Manual - Randolph Austin

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www.RandolphAustin.com
Operations Manual
Pump Series: 610
Model #610-200
 610 Pump Head
 Belt Driven, Explosion Proof
Motor Assembly
 Class 1, Group D, 1/3 Hp,
1ph, 115/208-230VAC
Randolph Austin Company
2119 FM 1626
Manchaca, Texas 78652
(512) 282-1590
Revision 03/09/2012
14 1/2"
00-0420: Qty 1
Connector
05-0170: Qty 1
Junction Box, X-Proof
02-0503: Qty 1
Base
USED ON
APPLICATION
NEXT ASSY
03-0205: Qty 1
Motor, 1/3 Hp, X-Proof
62-0221: Qty 1
Belt Guard Assy
610-PHO: Qty 1
610 Pump Head
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Randolph Austin Company. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
Randolph Austin Company IS
PROHIBITED.
8 1/4"
MATERIAL
--
--
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/64
ANGULAR: MACH 1
TWO PLACE DECIMAL
.010
THREE PLACE DECIMAL
.005
FINISH
DO NOT SCALE DRAWING
DRAWN
CHECKED
ENG APPR.
MFG APPR.
COMMENTS:
Q.A.
200
180
160
140
120
100
80
60
40
20
0
0
NAME
SIZE
610 Flow Chart
200 RPM 300
400
3/8" Tubing
1/2" Tubing
500
SHEET 1 OF 1
REV.
Randolph Austin Company
610-200 Assembly
610-200
WEIGHT:
DWG. NO.
SCALE:1:10
A
20 1/2"
100
DATE
Flow: Gallons per Hour
61-0032: Qty 1
Tube Clamp
61-0440: Qty 1
Clamp Screw
61-0441: Qty 1
Nut, Adjusting
00-0295: Qty 1
Washer, Clamp
61-0140: Qty 2
Impeller Roller Assy
62-0020: Qty 1
Side, Cover
01-0186: Qty 1
E Clip - Tube Clamp
61-0080: Qty 1
Plate and Shaft
PROPRIETARY AND CONFIDENTIAL
USED ON
APPLICATION
NEXT ASSY
--
NAME
DATE
01-0133: Qty 1
Snap Ring
61-0010: Qty 1
Pump Head
00-0601: Qty 1
Helicoil 1/4-20
SIZE
REV.
Randolph Austin Company
SHEET 1 OF 1
610 Pump Head
Exploded Assembly View
Pumps after Aug-2008
610-PHO-XP
WEIGHT:
DWG. NO.
SCALE:1:5
A
61-0050: Qty 1
Serial Number Plate
01-0113: Qty 2
Bearing
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
00-0532: Qty 1
Bearing Shim
MATERIAL
-DO NOT SCALE DRAWING
FINISH
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/64
ANGULAR: MACH 1
TWO PLACE DECIMAL
.010
THREE PLACE DECIMAL
.005
01-0185: Qty 1
E Clip - Hinge pin
00-0600: Qty 1
Clevis Pin
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Randolph Austin Company. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
Randolph Austin Company IS
PROHIBITED.
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NOTES
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LOCATION — CLASS I , GROUP D.
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LEADS
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EXTERNAL CONNECTIONS
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CUSTOMER NAME
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INFORMATION DISCLOSED THERE IN SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO
OTHERS FOR MANUFACTURING PURPOSES OR FOR ANY OTHER PURPOSES , EXCEPT AS SPECIFICALLY AUTHORIZED IN
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3 25/32"
Crouse Hines
EABC 16 - 1/2" NPT
5 9/16"
3 3/32"
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Randolph Austin Company. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
Randolph Austin Company IS
PROHIBITED.
NEXT ASSY
MATERIAL
--
--
DO NOT SCALE DRAWING
FINISH
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/64
ANGULAR: MACH 1
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
1 1/2"
TYP
USED ON
APPLICATION
ZONE
REV.
DRAWN
ENG APPR.
CHECKED
MFG APPR.
COMMENTS:
Q.A.
DATE
2 29/32"
NAME
REVISIONS
DATE
1/2 " NPT
Typ 2X
05-0170
Conduit Box 610-201
DWG. NO.
