10 .13
THE TOOLING SPECIALISTS FOR PRECISION COMPONENT MACHINING
CITIZEN MACHINES
FULL CATALOG UE
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10 .13
Tooling for Machines
1.1
Collet s, G u id e B u shes
and G rip p ers
1.2
Tool and Collet H old ers
1.3
Thread ing
1.4
Knu rling and Mark ing
1.5
Cu t t ing Tools
1.6
Machine E q u ip m ent
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1.7
1.1
Tooling for Machines
1.1
P age
3-5
6
Tooling for Miy ano Machines
Tooling for R 0 4 and R 0 7
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1.1 3
Tooling for Machines
Tooling for Miy ano
1.1
Machine Ty p e
Main S p ind le Collet
S u b S p ind le Collet
Sliding Spindle
LX-06 SR
LX-08
LX-08 SR
BNF-16S
18mm Swiss Slant
BJ-20 / BJ-20R
BNC-20 / BNC-20R
BJ-26 / BJ-26R
BNC-34 C3 / BNC-34 C3R
BND-34S
BNE-34 S3 / SY
BNJ-34 S
BNA-42C
BNA-42DHY/S/MSY
BNC-42 C3 / BNC-42 C3R
BND-42 / BND 42 T5
BND-42 S5
BNJ-42 S
ABX-51 TH/THY/SY/SYY
BND-51 / C2 / CY / T
BND-51 S2 / SY
BNE-51 S / SY
BNE-64 SY2
F22-71 (140E)
F42-99 (171E)
F58-355 (177E)
F58-355 (177E)
F28-93 (148E)
F28-93 (148E)
F28-93 (148E)
F42-99 (171E)
F32-221 (161E)
F42-99 (171E)
F42-99 (171E)
F42-99 (171E)
F42-99 (171E)
F48-81 (173E)
F48-81 (173E)
F48-81 (173E)
F48-81 (173E)
F48-81 (173E)
F48-81 (173E)
F58-355 (177E)
F58-355 (177E)
F58-355 (177E)
F58-355 (177E)
F66-359 (185E)
F28-93 (148E)
F42-99 (171E)
F48-81(173E)
F22-71 (140E)
F42-99 (171E)
F42-99 (171E)
F42-99 (171E)
F42-99 (171E)
F48-81 (173E)
F58-355 (177E)
F48-81 (173E)
F48-81 (173E)
F58-355 (177E)
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Draw ing
B302 (492.001)
1.1 4
Tooling for Machines
Tooling for Miy ano
1.1
R ed u cer S leev es for B oring B ars
Cat N o.
Ø D
Ø D
L
RBSL 2508
RBSL 2510
RBSL 2512
RBSL 2514
RBSL 2516
RBSL 2518
RBSL 2520
25
25
25
25
25
25
25
8
10
12
14
16
18
20
50
50
50
50
50
50
50
H
6
6
6
6
6
6
6
Cat N o.
Ø D
Ø D
L
U247.2508.050
U247.2510.050
U247.2512.050
U247.2514.050
U247.2516.050
U247.2518.050
U247.2520.050
25
25
25
25
25
25
25
8
10
12
14
16
18
20
50
50
50
50
50
50
50
Float ing R eam er Collet s
Cat N o.
Diam et er D
ERP 20
ERP 25
1.5 / 2 / 2.5 / 3/ 3.5 / 3.55 / 4 / 4.5 / 5 / 5.5 / 5.6 / 6 / 6.3 / 7 / 8
1.5 / 2 / 2.5 / 3 / 3.5 / 3.55 / 4 / 4.5 / 5 / 5.5 / 5.6 / 6 / 6.3 / 7 / 8 / 9 / 10
B roaching H ead - Ad j u st ab le
Cat N o.
D
D
H
L
U175.125
U175.225
25
25
50
62
34
52
46
50
S
30
40.5
F
8
12
B roaches av ailab le: 1- 6 m m hex agon w it h d = Ø 8 m m shank and 2 - 3 2 m m
hex agon w it h d = Ø 12 m m shank . Torx from T6 - T5 5 w it h 12 m m shank .
Other profiles & sizes on request.
Ad j u st ab le R eam er H old ers w it h Throu gh Coolant Cap ab ilit y
Cat N o.
D
D
H
L
V155.025
V155.125
V155.225
25
25
25
42
48
57
38
45
47
46
46
46
R
Collet
1
1
1
ESX16
ESX20
ESX25
Screw No. 2 adjusts spring pressure (No. 1) giving parallel float adjustment (R). Turn screw No. 2 in to reduce float and out to
increase float. Cap No. 3 adjusts axial float (Bild2). Through coolant feed possible from direction of arrow.
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1.1 5
Tooling for Machines
Tooling for Miy ano
1.1
Collet H old ers
Ø25mm Shank ER20 & ER25 with Standard Nut & Clamping Flat
Cat N o.
D
A
L1
L2
M
R ange
Collet
N u t
S p anner
EU2025100-WD
EU252550-WD
EU2525100-WD
25
25
25
34
42
42
100
100
100
36
42
42
M12
M18
M18
1 - 13
1 - 16
1 - 16
ER20
ER25
ER25
UM/ER20
UM/ER25
UM/ER25
E 20
E 25
E 25
Collet H old ers
Ø25mm Shank ER20m & ER25m with Mini Nut & Clamping Flat
Cat N o.
D
A
L1
L2
EM202550-WD
EM202575-WD
EM202599-WD
EM252574-WD
EM252510-WD
25
25
25
25
25
28
28
28
35
35
50
75
100
75
100
25
25
27
38
38
M/ G 1
M14
M14
M14
M18
M18
N /G 2
S W
R ange
Collet
N u t
S p anner
Fig.
22
22
22
27
27
1-13*
1-13*
1-13*
1-16*
1-16*
ER20
ER20
ER20
ER25
ER25
ER20M
ER20M
ER20M
ER25M
ER25M
E20M
E20M
E20M
E25M
E25M
1/2
1/2
1/2
2/3
2/3
14#
14#
14#
-
Dou b le Collet H old ers
Ø25mm Shank ER20m & ER25m with Mini Nut Clamping Flat
Cat N o.
D
A
L1
L2 / L3
N
ED202555
ED2025100
ED20/252562
25
25
25
28
28
28 / 35
55
100
62
25
25
25 / 34
14
14
27
S W
R ange
Collet
N u t
S p anner
Fig.
22
22
27
1 - 13
1 - 13
1 - 13 / 16
ER20
ER20
ER20 / 25
ER20M
ER20M
ER20M / 25M
E20M
E20M
E20 / 25M
1
1
2
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1.1 6
Tooling for Machines
Tooling for R 0 4 and R 0 7
1.1
H ead st ock Collet
G u id e B u sh
S u b S p ind le Collet
R04 Schaublin F8-577
R07 Schaublin F15-580
R04 Neukomm 51.001(J3)
R07 Neukomm 3.001 (J4)
R04 Schaublin F8-577
R07 Schaublin F15-580
Collet H old ers
Cat N o.
Ø D
Ø A
L1
L2
M
N u t
EM 08 58 30
EM 08 58 45
5/8"
5/8"
12
12
30
45
14
14
5.5
5.5
ER8M
ER8M
Thread
M10 x 0.75
M10 x 0.75
Collet
R ange
ER8
ER8
0.5 - 5
0.5 - 5
Collet
R ange
ER8
ER
0.5 - 5
0.5 - 5
Dou b le Collet H old ers
Cat N o.
Ø D
Ø A
L1
L2
M
N u t
EM 08 58 18
EM 08 58 30
5/8"
5/8"
12
12
18
29
14
14
5.5
5.5
ER8M
ER8M
Thread
M10 x 0.75
M10 x 0.75
E R 8 Collet s
Cat N o.
S t and ard R ange
ER8
Ø 0.5 - 5
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S t ep
12
1.1 - 7
Tooling for Machines
1.1
WWW.FLOYDAUTOMATIC.CO.UK
1.2
Collet s, G u id e B u shes
and G rip p ers
1.2
P age
3
Collet s and G u id e B u shes
4
E R
5
Collet R ed u ct ion / E x t ension
6
F- Ty p e E m ergency Collet s
7
B arfeed Collet s and R ev olv ing E nd s
8
Carb id e R oller G u id e B u shes
9
P oly m er G u id e B u shes
Collet s, S ealed Collet s and S olid Tap p ing
10
Collet Sleeves and Oversize Collets
11
Oversize Collet Equipment
12
E x t end ed N ose Collet s
13
S p ecial Collet s
13
ID Clam p ing Collet s
14-15
16
Longst ar Collet s
Additional Collet & Guide Bush Information
WWW.FLOYDAUTOMATIC.CO.UK
1.2
- 3
Collet s, G u id e B u shes
and G rip p ers
Collet s and G u id e B u shes
1.2
Machine Ty p e
Main S p ind le Collet
R04
R07
D10
F10
B12 / C12 / K12 / M12
F12
F8-577
F15-580
F15-580
F15-580
F16-1076
F15-580
F20-87
(option F22-71)
F25-64
F25-64
F25-64
F25-64
F30-63
F30-63
F37-740
F37-740
C16 / K16 / M16
D16
F16 / G16 / L16
A20 / B20 / L20 / M20
F20
F25
L25
C32 / F32 / L32 / M32
E32 / E32J
S u b S p ind le Collet
F15-580
F15-580
F15-580
F16-1076
F15-580
F20-87
F25-64
F25-64
F25-64
F25-64
F30-63
F30-63
F37-740
F37-740
B u shes
J3 (51.001)
J4 (3.001)
J6 (54.001)
J6 (54.001)
B212A (166.001)
B212A (166.001)
B238 (61.002)
(oversized option >18mm)
B214 (282.001)
B238 (61.002)
B261 (22.001)
B261 (22.001)
N227 (451.001)
N227 (451.001)
N229 / J9 (28.001)
N229 / J9 (28.001)
In addition to Standard Round Collets & Guide Bushes the following are available:
Collet s
Extended Nose for Sub-Spindle.
‘Emergency’ soft collets for sub-spindle.
Oversize collets & bushes to increase machine capacity.
Hexagons, Squares, Special Profiles, Eccentric, all with or without Keyway.
Special entry collets for Bar Loading Profiled bars when running “Lights out”
G u id e B u shes
Hexagons, Squares, Special Profiles.
Extended carbide for operations that require the bar to be pulled back into the bush (i.e. long threading).
HABEGGER Carbide roller guide bush to cure ‘pick-up’ & surface marking on bars
B ar Feed Collet s
A comprehensive range of Bar Feed Collets is available including the ‘Rubber-Fix’ range and the new reinforced ‘Long Life’ for
bar sizes close to max capacity.
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1.2
- 4
Collet s, G u id e B u shes
and G rip p ers
E R
1.2
Collet s, S ealed Collet s and S olid Tap p ing Collet s
ER/ER Standard Range & Oversize Collets
D2
S t and ard R ange
S t ep
O/Size Range
D2
Cat N o.
L
D1
S t ep
ER11
18
11.5
0.5 - 7
Ø 0.5 - 2.5
Ø3-7
0.5
1.0
Ø 7.5-8
0.5
ER16
27.5
17
1 - 10
Ø1-3
Ø 4 - 10
0.5
1.0
Ø 10.5-12
0.5
ER20
31.5
21
1 - 13
Ø1-3
Ø 4 - 13
0.5
1.0
Ø 14-15
0.5
ER25
34
26
1 - 16
Ø1-3
Ø 4 - 16
0.5
1.0
Ø 17-20
0.5
S ealed Collet s for Thro' Coolant , E R
N ew
Cat N o.
Diam et er
ER11S
ER16S
ER20S
ER25S
3.0 - 7.0 x 0.5mm
3.0 – 10.0 x 0.5mm
3.0 – 13.0 x 1mm
3.0 – 16.0 x 1mm
sealing t echnology t est ed t o 13 0 b ar
S olid Tap ing Collet s - w it h Int ernal Driv er S q u are, E R
Cat N o.
Diam et er x S q u are
ERG16
ERG20
ERG25
2.8x2.1 / 3.5x2.7 / 4.0x3.0 / 4.5x3.4 / 6.0x4.9 / 7.0x5.5 / 8.0x6.3
3.5x2.7 / 4.0x3.0 / 4.5x3.4 / 6.0x4.9 / 7.0x5.5 / 8.0x6.3 / 9.0x7.1 / 10.0x8.0
3.5x2.7 / 4.0x3.0 / 4.5x3.4 / 6.0x4.9 / 7.0x5.5 / 8.0x6.3 / 9.0x7.1 / 10.0x8.0
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1.2
- 5
Collet s, G u id e B u shes
and G rip p ers
Collet R ed u ct ion / E x t ensions
1.2
E R Collet R ed u ct ion S leev es
Cat N o.
Increases ER11 to ER16
Ty p e
Thread D2
EQ11/ER08
ER11/ER8
EQ11/ER16
ER11/ER16M
EQ16/F8
ER16M/F8
EQ16/F8L
ER16M/F8
EQ16M/ER08M
ER16M/ER8M
EQ16/ER08ML
ER16/ER8M
EQ16M/ER11M
ER16M/ER11M
EQ16M/ER11ML ER16M/ER11M
EQ16M/ER11MxL ER16M/ER11M
EQ16/ER11M
ER16/ER11M
EQ16/ER11ML
ER16/ER11M
EQ16/ER11MxL
ER16/ER11M
EQ20/ER16M
ER20/ER16M
M14x0.75
M14x0.75
M22x1.5
M22x1.5
M19x1
M22x1.5
M19x1
M19x1
M19x1
M22x1.5
M22x1.5
M22x1.5
M25x1.5
D1
L1
20
20
28
28
22a/f
28
22a/f
22a/f
22a/f
28
28
28
34
15
38
30
47
40
40
15
30
51
15
30
51
23
L2
L
33
56
60
81
45
70
70
60
81
45
60
81
52.5
18
41
39
60
50
50
24
39
60
24
39
60
30
G
D
M4
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10
12
22
20
20
16
16
16
16
16
16
16
16
22
E R 11 Collet H old er R ed u ct ion / E x t ension
Cat N o.
Ty p e
N u t
D
L
L1
Collet
ZD72ER11
ZD72ER11M
ER11
ER11M
M14x0.75
M13x0.75
7.2
7.2
38
38
18
18
6023E
6023E
6 0 0 0 S eries Collet H old er E x t ension
S
Cat N o.
E6023/0699
E6023/0700
E6023/0870
E6043/0940
E6043/0910
E6043/1099
E6043/1000
6
7.2
8
9
9
10
10
Cat N o.
D
6023E
6043E
5
6
L
L1
L2
100
100
70
40
100
100
100
80
50
G
M5x0.6
M6x0.7
WWW.FLOYDAUTOMATIC.CO.UK
A
Collet
20
7.2
50
9
6023E
6023E
6023E
6043E
6043E
6043E
6043E
L
D
S W
K
R ange
20
26.5
6.5
8.5
5.5 □
6.5 □
20°
20°
1-3x0.5
1-4x0.5
1.2
- 6
Collet s, G u id e B u shes
and G rip p ers
F- Ty p e E m ergency Collet
1.2
Collet Ty p e
Dim ension E
F16-1076
F20-87
F25-64
F30-63
F37-740
15
16
20
20
20
Ø D1
16
21
27
34
40
P ilot B ore Ø
2
2
2
3
3
Collets have hardened body & soft nose for finishing as required. Collet nose is longer than standard. Clamping
pins are supplied.
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1.2
- 7
Collet s, G u id e B u shes
and G rip p ers
B ar Feed Collet s and R ev olv ing E nd s
1.2
B ar Feed Collet s - P inned Ty p e
Cat N o.
Ø D
Ø B
C-D7-9100
C-D10-9101
C-D12-9102
C-D15-9103
C-D18-9105
C-D20-9106
C-D25-9107
C-D28-9127
C-D30-9108
C-D32-9109
C-D36-9111
7 / 7.5
10.5
12
15
18
20
25
28
30
32
36
S t ep
1.5-6
2-8.5
3-12
3-15
3.5-16.5
4-20
5-25
8-26.5
10-28
10-30
10-32
0.5mm
& 1/32”
(other sizes
to order)
Ø C
L
Cat N o. ( R FC)
M5
7
8
11
11
14
20
20
20
20
20
40
40
40
40
40
65
65
65
65
65
65
C-D10-9101-L
C-D12-9102-L
C-D15-9103-L
C-D16-9104-L
C-D18-9105-L
C-D20-9106-L
C-D21-9121-L
C-D25-9107-L
C-D28-9127-L
C-D30-9108-L
C-D32-9109-L
C-D36-9111-L
Ø B
S t ep
7-10
9-12
11-14
14-15
12-17
15-19
20
20-24
20-27
25-29
25-31
30-35
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
N ot e! B ars need cham fering w hen u sing t his t y p e of collet t o p rev ent b reak age d u ring
b ar changing. Also av ailab le for Iem ca and w it h slant ed slot s for H ex agon b ar
B ar Feed Collet s for IE MCA B ar Load ers
Cat N o.
C-DJ5.5
C-DJ7
C-DJ10
C-DJ12
C-DJ15
C-DJ16
C-DJ18
C-DJ20
C-DJ23
C-DJ25
C-DJ27
C-DJ30
C-DJ32
C-DJ33
C-DJ35
Ø D
R ange
5.5
7.5
10
12
15
16
18
20
23
25
27
30
32
33
35
2-4
1.5 - 6.5
2-9
3 - 11
4 - 14
12 - 15
12.5 - 16.5
4 - 18.5
15 - 20
10 - 23
20 - 25.5
8 - 28
8 - 30
8 - 32
20 - 33
S t and ard S t ep
Ø D
G
4
5
5
7
8
8
8
10
10
10
10
10
10
10
0.5mm
(other sizes to
order)
L
M4 x 0.5
M5 x 0.5
M6 x 0.75
M7 x 0.75
M8 x 1
M8 x 1
M8 x 1
M10 x 1
M10 x 1
M10 x 1
M10 x 1
M10 x 1*
M10 x 1*
M10 x 1*
M27 x 1.5
40
40
40
42
42
42
42
59
59
59
59
65
65
65
Also available with threads M17x1 & M25x1.5
R ev olv ing E nd s for IE MCA B ar Load ers
SPHLD05G
Cat N o.
D
D
F
L
Fig
SPHLD05G
SPHLD07J
V516.010
V516.012
V516.015
V516.020
V516.025
V516.030
5
7.5
10
12
15
20
25
30
M5x0.5
M6x0.75
M7x0.75
M8x1
M10x1
M10x1
M10x1
M6x0.75
M8x1
M10x1
M12x1.5
M14x1.5
M14x1.5
M14x1.5
126
113
116
121
133
133
133
1
2
2
2
2
2
2
M1/ 2
L1
L2
M4/M4
73
7
R ep lacem ent rev olv ing end s av ailab le for all p op u lar b ar feed t y p es e.g. FMB
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L3
12
S W
4
LN S et c.
1.2
- 8
Collet s, G u id e B u shes
and G rip p ers
Carb id e R oller G u id e B u shes
1.2
Carbide Roller Guide Bush ‘D’ ‘LD’ ‘EXT’ & ‘CNC’
Carbide Roller guide bushes fit into a fixed bush housing and are lubricated
by the machine’s filtered coolant
Carb id e R oller G u id e B u sh Ty p e ‘ C’
‘C’ type Carbide Roller guide bushes fit into a Habegger bush housing that is centrally lubricated by the machine’s filtered coolant. Due
to its reduced overall length it also allows shorter bar ends & is adjusted from the front.
Argu m ent s in fav ou r of t he Carb id e R oller G u id e B u sh
1. The carbide roller guide bush avoids problems of true running that can be experienced with carbide lined bushes because of its
design. The concentricity between the material & the rollers of the bush are guaranteed.
2. The carbide roller guide bush eliminates axial seizing-up when taking heavy cuts or drawing the bar back into the bush.
3. The carbide roller guide bush is preloaded by its setting system. This, however, is not the case with a conventional rotating bush. With
radial cutting forces the conventional bush may open a little due to clearance in the thread & elasticity of the bush material.
4. The carbide roller guide bush can be lubricated with oil or soluble coolant. More than 50% of users run machines with soluble & the
number is increasing all the time.
5. The carbide roller guide bush has no rotational speed limitations. This is due to the fact that the rotation diameter of the rollers is
smaller than the ball-bearing diameter of the usual revolving bushes.
6. The carbide roller guide bush corrects slightly the geometry of smooth materials, like Titanium, aluminum, etc. by clamping it a little
more than usual. This action will result in a slight burnishing of the material. The guide bush can be moved in the ‘Z’ axis, so that it can be
brought nearer to the tools or moved further away from them. This cannot, however, be done with the rotating bush as its axial position
is fixed.
7. The carbide roller guide bush type ‘C’ has the advantage of being very short. It is about half the length of the ‘D’ type bushes. Therefore
the bar end length will be reduced. The carbide roller guide bush type’C’ is adjusted from the front. This gives the user better access
when the space on CNC machines is restricted. The carbide roller guide bush type’C’ allows the bar ends to be evacuated through the
front of the headstock between the collet & the bush. This will save time when bars are changed manually.
Of course the carbide roller guide bush will not solve all your problems, but the notes above should be considered when you are selecting
a guide bush system. The Habegger carbide roller guide bush will offer an economical solution in many cases.
WWW.FLOYDAUTOMATIC.CO.UK
1.2
- 9
Collet s, G u id e B u shes
and G rip p ers
P oly m er G u id e B u shes
1.2
E x clu siv e t o N eu k om m S A
The Polymer Bush can absorb small diameter irregularities in the bar.
