Construction Introduction Page 2 Advantages & Disadvantages 3 Product Specifications 4 – 20 Guidance Notes 21 – 26 Membrane Installation 27 – 41 Sika Sump Pump Installation 42 Sika Battery Back-up Pump Installation 43 Sika Channel Installation 44 – 45 Photograph illustrations 46 – 75 Sketch Drawing Details 76 - 82 (Internal basement application – Standard, HD20) Page 1 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ! !" # ! $ %$ & ! % Sika Cavity Drain membranes ‘C.D. System’ are made of high-density polyethylene and polypropylene studded sheets, which are impervious to water and are vapour proof. When placed against structures the studs form permanent cavities between the structure and the internal shell. They can be used internally or externally to drain and control water & damp ingress. Sika C.D. System is not a tanking system. The term “Tanking” originates from the industrial process of lining structures with a waterproof material, which were applied either externally (on the positive side) or internally (on the negative side). Tanking materials such as multi-coat renders, cementitious waterproofing slurries, asphalt’s and liquid applied bitumen coatings, to name but a few rely on either a mechanical or chemical bond directly on to the substrate and work by holding water back. The majority of which are vapour permeable. Walls in the majority of circumstances are not engineered to withstand Hydrostatic Forces applied when a negative pressure barrier tanking system is used to hold back water pressure. Brick is very strong in compression but weak in tension. Traditionally in the United Kingdom cementitious tanking systems are applied to below ground structures, but if the structure was to be subjected to hydrostatic water pressure, the resulting bending stresses are often far to great for the barrier system to cope with and therefore debonding or cracking, resulting in failure, will occur. The installation of Sika C.D. membrane doesn’t change the status quo and therefore Sika Cavity membranes are ideally the most suitable and economical method of providing an effective and long lasting waterproofing system that is also sympathetic towards building structures and for those seeking maximum assurance Sika C.D. System is considered to be the most trouble free when considered for use in basements incapable of withstanding additional hydrostatic pressures. Page 2 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ! "! ! % ' ! !" # ! $ %$ & ! % One of the main advantages of Sika Cavity Drain membranes over cementitious systems is that they do not stop water at the point of entry, so hydrostatic pressure is not increased any more than it would be without a waterproofing system. Because the status quo is not altered, stresses are not induced in the substrate other than those, which would be induced anyway. For this reason, it is often possible to retain substrates, which would have to be replaced when using a cementitious system, and yet still comply with BS8102. ! "! ! % ' (% ! !" # ! # %$ The main disadvantage of Sika Cavity Drain membrane is that they are incapable of accepting any hydrostatic water pressure, unless a water drainage facility is incorporated within the system such as natural or pumped drainage. Cavity Membrane should therefore never be used in a below ground situation without a drainage facility, otherwise the Cavity Membrane system will fail at some stage. Sika Cavity Drain membranes should not be used under flat soffits, without creating some sort of fall. Page 3 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ' ! Sika Cavity Drain Membranes: • Sika Standard drainage membrane • Sika HD 20 • Sika Plaster drainage membrane Sika Fixing and Sealing Components: • Sika Masonry Plug • Sika Plaster Plug • Sika C.D. Rope • Sika C.D. Tape • Sika C.D. Corner Seal Sika Drainage Products: • Sika C.D. Pump Kit (single sump & pump kit with alarm) • Sika C.D. Battery Back-Up Kit • Sika C.D. Channel Page 4 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ' ! $ * + , Sika Standard Drainage Membrane is manufactured from translucent polypropylene. It is impermeable and resistant to the usual chemicals in building construction. When Sika Standard Drainage is acting as a damp proof membrane, both the product and the wall and floor coverings may be installed independent of the moisture content in the underlying structure and with running water not under pressure in the air gap. Studs are formed in a regular pattern on one face of the membrane. The studs are round and spaced at 20mm centres. Sika Standard Drainage Membrane is supplied in rolls 2.05m x 20m. * Sika Standard Drainage Membrane is tough but pliable and can be bent round corners and projections without risk of breaking even in very low temperatures. The Membrane can be easily cut with a knife and scissors. Rolls of Sika Standard Drainage Membrane should be stored upright. Page 5 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 +. + Dimension: Raw Material: Colour: Stud Height: Membrane Thickness: Weight: Loading Performance: Water vapour resistance: Air Gap Volume: Filling Volume: Biological resistance: Chemical resistance: Thermal resistance: Flammability: $ * Roll 2.05m x 20m PP (Polypropylene) Translucent 5mm 0.5mm 480 g/m² Defined by floor covering Approx. 1800m².s.Gpa/kg or 360n equivalent air layer 3.3 l/m² 1.7 l/m² Does not rot or support growth Resistant to all chemicals in normal building construction 0.10 m².°K/W B2 Page 6 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ( /0 $ ' ! * + , The Sika HD20 Membrane is manufactured from black high-density polyethylene (PEH). It is impermeable and resistant to most chemicals found in the building construction (see details below). When the product acts as a damp proof membrane, both the product and floor coverings may be installed independent of the moisture content in the underlying concrete construction and with running water not under pressure in the air gap. Studs are formed in a regular pattern on the one face of the Membrane. The studs are spaced at approx. 60mm centres. The product is supplied in rolls 2m wide x 20m length. * The Sika HD20 Membrane is tough but pliable and can be bent round corners and projections without risk of breaking even in very low temperatures. The Membrane can be easily cut with a knife or scissors. Rolls of Sika HD20 Membrane should be stored upright. Page 7 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ( /0 $ * +. + Sheet Thickness: Stud Height (net): Unit Weight: Tensile strength at yield: Elongation at yield: Max. Compressive strength: Deformation under long term load: Working Temperature: Softening Temperature: Linear Coefficient of thermal expansion: Life Expectancy: Thermal Resistance: Water Vapour Resistance: Drainage Capacity: Air Gap Volume: Colour: Nominal 1.00mm approx. 20mm 0.95 kg/m² at least 10 N/mm² at least 15% 150 kN/m² max. 10% (load of 50 kN/m²) -50° to +80°C +125°C 0.13mm/m.°C at least 50 years for defined applications. 0.17m².°C/W 3500m².s.Gpa/KG Max. 13 l/sm 14 litre/m² Black . + + The Sika HD20 Membrane is resistant to most chemicals to which it can be exposed, in normal building construction. A small number of aggressive chemicals (e.g. solvents) in large concentrations, can to some extent attack the Sika HD20 Membrane during prolonged exposure. If the product is to be applied, for example as cladding to storage tanks for aggressive chemicals, the supplier should be contacted, with a view to assessing necessary action. For normal applications of the Sika HD20 Membrane, relevant aggressive chemicals are very volatile, because of their very nature. This means that if they should come in contact with the Sika HD20 Membrane, following an accident, they will evaporate of flow away from the construction without permanent damage occurring. Page 8 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ) ' ! $ * + , Sika Plaster Drainage Membrane is manufactured from natural high density polyethylene (PEH). It is impermeable and resistant to the usual chemicals in the building construction. The product acts as a damp proof membrane and key for the direct application of cement render or plaster. (Contact Sika Technical Department for further advice). The product and render or plaster may be installed independent of the moisture content in the underlying substrate. Studs are formed in a regular pattern on the one face of the product, and form undercut cavities creating a key for render and plaster. The studs are spaced at approx. 35 mm centres. The product is supplied in rolls of 20 m in length. * Sika Plaster Drainage Membrane is tough but pliable and can be bent round corners and projections without risk of breaking even in very low temperatures. The product can be easily cut with a knife or scissors. Rolls of Sika Plaster Drainage Membrane should be stored in unbroken packaging and upright, and preferably under cover, when stored over long periods. Page 9 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) $ * +. + Sheet thickness: Stud height(net): Unit weight: Working temperature: Softening temperature: Linear coefficient of thermal expansion: Thermal resistance: Water vapour resistance: nominal 0.50 mm approx. 