Replacement Parts Instructions for Ordering 615 Roll-Up This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, the 615 Roll-Up model offered within the Marathon Pharmaceutical. line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the Factory’s Customer Service or Engineering Departments. ASI Doors reserves the right to discontinue any part and make design changes without notice. General Instructions for Ordering Door Parts Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the: 1. Door model number 2. Job number 3. Door number 4. Manufacturing date. Use part numbers listed, or item numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: 1-800-558-7068 or Order Parts Online at: www.asidoors.com and follow the “Parts” link Page 48 © 2014 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A260-011714 Replacement Parts Replacement Parts Item # 1 2 4 6 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 30 31 32 33 34 35 38 39 43 44 45 46 615 Roll-Up Description Curtain Vision Panel Rubber Spacer Strips Bottom Bag Bellows Bellows Retaining Straps Intermediate Airpipe Connector Airpipe Zipper Zipper Tooth Lintel Sealing Flap Horizontal U-Profile Curtain Roll-Up Drum Shaft with Airpipe Conct (Motor side) Airpipe Input Connector Bearing Airpipe Input Connector (on Shaft) Driving Drum C'weight Side (Idler side) Shock Absorber Driving Drum Driving Drum (opposite of Motor side) Support Plate, Drum Bearings Shaft, Reducer side Support, Motor and Reducer Driving Unit Elbow Guide Bottom Guide (A Guide) Driving Gearwheel Upper Guide (B Guide) Re-Introduction Unit Reducer Motor Motor Junction Box Driving Gearwheel of Limit Switch Limit Switch Chain Fast Link Chain Cover Item # 47 48 49 50 52 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 72 73 74 75 76 77 78 79 80 81 82 83 84 85 87 118 This table lists descriptions of parts for identification purposes shown on pages 50 through 58. Consult ASI parts department to order replacements. Manual Part Number: 17A260-011714 Description Limit Switch Movement Gearwheel (Limit Switch) Declutching Washer Limit Switch Support Return Pulley of the Counterweight Belt Mounting Bracket of the Return Pulley Counterweight Cover Mounting Bracket of the Counterweight Cover Upper Post Guide Junction Side Guide Inner Side Guide (slide) Sealing Flap Hammer Screw Spindle Side Guide Spring Frame Cover Rubber Reinforcement Strip Galv U-Profile Side Guide reinf (All Weather Only) Infrared Sender - Receiver Control Box Motor Cover (option) Counterweight Belt Cover Gearwheel Cover Drum Cover (option) Brackets for Drum Cover Brackets for fixing to the wall Bracket Holder for C'weight Bracket Counterwieght Belt Support Plate Belt Cover Support Plate Motor Cover Access Plate for adj of Limit Switches Motor Handle Access Cover Shaft, Return Pulley Corner Bracket for fixing Horz U-Profile When ordering parts, specify Job Number, Door Number and Manufacture Date © 2014 ASI Doors, Inc. 1-800-558-7068 Page 49 Replacement Parts Replacement Parts 615 Roll-Up 15 14 24 26 16 55 26 54 12 3 79 18 2 21 72 17 ?? 11 1 13 4 6 64 12 68 6 79 10 8 9 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Page 50 © 2014 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A260-011714 Replacement Parts Replacement Parts Continued... 615 Roll-Up 24 118 15 27 26 23 57 16 19 30 31 17 35 38 28 33 46 43 46 19 32 50 44 58 45 47 48 46 49 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Manual Part Number: 17A260-011714 © 2014 ASI Doors, Inc. 1-800-558-7068 Page 51 Replacement Parts Replacement Parts 615 Roll-Up 24 25 118 15 16 57 30 19 22 33 34 32 53 ?? 52 19 58 26 26 87 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Page 52 © 2014 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A260-011714 Replacement Parts Replacement Parts Continued... 