• Polymer guide bushing has a very low wear rate. Like a standard carbide lined bush its life is
dependent on the material machined and the machining parameters.
• Customers have machined batches of tens of thousands of parts without any significant wear.
• The Polymer bush is environmentally friendly - No Carbide!
• Available for standard guide bushings in round, hexagonal and square bores.
• The polymer guide bush is a new concept for sliding head lathe users. It provides economical
solution for the guiding of bars in any material.
• It solves the problems of seizing and marking. Its low price allows significant savings in tooling
costs.
• The guide bushing is entirely made of polymer. The polymer is self-lubricating. Its coefficient of
friction is very low and the bar slides easily without play in the bore.
• No seizing. No marks on the bar.
• It is recommended for all types of materials, titanium, stainless steel, free-cutting steel with or
without lead, brass, plastic, fiberglass, etc.
E x clu siv e t o N eu k om m S A
Polymer collets are made of a different type of polymer than that used for the guide bushes. They provide rigid and regular clamping
and do not mark the bar. Excellent results are achieved when machine grinding the bar where marks and scratches are not acceptable, i.e. in the Medical or Dental industry. They are also ideal for sub-spindle pick-up applications.
New concept
• One piece of injected polymer
• Self-lubricating
• No seizing or marking
• Compared with Carbide Bush, cost savings between 11.5%–60% are possible. Price is the same for all
sizes from Ø 3mm.
• High precision
• Accommodates some differences of bar diameters (about 0.02-0.005)
• « Ecological » no heavy metals
• Extended bore length as standard
Use
• Can be tightened more than a carbide guide bush (CGB).
• Set it like a CGB. Check how the bar turns or machine a part and control it. If it is out of tolerance, slightly
tighten the bush until the correct concentricity is reached. Take care; over tightening the polymer bush can
cause premature wear of the bore. The bar will always slide in the bore. It is not like a CGB which will seize
the bar if it is too tight.
• Bars should have a chamfer angle and be clean, swarf & burr-free.
• Lubricating, cutting-oil, emulsion, improves performances of the polymer guide bushing and removes chips.
• It is possible to work without lubrication
How much does a seizure cost?
• Time: 15-30 minutes or more to disassemble the bush, lap it when it is not usable, set it up, & readjust.
• Machine stopped.
• Operators’ time for re-working the bush.
• Damaged parts
How much do marks on the parts cost?
• For example, a customer machined Aluminium with a CGB. He had then to polish all the parts because they were very small
scratches on them that were rejected.
• He tried a polymer bushing. All parts were good, no marks. He did not need to polish them.
• Eliminates time lost on rework
Wear
• Under optimal conditions, the polymer does not wear. See ‘use’ above.
• As with a CGB, various parameters influence wear:
• Material / Speed / Type of parts being machineD / Lubrication / Adjustment / Outer diameter and tolerance of bars / Working on
rotating or steady bushing / Operator
WWW.FLOYDAUTOMATIC.CO.UK
1.2
- 10
Collet s, G u id e B u shes
and G rip p ers
Collet Sleeves and Oversize Collets
Collet S leev es and N u t s
1.2
S leev e
Cat N o.
D
D
L
V066.594
46
35
103
V066.594B
44
35
121.5
59
59
36
33
28
24.5
24.5
28
28
50
50
30
30
24.5
23
23
23
23
V066.565
V066.565B
V066.563
V066.594
V066.562
V066.911F15
V066.911
V066.525F15
V066.525
•
•
•
•
Collet
Ty p e
N u t
Machine Ty p e
Cat N o.
D
Thread
H
F25-64
V072.595
66
M50x1.5
43
L16VI/VII/M20/L20
Main Spindle
F25-64
V072.595B
60
M50x1.5
40
L16VII/M20
Sub Spindle
142 F37-740 V072.597
142 F37-740 V072.597B
110
F20-87
110
F20-87
V072.594
98
F20-87 V072.593B
89
F15-580 V072.911
89 F16-1076 V072.911
90
F15-580 V072.171
90 F16-1076 V072.171
92
80
M75x1.5
M70x1.5
42
43
48
45
42
42
42
42
M40x1.5
M35x1.5
M32x1
M32x1
M32x1
M32x1
32
32
32
32
25
25
Oversize collet sleeve equipment available
For C16/M16/K16 to increase capacity to Ø18mm
For L20/M20/A20 to increase capacity to Ø22mm
For L32/M32/C32/A32 to increase capacity to Ø36mm
WWW.FLOYDAUTOMATIC.CO.UK
E32 Main Spindle
E32 Sub Spindle
M16 Main Spindle
M16 Sub Spindle
M12 Sub Spindle
B12 Main Spindle
B12 Main Spindle
B12 Sub Spindle
B12 Sub Spindle
1.2
- 11
Collet s, G u id e B u shes
and G rip p ers
B ack st op for Collet s
Increase y ou r b ar cap acit
• Ø 16 m m m achines u p t
• Ø 2 0 m m m achines u p t
• Ø 3 2 m m m achines u p t
1.2
y
o Ø 18 m m
oØ 2 4 m m
oØ 3 6 m m
Ø16mm Bar Capacity Machines using Collet Type F20-87 (Din 138E) & Guide Bushes Type B238
Collet
Max Ø
F22
Max □
Max □
Modified Sleeve &
S p ring R eq u ired
Modified Nose
Cap R eq u ired
n/a
n/a
yes(**)
no
18
G u id e B u sh B 2 3 8 Is Av ailab le Up Ø 18 m m
Ø20mm Bar Capacity Machines using Collet Type F25-64 (Din 145E) & Guide Bushes Type B261
Collet Op t ions
Max Ø
Max □ Hex
Max □ Sq
R eq u irem ent s
F25-64 >Ø20mm
22.22
n/a
n/a
A modified spring with increased bore will be required. Some
applications will need the bore in the back of the collet sleeve
increasing. Prices for these adaptions on demand.
F27-22 >Ø20mm
24mm
21.0
20.0
F27-22 Oversize Kit Comprising of Collet Sleeve & Collet Nose Cap.
Keyway Modified for
Oversize Bushes
Modified Thread Size
** New or Modified Guide
B u sh N u t R eq u ired ?
21.0
Yes*
Standard M25x1
No
B261R
(B.2882.271.16)
23.0
Yes*
Oversize M27x1
Yes
B261RR
(B.2882.281.16)
24.0
Yes*
Oversize M28x1
Yes
B u sh Op t ions
Max Ø
B261- Standard
(B.2882.251.16)
Ø32mm Bar Capacity Machines using Collet Type F37-740 (Din 1536E) & Guide Bushes Type N229 (J9)
Collet
F40
B u sh Op t ions
Max Ø
Max □ Hex
Max □ Sq
Modified Sleeve &
S p ring R eq u ired
31.0
25.40
Yes
36.0
Max Ø
Price for Modified
Sleeve & Spring
Modified Nose
Cap R eq u ired
No
Keyway Modified for
Oversize Bushes
Modified Thread Size
** New or Modified Guide
B u sh N u t R eq u ired ?
N229
B.4282.401.16
33.0
Yes*
Standard
M40x1
No
N229R
B.4282.421.16
36.0
Yes*
Oversize
M42x1
Yes
* For oversize bushes we cannot manufacture the keyway to the standard depth it is only possible to have a depth of 1mm.
* * G u id e b u sh nu t s are av ailab le for m ost m achines t o accom m od at e t he larger t hread s ind icat ed . P rice on d em and . We can
also m od ify an ex ist ing gu id e b u sh nu t p rov id ed b y t he client .
WWW.FLOYDAUTOMATIC.CO.UK
1.2
- 12
Collet s, G u id e B u shes
and G rip p ers
E x t end ed N ose Collet s
1.2
Collet
Ty p e
Dim ensions
S t eel
Carb id e Lined
E
F
G *
a°
45.5
47.5
8
10
8
M6 x 0.5
16°
0.50 - 6.0
0.50 - 5.0
16
50
52
54
8
10
12
10
M8 x 0.5
20°
0.50 - 7.0
0.50 - 6.0
13
19
68
70
10
12
13
M11 x 0.75
16°
0.50 - 10.0
0.50 - 8.0
F15-580
15
21
M12 x 0.75
16°
0.50 - 12.0
0.50 - 11.0
16
21
10
13
15
13
15
20
15
F16-1076
68
71
73
71
73
78
16
M14 x 0.75
16°
0.50 - 12.0
0.50 - 11.0
F20-87
20
28
75
80
15
20
21
M17 x 0.75
16°
0.50 - 16.0
0.50 - 15.0
F20-201
20
26
62
64
69
13
15
20
19
M18 x 1
15°
0.50 - 16.0
0.50 - 14.0
F22-71
22
30
64
69
15
20
21
-
15°
1.0 - 17.0
1.0 - 16.0
TF-24
23.8
28.4
70
75
15
20
22
-
15°
1.0 - 18.0
1.0 - 17.0
F25-64
25
35
85
87
92
18
20
25
27
M22 x 1
16°
1.0 - 20.0
1.0 - 20.0
F27-22
27
38
83
90
18
25
30
-
15°
1.0 - 23.0
1.0 - 21.0
F28-93
28
38
83
88
20
25
28
-
15°
1.0 - 23.0
1.0 - 22.0
F30-101
30
38
79
20
32
-
15°
2.0 - 26.0
2.0 - 23.0
F32-221
32
45
82
87
92
15
20
20
34
-
15°
2.0 - 27.0
2.0 - 25.0
F35-2013
35
43
48
90
100
27
27
34
38
-
15°
2.0 - 30.0
2.0 - 27.0
F37-740
37
47
102
107
107
20
25
35
40
-
15°
2.0 - 32.0
2.0 - 30.0
F38-72
38.1
49
123
24.5
38
-
15°
2.0 - 32.0
3.0 - 30.0
F42-99
42
55
105
110
20
25
42
-
15°
2.0 - 36.0
3.0 - 34.0
F48-81
48
60
113
28
50
15°
2.0 - 42.0
3.0 - 38.0
A
B
F8-577
8
12
F10-86
10
F13-357
C
-
Min Ø
/ Max Ø
Min Ø
/ Max Ø
* These collet s are also av ailab le in b ot h st eel and carb id e lined v ersions, w it h WAV E slot s d esigned t o p rev ent t he m ark ing
of finished turned or threaded components.
WWW.FLOYDAUTOMATIC.CO.UK
1.2
- 13
Collet s, G u id e B u shes
and G rip p ers
S p ecial Collet s
S p ecial E x t end ed N ose Collet s w it h Z - S lot s
• For clamping machined components where there is a risk of marking the component
• For clamping small parts
• For clamping on threads
S chlenk er
New Collet and Guide Bush Solutions
• SB Bushes: These guide bushes made entirely from a special bronze offers very high
accuracies and no seizing on difficult materials like titanium.
• BL Bushes: The low cost solution to the SB bush. This coated guide bush offers similar
low friction, anti-seize properties.
• SDK Adaptive Guide Bushes: The alternative to the traditional three shell guide bush
that gives stability and greater accuracy.
• Collets with replaceable liner (pads) available in brass, aluminum, plastic etc. Good for
picking up on delicate items, and can be machined to size on the machine.
ID Clam p ing Collet s
The WIFEX collet is an exclusive development of WIBEMO SA to pickoff your turned
parts from inside diameter. Capacity from 1.0 mm.
The expansible collet can be used exactly like a standard F type collet without any
modification of the collet sleeve.
The mechanism of the collet allows the accurate clamping of your parts from inside
diameter in order to do light counter operation.
WWW.FLOYDAUTOMATIC.CO.UK
1.2
1.2
- 14
Collet s, G u id e B u shes
and G rip p ers
S Z M Longst ar
1.2
P ow erfu l, p recise and flex ib le ... t he innov at iv e chu ck ing- d ev ice rep laces solid collet s
Benefits for your production:
• increases the productivity of your machine tools
• improves the quality of your products
• enables the machining of a workpiece range
Advantages
• Increased drilling and turning power by improved axial clamping force,
stiffness and torque transmission.
• Improved machining quality with better runout accuracy (<0,02mm).
• Increased runout accuracy for the whole clamping range of 0,5mm.
• Precise vibration less clamping even at high speeds.
• Chip prevention by rubber elements.
• Breakage of the collet not possible.
Application Range:
• All solid collet cucks (pressure clamping) in turning lathes.
• Preferable in Swiss-type machines.
Features:
• Compact segment collets with « true parallel diameter gripping » and
rubber rebound elasticity.
• Clamping range: 0,5mm.
• Usable at large diameter tolerance.
• Transverse grooving for improved chucking force and dust protection.
• Easy replaceable with solid collets series F in existing chucks.
WWW.FLOYDAUTOMATIC.CO.UK
1.2
- 15
Collet s, G u id e B u shes
and G rip p ers
Longst ar L14 5 ( 14 5 E )
Ord er N o.
L145N
L145NV
L145NS
L145G
Ø D
L
Insid e S hap e
Ø D
P it ch
Deliv erab le
35
35
35
35
30
30
30
30
Round
Square
Hex
Smooth
8-20.5
8-14
8-18
8-20.5
0.5
0.5
0.5
0.5
From stock
On request
On request
On request
Ø D
L
Insid e S hap e
Ø D
P it ch
Deliv erab le
47
47
47
47
29
29
29
29
Round
Square
Hex
Smooth
8-32
8-23
8-28
8-32
0.5
0.5
0.5
0.5
From stock
On request
On request
On request
Ø D
L
Insid e S hap e
Ø D
P it ch
Deliv erab le
54.6
54.6
54.6
54.6
36
36
36
36
Round
Square
Hex
Smooth
16-36
16-25
16-31
16-37
0.5
0.5
0.5
0.5
From stock
On request
On request
On request
Ø D
L
Insid e S hap e
Ø D
P it ch
Deliv erab le
60
60
60
60
38
38
38
38
Round
Square
Hex
Smooth
10-42
10-30
10-37
10-42
0.5
0.5
0.5
0.5
From stock
On request
On request
On request
Ø D
L
Insid e S hap e
Ø D
P it ch
Deliv erab le
84
84
84
84
42
42
42
42
Round
Square
Hex
Smooth
16-60.0
16-43
16-53
16-65
0.5
0.5
0.5
0.5
From stock
On request
On request
On request
Longst ar L15 3 6 ( 15 3 6 E )
Ord er N o.
L1536N
L1536NV
L1536NS
L1536G
Longst ar L17 1 ( 17 1E )
Ord er N o.
L171N
L171NV
L171NS
L171G
Longst ar L17 3 ( 17 3 E )
Ord er N o.
L173N
L173NV
L173NS
L173G
Longst ar L18 5 ( 18 5 E )
Ord er N o.
L185N
L185NV
L185NS
L185G
WWW.FLOYDAUTOMATIC.CO.UK
1.2
1.2
- 16
Collet s, G u id e B u shes
and G rip p ers
Ad d it ional P rod u ct Inform at ion
1.2
G u id e B u shes w it h E x t end ed Carb id e
Originally the thinking on traditional Swiss type autos was to only feed the material out from the bush. However
with the increased capabilities of modern CNC sliding head machines creating the need for a more flexible
and adaptable range of tooling we can offer a guide bush with longer carbide that allows the material to be
drawn back into
Above 40mm is possible but will be quoted on demand.
Please enquire for prices relative to the bush type & length of carbide to suit your application.
G u id e B u shes w it h R ear G u id e
In some applications where small diameter bar is being used problems may be experienced when loading bar. We can help with this
problem by supplying guide bushes with a rear guide to centralise the bar when it is being fed, thereby easing the passage of the bar
into the bush and helping to prevent snagging and bending caused by the bar hitting the back of the bush.
S p ecial E nt ry Collet s
Probably one of the biggest advantages of the modern CNC Sliding head machine is the ability to run
`lights out'. In most cases this can be a trouble free operation, that is until the part is made from profiled
(i.e. hexagon or square) material. Floyd can help to alleviate problems bar feeding these materials with
the Special Entry Collet. This has an adaption that centralises the bar and introduces it to the profile of the
collet allowing, usually, first time loading.
P u sh B ack P rob lem s? ?
Frequently when trying to achieve faster cycle times and metal removal rates, there can be limitations on the gripping force of a standard
collet. This can be overcome by using a Tungsten Grit Lined (TGL) collet. This type of collet has tungsten grit deposited in the bore to
combat the `sliding effect' of the bar against the ground surface of the collet increasing the gripping capacity immensely but it does not
mark the surface of the bar.
Vulcanised Slots in Collets & Guide Bushes
An ever increasing number of parts are produced in one operation. This means that in some cases there is
as much, if not more, milling on apart than turning. This brings its own problems of swarf marking on turned
diameters when picking-up in the sub-spindle and also swarf ingress into the guide bush when machining
short chipping materials. The answer is to use collets and guide bushes with vulcanised rubber filling in the
slots. This is an inexpensive solution which can easily solve the above problem.
WWW.FLOYDAUTOMATIC.CO.UK
1.2
Collet s, G u id e B u shes
and G rip p ers
P rofiled B arfeed Collet s
We can now supply Bar Feed collets with a profiled bore so that it is not necessary to grip across the
corners of a profile anymore, reducing the risk of the bar vibrating out of the gripper. In both hexagon and
square types the collet has a `double profile' allowing the pusher in the bar loader to more easily feed onto
the bar.
Long Life’ R e- E nforced B arfeed Collet s
We can now supply Bar Feed collets with a re-inforced body that allows almost size for size bar to collet o.d. The wall thickness is approx.
0.5mm on the largest sizes, with the gripping area behind the closed end. This means the collet will not open up when rotating as can
happen with standard slotted collet, giving more secure clamping & less chance of finger breakage.
WWW.FLOYDAUTOMATIC.CO.UK
1.2
1.3
Tool and Collet H old ers
1.3
P age
3
Collet s H old ers
4
Dou b le Collet H old ers
5
Tap H old ers
6
Dou b le Collet and Tap H old ers
7
Dou b le Tap H old ers
8
B u t t on Die H old ers
9-10
R eam er ( Ad j u st ab le/ E R
11-14
B ack w ork ing H old ers
15
16-27
Float ing) H old ers
P oly gon H old ers
Driv en Tools
28
Milling Arb ors
29
B oring B ar S leev es and Throu gh Coolant S leev es
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 3
Tool and Collet H old ers
Collet H old ers
1.3
3 / 4 " S hank Collet H old er for Machines: L16 / L2 0 / M12 / M16 / C16
Cat N o.
EM 11 19 60
EM 11 19 60
EM 16 19 38
EM 16 19 50
EM 16 19 70
EM 16 19 99
EM 16 19 50AK1
EM 16 19 60AK1
EM 16 19 70AK1
EM 16 19 12
EM 20 19 50
Ø D
Ø A
L1
L2
M
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
16
16
22
22
22
22
22
22
22
22
28
60
60
38
50
70
100
50
60
70
120
50
18
18
23
23
23
23
27
27
27
23
31
6
6
10
10
10
10
10
12
N u t
ER11M M13 x 0.75
UM/ER11 M14 x 0.75
ER16M
M19 x 1
ER16M
M19 x 1
ER16M
M19 x 1
ER16M
M19 x 1
ER16M
M19 x 1
ER16M
M19 x 1
ER16M
M19 x 1
ER16M
M19 x 1
ER20M
M24 x 1
S t and ard v ersion - Thro’ coolant v ersion AK1 G
2 0 m m
Thread
Collet
R ange
ER11
ER11
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER20
Ø1-7(8*)
Ø1-7(8*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-13(15*)
= 1/ 8 ” B S P
S hank for Machines: B 12 / K12 / K16 / B 2 0
Cat N o.
Ø D
Ø A
L1
L2
M
N u t
EM 11 20 60
EM 11 20 99
EM 16 20 38
EM 16 20 50
EM 16 20 70
EM 16 20 50 AK1
EM 16 20 70 AK1
EM 16 20 12
EM 20 20 50
20
20
20
20
20
20
20
20
20
16
16
22
22
22
22
22
22
28
60
100
38
50
70
50
70
120
50
18
18
23
23
23
23
23
23
31
6
6
10
10
10
10
12
ER11M
UM/ER11
ER16M
ER16M
ER16M
ER16M
ER16M
ER16M
ER20M
Thread
M13 x 0.75
M14 x 0.75
M19 x 1
M19 x 1
M19 x 1
M19 x 1
M19 x 1
M19 x 1
M24 x 1
Collet
R ange
ER11
ER11
ER16
ER16
ER16
ER16
ER16
ER16
ER20
Ø1-7(8*)
Ø1-7(8*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-13(15*)
Collet
R ange
1" S hank for Machines: A2 0 / L2 5 / L3 2 / M2 0 / A3 2 / M3 2 / C3 2
Cat N o.
Ø D
Ø A
L1
L2
EM 16 26 50 AK1
EM 16 26 70 AK1
EM 16 26 58
EM 16 26 74
EM 16 26 99
EM 16 26 15
EM 20 26 38** †
EM 20 26 70** †
EM 20 26 99** †
EM20 26 99-14
RF 520890
EM 25 26 74
EM 25 26 10
EM 25 26 15
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
22
22
22
22
22
22
28
28
28
28
28
35
35
35
50
70
60
75
100
150
50
70
100
100
100
75
100
150
27
27
23
23
23
23
27
27
27
27
24
38
38
38
M
N u t
10
10
10
10
14x1
14x1
14x1
Ø14
Ø14
14
14
14
ER16M
ER16M
ER16M
ER16M
ER16M
ER16M
ER20M
ER20M
ER20M
ER20M
ER20M
ER25M
ER25M
ER25M
Thread
M19
M19
M19
M19
M19
M19
M24
M24
M24
M24
M24
M30
M30
M30
x
x
x
x
x
x
x
x
x
x
x
x
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ER16
ER16
ER16
ER16
ER16
ER16
ER20
ER20
ER20
ER20
ER20
ER25
ER25
ER25
Ø1-10
Ø1-10
Ø1-10
Ø1-10
Ø1-10
Ø1-13
Ø1-13
Ø1-13
Ø1-13
Ø1-13
Ø1-13
Ø1-16
Ø1-16
Ø1-16
(12*)
(12*)
(12*)
(12*)
(12*)
(15*)
(15*)
(15*)
(15*)
(15*)
(15*)
(20*)
(20*)
(20*)
Range available with FLO-TOOL oversize collets - ** 1/4”BSP tapped hole in back for thro’ coolant - † Available as
high p ressu re coolant v ersion WD- FL
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 4
Tool and Collet H old ers
Dou b le Collet H old ers
1.3
3 / 4 " S hank Dou b le Collet H old ers w it h Clam p ing Flat for Machines: M12 / M16 / C16
Cat N o.
