SUBMITTAL Ortega Industrial Contractors 6415 GREENLAND RD JACKSONVILLE, FL 32258-2495 Phone: (904) 268-2181 Fax: (904) 260-5181 NO: 16130001 DATE: 07/03/14 PAGE: 1 of 1 SPEC: 16130 - Conduits START: FINISH: 07/03/14 PACKAGE: Normal COPIES: 4 JOB: GRU DEWATERING PROJECT (#1402) 3901 SW 63RD BLVD GAINESVILLE, FL 32608 CO#: TRACK #: N/A N/A PRIORITY: STATUS: Normal Open PREPARED BY: SENT TO: CH2M HILL 3011 SW WILLISTON RD GAINESVILLE, FL 32608 TIM PTAK COGBURN BROS. ELECTRIC, INC. 3300 FAYE RD JACKSONVILLE, FL 32262-2329 ITEM # DESCRIPTION PRIORITY STATUS 00001 Conduits Normal Open USER FIELDS: Approved Approved/N Amend/Re-Submit Rejected This material has been “Approved” for Submission to CH2MHILL for review covering GRU Dewatering Project. Ortega Industrial Contractors, Inc. BY: John Kaschak, VP Field Operations DATE: 7/3/2014 Cogburn Bros., Inc. 3300 Faye Rd. Jacksonville, FL 32226 Office: 904-358-7344 Fax: 904-358-2805 LEITER OF SUBMITTAL TO: Ortega Industrial 6415 Greenland Road Jacksonville, FL 32258 SUBMITTAL# DATE: June-14 ICogburn # C1426 Attn: John Kaschak RE: Kanapaha WRF C1426-16130-001: Conduit Enclosed are the following shop drawings and/or data for your approval Spec No. 16130 2.01 A 16130 2.01 B 16130 2.01 c 16130 2.01 D 16130 2.01 E 16130 2.01 F 16130 2.01 H 16130 2.02 A 16130 2.02 B 16130 2.02 c 16130 2.02 D 16130 2.02 E 16130 2.02 F 16130 2.03 B 16130 2.10 16130 2.11 A 1 16130 2.11 B 2 Notes: Description Rigid Stainless Steel EMT Rigid Aluminum PVC Schedule 40 PVC Schedule 80 PVC Tubing (EB) Type UA Sealtite Stainless Steel Fitting EMT Fittings Aluminum Fittings PVC Fittings PVC Aluminum Sealtite Fittings Cast Aluminum FS Boxes Precast Handholes Duct Bank Spacers Red Detectable Warning Tape Tab Made in America Plus Stainless Steel Application Data Stainless Steel Rigid Conduit is recommended for highly corrosive environments and is often used in conjunction with Rigid Aluminum Conduit as a cost effective solution for the most demanding applications. Typical Applications • Chemical Plants • Extraction & Refining • Food Processing • Marine & Coastal • Petrochemical Facilities • Pharmaceutical Facilities • Pulp & Paper Mills Stainless Steel Specification Data Material: Products: Standards: UL File#: 304 & 316 Stainless Steel- All Products are polished to a bright finish Conduit- Standard NPT Threads, Includes One Coupling per Length Couplings- Standard NPS Straight Threads Elbows- Standard NPT Threads, Color Coded Thread Protectors on Both Ends UL 6A "Standard for Electrical Rigid Metal Conduit- Aluminum, Red Brass, and Stainless Steel ANSI C80.1 CSA Standard C22.2 no 45.2-08 File# E337297 Stainless Steel Rigid Conduit Data Approx Wt Per 100 Feet (30.5M) kg Metric lb 16 82.0 37.2 21 109.0 49.4 73.0 27 161.0 35 218.0 98.9 41 263.0 119.3 158.8 53 350.0 253.6 63 559.0 329.8 78 727.0 103 1008.0 457.2 129 1461.0 662.7 155 1897.0 860.5 Trade Size u.s. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 • I Nominal Outside Diameter in mm 0.840 21.3 1.050 26.7 1.315 33.4 1.660 42.2 48.3 1.900 2.375 60.3 73.0 2.875 3.500 88.9 4.500 114.3 5.563 141.3 6.625 168.3 •• Nominal Wall in 0.104 0.107 0.126 0.133 0.138 0.146 0.193 0.205 0.225 0.245 0.266 mm 2.64 2.72 3.20 3.38 3.51 3.71 4.90 5.21 5.72 6.22 6.76 Length without Coupling ft mm 9' 11-1/4" 3030 9' 11-1/4" 3030 9' 11" 3025 9' 11" 3025 9' 11" 3025 9' 11" 3025 9' 10-1/2" 3010 9' 10-1/2" 3010 9' 10-1/4" 3005 9' 10" 2995 9' 10" 2995 Part Number Type 304 1-012-3045 1-034-3045 1-100-3045 1-114-3045 1-112-3045 1-200-3045 1-212-3045 1-300-3045 1-400-3045 1-500-3045 1-600-3045 Type 316 1-012-3165 1-034-3165 1-100-3165 1-114-3165 1-112-3165 1-200-3165 1-212-3165 1-300-3165 1-400-3165 1-500-3165 1-600-3165 I '· ~ Stainless Steel Coupling Data Trade Size u.s. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/Z 3 4 5 6 Metric 16 21 27 35 41 53 63 78 103 129 155 Approx Wt Per 10 Pieces kg lb 1.7 0.8 1.2 2.6 3.4 1.5 2.3 5.1 6.1 2.8 9.0 4.1 19.3 8.8 26.0 11.8 39.7 18.0 86.6 39.3 100.0 45.4 Nominal Outside Diameter mm in 1.080 27.4 33.8 1.330 1.560 39.6 49.5 1.950 2.220 56.4 69.8 2.750 3.280 83.3 100.8 3.940 5.000 127.0 6.300 160.0 187.7 7.390 length in 1.56 1.62 2.00 2.06 2.06 2.12 3.12 3.25 3.50 3.75 4.00 Part Number mm 39.6 41.1 50.8 52.3 52.3 53.8 79.2 82.6 88.9 95.3 101.6 Type 304 2-012-3045 2-034-3045 2-100-3045 2-114-3045 2-112-3045 2-200-3045 2-212-3045 2-300-3045 2-400-3045 2-500-3045 2-600-3045 Type 316 2-012-3165 2-034-3165 2-100-3165 2-114-3165 2-112-3165 2-200-3165 2-212-3165 2-300-3165 2-400-3165 2-500-3165 2-600-3165 Stainless Steel Elbow Data- 90 Degree Standard Radius Trade Size u.s. 1/Z 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 Metric 16 21 27 35 41 53 63 78 103 129 155 Approx Wt Per 10 Pieces kg lb 7.3 3.3 10.6 4.8 9.0 19.8 30.9 14.0 43.0 19.5 70.0 31.8 128.1 58.1 204.5 92.7 331.3 150.3 754.9 342.4 1154.0 523.4 Nominal Dimensions B mm mm in 101.6 6.50 165.1 114.3 184.2 7.25 146.1 8.38 212.7 184.2 10.25 260.6 209.6 301.6 11.88 241.3 355.6 14.00 266.7 400.1 15.75 330.2 476.3 18.75 406.4 23.00 584.2 914.4 609.6 36.00 762.0 42.50 1079.5 A in 4.00 4.50 5.75 7.25 8.25 9.50 10.50 13.00 16.00 24.00 30.00 Part Number c in 2.50 2.75 2.88 3.00 3.63 4.50 5.25 5.75 7.00 11.00 12.50 mm 63.5 69.9 73.0 76.2 92.1 114.3 133.4 146.1 177.8 279.4 317.5 Type 304 3-012-3045 3-034-3045 3-100-3045 3-114-3045 3-112-3045 3-200-3045 3-212-3045 3-300-3045 3-400-3045 3-500-3045 3-600-3045 Type 316 3-012-3165 3-034-3165 3-100-3165 3-114-3165 3-112-3165 3-200-3165 3-212-3165 3-300-3165 3-400-3165 3-500-3165 3-600-3165 NEMRA:.·' . · ·. ·~ . . ' . ; . Where to Buy . Patriot ALU~1INU~1 PRODUCTS Made in America Plus Call434-510-1776 or visit www.patriotaluminum.com for your loca I Representative Patriot Aluminum Products, LLC Factory Address: 205 Ferncliff Drive Louisa VA 23093 Phone: 434-510-1776 434-510-177 6 Fax: Website: www.patriotaluminum.com © Copyright 2014 Patriot Aluminum Products, LLC All Rights Reserved QUALITY_}__EASY-TO-INSTALL ELECTRICAL METALLIC TUBING MAf-.JtJFACTURED FOR LONG UFE Allied EMT is precision manufactured from high grade mild strip steel for exceptional durability and long-lasting life. Allied EMT is hot galvanized using Allied's patented in-line Flo-Coat® process. This process combines zinc, chromate, and a clear organic polymer top-coat to form a triple layer of protection against corrosion and abrasion. Allied EMT provides radiation protection and magnetic shielding, while its uniform wall thickness provides resistance to physical damage from impact or crushing. INSTALLS QUICKLY AND EASILY Allied EMT's quality steel combines damage resistant strength with ductility to provide easy bending, cutting and joining to prevent waste of time and material. It resists flattening, kinking or splitting, resulting in faster and easier installations. Allied EMT provides smooth continuous raceways for fast wirepulling. The interior wall of Allied EMT is protected with a specially formulated corrosion resistant lubricating coating for easier fishing and wire-pulling. No need to worry about damage to the conduit system even when pulling through multiple goo bends. FULL CODES AND STANDARDS COMPLIANCE Allied EMT is U.L. listed and recognized by the National Electrical Code. It meets the Underwriters Laboratories' Standard for EMT, U.L. 797. Allied EMT is also manufactured to meet the requirements of ANSI C80.3. Federal Specifications now use U.L. 797 and ANSI C80.3 in lieu of WWC 563. Recognized as an equipment grounding conductor (NEC Article 250-91 b). KW!K~FIT EMTw. A NEW FROM THE CONDUIT LEADER ~NNOVATION Allied's Kwik-Fit EMT has an integral steel set-screw coupling formed on one end of each length of EMT. Specifying U.L. listed Kwik-Fit EMT ensures an all steel system-both conduit and coupling-for excellent strength and ground return, as well as economy. Contact Allied for detailed specifications on Kwik-Fit EMT. Available in trade sizes 2 - 4. Installation of EMT shall be in accordance with the National Electrical Code and U.L. General Information Card #FJMX. Master bundles conform to NEMA Standard RN2. SPECIFICAT~ON following: Electrical Metallic Tubing shall be equal to that manufactured by Allied Tube & Conduit Corporation. EMT shall be hot galvanized steel O.D. with an organic corrosion resistant I.D. coating and shall be produced in accordance with U.L. Safety Standard #797 and ANSI C80.3 and shall be listed by a nationally recognized testing laboratory with follow-up service. Where Kwik-Fit EMT is used it shall also meet U.L. Safety Standard #514B. It is noted that these U.L. and ANSI standards have been adopted by the federal government and separate military specifications no longer exist. DATA To specify Allied EMT, include the Weights and Dimensions for Electrical Metallic Tubing Trade Size Designator U.S. Metric 16 1/2 21 3/4 1 27 35 1-1/4 41 1-1/2 53 2 2-1/2 63 78 3 91 3-1/2 103 4 Approx. Wt. Per 100Ft. (30.5M) kg lb. 13.6 30 20.9 46 30.4 67 45.8 101 52.6 116 148 67.1 98.0 216 263 119.3 349 158.3 393 178.2 Nominal Outside Diameter1 in. mm 0.706 17.9 0.922 23.4 1.163 29.5 1.510 38.4 1.740 44.2 2.197 55.8 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 Nominal Wall Thickness mm in. 0.042 1.07 0.049 1.25 0.057 1.45 0.065 1.65 0.065 1.65 0.065 1.65 0.072 1.83 0.072 1.83 0.083 2.11 0.083 2.11 Quantity In Primary Bundle ft. m 100 30.5 30.5 100 100 30.5 15.2 50 15.2 50 - - Master Bundles Quantity mm ft. 7000 5000 3000 2000 1500 1200 610 510 370 300 2135.0 1525.0 915.0 610.0 457.5 366.0 186.1 155.6 112.9 91.5 1Outside diameter tolerances: +1- .005 in. (.13mm) for trade sizes 1/2" (16mm) through 2" (53mm); +1- .010 in. (.25mm) for trade sizes 2-1/2 (63mm) +1- .015 in. (.38mm) for trade size 3" (78mm) +1- .020 in. (.51 mm) for trade sizes 3-1/2 (91 mm) and 4" (1 03mm). ~\\ed Tll!J~ NOTE: Length = 10 ft. (3.05m) with a tolerance of t .25" (6.35 mm). Approx. Wt. kg lb. 2100 952.4 2300 1043.1 2010 911.6 2020 916.1 1740 789.1 1776 805.4 597.7 1318 1341 608.2 585.5 1291 1179 534.7 ~10-'L ~ ~~~ © Allied Tube & Conduit .t-so 9oo'J.. Volume cu ft. cum 28.7 0.81 35.6 1.01 33.7 0.95 35.0 0.99 0.97 34.2 46.7 1.32 41.5 1.18 48.9 1.38 48.6 1.38 1.37 48.3 Qiallied TUBE & CONDUIT ELECTRICAL 16100 South Lathrop Ave Harvey. Illinois 60426 (708) 339-1610 A f:qC:O INTERNATIONAL LTD. COMPANY June 1, 2012 Manufacturer 1s Certification Patriot's Rigid Metal Conduit- Aluminum This certification applies to Rigid Metal Conduit- Aluminum that has been manufactured in the United States, at Patriot Aluminum Products, LLC located in Earlysville, VA. It is hereby certified that the above referenced product: 1. 2. 3. 4. 5. 6. 7. Meets the provisions of the Buy American Act Meets the provisions of the American Recovery and Reinvestment Act (ARRA} Meets or exceeds the UL 6A Standard For Electrical Rigid Metal Conduit- Aluminum, Bronze, and Stainless Steel requirements and are listed with the Underwriters Laboratories, File# E337297 Meets or exceeds the American National Standard Institute (ANSI} C80.5 Standard Meets or exceeds Federal Specification WW-C-540c Meets or exceeds ASTM Specification B221 Meets or exceeds CSA Standard C22.2 No. 45.2 Under penalty of perjury, I declare that I have examined this certification statement, and to the best of my knowledge and belief, the facts presented are true, correct and complete. All the best, Tom Click President & CEO Patriot Aluminum Products, LLC tom.click@patriotaluminum.com Cell - 434-825-2652 June 1, 2012 Specification Notes Rigid Metal Conduit- Aluminum Architects desiring to specify Rigid Metal Conduit- Aluminum from Patriot Aluminum Products should include the following description: Electrical conductors shall be enclosed in Patriot Aluminum Products' Rigid Metal ConduitAluminum in accordance with the National Electrical Code (NEC). Rigid Metal ConduitAluminum shall be 6063 Aluminum, manufactured and produced to the following specifications: • ANSI- American National Standard for Electrical Rigid Aluminum Conduit (ERAC) AN,SI, C80.5 • UL Standard for Electrical Rigid Metal Conduit- Aluminum, UL 6A, File# E337297 • National Electric Code, 2008 Article 344 • 2008 NEC Section 250.118(2} recognizes Rigid Metal Conduit as an equipment grounding conductor • Federal Specification WW-C-540C • All Trade Sizes (1/2"- 6"} shall be manufactured and produced in the United States of America, including: • The Shells • The Couplings • The Thread Protecting Caps • The UL Labels • All Trade Sizes (1/2"- 6"} shall be processed using a Threading Lubricant which is: • Manufactured from Renewable Raw Materials, and contains no phenolics, nitrites, glycol ethers, DEA, formaldehyde, chlorine or silicone Please email or call Tom Click with any technical questions. All the best, Patriot Aluminum Products, LLC tom.click@patriotaluminum.com Cell - 434-825-2652 Page 8 Product Specifications Conduit Data Approx Wt Per 100 Feet (30.5M) kg u.s. Metric lb 28.1 12.7 16 1/2 21 37.4 17.0 3/4 1 27 54.5 24.7 71.6 32.5 1-1/4 35 88.7 41 40.2 1-1/2 118.5 53.8 2 53 85.0 187.5 2-1/2 63 246.3 111.7 3 78 295.6 3-1/2 91 134.1 350.2 103 155.8 4 478.9 217.2 5 129 6 155 630.4 285.9 Trade Size Nominal Outside Diameter in mm 0.840 21.3 1.050 26.7 1.315 33.4 1.660 42.2 48.3 1.900 60.3 2.375 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 141.3 5.563 6.625 168.3 Nominal Wall in 0.104 0.107 0.126 0.133 0.138 0.146 0.193 0.205 0.215 0.225 0.245 0.266 mm 2.64 2.72 3.20 3.38 3.51 3.71 4.90 5.21 5.46 5.72 6.22 6.76 Master Bundle ft 2500 2500 2000 1000 1000 450 300 200 zoo 200 80 60 m 762.5 762.5 610.0 304.8 304.8 137.2 91.5 61.0 61.0 61.0 23.4 18.3 lb 702.5 935.0 1090.0 716.0 887.0 533.3 562.5 492.6 591.2 700.4 383.1 378.2 Part Number kg 317.5 425.0 494.0 325.0 402.0 242.1 255.0 223.4 268.2 311.6 173.8 171.5 Coupling Data Trade Size u.s. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 Metric 16 21 27 35 41 53 63 78 91 103 129 155 Approx Wt Per 100 Pieces kg lb 6.1 2.8 9.1 4.1 12.5 5.7 18.9 8.6 23.3 10.6 34.6 15.7 68.3 31.0 91.4 41.5 108.0 49.0 142.0 64.4 109.7 241.9 321.0 145.6 Nominal Outside Diameter in mm 1.080 27.4 1.330 33.8 1.560 39.6 1.950 49.5 2.220 56.4 2.750 69.8 3.280 83.3 3.940 100.8 4.440 112.8 5.000 127.0 6.300 160.0 7.390 187.7 Length in 1.56 1.62 2.00 2.06 2.06 2.12 3.12 3.25 3.37 3.50 3.75 4.00 mm 39.6 41.1 50.8 52.3 52.3 53.8 79.2 82.6 85.6 88.9 95.3 101.6 Standard Package Part Number Pieces 100 2-012 2-034 50 2-100 so 2-114 so 2-112 so 2-200 so 25 2-212 25 2-300 2-312 10 10 2-400 2-500 5 2-600 5 Elbow Data Trade Size u.s. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 Metric 16 21 27 35 41 53 63 78 91 103 129 155 Approx Wt Per 100 Pieces lb 29.0 43.0 71.0 110.0 153.0 249.0 437.0 767.0 1036.0 1228.0 2490.0 3850.0 kg 13.2 14.5 32.2 49.9 69.4 112.9 198.2 347.9 469.9 557.0 1129.5 1746.3 A in 4.00 4.50 5.75 7.25 8.25 9.50 10.50 13.00 15.00 16.00 24.00 30.00 Patriot ALUl\1INlJM PRODUCTS mm 101.6 114.3 146.1 184.2 209.6 241.3 266.7 330.2 381.0 406.4 609.6 762.0 Nominal Dimensions B in mm 165.1 6.50 184.2 7.25 8.38 212.7 10.25 260.6 11.88 301.6 14.00 355.6 15.75 400.1 18.75 476.3 21.75 552.5 23.00 584.2 36.00 914.4 42.50 1079.5 c in 2.50 2.75 2.88 3.00 3.63 4.50 5.25 5.75 6.75 7.00 11.00 12.50 Part Number mm 63.5 69.9 73.0 76.2 92.1 114.3 133.4 146.1 171.5 177.8 279.4 317.5 3-012-905 3-034-905 3-100-905 3-114-905 3-112-905 3-200-905 3-212-905 3-300-905 3-312-905 3-400-905 3-500-905 3-600-905 1-012 1-034 1-100 1-114 1-112 1-200 1-212 1-300 1-312 1-400 1-500 1-600 Product Specifications Specification Data UL File#: Alloy: Standards: File# E337297 6063 Aluminum with Copper Content <=0.10% UL 6A {/Standard for Electrical Rigid Metal Conduit- Aluminum, Red Brass, and Stainless Steel ANSI C80.5 (Replaces Federal Specification WWC-540C} ASTM Specification B221 CSA Standard C22.2 No. 45.2 Conduit Weight Chart FEET 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500 1,600 1,700 1,800 1,900 2,000 1/2" 28.1 56.2 84.3 112.4 140.5 168.6 196.7 224.8 252.9 281.0 309.1 337.2 365.3 393.4 421.5 449.6 477.7 505.8 533.9 582.0 3/4" 37.4 74.8 112.2 149.6 187.0 224.4 261.8 299.2 336.6 374.0 411.4 448.8 486.2 523.6 561.0 598.4 635.8 673.2 710.6 748.0 1" 54.5 109.0 163.5 218.0 272.5 327.0 381.5 436.0 490.5 545.0 599.5 654.0 708.5 763.0 817.5 872.0 926.5 981.0 1,035.5 1,090.0 1-1/4" 71.6 143.2 214.8 286.4 358.0 429.6 501.2 572.8 644.4 716.0 787.6 859.2 930.8 1,002.4 1,074.0 1,145.6 1,217.2 1,288.8 1,360.4 1,432.0 1-1/2" 88.7 177.4 266.1 354.8 443.5 532.2 620.9 709.6 798.3 887.0 975.7 1,064.4 1,153.1 1,241.8 1,330.5 1,419.2 1,507.9 1,596.0 1,685.3 1,774.0 2" 118.5 237.0 355.5 474.0 592.5 711.0 829.5 948.0 1,066.5 1,185.0 1,303.5 1,422.0 1,540.5 1,659.0 1,777.5 1,896.0 2,014.5 2,133.0 2,251.5 2,370.0 2-1/2" 187.5 375.0 562.5 750.0 937.5 1,125.0 1,312.5 1,500.0 1,687.5 1,875.0 2,062.5 2,250.0 2,437.5 2,625.0 2,812.5 3,000.0 3,187.5 3,375.0 3,562.5 3,750.0 3" 246.3 492.5 738.9 985.2 1,231.5 1,477.8 1,724.1 1,970.4 2,216.7 2,463.0 2,709.3 2,955.6 3,201.9 3,448.2 3,694.5 3,940.8 4,187.1 4,433.4 4,679.7 4,926.0 3-1/2" 295.6 591.2 886.8 1,182.4 1,478.0 1,773.6 2,069.2 2,364.8 2,660.4 2,956.0 3,251.6 3,547.2 3,842.8 4,138.4 4,434.0 4,729.6 5,025.2 5,320.8 5,616.4 5,912.0 4" 350.2 700.4 1,050.6 1,400.8 1,751.0 2,101.2 2,451.4 2,801.6 3,151.8 3,502.0 3,852.2 4,202.4 4,552.6 4,902.8 5,253.0 5,603.2 5,953.4 6,303.6 6,653.8 7,004.0 5" 478.9 957.8 1,436.7 1,915.6 2,394.5 2,873.4 3,352.3 3,831.3 4,310.1 4,789.0 5,267.9 5,746.8 6,225.7 6,704.6 7,183.5 7,662.4 8,141.3 8,620.2 9,099.1 9,578.0 6" 630.4 1,260.8 1,891.2 2,521.6 3,152.0 3,782.4 4,412.8 5,043.2 5,673.6 6,304.0 6,934.4 7,564.8 8,195.2 8,825.6 9,456.0 10,086.4 10,716.8 11,347.2 11,977.6 12,608.0 Typical Installation Practices Cutting"' A hacksaw may be used to cut trade sizes Yz" thru 1 }{;''. Power cut-off tools are recommended for larger sizes. Bending"' Standard EMT Benders (one size larger than the size being bent) may be used for trade sizes ')12'' thru 1". Conventional Bending equipment is recommended for larger sizes. Threading"' Sharp dies and conventional cutting oil are recommended. Contact Customer Service for a list of recommended {/Aluminum-Specific" Cutting lubricants. Fittings"' Aluminum fittings are recommended, however galvanized fittings may be used for most installations. Fishing & Wire Pulling"' For trade sizes ')12'' thru 1 W', and on runs <100 feet, polyethylene fish tapes or speedometer type steel cables may be used. Avoid the use of flat steel tapes. For trade sizes 2" and above, and on runs >100 feet, polypropylene rope is recommended. Soil or Concrete Installation"' UL's Electrical Construction Equipment Directory (UL Green Book) states that supplementary corrosion protection is required for aluminum conduit used in concrete or in contact with soil. Supplementary protection examples include paints (bitumastic) or wraps approved for the purpose, or PVC coated aluminum conduit. Page 10 • • • • • • • • ETL Listed to UL651 in compliance with the NEC Heavy Wall EPC Listed for underground applications encased in concrete or direct burial. Also for use in exposed or concealed applications aboveground. Sunlight resistant Rated for use with gooc conductors Superior weathering characteristics Made in USA *With Integral Bell Notes: 1. Rigid nonmetallic conduit is normally supplied in standard 10' lengths, with one belled end per length. For specific requirements, it may be produced in lengths shorter or longer than 10', with or without belled ends 2. Special conduit sizes will be quoted on request. 3. DON'T FORGET TO ORDER CEMENT. 4. Use RNC Fittings with Schedule 40 and Schedule 80 Conduit 5. Prime Conduit reserves the right to ship to the nearest unitized quantity. 23240 Chagrin Blvd Suite 405 • Cleveland, OH 44122 • 216-464-3400 • www.primeconduit.com 2 • • • • • • • • ETL Listed to UL651 in compliance to the NEC Extra Heavy Wall EPC-80 Listed for use in aboveground and belowground applications including areas subject to physical damage. Sunlight resistant Rated for use with 90°C conductors Superior weathering characteristics Identified for use in areas subject to physical damage in accordance to 352. 12(C) Made in the USA *With Integral Bell Notes: 1. Rigid nonmetallic conduit is normally supplied in standard 10' lengths, with one belled end per length. For specific requirements, it may be produced in lengths shorter or longer than 10', with or without belled ends 2. Special conduit sizes will be quoted on request. 3. DON'T FORGET TO ORDER CEMENT. 4. Use RNC Fittings with Schedule 40 and 80 Conduit 5. Prime Conduit reserves the right to ship to the nearest unitized quantity. 23240 Chagrin Blvd Suite 405 • Cleveland, OH 44122 • 216-464-3400 • www.primeconduit.com 3 ~us Sales Information: • ETL Listed to UL 651 in compliance with the NEC. • Meets NEMA TC3- Polyvinyl Chloride (PVC) Fittings for Use with Rigid PVC Conduit and Tubing. • Not all configurations are stocked. • Elbows 72" and larger may be shipped in segments. • Contact you local Rep for more information. • Consult factory for additional sizes/configurations. 11-1/4° 1"'-l~-~ Elbow Dimensional Information: • Dimensions are nominal. • Average outer diameter per UL651, Table 4.1 • Minimum standard radius per UL 651, Table 4.10 • Minimum tangent length per UL651, Table 4.10 See part number list on the special radius elbow pages. *See calculation below. *Arc Length "D" =[2 *Radius]* n * [Angle/360] Example: Arc LengthuA3Ao = [2*4] * 3.14 * [11.25/360] = 0.79" 23240 Chagrin Blvd Suite 405 • Cleveland, OH 44122 • 216-464-3400 • www.primeconduit.com 5 &C®Duct Prime Conduit nonmetallic P&C Duct Type EB is manufactured from Prime Conduit's exclusive high modulus PVC compound, developed especially for power and communications applications, and is designed for use in concrete encased installations. Type EB is rated for 90°C Cable. "'''"'': 1 ::?(. -~/'4?,'"' ' , I RUS Accepted I ~ ETL Listed to UL 651A in compliance to the NEC P&C Duct Type EB-20 Meets NEMA Standard TC-6 & 8 EB-20/ASTM F-512 ~w"Aff.JV~,~~ P&C DUCT 'fYP£ E8 J *Min. wall thickness relates to 500,000 modulus Note: One belled end per 10' and 20' length P&C Duct Type EB-35 Heavy Wall Meets NEMA Standard TC-6 & 8 EB-35/ASTM F-512 *Min. wall thickness relates to 500,000 modulus **Special order item Note: One belled end per 10' and 20' length Use DB Sweeps with EB Duct. www. prime conduit. com 3 Construction • Constructed of continuously lntertocked hot dipped zinc galvanized steel core for exceptional crush and corrosion resistance. • Durable, sunlight resistant and flame retardant thermoplastic PVC jacket that resists heat, oil and chemical breakdown. • Convenient markings in feet for easy measurement Square-Locked Design with Integral bonding wire 3fS" through M/4~ ~nstallation • Conduit used with standard liquid~tight connector for easy installation. IP 67 Rated when installed with approved connectors. • Approved for both exposed and concea.led locations. Rated for temperature ranges -4°F to + 140°F (··20°C to +60°C). • Approved as an equipment grounding conductor in sizes 3/8" through 1-1/.4/' if the total grounding path is 6 ft. or less and the circuit conductors are protected by over 20 amps for 31811 and 112" and 60 amps or less for 314" through 1-1/411• • Suitable for use in hazardous locations per NE.C Articles 501 Class I Div. 2, Article 502 Class II Div. 1 & 2, Article 503 Class III Div. 1 & 2. • Manufactured in a full range of trade siz.es from 318M through 4". • Approved for direct burial and in concrete trade sizes 3/8,' through 4;1• • Complies with Ut Standard 360 File No. E.18917; CSA C22.2 File No. 158897; and NEC Article 350. U.L LISTED® • CSA CERTIFIED tnteriocket:l Design 1-11:2"' througl14" 'With no bcmding Wlre • • " • • • • • Article 250.118 Equipment Grounding Article 300.22 Air Plenum Article 350 Liquid-Tight Flexible Metal Conduit (LFMC) Article 501.10 (B) (2) Class f Div. 2 Article 502.10 (A) (2) and (B) (2) Class n Div. 1 & 2 Article 503.1 0 (A) and (B) Class HI Div. 1 & 2 Article 620.21 Elevator Wiring Methods Article 645.5 (D) (2) Information Technology Equipment wvvHwf.com www.nfpa.org \tV\41\<\t:nema. org www.csa.-intemational.org wv>"w.naed.org ~Vl.wt.anametelectrfcal.com o. • RoHS WEEE COMPLIANT Type UA Gray or Black thermoplastic PVC jacket wi.th integral bonding wire 3/811 through 1-1/411 Product S ecitications Approx Inside Electrical Trade Size Inches Outside Diameter Jnside Diameter Bend Radius Approx Weight lbs. Standard Reels mm 3/B 12 .484-.504 t4AED PIN Length feet Len th Feat PIN 34201 BOO 1500 34203 .···?4~13 34229 1~ iff' . ' . ~$~;.:;.•;§42. :~2:11 3/4 .820- .840 34221 500 <4.®i 1.380-1.410 ··~~~i 34241 2.020-2.045 ~~51 34261 : ·.1•··. · 1-114 1~1/? 2 2~11? 3 .~1/2 4 ~tqU.-+1·;~ : . ·1,$~~r;1:®t) ,; ~.${);.;:;?:®5'· 3.070- 3.100 s;~¢ti;~:§.to '.·• 4.000-4.040 . ;~~1:? 34281 . ·34~01 34291 . 5ijo :• ' 1.®6· 1000 NAED 250 . 1!i0 '. 100 11lQ ... 34274 100 34284 ioo 3$s04 100 34294 Note: 1. Gray- Specification above. 2:. Black- Change third number in NAED code to "0". 3. Other Colors are available upon request. TYPICAL SPECIFICATION: Conduit shall be Anaconda SEALTITE~ Type UA. Conduit shaU provide a flexible liquid-tight rae&Nay for wiring and shall be constructed of continuously interlocked hot dipped zinc galvanized steel core with an integral bonding wire in sizes 318" thru 1-1:14..-.. Conduit shall have a sunlight resistant and flame retardant PVC jacket in electrical trade sizes 3/8" thru 4". Conduit shall be ULlisted, CSA certified and IP 67 rated when installed with approved end connectors. 7 Myers Hubs 9F-33 1 when installed in accordance with the NEC. Class I, Div. 2 Class II, Div. 1 and 2 Class Ill ' ( CROUSE-HINDS" HUB BASIC SCRU-TITE<"- NEMA 2, 3, 3R. 4, 4X, 11 and 12 ZINC- Optional nickel-chrome plate finish available.t Unit Standard Weight Lbs. UL File No. E-27258 Size Quantity Package Per 100 Cat.# ST-02 ST-03 ST-1 ® ~' 1/4'' 3fa" 1fz" 3f4'' 25 25 25 250 250 375 8 12 20 ST-2 ST-3 ST-4 1" 1114'' 25 25 10 250 250 100 32 40 60 ST-5 ST-6 ST-7 ST-8 11/z" 2" 21fz" 3" 10 10 5 2 100 60 50 30 70 90 200 250 ST-9 ST-10 ST-11 ST-12 31fz" 4" 5" 6" 12 12 8 8 300 350 600 BOO HUB BASIC SCRU-TITE®- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ALUMINUM UL File No. E-27258 25 STA-1 375 1fz" 3f4'' 25 250 STA-2 25 250 STA-3 1" ® ~· Applications: Ideal for pharmaaceutical, chemical and food processing, pulp/paper and nuclear industries. Resistant to a variety of chemicals, including acetic, citric and salt water. The 0-ring is a special "Viton (75)" and has excellent chemical resistance. Hub is provided with a stainless steel ground nut. GROUND HUBS- PVC COATED ZINC- PVC COATED 11z" STG-1PVC 3f4'' STG-2PVC STG-3PVC 1" 5 5 5 30 30 43 5 5 3 55 73 95 STG-7PVC STG-BPVC STG-9PVC 21fz" 3" 31/z" 190 263 300 4" 5" 6" 350 625 750 80 100 150 4" 5" 6" 12 8 8 150 300 300 E-Z INSTALL HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ZINC- Optional nickel-chrome plate finish available.t Patented #5704400 1/z" •m~ STCHG-1 \PW~ STCHG-2 3!4'' STCHG-3 1" STG-10PVC STG-11PVC STG-12PVC GROUND HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ZINC- Optional nickel-chrome plate finish available.t UL File No. E-59509 Weight Catalog! Unit Std. Lbs. Per Number Size Quantity Pkg. 100 Max. Copper Grd. Wire Size CSA UL 30 50 70 STG-1 STG-2 STG-3 1/z" 1" 25 25 25 325 225 150 20 30 43 #8 #8 #8 #8 #8 #8 85 110 160 STG-4 STG-5 STG-6 1114'' 11/z" 2" 10 10 10 100 90 60 55 73 95 #8 #6 #4 #8 #8 #8 STG-7 STG-8 STG-9 21fz" 3" 31/z" 35 26 12 190 263 300 #2 1/0 2/0 #6 #6 #6 4" 5" 6" 12 8 8 350 625 750 2/0 2/0 3/0 #4 #2 #1 10 14 18 #8 #8 #8 #8 #8 #8 E-Z INSTALL HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ALUMINUM Patented #5704400 !il.l'&m~ Unit Standard Weight Lbs. \PW~ -=C-=a::.:.t...::.#_ _.......::.S=iz=e---=Q:o..::u=a:.:..:n::.:.tit""y_P:.._a:.:..:c:.:..:k=a,_ge=----P=--e:..:r_1:...:0.:.0_ 1 1 20 STACHG-1 1fz" 3f4'' STACHG-2 1 1 30 STACHG-3 1 1 35 1" 11/4'' 11fz" 2" 55 73 95 30 30 50 50 30 12 STACHG-4 STACHG-5 STACHG-6 11f4" 11/z" 2" 20 30 43 100 100 60 21fz" 3" 31fz" 1114'' 11/z'' 2" SSTG-4 SSTG-5 SSTG-6 10 10 10 10 10 10 1114'' 11/z" 2" STA-7 STA-B STA-9 STCHG-3 STCHG-5 STCHG-6 1/z" 3/4" 1" STG-4PVC STG-5PVC STG-6PVC 11/4'' 11/z" 2" STA-10 STA-11 STA-12 ®~' SSTG-1 SSTG-2 SSTG-3 8 16 16 STA-4 STA-5 STA-6 25 10 10 STAINLESS STEEL HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 STAINLESS STEEL- Type 316 UL File No. E-59509 Weight Lbs. Per Unit Standard Package 100 Cat.# Size Quantity 40 50 70 t Zinc products are available with optional Nickel-Chrome Plate Finish, add suffix "-CP". See price list. STG-10 STG-11 STG-12 3f4'' GROUND HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ALUMINUM STAG-1 1fz" 25 375 STAG-2 3f4'' 25 250 STAG-3 1" 25 250 ® ~· STAG-4 STAG-5 STAG-G 1114'' 11fz" 2" 10 10 10 100 100 60 25 33 45 #8 #6 #4 #8 #8 #8 STAG-7 STAG-S STAG-9 21fz" 3" 31fz" 5 2 50 30 12 90 125 138 #2 1/0 2/0 #6 #6 #6 12 8 8 150 325 350 2/0 3/0 3/0 #4 #2 #1 STAG-10 STAG-11 STAG-12 Copyright0 1999 Cooper Industries, Inc. 4" 5" 6" 2 April1999 (2nd Proof 4-19-99) Stainless Steel For 8 Conduit utlet Bodies Ideal for Use in Corrosive Environments For corrosion resistance combined with strength, durability and ease of installation, Type 316 stainless steel offers performance that's hard to match. T&B® Fittings Stainless Steel Conduit Outlet Bodies are designed to safeguard your electrical system against the corrosion that can result in costly downtime and repairs. They offer high resistance to chemicals and extreme temperatures (-40° F to 150° F), low maintenance and exceptional value. Features • Marine-grade Type 316 stainless steel construction in rugged Form 8 design • Suitable for use in food and beverage, pharmaceutical, petrochemical, wastewater treatment, pulp and paper processing and other corrosive environments Tshape • Available in body shapes LB, T, TB and the new LU® Universal Conduit Elbow (see opposite page for details) • Hub sizes from w~ to 211 • Tapered (NPT) threads and integral bushings to protect wire insulation • Ship complete with covers, gaskets and screws included • UL Listed and CSA Certified Application Conduit Bodies are installed in conduit systems to: • Connect conduit sections • Act as pull outlets when conductors are being installed • Provide easy access for splices in branch conductors • Make 90° bends in conduit runs • Act as mounting outlets for wiring devices and lighting fixtures • Provide access to conductors for maintenance and future system changes Specifications Standard Material: Bodies: Type 316 stainless steel Covers: Cast and stamped Type 316 stainless steel with stainless steel screws Gaskets: Neoprene (1 05° C/221 o F) Standard Finish: Bodies and Covers: Polished Listings/Compliances: UL Standard: 514A, 514B Fed. Spec: W-C-5860 CSA Standard: C22.2 No. 18 LB shape Stainless teel For 8 Conduit Outlet Bodies Each Conduit Outlet Body Ships Complete with Gasket, Cover and Screws 18rB Fillings® Stainless Steel Eorm 8 Conduit Outlet Bodies witH Covers Cat. Number Dimensions (in.) Hub Size A B c D E Cu. ln. UPC Number LU® Stainless Steel Form 8 Conduit Body with Cover LB shape LU68SST 2" 10.61 3.43 5.43 2.45 6.40 56.0 !C[,]Jl [5! 