PRESS INFORM ATION S t e e r i n g h o u s i n g s m a d e f r o m p l a st i c tedrive Steering Presents Lightw eight Steering System w ith Plastic Housing WÜLFRATH, 10 March 2016 – tedrive presents a new product in the form of its innovative plastic housing for mechanical steering systems. Working with market leaders from the polymers industry, tedrive has succeeded in making plastic materials usable in the highly demanding field of steering systems. The robust and durable housing design was developed specifically to meet the requirements of lightweight automotive concepts, achieving a weight saving of up to 40 percent compared with solutions made from aluminum. The plastic housing is particularly suitable for use in the compact and city car segments as well as in electric vehicles and, in certain circumstances, can even be adapted to the loads exerted in the mid-size segment. Compared with steering housings in aluminum – to-date the standard lightweight material used in steering systems – the tedrive plastic housing can be realized on an almost cost-neutral basis. Customers of tedrive Steering were given the opportunity to view a prototype of the steering system in September 2015 at the Frankfurt International Motor Show. The system will also soon be displayed at this year’s HANNOVER MESSE industrial trade fair. With its innovative plastic housing for mechanical steering systems, tedrive has now taken a further, major step forward in reducing the weight of its steering systems. “Intense research and development work has now enabled us to meet the high technical demands set by steering systems using plastic, too, and to offer a durable housing design,” explains Peter Heimbrock, Head of Development for tedrive Steering Systems GmbH. The new steering housing achieves a weight saving of up to 40 percent compared with an aluminum design. Furthermore, the housing is cost neutral compared with aluminum, partly because its injection-molded components require no additional machining. The high loads and temperatures exerted on individual components presented the engineers with particularly tough challenges. tedrive therefore cooperated closely with materials experts from a leading polymer manufacturer as well as the experienced plastic injectionmolding technology team from Josef Mawick Kunstoff-Spritzgusstechnik to achieve the best possible combination of material and design. The result is a robust housing able to withstand endurance testing of around ten years or 240,000 kilometers. The load tests also verified its operation in temperatures ranging from -40°C to 80°C with a short-term maximum temperature load of 105°C. 1 Press Contact: Britta Lange-Stolle Press & Public Relations Tel: +49 (0)176/63 30 05 24 media@td-steering.com tedrive Steering Systems GmbH Henry-Ford II-Straße 15 42489 Wülfrath Germany PRESS INFORM ATION Image Captions: Press Contact: Britta Lange-Stolle Press & Public Relations Tel: +49 (0)176/63 30 05 24 media@td-steering.com tedrive Steering Systems GmbH Henry-Ford II-Straße 15 42489 Wülfrath Germany tedrive_Lightweight Steering System_Press Image: Working with market leaders from the polymers industry, tedrive has succeeded in making plastic materials usable in the highly demanding field of steering systems. The plastic housing is particularly suitable for use in the compact and city car segments as well as in electric vehicles. [Source: tedrive Steering] tedrive_ Lightweight Steering System_Rendering: The robust and durable housing design was developed specifically to meet the requirements of lightweight automotive concepts, achieving a weight saving of up to 40 percent compared with solutions made from aluminum. [Quelle: tedrive Steering] Notes to editor: All of the world’s major automotive markets are introducing stricter legislation for the reduction of CO2. In the EU as of 2020, new cars will be permitted to emit a maximum of just 95 grams of the climate-polluting gas per kilometer. The entire sector is called upon to implement a reduction in fuel consumption and emissions through lightweight vehicle design. tedrive is helping vehicle manufacturers achieve these demanding emissions targets with new and sustainable lightweight steering systems. About tedrive Steering tedrive Steering is a specialised development partner and manufacturer of steering systems for the global vehicle market. The company with headquarters in Germany operates three locations in Germany, and further production, sales and technical facilities in Istanbul (Turkey), Nabereznyje 2 PRESS INFORM ATION Chelny (Tatarstan, Russia), Shanghai (China) and Wixom (Michigan, USA). tedrive Steering is a full-service provider in the field of steering technologies. The product portfolio encompasses rackand-pinion as well as recirculating ball steering gear systems across all vehicle segments from small passenger cars to large trucks and buses. tedrive Steering sets the course, developing competitive, high-performance steering technology for passenger cars and commercial vehicles, with its award winning iHSA® technology and lightweight steering solutions. For more information, visit www.tdsteering.com Press Contact: Britta Lange-Stolle Press & Public Relations Tel: +49 (0)176/63 30 05 24 media@td-steering.com tedrive Steering Systems GmbH Henry-Ford II-Straße 15 42489 Wülfrath Germany 3