Ø D
ED 11 19 32
ED 11 19 50
ED 16 19 32
ED 16 19 55
ED 16 19 62
ED11/16 19 32
ED11/16 19 50
2 0 m m
Ø A
L1
3/4"
16
3/4"
16
3/4"
22
3/4"
22
3/4"
22
3/4" 16/22
3/4" 16/22
32
50
32
55
62
32
50
L2
19
19
23
23
23
19/23
19/23
M
N u t
7.5
7.5
11
11
11
7.5
7.5
ER11M
ER11M
ER16M
ER16M
ER16M
ER11/16M
ER11/16M
Thread
M13x0.75
M13x0.75
M19x1
M19x1
M19x1
M13/M19
M13/M19
Collet
R ange
ER11
Ø1-7(8*)
ER11
Ø1-7(8*)
ER16 Ø1-10(12*)
ER16 Ø1-10(12*)
ER16 Ø1-10(12*)
ER11/16 Ø1-7/10
ER11/16 Ø1-7/10
S hank for Machines: B 12 / B 2 0
Cat N o.
Ø D
Ø A
L1
ED 11 20 32
ED 11 20 40
ED 11 20 50
ED 11 20 65
ED 16 20 32
ED 16 20 50
ED 16 20 62
ED 16 20 75
ED11/16 20 32
ED11/16 20 50
20
20
20
20
20
20
20
20
20
20
16
16
16
16
22
22
22
22
16/22
16/22
32
40
52
65
32
50
62
75
32
50
L2
19
19
19
19
23
23
23
23
19/23
19/23
M
N u t
7.5
7.5
7.5
7.5
11
11
11
11
7.5
7.5
ER11M
ER11M
ER11M
ER11M
ER16M
ER16M
ER16M
ER16M
ER11/16M
ER11/16M
M
N u t
11
11
11
11
14
14
7.5
ER16M
ER16M
ER16M
ER16/20M
ER20M
ER20M
ER20/25M
Thread
M13x0.75 M13x0.75
M13x0.75
M13x0.75
M13x0.75
M19x1
M19x1
M19x1
M19x1
M13/M19
M13/M19
Collet
R ange
ER11
ER11
ER11
ER11
ER16
ER16
ER16
ER16
ER11/16
ER11/16
Ø1-7(8*)
Ø1-7(8*)
Ø1-7(8*)
Ø1-7(8*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-7/10
Ø1-7/10
Collet
R ange
ER16
ER16
ER16/20
ER16
ER16
ER20
ER20/25
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)
Ø1-10(12*)/13(15*)
Ø1-13(15*)
Ø1-13(15*)
Ø1-13(15*)/16(20*)
1” S hank for Machines: M2 0 / M3 2 / A2 0 / A3 2
Cat N o.
Ø D
Ø A
L1
ED 16 26 35
ED 16 26 45
ED 16 26 62
ED16/20 26 35
ED 20 26 45
ED 20 26 75
ED20/25 26 62
1”
1”
1”
1”
1”
1”
1”
22
22
22
22/28
28
28
28/35
35
45
62
35
45
45
62
L2
23
23
23
23
25
25
25/34
Thread
M19x1
M19x1
M19x1
M19/M24x1
M24x1
M24x1
M24/M30x1
Range available with FLO-Tool oversize collets
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 5
Tool and Collet H old ers
Tap H old ers
1.3
3 / 4 " S hank Tap H old ers w it h Clam p ing Flat for Machines: L16 / L2 0 / M12 / M16 / C16
Cat N o.
Ø D
Ø A
L1
L2
EG 11 19 38
EG 11 19 50
EG 11 19 70
EG 16 19 38
EG 16 19 50
EG 16 19 70
EG 16 19 12
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
16
16
16
22
22
22
22
38
50
70
38
50
70
120
19
19
19
36
36
36
36
N u t
ER11M
ER11M
ER11M
ER16M
ER16M
ER16M
ER16M
Thread
M13 x 0.75
M13 x 0.75
M13 x 0.75
M19 x 1
M19 x 1
M19 x 1
M19 x 1
Collet
R ange
ER11
ER11
ER11
ER16
ER16
ER16
ER16
M1-M6
M1-M6
M1-M6
M1-M8
M1-M8
M1-M8
M1-M8
Fig.1 Fit t ed w it h m ini- nu t E R 11 or 16 M, P u ll- ou t ap p rox . 8 m m
Fig.2 Fit t ed w it h hex agon nu t UM/ E R
2 0 m m
S hank for Machines: B 12 / B 2 0
Cat N o.
Ø D
Ø A
L1
L2
EG 11 20 38
EG 11 20 50
EG 11 20 70
EG 16 20 38
EG 16 20 50
EG 16 20 70
EG 16 20 12
20
20
20
20
20
20
20
16
16
16
22
22
22
22
38
50
70
38
50
70
120
19
19
19
36
36
36
36
N u t
Thread
ER11M
ER11M
ER11M
ER16M
ER16M
ER16M
ER16M
M13 x 0.75
M13 x 0.75
M13 x 0.75
M19 x 1
M19 x 1
M19 x 1
M19 x 1
Collet
R ange
ER11
ER11
ER11
ER16
ER16
ER16
ER16
M1-M6
M1-M6
M1-M6
M1-M8
M1-M8
M1-M8
M1-M8
Collet
R ange
ER11
ER11
ER11
ER16
ER16
ER20
ER20
ER25
ER25
M1-M6
M1-M6
M1-M6
M1-M8
M1-M8
M2-16
M2-16
M3-16
M3-16
1" S hank for Machines: L3 2 / M2 0 / M3 2 / A2 0 / A3 2
Cat N o.
Ø D
Ø A
L1
L2
EG 11 26 38
EG 11 26 50
EG 11 26 70
EG 16 26 38
EG 16 26 80
EG 20 S 10
EG 20 S 10L
EG 25 S 10
EG 25 S 10L
1"
1"
1"
1"
1"
1"
1"
1"
1"
16
16
16
22
22
34
34
34
34
38
50
70
38
80
45
100
45
100
19
19
19
36
36
55
55
55
55
N u t
Thread
ER11M
ER11M
ER11M
ER16M
ER16M
UM/ER20
UM/ER20
UM/ER20
UM/ER20
M13 x 0.75
M13 x 0.75
M13 x 0.75
M19 x 1
M19 x 1
M25 x 1.5
M25 x 1.5
M25 x 1.5
M25 x 1.5
3 / 4 " S hank Tap H old ers w it h Clam p ing Flat for Machines: L16 / L2 0 / M12 / M16 / C16
Cat N o.
Ø D
Ø A
L1
L2
EGF 11 19 50
EGF 11 20 50
EGF 11 26 70
EGF 16 19 50
EGF 16 20 70
EGF 16 26 70
3/4"
20
1"
3/4"
20
1"
16
16
16
22
22
22
50
50
70
50
50
70
15
15
19
36
36
36
N u t
ER11M
ER11M
ER11M
ER16M
ER16M
ER16M
Thread
M13 x 0.75
M13 x 0.75
M13 x 0.75
M19 x 1
M19 x 1
M19 x 1
Collet
R ange
ER11
ER11
ER11
ER16
ER16
ER16
M1-M6
M1-M6
M1-M6
M1-M8
M1-M8
M1-M8
Tap holder for sensitive tapping applications. Guide diameters ground & polished. Almost Zero Free
P lay . E x t rem ely sm all d im ensions
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 6
Tool and Collet H old ers
Dou b le Collet and Tap H old ers
1.3
3 / 4 ” S hank Dou b le Collet / T ap H old ers
Wit h Clam p ing Flat Collet H old er and One E nd Tap H old er t he Ot her for Machines: M12 / M16 / C16
Cat N o.
EMG 16 19 70
Ø 2 0 m m
Ø D
Ø A
L1
L2
3/4"
16
70
23
Collet Drill E nd
ER16
Collet Tap E nd
ER16
S hank Dou b le Collet / Tap H old ers
Wit h Clam p ing Flat Collet H old er One E nd Tap H old er t he Ot her for Machines: B 12 / B 2 0
Cat N o.
EMG 11 20 32
EUG 11 20 32*
EMG 11 20 55
EUG 11 20 55*
EMG 11 16 20 55
EUG 11 16 20 55*
Ø D
Ø A
L1
20
20
20
20
20
20
16
19
16
19
16/22
19/22
32
32
52
52
52
52
L2
Collet Drill E nd
15
15
15
15
15/23
15/23
EUG type fitted with std. hex. nut
WWW.FLOYDAUTOMATIC.CO.UK
ER11
ER11
ER11
ER11
ER11
ER11
Collet Tap E nd
ER11
ER11
ER11
ER11
ER16
ER16
1.3
- 7
Tool and Collet H old ers
Dou b le Tap H old ers
1.3
3 / 4 " S hank Dou b le Tap H old ers w it h Clam p ing Flat for Machines: M12 / M16 / C16
EGD
EGD
EGD
EGD
EGD
EGD
EGD
Cat N o.
Ø D
Ø A
L1
L2 / 3
11 19 40M
11 19 40
11/16 19 40
11 19 55
11 19 60
11/16 19 60
16 19 55
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
16
19
16/22
16
16
19/22
22
48
48
48
57
60
60
57
15
15
15/23
15
15
15/23
45/35
2 0 m m
N u t
Collet
ER11M
UM/ER11M
ER11/16M
ER11M
ER11M
UMER11/ER16M
ER16M
ER11
ER11
ER11/ER16
ER11
ER11
ER11/ER16
ER16
N u t
Collet
ER11M
UM/ER11M
ER11/16M
ER11M
ER11M
UMER11/ER16M
ER16M
ER11
ER11
ER11/ER16
ER11
ER11
ER11/ER16
ER16
N u t
Collet
ER16M
ER16M
ER16
ER16
S hank for Machines: B 12 / B 2 0
Cat N o.
EGD 11 20 40M
EGD 11 20 40
EGD 11/16 20 40
EGD 11 20 55
EGD 11 20 60
EGD 11/16 20 60
EGD 16 20 55
Ø D
Ø A
L1
L2 / 3
20
20
20
20
20
20
20
16
19
16/22
16
16
19/22
22
48
48
48
57
60
60
57
15
15
15/23
15
15
15/23
45/35
1” S hank for Machines: L3 2 / M2 0 / M3 2 / A2 0 / A3 2
Cat N o.
EGD 16 26 70
EGD 16 26 60
Ø D
Ø A
L1
L2 / 3
1"
1"
22
22
69
69
35
35/26
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 8
Tool and Collet H old ers
B u t t on Die H old ers
1.3
B u t t on Die H old ers – Fit t o Tap H old ers in P lace of Collet N u t
Cat N o.
Ø A
B
Ø D
L
SK11MK-1
SK11MK-2
SK11K-16
SK11K-20
SK11K-20
SK16MK-1
SK16MK-2
SK16MK-25
SKS16M-16
SKS16M-20
SK16M-16
SK16M-20
SK16M-25
SK20-16B
SK20-20B
SK20-25
SK20-30B
16
20
16
20
25
16
20
25
16
20
16
20
25
16
20
25
30
5
7
5
7
9
5
7
9
5
7
5
7
9
5
7
9
11
22
27
22
27
32
22
27
32
25
27
25
27
33
23
29
34
40
23
25
23
25
39
23
25
30
45
45
45
45
45
45
45
45
45
Fig.1 S K – t y p e w it h 3 screw
Thread
M13x0.75
M13x0.75
M14x0.75
M14x0.75
M14x0.75
M19x1
M19x1
M19x1
M19x1
M19x1
M19x1
M19x1
M19x1
M25x1.5
M25x1.5
M25x1.5
M25x1.5
Max Thread Lengt h
Lock N u t
32
34
32
34
32
37
39
42
56
56
56
56
56
70
66
65
60
N/R
N/R
N/R
N/R
N/R
ESM16M
ESM16M
ESM16M
ESM16M
ESM16M
ESM16M
ESM16M
ESM16M
ESM20
ESM20
ESM20
ESM20
d ie clam p ing. Fig. 2 S KS – t y p e w it h sp lit clam p ing
B u t t on Die H old er for 2 H ole Front Fix ing Dies ( Manigley Ty p e 5 0 3 )
Cat N o.
PFC120570
PFC160570
PFC200678
Ø D
Ø D2
L
L1
12
16
20
5
5
6
70
70
78
54.5
53.5
51
WWW.FLOYDAUTOMATIC.CO.UK
L5
15.5
16.5
27
1.3
- 9
Tool and Collet H old ers
R eam er ( Ad j u st ab le/ E R
Float ing) H old ers
1.3
3 / 4 " S hank Float ing R eam er H old ers w it h Clam p ing Flat ( N on Ad j u st ab le)
For Machines: L16 / L2 0 / M12 / M16 / C16
Cat N o.
Ø D
Ø A
L1
L2
EP 11 19 50
EP 11 19 70
EP 11 19 12
EP 16 19 50
EP 16 19 70
EP 16 19 12
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
16
16
16
22
22
22
50
70
120
50
70
120
19
19
19
23
23
23
N u t
Collet
R ange
ER11M
ER11M
ER11M
ER16M
ER16M
ER16M
ER11
ER11
ER16
ER16
ER16
ER16
Ø1-7
Ø1-7
Ø1-7
Ø2-10
Ø2-10
Fig.1 E P Ty p e fit t ed w it h m ini- nu t .
Fig. 2 Also av ailab le E KP 16 Ty p e fit t ed w it h st d . hex . nu t
2 0 m m
S hank for Machines: B 12 / B 2 0
Cat N o.
Ø D
Ø A
L1
L2
EP 11 20 50
EP 11 20 70
EP 11 20 12
EP 16 20 50
EP 16 20 70
EP 16 20 12
20
20
20
20
20
20
16
16
16
22
22
22
50
70
120
50
70
120
19
19
19
23
23
23
N u t
Collet
R ange
ER11M
ER11M
ER11M
ER16M
ER16M
ER16M
ER11
ER11
ER16
ER16
ER16
ER16
Ø1-7
Ø1-7
Ø1-7
Ø2-10
Ø2-10
Ø2-10
N u t
Collet
R ange
ER16M
ER16M
ER16
ER16
Ø2-10
Ø2-10
1” S hank for Machines: L3 2 / M2 0 / M3 2
Cat N o.
EP 16 26 50
EP 16 26 80
Ø D
Ø A
L1
L2
1"
1"
22
22
50
70
23
23
3 / 4 " S hank Ad j u st ab le R eam er H old ers for Machines: L16 / L2 0 / M12 / M16 / C16
2 0 m m
Cat N o.
Ø D
Ø D
H
L
Collet
N u t
R ange
V155.719
V155.019
3/4"
3/4"
39
42
31
38
35
46
ER11
ER16
ER11M
ER16M
Ø1-7
Ø1-10
S hank for Machines: B 12 / B 2 0
Cat N o.
V155.720
V155.020
Ø D
Ø A
L1
L2
20
20
39
42
31
38
35
46
N u t
Collet
R ange
ER11
ER16
ER11M
ER16M
Ø1-7
Ø1-10
N u t
Collet
R ange
ER16
ER20
ER16M
ER20M
Ø1-10
Ø1-13
1” S hank for Machines: L3 2 / M2 0 / M3 2
Cat N o.
V155.026
V155.126
Ø D
Ø A
L1
L2
1”
1”
42
18
38
45
46
46
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 10
Tool and Collet H old ers
Throu gh Coolant R eam er H old er
Wit h P arallel Float
1.3
Fig. 1
• 1m m Float in all d irect ions
• E x act p arallel float
• S elf- cent ering
• N on- t ilt ing act ion
• Com p act d im ensions
Fig. 2
Also av ailab le E KP 16 Ty p e fit t ed w it h st d . hex . nu t
E R
Cat N o.
D
D1
L1
L2
A
B
PH 11 19 50 IK
PH 11 20 50 IK
PH 11 26 50 IK
PH 11 19 70 IK
PH 11 20 70 IK
PH 11 26 70 IK
PH 16 19 50 IK
PH 16 20 50 IK
PH 16 26 50 IK
PH 16 19 70 IK
PH 16 20 70 IK
PH 16 26 70 IK
3/4"
20
1”
3/4"
20
1”
3/4"
20
1”
3/4"
20
1”
19
19
19
19
19
19
22
22
22
22
22
22
50
50
50
70
70
70
50
50
50
70
70
70
20
20
20
20
20
20
30
30
30
30
30
30
24
24
24
24
24
24
24
24
24
24
24
24
45
45
45
45
45
45
45
45
45
45
45
45
L
87
87
87
107
107
107
95
95
95
115
115
115
G
1/8” BSP
1/8” BSP
¼” BSP
1/8” BSP
1/8” BSP
¼” BSP
1/8” BSP
1/8” BSP
¼” BSP
1/8” BSP
1/8” BSP
¼” BSP
N u t
ER11M
For use with sealed collets
Or option of sealed nut
ER16M
For use with sealed collets
Or option of sealed nut
Float ing R eam er Collet s
Cat N o.
Collet
D
L
Float ' R '
R ange ' D'
ERP
ERP
ERP
ERP
ER16
ER20
ER25
ER32
17
21
26
33
29
32
35
44
0.5
0.5
0.5
0.5
2, 3, 4, 5, 6, 7
3, 4, 5, 6, 7, 8
3, 4, 5, 6, 7, 8, 9, 10
4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14
-16
-20
-25
-32
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 11
Tool and Collet H old ers
B ack w ork ing H old ers
1.3
Ap p lit ec B ack w ork ing H old ers for 7 5 0 / 7 6 0 - 7 4 0 / 7 3 0 - IS O DCG T / DCMT
Fig. 1
Left hand cu t - u se insert series 7 5 0
R ight hand cu t - u se insert series 7 6 0
Cat N o.
760/750
760/750
760/750
760/750
760/750
-
D19.05
D19.05-S
D20
D25.4
D25.4-S
Fig. 2
Left hand cu t - u se insert series 7 3 0
R ight hand cu t - u se insert series 7 4 0
L
Ø
3/4"
3/4"
20
1”
1”
Cat N o.
160
110
160
200
125
740/730 - D19.05
740/730 - D19.05-S
740/730 - D20
3/4"
3/4"
20
160
110
160
Fig. 2
For m ou nt ing in collet
hold er or b oring b ar
sleev e
Fig. 2
For m ou nt ing in collet
hold er or b oring b ar
sleev e
760/750 - D10
Cat R ef.
L
Ø
740/730 - D10
Cat R ef.
Cat R ef.
ISO-2400-D10
B ack w ork ing H old ers w it h Cent re H eight Ad j u st m ent b y E ccent ric S crew
Insert H old ers for DC- - 11 Insert s
Fig. 1
R ight hand show n
Cat R ef.
HVWP-SDNCN11
HVWP-SDNCR11
HVWP-SDNLR11
H and
L
Fig
Insert
Right
Right
Left
23
23
23
1
2
2
DCMT/DCGT 11T3
DCMT/DCGT 11T3
DCMT/DCGT 11T3
WWW.FLOYDAUTOMATIC.CO.UK
S crew
A02-40105
A02-40105
A02-40105
1.3
- 12
Tool and Collet H old ers
Insert H old er for 5 5 ° DC- - 11 Insert s
1.3
Fig. 1 Left hand show n
Cat N o.
HVWP-SDJCR07
HVWP-SDJCL07
HVWP-SDJCR11
HVWP-SDJCL11
HVWPL-SDJCR11
HVWPL-SDJCL11
HVWPA-SDJCR11
HVWPA-SDJCL11
Fig. 3 R ight hand show n
H and
L
Fig
Insert
right
left
right
left
right
left
right
left
23
23
23
23
40
40
23
23
1
1
2
2
2
2
3
3
DCMT/DCGT 0702
DCMT/DCGT 0702
DCMT/DCGT 11T3
DCMT/DCGT 11T3
DCMT/DCGT 11T3
DCMT/DCGT 11T3
DCMT/DCGT 11T3
DCMT/DCGT 11T3
S crew
A02-25059
A02-25059
A02-40105
A02-40105
A02-40105
A02-40105
A02-40105
A02-40105
Insert H old er for 16 E R Thread ing Insert s
Fig. 1 R ight hand show n - Calcu lat ion of H elix angle: 2 0 * p it ch/ d ia.
Cat N o.
HVWP-ER-16-0
HVWP-ER-16-15
HVWP-ER-16-3
HVWPL-ER-16-15
HVWPL-ER-16-0
HVWPA-ER-16-0
HVWPA-ER-16-1.5
HVWPA-ER-16-3
H and
right
right
right
right
right
right
right
right
H elix Angle
L
0°
1.5°
3°
1.5°
3°
0°
1.5°
3°
31
31
31
40
40
31
31
31
WWW.FLOYDAUTOMATIC.CO.UK
Insert
16
16
16
16
16
16
16
16
ER
ER
ER
ER
ER
ER
ER
ER
ISO
ISO
ISO
ISO
ISO
ISO
ISO
ISO
Fig
1
1
1
1
1
2
2
2
1.3
- 13
Tool and Collet H old ers
Insert Holders for 10 & 12mm sq. Tool Holders
1.3
H and
Cat N o.
