Table of Contents Introduction ............................................................................................ 2 737-300 Airplane General Description .................................................. 4 Towing And Taxi Clearances................................................................. 6 Airplane Servicing.................................................................................. 8 Aircraft Overview ................................................................................. 10 Flight Compartment ............................................................................. 12 Captains Instrument Panel (P1) .......................................................... 14 Center Instrument Panel (P2) And Lightshield (P7) ............................ 16 First Officers Instrument Panel (P3) .................................................... 18 Pilots Overhead Panel (P5) ................................................................. 20 Pilots Aft Overhead Panel (P5 Aft) ...................................................... 22 Control Stand (P8) ............................................................................... 24 Pilots Electronics Panel (P8/P9).......................................................... 26 Master Caution System Components .................................................. 28 Electronic Equipment Compartment .................................................... 30 General: Review Questions................................................................. 32 B737-300 Page - 1 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 2 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY INTRODUCTION R Horizontal Stabilizer Dimensions General Description • Height 41ft. 8 in. The Boeing 737-300 twin engine airplane is designed for short to medium range operation. The airplane is a metal, low-wing monoplane, with full cantilever wing and tail surfaces, semi-monocoque fuselage and fully retractable tricycletype landing gear. • Area 338 sq. ft. Vertical Stabilizer Dimensions • Height 20ft. 2 in. • Area 224 sq. ft. Digital Flight Control System The aircraft is equipped with a Digital Flight Control System (DFCS) which includes: Landing Gear • Dual Channel CAT IIIA Autopilot • Main Wheel Tread 17ft. 2 in • Integrated Full-Range Autothrottle • Wheel Base 40ft. 10 in. Performance • Two Flight Directors • Altitude Alert System Certification is for CAT IIIA restricted (50-foot decision height) automatic coupled approach and landing. Overall Dimensions • Maximum Taxi Weight 130,500 lbs. • Maximum Takeoff Weight 130,000 lbs. • Maximum Landing Weight 114,000 lbs. • Maximum Zero Fuel Weight (ZFW) 105,000 lbs. • Length 109 ft. 7 in. • Span 94ft. 9 in. • Height 36ft. 6 in. Body Dimensions • Length 105ft. 7 in. • Width 12ft. 4 in. • Height 13ft. 2 in. • Fuel Capacity 5311 gal. 35,584 lbs. • Cruise Speed .74/.76 Mach • VMO/MMO 340/.82 • Range (with full Pass. Load) IFR 1600 miles VFR 2400 miles • Maximum Cruise Altitude 37,000 ft. INTRODUCTION B737-300 Page - 3 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 4 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY 737-300 AIRPLANE GENERAL DESCRIPTION R There are two cargo compartment doors on the lower right side of the fuselage, one servicing each cargo compartment. General The fuselage is divided into four production or manufacturing sections: • Section 41 forward contains the radar antenna behind a fiberglass fairing which is hinged at the top. Aft of the pressure bulkhead, above the floor are the control cabin and forward entry and service doors. Below the floor are the nose gear wheel well and electrical/electronic equipment compartment. • Section 43 contains the passenger compartment, with windows between the frames. Below the floor is the forward cargo compartment with a door on the right side. The lower nose compartment access door is located forward of the nose wheel well. The electronic equipment compartment access door is located in the lower fuselage, aft of the nose wheel well. The section 48 interior access door is located in the lower lobe, left hand side. Engines Two CFM-56 powerplants are located on short struts below and forward of the wings. Passenger Cabin • Section 46 is the center and aft portion of the passenger cabin with windows between the frames, two overwing emergency exits and aft entry and service doors. Below the floor is the wing center section (fuel tank), two air conditioning bays, main wheel well, hydraulic bay and aft cargo compartment with a door on the right side. This section terminates at the aft pressure bulkhead. • Section 48 contains the auxiliary power unit (APU) and horizontal stabilizer truss. Access to this section is through a door on the left side, aft of which is the APU access door and APU exhaust. Access Door Locations Doors allow access to the passenger cabin, airstairs and cargo and service areas. There are two entry doors on the left side of the airplane, one forward and one aft. There are two galley service doors on the right side, one forward and one aft. All the doors operate the same way. Emergency exit hatches are located one on each side of the fuselage over the wing area. It has a capacity to carry up to 149 passengers in a single class or up to 128 passengers in a mixed class configuration. • Seating - 128 seats (8 first class / 120 tourist) on aircrafts 201-213 and 251-254. • Seating - 122 seats (8 first class / 114 tourist) on aircrafts 221-242. 