786209-93115 LB Stainless Steel Form 8 Conduit Body with Cover I LB68SST 2" 11.00 4.41 3.75 3.00 8.56 88.0 .d-1 786209-93122 T Stainless Steel Form 8 Conduit Body with Cover Tshape T68SST 2" 12.25 3.56 5.00 3.00 8.56 88.0 786209-93167 8.56 88.0 786209-93140 TB Stainless Steel Form 8 Conduit Body with Cover TB68SST 2" 12.25 4.25 3.75 3.00 Please ask your Thomas & Betts sales representative for a complete catalog of quality Thomas & Betts electrical products or visit us at www.tnb.com. For customer service, call1-800-816-7809. For technical questions, call1-888-862-3289. © 2011 Thomas & Betts Corporation. All rights reserved. Printed in the U.S.A. 04/11/10M GM-8297 Thomas & Betts Corporation Electrical Division 8155 T&B Boulevard Memphis, TN 38125 901-252-5000 www.tnb.com Thomas&Betts Stainless Steel Pipe Straps @ Higher degree of corrosion resistance than traditional zinc-plated or hot-dipped galvanized straps @ One and two-hole straps for EMT sizes Yz" through 2" ® One and two-hole straps for Rigid and IMC size Yz" through 4" ~& 303 stainless steel GAT. NO. TRADE WT. PER SIZE 100 HOLE DIA. STD. PKG. GAT. NO. Thomas &Betts offers stainless steel pipe straps to support and securely fasten rigid, IMC and EMT conduit. One- and two-hole stainless steel straps are ideal for industrial applications such as petro-chemical plants, manufacturing plants, pulp and paper mills, food processing, power plants, refineries and mining operations. Stainless steel pipe straps are also useful in commercial applications in schools, hospitals, office buildings, airports, casinos and stadiums. Reduces threaded opening in conduit bodies or any female threaded fitting! Reducing Washers Threaded Reducers ~ @ Reduce knockout hole in outlet box! Smooth, built-in bushing completely covers rough ends of conduit Malleable iron or steel construction (steel through 606, also 614 and 615) UL File No. E-23018 GSA File No. 2884 ~ Used in pairs ~ Interlock to form a rib that centers washers and conduit in knockout ~ Galvanized steel construction TRADE WT. PER SIZE 100 HOLE DIA. STD. PKG. ~ '85 EMT FITTINGS ~ ~ STEEL - COMPRESSION CONNECTORS Applications • For use to bond EMT conduit to a box or enclosure • RACO® 1/2" to 4" connectors provide concrete-tight connections • RACO® compression connectors are suitable for applications above 6DOV Product Features • All steel construction insures mechanical protection for the raceway • All components are zinc electro plated for corrosion protection • UPC bar coded fittings are individually polybagged with a preprinted UPC-A bar code and packaged in pre-scored tear top cartons for an attractive presentation Compliances • e®ii.l - Standard 5148 - C22.2 # 18 ' ' Uninsulated Connectors Steel Insulated Throat Connectors Steel ORDERING INFORMATION COMPRESSION CONNECTORS- STEEL INSULATED CATALOG NUMBER 2912 2912·8 2913 2913-8 2914 2914-8 2915 2916 2918 2960 2962 2964 2966 UN INSULATED CATALOG NUMBER 2902 2902-8 2903 2903-8 2904 2904-8 2905 2906 2908 2940 2942 2944 2946 TRADE SIZE UNIT CTN. QTY. SHIP CTN. QTY. 1/2" 1/2" 3/4" 3/4" 1" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 50 1 25 1 25 1 5 500 25 250 20 100 10 25 20 20 - 5 1 1 1 UPC BAR CODE Ill IIIII IIIII III IIIII III - - - Bfi - EMT FITTINGS ~ STEEL • COMPRESSION COUPLINGS Applications • For use to couple two ends of EMT conduit • RACO® 1/2" to 4" couplings provide concrete-tight connections • RACO® compression couplings are suitable for applications above 600V Product Features • All steel construction insures mechanical protection for the raceway • All components are zinc electro plated for corrosion protection • UPC bar coded fittings are individually polybagged with a preprinted UPC-A bar code and packaged in pre-scored tear top cartons for an attractive presentation Compliances • e@U$ - Standard 5148 - C22.2 # 18 Couplings Steel ORDERING INFORMATION COUPLINGS - STEEl. CATALOG NUMBER TRADE SIZE UNIT CTN. QTY. SHIP CTN. QTY. 2922 2922-8 2923 2923-8 2924 2924-8 2925 2926 2928 2950 2952 2954 2956 1/2" 1/2" 3/4" 3/4" 1" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 50 1 25 1 25 1 5 500 25 250 15 100 10 25 20 20 5 1 1 1 - - UPC BAR CODE - 11111111 11111111 - IIIII III - - ' 7F-2 1 Cl. I, Div. 1 & 2, Groups A,B,C,Dt Cl. II, Div. 1, Groups E,F,G Cl. II, Div. 2, Groups F,G Cl.lll Unions and Elbows ; CROUSE-HINDS" Application: UNY and UNF unions are installed in threaded thickwall conduit systems: • UNY- to connect conduit to a conduit fitting, junction box or device enclosure • UNF- to connect conduit to conduit, or to provide a means for future modification of the conduit system UNA unions are used in conduit and fitting installations when entrance angle is between goo and 180°. EL elbows are installed in conduit run or in box or fitting hub: • to change direction in threaded rigid conduit run by goo, or when terminating at a box or fitting Features: UNY, UNF and UNL unions have: • compact design which permits assembly with a minimum of clearance to other adjacent conduit and/or equipment • strong and durable construction UNA unions: • have a single clamping nut on angle, making it both a union and a connector • permit conduit joints at angles between goo and 180° Certifications and Compliances: • NEC/CEC: Class I, Division 1 & 2, Groups A,B,C,D Class II, Div. 1, Groups E,F,G Class II, Division 2, Groups F,G Class Ill EL Vz", 3/4'', 1" UNF, UNY Vz" -1" UNL Vz", 314'' Class I, Division 1 & 2, Groups C,D Class II, Division 1, Groups E,F,G Class II, Division 2, Groups F,G Class Ill EL, UNF, UNL, UNYall sizes Class I, Division 1 & 2, Group D Class II, Division 1, Groups E,F,G Class II, Division 2, Groups F,G Class Ill UNA • UL Standard: 886 • CSA Standard: C22.2 No. 30 Standard Materials: Standard Finishes: • Steel - electrogalvanized with chromate treatment • Feraloy iron alloy, malleable iron- electrogalvanized and aluminum acrylic paint 1/z" • 4" 1/z". 4" Class I, Division 1 & 2, Groups B,C,D Class II, Division 1, Groups E,F,G Class II, Division 2, Groups F,G Class Ill UNF/UNY406, -506, -606, -706, -806, .go5, -1005 EL elbows have a smooth interior and are both strong and compact. • UNY, UNF unions- Vz" to 1"steel • UNY, UNF unions -11/4'' to 6"Feraloj' iron alloy • UNL, UNA unions- Feraloy iron alloy • EL elbows- Feraloy iron alloy or ductile iron UNL 5". 6" 5". 6" UNY UNF Male Female Size Cat.# 1/z UNY105 1/z female to 3f4 male UNY215 3/4 1 11/4 11/4 11fz 11fz 2 2 21fz 21fz 3 3 31fz 4 5 6 UNY205 UNY305 UNY405 UNY406 UNY505 UNY506 UNY605 UNY606 UNY705 UNY706 UNY805 UNY806 UNYg05 UNY1005 UNY012 UNY014 Size 1/z to 1/z 3/4 female to Vz male 1/z female to 3f4 male 3/4 to 3/4 Cat.# UNL105 UNL125 UNL215 UNL205 Dimensions Options: UNY Size 1/z 3/4·1fz 3/4 1 11f4 11/z 2 21/z 3 31/z 4 5 6 Cat.# UNF105 UNF215 UNF205 UNF305 UNF405 UNF406 UNF505 UNF506 UNF605 UNF606 UNF705 UNF706 UNF805 UNF806 UNFgo5 UNF1005 UNF012 UNF014 3/4 to 1/z 3/4 1 11/4 11/4 11fz 11fz 2 2 21/z 21fz 3 3 31/z 4 5 6 Length 23/s 2 7116 2 7116 2 3/4 3 3/16 3 9/16 3 3/4 4 5/s 5 51/z 5 5/s 51/4 5 3/s UNF Max. Dia. 11fz 113f16 113/16 17/s 2 3/4 31/16 313f16 4 5116 51/16 511/16 63hs 8 3hs g 5hs Length 113f16 1314 1314 2 21/4 2 5/s 2 9116 3 3116 37/16 41/s 41/s 313f1s 313f16 Max. Dia. 11fz 113f16 113f16 17/s 2 3/4 31f16 3 13/16 4 5/16 51/16 5 11/16 6 3/16 8 3/16 g 5f1s 125 211/16 113f16 21/16 Phs 215 27/s 113f1s 21/4 1 5/s 205 27/s 113f16 21/4 Ws UNL t See compliances for classification of each product. Dim. a b c d (4-19-99 2nd Proof) Size 1/z 90° Angle • Copper-free aluminum- add suffix SA to Cat. No. (not available on UNL) April1999 Explosionproof Dust -lgnitionproof Copyright0 1999 Cooper Industries, Inc. 105 211f1s 117!Jz 21/16 17/16 Myers Hubs 9F-33 1 ( t $ 1 when installed in accordance with the NEC. Class I, Div. 2 Class II, Div. 1 and 2 Class Ill ' CROUSE·HIND5° HUB BASIC SCRU-TITE"'- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ZINC- Optional nickel-chrome plate finish available.t Standard Weight Lbs. UL File No. E-27258 Unit Cat.# Size Quantity Package Per 100 ® ®· ST-02 ST-03 ST-1 1f4'' 3/s" 11z" 25 25 25 250 250 375 8 12 20 ST-2 ST-3 ST-4 3f4'' 1" 11/4'' 25 25 10 250 250 100 32 40 60 ST-5 ST-6 ST-7 ST-8 11/z" 2" 21/z" 3" 31/z" 10 10 5 2 100 60 50 30 70 90 200 250 12 12 8 8 300 350 600 800 ST-9 ST-10 ST-11 ST-12 4" 5" 6" HUB BASIC SCRU-TITE®- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ALUMINUM UL File No. E-27258 11z" STA-1 375 25 3f4'' STA-2 25 250 250 STA-3 25 1" ® @· STG-7PVC STG-BPVC STG-9PVC 80 100 150 4" 5" 6" 12 8 8 150 300 300 E-Z INSTALL HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ZINC - Optional nickel-chrome plate finish available. t Patented #5704400 1/z" fliihffi STCHG-1 151111W STCHG-2 3f4'' STCHG-3 1" 10 10 10 20 30 43 55 73 95 30 30 43 11f4" 11fz" 2" 2 1/z" STG-10PVC STG-11PVC STG-12PVC 55 73 95 3" 3 1/z" 190 263 300 4" 5" 6" 350 625 750 GROUND HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ZINC - Optional nickel-chrome plate finish available. t UL File No. E-59509 Weight Catalog! Unit Std. Lbs. Per Number Size Pkg. 100 Quantity Max. Copper Grd.WireSize GSA UL 30 50 70 STG-1 STG-2 STG-3 1fz" 3f4'' 1" 25 25 25 325 225 150 20 30 43 #8 #8 #8 #8 #8 #8 85 110 160 STG-4 STG-5 STG-6 1114'' 11fz" 2" 10 10 10 100 90 60 55 73 95 #8 #6 #4 #8 #8 #8 STG-7 STG-8 STG-9 21fz" 3" 31fz" 35 26 12 190 263 300 #2 1/0 2/0 #6 #6 #6 4" 5" 6" 12 8 8 350 625 750 2/0 2/0 3/0 #4 #2 #1 10 14 18 #8 #8 #8 #8 #8 #8 100 100 60 25 33 45 #8 #6 #4 #8 #8 #8 E-Z INSTALL HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ALUMINUM Patented #5704400 6m~ Unit Standard Weight Lbs, ll_PW- ..:.C_a_t...:.#_ _........:S..:.iz.,_e_Q..:.:.:..:u"-anc.:..t::..it,._y_P_a_c_k_a,._ge_ _ _P_er'--10:...0'-STACHG-1 1 1 20 1fz" 3f4'' STACHG-2 1 1 30 STACHG-3 1 1 35 1" 11f4" 11fz" 2" 10 10 10 GROUND HUBS- PVC COATED ZINC- PVC COATED STG-1PVC 1fz" STG-2PVC 3!4'' STG-3PVC 1" 30 30 50 50 30 12 STACHG-4 STACHG-5 STACHG-6 11/4'' 1112'' 2" 100 100 60 21fz" 3" 3112" 1W' 1112" 2" SSTG-4 SSTG-5 SSTG-6 STG-4PVC STG-5PVC STG-6PVC STA-7 STA-B STA-9 STCHG-3 STCHG-5 STCHG-6 1fz" 3/4" 1" Applications: Ideal for pharmaaceutical, chemical and food processing, pulp/paper and nuclear industries. Resistant to a variety of chemicals, including acetic, citric and salt water. The 0-ring is a special "Viton (75)" and has excellent chemical resistance. Hub is provided with a stainless steel ground nut. 8 1114'' 11fz" 2" STA-10 STA-11 STA-12 ®®· SSTG-1 SSTG-2 SSTG-3 16 16 STA-4 STA-5 STA-6 25 10 10 STAINLESS STEEL HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 STAINLESS STEEL- Type 316 UL File No. E-59509 Weight Unit Standard Lbs. Per Cat.# Size Quantity Package 100 40 50 70 t Zinc products are available with optional Nickel-Chrome Plate Finish, add suffix "·CP". See price list. STG-10 STG-11 STG-12 GROUND HUB- NEMA 2, 3, 3R, 4, 4X, 11 and 12 ALUMINUM STAG-1 1/z" 25 375 STAG-2 3f4'' 25 250 STAG-3 1" 25 250 ® @· STAG-4 STAG-5 STAG-6 11f4" 11fz" 2" STAG-7 STAG-S STAG-9 21fz" 3" 3112" 50 30 12 90 125 138 #2 1/0 2/0 #6 #6 #6 4" 5" 6" 12 8 8 150 325 350 2/0 3/0 3/0 #4 #2 #1 STAG-10 STAG-11 STAG-12 Copyright" 1999 Cooper Industries, Inc. 10 10 10 April1999 (2nd Proof 4-19-99) 9F-36 Hubs ' 1 ( CROUSE-HINDS" r* lP PL.ANVIEW PLAN VIEW SIDE VIEW "D" dimension indicated maximum panel thickness which hub will accommodate. Minimum space from center of pipe or conduit to nearest obstruction. 1. Dimensions in black squares are centers for conduits of same size. Example: How close may 3" conduits be spaced? Answer 41fz". 2. Dimensons in grey squares are for centers of conduits NOT of the same size. Example: What is the minimum spacing for 2" and 314'' conduit? Read down column marked 314'' to figure opposite 2" and find dimensions is 211/Ji'. 3. Minimum spacing dimensions as shown will give approximately 1fa'' clearance between locking nuts. April1999 (4-19-99 2nd Proof) Copyright0 1999 Cooper Industries, Inc. A-21 FM9TM Aluminum Unilet® Conduit Outlet Bodies, Covers and Gaskets For use with Rigid Steel, Rigid Aluminum and IMC. Applications • Serve as pulling fittings. • Make bends in conduit system. • Provide openings for splicing. • Connect and change direction of conduit runs. • Allow connections for branch runs. • Permit access to conductors for maintenance. Features: FM9 Unilet® conduit outlet bodies • Roomy interiors: deep body cavity provides increased volume allowing higher wiring capacity. • Smooth, rounded integral bushings in hubs protect conductor insulation. • Accurately tapped, tapered threads for tight, rigid joints and excellent ground continuity. • Completely interchangeable with Crouse-Hinds Mark9™ bodies, gaskets and covers. Equivalent FM9 and Mark grM units have identical applications and installation dimensions. • Seven body styles available in 1/2" to 4" sizes, TB's in 1/2" to 2" ans X's in 1/2" to1". Features: • Aluminum Unilets: produced from a high-strength copper-free (4/1 0 of 1% max.) alloy, for light weight and high corrosion resistance. • FM9TM FormtiteTM 9 covers with integral gasket are approved for use in wet locations. • Covers are domed for extra wiring space. • Smooth hub bushings and cover openings protect conductor insulation. Smooth hub openings allow easy conduit joining. • Stainless steel pan-head cover screws secure cover to body and provide superior screwdriver seating and torque. Cover screws are captive to prevent loss in sizes 1/2" to 2". • Hub size, body style, and compliance data molded into body in large, easy-to-read form. Also maximum wire number/size and cubic capacity. Effective June, 2006 Copyright 2006 LL Body with Formtite™ 9 Integral Gasket Cover Captive Stainless Steel Pan-Head Cover Screws Standard Materials • Conduit bodies: copper-free aluminum. • Covers: stamped copper-free aluminum • Cover screws: stainless steel. • Gaskets. Neoprene ~Appleton· Standard Finishes • Conduit bodies, covers and screws: natural Compliances • UL Standard 514A. 800-621-1506 www.appletonelec.com PAGE 21 A-22 FM9™ Aluminum Unilet® Conduit Bodies, Covers and Gaskets For use with Rigid Steel, Rigid Aluminum and IMC Conduit. A leton FM9 Conduit Bodies NOTE: Refer to a e A- 23 for Wirin c LB LL LR Hub Size in. 1/2 C19 LB19 LL19 LR19 3/4 C29 LB29 LL29 LR29 C39 LB39 LL39 LR39 1-1/4 C49 LB49 LL49 LR49 1-1/2 C59 LB59 LL59 LR59 2 C69 LB69 LL69 LR69 2-1/2 C789 LB789 LL789 LR789 LR889 3 C889 LB889 LL889 3-1/2 C989 LB989 LL989 LR989 4 C1089 LB1089 LL1089 LR1089 T TB X Hub Size in. 1/2 T19 TB19 X19 3/4 T29 TB29 X29 1 T39 TB39 X39 1-1/4 T49 TB49 1-1/2 T59 TB59 2 T69 TB69 2-1/2 T789 3 3-1/2 T889 4 T1089 T989 Appleton FM9 Blank Covers and Gaskets and Formtite™ 9 Stamped Aluminum Cover with Integral Gasket Covers furnished with Stainless Steel Screws Stamped Aluminum Cover Solid Gasket Neoprene Formtite™ 9 FM9 Body Size in. 1/2 190 GASK1941 190G 3/4 290 GASK1942 290G 390 GASK1943 390G 1-1/4 490 GASK1944 490G 1-1/2 590 GASK1945 590G 2 690 GASK1946 690G 2-1/2 889 GASK808N 889G 3 3-1/2 889 989 GASK808N GASK809N 889G 989G 4 989 GASK809N 989G Effective June, 2006 Copyright 2006 PAGE 22 ~Appleton· 800-621-1506 www.appletonelec.com A-23 FM9TM Conduit Body Dimensions t-----M----1 ' l__~_j r . ! _ __ _ _ _ _ _ Type C, T, TB & X Type LB, LL & LR Dimensions in Inches Hub Size A 1/2 4.97 5.69 3/4 6.59 1 1-1/4 7.63 C, LB, 1-1/2 8.25 T, LL, 10.69 2 & LR 2-1/2 15.63 15.63 3 3-1/2 18.75 18.75 4 1/2 3/4 1 1-1/4 1-1/2 2 TB &X 5.94 6.56 7.50 8.50 8.25 10.69 B 1.56 1.81 2.06 2.69 3.03 3.75 4.94 5.31 6.19 6.44 1.94 2.22 2.44 2.69 3.03 3.75 c 1.38 1.56 1.75 2.19 2.53 3.19 5.00 5.00 6.25 6.25 1.38 1.56 1.75 2.19 2.53 3.19 D 1.06 1.22 1.41 1.88 2.19 2.81 4.25 4.25 5.44 5.44 1.03 1.22 1.38 1.75 2.19 2.75 E 3.28 3.94 4.56 5.25 5.94 8.06 10.88 10.88 13.44 13.44 3.28 3.94 4.56 5.25 5.94 8.06 F 4.22 4.81 5.59 6.56 7.25 9.56 12.25 12.25 15.00 15.00 4.22 4.81 5.59 6.56 7.25 9.56 G 0.63 0.75 0.88 1.09 1.25 1.50 2.50 2.50 3.13 3.13 0.63 0.75 0.88 1.09 1.25 1.50 Wiring Capacity in Cubic Inches Hub Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 Effective June, 2006 Copyright 2006 c 4.8 7.8 12.3 25.3 37.5 77.5 230.0 250.0 450.0 470.0 LB 5.0 8.3 12.8 26.5 39.0 81.3 230.0 250.0 450.0 470.0 LL/ LR T 5.3 5.0 8.5 13.3 27.3 39.8 82.8 230.0 250.0 450.0 470.0 8.3 12.5 26.3 38.5 79.5 230.0 250.0 450.0 470.0 TB 6.8 11.0 16.5 25.8 36.5 77.0 X 7.3 11.3 17.0 Cover 0.5 0.8 1.0 1.5 2.5 6.5 12.3 12.3 24.0 24.0 H 2.31 2.59 3.03 3.75 4.03 4.88 6.63 7.00 8.06 8.31 2.75 3.03 3.38 3.75 4.03 4.88 J 3.59 4.09 4.84 5.38 6.00 7.88 11.44 11.44 13.75 13.75 - - - K 1.44 1.59 1.84 2.16 2.25 2.66 4.19 4.19 5.00 5.00 1.56 1.66 1.84 - - L 2.13 2.38 2.72 3.25 3.53 4.25 6.69 6.69 8.13 8.13 2.25 2.44 2.72 - - M - - - 3.13 3.31 3.69 - Fraction/Decimal Equivalents (Inches) Fraction Decimal Fraction 1/16 0.06 9/16 1/8 0.13 5/8 11/16 3/16 0.19 0.25 3/4 1/4 0.31 13/16 5/16 3/8 0.38 7/8 15/16 7/16 0.44 1/2 0.50 1 ~Appleton' N 4.59 2.52 6.09 7.09 7.81 10.13 13.94 13.94 16.88 16.88 5.06 5.69 6.53 7.53 7.81 10.13 Decimal 0.56 0.63 0.69 0.75 0.81 0.88 0.94 1.00 800-621-1506 www.appletonelec.com PAGE 23 ® USUI , Price Group: J 1 TypeT Type LL Type LR Type LB TYPE C TYPE E TYPE X 23240 Chagrin Blvd Suite 405 • Cleveland, OH 44122 • 216-464-3400 • www.primeconduit.com ©Prime Conduit 2014 11 The ultimate in corrosion protection! OCAL-BLUE Conduit • Hot-dip galvanized steel or aluminum conduit • Nominal .002" (2 mil) blue urethane coating on interior • Hot-dipped galvanized threads (steel) • Minimum .040" (40 mil) PVC coating on exterior- in your choice of blue, white, gray or custom colors • Color-coded thread protectors • Couplings shipped with conduit are packaged separately / PIPE SIZE IN. METRIC SIZE DESIGNATOR* OUTSIDE DIAMETER STEEL ONLY IN. MM OUTSIDE DIAMETER WITH PVC IN. MM NOMINAL WALL THICKNESS STEEL ONLY IN. MM 155 NOTE -Inches and pounds are indicated in bold type. Metric measure is directly below bold type. * Metric size designator (ANSI CBO. 1-1994). NOMINAL WALL THICKNESS WITH PVC IN. MM NOMINAL INSIDE DIAMETER IN. MM CROSS SECTION AREA IN SQUARE IN. MM MINIMUM LENGTH WEIGHT WITHOUT PER FOOT COUPLINGS STEEL ONLY FT. LBS. M KG Corrosion-protected connections for conduit sections. OCAL-BLUE Couplings • Nominal .002" (2 mil) blue urethane coating on interior and threads • Minimum .040" (40 mil) PVC coating bonded to exteriorin your choice of blue, white, gray or custom colors • Straight threads (NPS) • Molded ribs on outer coating for easy installation (up to and including 4" trade size) • Pressure-sealing sleeves protect your connection COUPLING SIZE IN. METRIC SIZE DESIGNATOR* TOTAL MINIMUM LENGTH WEIGHT INCLUDING SLEEVE STEEL ONLY IN. MM LBS. KG Factory bent to save wasted time and materials! ~OCAL-BLUE Standard-Radius Elbows • Fabricated from Ocal PVC-coated conduit • Standard radii in 30°, 45°, 60° and goo available for immediate shipment • Color-coded thread protectors for easy identification of conduit size ~SIZE .