5 mm 0.48 kg/m2 - 50° to +80°C +125°C 0.13 mm/m.°C 0.10 m2.°C/W 1800 m2.s.GPa/kg or 350 m equivalent air layer Air gap volume: 3.2 liter/m2 Drainage capacity (transmissivity, i=1): max. 1.84 l/sm Life expectancy: at least 50 years for defined applications Colour: Natural . + + Sika Plaster Drainage Membrane is resistant to most chemicals, to which it can be exposed, in normal building construction. A small number of aggressive chemicals (e.g. solvents), in large concentrations, can to some extent attack Sika Plaster Drainage Membrane during prolonged exposure. If the product is to be applied, for example as cladding to storage tanks for aggressive chemicals, the supplier should be contacted, with a view to assessing necessary action. Page 10 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% $ ) ' ! 10 2 34 + , Sika Masonry Plug 10x75 mm is a plug of polyacetal (POM) with a length of 75mm, and is intended for use in soft brick or stone, which is predrilled a minimum depth of 90 mm from the surface of the Sika Membrane with a drill bit of diameter 10 mm. Sika Masonry Plug has a head of diameter 30 mm, which is cone shaped like the back face of the Sika Membrane' s stud. This gives an excellent transfer of loading from Membrane to the base structure. There is a 5 mm hole in the shank of the plug for fixing the next layer onto the Sika Membrane, using a screw of diameter 5 to 6 mm, with screwing-in depth of max. 30 mm. Sika Masonry Plug is resistant to normally occurring chemicals in the building construction. Pack: Delivery unit Box of 100 Carton of 4 boxes Page 11 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) ) )% ' ! ) 5 2 30 + , The Sika Plaster Plug is made of Polymer Co Polypropylene with a length of 70mm. It is intended for use in brick, concrete block and concrete, which is predrilled to a minimum depth 85mm from the surface of the Sika Plaster drainage membrane with an 8mm-diameter drill bit. The head of the Plaster base plug has a diameter of 35mm with an embossed surface to provide a mechanical key for subsequent plaster/render. The Sika Plaster plug is resistant to normally occurring chemicals in the building construction. +. + Colour: Thickness: Length: Working Temperature: Life expectancy: Chemical resistance: opaque 8 mm 70mm - 30°C to + 90°C At least 50 years As for Sika C.D. System Membranes NB the fixing is not suitable for direct, long-term exposure to UV radiation Page 12 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% , 6 ' ! , ' • Based on a blend of butyl and other rubbers, this versatile strip sealant has good tack and adhesion to most common surfaces whilst having good movement accommodation. • Standard colour – grey. ) 7 + The following performance data assumes good joint design. For nonstandard situations refer to Technical Services Department. • Movement accommodation: ±15% when used in lap and cover joints. • Adhesion: has good surface tack and adheres well to most building materials. • Shear Strength: 14N. • Compression (force required to compress by 20%): 200N Very Good. • UV light resistance: • Chemical resistance: Good to diluted acids and alkalis. Not recommended for extreme chemical exposure. • Service temperature range: - 40°C to + 110°C. • Expected life: The Sika C.D. Tape & Rope is a durable material and can have a life in excess of 20 years depending on the service temperature and joint design. • Shelf life: 1 year. • Elongation of break: 220%. Page 13 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 , 6 , !,, + • Surface preparation: All surfaces should be clean, dry and free from frost, grease and loose material. • Application details: Should be applied directly from the reel onto one surface pressing sufficiently to ensure adequate initial adhesion. Remove backing paper and apply other surface onto Sealing Tape and Rope pushing firmly to ensure good contact with full area of strip along the length of the joint. • Application temperature range: +5°C to +30°C. • Priming: Primers are not required for good adhesion to most surfaces. ) + • Sika C.D. Tape is supplied in 20 metre rolls (30mm x 2mm profile). • Sika C.D. Rope is supplied in 5 metre long rolls x 10mm diameter. ( .6 7 • There are no known health hazards associated with Sika C.D. Tape and Sika C.D. Rope in normal use. • Wash hands immediately after use. Page 14 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ' ! , ' • Based on a blend of butyl and other rubbers, this versatile strip sealant has excellent high tack adhesion and will adhere to most common surfaces whilst having good movement accommodation. • Standard colour – white adhesive base with aluminium lead look top surface ) 7 + The following performance data assumes good joint design. For nonstandard situations refer to Technical Services Department. • Movement accommodation: ±5% when used in lap and cover joints. • Shear Strength: 14N. • Compression to seal: Positive Pressure • UV light resistance: Excellent. • Chemical resistance: Good to diluted acids and alkalis. Not recommended for extreme chemical exposure. • Service temperature range: -40°C to +90°C. • Shelf life: 1 year. • Elongation of break: 220%. Page 15 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 , APPLICATION • Surface preparation: All surfaces should be clean, dry and free from frost, grease and loose material. • Application details: Remove backing paper and apply directly from the reel onto membrane surface pressing firmly to ensure adequate adhesion along the length of the joint. • Application temperature range: +2°C to +30°C. • Priming: Primers are not required for good adhesion to most surfaces. PACKAGING • Sika C.D. Corner Strip is supplied in 10 metre rolls x 150mm wide. HEALTH & SAFETY • There are no known health hazards associated with Sika C.D. Corner Strip in normal use. • Wash hands immediately after use. Page 16 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ) ' ! , + , 6 When installing Sika C.D. System Cavity Drainage membranes careful attention must be given to provide a suitable drainage solution. Natural drainage is not normally possible or convenient in below ground situations, so mechanical drainage must be used. Sika C.D. Pump Kit is a ready to use complete water control system principally designed for use in below ground structures to control water ingress. The system consists of a pre-formed polyethylene sump basin, a mains powered 240v submersible pump, a non-return valve assembly and a battery operated high water level alarm, which is linked to an integral float switch. The Sika C.D. Pump Kit system can be used to dewater the ground or additionally linked to Sika C.D. Channel (see Sika C.D. Channel Data) relieving water ingress from retaining walls and in turn pumping out to a suitable drainage point. , Sump Basin – The Sump Basin is a polyethylene pre-formed chamber with a series of perforations around its perimeter. These perforations relieve ground water pressure, allowing easy access for water to flow into the sump. The Sump Basin is 560mm high x 460mm diameter and is most commonly located into the floor, finishing flush with the surrounding floor level. The Sump Basin is supplied with a structural foam flat lid, which can accept foot traffic. The lid can be easily removed to allow regular maintenance of the internal submersible pump or pumps. Submersible Pump – The pump is positioned within the Sump Basin and is controlled by an automatic integral float switch. As the water level increases within the sump the integral float rises and when the pre-set switch level is reached the pump will automatically operate and discharge the water. The Pump is 240v and requires wiring into a fused spur outlet within 1.5m of the pump. Page 17 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) ) , , + 7+ Discharge Bore Max. Head Max. Capacity Motor Output Revolution Max.Width Max. Height Weight , - 50mm 5.2m 220 litres/min 150W 3000 rpm 226mm 340mm 4.8kg Non-Return Valve Assembly – To avoid any discharged water backingup into the sump basin, a non-return valve assembly is provided. This is fitted directly to the submersible pump outlet via flexible couplings and supplied ready to accept a standard 1½” waste pipe. The non-return assembly has easy access for cleaning the internal valve. High Water Level Alarm – The High Water Level Alarm is an essential component within the Sika Pump System. In the event of mechanical failure of the pump or an unexpected power failure, the water will continue to fill the sump. When the water reaches the level of the alarm float switch, the 80db alarm will sound, giving warning of the failure. The alarm is powered by a 9v battery, which should be positioned in a convenient location such as a kitchen/lounge where it will be easily heard. Once the alarm is heard immediate action must