DPA 50
Output Rated Power per Module
kVA
30
40
45 *
Output Rated Power per Module
KW
24
32
40
Output Current In @ cosΦ 1.0 (400 V)
A
35
46.5
58
Output Rated Voltage
V
3x380/220V or 3x400/230V or 3x415/240V
Output Voltage Stability
%
Static: < +/- 1% Dynamic
(Step load 0%-100% or 100%-0%) < +/- 4%
Output Voltage Distortion
%
With Linear Load < +/- 2% With Non-linear Load
(EN62040-3:2001) < +/- 4%
Output Frequency
Hz
50 Hz or 60 Hz
Output Frequency Tolerance
%
Synchronized with mains < +/- 2 % (selectable) or
< +/- 4 % Free running +/- 0.1 %
Bypass operation
Permissible Unbalanced Load
(All 3 phases regulated independently)
At Nominal Input voltage of 3x400 V +/- 15 % or
190 V to 264 V ph-N
%
100%
Phase Angle Tolerance
(With 100 % Unbalanced load)
Deg.
+/- 0 deg.
Overload Capability on Inverter
%
125 % load 10 min. 150 % load 60 sec.
Output short capability (RMS)
A
Inverter: 2 x In during 250 ms
Bypass: 10 x In during 10 ms
Crest - Factor
3:1
* On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
Environmental characteristics
Audible Noise with 100% / 50% Load
dBA
DPA 30
DPA 40
DPA 50
59/51
65/55
65/55
Operation temperature
°C
0 - 40
Ambient Temperature for Batteries
°C
20 - 25 (recommended)
Storage Temperature
°C
-25 - +70
Battery Storage Time at Ambient Temperature
Max. altitude (above sea level)
Max. 6 months
m
1000m (3300ft) without de-rating
De-rating factor for use at altitudes greater than 1000m
above sea level (IEC 62040-3)
0.9 @ 1500m / 4850ft asl
0.91 @ 2000m / 6600ft asl
0.86 @ 2500m / 8250ft asl
0.82 @ 3000m / 9900ft asl
Relative Air-humidity
Max. 95% (non-condensing)
Accessibility
Totally front accessibility for service and maintenance (no need
for side, top or rear access)
Positioning
Min. 20 cm rear space (required for fan)
Input and Output Power Cabling
Efficiency AC-AC up to (pf = 1.0)
(depending on Module power)
From the bottom on the front
%
Efficiency Linear Load at pf = 0.8ind
Efficiency Non-linear Load (EN 62040-1-1:2003)
Eco-Mode efficiency at 100% load
Load : 100 % 75 % 50% 25%
Efficiency : 94.5% 94.5% 94% 93%
Typically up to 1 % higher of above values
Typically up to 1 % lower of above values
%
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
98 %
5
Heat Dissipation with 100% Non-linear Load per Module
(EN 62040-1-1:2003)
W
1670
2225
2780
Heat Dissipation with 100% Non-linear Load per Module
(EN 62040-1-1:2003)
BTU
5698
7592
9485
Airflow (25° - 30°C) with Non-linear Load per Module (EN
62040-1-1:2003)
m3/h
380
380
380
Packed weights
Packed
Dimension mm
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
DPA-50
1
360
367
370
880x1825x915
300
307
310
730x1650x800
DPA-150
1
TBA
TBA
TBA
880x2150x915
TBA
TBA
TBA
730x1975x800
2
TBA
TBA
TBA
880x2150x915
TBA
TBA
TBA
730x1975x800
3
TBA
TBA
TBA
880x2150x915
TBA
TBA
TBA
730x1975x800
DPA-250
Unpacked
Dimension mm
DPA 20 or 25
no Batt.
Unpacked Weight
DPA 10 or 15
no Batt.
Packed Weight (Kg)
Power Modules
UPS
1
300
307
310
880x2150x915
240
247
250
730x1975x800
2
350
364
370
880x2150x915
290
304
310
730x1975x800
3
400
421
430
880x2150x915
340
361
370
730x1975x800
4
450
478
490
880x2150x915
390
418
430
730x1975x800
5
500
535
550
880x2150x915
440
475
490
730x1975x800
UPS Module control panel
The UPS module control panel is used to start/stop an individual module as part of the UPS system operating procedures.
It can also be used to configure and test a module’s operating parameters during troubleshooting and commissioning, and
monitor the module’s input/output/battery values during normal operation.