HVWP-1010
HVWP-1212
Right + left
Right + left
Fig
Tool H old er
1
2
10mm square
12mm square
Insert Holders for 10 & 12mm sq. Tool Holders
Fig. 1 Left hand show n
Cat N o.
HVWP-SCJCR06
HVWP-SCJCL06
HVWP-SCJCR09
HVWP-SCJCL09
H and
right
left
right
left
L
Fig
Insert
23
23
23
23
1
1
2
2
CCMT/CCGT 0602
CCMT/CCGT 0602
CCMT/CCGT 09T3
CCMT/CCGT 09T3
S crew
A02-25059
A02-25059
A02-40105
A02-40105
S hank s for B ack w ork ing H old ers
Fig. 1 Deliv ery inclu d es eccent ric screw
Cat N o.
HVWP-SCJCR06
HVWP-SCJCL06
HVWP-SCJCL09
H and
right
left
left
L
Fig
Insert
23
23
23
1
1
2
CCMT/CCGT 0602
CCMT/CCGT 0602
CCMT/CCGT 09T3
Ot her shank s av ailab le on req u est . S p acer p lat es 10 - 15 - 2 0 - 2 5 - 3 0 m m
S crew
A02-25059
A02-25059
A02-40105
t hick av ailab le. Deliv ery inclu d es eccent ric screw .
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 14
Tool and Collet H old ers
Height Adjustable Double & Triple Collet Holders
1.3
WWW.FLOYDAUTOMATIC.CO.UK
1.3
- 15
Tool and Collet H old ers
P oly gon H old ers
1.3
Av ailab le w it h:
Ø 5 / 8 ” b ore...........................................Cat . N o. 18 3 2 8 1
Ø 16 m m b ore........................................Cat . N o. 19 3 2 7 8
Insert WE P P lu nge and Tu rn..............Cat . N o. 17 8 14 1
P oly gon d iam et er S K = 8 0 m m
WWW.FLOYDAUTOMATIC.CO.UK
Insert w id t h b = 7 m m
1.3
- 16
Tool and Collet H old ers
Driv en Tools
1.3
Citizen A20 VII
Live
Ø 3 1 G tooling
ang Tooling for Swiss type Lathes
CITIZEN A20 VII Ø31 GANG
TOOLING
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.A20
BSC-210
AXIAL
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.002.A20
BSC-510
AXIAL
SPEEDER
ER-11
RATIO 1:3
18.000 RPM MAX.
CZ.011.A20
BSE-107
RADIAL
SET-BACK
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.029.A20
BSE-207
RADIAL
2 SPINDLES
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.008.A20
BSE-1007
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.029.A20-4
BSE-2007
RADIAL
4 SPINDLES
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.021.A20
BSA-107
RADIAL
ADJUSTABLE
ER-11
RATIO 1:1
5.000 RPM MAX.
THREAD
WHIRLING ± 12,5º
CUTTING HEAD
RATIO 1:1
6.000 RPM MAX.
CZ.035.A20
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
abcdef
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
1
1.3
- 17
Tool and Collet H old ers
Citizen A32 VII
Live
Ø 3 1 G tooling
ang Tooling for Swiss type Lathes
CITIZEN A32 VII Ø31 GANG
TOOLING
1.3
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.A32
GSC-1110
AXIAL
ER-16
RATIO 1:1
5.000 RPM MAX.
CZ.002.A32
BSC-610
AXIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
RADIAL
SET-BACK
ER-16
RATIO 1:1
5.000 RPM MAX.
CZ.011.A32
CZ.029.A32-4
BSE-3207
RADIAL
4 SPINDLES
ER-16
RATIO 1:1
5.000 RPM MAX.
CZ.029.A32-8
BSE-3208
RADIAL
8 SPINDLES
ER-16
RATIO 1:1
5.000 RPM MAX.
CZ.021.A32
BSA-3107
RADIAL
ADJUSTABLE
ER-11
RATIO 1:1
5.000 RPM MAX.
THREAD
WHIRLING ± 12,5º
CUTTING HEAD
RATIO 1:1
6.000 RPM MAX.
POLYGON
MAKER
Ø10
RATIO 1:1
5.000 RPM MAX.
CZ.035.A20
CZ.034.A32
BSF-509
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
2
hello@madaula.com
Specials : welcome
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
abcdef
1.3
- 18
Tool and Collet H old ers
Citizen K12 / K16
Live
Ø 2 4 G tooling
ang Tooling for Swiss type Lathes
1.3
CITIZEN K12/K16 Ø24 GANG
TOOLING
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.K12/K16
GSC-807
AXIAL
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.002.K12/K16
GSC-807 (3X)
AXIAL
SPEEDER
ER-11
RATIO 1:3
18.000 RPM MAX.
CZ.023.K12/K16
GSC-860
CZ.23.K12/K16S
GSC--860S
CZ.011.K12/K16
GSE-2607
RADIAL
SET-BACK
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.013.K12/16
GSE-2607-2x
RADIAL
SET-BACK
SPEEDER
ER-11
RATIO 1:2
12.000 RPM MAX.
CZ.033.K12/K16
GSE-2707
RADIAL
SUBSPINDLE
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.013.K12/K16S
GSE-2707 (2X)
RADIAL
SUBSPINDLE
SPEEDER
ER-11
RATIO 1:2
12.000 RPM MAX.
CZ.008.K12/K16
CZ.008.K12/K16S
ER-11
RATIO 1:1
6.000 RPM MAX.
x2
ER-11
RATIO 1:1 / 1:2
6.000 / 12.000 RPM MAX.
GSE-2807
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:1
6.000 RPM MAX.
GSE-2307-2x
RADIAL
DOUBLE
OUTPUT
SPEEDER
ER-11
RATIO 1:2
12.000 RPM MAX.
RADIAL
3 SPINDLES
ER-8
RATIO 1:1
6.000 RPM MAX.
RADIAL
4 SPINDLES
ER-11
RATIO 1:1
6.000 RPM MAX.
CZ.029.K12/K16-3
CZ.029.K12/K16-4
AXIAL
DOUBLE
OUTPUT
AXIAL
DOUBLE
OUTPUT
SPEEDER
GSE-2007
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
abcdef
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
3
1.3
- 19
Tool and Collet H old ers
Live
tooling
Citizen
K12 / K16for Swiss type Lathes
Ø 2 4 G ang Tooling
CITIZEN K12/K16 Ø24 GANG
TOOLING
Higher precision : 0,003 mm runout
Live toolingCitizen
for Swiss
type Lathes
ref
RADIAL
CITIZEN GSE-2507-2x
K12/K16
Ø24GANG
TOOLING
4 SPINDLES
CZ.029.K12/K16-4S
SPEEDER
AXIAL
RADIAL
SAW-MILL
4 SPINDLES
REDUCER
SPEEDER
Ø 13
ER-11
RATIO 2:1
RATIO
1:2 MAX.
3.000 RPM
12.000 RPM MAX.
RADIAL
AXIAL
DOUBLE
SAW-MILL
ADJUSTABLE 0-90º
REDUCER
ER-11
RATIO
Ø
13 1:1
6.000 RPM
RATIO
2:1 MAX.
3.000 RPM MAX.
° °
90 90
RADIAL
RADIAL
TRIPLE
DOUBLE
ADJUSTABLE 0-90º
ADJUSTABLE 0-90º
ER-8
ER-11
RATIO 1:1
RATIO
1:1 MAX.
6.000 RPM
6.000 RPM MAX.
90
Citizen ref
POLYGON
RADIAL
MAKER
TRIPLE
REDUCER
ADJUSTABLE 0-90º
Ø 13
RATIO 3:1
ER-8
2.000 RPM
RATIO
1:1 MAX.
6.000 RPM MAX.
THREAD
POLYGON
WHIRLING ± 15º
MAKER
REDUCER
CUTTING HEAD
RATIO 1:1
Ø 13
6.000 RPM MAX.
RATIO 3:1
2.000 RPM MAX.
GEAR
HOBBING
THREAD
WHIRLING ± 15º
Ø8
RATIO 1:1
CUTTING
6.000 RPMHEAD
MAX.
RATIO 1:1
6.000 RPM MAX.
CZ.038.K12/K16
CZ.029.K12/K16-4S
GSS-350
GSE-2507-2x
CZ.051.K12/K16-A
GSS-350
90
CZ.038.K12/K16
°
CZ.051.K12/K16-B
CZ.051.K12/K16-A
ER-11
RATIO 1:2
12.000 RPM
MAX.
Higher
precision
CZ.034.K12/K16
CZ.051.K12/K16-B
°
CZ.035.K12/K16
GSW-101
CZ.034.K12/K16
CZ.036.K12/K16
CZ.035.K12/K16
GSW-101
BACKSPINDLE
GEAR
CITIZEN K12/K16
UNITS
CZ.036.K12/K16
HOBBING
GSC-1107
Citizen K12 / K16
CZ.000.K12 POST
: 0,003 mm runout
Ø8
RATIO 1:1
6.000 RPM MAX.
ER-11
RATIO 1:1
6.000 RPM MAX.
AXIAL
B ack sp ind le Unit s
CITIZEN K12/K16 BACKSPINDLE
UNITS
CZ.011.K12 POST
GSS-1430
RADIAL
CZ.000.K12 POST
GSC-1107
AXIAL
ER-11
RATIO 1:1
ER-11
6.000 RPM MAX.
RATIO 1:1
6.000 RPM MAX.
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
ER-11
CZ.011.K12 POST
GSS-1430
RATIO 1:1
RADIAL hello@madaula.com
MADAULA GROUP
6.000 RPM MAX.
Chicago - São Paulo
Specials
:
welcome
Barcelona - Bologna - Waghäusel
abcdef
4
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
4
hello@madaula.com
Specials : welcome
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
abcdef
1.3
1.3
- 2 0
Tool and Collet H old ers
Live
tooling
Swiss type Lathes
Citizen
C16 / M12for
/ M16
Ø 2 5 G ang Tooling
1.3
CITIZEN C16/M12/M16 Ø25
GANG
TOOLING
Citizen ref
CZ.000.C16-A
ER-11
RATIO 1:1
8.000 RPM MAX.
AXIAL
GSC-607
Live tooling for Swiss type Lathes
AXIAL
CZ.000.C16-B
CITIZEN C16/M12/M16
Ø25
AXIAL
CZ.001.C16-A
Citizen ref
CZ.000.C16-A
CZ.001.C16-B
CZ.000.C16-B
CZ.002.C16
GSC-607
GSC-607-3x
CZ.001.C16-A
CZ.008.C16
GSE-707
CZ.001.C16-B
Higher precision : 0,003 mm runout
GANG
TOOLING
OFFSET
ER-16
RATIO 1:1
8.000 RPM MAX.
ER-16
Higher
precision : 0,003 mm runout
RATIO 1:1
8.000 RPM MAX.
AXIAL
AXIAL
OFFSET
ER-11
ER-16A
RATIO
RATIO 1:1
1:1
8.000
8.000 RPM
RPM MAX.
MAX.
AXIAL
AXIAL
SPEEDER
AXIAL
OFFSET
RADIAL
2 SPINDLES
AXIAL
OFFSET
ER-16
RATIO
ER-11 1:1
8.000
RATIORPM
1:3 MAX.
15.000 RPM MAX.
ER-16
RATIO 1:1
8.000 RPM MAX.
ER-11
RATIO 1:1
ER-16A
8.000 RPM MAX.
RATIO 1:1
8.000 RPM MAX.
CZ.002.C16
CZ.011.C16-A
GSC-607-3x
GSE-507
AXIAL
RADIAL
SPEEDER
SET-BACK
ER-11
RATIO 1:3
1:1
15.000
RPMMAX.
MAX.
8.000 RPM
CZ.008.C16
CZ.011.C16-B
GSE-707
GSE-508
RADIAL
RADIAL
2
SPINDLES
SET-BACK
ER-11
ER-11
RATIO
RATIO1:1
1:1
8.000
8.000 RPM
RPMMAX.
MAX.
CZ.011.C16-A
CZ.013.C16
GSE-507
GSE-507-2x
RADIAL
RADIAL
SET-BACK
SET-BACK
SPEEDER
ER-11
ER-11
RATIO
1:1
RATIO 1:2
8.000
12.000RPM
RPM MAX.
MAX.
CZ.011.C16-B
CZ.021.C16
GSE-508
GSA-407
RADIAL
RADIAL
SET-BACK
ADJUSTABLE
ER-11
ER-11
RATIO
RATIO 1:1
1:1
8.000
8.000 RPM
RPM MAX.
MAX.
CZ.013.C16
GSE-507-2x
CZ.035.C16
LSW-424
RADIAL
SET-BACK
THREAD
SPEEDER
WHIRLING ± 12.5º
ER-11
RATIO
1:2 HEAD
CUTTING
12.000 1:1
RPM MAX.
RATIO
RADIAL
GANG
ADJUSTABLE
TOOLING
ER-11
RATIO 1:1
8.000 RPM MAX.
RADIAL
THREAD
SET-BACK
WHIRLING ± 12.5º
ER-11
CUTTING
RATIO 1:1 HEAD
RATIO
1:1 MAX.