-----------., IN. METRIC SIZE DESIGNATOR* STRAIGHT END RADIUS "R" OFFSET "C" "D" UNBENT LENGTH WEIGHT EACH STEEL ONLY 1-39 Liquidtight Connectors and Hubs for Liquidtight Flexible Metal Conduit General Information and special features. Applications • Seal out oil, water, dirt, dust and fumes wherever liquidtight flexible metal conduit is used. • Typical applications include food processors, beverage plants, chemical plants, dairies, machine shops, plastic fabricators, petroleum machinery, and gantry cranes. ST and STB Series For connections to threaded hubs. Insulated throat on STB protects conductors. Connectors are available with grounding lugs. Straight sizes 3/8" thru 5"; 45° and goo, 3/8" thru 4". Straight and goo styles in sizes 3/8" thru 2" also available with certain metric thread sizes. See page l-4g. ·451;> STJSTB Straight ST!STB Female ST STN Space-Sa ving Connectors for Enclosures Appleton STN Series makes liquidtight connections to sheet metal enclosures. Space-saving, self-locking gasketed wedge forms a perfect seal and allows more wiring room. Straight sizes 3/8" thru 4"; goo sizes 3/8" thru 1". STG Neoprene SeaUng Gasket Assembly Straight ·STN STG Neoprene Sealing Gasket Assembly Steel backed, neoprene gasket assembly assures a liquidtight connection to a rough metal surface such as knockouts in steel junction boxes. Sizes 1/2" thru 4" feature bonded gasket/retainer assembly. 1/4 and 3/8 available in thermoplastic material. Female Steel ST Connectors For liquidtight connections to threaded rigid metal conduit. Sizes 3/8" thru 1". Features • Extra-long ferrule resists pullouts. All Appleton liquidtight fittings feature a one-piece, deep-grip ferrule design that simplifies installation and prevents conduit sleeving. Its extra length and sharply defined threads provide greater surface contact with the conduit for excellent grounding continuity, greater pull-out strength (4X UL requirements) ... and added protection against excessive external conduit flexing and vibration. It virtually eliminates the need for an external strain relief in many applications. Effective September, 2005 Copyright 2005 Cutaway view-ST with STB with External Grounding Lugs Strain Relief • External grounding lugs available on all Appleton liquidtight connectors. Where National Electrical Code permits an external equipment bonding jumper, [NEC sections 250-g6(b), 50116(b) and 502-16(b)], Appleton STand STB connectors are offered with an integral bonded steel zinc electroplated lug. Cut-away view shows extended ferrule design for maximum grounding effectiveness. Grounding lugs also available in STN, STL and Female ST Series. Consult factory. ~Appleton' • Wire mesh strain relief available on all STB, STN, and female ST connectors. Woven stainless steel mesh sleeve alleviates flexing stress at liquidtight connection. 800-621-1506 www.appletonelec.com PAGE 39 1-40 Installation Features of "ST", "STB" and "STN" Connectors and Hubs for Liquidtight Flexible Metal Conduit Liquidtight Connectors Liquidtight Hubs A \ Patented FernJ:Ie, He:xible Liqui(;ltight M~hdfic C(H'lduit Connector Body B Ferrule Thmadad·lnto Conduit c Using hacksaw, cut liquidtight flexible conduit making certain that the jacket and conduit are flush. (A) Place compression nut over conduit. (B) Screw ferrule onto the spiralled steel inner wall of the conduit. The firm grip of the ferrule threading against the inner conduit wall provides a continuous, permanent, positive metalto-metal ground. There are no sharp edges to cause injury to wire during or after installation. (C) Place the liquidtight flexible conduit with the ferrule into connector body. (D) Tighten compression nut as far as it will go. This will assure correct collaring of the conduit-the end of the metal edge of the ferrule will curve out slightly (E) This prevents damage to the conduit jacket itself at the time of installation, and also insures against future damage from frequent flexing, jarring or vibration. D Sealing Gasket Neoprene sealing gasket eliminates common connection problems and assures a liquidtight installation. Seals against oil, water, dirt and chemicals. Space Saving Hex-Hub Wedge Adapter Male shank of unique Appleton hexhub wedge adapter "finger tightens" into connector body. Flared surface of adapter wedges box wall against locking edge of body. Forms full 360° contact on both sides of box wall. Assembly After Compre,ssicli't Showing Positive Ground E Compressed Ferrule Insulated Throat Insulating insert recessed into hex-hub wedge adapter protects against wire damage ... without reduction in throat diameter. Perfect for extreme vibration conditions. Nothing to come loose, deteriorate, crack or break! Effective September, 2005 Copyright 2005 PAGE 40 ~Appleton' 800-621-1506 www.appletonelec.com 1-42 Class I, Div. 2 Class II, Div. 1 and 2 Class Ill NEC 501- 4{b), 502- 4{a){2), 503- 3{a) Aluminum Liquidtight "ST" Connectors for Liquidtight Flexible Metal Conduit ST Series with plain throat. Applications • Provides a dependable connection for liquidtight flexible metal conduit. Seals out oil, water, dust, dirt and fumes. Features • Lightweight aluminum facilitates shipping, handling and installing. • High corrosion resistance. • Unique long ferrule with more pronounced threads provides over four times UL pull-out requirements. • Ferrule also provides maximum surface contact for better sealing and a continuous, permanent, positive metal-to-metal ground. • Liquidtight/raintight!oiltight. • Suitable for wet locations. • Full, machined tapered threads (NPT). • Compact design with small turning radius. Standard Materials • Copper-free aluminum (4/1 0 of 1% of copper or less). Size Range: • 3/8" thru 4" conduit size (straight) • 3/8" thru 2" conduit size (90°) Compliances • UL Standard 5148. • CSA Standard C22.2 No. 18. • Suitable for hazardous locations Class I, Div. 2 Class II, Div. 1 and 2 Class Ill, Div. 1 and 2 NEC 501-4(b), 502-4(a)(2), 503-3(a) Aluminum- Straight 3.!8"-4'1 Aluminum- 9'010 3/SrJ-2'1 ST Connectors goo Straight Catalog Number ST-38AL ST-50AL ST-75AL ST-100AL ST-125AL ST-150AL ST-200AL ST-250AL ST-300AL ST-400AL Size (ln.l 3/8 flex, 1/2 hub 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 Catalog Number ST-9038AL ST-9050AL ST-9075AL ST-90100AL ST-90125AL ST-90150AL ST-90200AL Size Cln.l 3/8 flex, 1/2 hub 1/2 3/4 1 1-1/4 1-1/2 2 For connector dimensions, see page 1-48. Effective September, 2005 Copyright 2005 PAGE 42 ~Appleton· 800-621-1506 www.appletonelec.com Condulef> Single Gang Device Boxes • Cast Iron or Aluminum Accessories see pages 37-45 2F With and Without Mounting Lugs for Threaded Rigid and IMC Conduit Applications: Options: Cast device boxes are installed to: • Accommodate wiring devices • Act as pull boxes for conductors in a conduit system • Provide openings to make splices and taps in c~mductors • Provide access to conductors for maintenance and future system changes • Connect conduit sections • FSY boxes for mounting surface devices on floor or bench (used with single gang covers) Description Finishes: Suffix Corro~free™ epoxy powder ~external body Corro~free™ epoxy powder ~ internal and external coat S752 coat 5753 Size Ranges: • Hubs- V2" to 1 " Features: • Internal green ground screw standard on boxes • Suitable for use in wet locations when used with gasketed covers • Mounting lugs standard on most boxes • Tapered threaded hubs (NPT) with integral bushing • Available for surface mounting {with mounting lugs) or flush mounting (without mounting lugs) as listed • Available as shallow (FS) or deep {ED) configuration. Use FD if device to be enclosed exceeds 15/a" in depth • Ample wiring room provided in either FS or FD configuration • Wide selection of surface or flush covers available in three materials (sheet steel, Feraloy®, aluminum) • Covers for flush mounting extend to conceal the rough plaster line • Available in single gang and multi~gang configurations with hubs, and as blank bodies for drilled and tapped openings Certifications and Compliances: • • • • Size Size Size Size UL Standard: 514 ANSI Standard: C33.84 Fed. Spec.: W-C-5860 CSA Standard: C22.2 No. 18 Cat.# Cat.# FS1* FS2"' FS3t FD1t FD2t FD3t Cat.# Cat.# FSR1 FSR2 FDR1 FDR2*t Cat.# Cat.# FSC1* FSC2* FSC3t FDC1t FDC2t FDC3t Cat.# Cat.# FS1 SA FS2SA FSC1 SA FSC2SA :j:Mounting lugs and ground screw are not offered with standard die cast aluminum box. For sand cast aluminum box with mounting lugs and ground screw, change "SA' in catalog number to "SCA' (Example: FS1 SCA}. Standard Materials: • Feraloy iron alloy or copper~free aluminum. Standard Finishes: • Fera/oy - electrogalvanized and aluminum acrylic paint • Aluminum - natural "" COOPER Crouse-Hinds Size Cat.# Cat.# FSL1 FSL2 FDL1 FDL2*t •Available in sand cast copper-free aluminum -add suffix SCA to Cat. No. tAvailable in sand cast copper-free aluminum - add suffix SA to Cat. No. www.crouse-hinds.com US: 1-866-764·5454 CAN: 1~800-265-0502 Copyrighto 2011 Cooper Crouse-Hinds 25 Condulet® Single Gang Device Boxes • Cast Iron or Aluminum 2F Accessories see pages 37-45 With and Without Mounting Lugs for Threaded Rigid and IMC Conduit FS&FD Dimensions In Inches: Size Size %. %. 1 Cat. #t Cat. #t FSA1 FSA2 FDA1 FDA2 Cat. #t FSS1* FSS2* FSS3 Cat. #t FDD1 FDD2* FDD3 Size Cat.# Cat.# % FSCC1 FSCC2 FDCC1 FDCC2 % Size t/2 Size Size Hub Size a 1/2 7fa % 1 % 1 % 3/4 7fs FD 1 7Ja 1 b 1Tfs 1% F/e 211/te 211!Je 21Vt6 c d % % 111f1s 111fte 111/16 7fs o/a 2% 2% 2% % 7fs Cat.# FSCA1 FSCA2 % % Series FS Cat. #t FSSA2 Cat.# Cat.# FSLA1 FSLA2* FDLA1 FDLA2 *Available in copper-free aluminum; add suffix "SA". tMounting lugs not available. 26 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright<' 2011 Cooper Crouse-Hinds , COOPER Crouse-Hinds Condulet® Single Gang Device Boxes Cast Iron or Aluminum Accessories see pages 37-45 2F With and Without Mounting Lugs for Threaded Rigid ·and IMC Conduft FDXCt FSY FS&FD Size Cat.# Cat.# Hub Size Cat. #:f: % '-% FSCT1 FSCT2* FSCT3 FDCT1 FDCT2* FDCT3 3/4 FDXC219 1 Description Hub Size Cat.#:f: Single face Double face 1 1 FSY311 FSY312 Dimensions In Inches: Size Cat.# Cat.# %. FST1* FST2* FDT1 FDT2 FDT3 % 1 *R FSCT, FSX, FST, FSCD Size Cat.# Cat.# % FSX1 FSX2 FDX1 FDX2 FDX3 % 1 Cat. #:f: FSCD1 FSCD2 Size % % ,"Available in copper~free aluminum; add suffix "SA". tB Hubs- all"/," pipe tap. :j: Not available with mounting lugs. FDXC FSY FSCT, FSX, FST, FSCD Series a 7fs 7fs Hub Size FS 1 b 1% 1 7/a 1% c d 111/1s 111f1s % % 11Vt6 % FSY Hub Size 1 a b Single gang, single face 2% 115/,a Single gang, double face 1 2% 3% Description , COOPER Crouse-Hinds www.crous~hlnds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright<> 2011 Cooper Crouse-Hinds 27 Condulet® Single Gang Device Boxes • Cast Iron or Aluminum 2F Accessories see pages 37-45 With and W'dhout Mounting Lugs FS Double Face Double Face Cat. #t Size Size FS152 FS252 Cat. #t FSC152 FSC252 tMounting lugs not available. Dimensions In Inches: Double face Series FS 28 Hub Size a b c 35/16 31/s 1% 311/16 3% 11/z www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright" 2011 Cooper Crouse-Hinds ""' COOPER Crouse-Hinds 13365 SOUTHERN PRECAST DR. ALACHUA, FL. 32615 (386)462-2015 FAX (386)462-5701 SUBMITTAL COVER LETTER SUBMITTALS FOR THE FOLLOWING STRUC.TURES: 4'-on .x 4'-o" x 4'-0" H-20 Rated Manhole 4' -0" X 6'- o" X 3' -4" I. D. H- 20 Rated 2-Piece Manhole NOTE: WORDING ON HATCH COVERS TO READ "ELECTR·I c" l·f there are any questions or comments please ·contact: Pete George Project Manager pgeorge@lindsayprecast.com Quote# 15331L Cogburn Brothers / Kanapaha WRF Dewater Date: 06_17 _14 .~ 13365 SOUTHERN PRECAST DR. ALACHUA, FL. 32615 .(386)462-2015 FAX (386)462-5701 4'x 4'x 4' I.D. H-20 RATED MANHOLE 1.) CONCRETE 5500 psi @ 28 DAYS 2.) REINFORCING GRADE 60 3.) 4.) 5.) 6.) 7.) WALLS 6" THICK, BASE 6" THICK (4) 24" X 24" X 2Ji" THIN WALL KNOCKOUTS APPROXIMATE WEIGHT 7,275 lbs (1.80 cy) (4) PLASTIC COATED PULLING IRONS (TYP.) 13"SQUARE THRU-FLOOR SUMP WITH CAST IRON FRAME & GRATE • 8.) 48" X 48" GALVANIZED TORSION ASSIST. HATCH (H-20 LOADING)-TO READ "ELECTRIC". 9.) (4). RECESSED UTILITY LIFTERS ON OUTSIDE OF BOX FOR LIFTING/SETTING. 10.) (16) POLYMER RACKING INSERTS. FRAME & TORSION ASSIST. COVERS TO READ "ELECTRtG11 t¢ • If)----_-_-:._--=-(! " .24"x24"x,u4·u THJNWALL I ;.+---f--.; I/4 1 1 II 48" 2 TON UTILITY LIFTERS OUTSIDE . PLASTIC COATED PULLING IRONS 13" SQUARE-OPEN SUMP W/CAST IRON FRAME AND GRATE ~I I1 II I: LC-_-~---:._-_~ . . II ,, II ,, II II KNOCKOUTS - TYP. . f')------------?1 1" PVC' GROUND SLEEVE :Ild--_-:_-_-_-_-!JI: . PLASTIC ·--+----'1/2" RACKING INSERTS ~..-...--_ _ _ GALVANIZED TORSION ASSIST. H-20 HATCH CAST IN TOP PROJECT NUMBER: 2003.020.002 Page 1 of DESIGN COMPUTATIONS FOR: Standard!. Structure Design 4'-0n X 4' .. 011 x 6• ..on Pull Box PREPARED FOR: Southern Precast, Inc. 13365 Southern Precast Drive Alachua, Fl 32615 PREPARED BY: 164 COURT STREET, BINGHAMTON, NY 13901 TEL:(607) 231-6612 FAX:(607) 231~6650 E-MAI L:rth ornton@deltaengin eers.com lnternet:VM'W.deltaenglneers.com DEC J .r- 5'-o" I l ~ (3)-f/5 BARS EA. SIDE OF OPNG. L (EACH WAY) 0:: 4'-0 11 ....J u ~~ ,.:.IN ....I lT I ;::;::::... ~ ~ .-IN b .- I ~ - (TYP. U.N.O.) 'o l 0.11 SQ .lN./FT. MIN. lo v12}'o,c. MAX. SPACING I(D (TYP. E. w.)· #4 TRIM I) BAR (lYP.) . OPTIONAL TOP SlAB-PLAN VIEW (TOP SLAB REINFORCEMENT SHOWN) NOTE:. FOR CASES WITHOUT TOP SLAB, USE A CAST IN FRAME WITH REMOVABLE COVER. 2~" CLR. ~ Ln OPENING SIZE & .SHAPE MAY VARY ~ r ] 7~~ T~ -\ I ,-... _ ............... 0.15 SQ.IN./ FT. MIN, 0:: ....J L- 9"o.c. MAX. SPACING (TYP. E.W.) () ~ N 4'-o" 6" ~ SECTlON VIEW 6" ~ ~L SUMP ' 6VARIES 2~" CLR. ~to I --li- ~..;!- (TYP. U.N. 0.) '---- F- . #4 DJAG. TRIM BAR . (TYP.) r.,· "'\' ~ \L_0.11 LAP (TYP.) SQ.IN./FT. MIN'. 12 " o.c. MAX. SPACING TYP. ROUND OPENING DETAIL SEE NOTE 5 (TYP. E.W.) PLAN VIEW NOTES: (WALL REINFORCEMENT SHOWN) 1. 2. · 3. 4. DESIGN LOAD = HS-20 W/0'-1' FILL LATERAL EARTH PRESSURE = 85 PCF CONCRETE STRENGTH ::;;; 5500 PSI REINFORCING STEEL - BAR: ASTM A615,. GRADE 60, AND/OR WWR: ASTM A185/A497, GRADE 6'5. 5. OPENINGS, SIZE AND LOCATION, AS REQUIRED. 6. PROVIDE ADDITIONAL REINFORCING AROUND OPENINGS EQUAL TO THE BARS INTERRUPTED, HALF EACH SIDE. 7. FOR STRUCTURE WITHOUT 6" TOP SLAB, WATERTABLE MUST BE AT LEAST 6" BELOW GRADE TO RESIST BUOYANCY. TITLE: #4 DIAG. TRIM BAR (TYP.) TYP. RECTANGULAR OPENING DETAIL SEE NOTE 5 . 4' -0 n x4 ' -0 " x6; - o" PULL BOX SUMf'AARY DELTA PROJECT: SOUTHERN PRECAST (STANDARDS) DRAWN BY: SDG ENGINEERS 164 COURT STREET, BINGHAMTON, NY 13901 TEL: (607) 231~6612 FAX: (607) 231-6650 DATE: 12/17/2003 JOB No: 2003.020.002 SCALE: NONE NUMBER: 032002( 4X4P) Delta Englneers, PC 164 Court Street Binghamton, NY 13901 (607)231~6600 Fax (607)231-6650 PRECAST VAULT DESiGN Project: Client: Job Number: File Name: Entered By: Checked By: Sheet: b1= :go:o??:io.~.ct~oo:z>:H}inuHin:~it~!ifi~n :032:o:o2:~4.X:4PY:xls:;nt:HHHin!Ht :$.P.oti£i;~j1r~n;~Hfi~Y~~i·:ni~:;~1H;tl!!LT :f of J.J 0.775 (.85-.0S(fc-4)) fr556 psi Rho min 0.003333 (200/Fy) Rho max 0.026804 (. 75Rho-b) ZmaxHH~H[~!H1i~PlSevere Exposure AASHTO HS20 References: 1. 1'Specifications for Highway Bridges, 16th Ed,.'~ AASHTO 2. "Building Code Requirements for Structural .Concrete"~ ACI318-95. 3. ''Rectangular Concrete Tanks"~ PCA Publication. 4. "Theory of Plates and Shells)'- Timoshen'ko, S. 1959. 5. "Standard Practice for Minimum Structural Design Loading for Monolithic or Sectlonal Precast Concrete Water and Wastewater Structures"- ASTM C890- 78. !$:0iitht:iriliiF~reBa:s.F! ~~: HilFHlU iHl · ~ I Z/tf)/QJ Date: :~i2hi e,l~QQ$: n~i[!Tl ~~HUU~: ;H~:;mHt !l: DESCRIPTION TECHNICAL DATA Concrete Strength :iH)l!HiHmHHH5.l5! ksl Yield strength ii\nti~!Hi~!HH~n~P] ksi Equivalent Lateral Fluid Pressure 1H:H:HlilL0~5~ kef Unit Weight of Soil ;1i~~i!HH!i~Ht~P~ pcf Unit Weight of concrete :WWWHHUHHB1l! pcf E 4.23E+06 n 6.9 k 0.414 j 0.8.62 K 442 dl.:::::::~:::::::;::::::x.J:f=lk' . · Wh ee l L oa:i:::;:::::::::::::::;;:~:"": D es1gn IPS Uniform Live Load·_::tit~HU!~!nin(nnUP.l. ksf :~~~~:J~k~l!;=~;~~:~=-;·[!;~j·~;·:)=·~::.:i~ Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607}231~6600 Fax (607)231-6650 COVER SLAB DESIGN Project: Job#: 2WAYSLAB MAIN REINFORCING Sheet: By: Chk By: Wall Thickness= Span= 4'x4'x6' Pull Box 2003.020.002 'I _.......;.__ SD{3 /)1)3 of J.S"'~· Date 12/18/2003 Date !'2-/t~/y 6.00 in 4.5.0 ft 6.00 in S!ab Thickness= Earth Cover1. 00 ft Bar cov.er=lriH~~ii!~~~@i;$.;Q~i in d (Ave)= 3.88 in lmpactfiiiW1iHiUHiE30.il · Dead Loads: Soil= Concrete= 0.12 ksf 0.08 ksf Additional Uniform Dead Load= IYi!Hi!1HH!