IJCST Vol. 3, Issue 1, Jan. - March 2012 ISSN : 0976-8491 (Online) | ISSN : 2229-4333 (Print) Three-Phase Diode Rectifier with Active Current Modulation and High Efficiency 1 1,2 Jeji.K, 2CH. Sujatha Gudlavalleru Engineering College, JNTU Kakinada, Gudlavalleru, AP, India Abstract An active current injection network for a three-phase rectifier is proposed. The proposed circuit uses three bidirectional switches operating at low frequency and a half-bridge inverter operating at high frequency. It also uses an inductor in order to make the current modulation. This topology uses two active networks: an injection network composed by three bidirectional switches operating at low frequency and a current shaping network consisting of two high frequency switches and only one inductance. Keywords Current Injection, High Power Factor, Rectifiers, Three-Phase I. Introduction The increase of nonlinear loads to the electric power distribution has motivated to research for finding different options in order to alleviate the difficulties associated with the power quality. Diode rectifiers are extensively used; this is because they are cheap and simple. However, for the three phase rectifier, not only is the power factor penalized, but also a current with high harmonic content is required. Three phase current injection rectifiers are recently among the most attractive AC to DC energy conversion topologies required in medium and high power applications. A three phase current injection rectifier is typically the association of three circuits: a classical diode bridge that is responsible for the energy rectifying operation, a modulation circuit that has the major role in the current shaping process, and a distribution circuit which has the property of injecting a zero sequence current into the source phases, avoiding thus the current discontinuities at the input of the diode bridge. The modulation and distribution circuits can be either passive or active. The use of a passive modulation circuit yields a high power factor at the expense of a low efficiency. Based on current modulation technique, this topology uses two active networks: an injection network composed by three bidirectional switches operating at low frequency and a current shaping network consisting of two high frequency switches and only one inductance. The current injection network selects the part of the inductor current to be injected into the respective phase, where as the current shaping network generates the third harmonic current needed to improve the input current waveform and injects it onto the respective phases through the current injection network. Fig. 1(b): Proposed Rectifier Circuit The fig. 1(a) and (b), shows a different topology of three phase rectifier with active current modulation proposed. This circuit consists of an inductor that operates at high frequency. This paper is organized as follows. The proposed three phase rectifier with active current modulation is explained in Section II, the power processing analysis of the topology is shown in Section III, the simulation and experimental results are discussed in Section IV, and finally, conclusions are given in Section V. II. Proposed Three Phase Rectifier with Active Current Injection The proposed circuit uses two active networks shown in fig. 1. A. Current Shaping Network It consists of two switches and one inductor that operate at high frequency. This network main role is based on generating the desired current il and on making the circuit adaptable to any load variation. A reference current ilref is built depending of the input ac mains and of the charge load. The two switches Sx and Sy operate at high frequency in order to establish the closer image to the current reference. B. Current Injection Network It is based on three bidirectional switches connected to the three supply phases. The injection network selects the part of the inductor current to be injected into the respective phase. The related switches operate at low frequency equal to the double of the source supply frequency. Fig. 1(a): Proposed Rectifier Block Diagram Fig. 2: Waveforms of the Proposed Converter 302 International Journal of Computer Science And Technology w w w. i j c s t. c o m IJCST Vol. 3, Issue 1, Jan. - March 2012 ISSN : 0976-8491 (Online) | ISSN : 2229-4333 (Print) Fig. 2, shows the waveforms of proposed network for one phase. Just a single device is turned on at a time; however a small overlap between the control signals of the switches is needed in order to avoid over voltages due to the inductor topology. Switches sequence command in the injection network indicated in given table 1 for intervals between 0o and 180o. Intervals between 180o and 360o could be deduced similar to the first demicycle. operations. Typical control signal is used for the respective switches related to the main phases. Switches status varies 30 degrees before and after each zero-voltage crossing of the respective phase voltage. The given fig. 3, represents the control signals for the switches in the injection network. Table 1: Seuence of Command for Switches S1, S2 and S3 C. Operation of the Converter 1. During 0 − π/6 Radians The current required by the injection network for phase “a” is proportional to the respective phase input voltage (iai). This current is the same with that of the current shaping network during this time (il). The other two phase voltages have zero current demanded by the injection network. The rectifier current during this time is zero (iar). Then, the required current from the voltage source is the same with the current demanded by the injection network. 2. During π/6 − π/2 Radians The current demanded from the injection network by phase “a” is zero during this time (iai). The current of the shaping network il is now injected to phase “c.” The rectifier current during this time is different to zero. The current demanded from the phase “a” voltage source is the same with that required by the rectifier. When the injection circuit is connected, the current is slightly different; this is because the shaping circuit is connected to the output voltage. The actual current for the proposed converter is also shown in the fig. as iar. 3. During π/2 − 5π/6 Radians The required current by the injection network for phase “a” is zero during this time (iai). The current of the shaping network il is now injected to phase “b.” The rectifier current during this time is different to zero for phase “a.” Then, the required current from the voltage source is the same with that demanded by the rectifier (iar). Fig. 3: Control Signals for Injection Network The waveforms of the injected current is shown in fig. 4 Fig. 4: And the fig. 5, shows the control sequence of the injection circuit. 