5.000 RPM
6.000 RPM MAX.
CITIZEN
L 20 Ø25
Citizen L20
CZ.021.C16
GSA-407
6.000 RPM MAX.
Ø 2 5 G ang Tooling
CZ.011.L20
CZ.035.C16
LSW-424
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
CITIZEN L 20 Ø25
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
CZ.011.L20
GANG
TOOLING hello@madaula.com
Specials : welcome
abcdef
ER-11
RADIAL
RATIO
1:1 in diesem Katalog sind nur zur Information gültig
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die
Angaben
SET-BACK
5.000 RPM MAX.
5
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
abcdef
WWW.FLOYDAUTOMATIC.CO.UK
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
5
1.3
- 2 1
Tool and Collet H old ers
Citizen L16 / L20
Ø 3 2 G tooling
ang Tooling for Swiss type Lathes
Live
CITIZEN L16/L 20 Ø32 GANG
TOOLING
1.3
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.L16/L20
GSC-510
CZ.001.L16/L20
AXIAL
ER-16
RATIO 1:1
9.000 RPM MAX.
AXIAL
OFFSET
ER-16
RATIO 1:1
9.000 RPM MAX.
CZ.002.L16/L20
GSC-510-3x
AXIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.008.L16/L20
GSE-306-DE312
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.011.L16/L20
GSE-306
RADIAL
SET-BACK
ER-11
RATIO 1:1
9.000 RPM MAX.
CZ.013.L16/L20
RADIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.021.L16/L20S
RADIAL
ADJUSTABLE
SPEEDER
ER-11
RATIO 1:2.5
15.000 RPM MAX.
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
6
hello@madaula.com
Specials : welcome
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
abcdef
1.3
- 2 2
Tool and Collet H old ers
Live
tooling
Citizen
L16 / L20for Swiss type Lathes
Ø 3 2 G ang Tooling
1.3
CITIZEN L16/L 20 Ø32 GANG
TOOLING
Higher precision : 0,003 mm runout
Citizen ref
Live tooling for Swiss type Lathes
CZ.029.L16/L20-3
RADIAL
3 SPINDLES
GSE-1110
CITIZEN L16/L 20 Ø32 GANG
TOOLING
Citizen ref
CZ.029.L16/L20-6
GSE-1307
CZ.029.L16/L20-3
GSE-1110
CZ.035.L16/L20
LSW-101
CZ.029.L16/L20-6
GSE-1307
CZ.038.L16/L20
GSS-510
CZ.035.L16/L20
LSW-101
CZ.051.L16/L20-A
CZ.038.L16/L20
GSS-510
CZ.051.L16/L20-B
CSMCC-0233
CZ.051.L16/L20-A
Citizen L16 /CSMCC-0233
L20
ER-11
RATIO 1:1
ER-11
9.000 RPM MAX.
RATIO 1:1
9.000 RPM MAX.
THREAD
WHIRLING
RADIAL ± 15º
6 SPINDLES
CUTTING HEAD
RATIO 1:1
ER-11
6.000 RPM MAX.
RATIO 1:1
9.000 RPM MAX.
AXIAL
SAW-MILL
THREAD
WHIRLING ± 15º
Ø 13
RATIO 2:1
5.000 RPM MAX.
CUTTING HEAD
RATIO 1:1
6.000 RPM MAX.
RADIAL
“Y” AXIS ± 15º
AXIAL
SAW-MILL
ER-11
RATIO 1:1
9.000 RPM MAX.
Ø 13
RATIO 2:1
5.000 RPM MAX.
RADIAL
“Y” AXIS ± 15º
RADIAL
“Y” AXIS ± 15º
ER-11
RATIO 1:1
ER-11
9.000 RPM MAX.
RATIO 1:1
9.000 RPM MAX.
RADIAL
BACKSPINDLE
“Y”UNITS
AXIS ± 15º
ER-11
RATIO 1:1
9.000 RPM MAX.
ER-11
RATIO 1:1
6.000 RPM MAX.
AXIAL
CZ.000.L16/L20 POST
Higher precision : 0,003 mm runout
RADIAL
6 SPINDLES
RADIAL
3 SPINDLES
CITIZEN
B ack sp ind le Unit s L16/L20
CZ.051.L16/L20-B
ER-11
RATIO 1:1
9.000 RPM MAX.
CITIZEN L16/L20 BACKSPINDLE
UNITS
ER-11
RATIO 1:1
ER-11
6.000 RPM MAX.
RATIO 1:1
6.000 RPM MAX.
RADIAL
AXIAL
CZ.011.L16/L20 POST
CZ.000.L16/L20 POST
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
ER-11
CZ.011.L16/L20
POST
RATIO 1:1
MADAULA
GROUP
hello@madaula.com
RADIAL
6.000 RPM MAX.
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
Specials : welcome
abcdef
7
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
abcdef
V 1.0 We reserve the right to modify theWWW.FLOYDAUTOMATIC.CO.UK
information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
7
1.3
- 2 3
Tool and Collet H old ers
Citizen L25 / L32
Live
Ø 3 2 G tooling
ang Tooling for Swiss type Lathes
CITIZEN L 25 /L32 Ø32 GANG
TOOLING
1.3
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.L25/L32
GSE-310
AXIAL
ER-16
RATIO 1:1
9.000 RPM MAX.
CZ.002.L25/L32
GSE-310-3x
AXIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.008.L25/L32
GSX-310
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:1
9.000 RPM MAX.
CZ.008.L25/L32S
GSX-310-3x
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.011.L25/L32
RADIAL
SET-BACK
ER-11
RATIO 1:1
9.000 RPM MAX.
CZ.011.L25/L32
RADIAL
SET-BACK
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.021.L25/L32
RADIAL
ADJUSTABLE
SPEEDER
ER-11
RATIO 1:2.5
15.000 RPM MAX.
ER-11
RATIO 1:1
9.000 RPM MAX.
CZ.029.L25/L32
GSE-1307
RADIAL
6 SPINDLES
CZ.035.L25/L32
LSW-101
THREAD
WHIRLING ± 25º
CUTTING HEAD
RATIO 1:1
6.000 RPM MAX.
CZ.038.L25/L32
GSS-510
AXIAL
SAW-MILL
Ø 13
RATIO 2:1
5.000 RPM MAX.
RADIAL
“Y” AXIS
ER-11
RATIO 1:1
9.000 RPM MAX.
CZ.051.L25/L32
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
8
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
abcdef
1.3
- 2 4
Tool and Collet H old ers
Citizen M20 / M32
Live
Ø 3 2 G tooling
ang Tooling for Swiss type Lathes
1.3
CITIZEN M20/M32 Ø32 GANG
TOOLING
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.M20/M32
GSC-510
CZ.001.M20/M32
AXIAL
ER-16
RATIO 1:1
5.000 RPM MAX.
AXIAL
OFFSET
ER-16
RATIO 1:1
5.000 RPM MAX.
CZ.002.M20/M32
GSC-510-3x
AXIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.008.M20/M32
GSE-306
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:1
5.000 RPM MAX.
CZ.008.M20/M32S
GSE-306-3x
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.011.M20/M32
GSE-507
RADIAL
SET-BACK
ER-11
RATIO 1:1
5.000 RPM MAX.
RADIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
RADIAL
ADJUSTABLE
SPEEDER
ER-11
RATIO 1:2.5
15.000 RPM MAX.
THREAD
WHIRLING ± 25º
CUTTING HEAD
RATIO 1:1
6.000 RPM MAX.
AXIAL
SAW-MILL
Ø 13
RATIO 2:1
5.000 RPM MAX.
RADIAL
“Y” AXIS
ER-11
RATIO 1:1
5.000 RPM MAX.
CZ.013.M20/M32
CZ.021.M20/M32
GSA-107
CZ.035.M20/M32
CZ.038.M20/M32
GSS-510
CZ.051.M20/M32
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
abcdef
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
9
1.3
- 2 5
Tool and Collet H old ers
Citizen M12 / M16T
Live
for Swiss type Lathes
Tu rret tooling
Tooling
CITIZEN M12/M16T
TURRET
TOOLING
1.3
Higher precision : 0,003 mm runout
Citizen ref
CZ.000.M12/M16T
MSC-106
AXIAL
ER-11
RATIO 1:1
6.500 RPM MAX.
CZ.002.M12/M16T
MSC-106-2X
AXIAL
SPEEDER
ER-11
RATIO 1:2
13.000 RPM MAX.
CZ.011.M12/M16T
MSE-106
RADIAL
SET-BACK
ER-11
RATIO 1:1
6.500 RPM MAX
CZ.013.M12/M16T
MSE-106-3x
RADIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
RADIAL
4 SPINDLES
ER-11
RATIO 1:1
6.500 RPM MAX.
CZ.029.M12/M16T
CZ.021.M12/M16T
MSA-103
RADIAL
ADJUSTABLE
ER-11
RATIO 1:1
6.500 RPM MAX.
CZ.021.M12/M16TS
MSA-103-3x
RADIAL
ADJUSTABLE
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
CZ.034.M12/M16T
MSP-160
POLYGON
MAKER
REDUCER
Ø 16
RATIO 3:1
4.000 RPM MAX.
CZ.035.M12/M16T
MSW-101
THREAD
WHIRLING ± 15º
CUTTING HEAD
RATIO 2:1
6.000 RPM MAX.
CZ.036.M12/M16T
MSH-132
GEAR
HOBBING
Output: Cyl-Shaft
RATIO 3:1
2.000 RPM MAX.
AXIAL
“Y” AXIS
ER-11
RATIO 1:1
6.500 RPM MAX.
CZ.050.M12/M16T
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
10
hello@madaula.com
Specials : welcome
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
abcdef
1.3
- 2 6
Tool and Collet H old ers
Citizen M20 / M32T
Tu rret tooling
Tooling
Live
for Swiss type Lathes
1.3
CITIZEN M20/M32T
TURRET
TOOLING
Higher precision : 0,003 mm runout
Citizen ref
AXIAL
ER-16
RATIO 1:1
5.000 RPM MAX.
AXIAL
OFFSET
ER-16
RATIO 1:1
5.000 RPM MAX
AXIAL
SPEEDER
ER-11
RATIO 1:3
15.000 RPM MAX.
AXIAL
OFFSET
REDUCER
ER-20
RATIO 2:1
2.500 RPM MAX
RADIAL
DOUBLE
OUTPUT
ER-11
RATIO 1:1
5.000 RPM MAX
CZ.011.M20/M32T
RADIAL
SET-BACK
ER-20A
RATIO 1:1
5.000 RPM MAX
CZ.017.M20/M32T
KSE-110KAI
RADIAL
SET-BACK
COOLANT
THROUGH
ER-16
RATIO 1:1
5.000 RPM MAX
CZ.013.M20/M32T
KSE-110-2X
RADIAL
SET-BACK
SPEEDER
ER-11
RATIO 1:2
10.000 RPM MAX
CZ.000.M20/M32T
KSC-110-K
CZ.001.M20/M32T
CZ.002.M20/M32T
KSC-110-3X
CZ.003.M20/M32T
CZ.008.M20/M32T
KSE-110
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
hello@madaula.com
Specials : welcome
abcdef
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
11
1.3
- 2 7
Tool and Collet H old ers
Citizen M20 / M32T
Live
for Swiss type Lathes
Tu rret tooling
Tooling
CITIZEN M20/M32T
TURRET
TOOLING
1.3
Higher precision : 0,003 mm runout
Citizen ref
CZ.021.M20/M32T
KSA-107-S
RADIAL
ADJUSTABLE
ER-11
RATIO 1:1
5.000 RPM MAX.
CZ.023.M20/M32T
KSC-510
AXIAL
DOUBLE
OUTPUT
ER-16
RATIO 1:1
5.000 RPM MAX.
CZ.029.M20/M32T
RADIAL
2 SPINDLES
ER-16
RATIO 1:1
5.000 RPM MAX
CZ.029.M20/M32T
RADIAL
3 SPINDLES
ER-11
RATIO 1:1
5.000 RPM MAX
CZ.015.M20/M32T
RADIAL
4 SPINDLES
ER-11
RATIO 1:1
5.000 RPM MAX
CZ.035.M20/M32T
KSW-101
THREAD
WHIRLING ± 15º
CUTTING HEAD
RATIO 1:1
5.000 RPM MAX.
CZ.036.M20/M32T
KSS-660
GEAR
HOBBING
Output: Cyl-Shaft
RATIO 3:1
2.000 RPM MAX.
RADIAL
“Y” AXIS
ADJUSTABLE
ER-16A
RATIO 1:1
5.000 RP M MAX.
CZ.051.M20/M32T
Tooling for : BENZINGER - CITIZEN - DMG - ESCOMATIC - HANWHA - MAIER - MANURHIN -NEXTURN - PFIFFNER - STAR - TSUGAMI - WITECH - ETC.
MADAULA GROUP
Chicago - São Paulo
Barcelona - Bologna - Waghäusel
12
hello@madaula.com
Specials : welcome
V 1.0 We reserve the right to modify the information in this catalogue without prior notice / Die Angaben in diesem Katalog sind nur zur Information gültig
WWW.FLOYDAUTOMATIC.CO.UK
abcdef
1.3
- 2 8
Tool and Collet H old ers
Milling Arb ors
1.3
Milling Arb ors w it h E R Tap er t o Fit Direct ly int o Driv en Tool S t at ions
S u p p lied com p let e w it h
Mou nt ing N u t
Cat N o.
Tap er
Thread M
Ø H
FD/ER8-5
FD/ER8-8
FD/ER11-5
FD/ER11-8
FD/ER11-10
FD/ER16-5
FD/ER16-8
FD/ER16-10
FD/ER16-13
ER8
ER8
ER11 ER12
ER11 ER12
ER11 ER12
ER16 ER16
ER16 ER16
ER16 ER16
ER16 ER16
M5
M8x0.75
M5
M8x0.75
M10x0.75
M5
M8x0.75
M10x0.75
M6x1 int.
12
16
16
16
16
12
16
16
16
Ø
S p acer
10
16
10
16
16
10
16
16
16
Please see Applitec catalogue for details of Carbide Saws and for HSS & Nutex saws
WWW.FLOYDAUTOMATIC.CO.UK
L1
L2
25
25
24
24
24
15
26
26
26
29
29
30
32
32
32
32
32
32
Mou nt ing N u t
M10x0.75
M10x0.75
M14x0.75
M14x0.75
M14x0.75
M22x1.5
M22x1.5
M22x1.5
M22x1.5
1.3
- 2 9
Tool and Collet H old ers
B oring B ar S leev es and Throu gh Coolant S leev es
1.3
R ed u cer S leev e for B oring B ars 1" S hank for Machines: L3 2 / M2 0 / M3 2
Cat N o.
Ø A
Ø B
ABS266
ABS268
ABS110
ABS112
ABS116
ABS120
28
28
28
28
28
28
6
8
10
12
16
20
Ø D
L1
L2
1”
1”
1”
1”
1”
1”
60
60
60
60
60
60
50
50
50
50
50
50
R ed u cer S leev e for B oring B ars - S hort V ersion ¾ " S hank for Machines: L16 / L2 0 / M12 / M16
Cat N o.
RBST
RBST
RBST
RBST
RBST
1906
1908
1910
1912
1916
¾ " S hank for Machines: L16 / L2 0 / M12 / M16
Ø A
Ø B
Ø D
L1
H ead L
6
8
10
12
16
27
27
27
27
27
3/4”
3/4”
3/4”
3/4”
3/4”
60
60
60
60
60
10
10
10
10
10
1” S hank for Machines L3 2 / M2 0 / M3 2
Cat N o.
Ø A
Ø B
Ø D
L1
H ead L
ABS196
ABS198
ABS1910
ABS1912
ABS1916
28
28
28
28
28
6
8
10
12
16
3/4”
3/4”
3/4”
3/4”
3/4”
40
40
40
40
40
30
30
30
30
30
Cat N o.
RBST
RBST
RBST
RBST
RBST
RBST
2606
2608
2610
2612
2616
2620
Ø A
Ø B
6
8
10
12
16
20
32
32
32
32
32
32
Ø D
L1
H ead L
1”
1”
1”
1”
1”
1”
70
70
70
70
70
70
10
10
10
10
10
10
B oring B ar S leev e w it h Throu gh Coolant Inlet s
Cat N o.
D
D
L
LB
RBIK1908
RBIK1910
RBIK1912
RBIK1914
RBIK1916
RBIK2008
RBIK2010
RBIK2012
RBIK2014
RBIK2016
3/4"
3/4"
3/4"
3/4"
3/4"
20
20
20
20
20
8
10
12
14
16
8
10
12
14
16
64
64
64
64
64
64
64
64
64
64
14
14
14
14
14
14
14
14
14
14
WWW.FLOYDAUTOMATIC.CO.UK
G
2x
2x
2x
2x
2x
2x
2x
2x
2x
2x
1/8”
1/8”
1/8”
1/8”
1/8”
1/8”
1/8”
1/8”
1/8”
1/8”
B
BSP
BSP
BSP
BSP
BSP
BSP
BSP
BSP
BSP
BSP
25
25
25
25
25
25
25
25
25
25
1.4
Thread ing
1.4
P age
3
Knu rling and Thread R olling B u rnishing Dies
4
Thread R olling H ead s
WWW.FLOYDAUTOMATIC.CO.UK
1.4
- 3
Thread ing
Knu rling and Thread R olling B u rnishing Dies
1.4
Front E nd Knu rling Dies
Knurling dies are available from Ø0.8mm to Ø14.2mm for straight 30° & 45° knurls. Dies are
made to suit each application & are available on short lead times.
* Please enquire with your requirements.
Thread R olling Dies
Thread Rolling dies are available from M0.35 to M8 and 3 to 16 BA & 0-120 to 9/16”-32 UN.
* Please enquire with your requirements.
B u rnishing Dies
Burnishing dies are available from Ø0.5mm to Ø12.4mm
* Please enquire with your requirements.
WWW.FLOYDAUTOMATIC.CO.UK
1.4
- 4
Thread ing
Thread R olling H ead s
1.4
The Renowned Chip Lifting Technology:
Range of
•
•
•
•
•
•
Thread Rolli
Thread Rolli
Thread Cut
Multi-Cutter
Driven Tools
auto-opening for touch-free reversing
free chipping run
adjustable edge geometry
economical due to grindable chasers
great working range
Thread Cutting Head
stationary
and rotating design Range of Tools:
The Renowned Chip Lifting Technology:
•
•
•
•
•
•
Thread Cutting Head
auto-opening for touch-free reversing
free chipping run
adjustable edge geometry
economical due to grindable chasers
great working range
stationary and rotating design
Thread Rolling Attachments
Thread Rolling Heads
Thread Cutting Heads
Multi-Cutter Turning Heads
Driven Tools
The Renowned Chip Lifting Technology:
The Thread Cutting Head is a precision
Range
Tools:
Range of
of
Tools:
tool with which you can cut the whole range
•
•
•
•
•
•
•
•
•
•
•
•
nomically.
For various cutting tasks in one
Thread Rolling
Rolling
Attachments
FasterAttachments
Thread
size area you need only one thread cutting
More variable
Thread
Thread Rolling
Rolling
Heads
head forHeads
the exchangeable chaser holders
Cheaper
make
it possible
for the tool to remain in the
Thread Cutting
Cutting
Heads
Thread
Heads
machine while you re-grind and adjust
Multi-Cutter
Turning
Heads
Multi-Cutter
Turning
Heads
chasers
or insert
chasers for other external
threads. Thus, a change of tools can be done
Driven
Tools
Driven Tools
of external threads fast, flexibly and eco-
auto-opening
auto-opening for
for touch-free
touch-free reversing
reversing
free chipping
chipping run
run
free
adjustable edge
edge geometry
geometry
adjustable
economical due
due to
to grindable
grindable chasers
chasers
economical
great working
working range
range
great
stationary
stationary and
and rotating
rotating design
design
The Thread Cutting Head is a precision
tool with which you can cut the whole range
of external threads fast, flexibly and economically. For various cutting tasks in one
size area you need only one thread cutting
head for the exchangeable chaser holders
make it possible for the tool to remain in the
machine while you re-grind and adjust
chasers or insert chasers for other external
threads. Thus, a change of tools can be done
in a minute’s time. The resting times of your
Shaft
Shaft
machines
are kept to a minimum.
Thread Cutting Heads
In use worldwide for over a hundred years!
Thread Cutting Heads
Miniature heads ZA 12 - 27 and ZR 12 - 27-2
Thread
Cuttingfor
Heads
In use worldwide
over a hundred years!
Norm Threads Fine Threads Tube Threads Head-Ø
Build
D max.
Desired-Ø
Desired-Ø
Desired-Ø
In Type
use worldwide
for over
a hundred
years!
D
1
3
stationary
8
8
Desired-Ø
Desired-Ø
Desired-Ø
D1
Norm Threads Fine Threads Tube1 Threads
Head-Ø
3
82
4 -- 22
4 -- 16
38
4“
1 8 1.6
12
2
¼“
16
Desired-Ø
Desired-Ø
Desired-Ø
D52
1
1
105
5 -- 24
6 - 24
50
1“
stationary
1 1 88 -- 3
66
2.5
16
stationary
52
1.6
- 12
23- -16
16 - ¼“8“
stationary
ZA 16
Type
ZA
ZA 22
12
Build
stationary
stationary
ZA
27
ZA12
16
ZA
11 8
18
16
- -3 83“4“
- ¼“
1 1 8 -3 1“
43“
18 8 8“
Inch
mm
1
16
Machine tools:
Machining centres, machining units and
thread cutting machines, CNC lathes,
single- and multiple spindle lathes, cycle-,
transfer-, and special machines.
Lenght L
2
1
Miniature heads ZA 12 - 27 and ZR 12 - 27-2
52
1.6 - 12
2 - 16
- ¼“
stationary
ZA 12
Miniature
heads
ZA
12Threads
- 27Fine
and
ZR Tube
12 -Threads
27-2Head-Ø
Norm
Threads
Type
Build
66
2.5 - 16
3 - 24
- “
Types of Threads:
• cylindrical and conical external threads
• right- and lefthand external threads
• Norm, fine and special external threads
• trapeze, tube and round external threads
58
58
D2 max.
72
Lenght
70 L
88
D2 max.
58
82L
Lenght
58
110
72
58
109
70
58
The
Another plus: during the plunging process,
parallel profiles can be cut with the thread
20
¾”
cutting head. Whether wave grooves, O-ring
plungesShaft
or a number of grooves
in a row, no
Shaft
30
¾”
desires20;
remain
unfulfilled.
mm
Shaft
25;
20 30
mm
32; 40
20;
20 30
Thread
Inch
Shaft
1”
¾”
Inch
1¼”
¾”
¾”
Cutting
Materials and Preparation:
The materials are suitable for thread cutting.
The work pieces have been turned to a
desired size, may be oversized, forged,
milled or cast.
Numbers:
• small to regular numbers of work pieces
• serial parts
in a minute’s time. The resting times of your
machines are kept to a minimum.
Another plus: during the plunging process,
parallel profiles can be cut with the thread
cutting head. Whether wave grooves, O-ring
WAGNER -Werkzeugsysteme
plunges
or a number of grooves in a row, no
Müller GmbH
Gutenbergstraße 4/1
desires
remain unfulfilled.
D-72124 Pliezhausen
®
Faster
Phone +49(0)71 27 / 97 33 00
Fax +49(0)71 27 / 97 33 90
www.wagner-werkzeug.de
info@wagner-werkzeug.de
8-161e
Head is a precision
88
72
58
110
88
72
Types of Threads:
Types of Threads:
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• right- and lefthand e
• Norm, fine and spec
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Faster
Machine tools:
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thread cutting mac
single- and multiple
transfer-, and special m
More va
Cheape
Materials and Prepa
The materials are suita
The work pieces ha
desired size, may b
milled or cast.
Numbers:
• small to regular num
• serial parts
25;
30 shafts
82 with
1”
20;
30
70
¾”
More
on
demand.
tool
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can cut the
and conical external threads
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51
The whole range
Thread Cutting
Head ZR 16-2
Rotating design
32;30
40
109
24
1¼”
6- -38
50
stationary
25;
82
ZA 27
of62 external
fast, flexibly
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45- --22
1”
43
stationary
ZA
rotating
Thesethreads
measures
can
- 24
2.5
16
ZR 22
16-2
change
on cutting tasks in one
1
nomically.
various
• Norm, fine and special external threads
110
32;
40 Fordepending
105
109
54- -24
1¼”
64- -50
stationary
ZA
27
18 - 1“
3
rotating
More
on
demand.
38
88
82
70
ZR
1 8 rotating
4“
whichshafts
chaser
holders
2 - 16
1.6
- 22
12
58
52
51
The
Thread Cutting Head ZR 16-2
ZR 22-2
12
16 - ¼“
size area
you
need
only
thread
and
insertion
shafts
are one
• trapeze, tube and round external threads
Rotating
designcutting
1
rotating
6
50
5
24
More
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on
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110
105
99
ZR
27-2
1
1“
3
8
rotating
These
measures
can
1
rotating
24
2.5- -12
16
72
66
62
ZR12
16-2
23- -16
1.6
58
52
51
The
Thread Cutting Head ZR 16-2
ZR
used.
168 - -¼“8“
head
forchange
the exchangeable
chaser
holders
depending on
Rotating
design
All
measurements
in
mm
rotating
1 1 8 -3 3 4“
rotating
38
22
These
can
88
82
70
ZR16-2
22-2
34- -24
2.54- -16
72
66
62
ZR
whichmeasures
chaser holders
8 8“
make itchange
possible
for
the
Machine tools:
depending
onare tool to remain in the
and insertion
shafts
Standard
76-2 46- -3850
rotating Z 16
1 1 8 -3 1“
rotating
24
110
105
99
ZR22-2
27-2 heads
45---22
88
82
70
ZR
8 4“
which
chaser holders
used.
machine
while
you
re-grind and adjust Machining centres, machining units and
and
insertion
shafts
are
All measurements
in mm
1
rotating
Norm
Fine
Tube
Head-Ø
6 -Threads
50
5 -Threads
24
110
105
99
ZR
27-2
1“
8 -Threads
D2 max. Lenght
L
used.
chasers
or insert chasers for other external thread cutting machines, CNC lathes,
Type
Build
Desired-Ø
Desired-Ø
Desired-Ø
D1
All measurements in mm
Standard heads Z 16 - 76-2
threads.
Thus, a change of tools can be done single- and multiple spindle lathes, cycle-,
1
3
123
8 134
115
8“
6 - 45
rotating
Z 16-2
4 - 16
Standard
heads Z 16
76-2Fine Threads Tube Threads Head-Ø D max. Lenght
Norm-Threads
in aL minute’s time. The resting times of your transfer-, and special machines.
Build
2
1
160
145
155
6 - 60
rotating
Z Type
27-2
8 - 1“
Desired-Ø
Desired-Ø
6 - 27
Desired-Ø
D1
machines
are kept to a minimum.
Norm Threads Fine Threads Tube Threads Head-Ø
D2 max.
11 8 - 32“
Build
180 Lenght
157L
175
10
80
rotating
ZType
123
8 134
115
8“
6 - 45
rotating
8
Z 39-2
16-2
Desired-Ø
Desired-Ø
Desired-Ø
4 - 39
16
D
1
stationary
stationary
rotating
ZA 22
ZA
ZR 16
12
4 - 22
2.5
1.6- -16
12
4- -24
38
32
- 16
82
66
52
105
82
66
More variable
Cheaper
Materials and Preparation:
Another plus: during the plunging process, The materials are suitable for thread cutting.
200
166
2“ “
195
10
rotating
64-2
180
2
157
175
10
80
rotating
39-2
8 -27
64
- --1“
160
39
145
155
6 - -100
60
rotating
ZZZ27-2
with the thread
The work pieces have been turned to a
The Thread
Thread Cutting
Cutting6 - Head
Head is
is a
a precision
precision Types
Types of
of Threads:
Threads:parallel profiles can be cut The
Thread Cutting Head ZA 27-2
The
250
200
216
1 - --2“
250
30 - 100
120
rotating
76-2
181
195
10
rotating
52-2
24““
180
52
157
175
80
rotating
ZZZ39-2
88- -39
Stationary design
cutting
head. Whether
wave grooves,
O-ring desired size, may be oversized, forged,
tool
with
which
you
can
cut
the
whole
range
•
cylindrical
and
conical
external
threads
tool with which you can cut the whole range- “• cylindrical
and
conical
external
threads
in mm
200
166
195 All measurements
10- -100
100
rotating
64-2
- 22 “
200
64
181
195
10
rotating
88- -52
plunges
orthreads
a number of grooves in a row, no milled or cast.
ofZZ52-2
external
threads fast,
fast,
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and ecoeco• rightrightand
lefthand
external
of
external
threads
flexibly
and
•
and
lefthand
external
threads
The
Thread Cutting Head ZA 27-2
250
216
1 - -2 4“
250
120
rotating
76-2
200
166
195
- -100
rotating
ZZ64-2
8 - -64
desiresexternal
remainthreads
unfulfilled. Stationary design
Some
Examples
of Use
nomically.
For
various
cutting1030tasks
tasks
in one
one
• Norm,
Norm,
fine
and special
special
nomically.
For
various
cutting
in
•
fine
and
external threads
The
Thread Cutting Head ZA 27-2
All
measurements
in
mm
250 and
216
1 - 4“
250
30 - 120 cutting
rotating
Z 76-2
Numbers:
size
Stationary design
size area
area you
you need
need only
only one
one thread
thread cutting •
• trapeze,
trapeze, tube
tube and round
round external
external threads
threads
All measurements in mm
• small to regular numbers of work pieces
head
the
Some
Examples
of Use chaser
head for
for
the exchangeable
exchangeable
chaser holders
holders
• serial parts
makeExamples
it possible
possible for
for
the tool
tool to
to remain
remain in
in the
the Machine
Machine tools:
tools:
Some
of Use
make
it
the
machine
while
you
re-grind
and
adjust
Machining
centres,
machining
units
and
machine while you re-grind and adjust Machining centres, machining units and
chasers
cutting
ØD
chasers or
or insert
insert chasers
chasers for
for other
other external
external thread
thread
cutting machines,
machines, CNC
CNC lathes,
lathes,
threads.
