New Molded Case Circuit Breaker and
Miniature Circuit Breaker Launch
January 24, 2014
PUBLIC INFORMATION
Rev 5058-CO900E
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
New 140G Overview
Molded Case Circuit Breakers
 Single global line of MCCBs, MCPs, & MPCBs: 15A-3000A, 3-4 Pole

Allows for standardization on one offering
 Shorter lead-times, with global logistics to support developing regions
 Improved Product Features

RoHS compliance

Modular contemporary offering

Increased withstand ratings

Greater adjustability in trip units

Wider range of requested accessories

Communications options in future
PUBLIC INFORMATION
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
2
New Miniature CB Overview
 Industry leading product
…..ratings, features, quality
 Complete offering

Expanded current ratings – up to 63A

Wider range of accessories
 Shorter lead-times, greater availability
 Improved Product Features

Improved ingress protection


Dual terminals


Rated to 20,000 operations, previously only 6,000
Universal accessories

PUBLIC INFORMATION
1489 and 1492-SP bus bars mount behind wiring – separate terminal for bus bar
Improved mechanical life


Full IP20 devices, previously only IP20 front, IP00 terminals
Common accessories between 1492, 188 & RCD’s
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
3
140-G Key Features
 Wide current range 15-3000 A, 200-600V
 Single global line of MCCBs allows
customers to standardize on one offering

Global certs UL / CSA / CE / CCC / etc
 Alignment of LVMCC & ICB with a
common, contemporary MCCB
platform.
 Extended line of accessories
 Higher interruption ratings available, 25KA
to 150KA based on frame size

Trip unit alarm contact, more
auxiliary contacts available
 RoHS compliant

Wiring terminations

Electronic trip units 25-3000 A
PUBLIC INFORMATION
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
4
Molded Case Circuit Breakers
140U to 140G Frame Comparison
Existing
H
G
125A
100A
160A
76mm
Bul 140U
Bul 140 (C frame) in MCC
I
150A
L
400A/
630A
K
400A
JD
J
250A 250A
105mm
140mm
L (Q)
600A
N
800A/
1200A
M
800A
R
2500A
393mm
210mm
New 140G
T7
800..1600A
(1200A UL)
76mm
105mm
90mm
210mm
140mm
428mm
G
H
I
J
K
M
N
R
125A
125A
225A
250A
400A
600-800A
800-1250A
1600-3000A
PUBLIC INFORMATION
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
140G vs 140U Comparison
Why the Change?
 Contemporary modular platform vs
30 year old design
 Same breaker in LVMCC’s configurations
as ICB components
 RoHS compliant
 Multiple language installation sheets
 Availability of 4 pole Breakers
 140G replaces 140U & UE in a single
global platform
 Technology enables quicker clearing of
higher level faults, at higher voltages than
140U
 More product selection <300 A
 SCCR coordination with A-B components
 G,H, I & J Frame have more choices
 Improved Coordination
 G and I Frame now have type 2 coordination
 More terminations options available
 Lug variety
 Extenders
 Spreaders
PUBLIC INFORMATION
 NEMA & IEC Combo Starters
 Bus Bar System
 Power and Control Terminal Blocks
 More accessories available to meet
customer application needs
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
6
140G is also highly modifiable
 Additional Aux contact combinations
Up to 3 AX + (1)UV or (1) Shunt
 New Trip Unit Alarm Contact

 Multiple operators





Flex-cable
Variable Depth
NFPA
Fixed Flange
Motor operators
 Terminations





PUBLIC INFORMATION
End Caps
Terminal Lugs
Extended terminals
Spreaders terminals
Multiple terminal shields
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
7
Other benefits of the new 140G
 Global logistics and Configuration
centers in EMEA and NA
 Results in shorter local lead times
 Common MCCB used across RA
 Higher volumes + Fewer varieties =
Improved customer service levels
 DWG,DXF,STP,PDF drawing support
 Easy Integration
 AutoCAD & SolidWorks
 2D & 3D
PUBLIC INFORMATION
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
8
Bulletin 1489
Branch Circuit Protection
 Full portfolio now offered 0.5-63 A (was 0.5-40 A)
 Accepts up to 4 AWG (35mm2)
 Highest rated voltage on the market
1489-A
PUBLIC INFORMATION
1489-M

C / 0.5-40 A: 480Y/277V AC

C / 50-63 A: 240 AC

D / 0.5-35 A: 480Y/277V AC

D / 40-63 A: 240 AC
 Accessories were left mount, now
right
 Ring terminal no longer offered
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
9
Bulletin 1492-SP
Supplemental Protection
 Full portfolio now UL listed 0.5-63 A (was 0.5-40 A)
 Accepts up to 4 AWG (35mm2)
 Common accessories to RCD and 188
 Wider range of accessories (left, right,
and space-saving bottom mount)
 Bus bars are not changing
 No longer GL (marine) certification
1492-SP
PUBLIC INFORMATION
1492-SPM
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
10
Bulletin 1492-RCD
Ground Leakage Protection
 Now UL and CSA in addition to CE, VDE and CCC
 2 and 4 pole devices have an indicator window
Common accessories to the 1492-SP
Wider range of accessories
Accessories were left mount, now right
Two new bus bars for connecting RCD
to MCB
 No longer a 16A offering




1492-RCD
PUBLIC INFORMATION
1492-RCDA
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
11
Bulletin 188
AP/EMEA Regional Product
 Regional product only – CCC, CE, and VDE (no UL)
 Abbreviated features (no indicator window, no dual terminal)
 Product will appear in family literature
 Selection Guide
 Brochure
 Not available for sale in U.S.
188-A
PUBLIC INFORMATION
188-J
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
12
Migration Tools
 Cross References
 CrossWorks, Excel & pdf
 Customer Migration Software Tool for 140Gs
 Load existing part number, system provides:

Drawings in multiple formats

Panel Layout drawings – with alignment options

Ratings and technical info
Linked to ProposalWorks
 Technical Conversion Guide – pdf format
 Videos – how to make the change

PUBLIC INFORMATION
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
13
Product Change Overview
 140U to 140G
 140UE to 140G
 140M (H, I, J and L Frame) to 140MG




1489-A to 1489-M
1492-SP to 1492-SPM
188-A to 188-J/K (EMEA/AP Region)
1492-RCD to 1492-RCDA (EMEA Region)
PUBLIC INFORMATION
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
14