~~jQ;O.ilksf Total 0.20 ksf = Mdl=(wJA2/8)/2= e=4+ .068= p=(L*l)/e= 0.25 Jdp~ft (Each Way) 4.27 ft 4.87 kips/ft M!l=(ps/4)/2= _ _2_.7_4 kip-ft '(Each Way) .Mu=y[PcL+I) *Mll + ~D *Mdl]== Estimated Steel Area= Trial Bar Size and Spacing As= 6.27 kip~ft (Each Way) 0.42 in.sq/ft. (Each Way) 0.41 in.sq/ft. Rho 0.008797 Rho*n= a= 0.437 in ~Mn= k= j= fs= de= A= Z= 6.73 kip-ft 0.292 I Use #LH!i!P.J@ pn~n~~:fin, o.c.,e..~J (OR 3~#5 Bars Ea. Slde of Opng) 0.06035 (AASHTO .(AASHTO 8~17) OK OK (AASHTO 8~61) 8~16) 0.903 25.05 ksi 2.3125 in 41.625 sq.in 114.6 kips/in Note: Shear considered satisfactory per MSHTO 3.24.4 Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231 M6600 Fax (607)231 "6650 Project Job#: Sheet: MONOLITHIC BASE SECTION WALL DESIGN COMB. UNIFORM &TRIANG LOAD PCA . Rec1angular Concrete. Tanks . By:. Chk .By: 4'x4 1x6' Pull Box 2003.020.002 of /!JSDG Date 12/18/2003 __...;.cP..._r3:.::r.,.__ _ Date 1?-:{t [JI/;p s- Soil Loadlr~g Diagram Height, a;: b~:~mnH:9~;Q.p;)ft Lengtll, b::: 4. DO ft Width, c:::: 4. 00 ft Wall Thickness= b/a= cia= 6. 00 in 0.67 0.67 0.2 0.4 O,fl D.B Plate or TankbH~il!!!JRi:~~~~ OUTSIDE FACE Peff::: 0.085 kef Bar Cover- HE:i;iHiiH2~U~~j in Uniform Triangular w1 =LWHG~lOa! LL Surcharge w2= 0.208 ksf PCA case# ~~Uf~~jn~!iH~:;H U[j~=,mH~![~~Tn~:: w3= 0.718 ksf (-) Max horiz. Coeff.= fWHHHUtBri4.~ H1Hl!W~10.lPnf~t H Max vert. Coeff.= 1ifi1H1~1!)Q!Q2~ !!j]!~U~tH'iO~i!~: Max horiz. neg. moment= o.es. kip~ft Maxvert.neg.mome~=~~-0.~5~4-k~~~~~~~~~~~~~~~~~~~~ Wksf Horiz Vertical Mu 1.09. o.gz· Uniform ~Mn BarSz Sp d As 1.62 [\iilni\~Ei!H!i !~1!~f1:gl!~C 3.31 0.11 1.43 Hi!ili ]3:HHiHH1 Hi!Ht~~Hj[ 2.94 0.11 Triangular a 0.12 0.12 Side Edge Shear coeff.= l!iHH!H11EO:JS.4.Ii~HH!H!HiHQj~:s~ Vu= 1.70 kips Bottom Edge Shear coeff.= FnHHlTiW0~!2;9.IHH~P;HHQi~;iif Vu= 1.85 kips. ~Vc;:: 4.86 kips (AASHTO 8-48) ~Vc= 4.34 kips {AASHTO 8~48) ldb= min lap::: CRACKING CHECK Vertical: Rho= 0.003133 Rho*n= 0.021495 k= 0.187 j= 0.938 fs= 21.42 ksi de= 2.19 in A= 52.5 sq.in Z= Horizontal: 104.0 kips/in Rho= 0.002779 k= 0.177 j;::;: 0.941 fs= de= A= Z= Cracking Moment ~ Mcr=fr*S= OK Rho*n= 0.019062 22.58 ksi 2.19 ·in 62.5 sq.in 109.6 kips/in 3.34 kip-ft OK 12 in 21 in. Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231w6600 Fax (607)231-6650 Project: Job#: Sheet: By: Chk By: 4'x4 1x6' Pull Box 2003.020.p02 o.f 6 /.f. . SDG Date 12/18/2003 {JClJ Date J?/;sfo) INSlDEFACE Bar Cover=HtLHHiiL~i75.l in Uniform Triangular PCA Case # 1HiH~dHHH1 ;H;;!THiS:H:lHT (+) Max horiz. Coeff.= liil!1HiUlQ;~g~j ~J:liiffiF!PLOP~ (+) Max vert. Coeff.= !ilEHnE!O:WO.t ~~in!UHiOi:OO.S· Max horiz. neg. moment= 0.32 kip~ft Max vert. neg. moment= 0.16 kip~ft Hartz Vertical ~Mn Mu 0.54 1.31 0.27 1.49 Bar Sz Sp d As · 11!H~ii~$:H!!U! H!1~~~lHi 2.69 0.11 .[1iiHH1H~HlH~!!: HHi:~wn 3.06 0.11 a o. 12 0.12 ~----~------~~~~~~----~~--~~~ Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231~6600 Fax (607)231w6650 Project: Job#: BASE SLAB DESIGN FIXED 4 SIDES Sheet: By: Chk By: Timoshenko Theory of Plates And Shells .. Table .56 Length= ID 4..00 ft Width= 4. 00 ft 00 Base extension ·long endl!!!!jHH!H!OiO:Olinches Base extension- short end :HLln~L~P¢((:);0,~ inches Wall Thickness= 6.00 1n Slab Thickness::: 6.00 in b/a= 1.00 5.00 5.00 5.00 5.00 4'x4·lx6' Pull Box 2003.020.002 7 of SDG Date W3 Date --~~-- 12/18/2003 ;z../;g/63 r , ft ft ft ft Total Base Length Total Base Width Loads: Soil::: Cover slab::: Walls= 3.00 kips 1.88 kips 8.10 kips k' Oth er=:::;::::::::::;!<[.;:· =·: 1ps I=:;;;:·:;;;;:J:•i!i••o=o··J Total Dead Load= 12.98 kips l'"'""'''''';.f''"''"''od'!J" i \IPS L IVe Loa d =:i~t~i~ii~;i:d:~J).: Net upward bearing pressure fbdl= 0.52 ksf fbH= 0.64 ksf O Wu= 2.06 ksf Bottom Cage{-) .......... ·--a· ·x·· .. Transverse Coeff .= :;!iiid)~i ·B:1.Gi Longitudinal Coeff.= l!thi!\P~ip;$.JtS.i Bar cover= ~ft!iH!!i!HU~HOtt in Transverse Moment::: 0.95 kip-ft Longitudinal Moment= 0.95 kipwft Mu +Mn Vu= 4.13 kips Steel Dlstribution for Crack Control rransverse Rho 0.003219 Rho*n= 0.022082 k= 0.189 j:::: 0.937 fs= 21.70 ksi de= A= Z:::: 2.19 in 39.38 sq.in 95.8 kips/in OK Sp B~Sz ~Vc= d 5. 72 kips Longitudinal 0.00357 0.024491 0.198 0.934 24.15 ksi 2.19 in 39.38 sq.in 106.6 kips/in OK As OK a Delta E.ng,ineers, PC 164 Court Street Binghamton~ NY 13901 (607)231-6600 Fax (607)231 ~6650 Base Slab Continued: Job#: 4'.x4'x6 Pull Box 2003.020.002 Sheet By: SDG Project: Chk By: 1 8" of Date Date _....;...__..;....__.-. DOS 12/1 B/20 3 {2. /8 c:J3 Top Cage(+) Transverse Coeff.= :H!HLQ~02:1~l Logintudinal Coeff.= HHHliDU02JBj Bar cover= :H;!n1H~$.\2$~ in Transverse Moment= 0.39 kip..ft Longitudinal Moment= ·0.39 kip..ft Mu Mn Steel Distribution for Crack Control rransverse Rho 0.004789 Rho*n= 0.032'854 k= 0.226 j= fs= de= A= Z= 0.925 13.58 ksi 2.19 in 39.37·5 sq.in 60.0 kips/in OK BarSz Sp Longitudinal 0.005610 0.038486 0.242 0.919 16.00 2.19 39:375 70.7 ksi in sq.in krps/in OK d As a Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231-6600 Fax (607)231 ~6650 BUOYANCY CHECK (Structure@ Grade w/o Top Slab) Project: 4rX41X6 1 Pull Box Job#: 2003.020.002 Sheet: By: Chk By: SDG '7 of Date PPC3 Date 12/18/2003 J'2...,(/ rtt!~> I'! Base extensl?n - short end [!;!!J:!!J:~:~q~ inches Base extens1on .. long end ~~i~i!Emg~~OJuO. Inches Base length 5.00 feet Base width 5.00 feet Water table - ft. bel ow grade ~!'iiti!Eit:O::~aol feet Top of structure above grade U~inln!i!~no;;O.O. feet Depth: F.G. to bottom of base 6.50 feet DOWNWARD FORCES: Soil 0.00 l<ips Cover 0.00 kips Walls 8.10 kips Base slab 1. 88 kips Soil over base extension 0.00 kips other] :n;:nWH10:!PO.j kips Total 9.98 kips UPWARD BUOYANT FORCE: 9.36 kips Difference= 0.62 kips Safety factor= 1.07 OK *Note:For structure w/o lld, watertable must be at least 611 below grade for structure to resist buoyancy. j Delta Engineers, 164 Court Street pc Binghamton, NY 139'01 (607)231M6600 Fax (607)231-6650 BUOYANCY CHECK (Structure@ Grade w/6 11 Top Slab) Project: Job#: 41X4'x6• Pull Box 2003.020.002 Sheet: By: Chk By: Base extension- short endrwg::::H;n{oOIInches Base extension~ long end HHH1iHH1l0.0 inches Base length 5.00 feet Base width 5.00 feet Watertable- ft. below gradei!Hl!!i!ij!i!!!l1iOt!lfeet Top of structure above grade ~n!UHhiiQ;iW.Q feet Depth: F.G. to bottom of base 7.00 feet DOWNWARD FORCES: Soil Cover Walls. Base slab 0.00 kips 1.88 ·kips 8.10 kips 1.88 kips Soil over base extension 0.00 kips Otherl iHHEHWHiO;iO,O) kips Total 11.85 kips UPWARD BUOYANT FORCE: 1.0.92 kips Difference= 0.93 kips Safety factor- 1.09 OK ld SDG tiXiJ of Date Date JS. ~ 12/1 ~/20?3 ~2-{LB {g I I /1 Shear= C5 /" or 1S f x qx a 4 CASE 3. Deflection = Et ~go~aD 3 D=--12(1 ~ p 2) LOCATION·~ 4.0 Bottom edge - midpoint 2,5 3.0 1.75 2.0 1.5 1.25 1.0 0~75 0.5 0.50 0.50 0.48 0.45 0,43 0.40 0.36 0.19 • 0.3B 0.37 0.33 0.27 0.26 0.26 0.25 0.32 0.24 0.26 S1de edge- maximum 0,22; ll~ 0:17 Slde edge- mldpo!nt 0.23 0.24 0.25 0.28 0.26 0.26 0.25 0.23 O.i9 0~1'7 0.13 = Along Midheight (y a/2} ~ END 4.0 3.0 0 0.1b 0,2b O.Sb 0.4b 0.9b o.ab 0.7b O.Bb 0.5b 2.60 6,20 8.70 10.10 10.50 0 1.60 6,40 7.70 8.10 2,5 0 1.10 420 3.10 4.80 6.00 6.30 2.0 0 2.00 3.20 4.00. 4.30 ••• _ ....... .. ... ~ ~o 0.70 ·--................................. 1.75 0 0.50 1.50 2..40 3.00 3.20 1.5 0 0.40 1.00 1.70 2.10 2.30 1.26 0 0.20 0.60 1.10 1.40 1.50 1.0 0 0.10 0,30 o.eo 0.70 o.ao 0.75 0 0.00 0.10 0,20 0.30 0.30 0.5 0 0.00 0,00 0.10 0.10 0.10 Along Midspan (x = b!~) ~ aor. b/; 0.1a 0.2a 0.3a 0.4a 0.5a o.aa 0.7a n.sa 0.9a TOP 4.0 0 0.70 2,40 4.70 7.50 10.50 1_3.60'1 16.70 19.70 22.70 25.60 3.0 2.5 ·0 0,60 1.90 3.60 5.90 10.30 i 12.40 14.40 16.40 0.50 1.60 3.10 7.90 9.30 10.70 12.00 18.40 13.20 2.() 0 0 8.10 S.$0 0.40 1.20 2.20 _.. §.~to 5~90 6.50 7.10 7.70 1.75 0 0.301 i.OO 1.80 2.60 3.20 3.80 4.20 4.60 4.90 5!.@. 1.5 0 o:2ol 0.80 1.30 i,.90 2.30 2.BO 2.80 2,90 3.00 3.10 1.25 0 0.20 .. 0.60 0.90 '1.30 1..50 1.60 1.60 1.60 1.50 1.50 1.0 0 0.10 0.40 0.60 0.70 0.80 0.80 0.70 0.701 0.60 0,60 0.75 0 0 0.10 0.20 0.30 0.30 0.30 0,30 0.30 0.20 0.20 0.10 0.00 0.10 0.10 0.10 0.10 0.10 O.iO o.oo 0.00 0.00 0.5 ~ ............... 4.70 ,_?_@._ ........ -~ 4.30J Plate Analysis Results --) Lue&eeww&j!mMMJ~Hpm~~~~- TOP '. o.9a 0.7a •3' 0.1 a END 0.1b o.9b O.Sb o.7b 0.2b o.sb OAb I o.sb 1 OT5b O.Ba 0.7a 0.6a 0.5a 0.4a 0.3a 0.2a 0.1a ·BOT. 0.1b 0.9b 0.2b O.Bb I J 0.3b 0.7b ... 0.4b ·0.6b {).5b -3· 0 ·~4 ~1 0.2b O.Sb 0.1b 0.9b $. 0;-;.:.: ~ :.-~ il ·:::!·· 1 O: " ~. 2. 1 0.1b 0.9b 0 .. 0 0.3b 0.70 0 o.2a ~~;. 0 .. a· 11 0 ··~I g 0.4b 0.6b 0 0.5b .Q · 1. ~-1'·0 . o · ·· o ~~---=J=i ~.- ---5i-·. ···-b· 0 ~o ··-~o 1 ·· · o l ~~-. - f~= i. "l·- s.....a---+----·o I' ~o,....,. . f··--a ol 0.8b o i -·-·a0 ~~·:~ ~ o · o 0.2b 0 0.5b 0 1 1. ~ ·a· ·o~--·1~--~1j" :~- -:=~:~: :,. . .:=- ~:-=_..-= 1 ·--"? 1 '1' i' o · .. o TOP 6 0.6b - '"i i' 2- ...... 0.4tJ. 0.3b 0.7b 1 1 .. 1 0 END --· ~-.::~· ~3 :~~ -:1·;-r·- ·21 I -2s ·) . -~1.1 ~o:t"-.9~a-.-t.-~o:i--"-"---=-o-~--- o.7a 0 0 -i -· .... ·2. h4 0 "' Mxy O.Ba ·--0 -·oFJ:-:1. ~4 END ·~ 0 0 1 2 ·- 0 0 ... Q. 0.5b 0.4b 0,6b } -.. i. .~- -- i~.~J -4 ... "6'! Mxy o.sa END . , ·- 0.7b "':) , . _ 0~-~~ _1 ·4· ... 0.3b 0.8b ~1 ~4 BOT. TOP My ..... ., 0.2b 0 ... .. 1; ~2 '-2 0;4a O.Sa 0,2€1 My ~1 O.Ba D.ea o.sa Moment= Coef. x qal!/1000 0.1b 0..9b END Mx ·(f o 0 o ~ 6 ~L~"··-~· ~· ~ 6'~-- ol (} Rectangular Tanks Shear= C8 x qx a 4 C qa Deflection = ~DO 1 0 CASES Et 8 ·D=--12(1 .. ,u2) I~OJl. ~; 0~6? ~- LOCATION~ 4.0 2..5 3.C 2.0 1.75 1.5 1.25 1.0 Bottom edge- midpoint 1.03 1.01 0.95 0.85 0.75 0.66 0.56 OA5 Slde edge- maximum 1.68 1.59 1.47 1.26 1.12 0.95 0.77 0.58 Side edge - mldpolnt 0.45 0.47 0.50 0.53 0.54 0.54 0.51 0.46 ~ 4.o· END 0.75 1 lJf:·;. 0 J -z.er . J S".cJvc; ::t), 'Jtt 0.5 0.22 0.83 0.40 0~.1~""'0.26 0.37 01:U 0.25 Along Midheight (Y = a/2) It 0.1b {l.2b o.ab 0.4b 0.9b O.Sb 0.7b 0,6b O.Sb 0 8.00 20.20 29.30 34.30 . 3.0 0 4.80 13.30 20~80 25.40 ,_... 2.5 0 3.30 9.50 15.30 19.10: .20.40 2.0 0 2,00 5,80 9.60 13."10 1.75 1.5 0 1.40 4,20 6.90 12.20 ·8.90;, o. 0,90 2.80 4.60 5.90 6.40 1.25 0 0.50 1.60 2.70 3.80 ··- 85.80 27.00 ~- 9.50 ,.._._,_ ·0 0.30: 0.80 1.40 3.50 1.80 {),75 0 0.10 0.30 0.50 0.70 0.70 tl,5 0 0.00 0.10 0.10 0.10 0.20 .1.0 1.90 Along Midspan (x = b/2) ~ 4.0 o.1a BOi. 0 2.00 0.28 0.3a 7.40 i5.20 0.48 24.90 0.5a 35.80 0.6a 47;50 0.7a o.aa 59.6Q.. 71.80 0.9a 84.20 TOP 96.50 3.0 0 1.60 5.80 11.80 19.00 27.00 35.30 43.70 52.20 60.60 69.00 2.5 0 1.30 4.60 9.20 '14.60 20.40 26.40 32.40 3B.30 44.i0 50.00 2:.0 1.75 0 0,90 8.10 6.20 9.60 i3.10 16.60 20.00 0.70 2.40 4.60 7.10 9.50 11.90 14,10 23.20 .. J..6AO 18.20 16.20 .29.60 0 1.5 0 0.50 1.70 3.20 4.80 6.40 7,80 9.00 10.20 11.30 12.40 1.25 0 0.40 1.10 2.10 S.OO 3.80 4.50 5.10 5.60 6. 00 1.0 0 0.20 0.70 1.10 1,60 1.90 2.iO :2.30 2.50 2.60 6.60 2.80 0•..10 0.30 0.50 0.60 0.70 0.80 0.80 0.10 0.10 0.20 0.20 0.20 O.BO 0.20 0.80 0.00 0.20 0;20. 0,75 0.5 ·- 0 0 Plate Analysis Results 20.30 0.90' 0.20 ra::: b y - ~ ~-~F -r / .r··· . ;~ .·t.t(J.~ Mx 0.75 ~9 0 IT 0.9a 0.8a 0.7a -i 0 ~4 i;:L 0.5a 0.4a ~4 -4 0 ~4 i: 41 ~9 -3. 'j[ 5; ·8 ·6: -3i -2: 2 2 5 0.3a 0.2a -4! M1 i 5 3 ·I 0. ia ·2 ·2 -3 -5 4 -7 x qa 2/1000 BOT. 0 -4 -14 -24 -30 ~~d~ Fixed [;:: /I IIIII/ //I/ I/ Vi b TOP 0.9a O.Ba 0.7a o.aa o.sa 0.4a o.sa 0.2a 0.1a BOT. O.ib 0.9b "~~ -23 { -49 ...)- -22 ~47 -22 .. 21 -46 -45 -20 ..:43 -18 .. 16 M39 -32· -12 -21 ~a -8 -3 0 -1 0.2b O.Bb -2 ·2 ·2 -2 .. j -1 0 .,._x 0.3b . 0.4.b O.?b 0.6b O.Sb 13 22 12 12 12 12 1'1 21 iO 1 9 1 5 0 -3 1 -5 20 20 ~"'"":) 7 2~ ~4 2S MX't TOP 0.9a O.Ba .0.7a O.Ba 0.5a 0.4a END r 0.3b 0.7b M1 0 ••J9 ~21 0.1b 0.9b 1\ 6 s -1o \-21/ ·9 20 18 21 16 13 18 8 1 -6 9 o.sa o.2a 1 -6 o.ia 0 0 0 BOT. 0 14 o.aa -18 ·8 0 0.2a 0.1a -14 0 BOT. 0 -5 -2. 0 0 .-6 0.5b ·-· -711.7 5 9 5 5 9 10 9 9 9 8. 10 10 g 6 2 -3 0 -1' 0.4b 0.6b 10 -2 9 0.1b 0.2b 0.9b O.Sb 1 0 0 0 0.9a O.Ba 0.7a 0.6a 0.5a 0.4a 23 22 ···-f'Q 10 5 5 5 4 END TOP MX My .-9 .....,.. .. o.Ba ~d[:;:: ~ END 0.5b -9 -9 F 1., ...-:1 My 0.4b 0.6b 0.3b 0.7b 0 -1 -1 Free Moment= Coef. 0.2b O.Bb TOP f-----> .-:: 1- q -.j O,ib 0,9b END i 0 0 1 1 2 4 5 5 0 0 D 0 0 END 0 3 2 0 2 4 3 5! 5 6: 7 <1f'-·s) 7'-, 8 . 0.4b 0.3b 0.7b 4 ,,.... ..--lj 4 r -7 ~s2 ·~· "'~-....... "" O.Sb 0.6b 3 1 2 1 0 1 1 1 i 0 0 1 1 2 3 0 0 0 0 0 3 0 1 ....._ _11 1 z· 2 3 5 6 5 0 4 5 7 6 0 0.1b 0.2b 0.3b 0.4b o.eb o.ab o.?b o.sb 0 0 3 0 0 0 0.5b TOP ~ 0 0 0 0 0 0.9a -4 -2 0 1 1 2 2 2 2 2 2 O.Sa ~4 -2 0 0.7a 0.6a .0.5a -4 -4 -4 -2 -2 -2 o a 1 i 1 ·1 1 BOT. 0 -2 -6' "11 Mxy TOP o.9a D.Ba O.?a END 0.1 b 0.9b 0 0.2b O.Sb 0.8b 0.7b -13 0.4b 0.6b 2 3 T -14) 0.5b 0 1 1 1 1 0 o ·o o o o o 0 0 0 0 0 0 0 0 0 o o 0 o.sa o 0.5a 0 6 2 0.38 0.2a ·0.1 a 0 0 0 1 2 2 -3 BOT. 0 0 iO 0 1 o o o o o 1 2 3 1 ·2 3 0 0 0 .0 0 1 i 1 0 0 0 o b 0 ......._,o_A.,...a--+-.....----.,o:+----=o+---""71+----=-11---=-'o--·~··a 0 Rectangular Tanks ~. GONTlNUOUB ItE.CT.A.NGU~An PLA.'rEs r---a -r-/'~ TI-IEORY OF ·LATES AND SI-IELLS ~ a ;:3 b 245 --->-1 I f=--.!-g;.._ :1; y Fm. 121 T.A,.gLE Bl!lNbiNG MoliiBNTs ToR UNrFoh:~lLY 5S. .,.. - MirlLIIo cf fixed cdgt! Ocular of pJu.r.o S. TIMOSHENKO bfa Profe::,sor Emeritus of Engineerinf! Jl{eclwnic!l Blanford Univer11ily --- llf.: = S. WOINOWSJCY-K.RIEGER Profe.:J:t:or of Enuinee.ring 11{echanics Laual Uniu&rsity ~ tX!qt1 = (J,q£'1 },.f v lff= = -y1qP fl• O:jl lffv == .;, -0.0833 -0. 082[} -0.0703 0.0063 0.0417 -0.{1571 0.6 0.0118 -0.0408 -0.0571 0.5 0.01~0 0.0381 -0.0571 0.7 o.s 0.0178 0.01!)8 0.0344 -0.056!1 -0.0736 .· 0.021Hi -0.0559 -O.OGIH 0.0 0.0209 o.. o~52 -0.0540 -0.0~88 1.0 0.0213 -:-·0. 0513 -0. 05(3 0.0210 1.2 0 ..0213 0.024.8 0.0284. -0.0581 -0.0639 L3 0.0313 O.OHJ3 ~0.0687 1.4 0.0337 0.0181 -0.0726 -0.0538 -0 .055<1 -0.£J5G3 -0.05GB 1.5 0.0358 0.0169 -0.0757 -0.0570 :___0,0780 -0.0571 -0.0571 0.0203 Factor ~!q{% 1'& 0 1.1 8ECOND EDITION LoAusu PL.t:.rEs rN CMlF. G 0.2, l =- UJe sma.Her of spnns a. o:nd b qb1 ---- flt!!l: - 1.6 0.0312 o.p157 1.7 0.0385 1){0140 -0.070!J 1.H 0.0305 O.Ol36 -0.0812 -0"0571 LO 0.04.02 0.0408 0.0120 0.0118 -0.0822 -0~0571 -0.082U. 0.0417 0.0083 -O.OB3:J -0.0571 -0.0571 2.0 I:C --- --·-· - -- 1 --- -~- --~-- ... ~--- ing eifeot of i;ho surrounding wo.lls1 Lhe nnisoLropy of the plnLe itself, n.nd Uto inncouru.l!y in estimating Lhe vnlue oi such canetnnts llB the Poisaon ratio "Ho~vaver~ we oo.n simplify t.ho procedure of cu!culn.tioo by rostriding lim Fourinr BI!rfe.s1 tapr-e.aentjng n. bending momont in Lha pln!.o,. to ita initinJ Lcrm or by rep[n.c:irrg ........, Lhu aatunl values of moments or slopes nfong: some support of Lho pl~tc by t.hnir V"i avemge vnluea orr finnlfy,. by uso of o. .moment. (HsLribuUen pwccdurc. 1 \ Iv.rcGRA W-I-IILL BO.OIC COMPANY New York Toronto 1U5D :Landau fi4. "Bending ~f Plates Supported by Rows of Equidistant Columns- ~ (Flat Slabs). If the dimensions of ~he plate are Inrge in comparison with . ~ 1 For such methods ace 0. P. Siess nnd N. M. N~wmnrk, Univ. Illinuis Bull. 43, 11150, whem B. further bibliogr11phy on ~he subjud is given. See nlaa Llw pnpe.r af H. M. \Vestergaurd, Proc. Am. Con.crt'Jla lrnl., voL 22, 1926, which eontn.ins vnlunble coodlueiona regarding tho desjgn of ·----·· ...,. ... - . -- ··- . .... .. . .--···· ...... !:.!On f.inuous flo·or sla.bs. - ---~- ........-...... -·--· __ ,..,......... _, ___ ,_ -~..:.. --------------------------------------------------------~------- ('":of.'=\ _.._c_-eJif CEil . ~~~:"~ / fOT~~\ 1 ij;r C I .a 6 j~~a f1 nJ Apn f\ ~ ~ ~ ; I ? ~ ?,fifl. ' u ..,JJ,.., BY:._____ DOORS OPEN 180DEGREES I 54 l -112 (TYP)I ' 4 7/16 ---~- FLUSH DROP HANDLE E _l 3/8 STAMPED LETIERING ON ~ UNDERSIDE OF RIB (MANUFACTURER NAME & DATE) S1EEL AUTOMATIC HOLD OPEN ARM CD -~ ..-- -r- +1 lD -..... r-U) tO ~ • ~ n .((I "'<t" !D 1/2 DfA. X 1 1/2 LG. ANCHOR STUDS 2" HIGH BEAD \IJELDED LETTERING TO BE ~ DOORS OPEN DOORS CLOSED s_s. SLAMLDCK WITH PENTA HEAD BOLT 9GDEGREES SPECIRED AT TIME OF ORDER 1/4 FlOOR PLA1E~ fORMED ANGLE fRAME """""3/16 STEEL PLAlE "-., fro -3' (SlEEL) . I +1 48 ~ 13~ J 1 . 0 ~ 1- MATERIAL: STEEl. !-lOT DIP LOCATIONS WHICH" MAY OCCASIONALLY •. :____ ~···=:;. ..: ;. .,. . . . . ;,:r~....~ ••~~... -~-=-~·-- ... . WHEEL ~OADS ~.---~ ;.._,-~ ....=..:.:;:.-..~~- - '.rElS DRA.'IrlNG lS :II:!E SO:.;E l?.ROP.ERTY OF ~~~~ U.S.F. FABRICATION INC. HIAt.£.1Ji, FLORIDA :;z2';~ 2- LOADING: DESIGNED FOR OFF STREET LEiS. COPnmTln' @ .3012 ALL BIGm'S .RESXRf.liD ~;:~S o"'&:j , GALVANIZED AFTER FA8RICA110N RECBVE 15,000 -..:.~~~~·~·..,·~-~-~-.v-~. ,_. § tii -----~=..==::..~;~ ~~1315 g~a;~ L ~i:j2 ~ •'WITH -· - ..~ -· . - -· ·- I ·- 1- • - . - ___.. ·."" I 13365 SOUTHERN PRECAST DR. ALACHUA, FL. 32615 . (386)462-2015 FAX (386)462-5701 1.) 2.) 3.) 4.) 5.) 