Thus,
a change
change of
of tools
tools can
can be
be done
done singlesingle- and
and multiple
multiple
spindle lathes,
lathes, cycle-,
cycle-,
Ø D Thus,
ØD
threads.
a
Ø
D
spindle
Thread Cutting Heads
in
and
ØD
in a
a minute’s
minute’s time.
time. The
The resting
resting times
times of
of your
your transfer-,
transfer-,
and special
special machines.
machines.
In
use
worldwide for over a hundred
years!
machines
are
ØD Ø
D kept
machines
are
kept to
to a
a minimum.
minimum.
ØD
ØD
Materials and
and
Preparation:
ØD ØD
Materials
Preparation:
Ø D - 27-2
Miniature heads ZA 12 - 27 and ZR 12
®
WAGNER®-W
-Werkzeugsysteme
erkzeugsysteme
Another
the
process,
WAGNER
Another plus:
plus: during
duringLenght
the plunging
plunging
process, The
The materials
materials are
are suitable
suitable for
for thread
thread cutting.
cutting.
L
Norm Threads Fine Threads TubeLenght
Threads
Shaft GmbH
Shaft
Head-Ø D max.
Müller
Lhave
Type
Build
parallel
profiles
can
be
cut
with
the
thread
Lenght
L
The
work
pieces
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turned
to
a
Müller
GmbH
parallel profiles can be cut with the thread
work pieces
Desired-Ø The
Desired-Ø
Desired-ØhaveD been turned to a
Inch
mm
Gutenbergstraße
4/1
cutting head.
head. Whether
Whether wave
wave grooves,
grooves, O-ring
desired
size, may
be 52oversized,
oversized,
forged,
Gutenbergstraße
4/1
cutting
be
forged,
58
20
58
1.6 - 12 desired
¾”
2 - 16 size, may
- ¼“
ZA
12 L stationary O-ring
Lenght
D-72124
Pliezhausen
Lenght L
plunges
or
a
number
of
grooves
in
a
row,
no
milled
or
cast.
D-72124
Pliezhausen
plunges
or
a
number
of
grooves
in
a
row,
no
milled
or
cast. - “stationary66Thread Cutting
build
measurements
Head
Main build measurements rotating
Thread Cutting
Head (Z 2.5
+ ZR)
72
20; 30
70(ZA)
- 16 Main
¾”
3 - 24
stationary
ZA
16
Lenght
L
Phone
+49(0)71
desires
Lenght L
Phone
+49(0)71 27
27 // 97
97 33
33 00
00
desires remain
remain unfulfilled.
unfulfilled.
88
25; 30
82
82
4 - 22
1”
4 - 38
- “
stationary
ZA 22
Fax
71
27
// 97
33
90
+49(0)
Numbers:
Fax
71
27
97
33
90
+49(0)
Main
build measurements stationary Thread Cutting Head (ZA)
Main build measurements rotating Thread Cutting Head (Z + ZR)
Numbers:
110
32; 40
105
109
5 - 24
1¼”
6 - 50
- 1“
stationary
ZA 27
www.wagner-werkzeug.de
• small
small
to regular
regularstationary
numbers
ofCutting
workHead
pieces
www.wagner-werkzeug.de
•
to
numbers
of
work
pieces
Main
build measurements
Thread
(ZA)
Main build measurements rotating Thread Cutting Head (Z + ZR)
More shaftsinfo@wagner-werkzeug.de
on demand.
rotating
2 - 16parts
1.6 - 12 •
58
52
51
The
Thread Cutting Head ZR 16-2
ZR 12
info@wagner-werkzeug.de
• serial
serial
parts - ¼“
rotating
rotating
rotating
52-2
27-2
ZZZ16-2
52
6- -16
27
48
10
60
66-- -100
45
1 11 8
88
3
1“
- --3 82
“ 4“
195
155
115
200
160
123
181
145
134
3
1 11 88
8
4
11 8
8
3
11
88
334
4
1
3
4
8
4
2
1
2
1
2
1
2
1
2
1
2
1
2
1
1
16
1
3
8
8
1
3
8
4
1
8
1
16
ZR 16-2
rotating
2.5 - 16
3 - 24
ZR 22-2
rotating
4 - 22
4 - 38
ZR 27-2
rotating
5 - 24
6 - 50
1
3
8
“
66
72
62
4“
82
88
70
110
99
8
-
8
-
8
- 1“
1
3
1
105
All measurements in mm
Standard heads Z 16 - 76-2
Norm Threads Fine Threads Tube Threads Head-Ø
Desired-Ø
Desired-Ø
Desired-Ø
D1
Type
Build
Z 16-2
rotating
4 - 16
6 - 45
Z 27-2
rotating
6 - 27
6 - 60
1
D2 max.
Lenght L
3
8
-
“
115
123
134
8
- 1“
155
160
145
8
1
rotating
Z 39-2
8 - 39
Rotating Thread Cutting Head Z 39-2 on a thread cutting machine
Z 52-2
rotating
8 - 52
Rotating Thread Cutting Head ZZ39-2
cutting machine
rotating
64-2on a thread
8 - 64
Rotating Thread Cutting Head Z Z
39-2
on a thread
cutting machine
rotating
76-2
-
WAGNER®-We
Müller GmbH
1
8 - 2“
180
157
175
10 - 80
Stationary Thread Cutting Head ZA 22 with closing mechanism
on the
revolver1 of
a CNC
lathe195
3
8 - 2 4“
200
181
10 -star
100
3
1
Stationary
Thread Cutting
ZA195
22 with closing
200 mechanism
8 - 2Head
166
10 - 100
4“
on the star revolver of a CNC lathe
Stationary
Thread Cutting
250 mechanism
4“ ZA 22
216
1 - Head
250with closing
30 - 120
on the star revolver of a CNC lathe
All measurements in mm
Rotating design
These measures can
®
change depending
on
WAGNER
Werkzeugsysteme
8-161e
which chaser holders
8-161e
and insertion
shafts areGmbH
Müller
®
used.
WAGNER
- Werkzeugsysteme
Gutenbergstraße
4/1
®
Müller GmbH
WAGNER
- Werkzeugsysteme
D - 72124
Pliezhausen
Gutenbergstraße
4/1
Müller
GmbH
Phone +49(0)71 27 / 97 33 00
Gutenbergstraße
4/1
D - 72124 Pliezhausen
Fax +49(0)71 27 / 97 33 90
+49(0)
DPhone
- 72124
Pliezhausen
71 27 / 97 33 00
www.wagner-werkzeug.de
+49(0)
Fax +49(0)
7171
2727
/ 97
3333
9000
Phone
/ 97
info@wagner-werkzeug.de
+49(0)71 27 / 97 33 90
www.wagner-werkzeug.de
Fax
info@wagner-werkzeug.de
www.wagner-werkzeug.de
info@wagner-werkzeug.de
Some Examples of Use
WWW.FLOYDAUTOMATIC.CO.UK
Ø D2
The
Thread Cutting Head ZA 27-2
Stationary design
Gutenbergstra
D-72124 Plie
Phone +49(0
Fax +49(0)71
www.wagnerinfo@wagner
1.4 - 5
Threading
1.4
WWW.FLOYDAUTOMATIC.CO.UK
1.5
Knu rling and Mark ing
1.5
P age
3-6
Form
Knu rling Tools R D1 S eries
7-9
Form
Knu rling Tools R D2 - Mod el 14 1/ 14 2
10-13
Form
Knu rling Tools R D2 - Mod el 16 1/ 16 2
14-15
Form
Knu rling Tools R D3
16-17
Cu t Knu rling Tools R F1
18-19
Cu t Knu rling Tools R F2
20-21
Cu t Knu rling Tools R F3
22-23
S p ecial Tools
24
Cu t Knu rling Tools 9 3 1
25
Cu t Knu rling Tools 9 5 1
26
Mark ing Technology
27-28
R ev olov ing S y st em
29-30
S p ring- R et u rn S y st em
31
Mark ing R oll N o. 4 0 - R ev olv ing S y st em
32
Mark ing R oll N o. 4 0 - A - R ev olv ing S y st em
33
Mark ing R oll N o. 4 0 - K - R ev olv ing S y st em
34
Mark ing R oll N o. 4 1 - R ev olv ing S y st em
35
Mark ing R oll N o. 4 4 - R ev olv ing S y st em
36
Mark ing R oll N o. 4 2 - R ev olv ing S y st em
37
Mark ing R oll N o. 4 3 - R ev olv ing S y st em
38
Mark ing Tool 13 0
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 3
Knu rling and Mark ing
zeus® FORM KNURLING TOOLS RD1
Form
Knu rling Tools R D1 S eries
1.5
The zeus® RD1 series for form knurling applications is the economic and easy solution for producing all kinds of
knurling profiles. A classic, that can also be used for the marking of work pieces on autolathes. A further advantage:
The knurling profile can start at any position of the work piece – a groove is not required.
APPLICATION ADVANTAGES:
HIGH WEAR RESISTANCE:
EASY TOOL HANDLING:
Easy application and tool handling
Minimal work piece preparation
Integrated set screws for easy
adjustment of the clearance angle
Click-pin® versions for still faster
and safer change of knurling wheels
Special surface hardening for
increased tool life
Carbide pins for higher speed
rates, faster production,
prolonged life
MODULAR PRODUCT DESIGN:
Modular shank system for costeffective use on all CNC- / and
cam- controlled swiss type autolathes
MODULAR PRODUCT DESIGN
CLICK-PIN®-SYSTEM
KNURLING TO SHOULDER
For swiss type autolathe versions:
For fast and safe change of the knurling wheel:
Tool types for knurling to shoulder:
--> No more break off through overtightening
--> No more loosening through impact, hits or vibration
--> Quick change and positioning of the knurling wheel
APPLICATION EXAMPLE:
Bushing
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
No. of pcs. produced/
knurling wheel:
Cu2n38Pb2
RGE45° / P. 0.6
Traub TD 60
150,000
APPLICATION PARAMETERS zeus® RD1:
Knurling tool:
130-12U250606
Knurling wheel:
GV45°20x6x6, P. 0.6
Cycle time:
0.8 sec/piece
Speed rate:
240 m/min
Feed rate:
0.2 mm/rev
Tool life knurling wheel: 2,000 (min/knurling wheel)
Performance:
18.378 m²/knurling wheel
15
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 4
zeus® Form Knurling Tools RD1
Knu rling and Mark ing
Form
Knu rling Tool 13 0
zeus® FORM KNURLING TOOL 130:
THE CLASSIC WITH ONE KNURLING WHEEL –
CONVINCING EFFICIENCY FOR CONVENTIONAL AUTOLATHES!
1.5
Machine type:
Application:
Knurling profile
on work piece
DIN 82:
Knurling
wheels:
Tool
direction:
Product
highlights:
ORDER EXAMPLE:
Tool holder No.
130-16 U 250806 - A
Model A
For knurling wheels
25 x 8 x 6 (Ø x width x bore)
Product series
Shank size 16 x 16 mm
Right-/ and left- hand use
Conventional and CNC – suitable for:
• Lathe/autolathes
•Swisstypeautolathes
• Automaticshort-turninglathes
• Multispindleautomaticlathes
Form knurling (non-cutting forming)
RAA
RBL
RBR
RGE
RGV
RKE
RKV
AA
BR
BL
GV
GE
KV
KE
• Plungeknurling:Suitableforallknurlingprofiles,
patterns and markings
• Feedknurling:SuitableforRAA,RBL,RBR
• Centreheightadjustable
• Integratedsetscrewsforeasyadjustmentofthe
clearance angle
• Carbidepins
• Specialsurfacehardeningforincreasedwearresistance
TOOL TYPES:
Tool holder
No.
Working area a
Ø mm
mm
130-08U150404-A
130-08U150604-A
130-10U150404-A
130-10U150604-A
130-10U250806-A
130-12U150404-A
130-12U250606-A
130-12U250806-A
130-14U150604-A
130-14U250606-A
130-16U250806-A
130-20U251006-A
130-20U251506-A
8
8
10
10
10
12
12
12
14
14
16
20
20
Working area a
Ø mm
inch
3-20
3-20
3-20
15-200
15-200
f
d
mm
e
mm
f
mm
x
mm
Knurling
wheels mm
(Ø x width x bore)
width Ø 15
width Ø 15
width Ø 15
width Ø 25
width Ø 25
width Ø 25
99
99
99
99
110,5
99
110,5
110,5
99
110,5
110,5
110,5
110,5
10
14
10
14
16
12
14
16
14
14
16
20
25
19
19
19
30,5
30,5
30,5
-
10
10
10
10
16
12
14
16
14
14
16
20
20
4
4
4
4
5,5
4
5,5
5,5
4
5,5
5,5
5,5
5,5
10 / 15 x 4 x 4
10 / 15 x 6 x 4
10 / 15 x 4 x 4
10 / 15 x 6 x 4
20 / 25 x 8 x 6
10 / 15 x 4 x 4
20 / 25 x 6 x 6
20 / 25 x 8 x 6
10 / 15 x 6 x 4
20 / 25 x 6 x 6
20 / 25 x 8 x 6
20 / 25 x 10 x 6
20 / 25 x 15 x 6
06TER0972
06TER0974
06TER0972
06TER0974
06TER0980
06TER0973
06TER0979
06TER0980
06TER0974
06TER0979
06TER0980
06TER0982
06TER0983
b
inch/
mm
c
mm
d
mm
e
mm
f
mm
x
mm
Knurling
wheels inch
Spare part
Pin
16
-
10
12,7
15,8
19,05
25,4
1
1,3
2
3
6
5/16 x 5/32 x 1/8
1/2 x 3/16 x 3/16
5/8 x 1/4 x 1/4
3/4 x 3/8 x 1/4
3/4 x 3/8 x 1/4
5⁄16 5⁄16
1⁄2
1⁄2
5⁄8
5⁄8
3⁄4
3⁄4
3⁄4 20 mm
c
b
b
d
e
Carbide pin
(Ø x width x bore)
96
10
96,3 12,7
107 15,8
108 19,05
111
20
x
x
Spare part
Pin
8
8
10
10
10
12
12
12
14
14
16
20
25
a
130-70U515318-A
130-75U123131-A
130-80U581414-A
130-85U343814-A
130-90U343814-A
c
mm
a
Tool holder
No.
3-20
3-20
3-20
3-20
15-200
3-20
15-200
15-200
3-20
15-200
15-200
15-200
15-200
b
mm
c
16
WWW.FLOYDAUTOMATIC.CO.UK
06TER0985
06TER0986
06TER0988
06TER0970
06TER0970
Carbide pin
1.5
zeus® Form Knurling Tools RD1
- 5
Knu rling and Mark ing
Form
Knu rling Tool 13 1
zeus® FORM KNURLING TOOL 131:
THE CLASSIC WITH ONE KNURLING WHEEL –
CONVINCING EFFICIENCY FOR SWISS TYPE AUTOLATHES!
1.5
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
Application:
ORDER EXAMPLE:
Tool holder No.
131 -10 L 100306 - A (-Z)
with ClickPin®
Model A
For knurling wheels
10 x 3 x 6 (Ø x width x bore)
Product series
Shank size 10 x 10 mm
Left-hand use
Form knurling (non-cutting forming)
Knurling profile
on work piece
DIN 82:
RAA
RBL
RBR
RGE
RGV
RKE
RKV
Knurling
Knurling wheel:
BR
BL
GV
GE
KV
KE
AA
Tool
direction:
• Plungeknurling:Suitableforallknurlingprofiles,
patterns and markings
• Feedknurling:SuitableforRAA,RBL,RBR
Product
highlights:
• Modular shank construction for conversion to alternative
shank sizes
• Integrated set screws for easy adjustment of the clearance angle
• Carbidepins
• Specialsurfacehardeningforincreasedwearresistance
TOOL TYPES:
Tool holder
No.
Carbide pin
Working area a
Ø mm
mm
b
c*
mm mm
d
e*
mm mm
f*
mm
x*
mm
mm (Ø x width x bore)
Knurling wheels
Spare part
Pin
131-08L150404-A
131-08R150404-A
131-10L150404-A
131-10R150404-A
131-12L150404-A
131-12R150404-A
131-16L150404-A
131-16R150404-A
3-50
3-50
3-50
3-50
3-50
3-50
3-50
3-50
8
8
10
10
12
12
16
16
8
8
10
10
12
12
16
16
99
99
99
99
99
99
99
99
12
12
12
12
12
12
12
12
19
19
19
19
19
19
19
19
15,5
15,5
17,5
17,5
19,5
19,5
23,5
23,5
4
4
4
4
4
4
4
4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
Mit ClickPin®:
131-08L150404-A-Z
131-08R150404-A-Z
131-10L150404-A-Z
131-10R150404-A-Z
131-12L150404-A-Z
131-12R150404-A-Z
131-16L150404-A-Z
131-16R150404-A-Z
3-50
3-50
3-50
3-50
3-50
3-50
3-50
3-50
8
8
10
10
12
12
16
16
8
8
10
10
12
12
16
16
99
99
99
99
99
99
99
99
12
12
12
12
12
12
12
12
19
19
19
19
19
19
19
19
15,5
15,5
17,5
17,5
19,5
19,5
23,5
23,5
4
4
4
4
4
4
4
4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
10/15 x 4 x 4
06TER1015
06TER1015
06TER1015
06TER1015
06TER1015
06TER1015
06TER1015
06TER1015
c
c
a
a
f
f
06TER1015
* width Ø15
e
e
06TER0960
x
x
b
d
b
2
Left
2
Carbide pin
d
Right
CLICK-PIN®-SYSTEM:
For fast and safe change of the
knurling wheel:
--> No more break off through overtightening
--> No more loosening through impact, hits
or vibration
--> Quick change and positioning of the
knurling wheel
SHANK ADAPTORS:
Shank size
10 x 10
12 x 12
16 x 16
Part-No.
21BHR0833
21BHR0834
21BHR0835
Modular shank construction for conversion to alternative shank sizes
17
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 6
Knu rling and Mark ing
zeus® Form Knurling Tools RD1
Form
Knu rling Tool 13 2
1.5
zeus® FORM KNURLING TOOL 132:
THE CLASSIC FOR KNURLING TO A SHOULDER –
CONVINCING FUNCTIONALITY!
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
Application:
Tool holder No.
Knurling profile
on work piece
DIN 82:
RAA
RBL
RBR
RGE
RGV
RKE
RKV
Knurling
wheels:
BR
BL
GV
GE
KV
KE
132-08 L 150611- A
AA
Tool
direction:
• Plungeknurling:Suitableforallknurlingprofiles,
patterns and markings
• Feedknurling:SuitableforRAA,RBL,RBR
Product
highlights:
• nurlingtoashoulder knurlingwheelfi edbyashoulder
pin. Fitting of the knurling wheel on the pin adjustable.
• Modularshankconstructionforcon ersiontoalternati e
shank sizes
• Integratedsetscrewsforeasyadjustmentofthe
clearance angle
• Specialsurfacehardeningforincreasedwearresistance
ORDER EXAMPLE:
Form knurling (non-cutting forming)
Model A
Product series
Shank size 8 x 8 mm
Left-hand use
For knurling wheels
15 x 6 x 6/11 (Ø x width x bore)
TOOL TYPES:
Tool holder
No.
Working area a
b
c
Ø mm
mm mm mm
132-08L150611-A
132-08R150611-A
132-10L150611-A
132-10R150611-A
132-12L150611-A
132-12R150611-A
132-16L150611-A
132-16R150611-A
3-50
3-50
3-50
3-50
3-50
3-50
3-50
3-50
8
8
10
10
12
12
16
16
8
8
10
10
12
12
16
16
101
101
101
101
101
101
101
101
d
e
f
mm mm mm
19
19
19
19
19
19
19
19
21
21
21
21
21
21
21
21
16
16
18
18
20
20
24
24
mm (Ø x width x bore)
Knurling wheels
Spare part
Shoulder pin
Spare part
Run disc
15 x 6 x 6/11
15 x 6 x 6/11
15 x 6 x 6/11
15 x 6 x 6/11
15 x 6 x 6/11
15 x 6 x 6/11
15 x 6 x 6/11
15 x 6 x 6/11
06TER0444
06TER0444
06TER0444
06TER0444
06TER0444
06TER0444
06TER0444
06TER0444
21BHR0375
21BHR0375
21BHR0375
21BHR0375
21BHR0375
21BHR0375
21BHR0375
21BHR0375
06TER0444
21BHR0375
c
e
c
c
b
a a
b b
Left
d d
Right
d
x
f f
a
f
e
e
KNURLING TO A SHOULDER:
SHANK ADAPTORS:
Suitable for knurling up to
a shoulder
Shank size
10 x 10
12 x 12
16 x 16
Part-No.
21BHR0833
21BHR0834
21BHR0835
Modular shank construction for conversion to alternative shank sizes
19
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 7
Knu rling and Mark ing
zeus® FORM KNURLING TOOLS RD2-MODEL 141/142
Form
Knu rling Tools R D2 - Mod el 14 1/ 14 2
1.5
The zeus® RD2 series is the first choice for producing RGE profiles in axial tool direction. Working axially, the knurl
width can be chosen according to any size required. The tool series offers many add-ons, that simplify the tool
handling. Due to its modular design, the RD2 is suitable for both right-hand and left-hand operations. For the swiss
type autolathe versions the flexible shank system allows a conversion to different shank sizes.