WEIGHT:
APPROVED
SHEET 1 OF 1
REV.
Randolph Austin Co
DESCRIPTION
SIZE
A
SCALE:1:2
2:
5:
SYS19: BASE2
PDFINFO
50:
95:
98:
100:
JOB: CRMAIN06-1011-2 Name: 2P-1011
DATE: JAN 19 2006
Time: 6:08:36 PM Operator: RB
CES and CESD Arktite Receptacles
Delayed Action
Circuit Breaking
CPH Plugs
COLOR: CMYK
2P
Interchangeability of Plugs
with Non-Hazardous
Location Receptacles:
Features:
ɀ CES and CESD receptacles are equipped
with a delayed action rotating sleeve which
prevents complete withdrawal of the CPH
plug in one continuous movement
ɀ The delayed action feature permits the plug
to be used as an emergency push-pull switch
ɀ Details of operation are illustrated and
described below:
Fig. 3
Fig. 4
Figure 4 shows the plug completely
withdrawn. To accomplish this, the delayed
action sleeve must be rotated
counterclockwise. The time required to
actuate the mechanism permits dissipation of
the arc-generated heat before contacts and
arcing chambers are opened to the
atmosphere.
When inserting the plug, the reverse
procedure is followed.
ɀ Receptacles are factory sealed to simplify
installation and wiring. External seals are not
required
ɀ The 30 ampere receptacles are provided
with pressure terminals for field connection.
The 60 ampere receptacles have flexible
leads. Plugs are equipped with solder
terminals.
ɀ Two arrangements are provided for the 3⁄4⍯
and 11⁄4⍯ conduit hubs, as shown in the
listings and dimensions on page 1012.
Grounding:
Figure 1 above shows a CES receptacle
assembly with CPH plug fully engaged.
Figure 2 shows the plug withdrawn until it is
stopped by the delayed action sleeve. In this
position the circuit has been broken and the
arc has been snuffed in the contact
chambers.
Figure 3 shows the delayed action receptacle
sleeve rotated approximately 45° to allow
withdrawal of plug from receptacle.
csm no.: 100
ɀ CES and CESD receptacles and CPH plugs
are provided with an extra grounding pole for
attachment of the grounding wire. In the
plugs, provision is made for attachment of
the grounding wire to the grounding pole. In
addition, direct connection is provided
between plug and receptacle housings and
the ground pole. In the receptacles,
grounding is accomplished through the
conduit system.
CES and CESD receptacles with CPH plugs
are used:
ɀ with portable electrically operated devices
such as motor-generator sets, compressors,
conveyors, portable tools, lighting systems
and similar equipment
ɀ in locations which are hazardous due to the
presence of flammable vapors or gases
ɀ in damp or corrosive locations
ɀ at petroleum refineries, chemical and
petrochemical plants, and other process
industry facilities where similar hazards exist
Fig. 2
Typedriver Name: TS name
CESD – Cl. I, Div. 1 & 2, Group D*
CES – Cl. I, Div. 1 & 2, Groups C,D
Explosionproof
Wet Locations
Factory Sealed
Application:
Fig. 1
TCP: 15001
ɀ NEC article 501 and CEC Part 1 Section 18
require that metal frames or exposed noncurrent-carrying metal parts of portable
devices used in hazardous locations be
grounded through an extra conductor in the
portable cord.
ɀ CPH plugs can also be used with standard
AR and NR receptacles of the same ampere
rating, style and number of poles, thus
permitting portable devices which are
suitable for use in hazardous locatioins to be
connected to receptacles in both hazardous
and non-hazardous areas
ɀ Portable devices for non-hazardous areas
equipped with APJ and NPJ Arktite plugs
cannot be used with CES and CESD
receptacles
Standard Materials:
ɀ Back boxes – Feraloy® iron alloy
ɀ Receptacle housings – 30 ampere –
copper-free aluminum; 60 ampere – Feraloy®
iron alloy
ɀ Plug bodies – copper-free aluminum
ɀ Insulation – Krydon® fiberglass – reinforced
polyester
ɀ Contacts – brass or hard-drawn copper
Standard Finishes:
ɀ Feraloy – electrogalvanized and aluminum
acrylic paint
ɀ Copper-free aluminum – natural
ɀ Krydon material – red
ɀ Brass and copper – natural
Electrical Rating Ranges:
ɀ 30 and 60 amperes
Certifications and
Compliances:
ɀ NEC/CEC:
CES – Class I, Division 1 and 2, Groups
C,D;
CESD – Class I, Division 1 and 2, Group D*
ɀ ANSI/UL Standard: 1010
ɀ CSA Standard C22.2 No. 182.1
* For U.S. CESD are also suitable for Class I, Group C when
used with immediately adjacent seals.