737-300 AIRPLANE GENERAL DESCRIPTION B737-300 Page - 5 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 6 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY TOWING AND TAXI CLEARANCES Towing The airplane is normally towed or pushed by a towbar attached to the nose gear. Maximum normal towing turning limits are indicated by red strips on the nose gear doors. Precautions The following precautions must be observed: • Maximum towbar movement 78deg. either side. • Wing Tip clearances require special care during the turn. • Brakes should not be used during turns except in emergencies. • Airplane should be moving before turning the nose wheel. • Airplane nose wheel should be fore and aft (Straight ahead) prior to parking. R TOWING AND TAXI CLEARANCES B737-300 Page - 7 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 8 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY AIRPLANE SERVICING Servicing The airplane servicing for a turnaround or a through stop is accomplished form the right side of the fuselage. The electrical power and pneumatic power can be provided by ground units, or alternately by the Auxiliary Power Unit located in the aft section of the fuselage. See Figure A (Below) for aircraft servicing on the B737-300. Locations See Figure B (Below) for Ground Service locations and the approximate height from ground. FT IN A B C D AIR CONDITIONING AUX POWER UNIT OIL TANK ELEC RECEPTACLE - AC ENGINE OIL TANK (2) 3 12 5 3 4 0 4 3 E F G H J K L M N 0 P R S HYDRAULIC FLUID RESERVOIR OVERWING FUEL FILLER (2) PNEUMATIC CONNECTION POTABLE WATER PRESSURE FUELING/DEFUELING DEFUELING VALVE TOILET PANEL, AFT TOILET PANEL, FWD AIR CYCLE MACHINE (2) &TURBO-FAN (2) OIL FILL ELEC RECEPTACLE - DC CONSTANT SPEED DRIVE (2) STARTER (2) CREW OXYGEN SERVICE 4 9 3 6 8 8 7 5 4 4 3 3 5 5 4 8 4 0 0 0 10 2 3 3 3 10 R AIRPLANE SERVICING B737-300 Page - 9 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 10 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY AIRCRAFT OVERVIEW Flight Station There are provisions for the Captain, First Officer, and observer in the flight station, which is also called the Control Cabin. Passenger Compartment There are two different passenger seating configurations: • 128 seats (8 first class, 120 tourist) for aircrafts 201-213 and 251-254 • 122 seats (8 first class, 114 tourist) for aircrafts 221-242 There are two galley units: • one in forward right end of cabin for first class. • one in aft end of cabin for tourist service. There are three Lavatories: • one in the forward left-hand cabin • two in the rear of the cabin There are four doors: • one entry door on the forward left side of the cabin • one entry door on the aft left side of the cabin • one service door on the forward right side of cabin • one service door on the aft right side of cabin There are provisions for four flight attendants. Double flight attendant seats are located at forward left-hand entry door and aft left-hand service door. R AIRCRAFT OVERVIEW B737-300 Page - 11 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 12 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY FLIGHT COMPARTMENT General Description There are provisions for the Captain, First Officer, and observer in the flight station, which is also called the Control Cabin. Typical Boeing panel placement and identification are standard on the -300 model. Panels P1 through P18 are found in the Flight Compartment. Panels Most of these panels are shown later in this chapter: • P-1 is located in front of the captain. • P-2 is located in the middle in front of both the captain and first officer. • P-3 is located in front of the first officer. • P-5 is located above the flight crew members. • P-6 is located behind the first officer. • P-7 is the light shield located under the forward windows above P-2. • P-8 is the aft center pedistal. • P-9 is located forward of the P-8 panel below the P-2 panel. • P-18 is located behind the Captain. R FLIGHT COMPARTMENT B737-300 Page - 13 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 14 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY CAPTAINS INSTRUMENT PANEL (P1) General Description ADI Elec Alt EMASI FMA GMT HSI INSTR COMP RAI RDDMI STBY ASI/ALT TAVSI Attitude Director Indicator Electronic Altimeter Electronic Mach Airspeed Indicator Flight Mode Annunciator Greenwich Mean Time Horizontal Situation Indicator Instrument Comparator TEST/RESET Switch Radio Altimeter Indicator Radio Digital Distance Magnetic Indicator Standby Airspeed Altimeter Indicator