Product catalogue, standard accessories Control cables Bypass key switches Foot switches Protective clothing www.hammelmann.com Contents (Navigation via Bookmarks) Control cables Bypass key switches Foot switches Protective clothing Hammelmann application engineering overview Control cables 12.L.1 – 09/11 Cable (piece goods) Standard cable colour: orange Cable for intrinsically safe Ex (i) circuit colour: blue Cables • The cable connections are reinforced. • The outer sheath of the cable is especially designed for use with Hammelmann high pressure systems and will not stretch even under extreme loads. Cable for intrinsically safe Ex (i) 0,8 m 3m 10 m 15 m 25 m 50 m • The cables are available in various lengths to enable the optimal choice for the job in hand. Cable 0,8 m 3m 25 m 50 m 100 m Code no. 04.01864.0447 04.01864.0448 Code no. 04.01864.0455 04.01864.0456 04.01864.0511 04.01864.0522 04.01864.0457 04.01864.0458 Code no. 04.01864.0451 04.01864.0452 04.01864.0453 04.01864.0454 04.01864.0470 Cable drums • Compact, robust reel Cable drum with 50 m cable with 50 m cable for intrinsically safe Ex (i) with 100 m cable with 50 m cable for spray gun with 1-wire-system with 50 m cable suitable for electr. remote control for ES1 • Reel lock fitted to carry grip • Easy winding action • Large radius reel with rounded edges • Maintenance free plastic axle bearings • Open wheel hub for stowing 1 m cable with plug Accessories Item 10 20 30 40 Hammelmann Maschinenfabrik GmbH Components Cap with string for socket Plug complete with cap Plug complete with cap Cap with string for plug Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Code no. 08.00229.6001 08.00229.6002 08.00229.6013 08.00229.6014 08.00229.6015 Code no. 04.01894.0027 00.05101.0003 00.05101.0002 04.01894.0026 Bypass key switches 12.M.1 – 09/11 Bypass key switches • Switch for 4 pole bypass control system • For manual control of pressure “on/off” independently of electric spray gun, electric foot switch etc. Bypass key switch Code no. 08.00229.6005 • Operation check Code no. 04.04290.0159 Code no. with 2 m cable 08.00229.6005 with 2 m cable for intrinsically safe Ex (i) operation 08.00229.6010 Key switch Code no. for emergency stop, can be reset with key 04.04290.0159 Push button Code no. Code no. 08.00229.6016 08.00229.6016 for bypass control Push button as an additional external emergency stop, can be extended with a cable and drum Code no 08.00229.6017 Code no. 00.00670.0544 Connection for external emergency stop vie 4 pole plug as an additional external emergency bypass control, for connection between 2 cable drums Foot switch • Die cast aluminium housing and cover painted RAL 2004 (pure orange) Code no. 08.00229.6017 00.05101.0014 00.06700.0544 4 pole • 4 pole connection plug with dust cap • Protection class IP67 to DIN 40050 • Extra thick base plate for higher stability Code no. • Rubber feet • Height: Width: Length: Weight: 145 mm 160 mm 240 mm 2,8 kg Hammelmann Maschinenfabrik GmbH Foot switch for 4 pole cable 04.04308.0010 Foot switch for 4 pole cable, with 10 m cable 04.04308.0012 Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Foot Valves 12.M.2 – 09/11 Type FU-1000-M Type FU-1000-ME • Foot valve mounted on an extra stable, slip proof base plate with integrated carry grip and safety guard • Design as per type FU-1000-M but with additional 4 pole plug with dust cap and 700 mm cable • Painted housing and base plate • Protection class IP67 • Forged stainless steel valve housing Technical data FU-1000-M Max. operating pressure: Max. flow rate: Hose connection: Connection nipple: Length x Width x Height: Weight: Foot valves 1000 bar 50 l/min. at ∆p 4 bar M 22 x 1,5 female (entry and discharge) see SP 1000 400 x 160 x 200 mm 9,0 kg (FU-1000-M) 9,7 kg (FU-1000-ME) Code no. FU-1000-M 09.00690.0011 FU-1000-ME 09.00690.0013 Hammelmann Maschinenfabrik GmbH Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Protective