Mimic LED Indicators
Power Management Display (PMD)
Module ON/OFF
control keys
Alarm & Reset
6
Menu navigation &
selection keys
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Module mimic LED indicators
The module mimic diagram
contains leds which indicate the
power flow through the module.
module’s power flow and changes
between Green, Red and OFF to
indicate the UPS operating
conditions.
LINE 1
GREEN
RED
Mains available
Mains not available
LINE 2
GREEN
RED
OFF
Mains bypass OK
Mains bypass not OK or not present
UPS is turned OFF
ALARM
OFF
RED
INVERTER
GREEN
RED
OFF
Load on inverter
Inverter fault
Inverter not operating (switched OFF)
BY-PASS
GREEN
OFF
Load on bypass
Bypass not operating (switched OFF)
BATTERY
GREEN
RED
Flashing GREEN
No alarm condition
Alarm condition*
Battery OK
Battery fault or discharged
Load on battery
Power management display
The menu-driven 2 x 20 character LCD display simplifies the communication with the UPS and provides a range of
information concerning the module’s operating status and configuration data, including:
•
•
•
•
•
Event register.
Input and output voltage, current, frequency and power.
Battery run time.
Load transfer from inverter to bypass and vice-versa.
Diagnostic configuration, adjustments and testing (service mode).
Menu navigation and selection is carried out using the UP, DOWN and ENTER keys.
Operator keys
Both ON/OFF buttons must be pressed simultaneously to switch the module ON or OFF. The inclusion of two buttons is to
reduce the risk of accidental operation.
During normal operation, pressing the two ON/OFF buttons simultaneously will immediately shutdown the UPS module.
• In a single module system (e.g. DPA-50) this will disconnect the UPS from the load unless the load is first
transferred to the maintenance bypass.
• In a parallel module system the power module will shutdown and be disconnected from the load bus. However, the
load may or may-not transfer to the static bypass depending on whether or not the number of remaining live
modules satisfies the system’s redundancy – i.e. if there are a sufficient number of modules remaining to support
the system’s load then the load will not be transferred.
To shut down all the modules in a parallel system you must press both ON/OFF buttons on every module.
If the module experiences a fault, the event is logged and displayed on the LCD, the ALARM led turns red and an audible
alarm sounds. Pressing the RESET button accepts the alarm and resets the audible warning but the ALARM led will remain
illuminated if the fault condition still exists.
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
7
CUSTOMER INTERFACE OPTIONS
1.
1
2
3
4
5
6
7
8
2.
3.
4.
5.
6.
7.
8.
X1-X4 Customer interface on Phoenix Terminals:
X1 Customer Inputs
X2…X4 = Potential free contacts
SW1-9 Multi-Cabinet Configuration Switch
JD8 Parallel BUS connector
Only for paralleling cabinets use optional adapter:
JD5 Parallel BUS - Input Connector
JD6 Parallel BUS - Output Connector
JD11 RS232 / Sub D9/ female, PC interface
JD12 RS232/ Sub D9 / male for Multidrop ONLY
USB PC Interface
SNMP Slot for optional SNMP card ONLY
Slot for optional Modem/Ethernet card ONLY
Each UPS cabinet is fitted with an interface board, as shown in above, which enables various external monitoring and
control applications to be connected to the UPS system to satisfy particular site requirements.
SNMP/ Modem slots for remote monitoring/control
Simple Network Management Protocol (SNMP) is a world-wide, standardised communication protocol that can be used to
monitor any network-connected device via a simple control language and display the results in an application running
within a standard web browser.
The PowerWave 9000 contains two SNMP slots; one is designed to house a Modem/Ethernet SNMP adapter card and the
other a Modem/GSM adapter. Alternatively, SNMP connectivity can also be implemented using an external SNMP adapter
connected to the UPS RS232 output (JD11).
An SNMP/Ethernet adapter contains an RJ-45 connector which allows it to be connected to the network using a standard
network cable. Once connected, the UPS-Management software agent, which is already installed in the SNMP adapter,
then monitors the UPS operating parameters and outputs its data in SNMP format to the connected network. In a multimodule UPS system the SNMP interface can communicate ‘system-wide’ data or data for an individual UPS module.
The SNMP adaptor requires a PC with terminal connections, and for normal operation at least one network connection
(Ethernet) is also required.
External SNMP Adapter
SNMP MONITOR
JD11
Slot 2
8
Internal SNMP Card
ETHERNET
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Dry port (volt-free contacts)
Customer I/O interface facilities are made to Phoenix spring terminal blocks (cable 0.2mm² to 1.5mm²) annotated X1, X2
and X3. All voltage-free contacts are rated at 250Vac/8A, 30Vdc/8A, 110Vdc/300mA, 220Vdc/120mA.
