September/October 2006 NZ’S AUTHORITY ON FOOD TECHNOLOGY, RESEARCH AND MANUFACTURING In this issue we look at: Foodtech Packtech Preview Four Conference Reports NZIFST Careers Programme THE OFFICIAL JOURNAL OF THE NEW ZEALAND INSTITUTE OF FOOD SCIENCE AND TECHNOLOGY INC. EDITOR’S NOTE COOKIES Editor’s Note This issue marks the beginning of a new chapter in the story of Food New Zealand – a new publisher, Peppermint Press, owned and run by long-term NZIFST members who are committed to the Institute and aim to build the journal’s reputation as a credible, authoritative publication with visibility and prestige. Dave Pooch, my fellow director at Peppermint Press, and I are proud to be publishers of Food New Zealand. We have a strong focus on conferences this month. Warren Larsen’s keynote address from our Conference is an important paper – the vision of a man with years of experience looking outward to New Zealand’s place in global trade. NZIFST members attended the AIFST Conference in Adelaide and the IFT congress in Florida and have supplied interesting and thought provoking reports. The MIA Conference in Nelson is previewed and Dave Pooch attended the GS1 Conference for us. Conferences are so much more than a collection of presentations by ‘experts’. They allow delegates to learn, share and network across disciplines and oceans. We have also previewed the Foodtech Packtech exhibition at some length, running a feature incorporating editorial supplied by exhibitors. The first part of a report on the NZIFST careers programme is very encouraging – committed members doing the hard work needed to get more young people into food science and food technology courses – a recurring theme in many articles in the magazine. Anne Scott, Editor Dave Pooch, Anne Scott, Sally Hasell and Marion Cumming confirm the new publisher of Food New Zealand President’s Note It has been my pleasure again this year to attend the Australian Institute of Food Science and Technology conference and to host their president, Ken Grice at our NZIFST conference. Our two organisations and, of course, our industry and food regulations have much in common and there are many benefits in working together and sharing experiences. As we are no longer able to hold joint conferences, we are always looking for the opportunity to work together in other ways. One such proposal is to have a joint study tour to Singapore and possibly China in 2007. Both our organisations and similar organisations worldwide have identified a major concern in the shortage of skilled technologists, food engineers and specialist food scientists. Attracting young people into the profession is of vital importance. NZIFST is committing significant resource into this area as you will see in the relaunching of our website pages on Careers and Education. This committee is NZIFST’s most active and is doing great things in collaboration with external programmes such as Futureintech. At Branch level, involvement with Science Fairs and Contacts New Zealand Institute of Food Science & Technology (Inc.) Rosemary Hancock, Executive Manager PO Box 8031, Palmerston North, New Zealand Phone: 021 217 8298 or 06 356 1686 Fax: 06 356 1687 Email: rosemary@nzifst.org.nz Website: www.nzifst.org.nz Dairy Industry Association of New Zealand Inc. Toni Hunt, President Email: tonihunt@pcconnect.co.nz Meat Industry Association of New Zealand Caryll Shailer, Chief Executive PO Box 345, Wellington Phone: 04 473 6465 Fax: 04 473 1731 Email: caryll.shailer@mia.co.nz Next editorial and advertising deadline: 16th October 2006 mentoring school students is a valuable contribution. Skills shortages have been identified by the Food and Beverage Taskforce as a key to New Zealand continuing to have a profitable future in the food and beverage area and we can expect to see more government initiatives in this area. For NZIFST this must be a key focus for our strategic plan. I would encourage all of you to help in any way you can, whether as an individual, through involvement with the NZIFST committee and Branch initiatives, as Futureintech ambassadors or through the company or organisation you work for and to promote food science, engineering and technology to children, parents and teachers. Sally Hasell, President, NZIFST Peppermint Press 5 Rupi Court, Mt Wellington P O Box 11 530, Ellerslie, Auckland 1542 New Zealand Phone/Fax 64 9 527 8449 www.peppermintpress.co.nz Symbols of integrity Copyright © 2006 Peppermint Press No part of this publication may be reproduced or copied in any form by any means (graphic, electronic, or mechanical, including photocopying, recording, taping information retrieval systems, or otherwise) without the written permission of Peppermint Press. The views expressed in this journal are those of the writers and do not necessarily represent the view of the Publisher, the Scientific review board, NZIFST, DIANZ, or MIA. September/October 2006 3 CONTENTS TEMPERATURE Measurement Technology NZ’S AUTHORITY ON FOOD TECHNOLOGY, RESEARCH AND MANUFACTURING September/October 2006 HACCP Compliance VOLUME 7, NO . 5, ISSN 1175 – 4621 3 Editorials 5 Inbrief – assorted local & international news 10 Foodtech Packtech preview 20 Nutrition – Not all fats are created equal 22 Food Safety – The safety of chicken meat 24 Oils & Fats News 25 Conference Keynote Address – Warren Larsen 30 NZIFST Branch Reports 33 NZIFST Careers 36 AIFST Conference Report 39 MIA News 45 GS1 Conference Report In today’s hygiene conscious world it is critical food products reach the consumer in prime condition. For those exporting food products, meeting the strict HACCP/ISO9000 standards requires close monitoring at all stages of production and transportation. 47 IFT Conference Report 48 Book Reviews 50 Events For temperature measurement at these critical stages Testo measuring instruments will ensure your products measure up from “Farm to Fork”. Publisher and Managing Editor Anne Scott, Peppermint Press Limited - anne@peppermintpress.co.nz Director and Writer David Pooch, Peppermint Press Limited - david@peppermintpress.co.nz For further information on how the Testo range of measurement technology products can assist your business, contact TESTO's sole New Zealand Agent: Advertising Anne Scott - anne@peppermintpress.co.nz David Pooch - david@peppermintpress.co.nz Layout Hart Design - foodnz@hartdesign.co.nz ET/HACCP Regular Contributors Laurence Eyres, Alison Spencer, Laurie Melton Chairman Scientific Review Board Dr Owen McCarthy, EUROTEC INSTRUMENTS LIMITED HEAD OFFICE : AUCKLAND Unit C - 750 Great South Rd Penrose Tel : (09) 579 1990 Fax : (09) 525 3334 Email : sales@eurotec.co.nz WELLINGTON : Tel : (04) 499 3591 Fax : (04) 499 3696 CHRISTCHURCH : Tel : (03) 366 0017 Fax : (03) 365 6357 WEBSITE : www.eurotec.co.nz O.McCarthy@massey.ac.nz Published by Peppermint Press Limited Printed by MH Print The Official Journal of the New Zealand Institute of Food Science and Technology 4 Food New Zealand global news items More fame for one of our new Fellows! Paul Tocker is now a member of the board of the Foundation for Research, Science and Technology Paul is currently the Chief Executive of the New Zealand Institute for Crop & Food Research Limited (Crop & Food), a Crown Research Institute. He has of Bachelor of Technology (Honours) and is a Fellow of NZIFST and the New Zealand Institute of Management. He has a strong record of achievement in the private sector through positions with Tasman Milk Products Limited and Anchor Products prior to joining Crop & Food. He is a past member of the Biotechnology Taskforce and a current member of the Food and Beverage Taskforce and is the Chair, or a Director, of several of Crop & Food’s subsidiary or associated Paul Tocker companies. Kerry Tyack has been appointed to the position of Executive Director of the New Zealand Juice and Beverage Association, replacing Bronwyn Bartley who sadly passed away in May this year. The Executive Director is a part time role responsible for overall management of the Association and in particular communication and contact with external parties and the membership. Kerry has a background in public relations, journalism and event management, and now has his own business, Tyack Marketing Communications, which provides services to a range of companies and organisations. He also holds an MA (Hons) degree and lectures in event management and beverage studies, amongst other subjects. Kerry has done a lot of work in the food and beverage sector, including editorship of F&B and Hospitality magazines, writing the wine column for Metro magazine, serving as Director and past Chairman of BrewNZ, and as a judge of numerous food and beverage competitions to name just a few things. New Head of IFNHH at Massey Professor Richard Archer has recently been appointed the new Head of the Institute of Food, Nutrition and Human Health at Massey University. Richard’s background of collaboration and multidisciplinary thinking equips him well for his new role in the Institute of Food, Nutrition and Human Health (IFNHH) – a leading provider of knowledge for food and health innovation in New Zealand. He is keen to see continued integration of IFNHH’s specialist capabilities in and around food and health with that of Crown Research Institutes and New Zealand industry. Recognised as an innovator, his work has been multi-disciplinary and inventive, leading to a large number of product and process improvements that have increased revenue streams and cut costs in dairy processing. He is a Fellow of the Institution of Professional Engineers of New Zealand, a Fellow of the New Zealand Institute of Food Science and Technology and is an Associate of the Riddet Centre. Since 2004 Richard has been Head of the Institute of Technology and Engineering at Massey. Prior to his appointment at Massey, he was a senior manager at FonterraTech Limited, responsible for identifying leading edge opportunities for substantial new businesses, then generating the necessary technology and intellectual property and initiating that new business to the point of first sales. Before that he spent five years heading the milk powder protein and sections of the New Zealand Dairy Research Institute. Professor Richard Archer IN BRIEF In-brief - assorted local & New Exective Director for NZJBA IN BRIEF COOKIES Lifetime achievement Award For Laurence Eyres The New Zealand Food and Grocery Council (NZFGC) established the Lifetime Achievement Award in 2005 to recognise industry figures who have contributed substantially to the industry, have played a strong role in the affairs of the former GMA and now the FGC, usually through membership on the Board or FGC Committees, and who have demonstrated leadership, vision, integrity and inspiration. The Award is to acknowledge the personal contribution the recipient has made to the industry. At the recent NZFGC AGM, Laurence Eyres was announced as the recipient of the 2006 Award to very popular acclaim. In presenting the Award, Peter McClure, CEO, Fonterra Brands NZ Ltd acknowledged the invaluable contribution Laurence Eyres has made to the industry. His technological expertise has made an outstanding contribution to the New Zealand food industry and his input on the FGC Science and Technical Committee has also been invaluable. McFoodies initiates forum for small food manufacturers New Regional Director for Danisco Sweeteners Bram van Hulsen has been appointed Regional Director of Danisco Sweeteners’ operations for the SE Asia, Oceania and India region. Bram will continue to operate out of Kuala Lumpur, Malaysia, where he heads the Sweeteners team and activities for the rapidly developing market of Danisco’s speciality sweeteners xylitol, lactitol, Litesse® (polydextrose) and fructose, as well as related ingredients. He joined Danisco Sweeteners almost 4 years ago, having previously worked as the National Sales Manager for Danisco Australia, which was formed following the acquisition of Germantown Australia. Before this, Bram was employed by DMV Nutritionals, a Dutch speciality dairy ingredients company. Over the past 6 years of working with many small players in the food industry, McFoodies has identified a need for food business owners and managers to have the opportunity to network with people from similar businesses. With this goal in mind, McFoodies has initiated ‘Fab Foodie Forum’, a gathering of food manufacturers, ingredient and packaging suppliers, contract manufacturers and food industry consultants. The first forum will be held from 4-6pm on Wednesday 13th September. Bob Spencer from Pacific Flavours & Ingredients will give a presentation entitled ‘Wake Up and Smell the Roses: Ingredients to add the WOW Factor to your Food’. Numbers are limited, so if you are interested in attending the forum, please contact Cathy Merrall of McFoodies by phoning 09 232 8062, or by email: cathym@mcfoodies.co.nz Bram van Hulsen, new Danisco Regional Director 6 Food New Zealand IN BRIEF COOKIES Queen’s Birthday Honour for NZIFST members Dr Jane Harman Dr Jane Harman Dr Jane Harman Unitec New Zealand horticultural researcher and lecturer, Dr Jane Harman, became a Member of the New Zealand Order of Merit for her services to food science and technology. She is currently a senior lecturer in Unitec’s School of Natural Sciences, having previously held a number of senior positions at the institution, and is the chairperson of the New Zealand Horticultural Science Advancement Trust and co-chair of Sustainable Aotearoa New Zealand. Jane has worked in many areas in her chosen field – plant physiology – including pure research, industrial research and development and in tertiary teaching and management. Her work with DSIR in the late 1970’s played a significant role in protecting New Zealand’s export markets through the development of maturity indices for kiwifruit and other crops. She undertook one of the first waste audits of a major company in New Zealand while working with Goodman Fielder Wattie. Methods developed from this exercise were later used by the Ministry for the Environment in developing protocols for waste audits. While working for the Ministry of Agriculture and Fisheries Quality Management Division as a food quality consultant in the early 90’s Jane developed quality assurance systems and training packages for several food companies to ensure high standards of food safety and quality. She became a registered quality systems auditor. She developed her own consultancy business in postharvest science and technology for a few years before moving into the tertiary education sector. In 1996 she joined UNITEC as a senior academic manager and, as Dean, supported the development of the Faculty of Health and Environmental Sciences. Jane Lancaster Consultant and Director of Catalyst Research and Development Ltd, Jane Lancaster was appointed a member of the New Zealand Order of Merit in recognition of services to agricultural and horticultural research. Catalyst is research & development consultancy which works with businesses in the biological sector to develop their research and development and innovation. Jane has been involved in R&D in food, biotechnology, horticulture and agriculture in New Zealand and internationally for 30 years She trained in plant biochemistry and plant physiology. She has a BSc Hons from Canterbury University. Until 1997 she worked ini research at DSIR and Crop & Food Research is most recognised for her work in the biosynthetic pathways leading to colour and flavour in plants and food, and their regulation. Jane has published over 70 articles, reviews and chapters in refereed journals, as well as numerous conference presentations. She has served on science advisory and review committees with FRST and MRST and was a board member of New Zealand Environmental Risk Management Authority from 2001-2003. She is currently a science adviser with AGMARDT. A professional member of NZIFST since 1998, Jane is a CPAg with NZ IAS and a member of the Royal Society of New Zealand. PulseNet Aotearoa New Zealand receives International Recognition Award The work of ESR towards establishing PulseNet Aotearoa New Zealand was recently recognised with the presentation in Miami of a PulseNet International Recognition Award. The global vision for PulseNet is the creation of worldwide regional networks utilising standardised identification and isolated characterisation methods and sharing information in real-time to provide early warning on foodborne disease outbreaks, emerging foodborne infections, and acts of food bioterrorism. The award ESR received recognises both the initial steps taken to establish PulseNet methodology in New Zealand, and also its contributions to the establishment of PulseNet Asia Pacific. PulseNet Aotearoa New Zealand has initially focused on the four most common notified bacterial diseases in New Zealand - Campylobacter, Salmonella, shiga-toxin producing E. coli (STEC) and Listeria. For each organism the standardised PulseNet methodology for pulsed-field gel electrophoresis (PFGE) has been established at ESR, and certification with PulseNet USA completed. PFGE is a molecular fingerprinting tool that generates a barcode-like fingerprint from each isolated organism. ESR would like to acknowledge support and funding for the development of PulseNet Aotearoa New Zealand from Ministry of Health, the New Zealand Food Safety Authority, Dairy Insight, and the New Zealand Enteric Disease Research Committee. September/October 2006 7 IN BRIEF Seeing the Light – Long-life milk in clear PET bottles Scott Hutchings – taking on the challenge of new packaging for longlife milk A new trend that is emerging overseas is the packaging of long-life milks in plastic bottles that allow for the transmission of light and oxygen, and therefore there is the likliehood that without adequate barrier protections the shelf life of the milk may be compromised owing to oxidation. Massey University was approached by Xenos Limited, an innovative New Zealand company that specialises in aseptic processing and packaging, to undertake a project on this topic. A fourth year Food Technology student project was then established which has been undertaken by Scott Hutchings, supervised by Dr Owen McCarthy. Scott is looking at the factors that affect the rate of oxidation of full cream UHT milk when packed into clear plastic PET bottles. If multilayer barrier plastics are required then the packaging cost increases and manufacturing flexibility is decreased. However, consumers often prefer packages where they can see the product so that they can tell how much is left in the pack. Following a detailed literature search a trial was initiated. Several hundred bottles of long-life milk in Xenos material were produced and these are now being stored under a variety of conditions for several months. Several methods to track oxidative changes over time are being used in the study. These include the use of the thiobarbituric acid (TBA) test and taste panels. Early results suggest that exposure to light is the key factor leading to oxidative deterioration, whilst exposure to oxygen in the absence of light is less important. Antioxidants may also have an important protective effect. Once the study is complete it is expected that Xenos Limited will be able to give companies wishing to adopt this form of packaging advice on how to ensure the oxidative stability of milks when packed into PET plastic containers. Filthy lucre? It’s all in the mind In association with EIT in the Hawke’s Bay (NZ) researchers from the University of Ballarat decided to study just how dirty Australian and New Zealand money is. The belief that money can be the source of microorganisms, especially in food outlets where those serving food also handle money, is yet another urban myth that science has, apparently, debunked. Dr. Frank Vriesekoop and his team collected money (for scientific purposes, of course) from food outlets and checked for total and food borne pathogens with further screening for antibiotic resistance. Results on the coins were quite surprising, with typical counts of only 1-10/ cm2, with many coins sterile and only occasionally really dirty coins. Banknotes had a higher spread in counts with averages around 10-15/cm2 with no sterile notes and one particularly dirty Aussie $20 note with a 104 count. Some of the different pathogens found did indeed show antibiotic resistance. The cleanliness of these polymer notes will be compared with those of paper notes in other countries. Conclusion: the number of bacteria on money is actually quite low, but don’t throw away your latex gloves yet – the number of bacteria on hands is quite high, even ‘clean’ hands, as we all know. Rentokil expands its capabilities With its acquisition of fumigation company Akarana Environmental Services Limited, Rentokil has further expanded its capabilities to assist companies protect their businesses from furry, feathered and feelered pests. “For Rentokil to be truly effective,” says Tony Poulsen, Divisional Manager Rentokil Pest Control, “we need to control the entire chain from farm to fork. And if that fork resides in Brussels - then so be it. Akarana brings us a step closer to 8 Food New Zealand ensuring every single link of our client’s supply chain, from Timaru to Timbuktu, is protected and safe.” Tony Poulsen sees pest control as part of a company’s overall food safety strategy – prevention being the watchword. “Rentokil isn’t about ridding you of pests, its about making your operation as unappealing to them as possible through our three-pronged fail safe policy – exclusion, restriction and destruction.” he says. “Commercial mushrooms can be easily treated to enhance Vitamin D”, says Anne Perera of Crop & Food Research. “We have found that ultraviolet energy treatments can be readily applied in a commercial setting to a range of mushroom tissue types,” she says. “This gives food manufacturers the possibility of enhancing vitamin D in products by either using mushroom components or using a natural nutrient extract derived from mushrooms.” Vitamin D is well recognised as an important nutrient that plays a vital role in calcium metabolism and bone mineralisation. Scientific evidence also suggests that vitamin D intake decreases the risk of developing cancers, heart diseases, obesity, diabetes and arthritis. Dr Perera said there are several recent scientific studies involving the conversion of a natural precursor found in mushrooms (ergosterol) into vitamin D by exposing mushrooms to ultraviolet energy. “At Crop & Food Research, we have scaled up these laboratory findings to assess the commercial potential. We have also established vitamin D analysis protocols so levels of this important nutrient can be measured in the mushrooms,” she says. “We have also shown that the vitamin D levels obtained in mushrooms are relatively stable for the shelf life of the mushrooms and for dietary cooking needs.” The procedures to enhance vitamin D levels in mushrooms are flexible enough to be incorporated into an existing operating procedure. IN BRIEF COOKIES Enhancing vitamin D in mushrooms Foodservice journal from Blackwell Publishing Call for papers A comprehensive new journal created from the merger of ‘Foodservice Research International and ‘Food Service Technology’ aims to advance the technical understanding of all aspects of foodservice by disseminating comprehensive information about foodservice research, development, and technical operation. This publication contains peer-reviewed original papers of basic and applied research, methodology, current issues and trends, reviews, case histories, and practical applications. ‘The Journal of Foodservice’ is aimed at both technical and managerial personnel in the foodservice industry, academia, and other appropriate institutions and organizations world-wide. Editors Herbert L. Meiselman, John S.A. Edwards, and Peter L. Bordi, Jr. are currently accepting submissions of new manuscripts for the Journal of Foodservice. Visit http:// www.blackwellpublishing.com/fri for complete author guidelines. Eating smart to resolve stomach ailments A change in diet may reduce the need for gastritis and stomach ulcer-related medication, if a new line of research is successful. A team of scientists, led by Crop & Food Research’s Alison Wallace, is investigating the effect of a group of foods on the well-known stomach bacteria, Helicobacter pylori. The bacteria is found in the gastrointestinal tract of 50 to 70 per cent of the world’s population and can cause some serious diseases, including stomach cancer in some carriers. Dr Wallace describes the bug’s impact as complex. “In some people it wreaks havoc while in others it actually seems to be doing some good. Research shows that in western countries, where antibiotics have been used to combat H. pylori, stomach cancers have become less common, but on the negative side, cancers relating to the oesophagus have increased. It seems that H. pylori may have some beneficial effects by helping reduce acid reflux.” Dr Wallace is looking to resolve these questions via a collaborative project involving the natural healthcare company Comvita, as well as researchers at the University of Otago’s Christchurch School of Medicine. “The team is coming up with some interesting results,” she says. “There are a number of quite common foods that are showing traits that will reduce the sort of inflammation in the stomach that H. pylori is capable of and they are all foods or ingredients that are readily available at the moment.” Dr Wallace describes broccoli sprouts as a good example. Products from the beehive are also proving interesting. “What we hope to do is come up with a combined approach,” she says. Ultimately Dr Wallace