4'x 6'x 40f' I.D. 2-PIECE MANHOLE Concrete 5000 psi @ 28 days. Reinforcing grade 60. Walls, Base & Top 6" thick. (4) 18" X 18' X 4" Thinwall Knockouts. Approximate Wts: Base 8,040 lbs (2.01 cy) Top 1,000 lbs (.25 cy) COIL THREAD LIFTING INSERTS 2EA. SIDE 6.) (4) Plastic Coated Lifting-Pulling Irons.. 46" 7.) 13n Square Thru-Fioor Sump W/Cast Iron Frame & Grated Centered In Floor. 8.) 48"x7t Galvanized Lift Assist. H-20 Rated Hatch-W/ "ELECTRIC'' Covers. 9.) %"¢ Coil Lifing Inserts in Flattop. 10.) "EVERGRIP~990" (Or Equal) Joint Sealer. ·11 .) (16) ~"0 Polymer Rocking Inserts. 1 *" 1 l (12-EACH) 11 18"x18 x4" THINWALL KNOCKOUTS 1··~ PVC Ground Sleeve 4-Piastic Coated Pulling Irons 13" SQUARE-OPEN SUMP W/CAST IRON FRAME AND GRATE CENTERED IN FLOOR PROJECT NUMBER: 2003.020.001 Page 1 of f..7__ DESIGN COMPUTATIONS FOR: OOCEA Fiber Optic Manholes 4'..0 11 X s•-su X ·5• ..6u 1.0. PREPARED FOR: Southern· Precast, ln.c. 13365 Southern Precast Drive Alachua, Fl 32615 PREPARED BY:· DELTA E. N· G I N E E R S 164 COURT STREET, BINGHAMTON, NY 13901 TEL:(607)231..S612 FAX:{607) 231~6650 E-MAIL:rthornton@deltaengneers.com lnternet:www.deltaenglneers.com -~ CAST~IRON RING COVER (BY OTHERS) RISER, IF REQ'D· (BY OTHERS) ~,- I~ . ,, #6©7"o.c. (MAX. SPA.) .. i F/ ; f' v I I ~ I I :-...... I ~ >-< ,,-..... ·, I /) (f) I \_#4 TRIM BAR (TYP.) SEE NOTE 6. .-- ;:tO #4@9"o.c.,e.w. ~0 ~~-- ADD'L REINF._/ .-)N I - ""\ ~ 'h r-... J \. u ' @>< (()<r: *=~ ......... ..J =(.0 . I ~.! I"'. 0:: ~<.( on.. b I I 36"(li_:]- ~..... I #4@12 11 o.c.,e.w. I ~ I I l \ "r-0 #4@9"o.c.,e.w. I PLAN VlEW (TOP SLAB REINFORCEMENT SHOWN) 4'-o" \ I i 7'-6" SECTION VIEW 6'-6" f i i ... • I 't I I . . . , . . ._ 12"x12" ' ,' ' ~MP~/ . ....---<_ /' / ~ l PROVIDE 1/4>; P£R FT. SLOPE T0 SUMP IN I'- FIELD BY OTHERS. USE BONDING AGENT BETWEEN PRECAST & C.I.P. \ \ I ' ,....,. 2" CLR. #4 BARS EA. WAY ' ' ' _,~ JSEE SECTION VIEW)"l\ ' , , • (1YP. U.N.O. ) • II ., t:"\ ~.. I 1'-9" LAP (TYP.) PLAN VIEW (WALL REINFORCEMENT SHOWN) #4 DIAG. TRIM BAR (TYP.) OPENING DETAIL NOTES: 1. DESIGN LOAD = HS-20 W/0.83' -2' FILL 2. LATERAL EARTH PRESSURE = 85 PCF 3. CONCRETE STRENGTH = 5500 PSI 4. REINFORCING STEEL - ASTM A615, GRADE 60, 5. OPENINGS, SIZE AND LOCATION, AS REQUIRED. 6. PROVfDE ADDITIONAL REINFORCING AROUND OPENINGS EQUAL TO THE BARS INTERRUPTED, HALF EACH SIDE. TITLE: 4 '- o" Xs' - SEE NOTE 5 . X6 ' - 6" MH SUMMA.RY 6'' DELTA ENGINEERS 164 COURT STREET, BINGHAMTON, NY 13901 TEL: (607) 231-6612 FAX: (607} 231-6650 PROJECT: SOUTHERN PRECAST (OOCEA MHs) DRAWN BY: SDG CHECKED BY: SCALE: NONE Qll!J DATE: 11/10/03 JOB No: 2003.020.001 NUMBER:032001 ( 4X6.5) Delta Engineers, PC 1'64 Court Street .Binghamton, NY 13901 (607)231n6600 Fax ProJect: :4M:O~/xei~~enxO.l~6.'!:iMB!iilliin;;,:::i~; POP~A§.t~hq$:r~J;[ty1H$.H~iFHi: cnent: iSbilitnefniEf:~cmsfHHHniW~Win Job Number: i4o;o$.~o.Zo;~oq1ih::HiiWLH[iiii!U\lt File Name: !O.S:1i7:S01!(4x5U5):J~lsHiii!iHiH!Yi Entered By: i$QG.H%tHiH~~n~il!i(H1HiH11\il1:Unmf: Checked By: Q::Ja.. u/lo/cs:f Date: :trtvtot2.Q.O?.HU::IHH~Hil!H!iHiYHE Sheet: ) of__._/7....___ (607)231~6650 PRECAST VAULT DESIGN DESCRIPTION Length :)ji:!:~=HH6;50"- ft Width f~:>VHi:'4·lo.r:r ft Height 'HH;UHH6:50i ft Wall Thfckness :i!!Hi\/;!d!$_:oo: in Base Thickness ;iHiHHH5;0:Cf in Cover Thickness ;!i):=;~tiHH!$;()p·; in Earth Cover (Max."Assumed) :HHiY!HH2;:Q£f ft Earth Cover (Min.) T!~i~iiE!HiHI!.:?~~ ft (Based upon min. height. of frame & grate) TECHNICAL DATA Concrete Strength :W:i~('!Hii:ds:;S= ksi Yield Strength :~Hl?:iHUUJ~P~ ksi Equivalent Lateral Fluid Pressure ~iHtiHHOlO:S5: kef Unit Weight of Soil ;f!iiHEHHHit~p: pcf Un'it Weight of Concrete :nHeHlH:l15rt pcf E 4.23E+06 n 6.9 k b1= 0.775 (.85-.0S(fc-4)) frRho min Rho max 556 psi 0.003333 (200/Fy) 0.026804 (.75Rho~b) Zmaxlim~liiUHhni~QJSevere Exposure· I l 442 Design Wheel Load I!H:!!d!HU::H115l kips Uniform Live Load jiFEiliH!!ifiUEiiP~ ksf I! t 0.414 0.862 K t AASHTO HS20 Capacity Reduction Factors: p~ ~ ~ =~:l" "i:;, .,.,. :;:~ ;:; -=; ; ~;l ~,.,.,.·t:f. .,.,~:" "i Load Factors: ,.,..,..._.,.,.,.....,.,.,....,.,.,.......... Gamma [!i)~~HHi!H~hf~$.; Beta - LL :nHHi!HHU1H6tir Beta- DL :nnfHiH1YH11!i~t Beta - EL tiHWiHtHHHttt. Sanitary coefficient (ACI 35.0) :\hFii~Hni.)LdiiO~ References: 1. "Specifications for Highway Bridges. 16th Ed."- MSHTO 2. '1Building Code Requirements for Structural Concrete"- ACI318-95. 3. uRectangul-ar Concrete Tanks"- PCA Publication. 4. "Theory of Plates and Shells~>- Timoshenko, S. 1'959. 5. "Standard Practice for Minimum Structural Design Loading for Monolithic or Sectional Precast Concrete Water and Wastewater Structuresn - ASTM C89078. I lI Project: 4'-0"x6'-6"x6'-6" MH Job#: 2003.020.001 Sheet: 4 By: Live load Length Width Span 16 kips 6 in 4.27 ft 5'- 6' 6' "7' 1(/!dfo? ' 1.3 2.17 1 AASHTO 3.24.6.1 1 Fill height Soil load, ksf Slab wt., ksf Total dead foadl ksf Dead load momentl kip-ft. 0- 1' 0.12 0.08 0.20 lm2_act 1.30 4.27 0.49 5.48 1'- 2' 2'- 3' 5.97 12.53 3'- 4' 4'- 5' 0.24 0.08 0.32 0.80 1.20 0.36 0.08 OAB 0.60 0.08 0.44 0.56 1.40 1.00 0.08 0.68 4.27 5:06. 4.27 4.64 1.10 1.10 5.86 12.01 0.72 0.08 0.80 2.01 1.71· . 1.00 1.00 0.84 0.08 0.92 2.32' 1.00 0.42 1.06 0.28 0.72'. 0.21 0.52 5.74 2.46 2.43 2.54 0.16 0.40 2.72 11.49 4.13 3.78 3.75 3.88. LL Moment (Distributed), kip-ft Total Moment, kip-ft Ultimate Moment Mu 11/10/2003 4ft 4.50 ft e;:;:: Dead load factor Live load factor Distribution width e, ft. LL Moment (Concentrated), kip-ft Uniform Uve load, ksf )) of Date Date 6.5 ft Thickness 2~Way .slab factor ~ Uniform 2-Way slab factor- Concentrated SDG Ch k By: .f)Ci'b This spreadsheet determines the controlling fill height for design assuming concentrated wheel loads for the 1st 3' of fill and distributed loads over 3' of fill. HS20 Truck Single Axle Distance Between CL of Wheel and. CL of Truck~ Wheel Load: Tire Contact Area ;:;:: .01 P: Length Dual Wheel Dimensions: Depth of Fill (ft) 2.0 2.5 3.0 3.5 4.0 Distrib. Length 5.17 6.04 6.92 7.79 8.67 Distrib. Lengths Width Pverlap 4.17 5.04 5.92 6.79 7.67 NO 1.67 DLA ftA2 21·.5 YES. 60.7 YES 76.4 YES Y.ES 93.7 112.4 3.0 ft ·16 kips 160 inA2 Width 0.67 ft Uniform Load gsf 743.2 527.1 418.7 341.6 284.6 Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231-~6600 Fax {607)231~6650 COVER SLAB DESJGN 1 WAY SLAB MAIN REINFORCING PARALLEL TO TRAFFIC AAS HTO 3.24.3.2 ProJect Job#: Sheet: 41wO"x6'-6"X6'-6" MH 2003.020.001 By: SDG Chk By: Wall Thickness= Span= .6.00 in 4.50 ft Slab Thickness= Earth Cover- 6.00 in 1.00 ft (Controls) 5" M /1 of Date 11/10/2003 Date ubfJ/tJ*3 I ' Bar cover=lH!~iTiiAT$0.;/in d= Dead Loads: Soil= 4.13 in 0.12 ksf Concrete= 0.08 ksf Additional Uniform Dead Load= kHiHWH!~~P.P.ll ksf Total = Mdl=wiA2/8= 0·.20 ksf 0.49 kfp-ft e=4+.06S= 4.27 ft p=(L*1)/e= 4. 87 kips/ft Mll=ps/4= ___ 5_.4_8 kip-ft Mu=y[~(L+l)*Mll + f3n*Mdl]== Estimated Steel Area== Trial 8 ar Size and Spacing As= Distribution Steel= .As/S panA .5= Rho a= $Mn= k= j= fs= de= A= Z= 12.54 kip-.ft o. 78 in.sq/ft. o.7B ln.sqlft. 1 use #fmm:~j© lnwHi'illn 0.36 in.sq/ft. _ Use #_!HH?~@ 10 in 0.0153 Rho*n= 0.104962 '(AASHTO 8~17) 0.810 in 12.68 kip-ft OK (AASHTO 8~16) ~ ~· 0.365 0.878 26. 13 ksi 1.875 In 26.25 sq.ln 95.6 kips/in Note: Shear considered satisfactory per AASHTO 3.24.4 OK (AASHTO 8h61) I Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231"·6600 Fax {607)231-6650 MONOLITHIC BASE SECTION WALL DESIGN COMB. UNIFORM & TRIANG LOAD PCA Rectangular Concrete Tanks Width, c= Wall Thickness= b/a= cia= 6.50 C SDG rm· of Date ~-=~--- Date -~~-- ,:r-=====1 .Soli Loading Diagram I Height, a= k.:>TY$:i0:0 ft Length, b:::: 4'-oux6'-6 11XB'-6" MH 2003.020.001 Project: Job#: Sheet: By: Chk By: ft 4. 00 ft $! a: -· ··-············--···--···········--··---·.! i . ~----- ----- ---------,~"-----------·.. -_]! 6.00 in : 2.17 1.33 .--·--·--··--·------····----~ss-----~ ().6 0,2 Plate or Tank.hH+/Pl=~~~~ OUTSrDE FACE Bar Cover-j~E~!HiiiH!i+~~~~ in Uniform Triangular PCA Case # :):EEH~~>n/ jj\FiUi~H:~ll%\ · 0.8 Wk&l Peff= 0.085 kef wt= jli~E[0\106 ILL Surcharge w2= 0.59 ksf w3= 0.845 ksf (~~)M~=xh~~i~~ g~:;~:: iil~i;i:;·;::~j~~~ ;::;l;;i::::::~~~ .~ Max horiz. neg. moment= 1.73 kfp-ft M~w~oog.mom~~~~~1-~4~5~k~~~~~~~~~~~~~~~~~~~~ Mu ~Mn Bar Sz Sp d As a Horiz Vertical · 2.92 2.46 4.25 3.66 Uniform Triangular ~i!niHAHHnE~ HH~)i!U 3.75 0.26 TW;HH\4.1HiH!ii lit:HS1EH 3.25 0.26 Side Edge Shear coeff.=IWt1HHHOU9.3!hE!~HHiUO:i28lr Vu= 3.14 kips Bottom Edge Shear coeff. l~iHHH:o:n~a(HH1HHJli46.l t = Vu= CRACKING CHECK Vertical: Horizontal: ~Vc= Rho*n= ldb= 12 in min lap= 21 in. 0.046052 OK Rho= 0.005818 Rho*n::: 0.039911 0.245 j= 0.918 fs= · 23.02 ksi k= de= A= z:::: Cracking Moment- Mcr=fr*S= 2.25 in 40.5 sq.in 103.4 kips/in 3.34 kip'"ft lI I I I I I ksi in sq.in kips/in 5.58 kips (AASHTO 8-48) 4.87 kips (AASHTO 8,48) 3.23 kips Rho:::: 0.006713 k= 0.261 j= 0.913 fs= 22.44 de= 2.25 A= 40.5 Z= 100.8 0.28 0.28 OK I I Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231~6600 Fax (607)231~6650 Project: .Job#: Sheet: By: Chk By: INSIDE FACE 4'-0,.x6,·6"x6'-6'' MH 2003.020.001 _ _ _7.....__of SDG I7 Date 11/1 0/2003 __..Ou_(JJ_ _ Date t 1,/(tSiaJ Bar Cover= jn.Hn:!H~H:iiS:I in Uniform Triangufar PCA Case# fHiHLS!H!iHii iiHHH3HHii!ii (+) Max horiz. Coeff.= n~iUiiin!O,;IntPZ iHHEiH!O.)Q~$. (+)Max vert. Coeff.= HHiHO'l027: 1HHUO.l.O:t5. Max horiz. neg. moment= 0.61 kip-ft Max vert. neg. moment= 0.18 kip~ft Horiz Vertical Mu ~Mn 1.02 0.30 2.49 Bar Sz Sp d As :1n~WHi\~tHi\HH ~U\\i~:lH 2.2s o.2s 3.07 .:ii~HiilHAW::HH: HH9\EH 2. 75 0.26 a 0.28· 0.28 I ! ! i !I ~ l li I Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231-6600 Fax (607)231-6650 Project: Job#: Sheet: By: Chk By: MONOLITHIC TOP SECTION WALL DESIGN. UNIFORM LOAD PCA Rectangular Concrete Tanks CaseS {Use· Max. Uniform Pressure·,w3 .. Conservative) 4'~0"x6'"6'•x6'-6 11 MH 2003.020.001 f! /7 of SDG Date 11/10/2003 _...()@&;.<..::·;;.;..__ _ Date t 1/!6/oJ Soif Loading Dfa.gram Height, a= hiHiiH:!i~~l~9.0'Ift Length·, b= 6.50 ft Width, c== 4.00 ft Wall Thickness= 6. 00 in b/a= 1.86 c/a= 1.14 0.2 o.s 0.4 o.a Wkof OUTSIDE FACE Bar Cover= ;~:j[~;U!nHHmi2: "in Max horiz. Coeff.= +~H;!nJkZ4Si Max vert. Coeff.= %ni!nnQ~J[$2.i Max horiz. neg. moment= 1.55 kip-ft Max vert. neg . moment= 1.14 kip..ft Horiz Vertical Mu 2.62 1.92 ~Mn 3.22 2. 1a Peff= 0.085 kef w1 =lHJlit:OZll LL Surcharge w2= 0.213 ksf w3= 0.51 ksf .BarSz Sp d As · a UHELHH41HH!ili HiW2t~E 3,75 0.20 0.21 H)U~Annmn! ii!nt~UH o.21 Shear coeff.= !~nijH~UnuP.;;B~tl (Max.) Vu= 2.59 kips ~Vc= 3.2s o.zo 5',67 kips INSIDE FACE Bar Cover- iUH))i)]fir<H!i~(in Max horiz. Coeff.= iHU\ildtW0~8i Max vert. Coeff.= :1jHliU0~10.i27:; Max horlz. neg. moment= 0.61 kip.-ft Max vert~ neg. moment=: 0.17 kip~ft Mu ~Mn ~· Bar Sz Rho 0.005.035 Rho*n= 0.034539 k= 0.231 j= 0.923 fs= 23.16 ksi de= 2.25 in A= Z= 54 sq ..in 114.5 kips/in OK S.p d As a Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231~6600 Fax (607)231-6650 BASE SLAB DESIGN FIXED 4 SIDES Timoshenko Theory of Plates And She Us • Table 56 2003.020.001 Sheet: -:::----J...__Of By: Chk By: SDG OD ID 6.5-0 ft 4. 00 ft Length= Width= Base extension -long end~i;}!:'H';':Pifllliinches Base extension - short end ~;;yjiii~}p;:otr rnches Wall Thickness= 6.00 in Slab Thickness= 6.00 in b/a= 1.63 4'~0 11x6'M6"x6'.:e•r Project Job#: 7.50 5.00 7.50 5..00' MH · ~/..:...7__ Date --..:W~__ Date 11/10/2003 ll,U/oJ ft ft Total Base Length Total Base Width ft ft Loads: Soil= 9.00 kips Cover slab= 2.81 kips Walls= 11.21 kips Other- HEiHHO.ibD~Ikips Total Dead Load= 23.03 kips Live Load= fi:WW!H~2LOoilkips (2)-16 k Wheels 4'-0" apart from adjacent trucks. 0.61 ksf Net upward bearing pressure tbdl= full= 0.85 ksf VVu= 2.65 ksf Bottom Cage(-} Transverse Coeff.= :Hih1UQ1S:o; · Longitudinal Coeff.= HmH~tJ~;$:11l Bar cover= :HlinHHHil2(tfOi in Transverse Moment= 1.83 kip-ft Longitudinal Moment= 1.34 kip..ft Mu ljlMn Bar Sz Sp d As a 0.26 0.26 0.28 0.28 ~- Vu= 5.30 Steel Distribution for Crack Control rransverse Rho 0.005818 Rho*.n= 0.03991-1 k= 0.24'5 j= 0.918 fs= 24.38 de= 2.25 A=· 40.50 Z= 109.7 kips ksi in sq.in kips/in OK ~Vc= 5.67. kips Longitudinal 0:006713 0.046052 0.261 0.913 20.71 ksi 2.25 in 40.50 sq.in 93.2 kips/in OK OK Delta Engineers, PC 164 Court Street Binghamton, NY 13901 (607)231~6600 Fax (607)231~6650 Base Slab Continued: 1 Project: 4'~0"X6 ~6 11x6'·6u Job#: 2003.020.001 Sheet: By: Chk By: SDG /0 MH of Date --~:fm~-- Date 17 11/10/2003 IJ/tol2_3 r ~ Top Cage(+) Transverse Coeff.= %iH!;O.\iQ~(1:2: L · t d' 1c tf .;;;:::::o.:o":srt ogrn u ma oe .= :~~;:;:::::::·:.:·:~: .: ::. Bar cover= ;g;:g:!=:~g:~.;PP~ m Transverse Moment= 0.87 kip~ft Longitudinal Moment= 0.37 kip-ft Transverse Longitudinal Mu Mn BarSz Sp d As a 1.58 2.49 1~!inHi4it!EiHT :H!d:9.!HH 2.25 0.26 0.28 1---o-.6-7---t---3-.0-7--r:i~EH~m;o;.;W4~:H~H~iH~\i~iiH+;.;.\!9~i1~H+-2-.-75-+-0-.2-6-+--0-.2-8---I ~--~~------------~----~--~--~----~ Longitudinal 0.007933 Steel Distribution for Crack Control rransverse Rho 0.009696 Rho*n= 0.066519 k= j= fs= de= A= Z= 0.054425 -0.304 0.899 19.80 ksi 2.25 in 40.5 sq.in 89.1 kips/in OK 0.280 0.907 6.78 ksi 2.25 in 40.5 sq.in 30.5 kips/in OK Delta Engineers! PC 164 Court Street Binghamton, NY 13901 (607)231-6600 Fax (607)23'1-6650 Project: BUOYANCY CHECK (Structure @ Grade) Job#: Sheet: By: Chk By: 4'-0"x6':..6"x6'w611 MH · 2003.020.001 II _.._____ SDG ~a::ee::~~~:n--~~~~ :~~ ,,:,:::::;.:,!.·~:~~~ ~~~~:~ Base length 7.50 feet Base width 5.00 feet Water table - fl. below grade!Hnm:::H'Ji'JStllfeet Top of structure above grade Ei!U:HHtO.O feet Depth: F.G. to bottom of base 8.33 feet (Min.) DOWNWARD FORCES: Soil Cover Walls Base slab Soil over base extension kips (Based upon 10"filf) kips kips kips kips OtherHEHHdtOOI kips Totar 20.57 kips 3.74 2.81 11.21 2.81 0.00 UPWARD BUOYANT FORCE: 1.9.49 kips Difference= 1.08 kips Safety factor- 1.06 OK D(l3 of Date Date ---~-~...;;;..;;...- ;~--~.or 11 f Shear= C5 X q x a 4 CASE3 Deflection = Cd qa 1000D 1------ b ----1 iJiiiiRJMi.LII____________________ :: LOCATION~ ~f{V'-)_ =. A 3.0 4,0 0.50 Bottom edge - midpoint 2.5 0.50 OA8 0.45 0.27 Side edge- maximum 0.38 0.37 0.33 b~z.; Side edge- midpoint 0.23 0.24 0.25 (),U 0.26 Arong Midheight (y ~ 4.0 END 0.1b 0.9b 3.(1 0 ... 0 2.5 0 2.0 0 1.76 0 1.5 1.25 1..0 0.75 05 ,.~ ... ~ 0.2b 0.3b O.Bb 0.7b - 0.43 0.26 0.26 8.70 10.10 10.50 1.60' 4.20 6.40 7.70 8.10 1.10 0.70 ............. 3.10 4.80 6.00 6,30 2.00 3.20 4,00 4.30 1.50 2.40 3'.00 3.20· 0.50 0 0.40 1.00 1.70 2.10 2.30 0 0.20 0.60 1.10 '1,40 1.50 0 0 0.10 0.~0 0.60 0.70 o.ao 0.30 0,30 0.00 0.10 0;00 0.20 0 0.10 0.10 0.1-0 o.oo· j zi 1.25 1.0 0.75 0.5 OAO 0.36 0.32 0.26 0.19 0.26 0.25 0.24 0,22 0.17 .0.26 0.25 0.23 0.19 0.13 =a/2) 6.20 ...... ·~-- D '-16 0.5b 0.4b O.Sb .. 2.60 - 1.5· 1.75 2.0 () l ~ ! l l ~ I II I Along Midspan (x == b/2} ~. BOT; Q.1a 0 0.60 0 0.50! 2.0 0 0.4oi 1.60 1.20 1.75 0 o.aol 1,5 0 020~ 1..25 0 1..0 0 0.75 0 0 0.10 o.5 0 0.3a O.Sa 0,4a O.Sa 0.7a o.Ba .0.9a 4.70 3.80 3.1'0 7.5o 6.90 10.50 13;60' 16.70 19.70 8.10 10.30 i 12.40 14.40 4.70 6.30. 7.90 9.30 2.20 ~.!....3Q, ___§.~to 5.90 10.70 6.50 22.70 16.40 12.00 7.i0 t.OO 1,'80 2.80 3.20 3.80. 4.20 4.60 4.90 ·0.80. 1.30 1,00: 2.30 2.60 2.80 2.90 0.20 ..............· o~oo 0.90 1.30 ·1.50 1.60 1.60 1:so 0.10 0.40 0.20 0.10 0.60 0,70 0.80 0.30 0.10 0.70 0.30 0.10 0.70· 0.30 0.80 0.30 3.00 1.50 0.60 0.20 0.00 0.20 0.00. 0.70 2.40' 1,90 j· Plate Analysis Results ·;. 0.2a 4.0 3.0 2.5 I 0.00 " 0.10 __ 4.30j' o.1o I. 0.30 O.iO TOP 2S,ao· 1BAO 13~20 7.70 5:,?.Q. : 3.10 1.50 0.60 0.10 0.00 1I ra- . b- 25 y /3 Of .11 Mx END TOP -15 D.4a ~9 o.sa 0,1b 0.2b o.sb 0.4b 0.9b 0.8b 0.7b 0.6b 0 -1e o.sa 0 ·4 1· ·4 ·-- s O, o 5 3 3 0 ~·r----- 5 ·· o O.Sb s ~a· -1 -6 -fo~·---::r2 f--:o::-:.2~a~---4::-----:~4:-t----_1:-:::3+-i--=~2;-";'4+----:.:;: .. 3~1·-·- ·~·.34 o.1a END My 0.2b 0.3b 0.9b 0.8b 0.7b 20 -~ '--25 -.2.8 TOP 0.9a o.sa o.7a 0.1b o.ea .. ~- -2:2 m67 .. jg ~1 6 6 -11 0.4a ~44 0.2a 0.1a BOT. ·32 -18 ·6. 0 o.sa 24 22 -. :--·-· .... 20_ Hi 18 12 14 ft7 -4 -3 -3 6 5 3 14 9 .. 1 -6 -2 ~5 ~13 g 4 3 -4 ·9 -12 -21 -18 1 o.sa o.5a j ;;: ~ -• ,._: F . Free I ,.-: k4 ~12 0.2a o. 1a 0 0 -22 .. ...... BOT. ··-----·o Mx END IT /}1/); [-)~ - '? If .E r;.a/!ly If)::. {:_8 e:t:: d ~ ;11.-:r.!+Jt: 1r ~ · Fixed ~ ~ TOP (}.9a- 0.8a !).7a o.sa 0.. 5a 0.4a 0.3:a 0.2a 0.1a BOT. 0.1b 0.9b ·27 ~ \. ·66 D ... ~2s· - ;:?~ '---~· Hf 16. 16i .13 .- 13 0 '"""'"(} 7 7 .. 7 13: 12. ~--T3f--:ro.-·- 9· 6 ·-o9 .-·-··-~·ift-·--·-o-... 6 --0 0 0 ·- .. 5 "'6 3 --· 0 "a 0 0.2b O.Sb 0.8b 0 12 -- 0.7b 0.4b 0.5b O.Sb ·~· ... ~-~..... ~.~-~-· ~ ~19 .. Plate Analysts Results .. 3 -2 --~ 1 -4 -· -10 o~·- -61 ~14 0.4b 0.6b 0.5b 0 ·o 0 0.7a -12 -1.2J -3 0 2 5 3 O.Ba -4 -4 0.6a ~11 -1 7· _6 10. 12 ·:8! 