The following ports are active on the interface board when fitted to the ‘master’ UPS cabinet:
• The Input ports (X1)
• The Output port (X2, X3, X4)
The following ports are active on the Interface Board when fitted to a Slave cabinet:
• The Output ports X3/6 … X3/10
• The Output ports X4/1 …X4/10 (Means Alarm. Module 1, 2, 3,4, 5)
• All other input or output ports on the Slave boards are not activate
Input interfaces terminal block X1
The customer inputs normally connected to the input interface terminal block X1 are:
• Remote (emergency) shutdown
• Generator ON
• Customers specials functions
Term
X1/1
X1/2
X1/3
X1/4
X1/5
X1/6
X1/7
X1/8
X1/9
X1/10
Contact
Signal
Display
Function
+3.3Vdc
GND
Remote Shutdown - (Do not remove the factory mounted bridge until
external Remote Shut down is connected)
+3.3Vdc
GND
Generator Operation
+3.3Vdc
GND
Customer IN 1
+3.3Vdc
GND
Customer IN 2
+3.3Vdc
GND
Temperature Battery
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
9
Output interfaces terminal blocks X2, X3, X4
These volt-free changeover outputs provide signals that can be used for the automatic and orderly shutdown of servers,
AS400; or used as control inputs to building management systems.
Term
X2/1
Contact
Signal
ALARM
Display
MAINS_OK
X2/2
Mains Failure
X2/3
Common
X2/4
Message
LOAD_ON_INV
X2/5
X2/7
Load on Inverter
Load on Bypass
X2/6
Common
ALARM
BATT_LOW
Battery Low
X2/8
Battery OK
X2/9
Common
X2/10
Message
LOAD_ON_MAINS
X3/1
X3/3
Load on Bypass
Load on Inverter
X3/2
Common
ALARM
COMMON_ALARM
Common Alarm
X3/4
No Alarm
X3/5
Common
X3/6
ALARM
MODUL_ALARM1
X3/7
X3/9
Module 1 Alarm
No Alarm
X3/8
Common
ALARM
MODUL_ALARM2
Module 2 Alarm
X3/10
No Alarm
X4/1
Common
X4/2
ALARM
MODUL_ALARM3
X4/3
X4/5
Module 3 Alarm
No Alarm
X4/4
Common
ALARM
MODUL_ALARM4
Module 4 Alarm
X4/6
No Alarm
X4/7
Common
X4/8
10
Function
Mains Present
ALARM
MODUL_ALARM5
Module 5 Alarm
X4/9
No Alarm
X4/10
Common
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
UPS MONITORING AND AUTOMATED CONTROL SOFTWARE
The importance of UPS management
The utility supply is inevitably unreliable every now and then; and assuring continuous power to all the facilities connected
to it can be a difficult task. The situation is further complicated if worldwide systems are managed via a Local Area
Network (LAN) or Wide Area Network (WAN). However, by using the PowerWave 9000 UPS system in conjunction with
purpose-designed network management tools, a systems administrator can take measures to back-up data and prevent
system errors or data loss even in the event of a relatively long utility supply outage. Suitable UPS management software
will also enable a system administrator to monitor all concerned networks from a central point and identify bottlenecks at
an early stage.
Despite extensive system monitoring, serious damage can still occur if an administrator fails to intervene in a timely
manner; so it is therefore important that the installed UPS software will react automatically in such a case and shut down
the supplied system in a safe and controlled manner.
Uninterruptible Power Supplies Ltd considers it important to have a complete solution for its UPS systems, and offers its
customers a number of remote control and monitoring tools to provide optimum protection. Two monitoring system options
are available for use with the PowerWave 9000 UPS system:
SNMP monitoring software
The SNMP adapter described above requires a PC with terminal connections and, for normal operation, at least one
Ethernet network connection. It also requires that the network operating system in use is SNMP-compatible.
Uninterruptible Power Supplies Ltd offer suitable monitoring software with SNMP functionality for NetWare, OS/2, all
Windows NT systems on INTEL and ALPHA network platforms.
WAVEMON Shutdown and Management Software
WAVEMON is designed to operate in conjunction with many of the systems supplied by Uninterruptible Power Supplies
Ltd and provides both UPS monitoring and automatic UPS/server shutdown. The system, which is only required when an
SNMP card or adapter is not purchased, comprises a bespoke software package which is installed on a local PC and
connected to the UPS using a standard RS232 cable of up to 15m in length.
