www.RandolphAustin.com Operations Manual Pump Series: 610 Model #610-200 610 Pump Head Belt Driven, Explosion Proof Motor Assembly Class 1, Group D, 1/3 Hp, 1ph, 115/208-230VAC Randolph Austin Company 2119 FM 1626 Manchaca, Texas 78652 (512) 282-1590 Revision 03/09/2012 14 1/2" 00-0420: Qty 1 Connector 05-0170: Qty 1 Junction Box, X-Proof 02-0503: Qty 1 Base USED ON APPLICATION NEXT ASSY 03-0205: Qty 1 Motor, 1/3 Hp, X-Proof 62-0221: Qty 1 Belt Guard Assy 610-PHO: Qty 1 610 Pump Head PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF Randolph Austin Company. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF Randolph Austin Company IS PROHIBITED. 8 1/4" MATERIAL -- -- DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/64 ANGULAR: MACH 1 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 FINISH DO NOT SCALE DRAWING DRAWN CHECKED ENG APPR. MFG APPR. COMMENTS: Q.A. 200 180 160 140 120 100 80 60 40 20 0 0 NAME SIZE 610 Flow Chart 200 RPM 300 400 3/8" Tubing 1/2" Tubing 500 SHEET 1 OF 1 REV. Randolph Austin Company 610-200 Assembly 610-200 WEIGHT: DWG. NO. SCALE:1:10 A 20 1/2" 100 DATE Flow: Gallons per Hour 61-0032: Qty 1 Tube Clamp 61-0440: Qty 1 Clamp Screw 61-0441: Qty 1 Nut, Adjusting 00-0295: Qty 1 Washer, Clamp 61-0140: Qty 2 Impeller Roller Assy 62-0020: Qty 1 Side, Cover 01-0186: Qty 1 E Clip - Tube Clamp 61-0080: Qty 1 Plate and Shaft PROPRIETARY AND CONFIDENTIAL USED ON APPLICATION NEXT ASSY -- NAME DATE 01-0133: Qty 1 Snap Ring 61-0010: Qty 1 Pump Head 00-0601: Qty 1 Helicoil 1/4-20 SIZE REV. Randolph Austin Company SHEET 1 OF 1 610 Pump Head Exploded Assembly View Pumps after Aug-2008 610-PHO-XP WEIGHT: DWG. NO. SCALE:1:5 A 61-0050: Qty 1 Serial Number Plate 01-0113: Qty 2 Bearing COMMENTS: Q.A. MFG APPR. ENG APPR. CHECKED DRAWN 00-0532: Qty 1 Bearing Shim MATERIAL -DO NOT SCALE DRAWING FINISH DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/64 ANGULAR: MACH 1 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 01-0185: Qty 1 E Clip - Hinge pin 00-0600: Qty 1 Clevis Pin THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF Randolph Austin Company. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF Randolph Austin Company IS PROHIBITED. > -u Ln N) CJ) 070 rn Z rn 0 0 T2A 40° C B rn E7 FT1 zu > * o 0 cn 1— cA co I 1— > ,...----. 10 nn I Al --""----- p 0 c I i > I C: —1 [II 0 cn [ 1 7 lib.. ■II ul < 0 rn 1— 1-unL== -,• z 0.6250 0 6245 op co o cn (...n 1-7 -< 0 W> L) 0 1— 7.411111114 i Z7 0 z z 0 Ez i c0 u' 0 XY cP J- 0 REF : 112974: MOTOR ROTATION DATA AUTOMATIC SWIVE L (180° ) CONE ELBOW 1/2-14 N .P.i0 0 I -N 4, - CO e i daakA war * '. S 0 ON \ A. A& ■d 4 . ND 4 el on e Co ► o yp 6 mw.mw cp. • - 4, • -[=• cu -< 1- ,-1 00 2.085 2.065 c, J o - 0 OFF CD' 0 (u' . ° AR' 6' 0 ! 11 CD l) _1 _ 3.50 3.47 7 O ---- ,..,-, cp CA -i- 6.63 62 WITHOUT TOLERANCES ARE REFERENCE ONLY 46 NOTES 1 MOTOR LISTED FOR HAZARDOUS LOCATION — CLASS I , GROUP D. 350 40 LEADS 31 SEE LEAD NOTE EXTERNAL CONNECTIONS z 210 26 0 1— 1 . > 0 0 0 0 0 Z 0 0C _1 z z I -o Z> -7 T7 , „I_ • , 0 0 <- 0 4, C...1 -fl S> —1 7 m nu - Oz -0 >0 -0 Om V) 7 co -1,D cy, TO 17 CC 1 I > co 0 Z Z z 0 C) J [ r 0 z > z 3 6 14 1-- F,,' 1 z rn i 0 7 n Z 0 - n -1 rffn > -n Do 0 CD I . __ _, C) PC 1 0 Z_. > i -7 . 'i 66 FranIcH n M ce=.t rro' c Bl ufft on , I ndi ana 46714 MODEL OUTLINE "21007434 DIST: 1— 1— REV REV LOW . -1, -1,• z_A\ FE STANDARD 51009 LKW 12/31/97 12/31/97 w GE1 ASSEMBLY ROTATION (,) -.mcr) ,,, PROTECTED. 