clothing Waterproof suits 12.N.1 – 09/11 Type 1 • “Miporex” fabric 3 layer construction • Velcro trouser and sleeve cuff fasteners • Waterproof but “Breathable” • Welded seams • Fixed hood with tie cord • Pleated back panel for ease of movement Code no. Clothing size L = 50/52 04.00076.0008 XL = 54/56 .0009 Type 2 • two piece waterproof suit consisting of trousers with bib and braces, and jacket with fitted hood. • P.V.C. coated woven nylon • Velcro trouser cuff fasteners • Integral neoprene arm cuffs with adjustable Velcro fasteners • Lined • Pleated chest panels. Full length zipper protected by overlap flap with Velcro fastener • Clear plastic thigh pocket with Velcro flap fastener Clothing size Code no. S = 46/48 04.00076.0042 M = 48/50 .0043 L = 52 .0044 XL = 54 .0045 XXL = 56/58 .0046 XXXL = 60/62 .0047 Safety helmet Code no. Hammelmann Maschinenfabrik GmbH Safety helmet consist of: high impact plastic visor, ear protectors. Colour: yellow 04.01721.0004 Protection screen as spare 04.01722.0005 Ear protection as spare 04.04873.0003 Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Protective clothing 12.N.2 – 09/11 Gloves Code no. Pic. 04.01590.0001 Neoprene Gloves Neoprene gloves 1 mm thick. Ideal for handling spray guns Size: L, Length: 350 mm 04.01590.0001 Plastic cold weather gloves Length: 350 mm Cotton lining 04.01590.0002 Protective gloves NBR coated Size: ML Length: 330 mm 04.01590.0003 Protective gloves Natural rubber coating Partially coated safety gauntlet. High grip coating to palms: Size: L 04.01590.0004 Rubber boots • Material: PVC • Colour: yellow • Calf height: 37,5 cm • Steel toecaps • Shin and ankle protectors • Extra layer of protective material to top of foot area • To S 5 DIN 4843 and DIN 23329 Shoe size Hammelmann Maschinenfabrik GmbH Code no. 40 04.05160.0007 41 .0008 42 .0001 43 .0002 44 .0003 45 .0004 46 .0005 47 .0006 Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Protective clothing Jacket with hand protection • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles. 12.N.3 – 09/11 Größe Bestell-Nr. L – XL 04.00076.0033 XXL – XXXL 04.00076.0034 • Integral front protection, around the neck and shoulders Protected areas striped • Integral hand proctection • Weight: 2,4 kg Front Back Trousers • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles • Adjustable braces Size Code no. L – XL 04.00076.0035 XXL – XXXL 04.00076.0036 • Full length outer leg zippers Protected areas striped • Zippers with over flap • Elastic part in the rear waist and adjustable band in the sides • Integral front protection • Weight: 2,4 kg Front The protective clothing is tested and certified for single and rotor jet. The label, which is fixed on the clothing, indicates protection for 200 bar single jet and 3000 bar rotor jet. Size guide for jacket and trousers Height Chest Size [cm] [cm] L/XL 187 – 192 108 – 116 XXL/XXXL 193 – 206 124 – 132 Note: Different values (pressure, water flow, nozzle, distance, speed) can give significantly different results. Hammelmann Maschinenfabrik GmbH Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Back Protective clothing 12.N.4 – 09/11 Overall with hand protection • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles Size Code no. L 04.00076.0029 XL 04.00076.0030 XXL 04.00076.0031 XXXL 04.0076.0032 • Zipper with velcro fastened over flap • Integral protection on the front of the legs and the forearms • Integral hand protection • Neoprene collar seals the neck Protected areas striped • Weight: 3,3 kg Size L Size guide for overall Height [cm] Chest [cm] 181 - 186 108 XL 187 - 192 116 XXL 193 - 200 124 XXXL 201 - 206 132 Front Back Apron • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles • Full length, chest high apron with all over integral protection Code no. 04.00076.0040 Protected areas striped • Very simple to put on and take off • Adjustable neckband and adjustable band in the waist • One size • Weight: 