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
11
The main features of WAVEMON are:
•
•
•
•
•
•
•
•
•
•
On-screen autonomy time/battery time countdown.
On-screen server log-off and shutdown procedure.
Time and date stamp event log.
Extensive logging of all UPS activity and power quality data.
Permits alarm warnings to be monitored remotely via email.
Scheduled UPS service mode and other systems status.
Graphical user interface for Windows-compatible platforms.
Automatic unattended local shutdown.
Special modules for MS-Office software to close and save open documents.
Compatible with all optional modules like UPSDIALER, SNMP adaptors, temperature sensors, etc.
Functional description
WAVEMON is a client/server software application for networks and local workstations. In general, it consists of two parts:
the server module of the UPS management software is UPSMAN which communicates with the UPS via an RS232/USB
interface. Running as a background application, UPSMAN collects and interprets the messages received from the UPS
and places them at the disposal of the client module UPSMON, as well as any connected SNMP-based instrumentation
and control system.
If UPSMAN detects voltage variations or a power failure, it can execute various ‘system event’ routines, by means of
which, for example, the server is switched off or a warning is sent to the connected users. These ‘system event’ routines
are a part of the management software and can be configured in accordance with local application requirements.
The software of your PowerWave 9000 UPS unit can be integrated into a network in two ways:
• By the server which is supplied by the UPS itself and has been integrated into the network. In most cases this
server is used as a sub-agent and you only need the WAVEMON software (without an SNMP adapter). You will
also need to establish an RS232/USB connection between the UPS and computer/server.
• In many cases the use of what is referred to as an ‘SNMP adapter’ is to be preferred in order to integrate the UPS
into the network. In this case up to 50 computers can be shut down in one RCCMD environment. RCCMD (remote
console command) is an additional software module that is used in order to execute a command (typically a
shutdown command) in a remote system.
Licensing
A licence is issued with every software serial number for use of what is known as the ‘UPS service’ on a single server in
connection with one UPS and an unlimited number of connected WINDOWS workstations. For operation with two or more
servers, a further licence is required for each additional server. In this case it is of no importance whether the UPS service
on these servers is active or whether the server was stopped by a remote UPS service. The same applies to the use of
RCCMD with the ‘remote send/receive’ modules for ‘multi-server shutdown’ under NT, UNIX and other operating systems.
The service programs are generally supplied as single licences. In order to use a single CD-ROM for several ‘multi-server
shut-down’ units you must acquire additional licence codes.
RCCMD Server shutdown
In order that remote shutdown of servers can take place, initiated by the SNMP card or WAVEMON software, further
licenses must be purchased. The license s for the RCCMD client (or listening) software that resides in each target server.
Note: Virtual servers may not need a license per virtual server client. Please contact Technical Support to discuss you
requirements.
12
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
PowerREPORTER™ management software
UPS with
Power REPORTER
UPS
Batteries
Server
Site manager
Battery Care
System
Email
Servers with
Power REPORTER
software
Alarm Event Data
& monthly report
UPS Email
server
UPSL 24Hr
Helpdesk
Analyst
Consultant
specialists
Service
co-ordinator
UPS Service
Engineer
PowerREPORTER™ is a remote monitoring and management service which is a part of the ‘premium power protection
concept’.
The PowerREPORTER™ application:
• Provides affordable, continuous monitoring over mission-critical facilities and offers peace of mind by detecting and
warning of any potential system problems before they become a crisis.
• Acquires key performance parameters and productivity information in real-time to enable you to better understand
machine performance and faster troubleshoot downtime events
• Gives total transparent information concerning all actions performed on the system, such as all critical status
changes, coordination of equipment service, reporting of all alarms with priorities
Key features
• Redundant and secure communication
• Alarm acknowledgment
• Priority driven Management (with escalation)
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
13
Comprehensive management system
•
•
•
•
•
•
•
Reception and management of alarm calls from Uninterruptible Power Supplies Ltd
Storage of UPS data in a database exportable in a CSV-format for easy handling in Excel
Unlimited number of UPS that can be managed
User administration with passwords and permission-level
Administration of Log file
Data logging with statistical analysis and diagnostics, report
Visualization of the UPS data
– Current status
– Measured values for single or three phase
– Recording function including graphs with zooming capabilities for selected measured values
– Display of event log file
– Display of UPS parameters
– Web server functionality, for data access from any web browser
PowerREPORTER™ management software
PowerREPORTER is a remote monitoring and management service which provides peace-of-mind protection by offering
a continuous (24/7/365) watch over mission-critical facilities. Continuous monitoring is an affordable insurance policy to
detect issues and provide an early warning before they develop into a crisis.