615 Roll-Up 57 33 30 26 12 13 32 19 31 34 11 59 60 12 13 4 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Manual Part Number: 17A260-011714 © 2014 ASI Doors, Inc. 1-800-558-7068 Page 53 Replacement Parts Replacement Parts 615 Roll-Up 26 61 80 55 59 74 54 80 54 55 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Page 54 © 2014 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A260-011714 Replacement Parts Replacement Parts Continued... 615 Roll-Up 62 59 64 63 79 68 60 79 61 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Manual Part Number: 17A260-011714 © 2014 ASI Doors, Inc. 1-800-558-7068 Page 55 Replacement Parts Replacement Parts 615 Roll-Up 59 62 60 61 65 63 64 59 61 67 62 60 65 66 64 63 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Page 56 © 2014 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A260-011714 Replacement Parts Replacement Parts Continued... 615 Roll-Up 75 82 26 78 26 83 73 77 85 84 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Manual Part Number: 17A260-011714 © 2014 ASI Doors, Inc. 1-800-558-7068 Page 57 Replacement Parts Replacement Parts 615 Roll-Up 75 78 26 73 77 76 Numbered parts shown are for identification purposes only. See table on page 49 for descriptions. Consult ASI parts department to order replacements. Page 58 © 2014 ASI Doors, Inc. 1-800-558-7068 Manual Part Number: 17A260-011714 Replacement Parts Replacement Parts Continued... 615 Service Parts ASI P/N 23A0409 23A0410 23A0411 23A0412 23A0436 23A0413 23A0415 23A0414 23A0427 23A0428 23A0429 23A0430 23A0431 23A0432 23A0433 23A0434 23A0437 23A0438 23A0439 23A0422 23A0423 23A0406NV 23A0401NV 23A0421 23A0400 50A0170NN 05A0030NN 16B0051NV 16B0053NN 24A0118NV (OPTION) 24A0118NV (OPTION) 24A0118NV (OPTION) 24A0118NV (OPTION) 24A0118NV (OPTION) 24A0118NV (OPTION) 24A0118NV (OPTION) 16B0054NV 50A0171NN 19A0020NN 50A0172NN 50A0173NN 24A0106NN 05A0031NV 23A0424 23A0425 23A0426 23A0403NV 50A0174NN 10A0041NN DESCRIPTION Photoeye set COMPLETE includes transmitter, receiver, amplifier Photoeye transmitter AND receiver Photoeye AMPLIFIER Photoeye amplifier BASE/SOCKET Diablo Mag. Loop Transformer, Step-down, 208/230/460 50VA Transformer, Step-down, 24/110V 100VA Transformer, Step-down, 208/230/460 100VA (Doors w/opt relays) Relay 24VAC - DPDT for optional interlocking, flashers, etc. Socket, 24VAC- DPDT Pushbutton, Standard Nameplate, Pushbutton, Standard (one dozen nameplates) Emergency Stop Pushbutton Nameplate, Emergency Stop, (one dozen nameplates) Selector Switch, Airlock Nameplate, Airlock, ON/OFF Terminal block, Ground 1 Dz. Terminal block, 35A, Blk, 1 Dz. Terminal block, 35A, Red 1 Dz. Fuse 0.5 Amp 600V Class CC - (one dozen fuses) Fuse 2.0 Amp 250V Class M - (one dozen fuses) Cable, motor (per FT) Cable, Encoder (per FT) ASILogix II Controller Board Encoder Teeth, Replacement Spare Patch Material Window, Banner, PVC, 15" H Per Ft Width Window, Banner, PVC, 24" x 24" Curtain assembly, < 45 sq Ft, 615 Curtain assembly, < 96 sq ft, 615 Curtain assembly, < 175 sq ft, 615 Curtain assembly, < 215 sq f,t 615 Curtain assembly, < 270 sq ft, 615 Curtain assembly, < 325 sq ft, 615 Curtain assembly, < 390 sq ft, 616 Insulated Panel Up Charge, Per Sq. Ft. 6" Mutylene Inner Guide Piece Spring Kit 1.2" 14PCS (Power) Upper Drive Mutylene Lower Drive Mutylene Re-introduction Block, Model 615 Counterweight Replacement Belt WDD Transmitter, ≤ 12' WIDTH (Inside bottom of Curtain) WDD Transmitter, > 12' WIDTH (Inside bottom of Curtain) WDD Receiver (DIN rail mount-no socket) Cable, Anti-roll switch (per FT) 6MM Allen Wrench - (For manual operation of door) Loctite adhesive for spare patch material Manual Part Number: 17A260-011714 © 2014 ASI Doors, Inc. 1-800-558-7068 615 Roll-Up This table lists common replacement items. When ordering parts, specify Job Number, Door Number and Manufacture Date Page 59 5848 N. 95th Court, Milwaukee, WI, 53225 - (414) 464-6200 - (800) 558-7068 - FAX (414) 464-9863 - www.asidoors.com