Options:
ɀ The following special options are available
from factory by adding suffix to Cat. No.:
Suffix to be
Added to
Cat. #
Description
Special polarity – for use where two or more receptacles of the same ampere
rating, style and number of poles are to be installed in the same area for
use on different voltages. Available as follows:
Receptacle interior rotated 221⁄2 degrees clockwise when viewed from face and plug
changed to match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S4
US: 1-866-764-5454
STIBOINFO((CRH:66008com:2P:1011))
CH0 2 P - 1 1
CAN: 1-800-265-0502
Copyright© 2006 Cooper Crouse-Hinds
1011
Zoom: 100
2:
5:
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PDFINFO
50:
95:
98:
100:
JOB: CRMAIN06-1012-1 Name: 2P-1012
DATE: JAN 19 2006
Time: 6:08:38 PM Operator: RB
CES and CESD Arktite Receptacles
2P
Circuit Breaking
Delayed Action, CPH Plugs
Dimensions
CES
Cat. #
CES2213
CES2214
CES4233
CES4234
COLOR: CMYK
TCP: 15001
Typedriver Name: TS name
CESD – Cl. I, Div. 1 and 2, Group D*
CES – Cl. I, Div. 1 and 2, Groups C,D
Explosionproof
Wet Locations
Factory Sealed
CESD
a
b
c
d
e
f
g
h
j
77⁄16
45⁄8
23⁄16
33⁄8
23⁄4
41⁄8
5⁄16
11⁄32
7⁄8
Cat. #
CESD2213
CESD2214
12
7
27⁄8
51⁄4
43⁄8
61⁄8
7⁄16
13⁄32
11⁄8
CESD4233
CESD4234
a
b
e
f
g
h
j
75⁄8
63⁄8
41⁄4
5
17⁄8
11⁄32
13⁄16
131⁄2
95⁄8
61⁄4
71⁄4
3
13⁄32
13⁄16
CPH
Cat. #
CPH7713
CPH7913
CPH7714
CPH7914
CPH7733
CPH7933
CPH7734
CPH7934
a
6
67⁄16
6
67⁄16
73⁄4
81⁄8
73⁄4
81⁄8
b
23⁄8
23⁄8
23⁄8
23⁄8
23⁄4
23⁄4
31⁄16
31⁄16
c
45⁄16
43⁄4
45⁄16
43⁄4
5
53⁄8
5
53⁄8
* In U.S. CESD are also suitable for Class I, Group C when
used with immediately adjacent seals.
1012
STIBOINFO((CRH:66008com:2P:1012))
CH0 2 P - 1 2
US: 1-866-764-5454
CAN: 1-800-265-0502
Copyright© 2006 Cooper Crouse-Hinds
csm no.: 100
Zoom: 100
2:
5:
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PDFINFO
50:
95:
98:
100:
JOB: CRMAIN06-1013-5 Name: 2P-1013
DATE: JAN 19 2006
Time: 6:08:38 PM Operator: RB
CES and CESD Arktite® Receptacles
Delayed Action
Circuit Breaking
CPH Plugs
CES Receptacles with three hubs – one on
each side and one at top – and two pipe
plugs with CPH plug fully engaged
COLOR: CMYK
TCP: 15001
Typedriver Name: TS name
CESD – Cl. I, Div. 1 & 2, Group D*
CES – Cl. I, Div. 1 & 2, Groups C,D
Explosionproof
Wet Locations
Factory Sealed
csm no.: 100
2P
CESD Receptacles with vertical through
feed hubs and one pipe plug. Removable
threaded cover at top to facilitate pulling
wires
CES/CESD Receptacles
Hub
Size
3⁄4
Circuit
2-wire,
3-pole
3⁄4
3-wire,
4-pole
11⁄4
2-wire,
3-pole
11⁄4
3-wire,
4-pole
Phase
1
3
{
{
1
3
Max.