APPLICATION ADVANTAGES:
HIGH WEAR RESISTANCE:
EASY TOOL HANDLING:
Easy appliance and tool handling
Minimal work piece preparation
Integrated set screws for easy
adjustment of the clearance angle
Pin with face – fixed by a screw – for a
quick replacement of the knurling wheel
Click-pin® versions for still faster and safer
change of knurling wheels
Special surface hardening for
increased tool life
Carbide pins for higher speed
rates, faster production,
prolonged life
MODULAR PRODUCT DESIGN:
Modular shank system for costeffective use on all CNC- / and
cam- controlled swiss type auto
lathes
Modular system: universal knurling
tool for both right- / and left-hand
orientation. Retooling through fast
and easy turning of the knurling
head
MODULAR PRODUCT DESIGN
CLICK-PIN®-SYSTEM
KNURLING TO SHOULDER
For swiss type autolathe versions:
For fast and safe change of the knurling wheel:
Tool types for knurling to
shoulder:
--> No more break off through overtightening
--> No more loosening through impact, hits or vibration
--> Quick change and positioning of the knurling wheel
1
APPLICATION EXAMPLE:
Threaded bushing M5
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
No. of pcs. produced/
knurling wheel:
C35Pb
RGE30° / P. 0.8
Tornos SAS 16DC
120,000
APPLICATION PARAMETERS zeus® RD2:
Knurling tool:
141-16M150604
Knurling wheel:
BL30° 15x6x4, P. 0.8
BR30° 15x6x4, P. 0.8
Cycle time:
0.8 sec/piece
Speed rate:
68 m/min
Feed rate:
0.2 mm/rev
Tool life knurling wheel: 1,600 min/knurling wheel
Performance:
19.2 m²/knurling wheel
21
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 8
zeus® Form Knurling Tools RD2
Knu rling and Mark ing
Form
Knu rling Tool 14 1
zeus® FORM KNURLING TOOL 141:
THE GENERALIST WITH TWO KNURLING WHEELS –
TWICE THE RIGIDITY, EASY TO USE!
1.5
Machine type: Conventional and CNC – suitable for:
•Swisstypeautolathes
Application:
Form knurling (non-cutting forming)
Knurling profile
on work piece
DIN 82:
RAA
Tool holder No.
141- 08M 100404 - A
2 x AA
Tool
direction:
• Plungeknurling
• Feedknurling
Product
highlights:
• Modularshankconstructionforcon ersiontoalternati e
shank sizes
• Modularsystem:uni ersalknurlingtoolforbothright-/
and left-hand orientation. Retooling through fast and
easy turning of the knurling head
• Fle iblecenteringofthetoolhead
• Integratedsetscrewsforclearanceangleadjustment
• Pinwithface fi edbyascrew fora uickreplacement
of the knurling wheel
• Carbidepins
• Specialsurfacehardeningforincreasedwearresistance
Model A
Product series
Shank size 8 x 8 mm
Modular
For knurling wheels
10 x 4 x 4 (Ø x width x bore)
RGE45°
Knurling
wheels:
ORDER EXAMPLE:
RGE30°
1 x BL30° / 1 x BR30°
1 x BL45° / 1 x BR45°
TOOL TYPES:
Tool holder
No.
141-08M100404-A
141-10M100404-A
141-12M100404-A
141-16M100404-A
141-16M150604-A
3-12
3-12
3-12
3-12
5-40
8
10
12
16
16
8
10
12
16
16
c
mm
105,5
105,5
105,5
105,5
129
d
e
f
x
mm mm mm mm
12
12
12
12
16
26
26
26
26
39
21
21
23
27
33
1
1
1
1
1,5
mm (Ø x width x bore)
Knurling wheels
Spare part
Pin
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
15 x 6 x 4
06TER0960
06TER0960
06TER0960
06TER0960
06TER0964
c
e
b
2(3)
d
a
f
x
Working area a
b
Ø mm
mm mm
FLEXIBILITY:
SHANK ADAPTORS:
Fast and easy turning of
the tool head for right- /
and left-hand use
Shank size
10 x 10
12 x 12
16 x 16
Part-No.
21BHR0833
21BHR0834
21BHR0835
Modular shank construction for conversion to alternative shank sizes
22
WWW.FLOYDAUTOMATIC.CO.UK
06TER0960
06TER0964
1.5
zeus® Form Knurling Tools RD2
- 9
Knu rling and Mark ing
Form
Knu rling Tool 14 2
zeus® FORM KNURLING TOOL 142:
1.5
THE GENERALIST WITH DOUBLE POWER UP TO A SHOULDER !
Machine type: Conventional and CNC – suitable for:
• Automaticshort-turninglathes, ni ersallathes,
Turning- / milling centre
• Multispindleautomaticlathes
Application:
Form knurling (non-cutting forming)
Knurling profile
on work piece
DIN 82:
RAA
Tool holder No.
142 -16 M 150611 - A
Model A
Product series
Shank size 16 x 16 mm
Modular
For knurling wheels
15 x 6 x 6 /11 (Ø x width x bore)
RGE45°
2 x AA
Tool
direction:
• Plungeknurling
• Feedknurling
Product
highlights:
• nurlingtoashoulder knurlingwheelfi edbyashoulder
pin. Fitting of the knurling wheels on the pin adjustable
• Modularsystem:uni ersalknurlingtoolforright-/
and left-hand orientation. Retooling through fast and
easy turning of the knurling head
• Fle iblecenteringofthetoolhead
• Integratedsetscrewsforclearanceangleadjustment
• Carbidepins
• Specialsurfacehardeningforincreasedwearresistance
ORDER EXAMPLE:
RGE30°
Knurling
wheels:
1 x BL30° / 1 x BR30°
1 x BL45° / 1 x BR45°
TOOL TYPES:
Tool holder
No.
Working area
Ø mm
142-16M150611-A
142-20M200813-A
142-25M200813-A
8-15
10-80
10-80
Tool holder
No.
Working area
Ø mm
142-80M150611-A
142-85M200813-A
142-90M200813-A
8-15
10-80
10-80
c
mm
d
mm
e
f
mm mm
16
20
25
16
20
20
119
130
130
19
24
24
39
50
50
a
b
inch mm
c
mm
d
mm
e
f
mm mm
5/8"
3/4"
1"
119
130
130
19
24
24
39
50
50
16
20
20
33
42
42
33
42
42
Knurling wheels
mm (Ø x width x bore)
15 x 6 x 6/11
20 x 8 x 6/13
20 x 8 x 6/13
Knurling wheels
mm (Ø x width x bore)
15 x 6 x 6/11
20 x 8 x 6/13
20 x 8 x 6/13
Spare part Spare part
Shoulder pin Run disc
06TER0444 21BHR0375
06TER0445 21BHR0380
06TER0445 21BHR0380
06TER0444 21BHR0375
06TER0445 21BHR0380
06TER0445 21BHR0380
c
a
b
d
FLEXIBILITY:
KNURLING TO A SHOULDER:
Fast and easy turning
of the tool head for right- /
and left-hand use
Suitable for knurling up to
a shoulder
24
WWW.FLOYDAUTOMATIC.CO.UK
06TER0444
06TER0445
Spare part Spare part
Shoulder pin Run disc
f
e
a
b
mm mm
21BHR0375
21BHR0380
1.5
- 10
Knu rling and Mark ing
zeus® FORM KNURLING TOOLS RD2-MODEL 161/162
Form
Knu rling Tools R D2 - Mod el 16 1/ 16 2
1.5
The zeus® RD2 series 161/162 allows for a fine machining. Due to the special tool design with two knurl holders, the
lateral pressure exerted on work piece and machine is minimal. The series is therefore especially suitable for form knurling small and delicate parts. Several versions are available for different applications and machine types. Where work
space is limited and tiny work piece diameters have to be knurled, this tool range should be the first choice!
APPLICATION ADVANTAGES:
RIGIDITY
AND PRECISION:
EASY TOOL
HANDLING:
No lateral pressure reduced strain on work
piece and machine
Round shank with four
flat sides – for an optimal
clamping and tool
positioning (Model 162)
Easy setting of the knurl
holders to work piece and
centre height
HIGH WEAR
RESISTANCE:
Easy setting of the knurl
holders to work piece
diameter and centre height
(Model 161)
Easy setting of work piece
diameter with setting scale
Pin with face – fixed by a
screw – for a quick replacement
of the knurling wheels
(Model 161)
Special surface
hardening for
increased tool life
Carbide pins/bushings
for higher speed rates,
faster production,
prolonged life
APPLICATION-ORIENTED
PRODUCT DESIGN:
Modular shank system for costeffective use on all CNC- / and
cam-controlled swiss type autolathes (Model 161 for swiss type
autolathes)
Suitable for limited work spaces:
tool designed for small machine
spaces and working in axial tool
direction. Suitable for back end
working
Tool versions available for
knurling to a shoulder
Retooling accessories available for
knurling to a shoulder (Model 162)
MODULAR PRODUCT DESIGN
FINE MACHINING
SUITABLE FOR LIMITED WORK SPACES
For swiss type autolathe versions:
APPLICATION EXAMPLE:
Cylinder pin
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
No. of pcs. produced/
knurling wheel:
1.4305
RAA / P. 0.3
Star SR 10J
5,000
APPLICATION PARAMETERS zeus® RD2:
Knurling tool:
161-08R100404-B
Knurling wheel:
AA 10x4x4, P. 0.3
Cycle time:
9 sec/piece
Speed rate:
14 m/min
Feed rate:
0.025 mm/rev
Tool life knurling wheel: 750 min/knurling wheel
Performance:
0.11 m²/knurling wheel
25
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 11
Knu rling and Mark ing
zeus® Form Knurling Tools RD2
Form
Knu rling Tool 16 1
1.5
zeus FORM KNURLING TOOL 161:
®
THE GENERALIST – DOUBLE FORCE FOR MINIMAL PRESSURE
ON SMALL WORK PIECES!
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
• Multispindleautomaticlathes
Application:
Form knurling (non-cutting forming)
Knurling profile
on work piece
DIN 82:
RAA
ORDER EXAMPLE:
Tool holder No.
Model B
For knurling wheels
10 x 4 x 4 (Ø x width x bore)
RGE45°
2 x AA
Tool
direction:
• Plungeknurling
• Feedknurling
Product
highlights:
• Modularshankconstructionforcon ersiontoalternati e
shank sizes
• Pinwithface fi edbyascrew fora uickreplacement
of the knurling wheel
• asyadjustmentoftheknurlholdertoworkpiecediameter
• Carbidepins
• Specialsurfacehardeningforincreasedwearresistance
161-08 L 100404 - B
Product series
Shank size 8 x 8 mm
Left-hand use
RGE30°
Knurling
wheels:
1 x BL30° / 1 x BR30°
1 x BL45° / 1 x BR45°
TOOL TYPES:
Tool holder
No.
Working area a
b
Ø mm
mm mm
161-08L100404-B
161-08R100404-B
161-10L100404-B
161-10R100404-B
161-12L100404-B
161-12R100404-B
161-16L100404-B
161-16R100404-B
1-10
1-10
1-10
1-10
1-10
1-10
1-10
1-10
8
8
10
10
12
12
16
16
8
8
10
10
12
12
16
16
c
mm
105,5
105,5
105,5
105,5
105,5
105,5
105,5
105,5
d
e
f
x
x
mm mm mm mm mm
18
18
18
18
18
18
18
18
25,5
25,5
25,5
25,5
25,5
25,5
25,5
25,5
30
30
30
30
30
30
30
30
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Knurling wheels
mm (Ø x width x bore)
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
10 x 4 x 4
c
e
x
a
f
f
a
x0
e
2
2
b
d
d
b
c
Right
Left
WITH SPINDLE +
SETTING SCALE:
NO LATERAL
PRESSURE:
Easy and precise setting
Reduced strain on work
piece and machine
26
WWW.FLOYDAUTOMATIC.CO.UK
Spare part
Pin
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
06TER0960
1.5
- 12
zeus® Form Knurling Tools RD2
Knu rling and Mark ing
Form
Knu rling Tool 16 2
zeus® FORM KNURLING TOOL 162:
THE MINIMALIST – FOR HIGH PRECISION
ON TINY WORK PIECES IN LIMITED WORK SPACE!
1.5
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
• Automaticshort-turninglathes, ni ersallathes,
Turning- / milling centre
• Multispindleautomaticlathes
• Rotaryinde ingmachines,Inde ingtabletypemachines,
Transfer machines (Work piece fix / tool rotating)
Application:
Form knurling (non-cutting forming)
Knurling profile
on work piece
DIN 82:
RAA
ORDER EXAMPLE:
Tool holder No.
162 -06 U 150408
Product series
Shank size 6 x 6 mm
Right-/ and left- hand use
RGE45°
Knurling
wheels:
2 x AA
Tool
direction:
• Plungeknurling
• Feedknurling
Product
highlights:
• asyadjustmentoftheknurlholdertoworkpiecediameter
and centre height
• asysettingofworkpiecediameterwithsettingscale
• Roundshankwithfourflatsides-foranoptimalclamping
and tool positioning
• A ailableondemand:Retoolingaccessoriesforknurling
to a shoulder
• Carbidebushings
• Specialsurfacehardeningforincreasedwearresistance
For knurling wheels
15 x 4 x 8 (Ø x width x bore)
RGE30°
1 x BL30° / 1 x BR30°
1 x BL45° / 1 x BR45°
TOOL TYPES:
Tool holder
Working area a Ø e
No.
Ø mm mm
162-06U150408
162-12U150408
162-16U250608
162-20U250608
162-22U250608
162-25U250608
f
mm
g
h
k
l
x
mm mm mm mm mm
49
49
76
76
76
76
44
44
67
67
67
67
51
51
84
84
84
84
Working area a Ø e
No.
Ø mm mm
f
mm
g
h
k
l
x
mm mm mm mm mm
67
67
84
84
1-14,5
1-14,5
3-25
3-25
3-25
3-25
Tool holder
162-85U250608
162-90U250608
3-25
3-25
g
f
x
k
l
3/4" 76
1" 76
40
40
50
50
50
50
40
40
24
24
40
40
40
40
50
50
21
21
32
32
32
32
21
21
1,2
1,2
2,5
2,5
2,5
2,5
2,5
2,5
Knurling wheels
Spare part
E-Kit
15 x 4 x 8
15 x 4 x 8
25 x 6 x 8
25 x 6 x 8
25 x 6 x 8
25 x 6 x 8
21BHR0504
21BHR0504
21BHR0506
21BHR0506
21BHR0506
21BHR0506
Knurling wheels
mm (Ø x width x bore)
Spare part
E-Kit
25 x 6 x 8
25 x 6 x 8
21BHR0506
21BHR0506
Note:
Please order knurling wheels with
chamfer for this tool type. Available
versions on page 53-57.
h
øa
e
6
12
16
20
22
25
mm (Ø x width x bore)
APPLICATION-ORIENTED
TOOL DESIGN:
Reduced lateral pressure,
suitable for small work spaces
FLEXIBILITY:
Retooling accessories
for knurling to a shoulder
30
WWW.FLOYDAUTOMATIC.CO.UK
21BHR0504
21BHR0506
zeus® Form Knurling Tools RD2
1.5
- 13
Knu rling and Mark ing
Form
Knu rling Tool 16 2
zeus® FORM KNURLING TOOL 162:
1.5
THE MINIMALIST – FOR KNURLINGS TO A SHOULDER
IN LIMITED WORK SPACES!
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
• Automaticshort-turninglathes, ni ersallathes,
Turning- / milling centre
• Multispindleautomaticlathes
• Rotaryinde ingmachines,Inde ingtabletypemachines,
Transfer machines (Work piece fix / tool rotating)
Application:
Form knurling (non-cutting forming)
Knurling profile
on work piece
DIN 82:
RAA
RGE30°
RGE45°
Knurling
wheels:
2 x AA
1 x BL30° / 1 x BR30°
1 x BL45° / 1 x BR45°
Tool
• Plungeknurling
direction:
• Feedknurling
Product
• nurlingtoashoulder knurlingwheelfi edbyashoulder
highlights:
pin. Fitting of the knurling wheels on the pin adjustable
• asyadjustmentoftheknurlholdertoworkpiecediameter
and centre height
• asysettingofworkpiecediameterwithsettingscale
• Roundshankwithfourflatsides foranoptimalclamping
and tool positioning
• Specialsurfacehardeningforincreasedwearresistance
ORDER EXAMPLE:
Tool holder No.
162-06 U 150611
Product series
Shank size 6 x 6 mm
Right-/ and left- hand use
For knurling wheels
15 x 6 x 6 /11 (Ø x width x bore)
TOOL TYPES:
Tool holder
No.
Working area a Ø e
f
g
h
k
l
Ø mm
mm mm mm mm mm mm mm
mm (Ø x width x bore)
Spare part
Shoulder pin
Spare part
Run disc
22
22
32
32
32
32
15 x 6 x 6/11
15 x 6 x 6/11
20 x 8 x 6/13
20 x 8 x 6/13
20 x 8 x 6/13
20 x 8 x 6/13
06TER0444
06TER0444
06TER0445
06TER0445
06TER0445
06TER0445
21BHR0375
21BHR0375
21BHR0380
21BHR0380
21BHR0380
21BHR0380
Working area a Ø e
f
g
h
k
l
Ø mm
inch mm Ømm mm mm mm mm
Knurling wheels
mm (Ø x width x bore)
Spare part
Shoulder pin
Spare part
Run disc
20 x 8 x 6/13
20 x 8 x 6/13
06TER0445
06TER0445
21BHR0380
21BHR0380
162-06U150611
162-12U150611
162-16U200813
162-20U200813
162-22U200813
162-25U200813
Tool holder
No.
1-14
1-14
4-27,5
4-27,5
4-27,5
4-27,5
162-85U200813
162-90U200813
4-27,5
4-27,5
6
12
16
20
22
25
3/4"
1"
49
49
76
76
76
76
76
76
44
44
67
67
67
67
67
67
51
51
80
80
80
80
80
80
40
40
50
50
50
50
50
50
24
24
40
40
40
40
40
40
32
32
Knurling wheels
06TER0444
06TER0445
21BHR0375
21BHR0380
g
f
k
l
h
øa
e
APPLICATION-ORIENTED
TOOL DESIGN:
KNURLING TO A
SHOULDER:
Reduced lateral pressure,
suitable for small work spaces
Suitable for
knurling to a
shoulder
31
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 14
Knu rling and Mark ing
zeus® FORM KNURLING TOOLS RD3
Form
Knu rling Tools R D3
1.5
The zeus® RD3 series for the axial machining of workpieces has been completely overhauled. The new tool design
meets the high expectations towards rigidity and precision for processing smallest workpiece diameters. The tool
is especially suitable for high precision turned-parts for the optical or watch industry, the medical industry or the
electronic industry. The product series is suitable for straight and RGE knurling profiles.
APPLICATION ADVANTAGES:
PROCESS STABILITY:
EFFICIENCY:
Minimal vibration, high
quality visual profiles,
close tolerances
Controlled tool change:
precise fitting of the knurl
and exact bearing of the
knurl holding unit
Precise setting of the
required tooth depth
No lateral pressure –
reduced strain on work
piece and machine
Stable guiding of jaws across
incline
Processing of different work
piece diameters possible
Higher feed and speed rates,
reduced production times
Reduced wear on knurling
wheels
TOOL HANDLING:
Reduced setting time,
user-friendly handling due
to easy pre-setting of the
workpiece diameter and
the tooth depth
Easy and precise fine
adjustment
Self-centering setting of
the knurl holder jaws
Optimal lock in of the
knurl holders
Process stability:
Form knurling with minimal
pressure
APPLICATION EXAMPLE:
Crimp connection
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
Brass (CuZn38Pb1,5)
RGE 30° / P. 0.4
Star SR 10J
MODULAR PRODUCT
DESIGN
Modular exchangeable
knurl holder jaws: for
retooling to a cut knurling
tool RF3 (swarf removal
machining)
Modular exchangeable
knurl holder jaws: retooling
possible for knurlings to a
shoulder
Modular product design:
Knurl holding jaws exchangeable
APPLICATION PARAMETERS zeus® RD3:
Knurling tool:
192-12M100404
Knurling wheel:
2xBL30° 10x4x4, P. 0.4
1xBR30° 10x4x4, P. 0.4
Speed rate:
76 m/min
Feed rate:
0.25 mm/rev
32
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 15
Knu rling and Mark ing
zeus® Form Knurling Tools RD3
Form
Knu rling Tool 19 2
1.5
zeus® FORM KNURLING TOOL 192:
THE ALL-ROUNDER – A SAFE BET ON ALL MACHINE TYPES
FOR MAXIMUM RIGIDITY WITH MINIMAL PRESSURE!
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
• Swisstypeautolathes
• Automaticshort-turninglathes, ni ersallathes,
Turning- / milling centre
• Multispindleautomaticlathes
• Rotaryinde ingmachines,Inde ingtabletypemachines,
Transfer machines (Work piece fixed / tool rotating)
Form knurling (non-cutting forming)
Application:
Knurling profile
on work piece
DIN 82:
RAA
Knurling
wheels:
3 x AA
Tool
direction:
Product
highlights:
ORDER EXAMPLE:
Tool holder No.