1 7: 10: 15 15 10 -6: ~ -41 -2 -8 ,. -6 ~22 -35 -44 -20 -48 -69 0 4 0.4a 0.3a - .:•• --;;;t--- ...... ~1 0 END TOP 0~ 0.9a O.Sa 0.7a 0 2___ . --·· 0 - 3!· --:f2 ~17 0.2b O.Bb 0.1b 0.9b 6 8 L---= 5 7 · :s2. 0.3b 0.4b 0.7b 0.6b 7 ~---7 5 5 ·s;8: 7 ·8 5 0 10 9 o.5a -·- ··o. 1 12 0.4a 0 1 0· 12; 13 ...5 B 0.3a 1 2.0 -"1'6 ~ o.ea· -8 .a -16 -17 BOT. a. 0 11 ... 1f. ..... _. 0. o· ol B .o 13 i2 .a 0 . 'lo' 11' 1'1 9' 6i oJ 5 10 A ·,, ( 1'6 '-+5"" ---.. ·io ···-·--o -19. ··~:;g ( ·86~ ----- o· 4 41' ....-6 -· O; 22 0 ~ 0.5b 0 24 .... 1s9. ... o.sa ·- -:"fa.. ---·----6 -----·iF ·· ·... fs -·· 0.2a 0.1a 0 0.9b ~13' Mxy ) 0.3b 0;7b 0.2b O.Sb 0.1b -12 BOT. -·-·:rs or 13 .. 15 TOP 0.1a ~23 16 -··.-- 22: -59 ---:20 r-···-s .... ''""f5 21 14 ... 19 4 ·16 .. -55 -- ..... 5 '"16 .... .. 5Q 12 5 ·42 12 -9· 10 ~32 B -5 .3 .. 6i ·6 ··M··a 7 0.9a 0.2a j:/1111 ~/If/ //•I END 13 '14 14 ..... o·· .. o.3a Moment= Coef. x qa:2f1 ooo My 11 ·3 I ·~· ~d l-q--1 ... 0 0• 0 b41:1= z,n; F -·-•,-:e .,.,. ·-· {) ... ·· -o:------ITJ:---··---i-4 -- -12 0.4a 1/1 v;l-J ::-7( ~ 0.2b 0.3b 0.4b 0.5b 0·.6b 0.8b 0.7b 11 6 11 140 g; g i3 11 0 ,. ------·~-~ .9...... T3 11 1-- 6 :{,Vjt/r.-{j7(Jt.Afb- P'OTl... b 2.0 a= y .• 0 0 21 · ~,.... ~s2 0.9b 0.9a 0.7a · '0.1b TOP o.sa 17 8' .. p 24 14 END Mxy ~6 17 5 ..... ·:{5 --.. -·Tai·-~· 4f :."f4 -53 0.5a 4 0.5b 0.4b 0.6b j ~ 26 [ 28 :ss·: ... ~s-f -12 ~1 4' .. 0 0 ... 0. 6 0 6 0 .. 6' -· 5 3: 0 0 0 '61--o 2- 19 . Deflection cA·ses Et f x qx a Shear = Cs 4 =1Cdqa 000 0 3 D=--~ 12(1·p 2 ) Dd!liWGU ~OCATtON ~ f-0/Z b~.:: /J86; !)~:; 0) 19 Sif:A v&-- (} I 06 ~ Cf.JVJJ"l./i_..( ./\ 3.0 4.0 Bottom edge - midpoint Side edge- maxltnum Side edge - midpoint 1.03 1.68 0.45 2.5 1.75 2.0 0.95 {},et o.as 1.59 0.75 1.47 /J'JJ 1.26 /j )/1.12 0.47 0.50 o.!.'l.o.53 1.01 1.5 asvo~54 1.25 0.66 0.56 0.95 0.77 0.51 0.54 1.0 0.75 0.5 0.22 0.33 0.45 0.58 0.46.· 0,40 0.25 0.37 0.25 \) ( JJA56 {)AIIf} JJ; ; 0 r &f bJIA:-z..J7;' s~rr;-~ o.v Along Midheight (Y ~ END ·4.0 3.0 ·o.1b 0.2b 0.3b 0.4b 0.9b o.ab Q.7b O.Sb 29.30 34;30 35.80 0 D 8.00 2:0.20 4.80 13.30 20;80 25.40 0 3.30 9,50 19.10! 0. 2.00 5,80· [) 1.40 4.20· -·- =a/2) 0.5b 27.00 20.40 13.10 ~.-~- 1.0 0 0.30! 0.80 15.30 9.50 6.90 4.60 2.70 1.40 (1.75 o· 0.10 0.30 0.50 1.80 0.70 0~70 0,5 0 0,00 0.10 0.10 ·o.1o 0;20' 2.5 2.0 .. 1.75 1.5 1.25 o· 0.90, 2.80 0 0.50 1.60 12,20/ ·8.90: 9.50 -6.40 5.90 3.50. 3.80 1.90 Along Midspan {x ~ 4.0 SOT. 0.1a 2.00. 0.28 o.aa 0,48· 0..5&· o.6a 47.50. 0".7a 59.6Q... o.aa· 0.9-a =b/2) TOP 71..80 84.20 96.50 69;00 3.0 0 1.60 5.80 11.80 24.90 19.00 35.30 «.3.70 52.20 2..5· 0 1.30 9.20 14.60 26.40 32.40 38.30 44.10 50,00 2.0 1.75 0 0.90 4.60 3.10 ·. 27.00 20.40 60.60 6.20. 9.60 1.3.10 16,60 20.oo· ?.6.40 2.9.60. 0 0.70 2.40" 4.80 7.10 9.50: 11.90 14.10 23.20 16.20 18.20 ·20.30 9~00 12.40 0 7.40 15.20 35.80 1~5· 0 1.70 3.20 4.80 6.40 0 1.10 2.10 3.00 3.80 4.50 5,10 10.20 5.60 11.30 1.25· 0.50 0.40 7,80 6~QQ... 5,60 1.0 0 0.20 0.70 1.10 1.60 1,00 2.10 2.30 2.50 2.60 2.80 ·- 0 0.10 0.00 ·0,30 o.·50 o·.so 0.80 a.oo 0.~0 0.20 0.20 O.BO· 0.20 0.80 0.10 0.70 0.20 0.80 0.10 0 . 20: 0.20 0.75 0.5 0 Plate Analysis Results ·:* t" • '-·f"""""------------------------------------. '1//V'llt, r()tt. !s'OF /1 Z;vJ!;,t;A.,;f.4 rr; jj;4st- y I • t A = 2.5 hi~; I' 8 ~ ~rr =r---- ~ ~ 1 ~e ~~· ct I . Fixed z !11-11: x Moment= Coef. x qa 2/1000 END . ~ TOP<.. o.aa o.aa 0.7a O.Ba 0.5a 0.4a Or3B 02a 0.1a BOT. ~334 0.1b 0.2b 0.9b 0.8b :J .::0_25 ~se 20 ~88· 19 17 15 12 9 4 ..224 .sa -182 -142 ·56 ..44 -1()2 -32 -64 -29 -22. -14 0 -9 0.3b 0.4b o.7b o.sb 0.5b · ~T~O~P-+--~-6~7~--o~--~o~--~o~--o~--~o ,__...,0~.9-a-+-------:_e=-=s+---~-:-=1s+---4~------:-1:.:+2--.1-:::-St--A---:-::-I::_-,.. o.aa ·54 -17 6 17 22 \. 24 ) D ~--::o:-:.7:-a-r-""""":.4;:"5t---_~1s::-~---::6+-----:;1-=7t--~22=+-_,_2~·;3l'l 4 .__.,o,_..4,.....a-+-~-:::-2-=-ol---_"7:12,-~-__1=5:4---:::~2....,...41----_-=-32-::-~--_3=s1 ,j b 0.2b o.ab e ~ If/ r..., If)~ j()., k 1 ""' ~ (1).:: 7 1- -1 -,.,..tttt/tttrtrl/ j. 0.1b o.eb ,_....,o..-:.B~a--+--_-;;:-·s-=-~6---1-:-::2+---:=-ts--17"::o+-----;-1'"'="3P.-.--::-::-131 d ~ END l"'i (-): "'t 3J .~,: ~ q AA F 1va . Mx 1 I}J '4 (;..) :. ~ z9~ Free ~ F z 17/' 0.3b 0.70 74 aa sa :'"--'93 END TOP 0.9a o.7a 42 31 38 39 0.5a 18 21 3 22 0.4a -9 4 -12 .. 18 -28 -35 -28 -44 ..54 s ·11 -4 ~5 -3 0.1 b O.Ba o.sa 0.2b 54 60 -6 ···-:ro ···--:n -121 -130 -186 :lAQn... -269 · (~6 · O.Sb 0.4b ~0-.9-b~0-.8~b-+.~0~.7~b-r~0-.6-b~ 0 o.aa 82 70 56 52 ·28 s---.,o,....,.a,..;.;a_,__-"7·1~3---1-,-:::5+-----::..;3-::13,--·-.s=-4 0.2a -6 ·23 .;59 .. gs 0.1a -1 -34 -93 ·149 BOT. o -46 -1'39 -219 78 66 53: 61 ·2 0.4b O.Sb 0.6b ~~ 96 102~ 0.5a. 47. O.Sb 25 0 0 49 57 45 25 0 0. 0 0 0 0 0 49 57 46 25 0 50 58 47" 25 o. 51 59 ' 47 . 26 50 59 47 45 25 24 0 0 0 48. 57 44 51 40 21 41 32 17 0 25 0 1'9 0 10 0 0 o.2a 0 36 -37. o.1a -57 BOT. 0 0 22 0 0 l I I ii i l I l j '\ I j ·i END o.aa 0 -14 .. ,6 . ,Q D.9a END ~o~.1:-b-+-":""o.~2b:-+_o~.s~b-·~o~.4~~b-t o.sb -.-- 0.9b O,Bb -226 -192 ·i61 -79 -69 -57 ~45 s: 0.-4a p129 -96 ..33 -22 ~i 3 o o.sa o.sa 0.2a. 0.1-a BOT. ·62 ·30 ..s 0 -7 ..e 7 7 55 48 41 6 3.2 21 1o ·3' a -5 ··17 ·31 -11 ~19 ;:;ur Plate Analysis Results fS!!tf 0.4b 0.7a -38 . 0.6a 0.5a ·32 ~14 0 2 4 6 0 0 10 16 19 17 10 -3 14 23. 26' 23 13 -4 0.4a -1.9· ~7 6 4 -3 0.3a 0.2a -12 ·9 -14 -24 -31 -6 ·1 0 -33 . -59 ..54 .. g7 -70. 0.1a BOT. ·13 -21 -30 -96 -8 Mxy . END -122 -193 -155 ~o__ •1-=-b-~----o.":"'!alb-+·--::o~.a":"'b-+--=-o-::.4:-Jb-1 l 0.5b 0 16 c 28) 24 14 -75 o~sb · 0.6b TOP < -275 ) -97 8 65 ~o~.9~a~~-~.,~~==~~-s~ar---~7~~60~--8~6~~9~4. o.aa 0.3b _,.,-- r) ) 0.9b O.Bb 0.7b 0.6b 93 ~ 102 / t--'!!T~O~P~-~0,__~36~-4~2+.-~3~4+--~19::+--""'!"fO 0.7b 0.7a O.Sa 0.2b ~o~.9b~.~.o-.B-b~-o~.7~b~o-.s~b~· ·55 -53 ·45 TOP My 0.1 b 78 68 57 44 85 74 61 ~o~.9~a-.+----.0~~31~----3~9+-~3~·2~~18~--~0 1 o.aa 0.7a . 0.6a. o.sa a o 0 o 32 33 34 . 39 41 32 34 43 44 35 ss sa o o 18 19 20 20 20 o 0 · o 29 47 31 o 44. 36 13 o.sa 35 13 33 41 33::+· ~ ~5 -23 0.2a 0.1a 0 0 28 ·22 ·-39 18 34 22 27 1'7 15 9 0 0 ~41 BOT. 0 0 0 0 0 0 0.4a o ----:1;-;,a+-!-~01 Sh&& 2-49 \j \ 24.5 CONTINUOUB RECTANGULAR PLJlTlt3 r---o-~->i ,.,.~ .... .,.,._...._,J'_,_ r-~· TI-IEORY OF PLATES AND SI-IELLS I . 8 oc• .J1 b . --J ' I ' ~ i ~ Lo . :L_?/r.//h' '77//?/, y FIG. 121 TAJJLE 56. 'BENDING MoMENTa roa UNn'onMLY LoAo~o Pt.ATE:l IN CA!i.l'l v - 0.2, l - the smaller- of Cnulnr of pinto b/a S. TIMOSHENKO --- Pr!ljuuar EmerituJ of Engi:n.ssring Mechanic• --0 Stanford Unioersilu :5. WOINOWSKY-KRIEGER i. Projf!.UGr of Engindering Mechanie3 Laua.l Uniuenity BECOND EDITION ~ M,..- a,q~ 1 It{. ._. jJ ,ql1 P• «t &(ULn:l Middle of fixed O(lgn 1ft.. - ,..,ql1. k.,... ,.., l,q£1 .5, -0.0833 -0.0820 -0.0703 ~0.0571 -0.0571 0.6 0.0417 . 0.04.08 0.0381 0.7 0.0178 0.0344 -0.0560 -0.073(} I 0.8 0.0108 0.02119 -O.Q559 -0.0064 0.0 0.0200 O_.Of52 -0.0540 -0.0588 1.0 1.1 0.0213 0.0248 0.0213 -0.0513 -0.0513 0.0210 1.2 1.3 0.0284 0.0313 0.0103 -0.0581 -0.0639 -0.0687 1.4. 0.0337 0.0181 -0.0726 L5 0.0358 0.0169 -0.0757 -0.0538 -0.0554 -0.0563 -0.0568 -0.0570 ~.0 0.0312 0.0157 :....o.o7so 1.7 0.0385 o(ot4U -0.0709 1.8 LO 2.0 0.0305 O.Ot36 ~0.0812 0.04.02 0.0126 -0.0822 0.0408 O.Oll8 0.0083 -0.08:ZD. -0.0833, .... 0.0417 0.0203 6 a and b 0.0083 0.0118 0.0150 0.5 •• ,. 'l' ,..__ -0.0571 Fnct.or -· qb'l --~ qa'~ -0.0571 -0.0571 -0.0571 -0.0571 -0.0571 -0.057l -- -.....J ~ '"t\ --- ~ -- t> ing effeolt of tho surrounding wnlls1 t.bs anisotropy of t.he plate it.s"elft nnd tha fnacnurn.r:y in cstima.Ung 't.he v~~.lue of aueh oonetrmts u.s lhe Poimmn cn.tio "· However, '\Ve uu.n simplify the procedure of cnlculn.t.ion by rcfllrictiog tho Foud~r sericsJ representing n. bending moment in tho plate. lo ita initinl term or by replacing Lho n.otu11l values of moments or slopes n.Iong aomo support of tho plato by their average vnl~ea or, pno.Jiy, by U!lO of n. moment. diat..ribut.ion proccduro.l 64. ·Bending of Plates Supported by E,ows of Equidistant Columns(Flat Slabs). If the dimen~iona of ~he plate n.relu.rge in comparison with l For such. methods sue C. P. SicBS n.nd N. M. New·mark, Univ. Illinois Bull. 4:t. 1\'icGRA.W-I-IILL BOO!{ COMPANY New York Toronto 1950, \Vhera a. further bibliogrnphy on the .subject; is given. Londo-n. Be.e n.lso the pnper o£ H. M. \Vest.erganrd, Proc. Am. Concrel6 Im.l., vol. 22, 1026, wh.ich conlnins vn.lun.ht .. 1 condluaiona regu.rding tho design of oontinuo_u~!«~tl-..._~_-_~.,;,_'_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ 1U5P ~l""=~.<=.=;.ot.=~"'-""'==-=-·-....cw""-=~ :--"'- ~--.::•="'=.::.:-....:::.•=----"'-~·~·~·~·-~.:. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _....,.._____ r -r ~ ----=l_· 6 12 --,----,------- 1/4" 16 S.S. TAMPER PROOF HINGES S.S. AUTOMATIC HOLD OPEN ARM 14 W/REO VINYL GRIP _l 67 ACTUAL 80 1/4 X 1 F.B. 72 OPENING (ANCHORS) UF'T ASSISTANCE SI...AUlOCK KEY -.-4_ sw.tl.OCK f'LUG ~ S.S. WATERTIGHT SLAMLOCK NOTES: 1- MA1ER!AL: STEEL. HOT DIP GALVANlZED AFTER FABRICATION. 2- LOADING: DESfGNEO FOR OFF STREET ·<~.:~· ~-~··· :-:t.~ ~~~-~:··~-'-~ - r•.,.;'fl.l 4 ~ ACTUAL ~PENING --I LOCATIONS WHICH MAY OCCASIONALLY RECEIVE H-20 WHEEL LOADS 3- 316 STAINLESS STEEL BOLTS & NUTS. 4- APPROXIMATE WEIGHT: 1,083 LBS. COPYRIGHT © 2011 ALL RIGHTS RESERVED THIS DRAWING IS THE SOLE PROPERTY OF S~c~ ~~~0~------------------------------------~ z ;;:. 0 Lo.l g~~~ U.S.F. FABRICATION INC. §1;g:i HIALEAH. FLORIDA ..r.o~ a~E; HATCH AHD 48 X 72 STEEL ~i~:: W/UFT ASSISTANCE & SLAMLOCK. :J-:w:::o ~= ~ l)'Wif..~ Q. "§; -----~~--~·----·······-.. ·--·"··--~-~-·-·-----~---~~----~-- t:H"- :BY: A.Q.ISCAm 1:16 ~ tPWG.# 69389 .-."""'"-" --. - ,,...,.. - r~- '-~.! LJftin·g/Handling Inserts DAYTON/RICHMOND~ and Accessories n• r CONCRETE ACCESSORIES w DW"'"M'WW"! F""4S Eye Nut~ 77 IIIII if &J 'R' nun•-•• · 771 • - Foz49 Eye Bolt and f ..49·"A E)te Bolt The Dayton/Richmond F-48 Eye Nut is cast from ductile Iron that meets ASTM Standard A~536 Grade 80·55-06. The eye nut is cast with coil threads and !s intended to be u.sed with B-12 Coil Rod that has been cut to the proper length. The use of the eye rwt will eliminate 1he need to inventory several different lengths of eye bolts. To make permanent length eye bolts~ it is possible ·to weld lengths of coil rod to the casting. Since Improper welding techniques can result In reduced safe working loads, Dayton Superior recommends that you contact your local welding supply house for proper welding Instructions and techniques. The F~49 Eye Bolt Is an F-48 Eye Nut supplied with a specified length of .coil rod that has been welded in place, ·1n order to develop the F-49 eye bolt's rat~d load, the shoulder must be tightened securely against the face of the ·concrete. The F~48 Eye Nut and F-49 Eye Bolt are intended for straight tensile loading only; pulling or lifting at an angle drastically reduces the safe working load and ls not recommended. Safe Working Load provides a factor of safety of approximately 5 to '"\. Note; Dayton Superior does not recommend·lhe.use of 1/211 diameter bolts for lifting/handling of precast panels. FN-49 Eya Bolt --A-The F-49·A Eye Bolt Is a forged, carbon steel, one piece, shoulder pattern eye bolt. It Is available with 3/4" or 111 diameter coil threads and is stocked in 3·1/2" and 6" lengths. Longer lengths are available on special order . . In orderto ·developthe P·.49~A. E;:y~ BpW~ ..r~ted load, . the .sho.uloer ..must be tightened firmly ..... . against the face of the concrete. The eye bolt is intended for s1ralght tensile loading only; pulling or llfting at an angle drastically reduces the safe working load and is not recommended. The F·49-A Eye Bolt meets material requirements of ASTM Standard A-489 . . . .,; · ;~:~::r..:#~·f~::t~ ' '+"t ]~~~- ·~~ Safe Working Load provides a factor of safety of approximately 5 to 1. P··21 -Wire Rope loop The P-21 Dayton/Richmond Wire Rope Loop provides a fast method for handllng precast items. Designed to work with 3/4 11 and 11' diameter coil inser.t~ und~r straight tension loa~s only. Do not use under shear loading conditions, Instead, use a swivel lift plate and coil bolt. With proper care, the Wire rope loop. can be reused. Visual evidence of any deterioration ot the wire rope is a safety feature of this product. 3/4" Cofl 5,200 lbs. 8-3/4" 2·1/211 Safe Worktng Load provides a factor of safety of approximattilly 5 to 1. 02/04 1-3/4" rL21 Wire Aopil Loor> Diameter 93 liftirlg/Handling lnser~ts and Accessories DAYTON SUPER.lOR a. ·16 Straight Coil too.p Insert Although simple In design and fabrication, the B~l 6 Straight Coli Loop Insert Is highly efficient for lifting and handling precast concrete elements. Standard Inserts are shown in the chart. Special inserts tor use with larger diameter coil bolts, or with loops having longer lengths and of heavier wire can be furnished, if required, on special order. Safe Working Loads are based on 1/2" setback from face of concrete. Safe Working Load provides a factor of safety of approximately 4-to 11n 3,000 psi normal weight concrete. Note~ Dayton Superior does not recommend the use of 1/2" diameter bolts for lifting/handling of precast panels. 8~17 Double Flared Con loop Insert . The safe working load of the 8·17 Double Flared Coil Loop Insert is greatly increased over that of a B· 18 Single Flared Coli Loop. This increase in capacity Is achieved by welding a second loop to tl1e same coil. By adding the additional loop, it doubles the cross-sectional area of steel embedded in the concrete and at the same time, Increases the area of the shear oone. The design of the B-17 insert leaves an open space between the two loops, allowing the B-17 Insert to "straddle" reinforcing steel or-prestressing strands. Standard sizes are shown in the chart and other sizes are available on special order. Minimum spacing between inserts is twice the minimum corner distance. Bolt Insert Minimum Edge MinJmum Safe Safe Corner Workil1g Load Working Load Diameter Length Distance Distance Tension Shear . ..... ... . ·. 5'1-"· · .. · ·: ;'::.:::1!Y1x ·.;; :<ll:$i·O·Ibe: ·,: ; · ·. 2·;180 lb~·,.,:, < ;U~\; ~r· .i :z.·31a." . , · · · '9'.··· -::· ·.: '· ·;,is•!:: ,'.,;9);oo 1Gs•. :. ·,.. '6 72o lb'· · 1 ::j~-112". . 12" .. ;:· -" . ;·ts·~:::>.... :9 ooo lbs.· ... ·:JJ:§.oo:n)~;;.: _: -~ . , 1 1-1/4" or 1-1/2" '> ·_: A ·. ·:i~~~ieii B c D o.s7.5" 5-~tiei_·: tN)/1e~~. · fa". , . ·· .-.;·2z'.' ;. ::. ''·Ef,soo lbs. :·. · ',s,soo t~:>s:' 51' 15" -=4J,.:9:::.50~Ib=-:s•......::....j--:.:::J2,~94~0~l::.:bs:!...-+--+-'-'----+-~1----l 12-1/2" !---=-9'..,...'-+----'-15=-"-+-.....:::9;.!.;,8;...:1..=..0.:..:::1b;.;:;;s.:............J-....:._7L:,1.=:20::...clc::::bs::.:.--l12·1/2" 0.440" 5-SW 5-3/4" 12" 18" 11,150 lbs. 10,960 lbs. -··-·-~---'----J.._ _;.,i8=-"-.....~..-..-=27.:....."-..L-...:.1.=.13,c::;.50.::..;0::....:1.::.:bs::.:...__J,__;,:13::.~;,5::..:0:..::0...:.:Ib::.:::s.:.....__~ _____,~___.,!____,__ ._ _ _ _ Safe Working Loads are based on 1/2" setback from face of concrete. Safe Working Load provides a factor of safety of approximately 4 to i in 2,000 psi normal weigh! concret·e. 90 07/07 . -- ..,.., ···~-,_ . 13 SQ. ~ 3 --l ~~ . t\" \:'0:'1 I'0Sl .• . ~"SS--yI ·J 1 ~------~-15.SQ.~--------~ l ~ . ..· ·... ·I : . c _H--) r . -)- c - ) 1 12 SQ. 15 ~-----..::.._ l_c1/2 ~ t------- .·. . I~ - ··~·- r:c . )) c c · .· ) c ) ( ) ( ) ( ) c ")· c )c )( ) ( --~~ ) ) ( ( ) 15 ) ~ i ·[~f d • • £\~_U.S. FOUI:JDRY & MFG. CORP. ~~tl~ N.OTES: '12:.__., 34- MATERIAL:: A.STivl-A48 CLASS 358 GRAY IRON. FRAME WT: 25 LBS·: APP. GRATE WT: 15 LBS. APP_. LOADING: LIGHT DUTY .. ~-.:.-""--i· ~ .......___._ . MEDLEY, FLORIDA USF 4602 FRAME & 6125 GRATE OWN. BY: DBB CHK. ElY! '-=-r__..... _ _ _ _ .......::r_.,,...~ ....... ,..;--...::.~·-·~---~-~-~---~-~~=--~-•· Fax to: Approved/Notes Customer ---------..····~---·-· 1-· PA { Project Fax# r-~~· ;l'"j Spring City PA 19475 fax: 610-948-4975 - !ship Date I PA Insert Quote/Order# Date Corp tel: 800-220-4857 I Job# ~~o~---·· fn~ert P0Box199 I t-L! t I t l .__J d' r ~- . ·~ j email; .sa!es@pennsyfyaniainsertcom I Page web: ww-.v-.pennsylvaniainsertcom of _ _ NEVV Pl-1 (HYTREL ™) PULLING IRON FEATURES; WHY HYTRELTM ? - 1/2" CARBON STEEL PRESTRESSED CABLE - 270 KlPS ,~-~PPRqyED BY BELL LABORATORIES -TREMENDOUS STRENGTH .: VIRTUALLY INDESTRUCTASLE (UP TO 40,000 LHq) -POLYESTER ELASTOMER PLASTIC ENCAPSULATION TO PROTECT -(SAFE WO~KING LOAD FOR PULLING CABLES== 11.000 LBS) AGAINST CORROSION -VERY RESISlANT TO CHEMICALS, OILS, AND SOLVENTS - 1/Z' CABLE iS FLEXIBLE - Hl.GHLY RESILIENT ~ -__,RETAINS FLEXABILITY AT LOW TEMPERATURES . .· LARGER HOOK AREA -SNAPS SECURELY INTO PA INSERT P-OCKET (ORDER SEPARATELY) . . :-RETAINS PROPERTIES AT ELEVATED TEMPERATURES HYTREL ™ POLVESTER ELASTOMER PLAST!C COVER BY DUPONT . .2i,e?1:-~! CUPS CONNECT PULLING IRON TO PA INSERT POCKET 9" ~ ~ ~ 27" SEVEN STRANO 1/2" DIA STEEL CABLE- 270 KIPS {270,000 PSI) ~ :}·!''"