1,5 kg Front The protective clothing is tested and certified for single and rotor jet. The label, which is fixed on the clothing, indicates protection for 200 bar single jet and 3000 bar rotor jet. Hammelmann Maschinenfabrik GmbH Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Note: Different values (pressure, water flow, nozzle, distance, speed) can give significantly different results. Protective clothing 12.N.5 – 09/11 Waistcoat • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles Size Code no. M – XXL 04.0076.0041 • Integral front protection • Various sizes by using the velcro fasteners at the waist and back Protected areas striped • Weight: 1,2 kg Size M – XXL Size guide for waistcoat Height [cm] Chest [cm] 176 – 196 85 – 124 Front Back Hand and forearm protection • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles • Protection for hand and forearm • The entire area is protected Code no. Hand 04.04874.0003 right 04.04874.0004 left Protected areas striped • A thumb strap keeps it in place • Easy to put on • One size Front Back • Weight: 0,3 kg The protective clothing is tested and certified for single and rotor jet. The label, which is fixed on the clothing, indicates protection for 200 bar single jet and 3000 bar rotor jet. Hammelmann Maschinenfabrik GmbH Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Note: Different values (pressure, water flow, nozzle, distance, speed) can give significantly different results. Protective clothing 12.N.6 – 09/11 Gaiters • Protection against water jets up to 2000 or 3000 bar, according to the application of the nozzles • Very supple and light to wear • One size • Weight: 1,0 kg • Are intended to be worn over the user’s regular protective boots Code no. 04.00076.0039 • The entire area is protected • Three clips and velcro in the rear, and an adjustable strp under the sole ensure that the gaiters stay securely in place Boots • Protection against water jets up to 3000 bar Code no. Size • with aluminium gaiters 04.05160.0009 43 • The moulded and jointed gaiters are fixed at the boots 04.05160.0012 44 04.05160.0010 45 04.05160.0013 46 04.05160.0011 47 04.05160.0014 48 • Size: 43-48 • Weight: 1,9 kg per boot The protective clothing is tested and certified for single and rotor jet. The label, which is fixed on the clothing, indicates protection for 200 bar single jet and 3000 bar rotor jet. Test results for clothing 20/30 2000 17,9 Nozzles dia. [mm] 1 0,8 20/30 3000 19,5 2 Protect. level Pressure [bar] Flow rate [l/min] Hammelmann Maschinenfabrik GmbH n 0,6/0,6 rpm Distance [mm] Speed [m/s] Result -- 75 0,5 No penetration 3000 75 0,5 No penetration Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Note: Different values (pressure, water flow, nozzle, distance, speed) can give significantly different results. Hose protection 12.N.7 – 09/11 Hose protection • To prevent possible water jet injury caused by hose failure • In placed on the hose at the connection to the piston/lance • The 250 mm steel colar which is direct at the piston/lance provides effective protection • An adjustable strap holds the hose protection to the piston/lance • Length: 1400 mm • Dieamter: 38 mm Code no. 04.04882.0006 The protective clothing is tested and certified for single and rotor jet. The label, which is fixed on the clothing, indicates protection for 200 bar single jet and 3000 bar rotor jet. Hammelmann Maschinenfabrik GmbH Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.de © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design. Application engineering Standard Surface blasting Tank cleaning Tube bundle cleaning Pipe and sewer cleaning Water hydraulic Abrasive cutting Hammelmann Maschinenfabrik GmbH Postfach 3309 • D-59282 Oelde Telefon +49 (0) 25 22 76-0 Zum Sundern 13-21 • Germany Telefax +49 (0) 25 22 76-444 eMail: mail@hammelmann.de • Internet: www.hammelmann.com 10/10 © Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.