and her team hope to produce either a food or supplement that will work for people at risk of gastritis and stomach ulcers. The project has received $2 million in funding from the Foundation for Research, Science and Technology. Broccoli sprouts are showing potential in protection from the effects of H. pylori September/October 2006 9 FOODTECH PACKTECH Foodtech Packtech 2006 Auckland, 17 – 19 October O nce again, the biennial Foodtech Packtech exhibition will give visitors the opportunity to view products and services for the food industry. From the tiniest tincture of colour, to the six figure processing plant, whatever you are looking for will be there. While new packaging technology will be much in evidence, visitors can expect greater visibility of food technology disciplines. During the show, seminars will be run by the Packaging Council of New Zealand (Inc) and by the Auckland Branch of NZIFST. As usual winners in the Massey University Awards will be displayed on a special stand, following the Awards dinner on 16th October. Further industry awards on show will be the Plastics New Zealand Awards and the Innovation Awards from The New Zealand Institute of Packaging. Food New Zealand has canvassed exhibitors for a preview of their offering. The following is a sampling of companies whose products and services will be on view. Shrink pack from Multivac for attractive presentation FormShrink is an innovative new packaging process from machine manufacturer Multivac suitable for food products and also consumer goods or technical articles. Upper and lower webs are used to produce highly transparent shrink packs that surround the product like a second skin – without any wrinkles. Filled packs are evacuated and sealed to the upper web under high pressure, producing a very secure seam. The process allows unusual geometries to be processed at high speeds on rollstock machines producing packs with excellent visual appeal. Packaging is on a customised basis, with fluctuating weights and sizes being no problem. “The new systems are highly economic,” says Stephen Holmes of Multivac NZ Ltd. “Machine handling is simple and differs fundamentally from the standard method used on conventional shrink pouch machines. In the FormShrink process, pack pockets are thermoformed from a lower web to be completely open at the top and are filled cleanly and hygienically from above. Output is very high due to multiple dies, high cycle speeds and a fully automatic product infeed system. The machines can be operated efficiently with few staff, an important consideration in these days of labour shortages.” “This year we are exhibiting the compact R 150 model for medium-sized and smaller capacity requirements. Its bigger version, the R550 is a high-speed machine suitable for high capacity requirements and large product dimensions and weights,” he continues. All of the machines are modular and are produced from stainless steel in accordance with customers’ individual needs. Special requirements such as the space available or additional equipment can be taken into consideration in machine design. Formshrink Machines from Multivac 10 Food New Zealand Gravure printing on flexible packaging delivers results Cas-Pak is one of the few companies in New Zealand to offer up to 10-colour gravure printing on flexible packaging. The superior quality of this printing process adds significantly to shelf appeal of the product. This unique offer, at very competitive pricing, continues a tradition of forwardlooking innovation. Cas-Pak was one of the first companies to bring stand-up pouches and recloseable technologies to the Australasian market. “With over 15 years experience and offices in Australia and New Zealand, Cas-Pak is big enough to deliver flexible packaging solutions to producers in both countries,” says Cas-Pak New Zealand’s managing director, Harry Zwalue. “But we’re still small enough to do so with personalised service.” One of the aspects Harry is proudest of is Cas-Pak’s ability to offer the highest-quality gravure printing process at a price many customers find surprisingly affordable. It is not a process that is often offered for flexible packaging, then normally at a stiff premium. “The gravure process delivers notably superior quality,” says Harry. “With gravure printing, your packaging will look crisper and brighter. It all adds up to greater visual appeal, which yields improved sales results.” He believes the small amount of extra investment pays off very quickly. “Everyone along the supply chain, from producer to reseller to consumer, wins with Cas-Pak,” says Harry. “Our flexible packaging is cost competitive, lightweight, space efficient, modern, attractive and convenient.” Look for Cas-Pak’s stand at Foodtech Packtech. At this year’s Foodtech Packtech show SEW-Eurodrive (stand 141) will be presenting a full range of global drive solutions; motors and brake motors, servo motors, gear units, geared motors, drive electronics and heavy duty industrial gear units. SEW-Eurodrive (NZ) Ltd have just released onto the New Zealand market a new Variable Speed Drive (VSD) that provides 100% constant torque from 0 to 50Hz. This torque is also adjustable so that it can be set for a torque limitation, for Revolutionary new products and services from Saito Saito Group, founded in 1985 and 100% New Zealand owned and controlled, has completed a major addition to its services and product offerings. “As a New Zealand owned company we subscribe to growing NZ Inc,” asserts Dean Prosser, Group Sales Manager “Two years ago we embarked on a research and development programme that would provide a Baking industry crate loader from ECS Engineering example, tension control. Greater than 100% torque is achievable depending on the mix of VSD output current capability and motor size. The new Movitrac® LTP controllers are available in the power range of 0.75kW to 160kW 3 phase 380~480V. Models are also available with American/Canadian voltages. Movitrac® LTP VSD controllers incorporate a new patented 3GV technology which allows its unique open loop product to be used without the traditional feedback device currently incorporated in ‘Vector Control’ systems. Latest technology control and power semiconductor components are used within the Movitrac® LTP to offer unrivalled technical performance whilst maintaining the Movitrac® LT products legendary ease of use. Only the motor nameplate data is required to achieve optimum performance, the drive continuously and automatically determines the key motor characteristics required for vector control – all at market competitive pricing. range of services engineered in NZ aimed at changing the way labels were applied and used in all markets and the food industry in particular.” “The interesting thing about labels, unlike most other printed material, is that the end product has an enduring function beyond its apparent visual use. The label industry is in fact a very technical industry and the properties of labels and their unique functionality were the focus of the research and development project. This project was named Smart Label (a Saito Group Trademark) and the results will be on display at Foodtech Packtech.” Label traceability “When most people think of Smart Label they think of RFID,” says Gavin Hodder, founding Director of Saito Group, “in our development process we looked at issues in critical export industries, such as meat processing, and identiSEW’s ground breaking new Movitrac LTP compact speed controllers come in a range of power sizes The team from Saito fied opportunities to remove cost through the supply chain with a re-engineered product offering. We recognised that compliance with GS1 traceability regimes required the ability to verify all components of the packaging as well as the product itself. To meet this requirement we have invested in a full laboratory that not only determines the very properties of the label but each of the components itself. We can tell any user the origin of not only the label but also the individual components such as the adhesive and the substrate materials. No other label organisation provides this service as part of its product offering” The laboratory is available to third parties to test the technical performance characteristics of the label materials that they use. It is expected this service will enable improvements in the manufacturing and application of labels to be achieved. The laboratory and staff are fully certified by FINAT the global labels standards body. Label and Litho bring liner-less self-adhesive labels to New Zealand Label and Litho Limited are very excited to be launching liner-less self-adhesive labels (no backing sheet) at Foodtech Packtech. “We have been a major supplier of self-adhesive labelling to the New Zealand market since 1978 and when we read about the development of linerless labels (www.catchpointlabels.com) we wanted to know more as we could see huge advantages for users of self-adhesive labels in New Zealand,” Camilla Welch, Label and Litho’s General Manager told Food New Zealand. “The inventor of the system came to New Zealand to meet us and quickly recognized that our technical ability and quality systems met Catchpoint’s high standards. Label and Litho was signed up in May 2006 as the first company in Australasia to become a September/October 2006 11 FOODTECH PACKTECH Talk torque FOODTECH PACKTECH license holder to produce liner-less labels the ‘Catchpoint’ way.” Liner-less labels are not suitable for all self-adhesive labelling – but they are suited to many self-adhesive labels. The advantages of liner-less labels include: • Approximately 2.1 times more labels per roll than a conventional roll meaning savings in freight costs • Savings in time management (handling, storing, counting and moving fewer rolls etc) • Potentially large savings in application costs (less downtime – because the rolls hold more labels they don’t have to be replaced as often) • Savings in waste disposal and landfill charges (no waste to dispose of) Over a period of approximately 28 years of supplying labelling, Label and Litho has shown itself to be flexible, capable and committed to service excellence. Visit Label and Litho at Stand 182. Rentokil-prevention is better than cure Gone are the days when the pest control company’s van outside your business was an embarrassment. A Rentokil vehicle says that you are engaged in an active pest management programme – what every food business needs. “Rentokil is in the business of prevention,” says Divisional Manager Tony Poulsen. “To be truly effective we need to control the entire chain, from farm to fork, so we approach a food manufacturing operation with a view to holistic pest management using a full suite of technologies aimed at ridding your operation of all pests. Modern compliance requirements make pest control mandatory, we are here to work with companies to achieve the best possible outcome. We don’t deal in fixing symptoms of infestation, our goal is to manage the situation, using a minimum of chemicals, much of it is good old common sense.” Rentokil has recently acquired the Auckland-based company, Akarana Environmental Services Limited. Poulsen believes Akarana brings Rentokil a step closer to ensuring every single link of their client’s supply chain, from Timaru to Timbuktu, is protected and safe. Rentokil Pest Control’s new division will enable the company to dig deeper into the supply chains of its clients, offering fumigation expertise to importers and exporters in New Zealand. Rentokil’s capabilities will be on display at the exhibition. 12 Food New Zealand Modular plastic conveyor belt from Intralox Bizcaps Formulations & Costings Module for NPD Available for demonstration at the show, the Bizcaps Formulations & Costings Module, which operates either as a stand alone system, or as part of a comprehensive product management system, Bizcaps Enterprise, gives you complete control over your product development right from the start. It allows you to accurately and instantly record each stage of development, without losing your best formulation in the confusion of hundreds of forms and reports. All the information that is needed for nutrition panels, allergen statements, costing and production are available from the system. By keeping the data in one central system you automatically eliminate the er- rors that can occur with manual checking and cross referencing. You also greatly reduce the risk of packaging and production mistakes that may lead to costly product recalls. “Bizcaps lets you create superior products at the best price in the shortest time… and reduce risks,” says Peter Blinco of Bizcaps. “Getting just the right formulation for a new product in your test kitchen is a lengthy process that doesn’t need the added frustration and costs of inaccurate reports and time-consuming record keeping or cross referencing.” Information from the test kitchen is automatically integrated into one central, web based system giving everyone in the organisation access to accurate, current information about a product or concept regardless of their location or time-zone. With pre-configured industry business rules, customisable rules, workflows, views and user access options, email alerts and complete management visibility you will always have access to the information you need to ensure your products get to market in the shortest possible time with all the right information created. Bizcaps Enterprise is invaluable as a central source for your data, integrating fully with other systems such as ERP, CRM, WMS, messaging systems, as well as publishing to catalogues, websites and external systems such as datapools. If your company has a strategy that THIS PACKAGE IS FOR YOU Foodtech Packtech 2006 packages up all the latest ideas, technology, and products into one comprehensive trade event. If your business involves the New Zealand food technology and packaging technology industries, then this package is for you. Avoid delays – pre-register now for Foodtech Packtech 2006 at our website www.foodtechpacktech.co.nz or by phone 0900 39767 (calls cost $2.95+gst). Presented by Endorsed by Official Publication September/October 2006 13 FOODTECH PACKTECH includes innovation for competitive advantage, then the combined strength of Bizcaps Enterprise and the Formulations and Costings Module gives you your biggest advantage for producing new products on time, at the best price and ahead of your competition – look for their stand at the show. FPE at FoodTech PackTech 2006 “This will be our biggest year ever!” says Tania Carey, General Manager of FPE. “We have a 95 square metre booth filled with; something old – personnel who have over 100 years of combined meat Stork Townsend Model SK11-320 Skinner will be launched at the show On show from Analytical Technologies, a Division of Biolab, is the new Agilent 1200 Series HPLC with it’s flexible, modular design which allows configurations ideally suited to meet application requirements. The Agilent 1200 Series Rapid Resolution LC System provides up to 20 times faster analysis and 60 % higher resolution than conventional HPLC without sacrificing resolution, precision or sensitivity. The system was designed to provide the highest analysis speed and resolution while keeping system pressure at a minimum. As a consequence it maintains the robustness and operating principles known from conventional HPLC instruments and methods. The unique design makes the 1200 RRLC a universal LC for the analytical flow rate range, with column dimension from 1 to 4.6mm ID, 10 to 300mm length and particle sizes from 1.5 to 10 µm. industry experience; many things new and something borrowed (thanks to Exhibition Hire) but absolutely nothing blue, just all FPE yellow.” “One of the focal points of our booth will be the Stork Townsend De-sinewed Mince Meat machine. This is a meat recovery system that is used to remove the remains of meat still on the bone after normal manual deboning. This technology is on the tip of everyone’s tongues at the moment and at the show everyone will get the chance to see why.” FPE will have a full range of Henkovac vacuum packers on display, including machines for all production levels, whether you’re a one man band butcher or a main stream abattoir. In their small tool range will be Bettcher Whizard trimmers, Accles & Shelvoke (Cash) stunners and for the first time, their newest agency line, the EFA range of power tools. The full range of Stork Townsend skinning machines will be on display. An- Cut your mixing time by up to 90% Silverson high shear Batch mixers offer unrivalled speed and versatility and can cut mixing times by up to 90%. Easily interchangeable rotor/stator workheads allow each machine to mix, homogenise, dissolve, disperse, disintegrate or emulsify a wide variety of products. ADVANCED PACKAGING SYSTEMS LIMITED Ph: 09 966 3360 14 Food New Zealand Fax: 09 966 3361 Email: sales@advancedpackaging.co.nz www.silverson.co.nz CamSensor Machine Vision System used to reduce giveaway On display at the show will be CamSensor’s Machine Vision system designed to accurately control smallgoods pack weights Standards approvals “Cameras are frequently included in systems designed to improve quality control but smart cameras, with their in-line measurement ability, can also help improve process control,” says Robert Hodge from CamSensor. “Our smart cameras give the engineer another tool to measure product on-line – once you can measure it you can control it.” Camsensor’s ‘reduce giveaway’ project was carried out in cooperation with another local manufacturer, SI-Hermes Advantage NZ Ltd, based in Nelson which produces Titan slicing machines used in the small goods industry. SI-Hermes wanted to provide their clients with more consistent end-product weights. Meat giveaway occurs when the weight of the meat cut for a pack exceeds the weight that it is to be sold for. Incremental savings in managing giveaway do not affect the customer but have a big payback for the producer. CamSensor has developed a new system that scans the leading face of the product before slicing. It measures the area and the fat/lean ratio and takes into account any holes. This data is then used to control the output thickness and See us at Stand 141 Foodtech Packtech Industrial Gear Units F Type R Type FOODTECH PACKTECH other release with be the new SK11 Open Top Skinner. New to the product range is the German-designed Sepamatic separator and of course, the booth wouldn’t be complete without the ever reliable PAC branded bandsaw. “Lastly, we are delighted to be able to exhibit the latest technology in Microwave Analysis equipment. This is Microwave technology at its best. This analyser can measure moisture, salt and temperature and it is New Zealand-made by Keam Holdem,” concludes Carey. FPE will have overseas agents on hand for advice and to help with the DMM cook up included in this year’s show. There is just one last thing waiting to surprise visitors to booth 121, you’ll have wait for the show to find out what it is. Just look for yellow. See you at the show. Collapsible sided plastic bin from Pallenz Plastics weight of the product by adjusting the thickness of each slice. This minimises giveaway while maximising on-weight percentages, resulting in the best possible yield and throughput. Due to the orientation of the meat as it is cut, a smart composite imaging technique was developed especially for this application. CamSensor Technologies developed the IP67-rated smart camera right here in NZ and also make all the associated lighting and write specific software for each application. It’s all their own design – they have been providing solutions for customers’ quality control problems and helping to improve their process control for close ten years. Tuesday 11th to Thursday 19th October ASB Showgrounds, Greenlane, Auckland Controllers Advice, planning & drive calculations. Fast service customised units from our huge range of in-stock components, 24 hour support SEW-EURODRIVE (NZ) LTD S Type K Type Movimot Built-in motor speed controller. Servo Motors W Type AUCKLAND 82 Greenmount Drive, East Tamaki PO Box 58 428, Greenmount Ph: 09-274 5627 Fax: 09-274 0165 PALMERSTON NORTH Phone: 06- 355 2165 CHRISTCHURCH 10 Settlers Crescent, Ferrymead PO Box 19 825, Woolston Ph: 03-384 6251 Fax: 03-384 6455 FOODNZ1006 September/October 2006 15 FOODTECH PACKTECH Why Test for Food Allergens? People with severe allergies are living with the time bomb of life-threatening allergic reactions where a mere trace of something as innocent as peanuts, wheat, dairy products or eggs, can trigger one of the most terrifying types of Neogen’s system sanitation reactions; anaphylactic shock. assessment tool; Accupoint Testing for the presence of food allergens assures the food manufacturer that an unlabeled and potentially dangerous ingredient has not made its way into a food product. Testing can also add to and protect a company’s reputation. Neogen offers food allergen kits to detect gliadin (gluten), milk, peanut, egg, almond, hazelnut and soy residues. Companies can use these kits on raw material before it enters production or on equipment or product at any point throughout the production process. Neogen also offer an ATP system sanitation assessment tool – AccuPoint, which gives immediate hygiene testing results – infinitely better than a visual examination, to determine whether plant is clean. Microbial monitoring, at best, gives a result next day; Accupoint’s immediacy is its real advantage. RFID technology here to stay Testo portable instrumentation from Eurotec Assured Filtration Performance Our range of filters and vessels can significantly increase productivity and reduce your fluid filtration costs. • Bag Filters • Cartridge Filters • Food Grade Filters • Industrial Filters • High Efficiency at Realistic Prices • High Flow Rates • Low Pressure Drop • Semi-Automatic Systems You can expect assured performance from our range of international and New Zealand brands. NZ distributors for these international brand filter products and systems. See the full range and talk to us in person at the FoodTech PackTech Show - stand #285 Leaders in Liquid Filtration Tel: (09) 826 3486 • 0800 423 477 • Fax: (09) 826 3485 www.particlesolutionz.co.nz 16 Food New Zealand MMS885 The eighteen months of hard core hype about RFID and the Electronic Product Code seems to have dried up, so one would assume that it was just that – hype! But just because the noise has died down it RFID tape doesn’t mean that the buzz around RFID has gone with it. “On the contrary,” says GS1’s marketing manager, Gary Hartley, “What we’re seeing is a transition into the next phase where companies are concentrating on developing business cases for imminent RFID implementation. In short, companies are recognising that RFID is here to stay – ready or not.” The RFID story is a classic example of exciting new technology in the early stages of adoption. One of the burning questions for early adopters is “Will I get a competitive advantage? The answer? Yes…. but perhaps not quite in the way that you might think. In the beginning, those who adopt this technology first will have a competitive advantage over others who don’t. We may see that the early adopters have increased sales by ‘x’ and reduced costs by ‘y’ for example. The key is that companies using RFID technology have access to additional information about, for example, product movements; locally (ie on-site), nationally and internationally and it is a question of what to do with it and how to use it internally and with your trading partners. The real trick to fixing many of the problems is to know what the real problems are. To learn more about the potential of RFID technology go and see the GS1 team at the exhibition. FOODTECH PACKTECH Brookfield R/S Rheometer ove in the m w We best circ l e ld’s s. or Industrial Technologies, a division of Biolab, will be demonstrating the improved Brookfield R/S Rheometer which offers superior viscosity profiling, thixotropic response, yield stress determination and creep analysis. The Brookfield R/S Rheometer offers both controlled rate and controlled stress measuring modes for powerful flow characterisation including ramp, loop and single point testing. The principle of operation is to drive the motor very precisely with a defined quantity of electrical current and then to measure the rotated position of the spindle with an accurate optical encoder. The electronic controller corrects any friction within the instrument during the calibration process. Brookfield R/S Rheometer With the world turning back to nature for ingredients, now you can turn to us. As New Zealand’s innovative supplier of natural colours, flavours, sweeteners and stabilisers we bring the world’s best to you. Economical labelling machine from RBS T:+64 7 5750998 • F:+64 7 5750999 E:sales@victus.co.nz • www.victus.co.nz July/August 2006 17 FOODTECH PACKTECH Portable Instruments and Ice making from Eurotec Portable measuring instruments for the food sector and a re-launch of cube and flake ice machines on display on Auckland based company, Eurotec Instruments’ stand at this year’s Foodtech/Packtech show. Eurotec Instruments is one of the leading instrumentation and control companies in New Zealand with agencies from world leading food instrumenScotsman NME650-1 tation and control brands such as ice maker Testo and Carel. At their stand (#116) this year Eurotec will introduce a new range of Testo portable instruments for HACCP & Food safety – an issue that is increasingly demanding the public’s and regulators’ interest alike. In addition to instrumentation, Eurotec will be re-launching the Scotsman Ice Systems range of