The main features and benefits offered by PowerREPORTER are:
• Real time email notification sent directly to UPSL Service Centre in response to alarm/critical events.
• Acquisition of key performance data and productivity information. Empowers you with the details needed to better
understand machine performance and quickly troubleshoot downtime events.
• Combined with a service contract, PowerREPORTER improves service levels. The engineer can determine if site
attendance is necessary and bring relevant spare parts.
• Monthly Status Report detailing trends and alarms.
• Optional battery analysis and care service; PowerNSURE - measures battery voltage, temperature, impedance
and prolongs battery service life through the application of battery charge equalization.
Functional description
PowerREPORTER communicates constantly with your UPS system in order to automatically detect any error or alarm
messages. In the event of an incident being detected, PowerREPORTER automatically connects with UPSL's Service
Centre via an email, transmitting a status message.
The email, which provides details relating to the fault, a snapshot of the UPS performance parameters and a device
identification string, is automatically processed and UPSL's Service Centre personnel are alerted. UPSL's Service Centre
personnel are then able to liaise with the company's field service team and will remotely diagnose the UPS incident before
reaching the facility with appropriate spare parts within the contracted service agreement time-frame.
PLANNING THE INSTALLATION
A certain amount of pre-planning will help ensure a smooth and trouble-free installation of the UPS system. The following
guidelines should be taken into account when planning a suitable UPS location and operating environment.
1.
The route to the installation location must allow the equipment to be transported in an upright position.
2.
The floor at the proposed installation site and en-route from the off-loading point must be able to safely take the weight
of the UPS and battery equipment plus fork lift during transit.
3.
Locations with high ambient temperature, moisture or humidity must be avoided.
a)
b)
The installation site humidity should be <90% non-condensing.
The prescribed ambient temperature is +15°C to +25°C. An ambient temperature of 20°C is recommended to
achieve a long battery life.
c) Any requested cooling air flow must be available. The air entering the UPS must not exceed +40°C.
d) The air conditioning system must be able to provide a sufficient amount of cooling air to keep the room within the
prescribed temperature range.
14
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
4.
The following environmental conditions should also be considered:
a) Fire protection standards must be respected. The floor material should be non-flammable.
b) The location must be free of dust and corrosive/explosive gases.
c) The location must be vibration free.
d) If the UPS is located in bayed enclosures, partition walls must be installed.
e) The available space must permit the minimum cabinet clearances shown below.
Clearances
X
X
Battery
Cabinet
UPS
Y
Front
UPS
Y
Front
Z
Z
Clearance (mm)
X
Y
Z
Minimum
200
200
1000
The UPS cabinet requires space to bottom/front and back to enable cooling airflow. Suitable ventilation airflow must be
provided (see Environmental characteristics on page 5).
All parts of the UPS required for maintenance, servicing and user operation can be accessed from the front of the cabinet.
A clearance of 1000mm should be provided at the front of the UPS cabinet to enable component removal. Cabling is also
carried out from the front of the cabinet.
UPS CABLE AND FUSE SIZING
Single feed / dual feed inputs
The UPS cabinet can be wired for a ‘single feed’ input (standard), whereby the UPS input supply terminals and bypass
supply terminals are internally linked; or it can be wired for a ‘dual feed’ input, where the bypass links are removed and the
UPS bypass terminals are connected to a dedicated ‘bypass’ supply.
Key Point: The following information is given for guidance only:
•
•
•
Fuse and Cable recommendations are to IEC 60950-1:2001.
All external fuses, isolators and power cables must be rated and installed in accordance with the
prescribed IEC standards or local regulation – e.g. BS7671:2008.
External DC Cables and battery fuses are bespoke to the installation.
Note: All cabinets must be cabled according to their full rated output even if the cabinet is not fully populated with power
modules at the time of installation. This allows for future expansion to be carries out safely.
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
15
MAINS DISTRIBUTION BOARD
Fuse A
Mains Supply (3x380/400/415)
UPS MAINS SUPPLY
L1
L2
L3
N
PE
N
Inverter
Rectifier
Inverter
Static Switch
Static Switch
IA 2
PW9000 CABINET
2L3
F1
3L2
3L3
3N
PE
L2
L3
N
PE
PE
F2
Rectifier
Inverter
Static Switch
IA 2
3L1
2N
Maint.