be taken to avoid flooding. Additionally a 12v battery operated pump can be installed offering peace of mind to the client, while investigations are made into the failure. See Sika C.D. Battery Back-up Kit data. Page 18 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% & ' ! & + , + , 6 The Sika C.D. Battery Back Up kit is a 12-volt battery operated pump system designed for use in conjunction with the Sika C.D. Pump kit. Its unique design gives the client peace of mind knowing that their water pumping system can remain operational and their basement can remain dry, even in the event of a mechanical breakdown of the primary pump or a temporary power failure. The battery back-up system consists of a 12-volt battery, a 12-volt pump, a battery trickle charger, float switch and a compact waterproof housing. All electrical and mechanical parts are located within the housing, which is sited away from the sump chamber; this ensures no contamination from water. The pump, which is located within the housing, is connected to the sump chamber by a suction hose. The pump operates when the float switch, in the sump chamber, is engaged. The pump draws the water from the sump through the pump and to a suitable drainage point. The 240v trickle charger maintains the charge in the battery whilst the mains power is live. In the event of a power failure the charge held within the battery will operate the pump. When the power is reinstated the trickle charger will boost the battery back-up to full charge. During a power failure the expected continual running time of the 12v pump would be approximately 6.0 hours, but most commonly the pump would run intermittently for 1 minute at a time. Therefore greatly extending the functional life. The 12v pump has a maximum output of 1920 Litres / hour and can operate in excess of a 6m vertical head. Page 19 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ) )% ' ! . + , 6 Sika C.D. Channel is a P.V.C drainage conduit designed for the control of water ingress in below ground situations. Sika C.D. Channel is fitted around the perimeter of the floor at the vulnerable wall/floor junction. Sika C.D. Channel can be used in most waterproofing situations, and is particularly suited for use in conjunction with Sika C.D. Membrane systems. Water entering the building through the walls is controlled behind the Sika C.D. Membranes and diverted to the Aquachannel at the base of the wall. The water enters the Sika C.D. Channel through pre-drilled 19mm holes drainage holes set 70mm apart along its length and is then be diverted to a suitable drainage point, either natural or a sump and mechanical pump (see Sika C.D. Pump Kit). Jetting eyes and channel to sump connector’s can also be fitted into the perimeter drainage system to enable the Aquachannel to be cleaned periodically if necessary. In situations where an existing floor slab/screed is solid and showing no signs of water ingress, cracking or de-bonding, the installation of Aquachannel can eliminate the need for Sika C.D. HD20 membrane on the floor, proving beneficial in areas of limited headroom. The application of a liquid waterproof coating to the existing floor would be recommended to act as a moisture suppressant i.e. Sika Primer MB two part blue tinted epoxy resin based DPM at a minimum consumption of 0.5kg / m² in total. Page 20 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ' (! ! %8 ! &%8 - ! % % $ %$ & ! % !8 ! $) ) $) !88! % , Properties and structures vary in design and form of construction. Any specification is therefore unique to individual properties and to any special or particular circumstances encountered that may relate to the structure. The guidance notes set out below have been put together as a ' guide only' in order to help the specifier and membrane installer. Therefore the information given in this text and that which is provided in any product data sheet issued by Sika Limited, is made without prior guarantee, as conditions of use and labour involved are beyond our control. 6 Membrane Suitability Sika C.D. System membrane can be applied to almost all sound building structures below ground, which are affected by dampness or water ingress. However, they are not recommended for installation in the following situations. • • • Where the cavity membrane system cannot be drained, otherwise the system will fail. (See drainage facilities and guidance notes). Fixed onto internal flat soffits unless the soffit has an existing fall or a fall can be formed at the design stage (in the case of new build construction) or created using sand & cement renders, otherwise water would pond behind the membrane and build up like a balloon. The weight of water would inevitably burst the membrane seals, which are not designed to hold water under pressure. Under or on top of concrete/stone staircase treads & risers, because of the many complicated junctions and angle details. In such circumstances, we recommend they be treated independently using an epoxy vapour barrier i.e. SikaGard 62, Sika Primer MB. Page 21 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Ingressing Water Sika C.D. System cavity membranes are capable of dealing with reasonable volumes of water (see separate technical information sheets), so ingressing water will not usually require remedial action. But if the flow rate is such that it will be able to carry silts / dissolved lime with it, then this inflow should be stemmed / controlled prior to fitting the membrane. This can be achieved as follows. • If ingressing water is localised then the application of Sika-4a Waterplug may be required (see technical information sheets) When water is flowing through concrete or mortar (particularly when it is new) there is a tendency for dissolved lime to be brought into the cavity. This lime can then come out of solution and block up cavities and drains. If this is a risk, then the source of water ingress needs to be treated in the same way as silt bearing water, as described above. NB Regardless of conditions at the time of inspection, BS 8102 states it must be assumed hydrostatic pressure will occur at some time during the lifetime of the basement. This means that some form of water removal system must always be fitted with the Sika C.D. System in below ground structures. Drainage Types There are two principle forms of drainage, these are Natural (gravity) and Mechanical (Sump & Pump) and can be used in conjunction with falls or drainage channels. However, when assessing the type of drainage facility to be used and because the drainage is the key to the success of the cavity membrane system, it is important to take into consideration the following points. Page 22 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 (combined foul chambers & integral gullies) where drainage with gravity is feasible within the bounds of the property or at a point of exit from the property, it is most important to establish that the ' internal drainage'is in good working order and to question as to whether the local drains are connected to public drains or a soakaway. Drains can and do block up or back up causing flooding, including escape of foul waste and pungent smells. Soakaways can also fill up during periods of heavy rain, which would lead to flooding and failure of the cavity membrane system. In situations where the Sika C.D. System installer finds that the only possibility of draining the cavity membrane is into a foul / soakaway system or his client so instructs, liability for the waterproofing system should therefore be excluded in the event of blockage of the foul pipes or the soakaways filling up. Sika Limited’s advice is to always recommend the inclusion of sump & pumps. $ +. + (sump & pump) Sika Limited produce an off-the-shelf sump & pump drainage system, ‘Sika C.D. Pump’ which has been specifically designed for the purpose of controlling ground water ingress. The simple to fit sump pump kit comprises of a polyethylene pre-formed sump chamber with a structural lid. The submersible pump is controlled by an automatic integral float switch and comes with a non-return valve and a high level water alarm that warns of mechanical or power failure. However, it may be prudent to install a double mechanical pump system which consists of two pumps in the sump chamber. This secondary pump would provide a back up pump in case of mechanical failure of the principal pump. Consideration should also be given to installing a battery operated Sika C.D. Back-up Pump in case of a power failure. Page 23 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 . The Sika C.D. Channel is a P.V.C drainage conduit specifically designed for the control of water ingress in below ground situations. It is fitted around the perimeter of the floor at the vulnerable wall / floor junction and can be used in most waterproofing situations, and is particularly suited for use in conjunction with Sika C.D. Membrane Systems. Water entering the building through the walls is controlled behind the Sika C.D. Membrane