0 -1 co I Z 0 7 0 CI U") > - C 7 + 1— 1— 0 - > 0 = 0 DR VOTOR o 3> z CU m N TENV X-PROOF E GI 0 7 U) rn GI -C• > -C• GI 0 0 (i) -0 U) 11- -1 -1 -< 7: 0 7: F7 F7 -, -0 F7 (..c) IE -0 >1 — -< — —I cf-)1- z m -1 rn 0 Z > 0 - 0 Z7 —1 -1,1— Co 77 F7 = (.7) o ASSEMBLY VOLTAGE CUSTOMER NAME z N 7 N ENCLOSURE NORMAL CUSTOMER PART NO . DRAWN APPROVED RELEASED N 0-, F .E . BLUE 71 m HORIZONTAL THERMALLY Z —1*— Z 1— — Z Fn — —1 Fn Z 11_ > Z 7 - 7 4, .. PAINT z o 0 > Z 0 U) U) - MOUNTING POSITION ENVIRONMENTAL CONDITION COLD ROLL STEEL SHAFT MATERIAL co --- (f) C,,i — 0-1 0 .34 0 .34 0 ---I N CD > -D CD(..0 IE C) CONNECTION LABEL c),, 0000 > C) CO CD CO X 0 AS TEMP CODE INS . CLASS MAX .AMB. (7) 115/208-230 . C> Z ^0 U) 0 7 —Z 0 (y) CT 56 CD > -13 7 7 7 - 7 7 , K -0 co INFORMATION DISCLOSED THERE IN SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING PURPOSES OR FOR ANY OTHER PURPOSES , EXCEPT AS SPECIFICALLY AUTHORIZED IN m C,,,i m ■ — WRITING BY FRANKLIN ELECTRIC. )3 > _1 N m HOLTS FRAME HVA CODE M co 3 25/32" Crouse Hines EABC 16 - 1/2" NPT 5 9/16" 3 3/32" PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF Randolph Austin Company. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF Randolph Austin Company IS PROHIBITED. NEXT ASSY MATERIAL -- -- DO NOT SCALE DRAWING FINISH DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/64 ANGULAR: MACH 1 TWO PLACE DECIMAL .01 THREE PLACE DECIMAL .005 1 1/2" TYP USED ON APPLICATION ZONE REV. DRAWN ENG APPR. CHECKED MFG APPR. COMMENTS: Q.A. DATE 2 29/32" NAME REVISIONS DATE 1/2 " NPT Typ 2X 05-0170 Conduit Box 610-201 DWG. NO. WEIGHT: APPROVED SHEET 1 OF 1 REV. Randolph Austin Co DESCRIPTION SIZE A SCALE:1:2 2: 5: SYS19: BASE2 PDFINFO 50: 95: 98: 100: JOB: CRMAIN06-1011-2 Name: 2P-1011 DATE: JAN 19 2006 Time: 6:08:36 PM Operator: RB CES and CESD Arktite Receptacles Delayed Action Circuit Breaking CPH Plugs COLOR: CMYK 2P Interchangeability of Plugs with Non-Hazardous Location Receptacles: Features: ɀ CES and CESD receptacles are equipped with a delayed action rotating sleeve which prevents complete withdrawal of the CPH plug in one continuous movement ɀ The delayed action feature permits the plug to be used as an emergency push-pull switch ɀ Details of operation are illustrated and described below: Fig. 3 Fig. 4 Figure 4 shows the plug completely withdrawn. To accomplish this, the delayed action sleeve must be rotated counterclockwise. The time required to actuate the mechanism permits dissipation of the arc-generated heat before contacts and arcing chambers are opened to the atmosphere. When inserting the plug, the reverse procedure is followed. ɀ Receptacles are factory sealed to simplify installation and wiring. External seals are not required ɀ The 30 ampere receptacles are provided with pressure terminals for field connection. The 60 ampere receptacles have flexible leads. Plugs are equipped with solder terminals. ɀ Two arrangements are provided for the 3⁄4⍯ and 11⁄4⍯ conduit hubs, as shown in the listings and dimensions on page 1012. Grounding: Figure 1 above shows a CES receptacle assembly with CPH plug fully engaged. Figure 2 shows the plug withdrawn until it is stopped by the delayed action sleeve. In this position the circuit has been broken and the arc has been snuffed in the contact chambers. Figure 3 shows the delayed action receptacle sleeve rotated approximately 45° to allow withdrawal of plug from receptacle. csm no.: 100 ɀ CES and CESD receptacles and CPH plugs are provided with an extra grounding pole for attachment of the grounding wire. In the plugs, provision is made for attachment of the grounding wire to the grounding pole. In addition, direct connection is provided between plug and receptacle housings and the ground pole. In the receptacles, grounding is accomplished through the conduit system. CES and CESD receptacles with CPH plugs are