HP
1⁄2
11⁄2
Max.
Amps
7
30
Volts at
60 Cycles
AC
4801
120 to 240
1
3
7
30
4801
120 to 240
3
30
60
4801
120 to 240
5
30
60
4801
120 to 240
Max.
HP
1⁄2
11⁄2
Max.
Amps
7
30
Volts at
60 Cycles AC
4801
120 to 240
1
3
7
30
4801
120 to 240
4801
120 to 240
4801
120 to 240
CES
Cat. #
CESD
Cat. #
CES2213
CESD2213
CES2214
CESD2214
CES4233
CESD4233
CES4234
CESD4234
CPH Plugs with
mechanical cable grip and
Neoprene bushing
CPH Plugs
Circuit
2-wire,
3-pole
3-wire,
4-pole
Phases
1
3
{
{
2-wire,
3-pole
1
3
30
60
3-wire,
4-pole
3
5
30
60
CABLE DIA.
.375 to .875
CPH7713
CPH7714
.500 to .875
CPH7733
CPH7734
.875 to 1.375
CPH7913
CPH7914
CPH7933
CPH7934
* In U.S. CESD are also suitable for Class I, Group C when used with immediately
adjacent seals.
1 CSA certified units are rated at 600 volts.
US: 1-866-764-5454
STIBOINFO((CRH:66008com:2P:1013))
CH0 2 P - 1 3
CAN: 1-800-265-0502
Copyright© 2006 Cooper Crouse-Hinds
1013
Zoom: 100
HOW TUBING IS INSERTED IN THE PUMP
1. Turn power off. Open the cover plate and tube clamp. Remove existing tubing by manually
turning rollers while gently tugging on the tubing.
2. Clean any debris from pump race way and tube clamp with a clean rag or paper towel. A light
detergent spray can be used as well. Avoid the use of solvents such as acetone as they will have
an adverse effect on the paint.
3. Thread tubing back into pump. Start at the top of the pump and manually move the rollers so
that they start occluding the tubing. Care should be taken to avoid pinching fingers with rollers.
Align the tubing so that is in the center of the raceway.
4. Add lubricant. Close pump cover. Tighten tubing clamp to ensure the tubing is not fed through
the pump.
Pump Series
250
250
300
400
500
500
610,615,620, & 630
610,615,620, & 630
750
750
780
880
880
Tubing Size
.062” (1/16”) ID X .187” (3/16”) OD
.125” (1/8”) ID X .250” (1/4”) OD
.250” (1/4”) ID X .437” (7/16”) OD
.250” (1/4”) ID X .437” (7/16”) OD
.187” (3/16”) ID X .375” (3/8”) OD
.250” (1/4”) ID X .437” (7/16”) OD
.375” (3/8”) ID X .625” (5/8”) OD
.500” (1/2”) ID x .750” (3/4”) OD
.625” (5/8”) ID X .937” (15/16”) OD
.750” (3/4”) ID X 1.062” ( 1 1/16”) OD
.750” (3/4”) ID X 1.062” ( 1 1/16”) OD
.750” (3/4”) ID X 1.25” ( 1 1/4”) OD
1.00” (1.00”) X 1.50” ( 1 ½”) OD
Randolph Austin Company
Tubing Chemical Resistance Chart
Code indicates the percentage weight gain or loss after 24 hours immersion in the fluid.
(B) Best = 1-4%, (G) Good = 5-10%, (F) Fair = 11- 15%, (P) Poor = 16%+
The data contained herein are based on tests conducted on representative samples and are considered
accurate. The results should indicate liquids that could be used with the tubing. However no guarantee is
given or implied regarding the application of this data to the safe use of the tubing. It is suggested that the
purchaser conduct tests to determine if this material is suited to this application.