and diverted to the Sika channel at the base of the wall. The water enters the channel through pre-drilled drainage holes and must then be diverted to a suitable drainage point, either natural or a sump and mechanical pump. Jetting eyes (cleaning ports) can also be incorporated into the channel. (Floors) it is essential that there are no undulating surfaces or ' depressions in the floor. In new build or whenever floors are being replaced, the floor slabs can be designed and constructed to falls 2ºor 3º towards the water collection facility i.e. sump chamber. Where an existing solid floor is to be retained a sand/cement screed can be laid over the entire floor gently sloping towards the sump. Further details of mix ratios available through Sika Limited Technical Department. In all cases the floor should always be tested by spraying with a hose, to ensure that all water finds its way to the water collection point before laying the cavity membrane. NB wherever possible we recommend that Sika HD 20 be used on floors. This is because the Sika HD 20 membrane has a far greater drainage capacity and significantly reduces the risk of hydrostatic pressure building up within the cavity. Page 24 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 + , . * consideration must be given to the implications of fitting sumps in the ground, e.g. where unstable elements are present, such as chalk or sand. The installation of a perforated sump chamber could cause washing away and potential undermining. Therefore, in such cases, only sealed sumps should be installed and structurally held in place by concrete etc, with the water collection limited to that entering from the drainage channels. The final decision on the sump type in cases where ground conditions are unknown should be delayed until excavation is undertaken. Important note; if there is any concern as to whether there is a risk of de-watering the ground to a condition whereby the structure as a whole could or maybe undermined, then advice should be sought from an Independent Engineer. . If the Sika C.D. Channel cannot be formed / inserted into the floor at the wall/floor junction, because there are in-situ reinforcing bars in the slab. Then either a fall must be created in the floor (as previously described under the heading falls) or a series of small surface channels (cut into the floor like chevrons) must be formed with a fall towards the direction of the sump/water collection chamber. %2 ) Plaster that may be affected by being closed in behind the Sika C.D. Membrane such as gypsum or lightweight plaster or where the existing plaster is loose or de-bonding should be removed from walls / soffits prior to membrane application. Only where dense and well adhered sand and cement renders are present and where removal may cause unwanted structural damage to substrates can they be left in place. Page 25 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 * ) , One of the benefits of using cavity drain membrane is that in general, very little preparation to the substrates is required and although the cavity membrane is flexible and does not need a perfect surface for application, the following points need to be considered. • Unsound materials on the surface like renders or plasters need to be removed. (See also heading existing plasters). Any organic materials such as wallpaper, timber skirtings, fixing grounds etc need to be removed. • A specialist timber treatment contractor should investigate any fungal decay / infestations in timbers. Also timber that is in contact with damp masonry should be remove or physically isolated. • Excessively uneven wall and floor surfaces should be dubbed out / levelled especially if timber battens are to be fixed to support dry lining board. Where a wooden floor finish is required such as T&G flooring grade chipboard, any depressions or undulations must be levelled out to avoid undue variations in the floor finishes. • Substrates must be free of sharp protruding objects and debris etc that can damage the membrane. We would also recommend that where mould, mosses, lichens and algae, has affected substrates, a surface fungicidal wash should be used. • Loose, friable or defective masonry should be repaired to ensure a solid fixing. Page 26 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 $ * (Internal applications in below ground structures) & + set out below is a generic method of installation, which can be used to apply; Sika C.D. Plaster, Standard and HD 20 cavity drain membranes continuously between wall and floor. NB it is assumed by this stage, that the site and design considerations mentioned earlier in this document, have been assessed and the type of drainage facility chosen has been tested. - ' ) 9 ,, + $ * - Sika C.D. Plaster & Standard membranes can be fixed to walls either vertically or horizontally, but when choosing the method of application, consideration should be given to the height of walls in relation to the size of the roll of membrane. There are fewer joints in horizontal applications but it can be awkward and difficult to manoeuvre the weight of a full roll of membrane. Particularly in situations for example; where the membrane has to be taken in and out of numerous recesses, also around convoluting junctions or were walls are not square. Vertical application may have more joints, but this method is more manageable and much easier to fix. Sika C.D. Plaster / Standard membranes are fixed to walls with the Sika Masonry plugs. The masonry plugs should be prepared for use before fixing by wrapping Sika C.D. Rope around the neck of plug just under the head. This will form a seal with the membrane when the plug is driven home into the substrate. (See fig 1&2) If the ceiling height is constant, measure and cut drops of the membrane to completely cover the wall areas to be treated. Place the membrane against the wall as level as possible by eye sight and in the top right or left hand corner (depending on which way around the room the membrane is being taken) drill a hole through the centre of the membrane stud using a 10mm drill bit. Insert the brick plug and hammer home the plug till it finishes flush with the membrane (see fig 3). Page 27 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Using a spirit level, level out the membrane and then drill and fix another brick plug in the same manner approximately 1.5m along the top of the sheet and along the same line of stud as the first fixing. Offer up the next length of membrane and position the flange over the studs of the first sheet and fix with 2 Brick plugs at high level as previously described. Continue on in this manner, ensuring the membrane stays as level as possible until all the walls are covered. These independent membrane drops will relax after a while and hang flatter to the wall. The drops are now ready for the next step. Thoroughly clean the flange and the studs where the seal is to be made, (the best cleaning material is a standard kitchen roll). Any dust or dirt will compromise the integrity of the sealed joint. If the membrane is covered in plaster or brick dust, wash off with clean fresh water only and allow to dry. Do not use soap or detergents, as these will leave traces on the membrane, which may affect the seal at a later date or make sealing more difficult. The separate membrane drops should now be sealed together using Sika C.D. Sealing Tape. Apply the tape to the stud area below which the flange will cover and press home onto the area between the studs. Flick over the flange section to cover the tape line, and check for uniformity of cover on tape line. Remove the tape backing paper, starting from the middle section of the wall drop, forming two backing paper tags, one going up and the other down. On the exposed section of tape apply hand pressure only to the flange to form an initial seal. Carry on to form the seal from the centre section of membrane working up to the top, then go back to the centre and repeat the operation going downwards. Sealing in this manner will prevent any buckling between the membrane or stress concentration at the joint. In very cold or humid conditions a hot air gun can be used to obtain a good sealed joint (see fig 4,5,6,7 & 8). Now that the membrane is sealed to form one continuous sheet, Sika C.D. Masonry Plugs can now be fixed through the membrane in position to accommodate the chosen dry lining system. Note although a 10mm drill bit is the correct size to use, in very soft brickwork this can result in loose fixing. In these circumstances, it is useful to have on hand drill sizes down to 8mm and experiment with different sizes for the best results. Page 28 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Floor application using Sika HD 20 - Once the membrane has been fitted to the walls and before the dry lining system is installed, the floor membrane needs to be laid. As mentioned earlier in this document Sika HD 20 membrane is recommended on floors unless there is a head height restriction, in