used: ɀ with portable electrically operated devices such as motor-generator sets, compressors, conveyors, portable tools, lighting systems and similar equipment ɀ in locations which are hazardous due to the presence of flammable vapors or gases ɀ in damp or corrosive locations ɀ at petroleum refineries, chemical and petrochemical plants, and other process industry facilities where similar hazards exist Fig. 2 Typedriver Name: TS name CESD – Cl. I, Div. 1 & 2, Group D* CES – Cl. I, Div. 1 & 2, Groups C,D Explosionproof Wet Locations Factory Sealed Application: Fig. 1 TCP: 15001 ɀ NEC article 501 and CEC Part 1 Section 18 require that metal frames or exposed noncurrent-carrying metal parts of portable devices used in hazardous locations be grounded through an extra conductor in the portable cord. ɀ CPH plugs can also be used with standard AR and NR receptacles of the same ampere rating, style and number of poles, thus permitting portable devices which are suitable for use in hazardous locatioins to be connected to receptacles in both hazardous and non-hazardous areas ɀ Portable devices for non-hazardous areas equipped with APJ and NPJ Arktite plugs cannot be used with CES and CESD receptacles Standard Materials: ɀ Back boxes – Feraloy® iron alloy ɀ Receptacle housings – 30 ampere – copper-free aluminum; 60 ampere – Feraloy® iron alloy ɀ Plug bodies – copper-free aluminum ɀ Insulation – Krydon® fiberglass – reinforced polyester ɀ Contacts – brass or hard-drawn copper Standard Finishes: ɀ Feraloy – electrogalvanized and aluminum acrylic paint ɀ Copper-free aluminum – natural ɀ Krydon material – red ɀ Brass and copper – natural Electrical Rating Ranges: ɀ 30 and 60 amperes Certifications and Compliances: ɀ NEC/CEC: CES – Class I, Division 1 and 2, Groups C,D; CESD – Class I, Division 1 and 2, Group D* ɀ ANSI/UL Standard: 1010 ɀ CSA Standard C22.2 No. 182.1 * For U.S. CESD are also suitable for Class I, Group C when used with immediately adjacent seals. Options: ɀ The following special options are available from factory by adding suffix to Cat. No.: Suffix to be Added to Cat. # Description Special polarity – for use where two or more receptacles of the same ampere rating, style and number of poles are to be installed in the same area for use on different voltages. Available as follows: Receptacle interior rotated 221⁄2 degrees clockwise when viewed from face and plug changed to match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S4 US: 1-866-764-5454 STIBOINFO((CRH:66008com:2P:1011)) CH0 2 P - 1 1 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds 1011 Zoom: 100 2: 5: SYS19: BASE2 PDFINFO 50: 95: 98: 100: JOB: CRMAIN06-1012-1 Name: 2P-1012 DATE: JAN 19 2006 Time: 6:08:38 PM Operator: RB CES and CESD Arktite Receptacles 2P Circuit Breaking Delayed Action, CPH Plugs Dimensions CES Cat. # CES2213 CES2214 CES4233 CES4234 COLOR: CMYK TCP: 15001 Typedriver Name: TS name CESD – Cl. I, Div. 1 and 2, Group D* CES – Cl. I, Div. 1 and 2, Groups C,D Explosionproof Wet Locations Factory Sealed CESD a b c d e f g h j 77⁄16 45⁄8 23⁄16 33⁄8 23⁄4 41⁄8 5⁄16 11⁄32 7⁄8 Cat. # CESD2213 CESD2214 12 7 27⁄8 51⁄4 43⁄8 61⁄8 7⁄16 13⁄32 11⁄8 CESD4233 CESD4234 a b e f g h j 75⁄8 63⁄8 41⁄4 5 17⁄8 11⁄32 13⁄16 131⁄2 95⁄8 61⁄4 71⁄4 3 13⁄32 13⁄16 CPH Cat. # CPH7713 CPH7913 CPH7714 CPH7914 CPH7733 CPH7933 CPH7734 CPH7934 a 6 67⁄16 6 67⁄16 73⁄4 81⁄8 73⁄4 81⁄8 b 23⁄8 23⁄8 23⁄8 23⁄8 23⁄4 23⁄4 31⁄16 31⁄16 c 45⁄16 43⁄4 45⁄16 43⁄4 5 53⁄8 5 53⁄8 * In U.S. CESD are also suitable for Class I, Group C when used with immediately adjacent seals. 