Traffic Avoidance Vertical Speed Indicator R CAPTAINS INSTRUMENT PANEL (P1) B737-300 Page - 15 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 16 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY CENTER INSTRUMENT PANEL (P2) AND LIGHTSHIELD (P7) General Description A/P A/T ALT CMD CWS FF F/D HSI HDG SEL IAS/MACH LNAV LVL CHG MCA MCP SHI VIB VNAV Autopilot Autothrottle Altitude Command Control Wheel Steering Fuel Flow Flight Director Horizontal Situation Indicator Heading Select Indicated Airspeed / Mach Lateral Navigation Level Change Master Caution Annunciator Mode Control Panel Standby Horizon Indicator Engine Vibration Indicator Vertical Navigation R CENTER INSTRUMENT PANEL (P2) AND LIGHTSHIELD (P7) B737-300 Page - 17 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 18 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY FIRST OFFICERS INSTRUMENT PANEL (P3) General Description ADI Elec Alt EMASI FMA GMT GP HSI RA RDDMI TAT/SAT/TAS TA/VSI Attitude Director Indicator Electronic Altimeter Electronic Mach Airspeed Indicator Flight Mode Annunciator Greenwich Mean Time Ground Proximity Warning System Test Panel Horizontal Situation Indicator Radio Altimeter Indicator Radio Digital Distance Magnetic Indicator True Airspeed / Static Air Temperature / Total Air Temperature Traffic Avoidance / Vertical Speed Indicator R FIRST OFFICERS INSTRUMENT PANEL (P3) B737-300 Page - 19 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 20 ATA 13-00 1/31/03 EFF - ALL PILOTS OVERHEAD PANEL (P5) General Description Flight Control Panel Instrument Switching Panel Fuel Control Panel DC / AC Electrical Indication Panel Constant Speed Panel Electrical Control Panel Auxiliary Power Unit Panel Equipment Cooling Panel Emergency Exit Lights Panel No Smoking / Fasten Seat Belt Panel Attendant / Ground Crew Call Panel Windshield Wiper Panel Anti-Ice Panel Hydraulic Control Panel Door Warning Indication Cockpit Voice Recorder Control Panel Pressurization Monitoring Panel Temperature Control Panel Bleed Air / Air Conditioning Control Pressurization Panel Landing Lights / Taxi Lights Control Panel Engine Start Control Panel TRAINING MANUAL FOR TRAINING PURPOSES ONLY R PILOTS OVERHEAD PANEL (P5) B737-300 Page - 21 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 22 ATA 13-00 1/31/03 EFF - ALL PILOTS AFT OVERHEAD PANEL (P5 aft) General Description Ground Proximity Warning System Windshear Warning Speaker Altitude Alert Speaker Leading Edge Devices Indicator Inertial System Display Unit Inertial Reference System Mode Select Panel Service Interphone Control Switch Observer Audio Selector Panel Engine Reverser Fault Lights Power Management Control Panel Engine Idle Fault Light Crew Oxygen Indicator Passenger Oxygen Override Switch Flight Recorder Control Panel Mach / Airspeed Warning Test Panel Stall Warning System Test Panel TRAINING MANUAL FOR TRAINING PURPOSES ONLY R PILOTS AFT OVERHEAD PANEL (P5 AFT) B737-300 Page - 23 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 24 ATA 13-00 1/31/03 CONTROLSTAND (P8) General Description Engine Control Levers Engine Start Levers Flap Control Lever Parking Brake Control Speed Brake Lever Stabilizer Trim Cutout Switch Stabilizer Trim Indicators Stabilizer Trim Wheels EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R CONTROLSTAND (P8) B737-300 Page - 25 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 26 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY PILOTS ELECTRONICS PANEL (P8/P9) General Description Airline Communications and Reporting System Control Unit Automatic Direction Finder Aileron Trim Switches Cargo Detection/Fire Protection Panel Audio Selector Panels Column Switching Module Override Switch Communication Radio Control Panels Fire Control Panel Flight Management Control Display Unit Navigation Radio Control Panels Radar Control Display Unit Rudder Trim Control Knob Transponder / Traffic Collision Avoidance System Control Panel R PILOTS ELECTRONICS PANEL (P8/P9) B737-300 Page - 27 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 28 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY MASTER CAUTION SYSTEM COMPONENTS General The purpose of the Master Warning and Caution lights is to inform the pilots that a system fault indicator light has illuminated on the P5 panel, P5 aft overhead panel, or on the P8-1 Engine and APU Fire Control Module. R If a selected system fault occurs and causes its fault annunciator to illuminate, it also causes the associated Master Caution annunciator section to illuminate as well as both Master Caution lights. There are three features to the Master Caution System: • Push to Test - Pressing either caution annunciator causes all twelve sections to illuminate as long as either caution annunciator is pressed. Locations Two DC circuit breakers are located on the land control center right (P6-3). • Push to Recall - When the annunciator is released the recall function is initiated. If any fault still remains, the corresponding section