cube and flake ice machines. Scotsman is a name synonymous with ice-making systems worldwide, and is one of the leading brands available, offering a comprehensive line-up of models for all food, hospitality, retail and catering ice requirements. Since its introduction at the Milan HOST tradeshow last October , the Scotsman Series 6 has captured the position of most innovative and user friendly product in this industry. Its features enhance ease of operation as well as easy cleaning and sanitation, and greatly contribute to the solution of all-time bacteria issue in ice makers. All these features in a wonderfully designed “package”! Seals and the food industry GAF Filters have been used in the New Zealand food industries for over 30 years, and Particle Solutionz are proud to continue into their 10th year representing this brand in New Zealand. Over the past years we have seen many changes, however the latest food standards are setting new benchmarks in most food processing plants. All sealing materials used in the food industry should comply with international food safety standards. Particle Solutionz have a good understanding of what sealing materials best suit the GAF filter system and have developed these areas of expertise to better solve the sealing problems now facing the food industry. Particle Solutionz offer, ex stock, a full range of compliant O-Rings and seals to suit all GAF Hayward & Loffler filter vessels. A recent, additional offering has been 18 Food New Zealand a range of RJT connection seals in response to demand in the industry for an RJT seal that would meet food grade standards, have minimal absorption and good memory so joints would stay sealed after many applications of hot and cold processes. The stocked range includes RJT Seals in 1 inch through to 6 inch stepped configuration in Nitrile, EPDM, PTFE, Polyurethane etc The company can also supply custom seals for difficult sealing applications as long as the parameters of any application e.g. temperature, chemicals involved, pressure, etc are known. Enercon Super Seal™ Max from Amseal Enercon’s Super Seal induction cap sealers are recognised around the globe for uptime and reliability. Thanks to a robust design these systems are a fixture on some of the most demanding packaging lines on the planet. New Zealand’s own Amseal Closure Systems Ltd team has installed Enercon Super Seal cap sealers throughout the region. “The advantage of Enercon’s integrated cap inspection and container rejection systems is that we can modify the system to suit specific requirements,” says Amseal’s Director, Adrian Esdaile. “We have integrated Super Seal™ induction sealing systems into a wide variety of companies’ packaging lines. The non-contact process allows dairy, fruit juice and pharmaceutical companies to take advantage of hermetic sealing which provides tamper evidence, prevents leaks and preserves freshness.” At the top of the Super Seal product line is the world’s fastest cap sealer, the Super Seal Max. Using this technology and equipment, Enercon and Amseal have earned a reputation for providing a sealing system of unsurpassed value and reliability, exceeding customer expectation and demands. Adrian Esdaile continues; “… we are confident of providing the best sealing solutions for our customers. We represent innovative and advanced equipment and materials and have the expertise and flexibility to look outside the square. When our customers need something extraordinary, we are willing and able to help them.” A diverse range of induction sealing sealers are available. To see more of Amseal’s packaging solutions visit them at FoodTech PackTech, Hall 1, Stand 169. EnviroDAF waste water system from AJM Environmental Services FOODTECH PACKTECH Packaging Council Report text to come... September/October 2006 19 NUTRITION Not all fats are created equal ISSFAL congress 2006, Cairns, Sunday 23rd July to Friday 28th July By Kate Ormerod Cairns Convention Centre O besity, and in particular childhood obesity, is nearing epidemic proportions in many parts of the world, and as a result has received a lot of media attention as of late. Dietary fat and, more importantly, total fat intake is often labelled as the common culprit in this area and there is continued pressure from health professionals to reduce dietary fat to lower and lower levels. Research into the effects of different types of fat has given us greater insight into the complex tapestry that defines an optimal diet and it is now clear that not all fats are created equal. Yet even with that insight we are probably left with more questions than answers! ISSFAL congress 2006: an attempt to answer the questions… Scientists and medical specialists from around the world assembled in Cairns last month for a landmark conference exploring the role of dietary fatty acids and lipids in health and disease. The Congress of the International Society for the Study of Fatty Acids and Lipids (ISSFAL) was held at the Cairns convention centre from Sunday the 23rd July to Friday 28th July. It also incorporated the Essential Fatty Acids and Eicosanoids Congress and the regular meeting of the Polyunsaturated Fatty Acids (PUFA) in Maternal and Child Health interest group. ISSFAL’s members came from more than 40 countries and included scientists working in nutrition, physiology, pathology, biochemistry, cellular and molecular biology and clinical medicine -– whose research investigates the biological effects of fatty acids and lipid metabolism in health and disease. The objective of the conference was to increase the current understanding of the role of dietary 20 Food New Zealand fatty acids and lipids in health and disease through research and education, ultimately interpreting the new facts into sound nutritional advice for the public. Fatty acids: the details uncovered Fatty acids are simply components of fats. These can be classified as either essential or non-essential fatty acids. There are two essential fatty acids, alpha-linolenic acid (ALA) belonging to the omega 3 family and linoleic acid (LA) of the omega-6 family. Docosahexaenoic acid (DHA) and eicosapentaenoic acid (EPA) are synthesised within the body from ALA and therefore assumed to be non-essential fatty acids which do not need to be provided in the diet. DHA and EPA are commonly referred to as Long Chain Polyunsaturated Fatty Acids (LCPUFA), and with the Government’s recent suggested Dietary Targets for these long chain omega 3s for optimal health, it is not surprising that recent research, presented at the ISSFAL conference, focused on the health benefits of these. Snippets from the vast array of research are presented below. DHA: should we consider this an essential fatty acid? A common question which is often at the forefront of conversations within this area is whether or not it is sufficient to supplement with the precursor ALA in order to maintain optimal DHA levels within the body? Recent studies suggest that tissue levels of DHA in animals and humans are minimally influenced NUTRITION by increasing the level of its precursor ALA in the diet, and that ALA may be inadequate to allow short-term recovery of brain DHA following omega 3 deficiency. One study found that supplementation with high doses of ALA led to striking increases in ALA content of nine major organs/tissues but no significant increase in brain DHA levels. This implies that there may in fact be a need for supplementation with DHA in its preformed state in order to maintain optimal brain DHA levels following a period of inadequate omega 3 intake. Taking this one step further it is now suggested that both the level of fat in the diet as well as the PUFA content and LA:ALA ratio regulates both heart and brain DHA levels1. Enhancing health from womb to old age Although there were a number of sessions devoted to the maternal infant area, there were just as many studies suggesting a beneficial effect of dietary fish consumption and omega 3 fatty acids in the prevention of age-related cognitive decline. Although large, randomised, controlled interventional studies will be required to confirm a significant benefit for DHA, the body of the literature demonstrates a consistent association between DHA levels and cognitive function, including a strong relationship between DHA deficiency and age-related cognitive impairment. Man cannot live on fish alone! Fish is currently the most important dietary source of the essential omega 3 fatty acids, but unfortunately fisheries are now a severely depleted resource and limited in their scope for providing adequate additional supplies. Scientists now have the ability to incorporate genetic pathways to synthesise omega 3 from primitive plants, such as algae, into higher species including canola, soy bean and linseed. For the first time we could see seeds containing EPA and DHA, the principle long chain omega 3 fatty acids of nutritional importance. Seeds from these crops have the potential to provide an affordable, environmentallysustainable source of omega 3 fatty acids, without the ‘fishy’ flavour. Exchange of views The conference concluded with a lively interactive session which allowed conference participants to express their views on a number of hot health issues in the hope that some of the unresolved questions may finally be answered! Topics were designed to cover key themes of the conference and ranged from fish as a sustainable source of DHA to arachidonic acid (ARA) requirements in early life. The discussions were to highlight gaps in specific areas of research. Although several ideas were generated, it was concluded that indeed more research would be needed! Kate Ormerod has a double degree in Human Nutrition and Psychology from Otago University. Her key areas of interest are the maternal and infant nutrition and health areas. Kate is Nutrition Specialist for Fonterra Brands. September/October 2006 21 FOOD SAFETY Misunderstanding or misinformation? The safety of chicken meat By John Brooks T here has been a flood of reports in the media recently about the safety of chicken meat, triggered by a survey suggesting that New Zealand now has the highest reported incidence of Campylobacteriosis in the developed world. The survey was conducted by a team at Otago University and was published in the international journal ‘Epidemiology and Infection’, a journal where papers are reviewed by other experts before they are published and the information can be relied upon. The immediate result was a flurry of political point scoring, blatant scare mongering and ill-informed selective reporting, which served only to frighten and confuse consumers. The fuss all started when the leader of the Otago study stated that the causes of this high incidence of Campylobacter infection are not known for sure, but then went on to suggest that they are likely to be linked to the rise in consumption of fresh chicken. A recent report commissioned by the New Zealand Food Safety Authority noted that up to 90 per cent of fresh chicken sold for consumption is contaminated with Campylobacter. This shows a correlation, but not cause and effect. Other studies had suggested that the true incidence of Campylobacter infection could be 7 to 8 times higher than that reported and that 50% of infections could be tied back to contaminated chicken. These sources enabled the Otago group to calculate that there might be up to 50,000 cases of Campylobacter infection in New Zealand caused by chicken. This type of logic is normal scientific practice. Unfortunately, going beyond the bounds of the survey data, the study leader then went on to call for a ban on the sale of fresh chicken in favour of selling only frozen product, saying that freezing greatly reduces contamination levels. This was seized upon by Sue Kedgley of the Green Party, who then urged the Government to ban the sale of fresh poultry. She also accused the NZFSA of knowingly permitting poultry processors to sell heavily contaminated chicken meat. To the layman, this all sounds reasonable – nobody wants to buy food that could cause illness. But neither of these protagonists has provided the full facts. There are already ‘Microbiological Reference Criteria’ limiting Campylobacter in raw poultry but they do permit some level of contamination. Campylobacter is also found in cattle and sheep, ducks, seagulls and domestic pets while water and dairy farm effluent have been found frequently to be contaminated. Campylobacter may also be present in raw milk through contamination with bovine faeces. Though intuition suggests that chicken must be involved in at least some of the infections in New Zealand, no clear mode of transmission has been established between chicken meat and humans. Freezing does reduce the contamination level. However, “greatly” is not a very scientific measure. In fact, the reduction varies dramatically and may be by a factor of ten million times, but might be as little as a halving of the level. FAO/WHO data suggest a hundred-fold reduction if the product is frozen 22 Food New Zealand … chicken meat has rarely been demonstrated as the direct source of human infection and held for a minimum of 3 weeks. (Non microbiologists are often greatly impressed by the apparently huge numbers of bacteria quoted and fail to realise that reducing large numbers by orders of magnitude can still leave a lot of survivors). So if we have 10,000 Campylobacter cells on a chicken, after freezing there could be anywhere between no survivors or 5,000 cells left. The survivors, still capable of causing infection, can be recovered from the frozen meat at least 5 months later. That’s not the whole story either. The number of bacteria you need to swallow to get an infection is called the “infecting dose”. For many types of bacteria this is in excess of 100,000. But for Campylobacter, the infecting dose appears to be less than 800 cells and might be as low as 6 cells. So freezing may not provide the hoped for protection from food-borne illness and demanding total absence of Campylobacter would be impractical. How does the contamination arrive on the carcase? In a recent ‘Checkpoint’ television interview it was claimed that poultry processors permit carcases to lie around in the factory, during which time the Campylobacter multiplied. Campylobacter cannot grow below about 30C, so it can’t grow during processing. The bacteria are found in the gut of animals and birds, so spillage of faeces onto the carcase or cross contamination during transport and processing is the most likely route. The Poultry Industry Association is very aware of the problem and growers have made attempts to eradicate Campylobacter in chicken flocks, but this is very difficult. Intestinal colonization occurs readily in poultry flocks and most chickens in commercial operations can be colonized by 4 weeks. Campylobacter cells are also found in flies and the infection spreads through a rearing house like wildfire. There is no discernable difference between an infected bird and an uninfected one. Birds are transported to the processing facility in stacked cages, so further cross contamination can occur. The recent coverage has painted the poultry industry as unscrupulous, producing meat that is New Zealand’s “cheap and dirty food”. This is unfair – a visit to a modern poultry farm would disabuse anyone who thinks that. The processing side of the industry is more difficult. Chicken carcases are processed by automatic equipment which is rinsed in chlorinated water between birds. It would not be possible to process the vast numbers of chickens by manual methods and it is by no means certain that manual processing would reduce the contamination levels. It has been claimed that the chilling system, known as spin chilling, causes cross contamination between carcases, but research conducted in a plant by one of my Associate Professor John Brooks is a food microbiologist in Massey University’s Institute of Food, Nutrition and Human Health and has been a consultant to the food industry for 30 years. His main research interest is in biofilms in the food industry and with a colleague from Thailand he has recently examined the interaction of Campylobacter with Enterococcus biofilms. FOOD SAFETY students showed that contamination was at its lowest just after this step. However, there are other areas of specific factories that can act as cross contamination routes, such as mechanical defeathering machines. Physical separation and airflow control between this “front end” and the chilled chicken processing areas helps – it is normal practice in the industry to have very large extractor fans above the scalding tanks, which ensure that air flows from the clean areas of processing towards this ‘dirty’ area. Reducing the number of carcases exposed and the length of time of exposure within the factory is another aspect that can be improved. Carcase inspection, proposed by a representative of the red meat industry, is unlikely to have much effect on the frequency of contamination. There are other ways of reducing carcase contamination, for example rinsing with simple chemicals such as chlorine solutions, salt and organic acids like acetic acid. Even this appears to have caused confusion: one lady interviewed in a supermarket said she was not keen on the idea of having chlorine on her poultry, but as we have seen, chlorine is used during processing to keep contamination down. In the kitchen, thawing of frozen chicken can have its own hazards – the release of drip can cause cross contamination of surfaces and other foods. Certainly, if the chicken or any other meat is contaminated with Campylobacter, it becomes a potential source of infection in the kitchen. Proper cooking of the chicken will destroy the Campylobacter. Of course, some foods such as salads will not be heated before consumption, so they must be protected from cross contamination. Knives, chopping boards and wiping cloths are obvious transmission vectors and proper stacking of refrigerators is essential. We don’t know how many of the reported cases of Campylobacteriosis were caused by undercooking of chicken on the barbecue, but we do know that it is difficult to ensure even heating of chicken pieces. This is quite different from barbecuing slices of red meat, which are essentially sterile on the inside and so can be cooked rare with no risk to the consumer. Even the utensils used in barbecuing can cross contaminate raw and cooked meats. Keeping them hot on the barbecue will eliminate the Campylobacter from the tongs. While it is undesirable for any raw foods to contain pathogens, it is quite common and the consumer must take some responsibility for controlling food poisoning by preventing cross contamination in the kitchen and cooking raw foods properly. Though this argument has been criticised repeatedly as a copout, education of the consumer is an essential link in the chain of food poisoning control. Our mothers knew about the need for cleanliness in the kitchen; maybe we have failed our younger people in not educating them properly in these life skills. Perhaps the most important aspect of this episode is that many studies have been conducted in New Zealand and overseas showing that up to 90% of fresh chicken meat is contaminated with Campylobacter. However, chicken meat has rarely been demonstrated as the direct source of human infection, while contaminated drinking water is often involved. We may have the highest incidence, but our lifestyle and farming methods are also different from those in other countries. Before we invoke legislation against the sale of fresh poultry, we need to ensure that we are targeting the true cause of the high incidence of this disease in New Zealand. Andrew McKenzie Chief Executive NZ Food Safety Authority NZFSA Conference The Heritage Hotel, Auckland, November 1 and 2 Food industry professionals from all sectors and all parts of New Zealand have benefited from attending one or more of the three New Zealand Food Safety Authority (NZFSA) annual conferences to date. In 2006, the aim is again to provide attendees with a valuable and worthwhile experience. This year’s theme is ‘Prospering with Safe Food’ and the conference programme will offer insights into a wide variety of developments and issues affecting the food industry here and overseas. For example, if you want to find out more about the likely direction of future regulations in New Zealand, you can get an update on the Domestic Food Review. Or if your interest is not purely commercial, you can hear the latest about the Wild Food Review. Considering 80% of food produced in New Zealand is exported overseas, international developments need to be understood. One of the topics on the agenda is science and new technology, an area which underpins NZFSA’s food safety programme. This year we have speakers from Ireland, Australia and Britain. They will share their knowledge about their own local issues, such as working in partnership with local government, an area that New South Wales Food Authority Chief Executive George Davey, will be discussing, or the ‘safe food = better business programme’, an initiative that the United Kingdom Food Safety Agency has undertaken. Trans-Tasman issues are another topic of much interest and relate to many in the industry dealing with trade and Food Standards Australia New Zealand Chief Executive Officer Graeme Peachy, will be on hand to discuss this further. Topics such as fortification, allergens and restaurant grading schemes have been in the news recently and therefore make for timely discussion. To that end, key NZFSA decision makers will provide clarification as to where we stand on such issues, and provide other informative insights. As with previous years, workshops based on NZFSA’s core business of science-based research, decision making, policy-setting, market access, and domestic and exported food standards will be held over both days giving everyone the opportunity to attend more than one. Conferrence registration forms can be downloaded from the NZFSA website and presentations from last year’s conference are also available in the events section. Limited opportunities are available for trade displays and researchers are also invited to provide posters for display during the conference. You do not need to be attending to do so. For further details, contact conference@nzfsa.govt.nz. www.nzfsa.govt.nz July/August 2006 23 OILS & FATS Oils and Fats News Laurence Eyres Trans fats After over 20 years of controversy, trans fats in food are now being either labelled (USA), banned (Denmark) or evaluated as to their current level of concentration in food and subsequent risk. An in-depth explanation of their structure, their derivation and their effect on cardiovascular health is fairly complicated but in simple terms the following may suffice. Spreads, margarines, biscuits, cake and pastry shortenings rely on a certain significant proportion of solid fats in their composition. The original solid fats were butter and edible tallow and then, in later years, palm oil. All of these fats are approximately 50% saturated which is why they are solid. Over 30 years ago nutritionists advised consumers and the edible oil industry to reduce saturated fats in the diet as saturated fats raise serum cholesterol. In the USA and Canada the main oils were soybean, cottonseed, canola and sunflower. Whilst polyunsaturated oils are a key component of “soft” polyunsaturated spreads they still need a solid fat component to give them structure. The Industry achieved this by hydrogenating liquid unsaturated oils and producing, not solid saturated fats, but solid trans monounsaturated fats – these latter fats were not thought at the time to affect serum cholesterol nor cardiovascular health. Over the years nutritional science has conducted a great deal of research into dietary lipids and cholesterol. The importance of HDL – cholesterol (beneficial) and LDL cholesterol (detrimental) have now been determined with the findings that trans fats are even more detrimental than saturated fats. In the USA, Canada and Europe liquid vegetable oils were also hydrogenated in order to make them more stable towards oxidation. In USA the oil was mainly Soybean. In Canada this was Canola (rapeseed) and in Europe was fish oil. This is unlike the situation in Australasia where dairy fats and edible tallow/palm oil were used in baking and frying. Traditionally the intake of trans fats overseas has always been higher in other countries than in Australasia. Spreads in NZ and Australia are now virtually trans free but utilise more saturated fats as a replacement. Products with ‘Pick the Tick’ labels contain less than 2% trans fat and less than 28% total trans and saturated. A new study has published some of the levels of trans fats found in fast foods and shows a wide variation across the world. Details of the study, by the former head of the Danish Nutritional Council, were published in April 13 issue of the New England Journal of Medicine (345 : 1650 – 1652, 2006). Conclusions Denmark has taken a very tough stance on trans fats (< 2% in food products), Canada is following, USA has mandatory labelling (from January 2006). Australa- Summary 24 New Zealand estimate average total fat intake 75-110g per day. Heart Foundation Recommendation (Trans) < 8% Energy ~ 5-6g) Estimated NZ + Aus trans fat intake overall < 5g per day <8% of total energy intake. New York Fast Food Outlet 10.2 trans fat/serving Denmark Fast Food Outlet 0.3g Danish Legislation < 1.0% Average Canadian Intake 8.4g (~10% Energy) Food New Zealand sian intake is quite low(<5g per day) so the issue is currently not seen as being of high priority from a dietary health point of view. In Australasia we still