Aqueous Solutions
Water
Sodium Chloride (Saturated)
Aluminum Sulfate
Acids & Bases
Sulphuric Acid (66° Be)
Acetic Acid, Glacial
Hydrochloric Acid (30° Be)
Nitric Acid (40° Be)
Sodium Hydroxide (50% sol.)
Ammonia Hydroxide
Aliphatic Hydrocarbons
Diesel Fuel
Naptha
Mineral Oil
Aromatic Hydrocarbons
Toluene
Xylene
Chlorinated Solvents
Trichloroethylene
Carbon Tetrachloride
Methylene Chloride
Ketones
Acetone
Methyl Ethyl Ketone (MEK)
Esters
Amyl Acetate
Butyl Acetate
Ethyl Acetate
Alcohol
Butyl Alcohol
Isoproply Alcohol
Methyl Alcohol
Ethyl Alcohol (90%)
Glycol
Ethylene Glycol
Glycerine
Vegetable Oil
Safflower Oil
ED-Plex
Povinal 
B
B
B
B
B
B
P
F
P
B
B
B
B
B
B
B
B
B
B
B
B
B
P
B
B
B
B
P
P
P
P
P
P
G
P
P
P
B
B
B
F
G
G
B
B
P
P
P
P
P
P
B
B
B
G
G
G
G
G
B
P
P
P
P
B
B
P
P
P
G
P
P
P
P
P
P
B
B
B
P
P
P
P
P
P
B
G
B
G
F
F
P
P
P
P
P
P
P
B
B
F
F
F
F
P
P
P
P
P
P
G
G
B
B
G
B
B
B
P
F
F
G
G
B
G
G
B
B
B
G
B
B
B
B
G
G
B
B
B
B
B
B
B
B
G
Cilran
Prothane II 
Vytex
8-Mar-01
(800)-531-5263 - (512)-282-1590 – Fax (512)-280-0678
General Characteristics of Randolph Austin Tubing Materials
Cilran is made from a thermoplastic elastomer that possesses exceptional chemical resistance
to acids and bases. Cilran has low gas permeability; good flex fatigue resistance and meets
USP Class VI specifications. Ideal for use in many laboratory applications, it may be used in
place of silicone for some applications. Cilran is translucent white in color.
Povinal is a polyvinyl alcohol based tubing which is excellent for use in applications with
aliphatic, aromatic and chlorinated hydrocarbon solvents. Povinal has good flex fatigue
resistance and is suitable for many industrial applications. It may be used as a substitute for
fluroelastomer polymers in some applications. Not recommended for use with water or solutions
containing concentrations of water. Pump tubing is teal in color. Transfer tubing is amber.
Vytex is a clear flexible polyvinyl tubing ideal for general-purpose usage in applications with
dilute aqueous solutions (both acids and alkali's), and for food and beverage usage. Strong acid
solutions may be used with Vytex for short intervals, but should be flushed with water after
use. The smooth surface allows for easy flushing and cleanup for food and beverage applications.
Vytex is a durable, high flex tubing with a Shore "A" durometer of 60 allowing a long life
expectancy for continuous flexing where peristaltic pumps are used.
Prothane II is transparent, aqua blue, polyester polyurethane tubing that exhibits excellent
abrasion resistance, has good low temperature properties and is resistant to ozone and oxidation.
Prothane II exhibits an excellent resilience to continuous flexing and impacting experienced in
peristaltic pumps. Along with these exceptional features Prothane II exhibits good hydrolic
stability, good oil and fuel resistance, and high tensile and tear strength.
Prothane II is
resistant to diesel fuel, kerosene, motor oil, mild solvents, aromatic hydrocarbons, gasoline, and
concentrated acid and alkaline solutions.
E-D Plex is multi-purpose tubing that is ideally suited for applications that range from
transferring paint, ink, acids, and bases. Some oil and hydrocarbons will work with E-D Plex,
but should be tested before use. Combining the environmental resistance of EPDM with the
chemical resistance of chloropreme, E-D Plex possesses similar elastomeric performance
found in more expensive vulcanized rubber, while still maintaining high flex fatigue resistance.
E-D Plex has been proven very successful in peristaltic pump applications where continuous
flexing is required.
Tel 512-282-1590 - Fax 512-280-0678
18 October 2005
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