4. During 5π/6 − π Radians The required current by the injection network from phase “a” is proportional to the respective-phase input voltage (iai). This current is, again, the current shaping network during this time (il). The rectifier current during this time is zero. Furthermore, again, the required current to the voltage source is the same with that demanded by the injection network. 5. During the Following π Radians The converter operation during the negative semi cycle of phase “a” is similar to the positive semi cycle. D. Control Strategy The system requires two control circuits: the first one for the injection network and the second one for the shaping circuit. The injection network can be controlled with a simple open loop controller using only some comparators and mathematical w w w. i j c s t. c o m Fig. 5: Control Sequence of Injection Circuit The current shaping network control requires a closed loop control. The control key is based on stabilizing the inductor current near a specific waveform. Thus, the two switches should operate at high frequency in order to establish the closer image to the current reference. It is obtained with the combination of some comparators and mathematical operations on the subject of the three-phase International Journal of Computer Science And Technology 303 IJCST Vol. 3, Issue 1, Jan. - March 2012 ISSN : 0976-8491 (Online) | ISSN : 2229-4333 (Print) input voltage. A hysteresis current controller is also introduced in order to get the control signals. The inductor current reference can be built using the following: (1) For a unity power factor, the following equations can be obtained: (2) The required current from phase a is then (3) Knowing that: (4) The shaping network is controlled by closed loop controller. Fig. 6, shows the control block diagram of the shaping circuit. The input voltages va, vb, vc and load value are detected in order to calculate the inductor current reference. A hysteresis controller is applied to restrain the switching ripple. The converter operates with an input voltage of 220 Vrms, and the switching frequency is 100 kHz. The ripple was selected at 0.25 A. The inductance L = 6 mH III. Power Processing of the Converter The converter has the important feature that only part of the power released to the load is processed by the injection and shaping networks. As a result of this, a high efficiency is obtained. Fig. 7, shows the power flow representation for the converter. Part of the energy is processed by the three-phase rectifier; type another part (k) is processed by the networks. The three-phase rectifier losses are negligible, Pin is obtained as By solving the above equation the efficiency is (6) (7) The rate k is around 3.7%, and considering the network efficiency of 80%, the efficiency obtained for the complete system is 99%. The processed power by the injection and shaping networks can be estimated with (8) Where T is the period of the input voltage and iai is the current demanded by the network. By solving the above equation. Where Ip = 3Vp/2R. The output power of a three-phase rectifier is (9) (10) Using (9) and (10) obtains the rate of the processed energy (11) When the efficiency ηn takes a value of 80%, the percentage k is 3.7%. From equations (7) and (11), the efficiency of the system is obtained as a function of injection and shaping network efficiency Fig. 6: Control of the Modulation Circuit (12) If ηn is reduced, the system efficiency is even quite acceptable because the rate of the processed energy is minimum. For example, if we consider ηn equal to 60%, the efficiency of the system is 98%; this becomes a high efficiency for the whole converter. If we draw the graph between converter efficiency and complete system efficiency we can observe the high efficiency. Fig. 7: Power Flow Representation of the Converter 304 International Journal of Computer Science And Technology w w w. i j c s t. c o m IJCST Vol. 3, Issue 1, Jan. - March 2012 ISSN : 0976-8491 (Online) | ISSN : 2229-4333 (Print) (a). Current Demanded by the Rectifier with the Networks Working Fig. 8: Improvement of Complete System Efficiency (b). Current Injected by the Injection Network (c). Compensated Current Fig. 11: Represents Currents of the proposed system Fig. 9: Graph Between k and ηn IV. Simulation and Experimental Results The system was mathematically simulated on Simpower System Matlab. The phase-to-neutral RMS-voltage is 127 V, the mains frequency is 60 Hz, the resistive load has a value of 61 Ω, the adopted switching frequency is 100 kHz, and the inductor’s value is 6.22 mH. The injected and compensated currents are shown in fig. 8, when the system is submitted to load variations. The Total Harmonic Distortion (THD) of the compensated current is 11.6% and the power factor is 0.99. In order to further reduce the total harmonic distortion, an adjustment factor k is introduced: The given Fig. 8 shows the relation between the coefficient factor k and THD percentage. The system under load variations the currents of the three phases are shown in fig. 12. (a). Phase ‘a’ Current (b). Phase ‘b’ current (c). Phase ‘c’ Current Fig. 12: Phase Currents Under Load Variations Fig. 10: Current THD Versus Adjustment Factor k It is noted that for 1 < k < 2, the power factor is always equal to 0.99. Fig. 9 shows the relation between THD percentage and load value for k = 1.45. It is also noted that the power factor is equal to 0.99. w w w. i j c s t. c o m V. Conclusion This paper has offered a different method to alleviate the harmonic content of a three-phase rectifier. A system with two active networks was suggested, with the first one for generating the third-harmonic current and the second one for injecting the current to the ac mains. In this paper a new adjustment factor k is introduced, for the adjustable value of k, the system overall efficiency is improved and the total harmonic distortion is also reduced. International Journal of Computer Science And Technology 305 IJCST Vol. 3, Issue 1, Jan. - March 2012 References [1] C. Qiao, K. M. Smedley,“A general threephase PFC controller for rectifiers with a series-connected dualboost topology”, IEEE Trans. Industry Applications, Vol. 38, No. 1, pp. 137148, 2002. [2] I. Ashida, J. Itoh,“A novel three-phase PFC rectifier using a harmonic current injection method”, IEEE Trans. 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Electron., Vol. 51, No. 2, pp. 429–438, Apr. 2004. 306 International Journal of Computer Science And Technology ISSN : 0976-8491 (Online) | ISSN : 2229-4333 (Print) Jeji Katuri pursuing M.Tech (PEED) in Gudlavalleru Engineering College affiliated to Kakinada JNTU University. She has received B.Tech degree in electrical and electronics engineering. Smt. CH.Sujatha is working as Associate Professor at Gudlavalleru Engineering College. She has received B.Tech, M.Tech degree in Electrical and Electronics Engineering and her area of specializations are Machines and Industrial Devices. w w w. i j c s t. c o m