consume too much saturated fat – almost as bad as trans fats. There are still issues left to be resolved, namely are the trans fats in animal fats such as butter, cheese and tallow as harmful as those in hydrogenated oils – and what is a safe level? Please note there will be a practical talk at the seminar on November by Danisco on how to effectively remove trans acids form the food supply. Healthy progress The National Heart Foundation has just released a media pack of information celebrating ten years of the ‘Pick the Tick’ programme. Figures just released show that margarine and spread manufacturers reduced trans fat by 92 percent, removing 266 tonne of trans fats from the food supply in New Zealand. In parallel, the Foundation wish to see a removal of saturated fat from our diet and in the past year or two manufacturers have shed 49 tone of saturated fat to earn the tick. Butterfat and serum lipids A recent review in Inform by Arnis Kuksis suggests different results for the effect of feeding milkfat on serum lipids. It makes interesting reading and suggests that the hypercholesterolemic effect of butterfat is due to the cholesterol. I must confess to developing a headache when I read these reports as we have been confused for decades about this topic. <subhead>Plant Sterols<endsubhead) Currently plant sterols are only allowed in yellow fat spreads in Australasia. There are valid reasons to allow them in a wider variety of low fat foods. Application A433, A434 and A508 to FSANZ for permission to utilise plant sterols in breakfast cereals, low fat milk and yoghurt are being currently reviewed prior to submission to the Ministerial council. CONFERENCE KEYNOTE COOKIES Food: Wealth creation for New Zealand NZIFST Conference Keynote Address Warren Larsen The question is: How can this be achieved? Introduction You have asked me to address the challenge of Food and Wealth Creation for New Zealand. So first, a summary of some economic facts, that hopefully puts the topic in perspective. Your website states that the food industry in New Zealand produces 23% of this country’s manufacturing GDP and represents half the total value of merchandise exports. In 2004, value added food and beverage exports were 54% of total exports. The sector generates about $29 billion per annum and employs around 150,000 people. In Australia, food accounts for about 40% of total merchandise sales and when the production, transformation, wholesale and retailing of food is combined into one sector it represents a gross value of around $140 billion per annum – the largest single industry sector in that country. We can easily confirm from these numbers that the food sector in both countries is large, growing and very, very important to the respective economies. The problem Today, primary products contribute around 60% of total exports, and over 75% of this total comes from animals – principally milk products, lamb and venison. Overall, agriculture still accounts for 9% of GDP. When other service elements are added, the total economic contribution climbs to 15% and it’s high on the annual productivity growth achievement list as well. This strong performance has been built on the international capability of New Zealand food producers, ably supported by strong service industries. New Zealand farmers and growers are very good at what they do. Their willingness to adopt new approaches in animal genetics, grassland and crop production and other new technology has led to productivity improvements that can only be described as outstanding. But, as Rod Oram pointed out in an article in the ‘Sunday Star Times’ on 18 June, 2006, the primary sector should be the leader of New Zealand’s transformation into a sophisticated, high value, export-oriented, internationally competitive economy. A few islands of success apart, this has not happened, and the fortunes of the sector (and for New Zealand) are still significantly linked to low cost production, pursuit of scale, innovation, historical distribution methods and relative exchange rates. There is nothing inherently wrong with this commodity-based approach but the problem is that costs are increasing. Our international competitors are also getting very much better. This anticipated competitive threat – to New Zealand’s historical low cost position in dairying, for example – was the rationale for the investment by the former New Zealand Dairy Board in Bonlac in Australia and to a lesser extent, Soprole in Chile. The New Zealand food sector has to escape this commodity trap and therein lies the challenge. The challenge Your website also states that the food technologist’s job is to add value. In short, create wealth. Short of finding commer- cial deposits of oil or mineral wealth, in my humble opinion, the increased application of science to food products from the land and sea, is the key to improved economic prosperity for New Zealand. The question is: How can this be achieved? A potential solution One approach is for the NZIFST to develop its own vision for the New Zealand food industry and use the vision to drive value change. The Australian food industry certainly appears to have a vision. Their aim is “to be a significant global player with a sustainable and profitable role in the global food product system by 2007” and they have committed significant capital towards this objective. So what can we do? Value adding can be defined as the enhancement of a product. Cutting up a lamb carcass and packaging it is value adding, but the process need not necessarily involve physical transformation. Value can be added, for example, by objective measurement of a product, by its description, creating a new identity, or by quality systems and other “knowledge” inputs. Your website again states that value–added food products generated $7.6 Billion of export income in 2003, an increase of 7% or 200 million over the previous year. Let’s assume the 7% growth as a constant, by 2010 that’s $12.2 Billion of growth or a 60% improvement on 2003. That’s real wealth creation and I suggest a realistic target. So what are the essential elements of a value–added growth strategy? September/October 2006 25 CONFERENCE KEYNOTE Let’s examine four key areas: 1. The Organisation of World Food Markets and the implications for New Zealand 2. Innovation 3. People 4. Environmental and Food Safety issues All of this needs to be in partnership with the Government. Implications of organisation of world food markets for New Zealand How the New Zealand food industry responds to international change is obviously a critical element of the vision. What are some of these critical changes? Globalisation is obviously the most significant. The world is indeed a much smaller place day by day. Globalisation can be defined as a conscious and escalating attempt to commit all your organisation’s resources against identified competitors, wherever they are in the world. This means that resources are moved to the most economic and intellectually capable location, all with increasing rapidity. You will all be aware of the escalation in global retail consolidation. Eight out of ten of the largest retailers in South East Asia are multinationals. ... a shift from product and firm competition to whole of chain competition Companies such as Carrefour, Tesco and others are all taking aim at the one third of the world’s population that lives within the Asia-Pacific region. Globalisation has also impacted significantly on food logistics, assisted by improvements in communication technology. Today, I note that some exporters claim fresh produce can be harvested, processed, packed in the country of origin, exported and be sold to a consumer on the other side of the world in 48 hours or less. Supply chain developments are also very impressive. A rapid shift has occurred from product and firm competition to whole of chain competition, all focused on driving out costs and meeting consumer demand. New technology in the form of automatic re-ordering systems at store level, scan based trading, warehouse database systems and radio frequency identity tags, are examples of this efficiency improvement. 26 Food New Zealand Today, around two-thirds of the world economy is seen to be in the early stages of globalisation. The size of the global market is estimated to increase 12-fold by 2027 and globalisation is now largely unquestioned by corporations. The technology revolution, particularly the internet, has facilitated the globalisation process and reduced the importance of borders. What is abundantly clear is that globalisation will impact business, much more than estimated, even five years ago. Demographics also matter. North America accounts for about 35% of world GDP, followed by Western Europe and Asia Pacific at around 33% and 27% respectively. Collectively, these three regional economic groupings account for about 95% of world economic activity. below the company profit of 107 million euros for the 2004/2005 year. Total common agricultural production subsidies, within the European Union, are around 43 Billion euros, per year; a number of such magnitude that it is difficult for most of us to comprehend. All this means that we must continue the fight for trade reform in partnership with the Government. You need to understand the ramifications for your sector and support the multi-lateral focused effort, through the World Trade Organisation, to change the rules, remove export subsidies, lower tariffs, reduce domestic support and strive for more market orientation in global trade policy. The continuing inclusion of agriculture in trade agreements remains … countries with the greatest wealth also have some of the highest barriers to trade What comes from this is a simple confirmation that those countries with the greatest wealth; North America, Western Europe and Japan also have some of the highest barriers to trade, particularly for products derived from the land. Improved access to the lucrative markets is the highest wealth creation priority for us. So how do we organise ourselves in response to all of this? The predominant focus of globalisation is on manufactured exports. Duty rates have certainly been lowered for this sector. Agricultural products are a different matter. Despite the significant historical, and continuing, negotiation effort the level of agricultural protection globally has not fallen materially. Global agricultural protection still costs us dearly. To put this in some perspective – ARLA, the Scandinavian food giant, received 862 million euros in subsidies between 2000 and 2005. In 2005, the figure was 95.7 million euros, only slightly vital but we need to do more. The success of Regional economic groupings around the world is compelling. In South America, Mercosur (Uruguary, Paraguay, Argentina and Brazil) with a combined market of 210 million people and GDP at US 900 million is prospering. NAFTA, at around 400 million people and GDP of $US 8.2 Billion, is a huge success story, particularly for Mexico, and in a similar but less dramatic way, CER has been a success for New Zealand and Australia. The success of regional economic groupings is compelling In Europe, regionalism has progressed even further. The enlargement of the European Union has continued and is estimated to reach a GNP of over $US 8.0 trillion. Also, the EU is a customs un- thereby improving market focus. There were other major benefits. The purchase of Bonlac in Australia was developed from a global strategic assessment of growth opportunities. New Zealand dairy farmers’ real competition is parts of Australia, Chile, Argentina and, to a lesser extent, Brazil. The Bonlac investment took out a major competitor for New Zealand in South East Asia and provided a foothold in Australian milk production. The Nestlé alliance with Fonterra was different, but no less strategic. Pre-Mercosur, the Nestlé dairy model in South America was based on a 3-5 tonne/hour milk powder drier and local distribution in almost all markets, with strong local brands. Mercosur removed the need for all these inefficient small driers in those member countries. It took the Nestlé CEO, Peter Brabeck, less than five minutes to accept the benefits of a New Zealand alliance when he saw a 24 tonne/hour drier operating successfully in a New Zealand factory. The concept was clear. We could do the manufacturing and logistics better than them and in return we shared in the brand value growth. do if you were the Tesco buyer, after the first five exporters had made their sales pitch? Demand futher price reductions, I suggest, because the pendulum of market power always shifts to the buyer where multiple exporters offer the same or similar products. This price driven approach removes almost entirely the opportunity for margin enhancement. One option is to encourage more foreign investment to remove market uncertainty and finance risk by having retailers and their suppliers as strategic partners. Foreign partners can facilitate access to export markets, particularly consumer markets. It’s not about “selling the farm” but reducing risk. New Zealand, unfortunately, usually doesn’t have enough supply capacity to interest the major players. Nevertheless, this approach can work, but any investment partnership should be unreservedly linked to market access. The Fonterra North American dairy joint ventures, for example, were structured this way. Significant investment will be required if New Zealand is to create new value adding opportunities. The ability of an enterprise to attract capital, adequately service debt and provide acceptable re- … the pendulum of market power always shifts to the buyer where multiple exporters offer the same or similar products Any strategy we develop on a national scale must include China. What can be done at the sector level? One option is to continue with the status quo. The sector would then continue to be dominated by minimally transformed food; food ingredients and commodity exports, supplemented by higher value exports such as dairy products and wine, high value niche products like seafood, and smaller volumes of horticultural products. Nothing inherently wrong with this approach, but will it allow us to meet the value growth targets? We do not have a domestic market large enough to easily grow “global” companies, so we need to develop companies capable of competing on a global scale. The global turnover of Nestlé’s dairy business for example, exceeds $US15 Billion which gives us an idea of the size of players and the importance of scale in the global food market. Fonterra is the only true global New Zealand company that has enough scale to compete, albeit with difficulty, in this global league. The creation of Fonterra massively strengthened the position of the New Zealand dairy sector in the global traded dairy product sector. The greatest single benefit has come from integrating manufacturing and marketing operations and Now, the creation of these global enterprises is made much more difficult, given the current attitude of regulators. Regrettably, they often confuse domestic market issues with the need to build globally competitive companies. For example, 96% of New Zealand’s milk production is exported. The domestic market in New Zealand is so small to be insignificant and any monopoly issues can be controlled by regulation, as was the case in the creation of Fonterra. The government approach should be to try and facilitate the development of companies with sufficient scale to compete globally, not impede them, but there is an important cultural factor to be overcome with New Zealand food producers if we are to succeed in doing this. Farmers and growers have an option to take their profit at the farm gate, as for example many meat producers do, or from the market – the dairy farming pathway. This “farm gate” mentality, constantly leaving someone else to invest in the marketing of the product, is a huge barrier to wealth creation. As a producer, you disassociate yourself from the market at your peril. In New Zealand today there are now 80 exporters of apples, 40 exporters of mussels, and multiple exporters of meat and horticultural products. What would you turns to investors is a major challenge in this growth scenario. The development of a true global player in the international food sector eventually requires investment in production and processing in other countries. The Dairy Board processed milk in Venezuela, Chile, Mexico and North America. Zespri produces kiwifruit in Italy. These developments are necessary, not only from a market perspective, but a trade policy standpoint as well. In my experience, when imports in a particular category escalate above about 30%, you can expect domestic producers to demand import protection. To overcome this you need to invest in the local industry and become a “trusted global corporate citizen”. It’s another reason why the producers should be encouraged to invest downstream and at least share the market risk. Optimum wealth creation is closely linked to the establishment of a truly global brand. I was always envious of the Nestlé returns from brands like Milo, because value growth is driven largely by intangible rather than tangible assets. We have few New Zealand produced examples, but I was always greatly heartened by the value growth that was created in the FMCG dairy business from establishing brands like Anchor and Anlene. September/October 2006 27 CONFERENCE KEYNOTE ion with a common external tariff against non-European imports. The EU version of regionalism is therefore a real threat to global traders like New Zealand and Australia. Technology, especially the internet, is changing the traditional view of markets and with these changes come new questions about the ability of small nations like New Zealand to continue to provide a constantly growing standard of living for citizens without some association with larger trading partners. New Zealand can’t stand aside from these developments, and the WTO approach will not be enough. We need to be part of a wider economic grouping, perhaps with the ten ASEAN countries of South East Asia. If CER and AFTA were to join forces, a new trade bloc of over 500 million people and GNP of more than one trillion US dollars would be created. A market of that size would be impossible for the USA and EU (the other two major trade groupings) to ignore. Then there is China, a rapidly developing economic powerhouse of over 1.25 Billion people, and with more than a quarter of this number under 15 years of age. CONFERENCE KEYNOTE Innovation The Proctor and Gamble definition of innovation: “The marriage of what’s needed with what’s possible” is as good as I have seen. Innovation is the cornerstone of value growth. I want to share with you one product-based approach to innovation. There are many others. I believe that the application of robust science to create points of product difference is a very powerful value creating approach, particularly for food products, but innovation by itself is only part of the required effort. Innovation is about creating a culture of innovation, not just in product areas but in all aspects of organisational endeavour. It’s my view that there are probably enough ideas and good applications of scientific work on food products stored away in research organisations and in the heads of scientists, to underpin all the product marketing initiatives we need for the next five to ten years. We are good at doing the investigative work and basic research. We are much less successful at the commercial development of these projects and that has a lot to do with organisational issues and leadership. Innovation is a critical element of success in value creation. It must be part of the culture of the organisation, like brand values, part of the ethos, not something that is turned on or off, as the financial fortunes of the organisation fluctuate. It’s always worth remembering that the competition: • Has the same access to capital • Has the same access to technology over time • Has the same access to information The key point of difference is always 28 Food New Zealand people, and how they function together. I am often asked what I consider to be critical success factors in the New Zealand dairy industry story. The answer is very simple. A large number of successful people who are very good at what they do. In my view, whether the focus is corporations, sports teams or not for profit organsations the people with focus and dynamic teamwork consistently win. Leadership elements such as: • Clarity of Vision • Building collaboration, trust and respect • Clear accountabilities and regular monitoring • Organisational climate of achievement • Culture of innovation • Development of potential and talent are much much more important than structure. selecting the best performing family or private company in a region. We would then, overtime, form a joint venture, usually for distribution. As part of the process we would seek to have one of our people added to the staff to learn the business. This meant a requirement to learn the language. Total proficiency was not necessarily the end goal, but the ability to converse with a customer, at a basic level, was. Multi-language capability is a vital element in any global enterprise. Educational opportunities Given the critical importance in value creation of capability and skill, I am surprised as to why there is so little growth in food science, technology/chemical engineering graduates in New Zealand, given the obvious importance of these organisations that are stable consistently outperform those subject to constant or even intermittent restructuring Furthermore, global performance literature comparisons show that organisations that are stable consistently out perform those subject to constant or even intermittent restructuring. New Zealanders have consistently shown they can compete with the very best in the world. You can be confident your training will allow you to take on the very best and win. With language capability our position is not as good. The Dairy Board’s growth strategy was usually based on carefully disciplines to the economy. What’s more, I am regularly disappointed at the relative position of science in the New Zealand education system. One university I am familiar with trains only one science or applied science graduate for every four others. I’m also told that every food science/technology graduate from Massey University gets around four job offers. This poor national resource allocation effort, for whatever reason, (and I suspect is has a lot to do with funding methods and total cost) is not only appalling, it’s The future I want to share with you some observations on future socio-economic trends and the implications for FMCG organisations and their brand portfolios. According to Hugh McKay, a respected Australian commentator, three socio-economic trends will drive future consumer behaviour: The environment and food safety This topic is of sufficient importance and magnitude to justify a conference by itself. Any wealth creation strategy based on food products from New Zealand is fundamentally underpinned by a favourable environmental and product ethic image. This image, commonly referred to as clean and green, communicates freshness and health to our customers. Undermine this, and the whole marketing effort is at risk. Conclusion The “farm gate” mentality ... is a huge barrier to wealth creation Warren Larsen, formerly the Chief Executive of the NZ Dairy Board, a position he held for nine years up to the formation of Fonterra. Prior to that was the CEO of Bay Milk Products Ltd, following an earlier career with the Wool Group of UEB Industries Ltd. His he currently holds an number of directorships. He is the Chairman of the New Zealand Racing Board, Consortium Ltd and the Massey University Foundation. Mr Larsen holds a Masters degree in Agricultural Science, a Business Studies degree in Accounting and Finance, is a Chartered Accountant, and a Fellow of the New Zealand Institute of management. We need to be eternally vigilant in both maintaining and enhancing our position. Border controls, food safety regimes and a strong community effort to support the overall environmental improvement concept, are vital. I realise it is not economically possible to get to the optimum position “overnight”. But the bar will be constantly raised by competitors and we need to accept that without reservation. You all have a role in enhancing community awareness on these critical issues and supporting the impact of penalties, on those who wilfully transgress the accepted performance and ethical standards. ! David Munro Consultants Ltd Strategic and technology planning Research and development management Development of technical people Dairy and food technology projects and training David Munro BSc BE(Chem)(Hons) MIChemE FNZIFST Mobile: 027 484 0952, Email: munrodca@wave.co.nz In writing this paper my objective was convince you that you have a critical role in improving New Zealand’s economic fortunes. I’ve suggested a targeted approach and tried to highlight important factors that will affect success. I wish you every success with this challenge. Cumming & Associates Product & process development Feasibilty studies & technical services Marion Cumming B Tech (Food), BBS, FNZIFST mobile: +64 21 521 576 phone/fax: +64 9 521 5768 email: mcumming@xtra.co.nz Professional Investment Services Retirement saving & superannuation Savings plans that work Investment and financial planning Fixed interest, Funds and Shares. Portfolio design for your age and risk tolerance Stuart Scott Phone/Fax: +64 9 527 8449, Mobile: 0274 901 884 Email: investment@ihug.co.nz Visit: http://www.savingworks.co.nz