which case Sika C.D. Standard Drainage membrane can be used, but the installation of Sika C.D. Standard Drainage Membranes differs slightly from that of HD 20 and will be explained later. Begin at one side of the room and unroll the Sika HD 20 floor membrane against the wall membrane with the studs facing down onto the floor and cut the membrane to the desired length or width of the floor. Repeat this exercise till all the lengths/widths required to cover the floor area have been cut allowing for a two-stud membrane overlap. (See fig 9 & 10) The individual sheets of membrane that have now been cut, are joined together with Sika C.D. Rope. The rope is positioned between the two stud formations along the edge of the membrane to be overlapped and remove the release paper. Lift the next sheet of Sika HD 20 membrane over the two interlocking studs and press the overlapping membrane down onto the sealing rope (see fig 11, 12, 13 & 14). Foot pressure can be applied by sliding the sole of the foot over the membrane joint, to ensure that the membranes are fully bonded. The next stage of the operation is to link the Sika HD 20 floor membrane to the wall membrane, which can be achieved, using Sika C.D. Corner Seal. Using Sika C.D. Corner Seal, work out how many linear metres there are around the walls, the Sika C.D. Corner Seal is produced in manageable 2 metre lengths with a crease formed in the centre. Fold the material in half down the centre crease and then apply Sika C.D. Sealing Tape along the edges of the wall/floor junction material and leave the backing paper on (see fig 15). Page 29 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Ensure that the floor and wall membrane is clean and free from debris, dust and moisture and then position the Sika C.D. Corner seal with the crease into the angle. Working from the centre, carefully peel back the backing paper in each direction and use hand pressure along the taped edges to form a seal. To form internal and external angles using Sika C.D. Corner seal, the wall/floor Junction is cut to the centre line and bent either inwards or outwards depending on the angle. The edges are then sealed with tape to the membrane in the same manner described above (see fig 16, 17, 18, 19, 20, 21, 22, 23, 24 & 25). If the Sika C.D. Corner Strip is chosen to link the floor and wall membrane, the Sika C.D. Corner Strip is folded in half along the length of the piece to be used and positioned with the crease into the angle as described for the wall/floor junction. Once correctly aligned, carefully pull off the backing paper and press firmly out with the palm of the hand onto the floor and wall membranes. Internal and external angles can be formed in the same manor as the Sika C.D. Corner Seal but because it is a one-sided self-adhesive material and will stick to itself, no additional sealing tape is required (see fig 26, 27, 28, 29, 30, 31 & 32). ' ,, + $ * – As with the HD 20, begin at one side of the room and unroll the floor membrane against the wall membrane with the studs facing down onto the floor. Allow for the membrane flange overlap, cut the membrane to the desired length or width of the floor. Repeat this exercise till all the lengths/widths required to cover the floor area have been cut. Roll out the next length / sheet of membrane and position the flange over the studs of the first sheet laid and thoroughly clean the flange and the studs where the seal is to be made as previously described for wall application. Apply Sika C.D. Tape to the stud area below which the flange will cover and press home onto the area between the studs. Page 30 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Position the flange and check for uniformity of cover on tape line. Remove the tape backing paper, starting from the middle section of the membrane sheet, and peel off backing paper in opposite directions along the flange. On the exposed section of tape apply hand pressure only to the flange to form an initial seal. Carry on forming the seal working away from the centre of the membrane. Foot pressure can be applied by sliding the sole of the foot over the membrane joint, to ensure that the membranes are fully bonded. Sealing in this manner will prevent any buckling between the membrane or stress concentration at the joint. In very cold or humid conditions a hot air gun can be used to obtain a good sealed joint. The next stage of the operation is to link the floor membrane to the wall membrane, which can be achieved, using Sika C.D. Corner Seal. Using Sika C.D. Corner Seal work out how many linear metres there are around the walls, the Sika C.D. Corner Seal is produced in manageable 2LM lengths with a crease formed in the centre. Fold the material in half down the centre crease and then apply Sika C.D. Corner Seal tape along the edges of the wall/floor junction material and leave the backing paper on. Ensure that the floor and wall membrane is clean and free from debris, dust and moisture and then position the Sika C.D. Corner Seal with the crease into the angle. Working from the centre, carefully peel back the backing paper in each direction and use hand pressure along the taped edges to form a seal. To form internal and external angles using Sika C.D. Corner Seal, the wall/floor Junction is cut to the centre line and bent either inwards or outwards depending on the angle. The edges are then sealed with tape to the membrane in the same manner described above. If the one-sided adhesive corner strip is chosen to link the floor and wall membrane, the corner strip is folded in half along the length of the piece to be used and positioned with the crease into the angle as described for the wall/floor junction. Once correctly aligned, carefully pull off the backing paper and press firmly out with the palm of the hand onto the floor and wall membranes. Internal and external angles can be formed in the same manner as the Sika C.D. Corner Seal but because it is a onesided self-adhesive material and will stick to itself, no additional sealing tape is required. (See fig 16 to 32) Page 31 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ' ,, + $ * : . * , Beginning at one side of the room, unroll the floor membrane against the wall membrane with the studs facing down onto the floor, allow for a 150mm perimeter upstand and cut the membrane to the desired lengths or widths. Around the perimeter edges of the membrane, fold the membrane inward 150mm to form a positive creased upstand and pull the floor membrane into position with the formed crease sitting into the junction between the wall and floor. NB where ever the floor membrane meets the wall, an upturn must be allowed and formed as above (see fig 33). Roll out the next length / sheet of membrane and position the flange over the studs of the first sheet laid and thoroughly clean the flange and the studs where the seal is to be made as previously described for wall application. Apply Sika C.D. Rope to the stud area below which the flange will cover and press home onto the area between the studs. Position the flange and check for uniformity of cover on tape line. Remove the tape backing paper, starting from the middle section of the membrane sheet, and peel off backing paper in opposite directions along the flange. On the exposed section of Sika C.D. Tape apply hand pressure only to the flange to form an initial seal. Carry on forming the seal working away from the centre of the membrane. Foot pressure can be applied by sliding the sole of the foot over the membrane joint, to ensure that the membranes are fully bonded. Sealing in this manner will prevent any buckling between the membrane or stress concentration at the joint. In very cold or humid conditions a hot air gun can be used to obtain a good sealed joint. The next stage is to seal the floor membrane upstand to the wall membrane. An upstand formed in this manner will be a stud to stud joint. On walls all stud to stud joints are sealed with Sika C.D. Rope. The rope is positioned between the stud formation on the blind side of the upstand against the membrane on the wall. After positioning, the release paper is removed from the rope and sealed fully with hand pressure only. If large floor areas are started in this manner the tendency to form a curvature in the membrane can be avoided. Page 32 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Forming internal corners can be achieved by folding the upstands of adjacent walls down on top of one another. This action creates a crease in the corner and by pinching the two halves of membrane together at the crease and then lifting upward against the wall, an internal corner will be formed resembling a blanket fold (see fig 34, 35 & 36). To extend the membrane upstand around an external corner, the membrane upstand is cut at an angle of 45º from the bottom point of the corner. When the floor membrane is then pushed around the corner, the upstand is maintained and a ' V'shaped gap is created at the corner. The floor membrane at