of the caution annunciator will remain illuminated and all other sections will extinguish. The Master Test Relay (R33), the Auxiliary Master Relay (R87) and the background lights and diodes module (M580) are located in the load control center right (P6-4). • Push to Reset - resets the Master Caution System on the P7 while the associated light that turned the master caution ON may be still illuminated. The annunciation and dimming module (M469) is located in the forward electronics panel (P9) under the electronics panels. The master dim and test switch is located on the Center Instrument Panel (P2). Individual system annunciators which provided inputs to the Master Caution System are located on the forward and aft overhead panels (P5) and the fire protection panel (P8-1). The Master Caution Lights (left and right) and the Master Caution Annunciators (left and right) are located on each side of the P7 glareshield. The Master Caution Lights will also illuminate when the caution annunciator is pressed and will remain illuminated if any fault still exists. Certain system faults, such as the Fuel Boost Pump Low Pressure lights do not cause a fault if only one system fails. The recall function can then be used and the Master Caution lights will illuminate. Each section of the Master Caution Annunciators has two incandescent lights. The lights are replaced by pulling out the Master Caution annunciator. The lights are mounted on the removable annunciator. There are keying pins on each annunciator so that they cannot be installed upside down. The keying for each Master Caution Annunciator is different to eliminate switching the left to the right side. Master Caution Annunciators CAUTION: NOTE: The two Master Caution Annunciators are often called (Six Packs), due to having Six System locator annunciators. The two Master Caution Annunciators are amber. Each annunciator is divided into six sections. Each section operates independently of the other eleven sections. Each section is tied to selected system fault annunciators on the overhead panels or to the fire protection panel (P8). THE LEFT AND RIGHT MASTER CAUTION ANNUNCIATORS ON THE -300 AIRCRAFT ARE NOT INTERCHANGEABLE WITH THE -200 AIRCRAFT, DUE TO ADDITIONAL INFORMATION PRESENTED ON THE LEFT AND RIGHT ANNUNCIATORS (I.E. IRS ON LEFT, AND ENG ON THE RIGHT. MASTER CAUTION SYSTEM COMPONENTS B737-300 Page - 29 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 30 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY ELECTRONIC EQUIPMENT COMPARTMENT General Description The E & E compartment contains three racks containing electronic equipment necessary for control, communication and general operation of the aircraft. Racks, containing shelves, are numbered one through three, with three or four shelves each: • E1-1, E1-2, and E1-3 • E2-1, E2-2, E2-3, and E2-4 • E3-1, E3-2, E3-3, and E3-4 • E3-5 Equipment Cooling is integrally provided within the shelves with the resulting warm air used for forward cargo compartment heat. R ELECTRONIC EQUIPMENT COMPARTMENT B737-300 Page - 31 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 32 ATA 13-00 1/31/03 EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY CHAPTER13 GENERAL: REVIEW QUESTIONS R 4) Some of the -200 aircraft have airstairs located under the Ll entry door. Are there any airstairs on the -300 aircraft, and where are they located? 1) On Delta's -200 aircraft, the seating configuration is approximately 105 for a mixed class and 119 for a single class configuration (Delta Express). Delta's configuration -300 aircraft seats 2) The -200 aircraft use Pratt and Whitney JT8D-15A engines, What type engines are used on the -300 aircraft. 3) The -200 aircraft has two drain mast: one for the APU fuel shroud drain which is for looking for a fuel line leak (If no leaks, no fuel should come out this drain), and one on the APU access door for drainage e of leaks. How many drain masts are on the -300 aircraft and what are their purposes? 5) The -200 aircraft uses a Performance Data Computer (PDC) for fuel economy to assist the flight crew and helps Maintenance trouble shoot the Autopilot and Autothrottle using BITE. What does the -300 use? 6) The -200 aircraft uses Vertical Gyros for Attitude information and Directional Gyros for navigational purposes. They are located in the E&E compartment. The -300 aircraft use what for Attitude and Direction information? CHAPTER13 GENERAL: REVIEW QUESTIONS 9) The -200 aircraft is approximately 93 feet from wing tip to wing tip. What is the length of wingspan on the -300? 7) On the -300 aircraft, where is the Potable Water Tank located? 8) The -200 fuselage length is approximately 96 feet 11 inches. What is the fuselage length of the -300 aircraft? B737-300 Page - 33 ATA 13-00 1/31/03 EFF - ALL 10) The -200 aircraft has two lavatories. How many does the -300 have? TRAINING MANUAL FOR TRAINING PURPOSES ONLY R B737-300 Page - 34 ATA 13-00 1/31/03 STUDENT NOTES: EFF - ALL TRAINING MANUAL FOR TRAINING PURPOSES ONLY R