An advertisement in Food New Zealand is a cost effective way of getting your name and services ‘out there’. To help build your business, place your business card advertisement. Contact Anne Scott, Mobile: 021 901 884 email: anne@peppermintpress.co.nz September/October 2006 29 CONFERENCE KEYNOTE just plain stupid. So what are you doing about this? The wealth creation target can’t be reached without a major additional injection of capability. The Dairy Industry maintained a graduate recruitment programme for many many years. I cannot begin to estimate the value of the contribution of this group of young people to the organisation. Dairy industry marketers for example need to understand the biology of milk. They need to be able to show a plant manager how to improve processing yield by 1-2% and to explain that in his or her first language. They are not there to sell 5000 tonnes of ingredients; their role is to show how the customer can improve the value of their business. What generally follows is a favourable formulation inclusion and a good business relationship based on real competence and “technical trust”. I think this model has universal application to the food industry. Do you? Understanding the customer so as to understand the customer’s trends is obviously a critical component in any strategy. NZIFST Branch Reports New Auckland branch Committee, left to right, Paula Thomson – Kerry Ingredients, Cathy Merrall – McFoodies (secretary), Megan Johnston – APS Food & Nutrition, Natasha Truter – Hawkins Watts (chair), Dave Pooch – Peppermint Press, Marion Cumming – Consultant, Dr Siew Young Quek – University of Auckland. Absent; Nicholas Hay – Phoenix Organics (Vice Chair) Auckland Bay of Plenty New Auckland branch committee chairman, Natasha Truter, of Hawkins Watts, had a full house for her first branch meeting. Eight tables of eight members had a convivial evening at Villa Maria’s winery near Auckland airport. There, they listened to an address, tasted four wines and took part in a food quiz. Quiz master Dave Pooch had questions on wine, food and general knowledge. For example. “cork was used for sealing bottles of wine; but what is the biggest city in County Cork Ireland? Answer. Cork City. The next meeting is on 27 September. Come for a cooked breakfast and a talk on ‘Dirty Money’ by Dr Dr. Frank Vriesekoo, Lecturer Microbiology and Fermentation Technology, University of Ballarat Australia. Natasha plans meetings for every month right through to Christmas. Go Natasha! Dave Pooch Visit to Comvita and AGM Comvita is a thriving company with a global reputation for premium natural healthcare products, primarily derived from bees. It was formed in 1974 by Claude Stratford – now 96 years old – and has grown into a $30 million company, listed on the NZAX. The company’s growth comes primarily from export sales, which now make up about 60% of turnover. Manuka Honey is the major product, but the growing range includes products based on pollen, propolis, royal jelly and bee venom, often in conjunction with other functional ingredients. One of the flagship products is Active 5+ Manuka Honey, which contains a ‘Unique Manuka Factor’ which has anti-microbial properties. Comvita sells dressings containing high UMF honey for medical applications. Fifteen NZIFST members and guests were hosted on a tour of Comvita’s Paen- 30 Food New Zealand Role of Executive Manager Strengthened As the result of a review initiated by the Institute’s strategic plan, administrative arrangements have been modified and the Executive Manager’s role strengthened. Until now, the role has been a part-time one, covering the day-today running of the Institute, but leaving little time for supporting strategic activities. At their meeting on 16 August, Council approved new contractual arrangements as of 1 September whereby the role becomes close to a full time one, with provision for a part-time Administrative Assistant. These changes will essentially double our administrative resource. Our Executive Manager, Rosemary Hancock, has served the Institute well for a number of years. On behalf of your Executive and Council I would like to thank Rosemary for the excellent service she has provided for us, and wish her well in her expanded role. Because Rosemary will have more time to support our projects, volunteering to lead a project will become much less onerous! We have a number of strategic projects requiring leadership, so please let Rosemary know if you are able to help. David Munro, Vice President garoa manufacturing plant (near Te Puke in the Bay of Plenty) on 12 July. Our host was Ralf Schlothauer, recently appointed General Manager Technical. Ralf talked about the excitement and challenges of research and development in a rapidly growing company with limited resources, but with more freedom than a large organisation. We then borrowed Comvita’s board room for a brief AGM while we sampled propolis lozenges. Lynley Drummond is the new branch chairman, with committee members Helen Tervit, Hari Baresic, David Munro, Beth Davis, and Sarah Colquhoun. This was followed by an excellent dinner at the cosy Trading Post restaurant across the road. David Munro NZIFST Waikato On 26 July a branch meeting was held at the Avalon Campus of WINTEC (Waikato Institute of Technology) featuring presentations from their Industry Training Centre as well as the School of Science & Primary Industries. Karen Morton, co-ordinator of the Industry Training Centre, provided a tour of the training facilities available to the industry, while Rosemary Wyborn, Head of Department, Science and Primary Industries, presented detailed information on courses offered by them including a tour of the facilities at the Centre for Hospitality, getting a first hand view of their training programme in action. The meeting was very positive towards developing networking across a range of interests, as well as encouraging opportunities for interaction between NZIFST and education providers. There was also an opportunity for attendees to voice their preferences for the format and activities of future branch meetings. Branch members thought that from a Strategic Plan point of view, the Waikato branch should focus on promoting ‘The development of the profession – Food Science as a career’. The attendance of 17 members and 5 non-members indicates that there is interest in NZIFST, and opportunity to grow membership. Being a new branch, the Waikato branch committee will endeavour to get their membership list updated more regularly in order to disseminate information to all members. NZIFST Directory ADMINISTRATION EXECUTIVE MANAGER NZ’S AUTHORITY ON FOOD TECHNOLOGY, RESEARCH AND MANUFACTURING SUBSCRIPTION FORM OFFICIAL JOURNAL OF NZIFST • ENDORSED BY MIA SEPTEMBER/OCTOBER 2006 Name Address Phone Email Please invoice me for $ (See below for rates) and add me to your subscribers’ list. Note that your subscription will be activated on receipt of payment SUBSCRIPTION RATES: New Zealand: $NZ70.00 incl GST Australia: $NZ125.00 Rest of the world: Price on application - email subs@peppermintpress.co.nz indicating your country Return completed subscripton form to: Peppermint Press, P O Box 11 530, Ellerslie, Auckland, New Zealand or go to www.peppermintpress.co.nz and subscribe on line. Rosemary Hancock PO Box 8031, Palmerston North Ph (06) 356 1686 Fax (06) 356 1687 Mob (021) 217 8298 rosemary@nzifst.org.nz NATIONAL EXECUTIVE PRESIDENT Sally Hasell Ph (04) 475 7989 hasell@netaccess.co.nz VICE PRESIDENT David Munro Ph (07) 575 7940 munrodca@wave.co.nz TREASURER Carol Cullen Ph (07) 304 9707 lescullen@xtra.co.nz DIVISION CONTACTS DAIRY INDUSTRY Toni Hunt Ph 021 210 3963 tonihunt@pcconnect.co.nz FOOD SAFETY Shane Hopgood Ph (09) 846 8492 hopgoods@paradise.net.nz SENSORY EVALUATION Veronika Jones Ph (06) 350 4649 veronika.jones@fonterra.com FOOD MARKETING Tony Garrett Ph (03) 478 8195 tgarrett@commerce.otago.ac.nz NUTRITION David Monro Ph (09) 571 9191 davidm@nhf.org.nz Domestic Matters Contributors’ advice When submitting editorial for Food New Zealand please observe the following recommendations Editorial to be submitted as plain text files, NO FORMATTING please. Images should be sent as high resolution .jpg or .tiff files. Do not embed images in word documents, send separate files. Any images smaller than 500 kb may not be printed as the clarity of the print may be compromised. Advertisers Please refer to rate cards or Anne Scott, anne@peppermintpress.co.nz +64 9 527 8449 for ad sizes and specifications. July/August 2006 31 NZIFST New members of Executive At the Conference AGM the 2007 Executive was elected. Sally Hasell remained as President, David Munro as Vice-President. Carol Cullen was confirmed aS Executive Treasurer, and Toni Hunt was elected DIANZ President. Below are profiles of the two new Executive members. Carol Cullen Treasurer Carol gained a National Diploma in the Science and Practice of Dairying from Seale Hayne Agricultural College before working as a Technical Assistant at Grassland Research Institute, Berkshire and then coming to New Zealand in 1972 as a Herd Tester with the Northland Herd Improvement Association. She joined Maungaturoto Northland Co-op Dairy Company in 1974 as a Laboratory Technician, becoming Test Room Supervisor before leaving the industry temporarily to raise a family and work with her husband, Leslie. After moving to the Bay of Plenty in 1986 Carol made goat cheese for a while before starting with Bay Milk Products in Edgecumbe as a Laboratory Technical Officer. Carol now works as an independent consultant using her experience with Quality Systems Development, Product Safety Programmes, Pathogen Awareness, Training, On Job Assessing and Auditing. Her vision for the Institute? Carol wants to help make the Institute a ‘wanted’ organisation which has people queuing up to join by steadily enhancing the benefits members receive through membership. Toni Hunt DIANZ President Toni Hunt has a Masters in Dairy Science & Technology and a BSc in microbiology from Massey University. She has worked in the dairy industry for 12 years, starting in the laboratory at Kiwi Dairies, and progressing into process microbiology and process technical roles. As a Senior Process Technologist for Fonterra, Toni specialised in whey protein processing and ion exchange operation, and microbiology troubleshooting and traceback. She has recently taken up a position of Technical Account Manager for Orica Chemnet. Toni joined DIANZ in 1998, and was on the organising committee for the 2001 DIANZ conference held in New Plymouth. Toni is Chairperson of the NZIFST Dairy Division, President of DIANZ, and was previously the Dairy Division awards officer. She believes that the Institute needs to continue its work in providing tangible benefits to its members. The challenge is to provide members with opportunities and benefits that they would not otherwise be able to access. Manawatu/Wellington Science Fairs School Science Fairs in the Manawatu and Wellington regions were held from 24 – 27 August. NZIFST was again there to judge the best presentations in the area of Food Science and Technology. In the Manawatu area there were two awards, which went to Georgia Jamieson of Monrad School for her project ‘Pop Bars’, and to Brandon Jackson of St Peter’s College for his project titled ‘You Suck Wow’. The winner in the Wellington region was Ellen Sanders from De la Salle for her project, ‘Attention Pie Lovers’. The projects were very innovative and the students were keen to share their research with the audience that came to view the exhibits. We hope to invite the students to share their projects with our Members at the next appropriate branch event. Several of our members volunteered to join the panels of judges for the Science Fairs in both Manawatu and Wellington areas. Many thanks to them. Anne Perera and Janet Goodman East Coast Regional Science Fairs From 18th – 20th July, Juken Nissho Limited, Gisborne, held the annual East Coast Regional Science and Technology Fair. The Fair drew 173 entries from students in Years 1 through to 13. The majority of these entries were from year 7 to year 10 pupils, most with a science 32 Food New Zealand focus. Junior Secondary) from Campion College Brandon Jackson of St Peter’s College, Palmerston North Georgia Jamieson of Monrad Intermadiate School, Palmerston North The Hawkes Bay/Poverty Bay branch of NZIFST offered special prizes to the two outstanding entries in the area of Food Science and Technology. Representatives from the Branch, Lynda Gaukrodger and Alison Moorcroft, evaluated the 16 Food Science and Technology related entries and found a fairly wide selection of subject matter and presentation style. Two entries stood out from the others, both projects demonstrating sound scientific technique and understanding. Both students had taken a simple concept and developed it into a more complex and thorough investigation. This year the NZIFST prize was equally shared by Beth Thompson (Year 10 – and Mark Geuze (Year 13 – Senior Secondary) from Lytton High School. They each received $50. Beth’s entry ‘Superchick’ looked into the presence of antibiotics in various raw and cooked chicken products. Her enthusiasm, research into the subject and presentation skills were outstanding. It was a very ‘eye-catching’ display. Mark’s entry ‘Vitamin C in Mandarins’ investigated the degradation of Vitamin C in mandarins over a 12 day period. A well planned and presented project, which showed great promise of a future food scientist. Lynda Gaukrodger great deal of work by a dedicated team has reinvigorated the NZIFST Careers initiative. The project includes an NZIFST website section devoted to careers, a team of Futurintech ambassadors who work with Technology teachers, branches running careers evenings. We all know how much our industry needs trained professionals and our Institute is uniquely placed to teach young people the value and satisfaction working in New Zealand’s arguable most valuable international asset. This is the first installment of the feature – next issue NZIFST’s partners in the project, Futureintech, Techlink and CREST will be covered. Careers on the web By Chris Newey As someone who has been involved in NZIFST Careers efforts in the past, one of the frustrations has always been the lack of a central repository for all the ideas and material developed by hard-working voluntary committees and individuals. This has made it difficult to coordinate a consistent, Institute-wide effort year after year, when branches are widespread, and individuals are coming and going at both national and local levels. The website (www.nzifst.org.nz) offers a permanent home for Careers resources, a way for members, students and teachers to access it easily, and a medium for members and committees to share ideas and materials. This was recognised by the Executive two years ago, when the decision was made to upgrade to a dynamic website, and the current incarnation of the Careers Committee has spent the past six months or so working hard on a number of fronts, particularly focusing on supporting the teaching of Technology in secondary schools, and looking to work in with the efforts of TENZ, HETTANZ, IPENZ, RSNZ and others. It quickly became clear that the two pages on the website currently dedicated to Careers and Education would no longer be enough! The challenge has been to present all the material accumulated in a way that is interesting and easy to access, for secondary students in particular. To simplify access, Careers & Education has been split into three primary areas: “Schools - For Students”, “Schools For Teachers”, and “Uni’s - For Students”. Supporting these are areas devoted to “Tertiary Courses”, “Tertiary Scholarships”, “Tertiary Resources” (educational material), and “Industry Training” (continuing professional development). “What do Food Scientists and Technologists do?” This section is aimed at secondary students. A set of career profiles of young, working food technologists talking about their jobs provides an excellent starting point. These were generated in IPENZ’s excellent Futureintech programme (www.futureintech.org.nz, promoting careers in engineering, technology and science), and Futureintech have generously allowed us to reproduce profiles of Ambassadors who are NZIFST members. A future addition will be a section profiling food technologists who have The website offers … a medium for members and committees to share ideas and materials each ‘made a difference’ in their field. A set of typical job options offers a more generic answer to the question of what we do, including job descriptions, career and salary prospects, competencies and qualifications typically required for each role linked to appropriate course information. This links into the section titled “What do you have to study to become a Food Technologist?” The list of food science, technology and engineering-related courses available in New Zealand has been expanded and will be updated annually. For the first time, we have attempted to pull together all the various tertiary scholarships and funding options available in this country to both undergraduate and post-graduate students in the Food Science and Technology and Engineering (FST&E) field. Food technology in action Another section sets out to illustrate food technology in action. This consists mostly of links to sites showing industrial food processes, and sites with useful information on how food science and technology is applied in the real world. This material will be of interest from both careers and school project points of view. Resources for teachers, pupils and students In “Schools – for Teachers”, under teaching food science and technology (FS&T) in the secondary curriculum, new food technology teaching resources, developed by NZIFST members, will feature, supported by a range of resources available elsewhere on the web. Under “How NZIFST can help” we provide teachers with local NZIFST (Branch) contacts and suggestions as to how NZIFST can help with ideas, materials and experience to support experiments and projects. The Futureintech Ambassadors programme is also featured, with a list of NZIFST Futureintech ambasarors and articles explaining how they have worked in secondary schools to support teachers delivering the food technology curriculum. This section will also incorporate ways that NZIFST can support schools’ Careers efforts, including details of the new food technology big day out programme. Under “Universities - For Students” we will pull together information on career and job prospects in FS&T, along with details of initiatives such as Massey’s successful Speed job seeking event. New developments underway in the Employment section of the website will provide students with information on specialist FST&E recruitment companies, and some of the larger employers in the FST&E area. Future plans The re-launch of Careers & Education site is just a start. There is more in the pipeline, and we are hoping that this new July/August 2006 33 NZIFST OILS & FATS CAREERS Careers and education initiatives relaunched A NZIFST CAREERS material will stimulate contributions and suggestions for additions and improvements from NZIFST Branches, individuals, academia and industry. We welcome your input and contributions. Remember there is also a list of Careers and Education resources building up in the Members’ Area on the website, for Branches to share and copy. Besides making students aware of the exciting range of careers available in food science, technology & engineering, these efforts can only help the image of the profession, and the profile of the Institute. www.nzifst.org.nz/careers The role of a Futureintech Ambassador Bronwyn Hawker As a recent graduate from Otago University I thought training as a Futureintech Ambassador would be a great way to help get young people involved and interested in food science. I work for Frucor Beverages as a product development technologist and I recently had the opportunity to work with a year 10 food technology class at Macleans College over a period of 6 weeks. This involved giving three presentations about different aspects of food technology and product development. The presentations focused on different aspects of what I do everyday as part of my job, and how this could be applied to product development the students were carrying out in class. Product development, food processing and sensory evaluation were the main topics of each presentation; each talk also included a practical exercise. One such exercise involved students coming up with their own ideas for an ‘innovative beverage’ which they had to present to the class, for which cold drinks were handed out as rewards. The idea of giving presentations was initially quite daunting but I have found it great to be able to interact with both students and teachers, all of whom are really enthusiastic and keen to find out more about food technology in industry. It’s great to give information to the students, who initially had little or no idea about what food technologists do and how what they learn can be applied to a real job. Many of them had tricky questions prepared, which sometimes required quick thinking on my part to give accurate answers!! It was sometimes challenging to communicate to the students exactly what I did without confusing them with technical terms and abbreviations. Overall I found it to be a rewarding experience and beneficial to both the students and me. 34 Food New Zealand Studying Food Technology at Scholarship Level Samantha Eagle, year 13 student Technology is a fascinating subject. I found it to be an outlet for my ideas and a great opportunity to extend my knowledge and use problem solving. It is far more useful than I would ever have imagined. My scholarship project was to develop a soy-based, dry mix yoghurt product. Why did you choose to study food technology for scholarship? I felt that trying for a scholarship in food technology would help me combine my technology practice with some higher critical thinking about my work and technology as a process. I was interested in having a taste of being a technologist and understanding the intricate process of product development. The scholarship report in itself meant I had to critically reflect on my technology practice and justify my decisions and the outcome. What support did you get from the food industry? Carol Pound, my mentor, helped broaden my understanding of technological processes. She helped me to see how scientific methods and concepts (particularly chemistry) were the underlying framework of a sound technological process or product. In particular she kept me on track. I gained amazing respect for food technologists through my work with the industry. Hansells NZ Limited was the Client for the project, which gave me motivation to have an outcome that could be meaningful for them and not just for the purposes of my project. Other than how to do food product development, what other skills did you learn that will help you in your career? I enjoyed that I was able to use my knowledge from my other subjects (biology, chemistry, mathematics, physics and English) to broaden my understanding of yoghurt, relate to processing techniques and to communicate this in a format appropriate for the targeted reader. I had to learn to alter my findings so that it would suit the technologists, the stakeholders and the consumer panel. This meant I developed a deep understanding of my project, my product and my aims. I learnt the value of consultation and keeping to the point, as I had to isolate exactly what needed to be said and convey the information appropriately for the different stakeholders. Would you recommend it to other students? I would definitely recommend technology to other students. It has its own learning process which will help me in the future. The great thing about technology in general, is you are solving the issue as you see it. (The full version of Sam’s report is on the website) Teaching Food Technology with Futureintech and NZIFST support Carolyn Norquay My introduction to the real world of food technology began in 2003, when I spent a year in the food industry as a teacher fellow with the Royal Society of New Zealand. After three years back in the classroom, the benefits from that year continue to grow. The fellowship year enabled me to experience first hand the work of a sensory scientist, a food technologist and a food writer. I learned a great deal and became inspired about the possibilities for food technology in the classroom. I spent time with people who worked in the industry, and their ideas and enthusiasm for my subject was infectious. Nothing was in the too hard basket and I was never exposed to any negative attitudes suggesting ‘it will never work.’ These people were problem solvers and it showed. A study tour to Australia with the Dairy Division of NZIFST was a highlight. We toured 15 food processors in six days. I observed food processing systems that had previously only been available to me through textbooks. My introduction to members of NZIFST continues to be invaluable. NZIFST members have visited my classroom to introduce sensory evaluation techniques to my students, talk about their careers or describe what product development involves in their industry. In the past 2 years, Futureintech has provided me with the opportunity to extend my existing network of food industry professionals. Now I can simply make contact with a Futureintech Facilitator and they will arrange for an Ambassador to come and work with my students. I have especially enjoyed the expertise Ambassadors have provided about the impact legislation has on their jobs, along with discussions on a technologist’s ethical and moral responsibilities. The students begin to relate their Speed job-seeking Abby Thompson much through the summer-job arrangement. Students in the early stages of their degrees can provide an able pair of extra hands in production areas, gaining exposure to a food processing environment and how a company operates. More senior students usually work on projects ranging from product/process development to quality assurance. This lets employers get those projects that they otherwise never get around to done quite cheaply. Increasingly, companies are struggling to recruit food technologists on demand. The smart ones are using students employed in summer jobs at second and third year as an excellent way to find good potential staff and build loyalty and understanding ready for a rapid start after graduation. A very high proportion of students end up working in the industry area where they have completed summer work, as this is where they have developed specific knowledge and industry contacts. Several companies have found that attendance at the Speed Job Seeking evening is an excellent way to show themselves off to four years of Technology, Engineering, Science and Nutrition students all interested in food industry The crowd at the Speed job-seeking event Speed Job-Seeking ‘06 was held on a chilly winter’s night in Palmerston North at the Massey University Event Centre. A twist on the speed-dating concept, the successful inaugural event last year motivated the NZIFST Manawatu-Wellington branch and Massey University to do it again on the 9th of August. The event was initially inspired by comments from students and employers wanting a single forum to find and fill summer and graduate jobs in the food industry. Both students and employers gain careers. Even where they take only two students on for summer they can show off to hundreds who may become prospects later. This year over 30 companies participated in the event, either in person or through providing a flyer which was distributed to the students in an information pack. The companies included some of the largest players in the New Zealand market (Fonterra, Nestlé, Heinz-Watties, McCains, Goodman Fielder, Cedenco) but it was especially pleasing to see a good number of the up-and-coming companies NZIFST CAREERS classroom practice to that of a real Food Technologist. These people make Food Technology come alive for the students. They provide students (and teachers) with a greater understanding of the food industry. Their expert advice is valued and they often provide the opportunity for students to undertake more authentic practice. The support I have received from NZIFST and Futureintech over the past 3 years has made me more knowledgeable about food technology and the food industry. The support has helped me gradually make the shift from offering a traditional home economics course of study to being able to implement a full senior food technology programme. NZIFST and Futureintech have certainly helped my students become more aware of the career opportunities that are available to them. The relationship between schools, NZIFST and Futureintech will continue to develop and provide ongoing benefits for everyone involved. Carolyn Norquay teaches food technology at St Kentigern College, Auckland Technology now a University Entrance subject Sue Parkes On June 12, NZQA extended the ‘approved subjects’ list for university entrance to include Technology, following formal consultation with universities and endorsement by the New Zealand Vice-Chancellors’ Committee. This will apply for entry to university from 1 June 2007. This is a significant advance in Technology education, as it now has credibility amongst all the other ‘approved’ university entrance subjects, most of which have a long history as UE approved subjects. Technology as a school curriculum subject is still in its infancy; the draft curriculum first appeared in schools in 1993. The Universities’ role now is to add Technology as a recommended supporting subject for their various degrees in Technology, Engineering, Product Development, Design, Architecture etc. Top scholar in Technology 2005 was Samantha Eagle, a student who undertook a project for a client to develop a soy-based yoghurt. She was supported by NZIFST member Carol Pound, previously a lecturer in food technology at Massey University. Sam’s article about her project is featured here. as well (Barkers, Comvita, Phoenix Organics). Industry sectors covered ranged from dairy-based (Gisborne Milk, Rush Munros) to ingredient suppliers (Kerry Ingredients, Danisco, Flavorjen); recruitment companies (Lawson Williams) to convenience foods (Cowell’s Pavlova, Meal Innovations, Prepared Foods, Back Country Foods). The involvement of the Crown Research Institutes, Crop and Food and AgResearch as well as the NZFSA provided a nice balance to the mix. Feedback from both students and employers has been excellent, and discussions regarding Speed Job-Seeking ‘07 are already underway. Record Wednesday 8 August 2007 in your diary now. Don’t miss out through lack of forward planning. And don’t wait for a project to pop up before signing up a student – there will always be a paying project come November. Contact Manawatu-Wellington branch if you want to register your booking now. July/August 2006 35 CONFERENCE AIFST Conference, Adelaide, July 2006 By Anny Dentener, Laurie Melton and Laurence Eyres NZIFST President Sally Hasell with Alan Mortimer, President IUFost, and AIFST President, Ken Grice Tuesday’s CSIRO Well being diet lunch on Tuesday T Technical programme he Convention Centre on the bank of the Torrens River in the beautiful South Australian city of Adelaide made a great setting for 500 or so delegates from the Australian food industry and the half a dozen from New Zealand. The conference opened with AIFST award ceremonies on Sunday afternoon. Notable events were the Danisco-hosted wine and cheese evening in the Art Gallery on Monday evening and the lunch on Tuesday, which followed the guidelines from ‘The CSIRO Total Wellbeing Diet’ book. At the Conference dinner on the last night, the Australian custom of ‘alternate plating’ caused some quick swaps of the snapper and steak variants. Visits to company stands during breaks were encouraged by the chance to win an IPod for delegates whose exhibition passports were filled with stamps from the 37 stand holders. The conference featured many excellent technical papers as well as papers on legislative and food business topics. Cost of Listeria recalls for cheese makers Dr Anne Austin from Dairy Food Safety Victoria reported on the costs of Listeria recalls for cheese makers. Even with modern HACCP systems in place, incidents can and do happen. Losses add up quickly, both for production loss costs; milk and other ingredients, manufacturing, packaging and storage costs) and clearance costs; product testing, environmental testing, recall costs, disposal, clean up. Retail chains in Australia now charge anything between $1000 and $50,000 to handle a recall. Clearly, the potential impact on a business of even just one Cost for one recall event in $Au Small cheese maker making 200kg / day Medium cheese maker making 2 tonnes / day Large cheese maker making 100 tonnes / day Production loss $1,150 $ 8,900 $277,000 Clearance costs $3,295 $16,795 $198,125 Total costs $4,455 $ 25,695 $475,125 This report was written individually by the three authors, and collated by Anny Dentener. There is a mystery prize for the first reader who correctly identifies which author reported which papers. Email your entry to me by 30 September. Results in next issue. Ed 36 Food New Zealand incident is major. It pays therefore to regularly check cleaning and sanitation by at least 5 individual well placed samples per week. The cost can be reduced once a run of clear samples has been achieved by making composite samples and reducing the frequency to once every 2 weeks. If positives are found, using the $40 rapid test kit is advised for faster action and reduced recall costs. So what causes the problems in the first place? Sources of contamination can be hard to find, but focused sampling improved detection rates from 6% to 15%. Reasons were found to be 47% attributable to the environment but also 40% to staff training and competency! Could a recall screw your business? … how to feed 6 people for 3 years in a completely alien environment Speeding up cheese ripening: The Accelerzyme enzyme which doubles the speed of cheese ripening was profiled by DSM presenter Rutger van Rooyen. This endoprotease enzyme speeds ups the casein proteolysis without the risk of bitter peptides by sequentially cutting off amino acids from the end of the protein chain. For American Cheddar ripening time was cut from 6 to 3 months, but with a slight softening in body. No other European style cheeses have been fully tested yet, so the benefits or not for vintage full flavoured real cheeses is still unknown. DSM also recently launched the enzyme Preventase to prevent the formation of acrylamide in bakery products. Surface sterilisation by acetic acid vapours David Lark form Vaporex outlined how small amounts of acetic acid vapour (well below taste thresholds) temporarily drops the pH in the surface water phase of a product, thus creating a short term high biocide concentration. This novel antimicrobial surface treatment can be applied to smallgoods and other food products from cheese to pasta. Applications tested in a pilot plant have resulted in the extension of shelf life, for instance, for fresh bread crumbs to over 2 years. More information available from www.nfis.com.au/fig_projects.html under Weston Technologies. This is one of the projects awarded one million dollars under the Australian FIG (Food Innovation Grant) scheme. New sensory “The Authenticity Test” by Dr Forde Spiking Australian Vegemite with just discernable levels of a funny tasting chemical (Guiaicol) seems just the thing to do to pester Australians. In this case the test was done to check whether, when challenging the patriotic spirit of Australians (“bet you can’t tell”), their emotional involvement made for more discerning tasters or not. The conclusion: minor differences only. This novel test method has been applied to beer too. “We have invented a much cheaper way to make beer, but we are keeping the savings, since we think you can’t tell the difference anyway”. Well put that challenge to a man about his favourite beer and you are bound to get emotional involvement! My conclusion on the Vegemite: well maybe Australians are not as patriotic about it is as they (are lead to) believe? Food on the Mission to Mars The most exciting speech was that by Professor Arthur Teixeira (University of Florida) on the Mission to Mars in 2030 and how to feed 6 people for 3 years in a completely alien environment. The first challenge is to provide food for the voyage out plus a few months’ provisions while they are getting farming started on Mars. Complete meals (e.g. casseroles) sealed in retortable SOUTH ISLAND Phone: 03 377 1276 NORTH ISLAND Phone: 09 302 306037 September/October 2006 CONFERENCE pouches will be the mainstay. Everything will be recycled, including packaging, food wastes, human wastes, air and water. Once on Mars, greenhouses will be set up to grow soybeans (for tofu, soy milk and oil) wheat, rice, sweet potato, especially tomatoes, carrots, cabbage, onions, salad greens and herbs, while the only fruit seems to be strawberries. Tomatoes will be made into tomato sauce, which will be used on or in virtually every dish (they are Americans). Each meal preparation will be doubled with half consumed and the other half being preserved in the recycled retortable parcels (yes the same ones used on the outward journey!) By gum they’ll be sick of tofu and tomato sauce by the time they touch down at Cape Canaveral. I was keen to go until I realised there was no plan to include red wine or green tea in the menu. (No lamb chops, no chocolate, no oysters!) Presumably warm water would be allowed as a treat. Such fortitude is only for the inspired or the truly crazy. Coming up! GI testing without people presentation on healthy muesli bars, which could have been a model for how to approach NPD, and another which could have been a pilot for an amusing TV show by two recent “new” Australians. The latter had the audience in stitches with their send up interview on a new product launch based on probiotic ice cream. The science was good and the style of presenting showed real innovation. It’s great to see young technologists producing good work. Long Chain plant Omega- 3‘s (Dr Surinder Singh, CSIRO) This research at CSIRO is really groundbreaking and involves equipping oilseed crops with the necessary genes to produce long chain omega 3 fatty acids, EPA and DHA. This work is necessary because of growing demand, rapidly diminishing fish stocks and the fact that fish farming uses 2 tonne of fish meal per 1 tonne of farmed fish. Fish in fact do not produce EPA and DHA but accumulate them in their tissues by consuming marine life that have consumed micro algae that produce these fatty acids. Scientists are One thing has not changed in the past 20 years – most people agree it is very difficult, if not impossible, to measure GI accurately Ian Brown suggested high amylose starch was ideal for gradual energy release and hence improved mental performance. He believed energy release was more important than glycaemic index. There were a number of papers espousing the benefits of low GI, which is not surprising given it was an Australian conference. One thing has not changed in the past 20 years – most people agree it is very difficult, if not impossible, to measure GI accurately. What you ate yesterday influences the GI response. Vinegar lowers the GI, and who swallows 50g of sugar in solution in one go as part of the normal diet? These difficulties are compounded by the large biological variations in people. Hence, David Topping’s group at CSIRO, Adelaide, are developing a fully automated method of measuring the GI of all types of foods, which does not involve feeding people. Student presentations Sunday afternoon lectures are not everybody’s cup of tea especially after a long and convoluted journey from Auckland but the student presentations on the first day of the conference were extremely informative, well presented and very entertaining. We listened to one very detailed 38 Food New Zealand concentrating their efforts on identifying the genes responsible in different micro algae, cloning them and inserting them in higher plants such as aradopsis, which is closely related to canola. A patent on the process has been filed, but safety testing and regulatory approval will still be needed before commercialisation, expected to be 4-5 years away. With DHA present in the oil meal as well as the oil it can be included in a whole range of feed or food products. Chickens and sheep fed omega-3 LCPUFA pass them on in their meat. With no DNA or protein present in the refined vegetable oil there is also a good chance of the cautious public accepting oil from this GM crop. Innovation Smart systems Innovation (Raward. C, Meat and Livestock) This paper’s key message was that a systems approach to innovation implies that firms cannot undertake innovation activities in isolation and their success involves complex interactions and original approaches to changing the environment. It is worthwhile to examine case studies on failure and it was found that most innovation failures were as a result of system failures. Modern approaches involve in- teractions at many levels and a consideration of global issues. National Food Industry Strategy Ltd These talks were very interesting for the Kiwis in the audience as the approach seems to have favoured small Australian companies with little research and development and no funds of their own. This body favours strongly the open Innovation approach which, simply put, means that organisations cooperate and work with as many collaborators as possible in the public and private sectors. Their model suggests that this is a far more successful approach than the traditional secretive and non-collaborative approach taken traditionally in food innovation. The European experience- Peter Lillford, Consultant, CSIRO Peter is an ex-Unilever research manager who now spends a considerable time out in Australia. He gave an insightful and witty discourse on the experiences (good and bad) in Europe on food innovation. His talk was stimulating and despite being the last on the conference agenda, was well attended. His talk encouraged us to read up on fourth generation R&D and he left us with a message ”Investment in research=investment in people”. This is too often forgotten in this day and age of budget cuts and cost cutting. MIA NEWS Meaty Morsels Snippets from the vast array of research, technical, market and policy information received by the Meat Industry Association Sutton’s new role welcomed The Meat Industry Association has welcomed the announcement of former trade and agriculture minister Jim Sutton as Trade Ambassador for New Zealand, following his retirement from politics. He will also assume the chair of Landcorp. MIA chairman Bill Falconer said: “Jim Sutton’s appointment….is an excellent use of his skills and experience and will keep him involved in an area where he has been a key player. Jim has made huge contributions to the primary industries of this country in all his portfolios and we are delighted that he will be continuing in the trade sector at a time when there are considerable challenges in both the bilateral and multilateral arenas.” Omega-3-rich Welsh lamb The US National Sheep Improvement Centre and the American Sheep Industry, Welsh sheep producers are starting a research project to produce lamb that is rich in omega-3 fatty acids, recognised as an aid in preventing heart disease, according to meatnews.com. Nine farmers near Aberystwyth in Wales have been given backing by Hybu Cig Cymru (Meat Promotion Wales) after coming up with the plan. The group will use a mix of natural feeds high in long-chain fatty acids and hope to identify the ‘right mix’ that will boost the levels of the fatty acid in the lean muscle tissue of lambs. Cranberry lowers pathogens in minced beef -– according to University of Maine food technology researchers. Covered in an article in foodnavigator.com, new research by the scientists shows that adding cranberry concentrate to raw minced beef significantly lowers the growth of common food-borne pathogens. The University of Maine researchers added cranberry concentrate to raw ground beef tainted with bacteria that cause food-related illness. They found that, compared to the control, cranberries significantly inhibited the growth of those bacteria at both 7ºC and 21ºC and concluded that cranberry’s antimicrobial properties “offer considerable promise as a natural and effective tool to control food-borne pathogens…” NZ consumers eating more beef and lamb, despite higher price An analysis of Meat Consumption and Expenditure by the Economic Service shows that sheepmeat consumption in New Zealand rose by 7.3% to 54,023 tonnes in the year ended 31 march 2006, while beef and veal consumption lifted by 8.4% to 128,804 tonnes. Red meat consumption at 44.6 kg increased by 7% per capita. Additionally, beef and lamb prices increased 3.9 and 6.3% respectively in the 2006 quarter, compared with a year earlier. The largest retail meat expenditure category in the year to March 2006 was beef and veal where consumers spent $801 million. Rod Slater, chief executive of the Beef & Lamb Marketing Bureau (NZBLMB) says it was great news to see ‘two-fold’ support by New Zealanders. New Zealanders eat lean beef and lamb well within all national nutrition guidelines, including those of the Heart Foundation and Ministry of Health, the Bureau claims. New AgResearch food section incorporates MIRINZ Centre New Zealand’s meat science research capability is set to grow with the creation of a new AgResearch section, incorporating the Meat Industry Research Institute of New Zealand (MIRINZ), that will become the Crown Research Institute’s largest. The Food, Metabolism & Microbiology section will employ around seventy researchers and results from the merger of the Meat Quality & Safety and Metabolism & Microbial Genomics sections, which have significant complementary skills, though overlap in some areas such as microbiology and food safety. The new section will have a wider food focus, will grow the organisation’s capability in meat science, investigate nutritional properties and potential of food in the wider sense and will enable New Zealand to capitalise on growing markets in countries like China and India by finding ways to add value to meat and increase the value of export returns, according to its new manager Dr Warren McNabb. It “presents an opportunity for AgResearch to capitalise on the good name that our organisation has both nationally and internationally.” Animal welfare official standards for UK? Animal welfare standards are being mooted by the British Farm Animal Welfare Council (FAWC), the body which advises the British Agriculture Minister on animal welfare matters. In a presentation in Wellington to a range of interested bodies, the new FAWC chairman, Professor Christopher Wathes, outlined the FAWC’s current focus, including consideration of the issues relating to the economics of animal welfare. British farm assurance schemes have had ‘patchy uptake’ by retailers and have not achieved the uniform coverage across the country originally envisaged plus there is some concern within FAWC about the power of the 100 or so supermarket buyers and their varying effect on farm animal welfare, he says. “There is not enough information available for the concerned consumer to be able to gather information to make an informed choice,” he commented. FAWC sees a place for independent standards rather than by groups with a vested interest and a working group is actively looking at proposals for a nationwide animal welfare standards scheme, possibly with gold, silver and bronze levels. Professor Wathes is Professor of Animal Welfare at the Royal Veterinary College, University of London. For further information on any of the above items contact the Meat Industry Association on 04 473 6465 or by email info@mia.co.nz. Visit the web-site www.mia.co.nz. September/October 2006 39 MIA NEWS MIA Conference: Consumers, counterfeiting and commerce Consumer demands; how to forestall counterfeiting; European foreign policy; and current business topics affecting the meat industry are some of the topics delegates will hear about at this year’s Meat Industry Association (MIA) Conference in Nelson ollowing the conference opening by His Worship Mr Paul Matheson, Mayor of Nelson, and MIA chairman, Bill Falconer, the Minister of trade and trade negotiations, the Honourable Phil Goff, set the scene for international trade and gave an update on market access in his keynote speech. Continuing and developing discussions started at the World Meat Congress in Brisbane in April about changing trends in global consumer demands on meat, keynote speaker David Russell, chief executive of the Consumers’ Institute, gave a Kiwi perspective on the issue. The onslaught of international consumer focused standards was the focus of Aus-Meat’s chief executive, Ian King’s presentation, while contemporary packaging integrity, security and traceability tools were examined by John Bradley, technical director of Adhaero IT Ltd. (see sidebar for more information) Delegates also gained a nutritional update from visiting British nutrition expert, Professor Rob Pickard, and heard about economic, foreign policy and business topics affecting the New Zealand meat trade from a number of different perspectives. New British High Commissioner, His Excellency George Fergusson, described ‘Nearly 125 years after SS Dunedin: New Europe, New Zealand and Global Issues Relating to the Meat Industry’. Political journalist and director of the Hugo Group, Colin James, provided a political and economic update in his ‘Riding the Alligator – the next three years’ presentation, while Meat & Wool New Zealand Economic Service’s Rob Davidson, and Bell-Gully’s Andrew Scott-Howman covered economic issues and em- F ployment relations. Dr David Skilling, the founding Chief Executive of the New Zealand Institute, a think-tank that has been established to contribute new and creative thinking to the public debate on issues that matter for New Zealand’s future, provided food for thought in his future-focused presentation on the prospects and priorities for the New Zealand economy. The MIA is delighted with the level of support for British Nutrition Foundation this year’s conference. Plati- director-general Rob Pickard. num sponsors Maersk Line and Maersk Logistics were joined by their silver counterparts Vero Marine, Aus-Meat Limited, Hamburg-Sud NZ Ltd, Thompson Clarke Shipping (on behalf of the Port of Los Angeles), Port Otago Limited and Alcan Packaging Danaflex, and bronze supporters Axis Intemodal, Hapag-Lloyd (NZ) Ltd and the Port of Tauranga. The 2006 Meat Industry Association Conference was held at the Rutherford Hotel in Nelson on Sunday 10 and Monday 11 September. Sticky solution for a major problem taping was born and proved in subsequent protoypes and trials. The meat industry was a bigger challenge as it has the greatest variation in box types. After many frustrating years of trial, error and cost, the Horizontal and Vertically Applied Taping System (HAVATS) and the Secure Seal System (SSS) machines are now a reality and the