Bypass
IA 2
IA 1
Cable D
BATTERY 1
F2
2L2
Power Module 3
Rectifier
F1
BATTERY 3
N
F2
2L1
Power Module 2
Cable E
PE
Static Bypass Line
F1
1N
Static Bypass Line
1L3
BATTERY 2
1L2
Power Module 1
Fuse E
1L1
Static Bypass Line
Cable A
INPUT/ BYPASS LINKS FITTED
1L1 – 2L1, 1L2 – 2L2, 1L3 – 2L3, 1N – 2N
L1
LOAD DISTRIBUTION BOARD
Cabinet
(Frame)
Power
(kVA)
Single Input (3 x 400V)
Output (3x400V, 0.8 pf)
Fuse A (A)
Cable A (mm2)
Max Input with batt
charging (A)
Cable D (mm2)
Nominal Current
(A)
DPA-50
50
3x100
5x25
67
5x25
72
DPA-150
150
3x250
5x120 or 5x(2x50)
202
5x120 or 5x(2x50)
218
DPA-250
250
3x400
5x(2x95)
337
5x(2x95)
362
Note: This illustration shows connections to an external battery cabinet. The DPA-50 and DPA-150 models also contain
an internal battery complete with a fused isolator (F4) for each fitted power module.
16
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
MAINS DISTRIBUTION BOARD
Mains Supply (3x380/400/415)
UPS BYPASS SUPPLY
Fuse C
Fuse A
Mains Supply (3x380 /400/415)
UPS MAINS SUPPLY
L2
L3
N
PE
1L2
1L3
1N
PE
L1
N
PE
2L2
2L3
2N
PE
Inverter
Static Switch
Static Switch
IA 2
PW9000 CABINET
Rectifier
Inverter
Static Switch
IA 2
3L2
3L3
3N
PE
L2
L3
N
PE
Maint.
Bypass
IA 2
IA 1
Cable D
3L1
Power Module 3
Rectifier
F2
Static Bypass Line
Inverter
BATTERY 1
L3
F1
BATTERY 3
N
F2
Power Module 2
Rectifier
F1
Static Bypass Line
N
F2
2L1
BATTERY 2
Cable E
Power Module 1
F1
Static Bypass Line
Fuse E
1L1
L2
Cable C
Cable A
L1
L1
LOAD DISTRIBUTION BOARD
Cabinet
(Frame)
Power
(kVA)
Dual Input (3 x 400V)
Fuse B/C
(A)
Cable B
(mm )
2
Cable C
Output (3x400V, 0.8 pf)
Cable D
(mm )
Max Input with
battery charging
(A)
(mm )
Nominal Current
(A)
2
2
DPA-50
80
3x100
5x25
4x25
67
5x25
72
DPA-150
150
3x250
5x120 or
5x(2x50)
4x120 or
4x(2x50)
202
5x120 or
5x(2x50)
218
DPA-250
250
3x400
5x(2x95)
4x(2x95)
337
5x(2x95)
362
Note: This illustration shows connections to an external battery cabinet. The DPA-50 and DPA-150 models also contain
an internal battery complete with a fused isolator (F4) for each fitted power module.
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
17
UPS Power cable termination sizes
The table below gives details of the cable termination sizes:
Cabinet
(Frame)
DPA-50
DPA-150
Battery
Input*
Output*
(+ / N / -) +PE
Bypass 3+N
Rectifier 3+N+PE
3+N+PE
DC Fuses and cables
are bespoke to the
installation.
4 x 16/25mm2(T)
5 x 16/25mm2(T)
5 x 16/25mm2(T)
3 x M10(B) +PE 1xM10 (B)
4 x M10 (B) +PE 1xM10 (B)
4 x M10 (B) +PE 1xM10 (B)
3 x M12 (B) +PE 1xM12 (B)
4 x M12 (B) +PE 1xM12 (B)
4 x M12 (B) +PE 1xM12 (B)
DPA-250
(T) signifies Terminal block.
(B) signifies Busbar
UPS Power connection details
The following diagrams illustrate the power terminal connections for the DPA-50, DPA-150 and DPA-250 UPS cabinets
respectively. In each case the diagrams depict a single feed input supply with links fitted between the Mains and Bypass
input supply terminals. This is the standard configuration and the identified links must be removed for dual feed operation
is required.