1012 STIBOINFO((CRH:66008com:2P:1012)) CH0 2 P - 1 2 US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds csm no.: 100 Zoom: 100 2: 5: SYS19: BASE2 PDFINFO 50: 95: 98: 100: JOB: CRMAIN06-1013-5 Name: 2P-1013 DATE: JAN 19 2006 Time: 6:08:38 PM Operator: RB CES and CESD Arktite® Receptacles Delayed Action Circuit Breaking CPH Plugs CES Receptacles with three hubs – one on each side and one at top – and two pipe plugs with CPH plug fully engaged COLOR: CMYK TCP: 15001 Typedriver Name: TS name CESD – Cl. I, Div. 1 & 2, Group D* CES – Cl. I, Div. 1 & 2, Groups C,D Explosionproof Wet Locations Factory Sealed csm no.: 100 2P CESD Receptacles with vertical through feed hubs and one pipe plug. Removable threaded cover at top to facilitate pulling wires CES/CESD Receptacles Hub Size 3⁄4 Circuit 2-wire, 3-pole 3⁄4 3-wire, 4-pole 11⁄4 2-wire, 3-pole 11⁄4 3-wire, 4-pole Phase 1 3 { { 1 3 Max. HP 1⁄2 11⁄2 Max. Amps 7 30 Volts at 60 Cycles AC 4801 120 to 240 1 3 7 30 4801 120 to 240 3 30 60 4801 120 to 240 5 30 60 4801 120 to 240 Max. HP 1⁄2 11⁄2 Max. Amps 7 30 Volts at 60 Cycles AC 4801 120 to 240 1 3 7 30 4801 120 to 240 4801 120 to 240 4801 120 to 240 CES Cat. # CESD Cat. # CES2213 CESD2213 CES2214 CESD2214 CES4233 CESD4233 CES4234 CESD4234 CPH Plugs with mechanical cable grip and Neoprene bushing CPH Plugs Circuit 2-wire, 3-pole 3-wire, 4-pole Phases 1 3 { { 2-wire, 3-pole 1 3 30 60 3-wire, 4-pole 3 5 30 60 CABLE DIA. .375 to .875 CPH7713 CPH7714 .500 to .875 CPH7733 CPH7734 .875 to 1.375 CPH7913 CPH7914 CPH7933 CPH7934 * In U.S. CESD are also suitable for Class I, Group C when used with immediately adjacent seals. 1 CSA certified units are rated at 600 volts. US: 1-866-764-5454 STIBOINFO((CRH:66008com:2P:1013)) CH0 2 P - 1 3 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds 1013 Zoom: 100 HOW TUBING IS INSERTED IN THE PUMP 1. Turn power off. Open the cover plate and tube clamp. Remove existing tubing by manually turning rollers while gently tugging on the tubing. 2. Clean any debris from pump race way and tube clamp with a clean rag or paper towel. A light detergent spray can be used as well. Avoid the use of solvents such as acetone as they will have an adverse effect on the paint. 3. Thread tubing back into pump. Start at the top of the pump and manually move the rollers so that they start occluding the tubing. Care should be taken to avoid pinching fingers with rollers. Align the tubing so that is in the center of the raceway. 4. Add lubricant. Close pump cover. Tighten tubing clamp to ensure the tubing is not fed through the pump. Pump Series 250 250 300 400 500 500 610,615,620, & 630 610,615,620, & 630 750 750 780 880 880 Tubing Size .062” (1/16”) ID X .187” (3/16”) OD .125” (1/8”) ID X .250” (1/4”) OD .250” (1/4”) ID X .437” (7/16”) OD .250” (1/4”) ID X .437” (7/16”) OD .187” (3/16”) ID X .375” (3/8”) OD .250” (1/4”) ID X .437” (7/16”) OD .375” (3/8”) ID X .625” (5/8”) OD .500” (1/2”) ID x .750” (3/4”) OD .625” (5/8”) ID X .937” (15/16”) OD .750” (3/4”) ID X 1.062” ( 1 1/16”) OD .750” (3/4”) ID X 1.062” ( 1 1/16”) OD .750” (3/4”) ID X 1.25” ( 1 1/4”) OD 1.00” (1.00”) X 1.50” ( 1 ½”) OD Randolph Austin Company Tubing Chemical Resistance Chart Code indicates the percentage weight gain or loss after 24 hours immersion in the fluid. (B) Best = 1-4%, (G) Good = 5-10%, (F) Fair = 11- 15%, (P) Poor = 16%+ The data contained herein are based on tests conducted on representative samples and are considered accurate. The results should indicate liquids that could be used with the tubing. However no guarantee is given or implied regarding the application of this data to the safe use of the tubing. It is suggested that the purchaser conduct tests to determine if this material is suited to this