technology is patented. HAVATS prints and applies adhesive pressure sensitive tape to close any carton type. SSS The substitution of meats from other sources, masquerading under the good name of New Zealand, is a growing problem for our meat industry in many countries. Providing a secure environment from plant to customer that also gives assurance about source and provides trace back capabilities is essential. One company has been working on a sticky solution to this problem, from all angles. Its technical director, John Bradley, of Feilding-based Adhaeroit Ltd, will outline its benefits for those at the MIA conference in his presentation ‘So Your Good Name Has Been Mis-used’. For thirty years, Bradley has been in the business of servicing packaging machinery in the food industry and says his personal speciality is the concept and design of a variety of hybrid machines. He started working to find better ways to close fish fillet cartons in 1992 and the concept of horizontal 40 Food New Zealand The new patented HAVATS and SSS technology from Adhaeroit enables secure closing of meat cartons, with electronically generated MAF seals printed on the reverse of the adhesive tape. prints and seals product details to be applied to closures that exist, such as strapped or glued cartons. NZFSA approved the company as official providers of electronically generated MAF seals in December 2005. Adhaeroit – ‘adhaero’ being latin for ‘sticky stuff’ and ‘it’ for intelligent taping’ - is commercialising the technology which Bradley claims is “world first” in being able to close any style or size of carton, randomly, and apply real time generated regulatory seals/product traceability details printed subsurface (on the adhesive side of the tape). “The system, which also has the ability to add RFID (radio frequency identification) and temperature devices, gives New Zealand’s export product the leading edge for integrity of the carton and leads the world in traceability,’ he says. With external perceptions of tariff barriers, pandemics and transmissible animal diseases, meat companies are constantly under pressure to provide immediate traceability and integrity of the closure system. This is vital for New Zealand’s image as a quality exporter of exceptional integrity, Bradley says. “HAVATS will eliminate tampering and substitution of product exported from New Zealand because the cartons will show dramatic signs of unlawful entry. Our customers will receive fewer damaged cartons and displacement of regulatory seals will be eliminated. NZFSA will be able to track the MAF seal from the moment of application through to the carton’s final destination, carton contents are data-matched with the MAF seal serial number and are therefore identified. “Any breach of export security or disease outbreak which may be related back to New Zealand will catapult into existence extraordinary security measures which will require compliance, let alone the damage to our entire export market.” John Bradley says Adhaeroit intends New Zealand to be ahead of the game. He intends to keep the work local. “We are manufacturing the machines entirely here in New Zealand. Design and manufacture will be carried out by Metalform of Dannevirke who are the manufacturers of the newly released industry standard knife sharpeners and setters.” Bread alone ‘Man cannot live by bread alone,” asserts a visiting British nutrition expert Professor Robert Pickard, who spoke speak for the second time at an MIA conference, this time on diet, diversity and well-being and where meat fits into a healthy New Zealand diet. Professor Pickard, the director-general of the British Nutrition Foundation, last addressed the meat industry in 2002 and this year delegates had the opportunity to gain an update on the latest nutritional thinking. This year, Professor Pickard’s visit to New Zealand is hosted by a group of seven organisations – Eggs Incorporated, Fonterra, the New Zealand Beef & Lamb Marketing Bureau, the New Zealand Pork Industry Board, Deer Industry New Zealand, the New Zealand Seafood Industry Council and the Poultry Industry Association of New Zealand. The focus of his visit is the launch of a new scientifically referenced paper ‘The Nutritional Importance of Foods of Animal Origin in a Healthy New Zealand Diet’. A function at Parliament in Wellington on 22 September will form the official focus of events but he will be talking to a variety of groups while here, including scientists, the media and the public. The 96 page report covers food and nutrition guidelines for all age groups, the eating patterns on New Zealand adults and children, the role of animal foods within a healthy New Zealand diet and in the prevention of common diet-related diseases, the MIA NEWS Conference Programme Sunday, 10 September 16.30pm Official Opening – His Worship Mr Paul Matheson, Mayor of Nelson, Mr Bill Falconer, chairman Meat Industry Association 16.35pm Hon Phil Goff, Minister of Trade and Trade Negotiations ‘International Trade & Market Access Update’ 17.00 David Russell, Chief Executive, Consumers’ Institute – ‘What Consumers Want, or Don’t, as the Case Might Be: A Domestic and International Overview on Emerging Consumer Trends’ 18.30 Cocktail Function & Dinner at The World of Wearable Arts and Collectable Cars Monday 11 September 8.30am Technical sessions on Traceability and Tools to Prevent Counterfeiting • Ian King, Chief Executive, Aus-Meat ‘Comfortable, Confident & Vealing Easy? Then Think Again, the Onslaught of International Consumer-Focused Standards’ • John Bradley, Technical Director, Adhaero IT ‘So Your Good Name has been Mis-used: Contemporary Packaging Integrity, Security and Traceability Tools’ 9.00am Morning tea 9.35am Colin James, Political Journalist and Managing Director of the Hugo Group, ‘Riding the Alligator – the Next Three Years: A Political and Economic Update’ 10.35am Rob Davison, Executive Director, Meat & Wool New Zealand’s Economic Service ‘International and Domestic Meat Industry Outlook’ 11.20am Professor Robert Pickard, Director-General, British Nutrition Foundation ‘Man Cannot Live on Bread Alone: Diet, Diversity and Well-Being’ 12.15pm Lunch 13.30pm His Excellency George Fergusson, High Commissioner, British High Commission ‘Nearly 125 Years after the SS Dunedin: New Europe, New Zealand and Global Issues Relating to the Meat Industry’ 14.15pm Andrew Scott-Howman, Partner, Bell-Gully ‘The Employment Relations Regime: Back to the Future?’ 15.15pm Dr David Skilling, Chief Executive, New Zealand Institute ‘The New Zealand Economy: Prospects & Priorities’ 16.00 Conference Close potential consequences of not including foods of animal origin in the diet, new attributes emerging from scientific research and common misconceptions. It has been prepared by qualified nutritionists and dieticians working for the first four members of the group in response to the continued promotion of plant-based diets within the health and nutrition field; is supported by the New Zealand Dietetic Association and policy guidance has been given by the Ministry of Health. It has been peer-reviewed by a panel of independent nutrition experts – Dr Laurence Eyres of the University of Auckland, Drs Clare Wall and Carol Wham of Massey University, Jeni Pearce, chair of the New Zealand Nutrition Foundation and Jenny Reid of the New Zealand Food Safety Authority. Copies of the paper are available from Fiona Carruthers, Nutrition Manager, NZ Beef & Lamb Marketing Bureau. Email: fiona@nzbeeflamb.co.nz. September/October 2006 41 MIA NEWS Meat News Meat industry voyage continues T he voyage that started at Port Chalmers in February 1882 when the Steam Ship SS Dunedin, with its first-time cargo of frozen New Zealand sheep carcasses, departed for Britain continues today, the MIA says in its recently released 2005/06 annual report. Next year marks the 125th anniversary of that voyage to New Zealand’s only export meat market at that time. Much has changed since then but the one constant factor is the importance of the export meat sector to the economy, the report says. In 2005/06, over 400,000 tonnes of beef and 360,000 tonnes of sheepmeat were exported to markets around the world – in addition to 180,000 tonnes consumed here in New Zealand. Export revenue generated from red meat was $5 billion – 27 percent of our primary export revenue, 16 percent of total export earnings and four percent of gross domestic profit. Over 24,000 people were employed in front-line positions during the peak season, of which 7,000 were engaged in life skills training. The stalling of the Doha Round of World Trade Organisation trade talks concerns MIA chairman Bill Falconer and chief executive Caryll Shailer, as many WTO members seeming to be resigning themselves to bilateralism and plurilateralism. “This situation creates a difficult challenge for a nation such as New Zealand, which benefits more from a shared bargaining influence…New Zealand will need to reflect carefully on the priorities under which its negotiating resources are allocated.” Counterfeit product, while a testimony to the high regard accorded New Zealand meat in overseas markets, continues to be problematic. E-cert, New Zealand’s paperless electronic certification system, is one of the remedies to the prevention of fraud. Business issues, including employment legislation, the ongoing work of the Food & Beverage Taskforce, food standards and animal welfare continue to be of interest to MIA members and various submissions have been made on different elements over the past year. While the MIA was one of the business interests welcoming the scrapping of the Kyoto Protocol, it is aware of New Zealand’s obligations in this regard and says it will continue to monitor climate change policy development. “There are obstacles as well as opportunities going forward. High workforce participation and low unemployment rates will continue to stretch both productive capacity and the minds of those in the industry tasked with recruiting the massive labour force which we need,” Falconer and Shailer say. “The voyage of the Dunedin was the beginning of a long journey – and one which is far from over.” Copies of the MIA’s 2005/06 annual report are available on request from info@mia.co.nz or 04-473 6465 Give them a chance P roposed new employment legislation governing probationary employment has been given support by the Meat Industry (MIA), in principle, although there are some elements still to clarify from the trade association’s point of view. Wayne Mapp’s (National) Employment Relations (Probationary Employment) Bill passed its first reading in Parliament in March and moved on to the Transport and Industrial Relations Select Committee. The Bill aims to enable employers to ‘take a chance’ with William Davidson 125 Conference T he 125th anniversary of the first shipment of New Zealand lamb to an offshore market is to be honoured with a major meat industry event in 2007. A conference is being organised to honour William Soltau Davidson (1864-1924) who, almost single-handedly, invented the export economy by creating a market for lamb in Britain and by applying and adapting available technologies to get produce there. The conference will represent the interests of the New Zealand meat and agricultural industry across the entire supply chain -– farming, processing, wholesaling, retail and marketing. A working party consisting of senior executives from Federated Farmers, Meat & Wool New Zealand, the Meat Industry Association, the New Zealand Pork Industry Board, Deer New Zealand, Retail Meat New Zealand and the New Zealand Beef and Lamb Marketing Bureau are organising the 42 Food New Zealand 125 year commemoration. The William Davidson 125 Conference is being staged “not only to celebrate the achievements and pioneers of the past 125 years, but also to focus on the agricultural industry of the future,” says Rod Slater of the New Zealand Beef & Lamb Marketing Bur e a u (NZBLMB), which is coordinating the event on behalf of the agricultural industry. Speakers of the highest calibre are being approached, including the Minister of Agriculture who has agreed to participate. The organising team is also negotiating with a ‘confidential but world renowned identity’ for the keynote speaker. MIA NEWS new employees without facing the risk of expensive and protracted personal grievance procedures – designed to help get those with little or no experience into work. The loosening of dismissal procedures around probationary periods is supported by the MIA, in principle, since it encourages employers to offer employment to groups such those who have been out of work for some time and it also recognises the complex set of issues involved in the early stages of an employment relationship. However the MIA says the Bill is going ‘further than necessary’ and that ‘the existence of a probationary period should only operate as a bar to the taking of an unjustified dismissal personal grievance rather than prohibiting other forms of personal grievance proposed by the Bill’. In the face of union-organised opposition to the Bill, the Select Committee will report back this month (September). A copy of the full submission is available on the MIA website www.mia.co.nz. Trace-back: next real step in productivity T race-back is the next real step in productivity for the meat industry, according to technical advisor to the meat industry and MIA affiliate, ProAnd Ltd. “Whether we like it or not, traceability in the meat industry is here to stay,” managing director Robert Sinclair says. “The reality is that it allows customers in the supply chain the ability to verify supply (to avoid counterfeiting) and for recall of damaged products.” Beef and venison farmers are already talking about issuing their animals with individual ‘passports’ from birth and Sinclair sees it carrying on through the meat plants, in time, and enabling a wealth of data from the meat process and supply chain. Tracking of meat products through a meat plant as the carcass is broken up allows for a whole new set of data to be assimilated and analysed, according to Sinclair. “At last the industry will be able to manage yield and productivity by individual worker and individual animal. There will be the ability to give feedback to individual suppliers on how they can improve their genetics and to reward the workers who use the best skills. Production over-runs will be safeguarded against and customers will be able to confirm the status of their orders. The true cost of various products will be determined, along with any variations to standard lines. All of this in real time,” he explains. “Often when traceability is mentioned, the industry only looks at the extra cost they must bear when in fact they should be saying, ‘Hey, look at the potential productivity gains that can be made and oh - by the way - we also have full traceability!’,” Sinclair says. “Thankfully there are some New Zealand processors who have seen the benefits and are moving in this direction. “New Zealand’s competitors in the global meat arena are actually ahead of us and we have fallen back on our unique island status for protection and comfort. But will our customers be satisfied with this stance and will we be missing out on an opportunity to take the next real step in productivity improvement? “Time will tell.” July/August 2006 43 MIA NEWS The perfect machine When no two cuts of meat are identical, designing an automated cut packing (ACP) system to sort and pack them is a major challenge. But not an insurmountable one C ar makers have it easy. When they’re producing a given model, every bolt #231 that comes down the production line is identical. What’s more, if it goes into space A on car B, that’s where it goes on cars C to Z as well. Which makes automation straightforward, relatively speaking… Unless you’re packing meat cuts. Why? Because not only does one leg of lamb vary from the next, but their orientation on the conveyor belt will be different, as will the position they need to be moved to for packing. With all those variables, you’d have to be ambitious to design what Meat & Wool New Zealand describes as a set of “advanced imaging techniques, automation technology and robotics ... that identifies cuts, and packs the cuts into designated cartons with full traceability”. Or, as the leader of the group that took on this challenge, under contract to Meat & Wool New Zealand, Shane Leath, describes it: a system that tries “to imitate the human brain and hand with a dumb computer and mechanical gripper”. Given such a complex problem, it’s no surprise that the solution is, in fact, a number of solutions involving various specialists. Similar projects are operating in other parts of the world. The Danish pork industry is using robotics and cut imaging technology is being used by packaging companies in New Zealand to select uniform bag sizes and shapes, but, as far as Shane Leath is aware, nothing has been put together to use for beef or lamb cuts. “Other sorting systems are usually in processes where there is uniformity of product, such as sausages or chicken wings,” he says. “What ACP can do is accept a range of very different cuts and identify them for sorting and packing.” Building on existing Meat & Wool New Zealand software, Michelle Challies defined eight basic shape characteristics unique to each type of cut which she then used to ‘teach’ the system to see and recognise them, no matter how they lay approaching the camera. Designer Don Graham came up with the mechanical/electrical componentry that mimics the human hand’s light touch while also delivering the speed and metronomic, unerring accuracy we expect of a machine. Various techniques for lifting the meat from the conveyor belt were tried. Vacuum pickup, good in theory, distorted the cuts while they were suspended in midair. Mechanical forceps were too rough. Finally, Don developed a scooping mechanism that holds the meat like two hands. Building the equipment was also a serious challenge. In the car industry, free standing robots perform many machinedriven repetitive functions. Their design enables them to mimic the subtlety and range of human movements as we walk, twist, bend and move our arms to carry out even simple tasks – such as transferring meat from a conveyor belt to a carton. In this case the research team was able to develop a simpler automation solution, which uses a combination of linear automation components. One of the most lateral solutions the team came up with involved cut stacking. A human can easily place each cut gently, regardless of how many pieces are already in the box. Machines struggle with such variability. The answer was to place the box on a sprung platform which ‘sinks’ according to the weight of each new cut of meat. That way, the topmost cut is always the same height from the floor, regardless of whether the box is near-empty or almost full. Engineer, Keith Hill of Headco, was contracted to build the actual mechanism. Shane Leath describes himself as the project manager. He defined the problem, broke it down into its constituent parts, and pulled together the team that would crack each part of the problem open. Packing and sorting machines are common in other industries: this machine is believed to be the world’s first proto- Prime movers. The following toll free numbers will connect you to your nearest Regional Customer Service Centre: Outbound : 0508 222 444 Inbound : 0508 333 666 For more, visit us at www.hamburgsud.com 44 Foodwhat. New Zealand No matter Built from readily available componentry, the prototype automated cut packing (ACP) machine (pictured here with Don Graham and Michelle Challies) is believed to be the first in the world capable of sorting and packing cuts as they come down the processing line type capable of sorting and packing meat cuts as they come down the processing line. As often happens, the benefits may extend further than originally envisaged. “We were motivated by the labour and skill shortage in the meat industry,” says Shane, “and by the rate of back injuries suffered by meat packers.” As it turns out, information collected by the visual/computer componentry can be used to tighten up the specifications of cuts for particular customers. Such as the restaurant that wants racks of lamb of a certain and consistent size; it should be possible to identify them on the conveyor belt and set them aside for that customer. Such cuts could attract a premium price. Likewise, says Shane, the data could be used to improve quality control off the boning line. Meat & Wool New Zealand is working now to commercialise the system. CONFERENCE Joining the Dots As Peppermint Press cub reporter I was lucky enough to be invited to attend the annual GS1 conference. This was held in Auckland’s Langham Hotel on 27 and 28 July By David Pooch the take up for bar codes. It will be decades before radio frequency tags replace bar codes but in the meantime, they are going to become more and more common. Key drivers that are bringing this technology closer and faster are; • Ultra high frequency tags are coming down in cost • Tag makers are keen to sell their products • Retailers see economic benefits • Legislators make requirements that need electronic systems for compliance RFID overseas CEO GS1 Ireland, Jim Bracken and GS1 NZ Manager Strategic Initiatives, Gary Hartley (Photo compliments FMCG magazine) @bout GS1 Acronyms for Africa GS1 New Zealand is an affiliate of GS1; an international not-for-profit organisation that ‘provides a common language for international trade and commerce’. Internationally, GS1 operates in 120 countries and has more than one million corporate members including some 4,000 in New Zealand. GS1 is traditionally known for managing bar codes and nowadays is at the forefront of developing identification systems and e-commerce throughout the world. For more information on GS1 read SCAN, the GS1 newsletter; check out the website http://www.gs1nz.org/ Acronym junkies abound in this field. The conference handout alone cited 44 acronyms. Here are just three essential ones. EPC – electronic product code GTIN – global trading identification number (this is the number written underneath the bar code on a retail food product RFID – radio frequency identification A memory chip or tag on a product can communicate with a radio frequency reader. Pathfinder Group announced Gary Hartley, GS1 New Zealand’s Manager for Strategic Initiatives announced the formation of a Pathfinder Group which is intended to be an ‘EPC/RFID community to meet, exchange information, drive pilots, research, share experiences and provide a support environment as the technology evolves in New Zealand and internationally. Check it out on http:// www.gs1nz.org/EPCglobal/EPCPathfinderCommunity.htm data must be ‘cleansed’ as a preparatory step for e-business Bar codes and RFID living together Bar code technology was first introduced into supermarkets in 1974 and it took 25 to 30 years to become universal. In contrast, electronic product codes have been around for only three years. Take up is expected to accelerate and be faster than Coming ready or not. The technology is moving fast. Over 100 million Monza RFID tags have already been shipped. They can be read at the rate of 800 per minute. Walmart, the American retail chain, expects to have 1000 stores using RFID by the end of 2006. The International Air Transport Association (IATA) is moving towards radio frequency tags for luggage identification. They expect big savings with radio identification, as it will reduce the incidence of lost luggage. ‘traceable proof of the world’s best food’ … and at home Steve Anderson, CEO of Foodstuffs South Island, said Foodstuffs was committed to e-commerce. Already they have 731 suppliers live on e-business systems and they expect all their suppliers to be developing strategies to develop the capability. Their volume of e-business is increasing and there have already been some savings. How does this relate to food technologists working in industry? Simple. The movement from a hands-paper-pen system to e-business is a team effort and one of the first tasks is ‘data-cleansing’. To give a simple example, Foostuffs found ‘Christchurch’ spelt in many different ways; now that the data has been ‘cleansed’ it is all spelt the same. Food September/October 2006 45 CONFERENCE technologists are commonly gatekeepers of information such as weights, measurements, ingredients and nutritional detail. Sara Kennedy, CEO of Healtheries, made the point that “e-commerce is going to happen; we just need to be aware of it”. She found that in her company different departments held different kinds of information in different formats and that these format “didn’t talk to each other”. It took her employees a massive amount of work to overcome this. Meanwhile, The Warehouse has started using RFID at their central distribution warehouse. Their experience, together with Foodstuffs requirements, will help drive progress in New Zealand. Very close to home -– your new passport has an RFID tag built into it too. From farm to fork New Zealand Food Safety Authority (NZFSA) Executive Director, Andrew McKenzie, talked about ‘farm to fork’ traceability and ‘traceable proof of the world’s best food’. In New Zealand, development work is being done on traceability of live animals. Remember the foot and mouth hoax on Waiheke Island a few years ago and how there were problems tracing movements of animals? In the future, these difficulties will be largely overcome when all animals have RFID tags. How New Zealand farmers will react to micro chipping cattle is a moot point given their recent outcry over plans to micro chip farm dogs. 46 Food New Zealand