corner ' V'joint is then sealed to the wall membrane with Sika C.D. Rope as previously described and if necessary, the corner can also be reinforced with corner strip (see fig 37, 38, 39, 40, 41 & 42). ' 77 !,, + $ * – Sika C.D. Standard Drainage Membrane should not be fixed to the under side of a flat soffit unless a fall exists or a fall can be created in the soffit itself. The soffit should first be measured to establish the desired lengths or widths of membrane required to cover the area and then a further 200mm each end of the membrane should be added to the measurements, to allow for the membrane to be lapped down all the peripheral walls. Apply Sika C.D. Rope to the Sika C.D. Masonry Plugs as previously described. Then around the perimeter edges of the membrane, fold the membrane inward 200mm to form a positive crease and create a down lap. Offer the membrane up to the soffit and position the down lap creases into the junction between the soffit and wall. Drill and fix enough Sika C.D. Masonry Plugs through the membrane and into the soffit to hold the membrane in place with the studs against the soffit. NB where ever the soffit membrane meets the wall, a 200mm down lap must be allowed and formed as above. Page 33 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Offer the next length / sheet of membrane up to the soffit and position the flange over the studs of the first sheet, fix and secure the membrane as described above. Repeat this operation until all the membrane sheets are held in place. Thoroughly clean the flange and the studs where the seal is to be made as previously described for wall application. Apply Sika C.D Rope to the stud area, which the flange will cover and press home onto the area between the studs. The membrane should now be sealed to form one continuous sheet, Sika Masonry Plugs can now be fixed through the membrane, in positions to accommodate the chosen dry lining system. NB it is important to ensure that the membrane is taut against the soffit and doesn’t sag, otherwise water ponding will occur and the membrane/seals could fail. Internal and external corners are formed in exactly the same way as that which has been previously described in ‘Floor application using Sika Standard Drainage Membran’ except in this case, they will be formed in reverse and be upside down. + % Where there are services such as pipes, ducting or steel stanchion that protrude through walls or floors, the membrane should be carefully cut and trimmed around the obstacle and sealed using a combination of Sika C.D Rope or Sikaflex Polyurethane Sealants and Sika C.D. Corner Strip material. Cloaks can also be formed using the Sika C.D. Corner Seal. (See fig 43 & drawing illustration) : Door and window frames and timber surrounds should always be removed to enable Sika C.D. Membrane to be extended around or into door and window reveals to maintain the continuity of the waterproofing system and to also provide a physical barrier between the frames and damp masonry. In situations where the Sika C.D. Membrane would restrict or limit the profile of replaced frames, then Sika C.D. Corner Seal can be used to line and protect the reveals instead. Page 34 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 " There is no requirement to ventilate the membrane cavity in a fully sealed system such as in under pavement vault application. In a semi sealed system, the cavity between membrane and substrate can be vented into the room space with passive vents or if this is not possible, it can be vented through the external wall using a 150 x 225 air brick inserted every 1.5m to 2.0m along the wall. It is important that the cavity between the membrane and internal finish i.e. dry lining, is not vented so as to avoid possible interstitial condensation. However, consideration should be given to the risk of condensation forming within the room itself and the introduction of suitable heating and ventilation should be recommended. ' . If timber battens are to be used, the traditional method is to fix a vertical batten 25mm x 50mm. The Masonry plugs in this instance should be fixed at 400mm centres horizontally and 600mm centres vertically. The timber batten is screw fixed into to the self-tapping hole, which has been formed in the Sika Masonry plug using a size (10) x 2" screw. NB we would, however, recommend that foil back plasterboard or suitable vapour check be used to prevent interstitial condensation forming in the cavity. For a metal fast track dry lining system such as Gypliner or Lafarge, the Sika C.D. Masonry Plugs should be fixed at 600mm centres horizontally and 800mm centres vertically. If an independent timber or metal frame system is to be used, the wall membrane can be ' curtain hung' . The membrane is simply dressed down the walls just like hanging a curtain or sheet. This method of installation requires less fixings. NB we would however, recommend that foil back plasterboard or suitable vapour check be used to prevent interstitial condensation forming in the cavity. Page 35 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 If an independent brick/block wall needs to be built in front of the Sika C.D. wall membrane and requires lateral restraints, then screw in wall ties can be used. The wall tie is screwed into the self-tapping hole of the Sika C.D. Masonry Plug and is anchored into the mortar bed joint as the wall is built. Independent free standing walls can also be built directly off Sika C.D. membranes. Further advice is available from our Technical Department before proceeding. ' ' . There is a wide choice of floor coverings that can be laid on top of the Sika HD20 membrane. Listed below are some of the common applications. Sika C.D. Standard Drainage Membrane (Wood Based Flooring) – Flooring grade T&G chipboard, Parquet, laminate, and wood strip, Sika C.D. Standard Drainage Membrane (Sand & Cement Screeds) Domestic - min 50mm screed or 20mm reinforced polymer modified selflevelling screed. Industrial – min 75mm reinforced screed or 35mm reinforced polymer modified self-levelling screed. Sika HD 20 (Wood Based Flooring) - Flooring grade T&G chipboard. Parquet, laminate, or wood strip can also be applied, but a T&G chipboard base should be laid first. Sika HD 20 (Sand & Cement Screeds) Domestic - min 75mm reinforced screed. Industrial – min 100mm reinforced concrete. Page 36 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 For Sika HD Membranes applied to walls at or above ground level, the maximum insulation thickness should be 50mm. When Sika HD Membrane is applied to earth retaining walls full height of a basement, there is no upper limit to insulation thickness. However, if Sika HD Membrane is applied to part earth retaining walls, then the maximum insulation thickness should be 50mm. There is no upper limit to insulation thickness for Sika HD Membrane applied to solid floors at ground or below ground level,. 77 6 " When working in a conventional vault with rounded ceilings the water can run off freely and the following method should be adopted: When lining vaults always work from the front to the back, starting on the centre line of the vault. Measure the length of the vault and add 400mm to this measurement, then cut the membrane to the length. Form a 900 downturn crease 200mm in from either end of the membrane and prepare the Sika C.D. Masonry plugs by wrapping with Sika C.D. Rope as previously described. Offer the membrane up to the vault ceiling along the centre line of the vault, and drill and hammer home the Sika C.D. Masonry Plugs in a straight line at 600mm centres from front to rear. These will provide fixing points for the dry lining system. The creased downturn at either end of the vault will start to deform going into the curvature of the vault ceiling. Where this occurs, carefully slit/cut the deformed sections, towards the crease but stop short of the crease by one stud. The membrane can now be overlaid and will flatten out and follow the curvature. Several slits may be required to achieve this depending on the radius of the vault. Continue to work out from the first sheet, ensuring a weathered joint of not less than eight studs. The flange should be used to make both of these weathered joints either side of the initial membrane fixed off the central line of the vault. The weathered joints are sealed flange over stud using Sika C.D. Rope in the manner previously described earlier. Page 37 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 The end walls are now ready to be lined with the membrane. The end wall sections are cut to the true width of the vault so that the membrane overlaps the membrane returns already formed. These sections of membrane are fixed and sealed in exactly the same way as described for wall application. The end wall membrane stud to stud joint should be sealed around the radius with Sika CD Rope and if necessary corner strip. The floor membrane is now ready to be laid over the completed drainage system. The Sika C.D. Corner Seal, Sika