application. Aqueous Solutions Water Sodium Chloride (Saturated) Aluminum Sulfate Acids & Bases Sulphuric Acid (66° Be) Acetic Acid, Glacial Hydrochloric Acid (30° Be) Nitric Acid (40° Be) Sodium Hydroxide (50% sol.) Ammonia Hydroxide Aliphatic Hydrocarbons Diesel Fuel Naptha Mineral Oil Aromatic Hydrocarbons Toluene Xylene Chlorinated Solvents Trichloroethylene Carbon Tetrachloride Methylene Chloride Ketones Acetone Methyl Ethyl Ketone (MEK) Esters Amyl Acetate Butyl Acetate Ethyl Acetate Alcohol Butyl Alcohol Isoproply Alcohol Methyl Alcohol Ethyl Alcohol (90%) Glycol Ethylene Glycol Glycerine Vegetable Oil Safflower Oil ED-Plex Povinal B B B B B B P F P B B B B B B B B B B B B B P B B B B P P P P P P G P P P B B B F G G B B P P P P P P B B B G G G G G B P P P P B B P P P G P P P P P P B B B P P P P P P B G B G F F P P P P P P P B B F F F F P P P P P P G G B B G B B B P F F G G B G G B B B G B B B B G G B B B B B B B B G Cilran Prothane II Vytex 8-Mar-01 (800)-531-5263 - (512)-282-1590 – Fax (512)-280-0678 General Characteristics of Randolph Austin Tubing Materials Cilran is made from a thermoplastic elastomer that possesses exceptional chemical resistance to acids and bases. Cilran has low gas permeability; good flex fatigue resistance and meets USP Class VI specifications. Ideal for use in many laboratory applications, it may be used in place of silicone for some applications. Cilran is translucent white in color. Povinal is a polyvinyl alcohol based tubing which is excellent for use in applications with aliphatic, aromatic and chlorinated hydrocarbon solvents. Povinal has good flex fatigue resistance and is suitable for many industrial applications. It may be used as a substitute for fluroelastomer polymers in some applications. Not recommended for use with water or solutions containing concentrations of water. Pump tubing is teal in color. Transfer tubing is amber. Vytex is a clear flexible polyvinyl tubing ideal for general-purpose usage in applications with dilute aqueous solutions (both acids and alkali's), and for food and beverage usage. Strong acid solutions may be used with Vytex for short intervals, but should be flushed with water after use. The smooth surface allows for easy flushing and cleanup for food and beverage applications. Vytex is a durable, high flex tubing with a Shore "A" durometer of 60 allowing a long life expectancy for continuous flexing where peristaltic pumps are used. Prothane II is transparent, aqua blue, polyester polyurethane tubing that exhibits excellent abrasion resistance, has good low temperature properties and is resistant to ozone and oxidation. Prothane II exhibits an excellent resilience to continuous flexing and impacting experienced in peristaltic pumps. Along with these exceptional features Prothane II exhibits good hydrolic stability, good oil and fuel resistance, and high tensile and tear strength. Prothane II is resistant to diesel fuel, kerosene, motor oil, mild solvents, aromatic hydrocarbons, gasoline, and concentrated acid and alkaline solutions. E-D Plex is multi-purpose tubing that is ideally suited for applications that range from transferring paint, ink, acids, and bases. Some oil and hydrocarbons will work with E-D Plex, but should be tested before use. Combining the environmental resistance of EPDM with the chemical resistance of chloropreme, E-D Plex possesses similar elastomeric performance found in more expensive vulcanized rubber, while still maintaining high flex fatigue resistance. E-D Plex has been proven very successful in peristaltic pump applications where continuous flexing is required. Tel 512-282-1590 - Fax 512-280-0678 18 October 2005