Meanwhile, in Canada Traceability is flavour of the month according to Art Smith, CEO of GS1 Canada, and there is lots of media interest in food safety issues. They too find they are vulnerable to the risk of foreign governments setting up barriers to trade which are based on food safety and traceability requirements. Americans became much more sensitive to the risks of bio-terrorism and tampering after the September 11 bombings and their requirements for better documentation and verification are not going to go away any time soon. On the positive side, Smith sees traceability as part of the selling process. If consumers can readily see when the bread was baked, where the fish was caught and who certified the organic apple they will pay more and the brand will be stronger. On to the future As worldwide ‘traffic’ continues to expand, whether individuals, products or ideas; threats to environments, personal safety or trade; our requirements for monitoring continue to grow. Barcoding was seen as potentially invading privacy (on all levels) in its infancy. RFID, perhaps, has an easier path to acceptance as the information explosion allows us all to see its value. The conference was well supported by exhibitors, notable among them were: FINISH Saito demonstrated a full working model of an RFID tagging system. A label was written to, verified and read for every one to see. “When most people think of Smart Label they think of RFID” says Gavin Hodder of Saito Group, “Our working model and more, will be on display at Foodtech Packtech. Walker Datavision (a division of SATO NZ) General Manager – Labeling Solutions, Nicole McKenzie (A division of SATO NZ), a premium alliance partner of GS1 were represented by Lisa Kershaw. A recognized market leader in all aspects of Data Capture, Walker Datavision offers complete solutions in the fields of Software Integration, Labelling and Identification, Barcoding, RFID, Wireless Communication, Handheld Computers and Communication and Integration and Support. Walker Datavision combines local market expertise with world leading hardware and software providers such as Intermec, Datamax, Symbol, SONY and Seagull Scientific. CONFERENCE IFT Conference The Institute of Food Technologists’ 66th Annual Meeting + Food Expo took place in Orlando, Florida, June 24-28, 2006 By Howard Moore FNZIFST New Zealand food scientists and technologists should be regularly attending IFT T he IFT Annual Meeting and Expo in Orlando was the first IFT I had attended since Chicago in 1997. While the elements of this event remain much the same (16,000 attendees this year from 75 countries) what was notable for me was the relatively few New Zealanders in attendance. The clash with with all high schools and making contact with all science teachers. The food industry in the US is already facing the consequences of this shortage of graduates with major problems in recruiting technical sales representatives, QA staff and nutraceutical specialists. … this is an excellent opportunity for the New Zealand food industry to have a profile at this significant event the flag on topics of ‘Nano-encapsulation’ and ‘The History of Freezing’. It was also good to see HortResearch there with a stand in the exhibition promoting their capabilities. I also managed to capture the presentation by Biovittoria on their Pure-Lo product. Fonterra did manage to have some representatives present at IFT but the days of New Zealand’s leading company having a promotional presence seem to have passed. Current trends the NZIFST Annual Conference probably contributed to this but the fact that this was allowed to happen indicates a lack of understanding of the value of the annual IFT event. This is one of the world’s premier food industry conferences and I believe New Zealand food scientists and technologists should be regularly attending. Hopefully more New Zealanders will be present for the next IFT to be held in Chicago July 26 to 30, 2007. A highlight of the opening of the conference on Saturday afternoon was the Awards ceremony. Americans love to celebrate success and this was the next best thing to the Academy Awards. I was intrigued by the awards to Professor Mary Ellen Camire from University of Maine. Professor Camire has published extensively on the nutrition implications of extrusion processing but I was more interested in her research on the health benefits of anthocyanins from blueberries and cranberries for preventing diabetes and heart disease. This has some relevance in New Zealand to our production of anthocyanins from black currants. Graduate shortages Several speakers during the opening session spoke of the need to increase the public visibility of the food science profession. The food industry in the US is obviously facing similar problems to that in New Zealand. There are inadequate numbers of university graduates in biological sciences. IFT is attempting to ameliorate this through communicating World Food Prize The recipients of the 2006 World Food Prize were announced. The three men who will share the 2006 World Food Prize are; former Brazil Minister of Agriculture, H.E. Alysson Paolinelli, and former Technical Director of EMBRAPA Cerrado Research Center, Mr. Edson Lobato, both of Brazil; and Washington Representative of the IRI Research Institute, Dr. A. Colin McClung of the United States. The winners all contributed to the opening up of Brazil’s “closed lands” and are therefore recognized for fostering “one of the great achievements of agricultural science in the 20th century”. The World Food Prize will be highlighted at the World Food Prize Symposium to be held in Des Moines, Iowa, October 18 – 20, 2006. The theme of this will be “The Green Revolution Redux: Can We Replicate the Single Greatest Period of Food Production in Human History?” Given the attempts by the New Zealand Government and the Iowa State Government to build collaborative relationships, this is an excellent opportunity for the New Zealand food industry to have a profile at this significant event, perhaps, one day, a recipient of the prize from New Zealand or Australia. Kiwis at IFT While there were really was a low number of New Zealanders attending IFT, the commitment of some organisations is worth noting. For example Harjinder Singh and Donald Cleland of Massey were flying One of my motivations for attending IFT was to access current trends in the functional foods and nutraceuticals areas. I was not disappointed. There were numerous sessions on these topics and many of the posters had a bioactive focus. My problem was trying to balance what to attend while also viewing the exhibition and fitting this in with pre-arranged appointments. In the intervening years since attending IFT in 1997 I have attended many of the annual Bio AGM and Expos. These have been well supported by New Zealanders and NZTE and NZBio have been proactive in encouraging the biotechnology industry to support this annual Bio event. I would like to see NZIFST and NZTE be similarly proactive in promoting attendance of professionals from the food industry attend the annual IFT event. Howard Moore joined venture capital company, BioPacificVentures, in March 2004 as executive director. Prior to joining BioPacificVentures, Howard was executive vice president of Tercica Inc., a U.S.-based corporation he co-founded in Auckland before moving the business to San Francisco. He is an experienced dairy industry executive with 25 years in the business. Howard has a Bachelor of Food Technology from Massey University. September/October 2006 47 BOOK REVIEWS Book Reviews Dietary Supplements and Functional Foods Geoffrey P. Webb, Blackwell Publishing, Oxford, UK, 2006, 242 pp ISBN-10-4051-1909-8 Price $120 plus postage This is a compilation of every dietary supplement and every functional food the author has come across. It r a n g e s from saw palmetto to fluoride and covers every condition from children to lactating women to senile dementia. It really is surprising how wideranging the coverage is. Obviously nothing is done in great detail. Each succinct entry contains useful, dare I say sensible, conclusions. For example, in this regard the author rightly states, after reviewing the data, that there is no scientific validity in the claims made for spirulina. Likewise, the author is critical of the evidence for the efficacy of St John’s Wort in the treatment of depression. Wisely, he warns that self-medication with saw palmetto should not be attempted. As for performance, athletic or otherwise, he is suitably sceptical about the vast majority of claims. Webb is also concerned about safety, he points out that iron supplements for adults are a common cause of poisoning of children; vitamin A (retinol) is extremely toxic in high doses and it may increase the risk of fractures in the elderly; high folate supplements may interfere with action of some drugs and it may disguise anaemia caused by vitamin B12 deficiency. All this reinforces my attitude to supplements, which is for most people they are not a good idea except when recommended by your doctor. People who work in health shops are not health professionals, their advice is not balanced and it could be dangerous. Further, you 48 Food New Zealand might ask yourself how the human race has managed to survive for its whole existence without supplements, but now some people want to brainwash the public into thinking they are essential. Soon or later someone in New Zealand will die from over consumption of a dietary supplement. Oh yes, it is a very sensible and worthwhile book and should be in most university libraries. Laurence Melton Food Science, University of Auckland Advances in Pectin and Pectinase Research Editors: Fons Voragen, Henk Schols and Richard Visser, Kluwer Academic Publishers, Dordrecht, The Netherlands, 2003. ISBN 1-4020-1144-X A book on pectin? Don’t we know all about pectin? Well it may surprise you to know that the chemical structure of pectin, as it occurs in nature, is unknown. We have a pretty good idea of the structures of commercial pectins used as food additives, but these are much abused, degraded molecules. The real thing, found in the cell walls of plants, is a much more complex polymer consisting of at least three large polysaccharides: a polymer of galacturonic acid, a polymer of galactose and a mixed polymer composed of arabinose and galactose. The pectin in nature is most likely the largest molecule in existence. Fascinating to think you eat it every day! As we all know commercial pectins from different sources have different effects as food additives. Moreover, high methoxyl pectin has very different properties to low methoxyl pectin. While the calcium egg box model of Dai Rees readily explains the gel formation of pectin, a very different model has to be evoked to explain the action of high methoxyl pectin in jam. If we are ignorant of the structure of pectin we also don’t fully understand the action of the various pectic enzymes so a comprehensive book on pectin and pectinases is always welcome and most particularly when so many people make a contribution. I counted 137 authors of the 36 chapters. So many expert workers’ names jump out – Fishman, Albersheim and Darvill, McCann, Thibault, MacDougall and Ring, de Vries, Knox and Willats, Pauly, Ishii and so many more – not forgetting the Wageningen University food chemistry team of Voragen, Schols, Huisman, Vincken, Beldman, and Visser – who were the driving force behind the book and the conference on which it is based. The book comprises 6 sections. The first supposedly addresses pectin biosynthesis but in reality is more about the chemistry and biochemistry of pectin. It contains the first announcement of Jean Paul Vincken’s alternative model structure of pectin in which what had been regarded as the side arms is now the backbone and the erstwhile backbone, polygalacturonic acid, is a side chain. This is still a controversial model and it may be some years before the matter is resolved when the full structure is elucidated. The second section is concerned with physical and chemical properties of pectins and includes the work of Albersheim’s group on the cross-linking of pectins by the borate ions. Remember, plants deficient in boron have a wilted appearance and tend to fall over. The borate complex is between two rhamnogalacturonan II side chains. Rhamnogalacturonan II (RG-II for short) is my favourite polysaccharide. It is composed of just 30 sugars most of which are different and some of which are extremely rare (e.g. aceric acid occurs once only in a RG-II molecule). It is probably the most complex polysaccharide in existence. I was lucky enough to work on its chemical structure for a year. Its full structure still has yet to be determined. You eat it Food Carbohydrates: Chemistry, Physical Properties and Applications Editor Steve W Cui, CRC Press, Boca Raton, FL (2005) ISBN 10: 0-8493-1574-3 I would like to write a book on food carbohydrates. After thirty years of challenge and fascination I can still say “I never met a carbohydrate I didn’t like,” so I was particularly interested to see another new book enter- ing a field that is becoming somewhat crowded. Professor Cui, from the Food Science Department at the University of Guelph, is well known for his contribution to carbohydrate chemistry. The other four authors (of whom I have never heard–probably I don’t read the literature carefully enough) work for Agri-Food Canada. This is reassuring, as we may expect them to focus on food, but you do wonder about international co-operation. The temptation with this type of book is to emphasise chemistry at the expense of food. Whistler and BeMiller in their ‘Carbohydrate Chemistry for Food Scientists’ get the balance just right – plenty of sound carbohydrate chemistry but always applied to explaining what is happening in food. Whistler and BeMiller’s book is, for me, the gold standard. The opening chapter of Steve Cui’s ‘Food Carbohydrates’ covers basic food carbohydrates. It is thorough and explains things better than most basic textbooks. It is hard to make this exciting (Robert Stick in ‘Carbohydrates: The Sweet Molecules of Life’ is the only person I know who has, and he does it with flair.) but I must say if you read and remember most of chapter one you will be well prepared to deal with carbohydrates from any source. Good one Marta Izydorczyk! The list of suggested reading is helpful, and it is a pity this is not done for every chapter. ‘Understanding carbohydrate analysis’ is the next chapter, and it is equally thorough, starting with the classic phenol–sulphuric acid test and ending with dietary fibre analysis. This is all good basic stuff. The usual barbaric methods for measuring dietary fibre are given but it is not the authors’ fault that food scientists and nutritionists want such useless information. The chapter does lack the latest developments, but maybe I’m expecting too much. Steve Cui takes on ‘Structural Analysis of Polysaccharides’ and does a good job of it. Understanding the physical properties of food polysaccharides is covered. Once again, it is a thorough review. Could a discernable pattern be emerging? Under ‘gelation mechanisms’, all of D A Rees’s research results, including his original diagrams, are used but there is no acknowledgment of the man. Is this ignorance, or is it so mainstream that it’s like acknowledging Watson and Crick every time you mention DNA? I would like to think the latter is the case. Then there is ‘Understanding the Conformation of Polysaccharides’. All the traditional methods; X-ray diffraction, light scattering and solution NMR–are well covered. And yes, D A Rees’s classic work ‘Polysaccharides Shapes’ is finally mentioned. What about new developments in the field? Solid-state 13C NMR, atomic force microscopy, FTIR for instance could have been mentioned. By page 260 one must accept this is an incredibly thorough treatment of food carbohydrate chemistry, but it simply hasn’t got room for the latest developments. Polysaccharide gums are reviewed in 45 pages. A big ask, but they do succeed although it does seem to degenerate into a catalogue because there is so much material to cover. How you can write a chapter about pectins and not include some of the vast amount of work by Fons Voragen’s group is beyond me. Considering the huge importance of plant cell walls (dietary fibres to some people) in the structure of food plants and their essential role in texture and physiological roles, it’s hard to understand why they don’t deserve a chapter to themselves. I’m sorry to say plant cell wall polysaccharides are lost in the chapter on polysaccharide gums. The last two chapters are devoted to starch, which is appropriate considering their importance in food. Overall how does the book measure up to the gold standard? Frankly it doesn’t. Whistler and BeMiller’s book on food carbohydrates is still clearly the best book on the topic whether you work in the food industry or in a food science research institute. Steve Cui’s book is a different kind of book. Its strength is its thoroughness. If you want a reliable summary of the basic facts, it is admirable. If you want the excitement of scientific discovery with very descriptions of the latest advances in food carbohydrate chemistry, then forget it. Laurence Melton Food Science, University of Auckland September/October 2006 49 BOOK REVIEWS every day when you consume fruit. Four papers on the ‘Molecular Genetics’ and ‘Regulation of Pectinase Biosynthesis’ comprise section three, while section four is concerned with the ‘Mode of Action and Three-Dimensional Structure of Pectinases’ and includes material on pectin acetylase, a largely ignored step in the biosynthesis. The degree of acetylation has a profound effect on the properties of polysaccharides including pectins. Sections five and six should please the food technologists. They are devoted to the use of pectinases in foods and beverages including the effect of high press and thermal inactivation of pectinesterase – although polygalacturonase is more often the problem when processing fruit and vegetables. There are chapters devoted to the texture of gums and jellies and use of pectins as stabilisers in dairy drinks. The final chapters focus on the bioactivity of herbal pectins and the structural properties of apple cell walls (dietary fibre from the doctors’ bane). As you might anticipate, with so many chapters, the quality is variable. However, most contributors are both insightful and succinct. Each is fully referenced, but there is no index. So this would not be an easy book for a neophyte. All in all is a damn fine book that should be in every research library. Congratulations to Fons Voragen and his Wageningen team. Laurence Melton Food Science, University of Auckland EVENTS Events Sampler IPENZ Courses for NZIFST members NZIFST Members can register for IPENZ’s continuing Professional Development Programme courses at the IPENZ member rate. Courses on Negotiation, Mentoring Project management, Finance, Ethics, Leadership – have a look on their website. www.ipenz.org.nz/ipenz/nzecal/ ks.cfm or email cpd@ipenz.org.nz Richard Lavak, of Squish Drinks, busy on his stand at the Food Show Auckland Food Show Over 300 exhibitors and 30,000 people attended this exhibition in early August at Auckland’s showgrounds in Greenlane. This is an annual event that also takes place earlier in the year in Wellington and, starting this year, Christchurch as well. While the focus of the show is very much on retail, there was much to interest food technologists especially in terms of new products – doubtless many Institute members visited the show. For smaller and start-up food processing companies it was clearly their big chance to gain exposure and introduce new products. There were lots of opportunities for tasting and most stalls sold product as well. A number of stalls stood out by virtue of their appearance, strongly motivated stall holders or novel products. Squish Drinks is a Tauranga based start-up company which used the show to launch their single product, a bright red ready to drink beverage based on Hibiscus sabdariffa and fructose. Their CEO Richard Lavack hoped that New Zealander’s familiarity with hibiscus tea and big demand for other fruit based drinks would lead to commercial recognition for the product. Freedom Farms, noting that free 50 Food New Zealand range eggs had captured some market share, launched their range of ‘free range bacon’ about 6 months ago. Gregor Fyfe, owner of Freedom Farms has put together some attractive promotional material that builds on the free range image with such as expressions as ‘farms approved by the SPCA’ and ‘making sure our pigs are happy’. So far, sales are going well. Mustard Makers from Puhoi used the show to introduce mustards made with added dried kawakawa leaf and another with horopito. Jon and Morag Standbrook cannot afford to launch straight into national distribution. They use their own shop and sales at farmers markets to build up sales then try and get market leverage by exhibiting at the Food Show. Their use of native plants as ingredients in processed food for the retail market is praiseworthy. Freeze dried Hawkes Bay herbs made by Fresh As Ltd and flavoured hummus and fetta cheese spreads made by Simon Davies of Me Foods in New Plymouth prove regional innovation is alive and well and that is a good thing for our industry. Some of these innovative little companies are already using the services of consulting food technologists. And some will mature into full fledged major players. Good luck! Dave Pooch Smart 2007 calls for papers Asia-Pacific’s premier supply chain event, Smart Conference, has issued a Call for Papers – Invitation to Speakers for Smart 2007, taking place 20-21 June 2007 at the Sydney Convention and Exhibition Centre, Darling Harbour. Conference theme is ‘Supply Chain – the Engine for Growth’. Conference organisers are looking for over 70 qualified, experienced speakers from Australia and overseas to present across the two-day forum. Potential speakers should note that previous conference delegates have consistently demonstrated a preference for case study presentations, industry trends, and practical applications. The conference is organised by: Logistics Association of Australia Ltd (LAA), Australasian Production and Inventory Control Society (APICS), The Chartered Institute of Purchasing and Supply Australia (CIPSA), and The Chartered Institute of Logistics and Transport in Australia (CILTA). Online applications are available at www.smartconference.com.au For more information contact Pamela Adams, Conference Director, on (02) 9223 9366 or admin@smartconference.com.au Deadline for submissions: 13 November 2006. EVENTS Conference Diary September 27-29, 2006 FSIS 2006 Food Safety Education Conference: Reaching At-Risk Audiences and Todayʼs Other Food Safety Challenges Denver, CO, USA www.fsis.usda.gov/Denver2006 October 29 - November 2, 2006 Food Processing Machinery EXPO and PACK EXPO International Chicago, IL, USA www.foodprocessingmachinery. com September 19-21, 2006 Third International Symposium on Milk Genomics and Human Health Brussels, Belgium www.milkgenomics.fil-idf-pr.com or www.acteva.com/go/cdrf 1-2 November, 2006 NZFSA Conference - ʻProspering with safe foodʼ Heritage Hotel in Auckland, Wednesday and Thursday jane.hudson@nzfsa.govt.nz 16 October 2006 2006 Massey University Food Awards Auckland, New Zealand. http://foodawards.massey.ac.nz/ October 17 - 19, 2006 FoodTech PackTech - 2006 ASB Showgrounds, Greenlane, Auckland www.foodtechpacktech.co.nz October 20-23 27th World Dairy Congress Shanghai, China www.idf2006shcn.com October 25-27, 2006 International Food and Health Innovation Conference 2006 Malmö, Sweden www.skanefoodinnovation.com/ ifhic2006 October 25-28, 2006 Cereals & Europe and American Association of Cereal Chemists 3rd International Symposium on Sourdough Bari, Italy www.aaccnet.org www.cerealsandeurope.ne November 7-9, 2006 EFFoST Annual Meeting Sustainability of the Agrifood Chain The Hague, The Netherlands http://www.effost-conference. elsevier.com/ November 16th, 2006 Functional Foods 2006: Lipids for Lifestyle and ProÞt Bruce Mason Centre, Takapuna, Auckland www.nutrigenomics.org.nz Nov 29-Dec 1, 2006 Tharp & Young On Ice Cream Embassy Suites Las Vegas, Nevada, USA www.onicecream.com 2007 IDF/FAO Symposium on Milk Quality Tunisia www.fil-idf.org April 18-20, 2007 5th International Symposium on the Challenge to Sheep and Goats Milk Sectors Sardinia, Italy www.fil-idf.org July 8-12, 2007 American Dairy Science Association San Antonio, Texas, USA www.adsa.org July 26-30, 2007 Institute of Food Technologists Chicago, Illinois, USA www.ift.org September 1-7, 2007 14th European Carbohydrate Symposium Lubeck, Germany www.eurocarb14.de September 7-10, 2007 Advancing Grain Science Worldwide 2007 Annual Meeting San Antonio, Texas, USA www.aaccnet.org 20-21 June 2007 Smart 2007 Sydney Convention and Exhibition Centre, Sydney www. smartconference.com.au September 29-October 4, 2007 IDF World Dairy Summit Dublin, Ireland www.fil-idf.org October 23-25, 2007 3rd World Conference on Sampling and Blending Porto Allegre, Brazil November 1, 2007 3rd IDF International Symposium on Ice Cream Cologne, Germany www.fil-idf.org List compiled by Dr David Everett, University of Otago July/August 2006 51 Leaving the others in our shadow for the second year running. Heinz Wattie’s Vendor of the Year 2005-2006 Logistics, Services and Engineering ECO 9298 Ecolab have once again been recognised as the top of the industry for their outstanding products, renowned service and 100% commitment to the food industry. We’re looking forward to the challenge again next year.