C.D. Corner Strip or creased upstand is always in front of the wall membrane and sealed on the perimeter with Sika CD Rope as the case may be. ) (Internal applications in below ground structures) Sika CD Plaster Drainage can be applied onto existing solid wall finishes. All surfaces must be of a sound, firm nature and any loose areas should be removed prior to application. Any voids or hollow areas should be filled or dubbed out prior to application. Where necessary a fungicide wash should be applied to the wall surface. Sika CD Plaster Drainage is for internal use only on walls and curved soffits and is compatible with other Sika C.D. Membranes. Sika C.D. Plaster Drainage is not recommended for external application and should not be used on floors. Sika C.D. Plaster Drainage membrane is fixed to walls with the Sika C.D. Plaster Plugs. The Sika C.D. Plaster Plugs should be prepared for use before fixing by wrapping Sika C.D. Rope around the neck of plug just under the head. This will form a seal with the membrane when the plug is driven home into the substrate. Page 38 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 If the ceiling height is constant, measure and cut drops of the membrane to completely cover the wall areas to be treated. Place the membrane against the wall as level as possible by eyesight. In the top right or left hand corner (depending on which way around the room the membrane is being taken) drill a hole, 3 studs in from the edge through the centre spacing between 4 studs, not through the stud itself. Using an 8mm drill bit and insert the plaster plug and hammer home the plug till it finishes flush with the membrane (see fig 46). Using a spirit level, level out the membrane and pull taut, then drill and fix another plaster plug in the same manner at the other top edge of the sheet. Offer up the next length of membrane and position the membrane so that this sheet overlaps by a minimum of (2) studs over the first sheet and fix with 2 plaster plugs at high level as previously described. Continue on in this manner, ensuring the membrane stays as level as possible until all the walls are covered. These independent membrane drops will relax after a while and hang flatter to the wall. The drops are now ready for the next step. Down the overlap joint, fix Sika CD Plaster Plugs through the studs as close as possible to the edge of the overlapping membrane. Fixings should be made at 150mm centres along this joint. Continue fixing the plaster plugs in a diamond pattern through the centre spacing between the 4 studs until sufficient fixings have been installed, ‘minimum 13/m²’. The membrane must fit tight against the structure with no voids or hollow areas left between the wall and the membrane, as this could cause bonding problems between the membrane and the plaster/render. Care should also be taken at corners to ensure the membrane is fitted tightly into the corner so to avoid snagging or tearing with a trowel (see fig 47, 48 & 49). Page 39 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Once all fixings are in place, clean the membrane surface thoroughly along the overlap joint and ensure it is dry and free from dust. Apply Sika C.D Plaster Tape along the joint with equal overlaps onto each sheet of membrane and press firmly into place. Sika C.D. HD20 floor membrane can now be laid over the completed drainage system. Sika C.D. Corner Seal, Sika C.D. Corner Strip or a creased upstand is always placed in front of the Sika C.D. Plaster Drainage membrane and sealed on the perimeter with Sika C.D. Rope as the case may be. If the plaster finish is required to extend down to the finished floor and therefore over the wall/floor junction or corner strip or upstand, Sika C.D. Plaster Tape will need to be applied to provide a key for plastering (see fig 50 & 51). ' . Most common lightweight and renovating plasters (Tilcon Whitewall) or sand / cement renders can be applied to Sika C.D. Plaster Drainage. (The use of British Gypsum Hardwall or Tuff Coat is not recommended). When using sand / cement render, mixes of 1 part cement to 6 parts washed plastering sand, incorporating either SikaBond SBR or hydrated lime should be used. NB Grade ‘M’; medium sharp sand should be used. Do not use soft or building sand. Alternatively Sika can offer Sika-1 Prebagged finishing mortar as a pre-bagged quality assured render. All render / plasters should be applied in a minimum of two coats, allowing the 1st coat of 7mm – 10mm to be trowelled firmly into the membrane studs and then scratched to provide a key for subsequent coats to be applied. The first scratch coat should be left to cure and harden. Ideally this should be 7 – 10 days depending on site & atmospheric conditions. The minimum plaster thickness should be 15mm and the maximum thickness (sand/cement 30mm) (lightweight plasters 40mm). Plasterboard can also be dot & dabbed onto the plasterbase as a fast track system, using board adhesive. Page 40 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 '2 . .) * !7 ) On occasions where a fixing is required through the membrane, any one of the three fixing methods set out below can be used to achieve this. By using a Sika C.D. Masonry Plug with Sika C.D. Rope, First mark out on the plaster surface where the fixing is required and then place the head of the brick plug over the mark and draw a pencil line around the circumference of the head. Drill a 10mm hole through the centre and carefully scrape/scratch out the plaster within the pencil line back to expose the membrane. Blow out the debris, insert the masonry plug and hammer the plug home so that the head of the plug sits flush with the membrane surface. (See Fig 62) By using a raw plug, simply drill a hole through the plaster and membrane and clean debris from the hole. Fill the hole with Sika AnchorFix, allowing the resin to ooze out slightly onto the plaster surface and insert the raw plug and allow to harden. (See fig 63) By using contact adhesive and timber batten. As before, mark out where fixing is required and remove any setting coat plaster. Apply SikaDur 31 epoxy resin adhesive or Sikaflex-11FC+ polyurethane elastic bonding sealant to the surface area and to the timber batten and press the batten into position. Some temporary support may be required until the timber has fully bonded. (See fig 64) Page 41 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ! ) $) (Single Sump & Pump kit with Alarm) The site conditions or situation being encountered may well determine the positioning of the Sika C.D. Pump Kit. Ideally it should be sighted at the lowest point of the room and or closest to the nearest point where water will be discharged. The most important thing is to make sure that water can get to the pumping station. Once the pump position has been established, dig a circular hole to a depth of 610mm (2ft) and to a width of 630mm (2ft 1”). (See also ‘undermining structures’) Fit the high water level alarm float switch sensor into the pre-cut hole provided within the wall of the sump basin and ensure that the (jaw) of the switch sensor is open and hangs downwards. NB: if the water discharge pipe from the pump is to be concealed below the floor, than a 1½” hole will need to be cut through the side of the basin. However, the position of this hole can only be determined once the sump basin has been offered into position, otherwise the discharge pipe can be taken through the lid of the basin. Lay a 50mm bed of 20mm stone in the base of the hole and insert the sump basin. Using a spirit level, adjust the top of the basin to the level of the finished floor level and then fill the sides of the sump basin with more 20mm stone. NB: If Sika HD 20 membrane is being installed over the floor, then the 20mm stone will need to be levelled flush with the concrete base. However, when Sika C.D. membrane is not going to be installed over the floor, the 20mm stone should be kept 50mm lower that the finished floor in order that the edge around the sump basin can be made good with screed. Insert the Sika Pump in the base of the sump basin and connect the water discharge pipe to the flexible coupling already attached to the pump. The discharge end of the pipe can be taken through a wall and extended to a gully outlet at ground/street level. Alternatively, the discharge pipe can be connected straight into a soil pipe using a ‘boss’ connection. Where a double pump installation is being used, one of the Sika Pumps should be raised off the base of the sump basin approximately 25-30mm. A flat stone can be used to achieve this. Page 42 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 Connect the wires from the float switch sensor to the wires of the water alarm using the bullet connectors provided. Then connect the pump/s power cable into a fused spur outlet and test the pump and alarm for working order (see photos fig 52, 53, 54 & 55 illustrating in-situ sump pump). NB: If there is any concern as to whether there is a risk of de-watering the ground to a condition whereby the structure as a whole could or may be undermined, then advice should be sought from a qualified engineer. & + ,) , Position the Battery Back-up Pump kit in the desired location. Run the flexible suction hose from the pump to the sump and secure approximately 100mm from the base of the sump. Connect the outer end of the suction hose to the pump inlet with the jubilee clip provided. Connect the float switch (which is attached to the main pump) wire to the connector block inside the back-up pump chamber. Solvent weld the discharge pipe to the pump outlet and connect to suitable drainage point: - Drainage Gully, Boss Connector or TConnector. Connect battery terminals and plug-in battery charger to power supply. The battery will begin to charge. The battery charge state is indicated by the L.E.D display on the charger. Once the battery is charged, fill the sump chamber to test the system. (See fig 56 photo illustrating pump operation test) Page 43 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 ! (! %8 !88! 