The diagrams for the DPA-150 and DPA-250 models also show optional links adjacent to the external battery terminal
connections. If a common battery is used, these links must be fitted to the terminals shown so that the external battery is
connected to all the fitted power modules.
Note: Best UPS system reliability is achieved when using an independent battery bank for each power module as this
extends the module redundancy to include the battery – i.e. when using an independent battery configuration only one
power module will be affected in the event of a battery failure.
Remove links for dual feed input
PE
+
N
External
Battery
1L2
Mains
Input
2L1 1L2
2L2 1L3
2L3
1N
2N
PE
3L1
Bypass Mains Input
(Dual feed only)
3L2 3L3
3N
PE
UPS Output
DPA-50 Terminal connections
18
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Bypass Mains Input
(Dual feed only)
Remove links for dual feed input
+ + +
N N N
2L1
2L2
2L3
2N
1L2
1L2
1L3
1N
3N
3L1
3L2
3L3
External
Battery
Mains
Input
Common battery links
UPS Output
PE
PE
PE
PE
Protective
Earth
DPA-150 Terminal connections
Bypass Mains Input
(Dual feed only)
Protective Earth
Remove links for dual feed input
2L1
2L2
2L3
2N
3N
3L1
3L2
3L3
+ + + + +
1L2
1L2
1L3
N N N N N
1N
UPS Output
Common battery links
Mains Input
External Battery
DPA-250 Terminal connections
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
19
Power cabling in a multi-cabinet installation
In order to achieve equal load sharing between the UPS cabinets in a multi-cabinet installation, the input cables from the
input distribution board to each cabinet should be of equal length, as should the UPS output cables to the output
distribution board.
.
Recommended cable configurations
Rectifier Feed
UPS 1
UPS 2
Bypass Feed
UPS 3
UPS 4
To Load
The cable configuration below is not recommended
Bypass Feed
Rectifier Feed
UPS 1
UPS 2
UPS 3
UPS 4
To Load
Cable lengths for multi-cabinet installation (dual feed input supply shown)
20
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Battery cabling considerations
The PowerWave 9000 UPS battery comprises a number of (30-50) sealed, maintenance-free batteries that are mounted
either within the UPS cabinet (DPA-50 & DPA-150) or in an external battery cabinet(s) (DPA-250). An external battery
cabinet can also be used in conjunction with the DPA-50 or DPA-150 to increase the available battery autonomy time if
required.
A number of battery blocks are connected in series to form a battery string of the required voltage and capacity, and
connected to three power terminals annotated ‘+’ ‘–’ and ‘N’. The plus and minus connections are taken from the battery
string positive and negative extremities, and the ‘N’ terminal is connected to a point exactly mid-way in the battery string.
For this reason the string must comprise an even number of battery blocks.
Battery configuration
Two battery configurations are possible:
• Common battery – where all the power modules are connected to the same battery source (although that source
may itself comprise several battery strings connected in parallel). This requires ‘common battery’ links to be fitted
to the UPS battery power terminals, as shown below.
• Individual battery – where each module is connected to an individual battery string.
UPS1+
UPS2+
UPS3+
UPS1N
UPS2N UPS3N
UPS1‐
UPS2‐
UPS3‐
UPS1+
UPS2+
UPS3+
UPS1N
UPS2N UPS3N
UPS1‐
UPS2‐
UPS3‐
String 1+
String 2+
String 3+
String 1N
String 2N String 3N
String 1‐
String 2‐
String 3‐
String 1+
String 2+
String 3+
String 1N
String 2N String 3N
String 1‐
String 2‐
String 3‐
These configurations are illustrated in the diagram below, which shows the alternative connections for internal batteries in
a DPA-150 cabinet fitted with three power modules. The diagram opposite shows an example of the alternative
connections when using an external battery cabinet shown connected to a DPA-250 (5 module) cabinet.