·. 12/08 -----------------------------~-~-~~~·=-"='~.,.,.-~=----~~-•"•~-··-·~~~·-""~'~-n•=~--·-·•--~,.-,,-•4•--•---···-----··-·---·~------~-··--·----·--·-------- TECHNICAL SPECIFICATIONS Nete; Sale Working Load provides afactor of safely or approximately 4:1. Table is based on aminimum concre1e compressive strengltl of 4,000 psi. When using as aPulling Iron, loads from this cilart may be increast1d b)r 33% lor aSafe Wor!d11g Load of 3to ·1. IN Sli CKAND READY1~ SHIP! UTILITY liFT ANCHOR I.JFTJNG SYSTEM 062011 UTILITY LIFT ANCHORS Anchors available in two wire diameters: .444" .671" *Standard Finish Is Hot-Dip Galvanized TECHNICAL SPEC.IFICATIONS Note: Safe Working Load provides a factor of safety of approximately 4: I . Table is based on a minimum concrete compressive strength of 4,000 psi. When us.ing as a Pulling Iron, loads 'from this charl: may J)e ·increased by 33% from a 4; 1 safety factor to a 3: I safety factor. Anchor Identification Lo1 Number 'I ·~ '·,· .·.· .··.... ''[)IJ\M E.T. 1" ~ F:.:,~:::; c:~ - \\...,, ... i /\~. Jte: Customer: ~v 1: Job: ~v 2: Owner: - ............... ....,. \1> Bolt IN-025 l 1/4"' Dio..---I B c \larking Ultif'late Loo.cl Strength 20 3/4' 1"' 1-1/2" 140 lbs. 700 tbs. N.C. r H/21/01 A Threo.cl Dio.. Insert F. 610.948.9750 or email yolir raquest to: sqfes@pennsylvonioinserlcorn I ....... PO Box 199 Spr_ing City. PA 19475 p. 61 0.948.9688 You con find this information onHne at: pennsylvanioinsert.com Model .,.l'll!llll' Pennsylvania Plastic Insert ~------------sAn--------------~ .... IN-038 3/8'"' 16 3/4-" 1D 1-112 11 220 lbs. 1100 lb.s. 8200 lbs. IN-050 1/2" 13 3/4" 1-1/4'" 2-3/4"' 1640 llos. IN-OSOS 1/2" 13 314 11 1-1/4"' 1-3/4" 1640 Uos. 82-00 tbs. IN-063 5/8" 11 15/16" 1-3/8" 3" 3360 !.bs. 16800 t!as. IN-075~ 10 1'" 1-1/2' 3-1/4-" 3500 lbs. ·rN-100 314 11 1.. · 17600 lbs. 18700 lbs. IN-150 1-112 .. 3-3/4" 5-1/4... 3740 ·lbs. 8 1-5/16 1 1-3/4" coil 1-7 /8" 2-1/4" 4560 tbs. 22800 ~!as. Inserts he. ve been tested with 4000psi P'lix in tension o..nd sheo.r. Threo.ds Must be rutty engaged to achieve loo.ds tisted o.bove. J o.pprox. 1/2-" l I "clr • • J .... - ' - - " ¢"D", ~ 1 n l! tued to surfo.ce 1 To.p-Dn II L Fo.stened Specific c. tions1 Plastic insert sho.lt loe injection· MOlded -therMopto.stic insert o.s f'lClnt.if'uctured loy Pennsytvo.nio. Insert, Spring City, PA. Mo.nufncturer sho.ll ho.ve o. P1inif>1Uf'l of ten years experience ln the Mo.nufo.ci:uring of plo.stic inserts. Insert sho.ll be insto.ltecl with "to.p-on .. P10unting ·-::d:ucl which sho.tl be fo.stene-c! or glued onto the forl'lWOrk. Insert sho.ll kle usee! in o.ppllco.tion which ho.s been field tested to ensure sa:fe working land bo.sed on fleld cohclition. Insert sho.ll not be used in field conditions tho. t exceed 185 cleg. F. Insert sha.tl be;- used wi.th grucle · 8 bolt cind fulty threo.cled to ensure AO.XiP'lUn strength. I l ---- ·- Stick-On . __J/BJT I D.tsdo.IT'!er: PA Insert na.kes no Vla.rranty· that the. therMoplastic inserts described herein a.re Mercho.n-to.ble or fit for o.ny po.rtlcutn.r purpose o.nd there o.re no wo.rro.ntle-s, express· or il'l.ptlec!. which extend beyond the description of the ther!'loplo.:stic inserts set herein. The purc)"la.ser o.cknowledges the PA Insert ha.s no controt over the . insto.tla.tion o.nd use o-f -the product. Accordfngiy, PA Insert co.nnot assuMe responsibltity for o.ny da.Ma.ge arising out of' il'lproper use or !nsto.Hation o.P Its prqdw;::t;s: ?A Insert products o.re intended .for use by1 tro.lnecl, qua.li-Hed, a.nd experienced users only. Nlsuse or lack_ of supervision a.nd. Inspection Mo.y result In sedous injury of' death. --------------------~----~~~----·--.c- ~=·~--·~·---- . ·--·---..-··--··-••-'""" .. •· ·-··· I' . v; . ..... : POLYMER MUDrFIEII CONCRETE JD!NT SEALANT ' Evergrlp 990 is a concrete joint sealant made with a unique blend of asphalts enriched with high grade polymer.Available in convenient strips, Evergrip 990 is a preformed, ready"to-use, flexible gasket that provides an excellent seal for concrete pipes, culverts; manholes and other precast concrete joints. A polymer modified sealant, Evergrip 990 offet·s significant: advantages over non-modified sealants: .. 60'% more adhesive strength • 366% more cohesive strength • Greater elasticity • 40% higher ductility • Consistent performance ove1· a wider range of temperatm·es • 'Provides watertight seal .. For concrete joints of all sizes and shapes • Extruded strips for easy application • Available in standat·d slzes and lengths • Asbestos free • Odorless • 100% sotids • No primer necessary o No shrinkage EVERGRIP 990 STRIPS PO!.YMER MODIFIED CONCRETE JOINT SEALANT Evel'grip 990 meets or exceeds all requirements of ASTM C 990, U.S. Federal Specifications SS~S~2l OA, Type I, Rope Form and AASHTO DesignaHon M~.198 75 !,Type B. Ce1·tified to meet or exceed highway department specifications. Concrete sm·faces to which sealant is to be applied rnust be dean and dry. Rernove all mudj dh•t, grease, oil and loose partides. Remove release paper from one side of seaJant. Leave the outside A A A) Sealant Plac<!ment B) Jolnt After B papet• in place to protect the sealant from contamination and stretching.Attach the sealant end to end to the leading edge of the tongue or gt·oove of each pipe joint until a cohtinuous gasket is established around the entire circumference of the pipe joint. Press material fkmly into place through the outside paper. Remove the outside paper just prior to jointing the pipe.Avoid contaminating the exposed sealant with any foreign materials.Any contaminated sealant should be removed and replaced. Do not disturb the gasl<et Compr~sslon GULF STATES ASP·HAL1 C:'D.'9! t..,P.. ~O.k~liA"il:: SO$ $:Gutffi, Nou~wl\, T~IiWiiS 17$$1 i.~ff;p.fu~;tl.ll~ 1-:000.~6~1 ..():1.l$~7 I' ~-"s.~a,~:Ji' & . . .!! ... '. .! J J POLYMER MODIFIED CONCRETE JDlHT SEALANT placement. Any displaced sealant should be repositioned prior to jointing the pipes. S5ALANT SIZE PIECES/CARTON FT./CARTON 3/411 X 2'6n l"x 2•6" I" X 3'6" 1/4 11 :X 3'6~ 1/2" X 3'611 3/4 11 X 3'6" 211 X 3'6 11 50 35 28 125ft 87.5 ft 1:1.2.5 ft 98ft 20 70ft 13 10 45.5 ft 35ft 35 1 Read p"ipe manufacturer's instructions for proper pipe Jointing procedures. The trench can be backfiUed as soon as the joining process has been completed. Conditions must preclude contamination of the sealant during the installation process by any foreign material such as silt or mud. Store rn a dry area protected from the eleme11ts. Do not stack car·· tons over six high. PIECES I SEALANT SIZE CARTON MfCARTON .l9,mrn..x 76lmm 50 25.4mm x 762mm 25.4mm x 1067mm 35 35 31.75mm x I 067mm 38,lmm x I067mm 28 29.9m 20 :21.3m 44.45mm x I 067mm 50.Bmm )( 1067mm !3 13.9m 10 10.7m 38.1 m 26.7m 37.3m Scrape excess sealant off surfaces.Asphalt stains can be removed with non-hazardoust bio-degradable deahers. Use waterless hand dea.ner on skin. Follow cleaner manufacturer's instructions: carefully. Do not use flammable or combustible petroleum based sQ!vents. Bitumen,% .by wt. 50-70 Inert filler content,% by wt. 30-50 Volatile matter, max.% by wt. 2.0 Sped fie gravity @ 77° F/25° C, (grim!) [,2al,35 Ductility@ 77°F=/25°C 1 (em), min. Min. softening point 5.0 320°F/160°C 600°Fl315°C Min. flash point, C.O.C .. Penetration@ 17°FJ25°C, ISO gms, 5 sec. (dmm) Adhesion and hydt·ostatic pressure Sag or flow resistance Chemical resistance Read and undemand MSDS sh11et No sagging No visible deterioration before use. GULF STAT:S& A&PHAL1' C·i.Q,.!j! L ..P .. ~ot ~ox: 50-120 No leaks (24 hrs.) soe. $i;!wtfu. rk:~ur.;;t~~ rQ)~~ 7!~1 ·r~t~p,fuon~ I~&GO--t.ifll ..O~a1· Carlon® Snap-N-Stac™ Combo S acers Carlon® Snap-N-Stac™ Combo Duct Spacers are specifically designed to replace the two-piece base and intermediate spacer system, by combining the conventional base and intermediate spacer into a single unit! Manufactured out of highly engineered thermoplastic material, Snap-N-Stac Spacers are strong, durable and able to withstand the rigors of concrete construction. They feature an innovative horizontal and EXCLUSIVE Vertical locking system and can be used as either a base or intermediate spacer. Patent Pending Snap-N-Stac Spacers are available in duct sizes 2 3 4 5 and 6 and can be installed horizontally, vertically or turned up-right for unique duct bank configurations. 11 11 , 11 , , 11 , 11 This NEW one-piece design makes underground duct bank installations faster and easier than the conventional two-piece system- saving material and labor costs. Carlon® Snap-N-Stac Combo Spacers... The IDEAL Solution for Underground Duct Bank Installations. Features: • Conventional Base and Intermediate Spacer in a Single Unit! • EXCLUSIVE Vertical Locking System • Horizontal Locking System • Installs Horizontally or Turned Upright • Molded-In Rebar Holder • 5 Sizes: 2 3.., 4 5 and 6.. 11 , 11 , 11 , • Reducer to Accommodate Smaller Duct Sizes • Can Be Used as Either an Intermediate or Base Spacer • Spacers Interlock Horizontally Regardless of Size • Nonmetallic, Noncorrosive, Nonconductive • Strong and Durable • Easy to Handle • Fast Installation Innovative Solutions For Wire and Cable Management. Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com How to Interpret the Part Number Carlon® LAMSON &SESSIONS 7F78 2.5M SP 10/06 © Lamson & Sessions 2006 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Carlon® Snap-Loc® Spacers Carlon Snap-Lac duct spacers provide stability, consistent separation and relieve direct stress for duct materials encased in concrete, and direct bury applications. Carlon Snap-Lac Spacers provide: • A side dovetail rail and groove design allowing for side-by-side interchangeability of conduit spacer sizes while maintaining horizontal stability. • Locking key ways incorporated into intermediate spacers eliminate the need for costly top spacers in each size. The locking key ways provide for the use of a beaded strap that secures the top section of conduit. Rebar Holder 11 • 1 and 2 Snap-Lac Reducers allow fixturing of 1 or 2 conduit inside larger spacers. II 11 II • The Snap-Lac Rebar Holder provides stabilization on large banks of spacers. Nonmetallic Snap-Lac Spacers are designed specifically for use with nonmetallic duct, with maximum O.D. dimensions as specified in NEMA TC-2, TC-6 &8, TC-1 0 and ASTM F512. The innovative vertical and horizontal interlocking Snap-Lac design has tapered joining slots with maximum tolerances for easy job site assembly. IMPORTANT: 1. The use of duct spacers for direct burial may result in excessive point deflections unless proper design engineering is applied, such as the proper compaction of the appropriate backfill material. 2. Carlon is NOT responsible for Snap-Lac Spacers used in direct bury applications ... design engineers and contractors are responsible for the design of the installation. www.carlon.com Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com 225 Dimensions - Intermediate Spacers Dimensions - Base Spacers *First number indicates trade size of duct, second number indicates separation between conduits or ducts. Accessories KQ qj7 Hole Dia. =.688 min. !':"-~-~~-max. r-(.-_?~- JTr:--~r· II ,r] ,.i j~'lll ~Jltj f-:1 - 4" ;; .' Rebar Holder Specifications Beaded Strap Suggested Specification (Duct) (Conduit) bank shall be encased in concrete with at least three inches of concrete at the top and bottom and two inches on each side. A horizontal and vertical separation between the ducts of_* inches shall be maintained by installing Carlon high impact spacers with horizontal and vertical locking intervals of _**feet. *Standard Separations of 1", 1112", 2", and 3" are available. **Preferred interval between spacer assemblies is 8 to 10 feet. Installation note The Spacers and Rebar Holder are designed with a dovetail tongue and groove feature for easy installation. If required to permanently fix the position of a group of Spacers and/or Rebar Holder, the following are recommended procedures: 1. Use Carlon Quick-set Cement glue during assembly or spot glue after assembly to secure. 2. During assembly, deform the edge of the tongue or groove portion of the dovetail slide with a pair of pliers or similar tool. This deformation will create an interference, restricting movement. 3. An assembled system may be wired together for additional support. 226 IMPORTANT: 1. The use of duct spacers for direct burial may result in excessive point deflections unless proper design engineering is applied, such as the proper compaction of the appropriate backfill material. 2. Carlon is not responsible for Snap-Loc Spacers used in direct bury applications... design engineers and contractors are responsible for the design of the installation. www.carlon.com Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Stock Sizes * All Terra Tape products are available in 3"xl,OOO' and 6"xl,OOO' rolls. * Many imprints in Sentry Line and Sentry Line Reinforced Detectable are also available in 2"xl,OOO' rolls. Fiber 0]2tic and telephone imprints in Extra Stretch Pre1nium and Standard are also stocked in 3"x6,000' and 6"x6,000' sizes. 0 All stock 6,000' rolls are on plastic cores. ™, Custom Sizes Widths of 2" to 48" and lengths up to 10,000' are available (depending on material selected). Minimum orders may apply. Options 0 Plastic cores. *Dispenser boxes. w Individual or custom boxing. *Dispenser reels and handles. * Shrink wrapping of individual rolls. 0 Coatings over the imprint (subsurface printing). * Export shipping. * Terra Clips (see Sentry Line Detectable tape section). *' Large diameter sideboards and core plugs for long roll lengths. Not all options may be available on all materials and minimum orders may apply. Special Orders/ Options Terra Tape may also be custom manufactured/ configured to your specific needs. Please talk to your salesperson about the availability of your request. 9209 Almeda Genoa Rd. Houston, Texas 77075 Phone: 713/507-4251 Fax: 713/507-4295 ri@reefindustries.com www.terratape.com Call today for technical assistance or to place your order. 1.800.231.6074 USA 001.800.426.1447 exicc> SENTRY LINE®-DETECTABLE 42-0039 42-0042 42-0037 42-0040 42-0038 42-0041 42-0064 42-0069 42-0123 42-0110 42-0112 42-0111 42-0095 42-0063 42-0068 42-0065 42-0100 42-0073 42-0074 42-0156 42-0157 42-0125 42-0116 42-0117 42-0154 42-0155 ORG ORG ORG ORG ORG ORG YEL YEL RED RED RED RED YEL YEL YEL YEL BLU BLU BLU PUR PUR GRN GRN GRN BRN BRN 3"X1000' 6"X1000' 3"X1000' 6"X1000' 3"X1000' 6"X1000' 3"X1000' 6"X1000' 2"X1000' 3"X1000' 6"X1000' 3"X1000' 2"X1000' 3"X1000' 6"X1000' 3"X1000' 2"X1000' 3"X1000' 6"X1000' 3"X1000' 6"X1000' 2"X1000' 3"X1000' 6"X1000' 3"X1000' 6"X1000' SENTRY LINE® REINFORCED DETECTABLE COMMUNICATIONS CABLE COMMUN !CATIONS CABLE FIBER OPTIC CABLE FIBER OPTIC CABLE TELEPHONE TELEPHONE ELECTRIC LINE ELECTRIC LINE ELECTRIC LINE ELECTRIC LINE ELECTRIC LINE HIGH VOLTAGE CABLE GAS LINE GAS LINE GAS LINE PIPELINE WATER LINE WATER LINE WATER LINE RECLAIMED WATER RECLAIMED WATER SEWER LINE SEWER LINE SEWER LINE FORCE MAIN FORCE MAIN 42-0046 42-0122 ORG RED 6"X1000' 6"X1000' FIBER OPTIC CABLE ELECTRIC LINE TERRA CLIPS TO USE WITH SENTRY LINE® Required to maintain continuity from roll to roll when conductively locating detectable tape. 60-0085 TERRA CLIPS - BAG OF 10 ACCESSORIES 75-0014 DISPENSER BOXES- REUSABLE (for 3" x 1000' economy or standard) DISPENSER BOXES -REUSABLE (for 6" x 1000' economy or standard) REELS AND HANDLES (with sideboards) (for use with any 3" x 1000' terra tape product) REELS AND HANDLES (with sideboards) (for use with any 6" x 1000' terra tape product) 75-0043 60-0090 60-0094 APWA UNIFORM COLOR CODE (ANSI Standard Z 535.1) RED Electric power lines, cables, conduit and lighting cables YELLOW Gas, oil, steam, petroleum or gaseous materials ORANGE Communication, alarm or signal lines, cables or conduits BLUE Potable water PURPLE Reclaimed water, irrigation and slurry lines GREEN Sewer and drain lines All 6,000 foot rolls are shipped on plastic cores. All products are shipped in cardboard cartons, larger orders ship in cardboard cartons secured to wood pallets. Any Terra Tape® products can be custom printed with your own message, insignia or logo in up to four different ink colors. Other options include roll lengths to 10,000 feet and widths up to 48 inches, sideboards for 6,000 foot rolls, plastic cores, end of roll indicators, multiple color imprints, custom packaging, export documentation and many more. Please ask your salesperson which options can be applied to the material( s) you are interested in. All information subject to change without notice. 01/08