1. Form a trough 130mm deep x 130mm wide in the floor at the wall / floor junction (see also fig 57). 130 130 2. 3. 4. Apply the waterproof coating or Sika C.D. System Membranes to the wall and finish 100mm minimum below existing floor level (see also fig 58). Lay a shallow bed of 20mm stone into the trough. Place the Sika C.D. Channel onto the stone with the upstand to the top and flat against the waterproofing / cavity drain membrane to the wall. Lengths of C.D. Channel are butt jointed on straight runs and can be mitred in corners. Joints should be sealed with Sika C.D. Tape to avoid debris from falling into the channel (see also fig 59). 100 20mm Ø STONE Fit the C. D Channel outlet into the C.D. Channel at the appropriate location. The C.D. Channel outlet requires a 40mm hole in the underside of the C.D. Channel. The C.D. Channel outlet is solvent welded to the channel using the internal male coupling. A chase should be formed into the floor to accommodate the outlet pipe from the C.D. Channel to the sump or drain. Page 44 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 5. Infill the remaining gap between the Sika C.D. Channel and the side of the trough with 20mm stone and finish flush with the flat surface of the C.D. Channel (see also fig 60 & 61). INFILL WITH 20mm Ø STONE 6. When installing Sika C.D. HD 20 Membrane over the floor, make good the remaining area with 20mm stone. Lay the membrane over the floor area and seal to the wall membrane using Sika C.D. Corner Seal or Sika C.D. Rope. 7. When Sika C.D. Membrane is not going to be installed over the floor, make good the remaining area with approximately 50mm screed. 50mm SCREED REPAIR Page 45 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 1 FIG. 2 Preparing Sika C.D. Masonry Plug with Sika C.D. Sealing Rope FIG. 3 Inserting Sika C.D. Masonry Plug through membrane stud Page 46 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 4 FIG. 5 FIG. 6 FIG. 7 Flange to stud using Sika C.D. Tape Page 47 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 8 Completed flange to stud overlap seal Page 48 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 9 FIG. 10 Sika HD 20 floor membrane cut around perimeter walls Page 49 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 11 Positioning of sealing rope between two studs of the Sika HD 20 Membrane FIG. 12 Removing Sika C.D. Sealing Rope release paper Page 50 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 13 Positioning membrane stud to stud over Sika C.D. Rope FIG. 14 Press membranes together to ensure bond Page 51 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 15 Sika C.D. Tape being applied along edges of wall / floor junction FIG. 16 Sika C.D. Corner Seal junction cut to create internal & external fold Page 52 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 17 Internal Fold FIG. 18 Removing release paper & pressing taped corner joint into position Page 53 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 19 FIG. 20 Sealed and completed corner joint Page 54 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 21 FIG. 22 Sika C.D. Corner Seal offered into position & release paper removed Page 55 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 23 Angle piece fitted to complete external corner joint Page 56 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 24 FIG. 25 External corner piece placed in position & sealed with Sika C.D. Sealing Tape Page 57 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 26 Forming 90° angle crease in Sika C.D. Corner Strip FIG. 27 Sika C.D. Corner Strip with crease offered into angle Page 58 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 28 Sika C.D. Corner Strip – angle cut FIG. 29 Sika C.D. Corner Strip pressed into position Page 59 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 30 FIG. 31 Angle piece to seal and complete corner joint Page 60 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 32 Completed wall / floor junction detail Page 61 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 33 Preparing & positioning floor membrane upstand Page 62 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 34 FIG. 35 Floor membrane (internal corner upstand folds) Page 63 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 36 Internal angle formed in Sika C.D. Standard Drainage Membrane floor membrane upstand FIG. 37 45° external angle cut in floor membrane upstand Page 64 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 38 Sika C.D. Standard Drainage floor membrane external corner upstand ready for sealing with Sika C.D. rope FIG. 39 Sika C.D. Rope applied to floor membrane external corner ‘V’ joint Page 65 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 40 External corner ‘V’ joint complete Page 66 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 41 FIG. 42 Sika C.D. Standard Drainage Membrane flange to stud tape seal Page 67 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 46 FIG. 47 Drilling & Fixing Sika C.D. Plaster Plugs between 4 studs of the membrane Page 68 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 48 FIG. 49 Sika C.D. Plaster Membrane Plug diamond fixing pattern Page 69 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 50 FIG. 51 Page 70 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 52 FIG. 53 Page 71 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 54 FIG. 55 Page 72 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 56 FIG. 57 Page 73 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 58 FIG. 59 Page 74 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 FIG. 60 FIG. 61 Page 75 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 #) !8 %; % !8 6 % ! !" # - !88 !8 - !88 !))8 ! D.P.C. OR SIKA C.D. CORNER SEAL JUNCTION FORMED & LAPPED OVER PRIMARY MEMBRANE APPLIED TO EXTERNAL WALLS. DRY LINING PRIMARY MEMBRANE I.E. SIKA 49W THICK BITUMINOUS EMULSION APPLIED TO MASONRY SIKA C.D. SYSTEM MEMBRANE SIKA C.D. STANDARD INTERNAL WALLS & EXTENDED INTO SIKA C.D. CHANNEL SIKA C.D. HD 20 OVERLAYED WITH 75mm REINFORCED SCREED OR 80mm T & G FLOORING GRADE CHIPBOARD LAND DRAIN Page 76 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 '8! '' % % ! % )!"%$ % CONCRETE SOFFIT RENDERED WITH SIKA-1 FINISHING MORTAR TO CREATE A FALL IN DIRECTION OF ROAD OR STREET SIKA C.D. MEMBRANE FIXED TO WALLS & OVERLAPPING THE SOFFIT MEMBRANE WITH A ROPE SEAL BETWEEN BOTH MEMBRANES. NB: THE OVERLAP JOINT CAN ALSO BE REINFORCED IF REQUIRED USING CORNER STRIP. BATTEN & BOARD DRYLINING NB: FOILBACK PLASTERBOARD IS RECOMMENDED SIKA PRIMER MB APPLIED TO SOUND SLAB/FLOOR % ! 8 SIKA C.D. MEMBRANE FIXED TO SOFFIT & EXTENDING THE MEMBRANE DOWN ALL WALLS A MINIMUM OF 200mm SIKA C.D. CHANNEL & 20mm STONE EXTENDED TO DRAINAGE FACILITY I.E. SUMP PUMP Page 77 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 $ %$ & ! % 6 (! %8 '8 ( "% 8! % ! 8 % % GROUND LEVEL SIKA C.D. PLASTER DRAINAGE MEMBRANE STEEL REINFORCEMENT SKIRTING SIKA H.D. 20 FLOOR MEMBRANE FLOOR SCREED SIKA C.D. CORNER SEAL SIKA C.D. CHANNEL & 20mm STONE NEW SLAB EXISTING SLAB OR COMPOSITE SCREED / CONCRETE MATERIAL Page 78 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 "% !8 '8 )$ 8 $ %$ & ! % ! (% - !889'8 8%"%8 !))8 SIKA C.D. CAVITY MEMBRANE TO WALLS & DRESSED DOWN INTO THE FLOOR SLAB BEHIND FLOOR D.P.M UPTURN FLOOR LAP DPM SEALED TO SIKA C.D. MEMBRANE WITH SIKA C.D. TAPE ! ' % < ! INDEPENDENT METAL STUD DRY LINING TO WALLS WITH VAPOUR CHECK PLASTERBOARD FLOOR SCREED x 150mm INSULATION I.E. KINGSPAN D.P.M CONCRETE SLAB Page 79 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 % ! 8 ( - '8 9- !88 $ %$ & ! % GROUND LINING SIKA C.D. WALL MEMBRANE T & G CHIPBOARD S S SIKA C.D. CORNER SEAL SIKA C.D. CHANNEL & 20mm STONE SIKA C.D. MEMBRANE SLAB Page 80 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005 '; % ! 8= % SIKA C.D. MASONRY PLUG SIKA C.D. ROPE SIKA C.D. MEMBRANE WALL CONSTRUCTION Page 81 G:\SW&B\2005\CM\Word\Sika CD System Installation Guidelines - August 2005