COMMON BATTERY
INDIVUAL BATTERY
Internal battery connections (3-module UPS cabinet shown)
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
21
22
Battery fuse
for UPS5
5+
5N
5-
UPS1 +
UPS2 +
UPS3 +
UPS4 +
UPS5 +
UPS1 N
UPS2 N
UPS3 N
UPS4 N
UPS5 N
UPS1
UPS2
UPS3
UPS4
UPS5
Battery fuse
for UPS4
4+
4N
4-
Battery fuse
for UPS3
Battery fuse
for UPS2
2+
2N
23+
3N
3-
Battery fuse
for UPS1
1+
1N
1-
Battery fuse
for UPS5
5+
5N
5-
UPS1 +
UPS2 +
UPS3 +
UPS4 +
UPS5 +
UPS1 N
UPS2 N
UPS3 N
UPS4 N
UPS5 N
UPS1
UPS2
UPS3
UPS4
UPS5
Battery fuse
for UPS4
4+
4N
4-
Battery fuse
for UPS3
Battery fuse
for UPS2
2+
2N
23+
3N
3-
Battery fuse
for UPS1
1+
1N
1-
EXTERNAL BATTERY CABINET
UPS CABINET
TO UPS Modules
PE
EXTERNAL BATTERY CABINET
PE
PE
For reasons of clarity, the wiring for modules 1,3,5 only is shown in detail
UPS CABINET
TO UPS Modules
PE
External battery cabinet wiring (5-module UPS cabinet shown)
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
Internal battery installations
DPA-50
A DPA-50 cabinet contains a single UPS power module and can accommodate up to 280 x 7Ah internal batteries. The
diagram below shows the different battery configurations.
A
B
C
D
A
B
UPS Module
7
10x7Ah
6
10x7Ah
2x5x7Ah
10x7Ah
5
10x7Ah
10x7Ah
10x7Ah
C
D
A
UPS Module
B
C
D
UPS Module
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
4
10x7Ah
2x5x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
3
2x5x7Ah
2x5x7Ah
2x5x7Ah
2x5x7Ah
2x5x7Ah
2x5x7Ah
2x5x7Ah
2x5x7Ah
10x7Ah
10x7Ah
10x7Ah
2
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
1
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
(5x50) x7Ah
(4x50) x7Ah
(3x40) x7Ah
DPA-50 Battery configurations
DPA-150
A DPA-150 cabinet can contain up to three UPS power modules and has space for up to 240 x 7Ah internal batteries. The
diagram below shows the full battery configuration. Each vertical block of batteries can be wired as an individual string for
each power module, or connected as three parallel strings to provide a common battery for all three modules.
A
B
C
UPS Module 3
UPS Module 2
UPS Module 1
6
10x7Ah
10x7Ah
10x7Ah
5
10x7Ah
10x7Ah
10x7Ah
4
10x7Ah
10x7Ah
10x7Ah
3
10x7Ah
10x7Ah
10x7Ah
2
10x7Ah
10x7Ah
10x7Ah
1
10x7Ah
10x7Ah
10x7Ah
3x(2x40)x7Ah
DPA-150 Battery configurations
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14
23
External battery installations
Two matching external battery cabinets are available:
• CBAT DPA-120 for battery configurations of 24Ah or 28Ah blocks (max. 120 Blocks)
• CBAT DPA-200 for battery configurations for 24Ah or 28Ah blocks (max. 200 Blocks)
)
S-type = For Separate Battery
C-type = For Common Battery
CBAT-DPA-120
S-type = item no. 00-7912
C-type = item no. 00-7964
CBAT-DPA-200
S-type = item no. 00-7913
C-type = item no. 00-7965
Max.
120 Batt. block x 24Ah/28Ah
on 8 shelves
3x5=15 blocks/shelf
200 Batt. blocks x 24Ah/28Ah
on 7 shelves
6x5=30 blocks/shelf
Battery fuses / Max. Batt. Strings
Terminals:
S-type
3 / 3 (Terminal 9 x 16/25mm2)
5 / 5 (Terminal 15 x 16/25mm2)
Battery fuses / Max. Batt. Strings
C-type
3 / 3 + Com. Connection Bar
5 / 5 + Com. Connection Bar
3 x (2xM8) +PE 2xM8
3 x (2xM10) +PE 2xM10
A
3x100 A *
5x100A *
mm
730x1975x800
1200x1975x800
kg
150
250
BATTERY FRAMES
Configuration accommodates:
Terminals:
Fuse Type (Very Fast acting)
Dimensions (WxHxD)
Weight w/o trays and w/o batteries
Note: Battery fuses and cables are bespoke to the installation. The above are recommendations only, all fuses and cables must
comply with prescribed IEC standards or local regulations.
CBAT DPA-120
CBAT DPA-200
A
B
C
A
B
C
D
E
F
8
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
7
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
6
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
4
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
3
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
2
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
1
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
5x28Ah
(3x40)x28Ah
(4x50)x28Ah
External battery cabinet configurations
24
UPS332-02-00 PW9000DPA Technical Specification UK Dated 06/08/14