RGE45°
1xBL30° / 2xBR30°
or 2xBL30° / 1xBR30°
1xBL45° / 2xBR45°
or 2xBL45° / 1xBR45°
• Feedknurling
• olateralpressure reducedstrainonworkpiece
and machine
• asyandprecisefineadjustment
• Modulare changeableknurlholderjaws:forretooling
to a cut knurling tool RF3 (swarf removal machining)
or knurling to a shoulder
• Carbidebushings
• Specialsurfacehardeningforincreasedwearresistance
192 -12 M 100404-B
RGE30°
Model B
Product series
Shank size Ø 12
Modular
For knurling wheels
10 x 4 x 4 (Ø x width x bore)
TOOL TYPES:
192-12M150404-B
192-12M150606A8-B
12
12
12
57
57
57
x
Ø
Knurling wheels
46
46
46
1,5
4
2,5
10 x 4 x 4
h
15 x 4 x 4
15 x 6 x 6/8
77
77
77
9
9
9
16
16
16
54
54
54
d = with max. work piece Ø
9
9
2
56
56
56
mm (Ø x width x bore)
d max
e
n = max. work piece length (with Øi)
A
x
2 - 13,5
3 - 8,5
3 - 12
h
i
j
k
l n max.
mm Ø mm Ø mm Ø mm mm mm
k
Working area
a d max. e
Ø mm
Ø mm Ø mm mm
a
Tool holder
No.
Further tool dimensions available on demand.
l
h
e
e
h
h
A
l
A
j
nmax
nmax
i
max
nmax
A
A-A
Cut knurling
E-Kit: 21BHR1127
Form knurling
E-Kit: 21BHR1096 n
n
Knurling to
a shoulder
E-Kit: 21BHR1128
i
j
Optionally available for cut
knurling / knurling to a shoulder
j
i
i
MODULAR PARTS:
MODULARTEILE:
j
l
A-A
A-A A-A
k
x
j
A
l
k
a
a
k
k
a
a
x
l
A-A
i
h
x
e
A
d max d max
A
A
x
e
d max d max
A
A
Modular jaws
max
33
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 16
Knu rling and Mark ing
zeus® CUT KNURLING TOOLS RF1
Cu t Knu rling Tools R F1
1.5
The new RF1-LD generation for swiss type autolathes meets high demands with regards to process stability, efficiency
and profitability. The modular tool series is suitable for producing straight and right-/left-hand knurls in axial tool
direction. The cut knurling tool series RF1-LD stands for highest precision, excellent surface quality and maximum
flexibility – especially for difficult to machine materials.
APPLICATION ADVANTAGES:
PROCESS STABILITY:
EFFICIENCY:
Minimal vibration, high
quality visual profiles,
close tolerances
Reproducible processes
through scaling and
positioning aids
All setting parameters
can be preset and documented
Controlled tool change:
precise fitting of the
knurl and exact location
of the knurl holding unit
Increased efficiency:
Exchangeable tool head for
processing different work
piece diameters
APPLICATION EXAMPLE:
Knurl pin
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
11SMn30
RAA / P.0,8
Citizen C 3L
High precision for connectors,
bushings, fittings, housings,
etc., as required in the
electronic, automotive
industry or fluid technology
Superb visual knurling
profiles for the watch-making
or surgical industry
TOOL HANDLING:
Higher feed and speed rates,
reduced production times
Reduced wear on knurling
wheels
Modular shank system for
cost-effective use on all
CNC- / and cam- controlled
swiss type autolathes
Modular cut knurling tool
head for right-/left-hand
use and different work
piece diameters
Modular product design:
Modular shank adaptors for an easy
adjustment to required shank size
APPLICATION PARAMETERS zeus® RF1
Knurling tool:
231-16M150408
Knurling wheel:
BR30°15x4x8, P. 0.8
Speed rate:
60 m/min
Feed rate:
0.13 mm/rev
34
WWW.FLOYDAUTOMATIC.CO.UK
Reduced setting times,
user-friendly fine adjustment
of the clearance angle and
the knurling tool head
Easy change of knurling
wheels and precise
positioning of the knurl
holding unit
Modular use right and left:
Retooling through fast and easy
turning of the cut knurling head
1.5
- 17
Knu rling and Mark ing
zeus® Cut knurling tools RF1
Cu t Knu rling Tool 2 3 1
1.5
zeus® CUT KNURLING TOOL 231:
THE SPECIALIST FOR HIGH PRECISION RAA-PROFILES AND SMALL DIAMETERS!
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
Application:
Cut knurling (swarf removal)
Knurling profile
on work piece
DIN 82:
Knurling
wheels:
Tool
direction:
Product
highlights:
ORDER EXAMPLE:
Tool holder No.
231-12 M 100306-VS
Product series
Shank size 12x12 mm
Modular
Full-shank version
For knurling wheels
10x3x6 (Ø x width x bore)
RAA
RBL30°
RBR30°
1 x BR30° (right-turning)
1 x BL30° (left-turning)
1 x AA
1 x AA
• Feedknurling
• Modularshankconstructionforcon ersionto
alternative shank sizes
• changeabletoolheadforadaptationtodifferent
work piece diameters
•Scaleandpositioningaids
• Settingspindleforfineadjustmentofthecutknurlinghead
• Preciseknurlholdingunit
• Fineadjustmentoftheclearanceangleandthecut
knurling head
• Carbidebushings
• Specialsurfacehardeningforincreasedwearresistance
TOOL TYPES:
Tool holder
with adaptor
231-08M100306
231-10M100306
231-12M100306
231-16M100306
231-08M150408
231-10M150408
231-12M150408
231-16M150408
Tool holder
with full-shank
Working area a
b
c
d
e
f
Ø mm
mm mm mm mm mm mm
231-08M100306
231-10R100306-VS
231-12R100306-VS
231-16R100306-VS
231-08M150408
231-10R150408-VS
231-12R150408-VS
231-16R150408-VS
1,5-12
1,5-12
1,5-12
1,5-12
3-50
3-50
3-50
3-50
8
10
12
16
8
10
12
16
8
10
12
16
8
10
12
16
94
94
94
94
99
99
99
99
35
35
35
35
35
35
35
35
14
14
14
14
19
19
19
19
mm (Ø x width x bore)
Knurling wheels
Spare part
E-Kit
10 x 3 x 6
10 x 3 x 6
10 x 3 x 6
10 x 3 x 6
15 x 4 x 8
15 x 4 x 8
15 x 4 x 8
15 x 4 x 8
21BHR0791
21BHR0791
21BHR0791
21BHR0791
21BHR0792
21BHR0792
21BHR0792
21BHR0792
26
26
26
26
26
26
26
26
a
Fullshaft version also available in left-hand version on request.
f
b
c
b
d
e
MODULAR PARTS:
21BHR0791
21BHR0792
SHANK ADAPTORS:
Shank size
10 x 10
12 x 12
16 x 16
Part-No.
21BHR0833
21BHR0834
21BHR0835
Modular shank construction for conversion to alternative shank sizes
b
For more information on the required
minimum distance to work piece
shoulder, please refer to page 67.
CUT KNURLING
HEADS:
Working area
1,5 - 12 mm
3 - 50 mm
Cut knurling head
RFK 10x3x6
RFK 15x4x8
Part-No.
21BHR0793
21BHR0794
Optional: For conversion to alternative working area
35
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 18
Knu rling and Mark ing
zeus® CUT KNURLING TOOLS RF2
Cu t Knu rling Tools R F2
1.5
The new RF2-LD generation for swiss type autolathes meets high demands with regards to process stability, efficiency
and profitability. Due to the modular system with four shank adaptors and two cut knurling heads, the tool series
can be adjusted easily to different applications and machine types. The small but rigid tool design is ideal for limited
work spaces, and excels also in long-term operations. The best alternative for producing excellent RGE profiles on
small diameters.
APPLICATION ADVANTAGES:
EFFICIENCY:
PROCESS STABILITY:
Minimal vibration, high quality
visual profiles, close tolerances
Serration between tool holder
and cut knurling head for
increased stability and precision
during processing
Fine adjustment of the knurl
head through setting spindle
(with scale) – ensuring a knurling
profile parallel to the axis
Precise fine adjustment of the
tool head by means of scaling
aid: for an easy presetting and
reproducible processes
Increased efficiency:
Exchangeable tool head for
processing different work piece
diameters
APPLICATION EXAMPLE:
Knurled screw
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
No. of pcs. produced/
knurling wheel:
9SMnPb28K
RGE30° / P. 1.0
Boley BE42
2,000
All setting parameters can
be preset and documented
Controlled tool change:
precise fitting of the knurl
and exact location of the
knurl holding unit
Rigid tool construction
allows an exact positioning
of the cut knurling tool
head – for an optimal tool
guiding on the work piece
TOOL HANDLING:
Higher feed and speed
rates, reduced production
times
Reduced wear on knurling
wheels
Modular shank system for
cost-effective use on all
CNC- / and cam-controlled
swiss type autolathes
Modular cut knurling tool
head for right-/lefthand
use
Modular product design:
Modular shank adaptors for an easy
adjustment to required shank size
APPLICATION PARAMETERS zeus® RF2:
Knurling tool:
241-16M150408
Knurling wheel:
AA 15x4x8, P. 1.0
AA 15x4x8, P. 1.0
Cycle time:
10 sec/piece
Speed rate:
55 m/min
Feed rate:
0.1 mm/rev
Tool life knurling wheel: 330 min/knurling wheel
Performance:
1.41 m²/knurling wheel
38
WWW.FLOYDAUTOMATIC.CO.UK
Reduced setting times
through user-friendly fine
adjustment of the clearance
angle and the knurling tool
head
User-friendly fine adjustment of the center height
through vertical height adjustment with the setting
spindle
Easy setting of the work
piece diameter with the
setting scale and the
synchronously adjusted
setting spindle
Modular use right and left:
Retooling through fast and easy
turning of the cut knurling head
1.5
- 19
Knu rling and Mark ing
zeus® Cut knurling tools RF2
Cu t Knu rling Tool 2 4 1
1.5
zeus® CUT KNURLING TOOL 241:
THE SPECIALIST FOR RGE – PROFILES WITH MAXIMUM
PROCESS–STABILITY ON SMALL DIAMETERS!
Machine type: Conventional and CNC – suitable for:
• Swisstypeautolathes
Application:
Cut knurling (swarf removal)
Knurling profile
on work piece
DIN 82:
RGE30°
2 x AA
Tool
direction:
• Feedknurling
Product
highlights:
ORDER EXAMPLE:
Tool holder No.
241-08 M 100306
Product series
Shank size 8 x 8 mm
For knurling wheels
10x3x6 (Ø x width x bore)
Modular
RGE45°
Knurling
wheels:
1 x BL15° / 1 x BR15°
• Serrationbetweentoolholderandcutknurlinghead
• Scaleandpositioningaids
• Preciseknurlholdingunit
• Modularshankconstructionforcon ersiontoalternati e
shank sizes
• changeabletoolheadforadaptationtodifferentwork
piece diameters
• Settingscaleandsynchronouslyadjustedsettingspindle
for adjustment of the work piece diameter / clearance
angle correction
• Carbidebushings
• Specialsurfacehardeningforincreasedwearresistance
TOOL TYPES:
Tool holder
with full-shank
Working area a
b
c
d
e
f
Ø mm
mm mm mm mm mm mm
241-08M100306
241-10M100306
241-12M100306
241-16M100306
241-08M150408
241-10M150408
241-12M150408
241-16M150408
241-08M100306
2-12
8
8
107 34
27
241-10M100306-VS
2-12
10 10 107 34
27
241-12M100306-VS
2-12
12 12 107 34
27
241-16M100306-VS
2-12
16 16 107 34
27
241-08M150408
3-50
8
8
114 36
34
241-10M150408-VS
3-50
10 10 114 36
34
241-12M150408-VS
3-50
12 12 114 36
34
241-16M150408-VS
3-50
16 16 114 36
34
241-20M150408-A* 241-20R/L150408-VS
3-50
20 20 118 45
38
* Design as 241-08M100306, shank, however as 241-20/25M (as shown on page 41)
mm (Ø x width x bore)
Knurling wheels
Spare part
E-Kit
10 x 3 x 6
10 x 3 x 6
10 x 3 x 6
10 x 3 x 6
15 x 4 x 8
15 x 4 x 8
15 x 4 x 8
15 x 4 x 8
15 x 4 x 8
21BHR0889
21BHR0889
21BHR0889
21BHR0889
21BHR0792
21BHR0792
21BHR0792
21BHR0792
21BHR0792
26
26
26
29
32
32
32
32
36
a
Tool holder
with adaptor
b
c
a
f
e
b
21BHR0792
b
d
21BHR0889
For more information on the required
minimum distance to work piece
shoulder, please refer to page 67.
MODULARTEILE:
MODULAR PARTS:
SHANK ADAPTORS:
Shank size
10 x 10
12 x 12
16 x 16
Part-No.
21BHR0833
21BHR0834
21BHR0835
Modular shank construction for conversion to alternative shank sizes
CUT KNURLING
HEADS:
Working area
1,5 - 12 mm
3 - 50 mm
Cut knurling head
RFK 10x3x6
RFK 15x4x8
Part-No.
21BHR0831
21BHR0832
Optional: For conversion to alternative working area
39
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 2 0
Knu rling and Mark ing
zeus® CUT KNURLING TOOLS RF3
Cu t Knu rling Tools R F3
1.5
The zeus® RF3 series is designed for the fine machining of very small and thin-walled work pieces in axial tool
direction. The product series is suitable for producing straight and RGE profiles with high demands on surface quality
and dimensional accuracy. Due to the special design with three knurling wheels operating, the lateral pressure is
reduced to a minimum. zeus® RF3: A specialist for knurling thin or pressure-sensitive parts, as for example spindles,
tubes, or delicate bushings.
APPLICATION ADVANTAGES:
PROCESS STABILITY:
EFFICIENCY:
Minimal vibration, high quality
visual profiles, close tolerances
No lateral pressure - reduced
strain on work piece and machine
Controlled tool change: precise
fitting of the knurl and exact
bearing of the knurl holding unit
Precise setting of the required
tooth depth and work piece
diameter
No lateral pressure – reduced
strain on work piece and machine
Stable guiding of jaws across
incline
Processing of different
work piece diameters
possible
Higher feed and speed
rates, reduced production
times
Reduced wear on knurling
wheels
Modular tool design – easy
adjustment to different
application requirements
TOOL HANDLING:
Reduced setting time,
user-friendly handling due
to easy pre-setting of the
workpiece diameter and
the tooth depth
Easy and precise fine
adjustment
Self-centering setting of
the knurl holder jaws
Optimal lock in of the
knurl holders
Process stability:
Cut knurling with minimal pressure
APPLICATION EXAMPLE:
Turned-part, Endoscopy
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
1.4542
RGE30° / P. 0.8
Maier Swiss type
autolathe
MODULAR PRODUCT
DESIGN:
Modular exchangeable knurl
holder-jaws: for retooling to
a form knurling tool RD3
(Non-cutting forming)
Modular exchangeable knurl
holder-jaws: retooling
possible for knurling to a
shoulder
Modular product design:
Knurl holder-jaws exchangeable
APPLICATION PARAMETERS zeus® RF2:
Knurling tool:
291-12M100306-B
Knurling wheel:
3xAA 10x3x6, P. 0.8
TENIFER treated
Speed rate:
25 m/min
Feed rate:
0.07 mm/rev
42
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1.5
- 2 1
Knu rling and Mark ing
zeus® Cut knurling tools RF3
Cu t Knu rling Tool 2 9 1
1.5
zeus® CUT KNURLING TOOL 291:
THE ALL-ROUNDER – A SAFE BET ON ALL MACHINE TYPES
FOR MAXIMUM RIGIDITY WITH MINIMAL PRESSURE!
Machine type:
Application:
RGE30°
RGE45°
Knurling
wheels:
3 x AA
1 x BL15° / 2 x BR15°
or 2 x BL15° / 1 x BR15°
• Feedknurling
Product
highlights:
Tool holder No.
291-12 M 100306 - B
Model B
For knurling wheels
10 x 3 x 6 (Ø x width x bore)
d max
3,5 - 13,5
12
57
78
45
d = with max. work piece Ø
h
A
16
54
l
3
56
l
Knurling wheels
1
10 x 3 x 6
mm (Ø x width x bore)
A
A
A-A ( 1 : 2A-A
) (1:2)
j
A
x
Ø
n = max. work piece lenght (with Øi)
k
ak
a
l
l
d max d max
A
i
h
9
k
h
i
j
k
l n max.
mm Ø mm Ø mm Ø mm mm mm
d max
A
A
nmax
A
nmax
j
291-12M100306-B
h
a
Working area
a d max. e
Ø mm
Ø mm Ø mm mm
h
i
Tool holder
No.
e
k
e
a
TOOL TYPES:
e
• olateralpressure reducedstrainonworkpiece
and machine
• asyandprecisefineadjustment
• Modulare changeableknurlholder-jaws:forretooling
to a form knurling tool RD3 (non-cutting forming)
or knurling to a shoulder
• Carbidebushings
• Specialsurfacehardeningforincreasedwearresistance
Product series
Shank size Ø 12
Modular
e
Cut knurling (swarf removal)
Knurling profile
on work piece
DIN 82:
Tool
direction:
ORDER EXAMPLE:
Conventional and CNC – suitable for:
• Lathe/autolathes
• Swisstypeautolathes
• Automaticshort-turninglathes, ni ersallathes,
Turning- / milling centre
• Multispindleautomaticlathes
• Rotaryinde ingmachines,Inde ingtabletypemachines,
Transfer machines (Work piece fixed / tool rotating)
x
x
Cut knurling
E-Kit: 21BHR1127
MODULAR PARTS:
MODULARTEILE:
nmax nmax
j
Optionally available for form
knurling / knurling to a shoulder
j
i
i
A-A A-A
( 1 : (21) : 2 )
x
x
Modular jaws
Form knurling
E-Kit: 21BHR1096
Knurling to
a shoulder
E-Kit: 21BHR1128
43
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1.5
- 2 2
Knu rling and Mark ing
zeus® SPECIAL TOOLS
S p ecial Tools
1.5
3 11 / 3 12
zeus® SPECIAL TOOLS 311/312:
THE SPECIALISTS FOR CONICAL AND FACE KNURLING
zeus® SPECIAL TOOLS 311-45°
zeus® SPECIAL TOOLS 311-90°
zeus® SPECIAL TOOLS 312
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
•Automatic short-turning lathes, Universal
lathes, Turning-/milling centres
• Multispindleautomaticlathes
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
•Automatic short-turning lathes, Universal
lathes, Turning-/milling centres
• Multispindleautomaticlathes
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
•Automatic short-turning lathes,
Universal lathes, Turning-/milling centres
• Multispindleautomaticlathes
Application:
Conical knurling
Face knurling
Form knurling (non-cutting forming)
Application:
Knurling within a bore - (up to a shoulder)
Face knurling
Form knurling (non-cutting forming)
Application:
Conical knurling
Form knurling (non-cutting forming)
Knurling profile on work piece DIN 82:
Knurling profile on work piece DIN 82:
Knurling profile on work piece DIN 82:
RAA RBL RBR RGV
RAA RBL RBR RGE RGV RKE RKV
RAA RBL RBR RGV
AA
KAA KBR KBL KGE
(Knurling wheels)
KAA KBR KBL KGE
(Knurling wheels)
BR
BL
GV GE KV
(Knurling wheels)
KE
Tool direction:
• Plungeknurling
Tool direction:
• Plungeknurling:Suitableforall
knurling profiles, patterns and markings
• Feed knurling: Suitable for RAA, RBL, RBR
Tool direction:
• Plungeknurling
Product highlights:
• Specialsurfacehardeningfor
increased wear resistance
Product highlights:
• Shoulderpinfi edbyascrew
• Specialsurfacehardeningforincreased
wear resistance
Product highlights:
• Integratedsetscrewsforclearanceangle
adjustment
• Specialsurfacehardeningforincreased
wear resistance
Note: Further tool versions available on demand. For more information, please order the zeus ® Special Tooling Catalogue.
APPLICATION EXAMPLE:
Threaded insert
APPLICATION:
Material:
Knurling Profile/Pitch
(DIN 82):
Machine:
No. of pcs. produced/
knurling wheel:
1.4305
RGE30° / P. 0.6
INDEX ABC
2,000
APPLICATION PARAMETERS zeus® special tools:
Knurling tool:
Special tool
Knurling wheel:
GV30° 15x6x4, P. 0.6
Cycle time:
2 sec/piece
Speed rate:
33 m/min
Feed rate:
0.2 mm/rev
Tool life knurling wheel: 66 min/knurling wheel
Performance:
0.24 m²/knurling wheel
44
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1.5
zeus® SPECIAL TOOLS
- 2 3
Knu rling and Mark ing
3 3 0 / 3 3 2 / 3 4 2
zeus® SPECIAL TOOLS 330/332/342:
THE PROFESSIONALS FOR KNURLING WITHIN A BORE!
1.5
zeus® SPECIAL TOOLS 330
zeus® SPECIAL TOOLS 332
zeus® SPECIAL TOOLS 342
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
• Swisstypeautolathes
•Automatic short-turning lathes, Universal
lathes, Turning-/milling centres
• Multispindleautomaticlathes
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
• Swisstypeautolathes
•Automatic short-turning lathes, Universal
lathes, Turning-/milling centres
• Multispindleautomaticlathes
Machine type:
Conventional and CNC – suitable for:
• Lathe/autolathes
• Swisstypeautolathes
•Automatic short-turning lathes, Universal
lathes, Turning-/milling centres
• Multispindleautomaticlathes
Application:
Knurling within a bore
Form knurling (non-cutting forming)
Application:
Knurling within a bore - (up to a shoulder)
Form knurling (non-cutting forming)
Application:
Knurling within a bore - (up to a shoulder)
Form knurling (non-cutting forming)
Knurling profile on work piece DIN 82:
Knurling profile on work piece DIN 82:
Knurling profile on work piece DIN 82:
RAA RBL RBR RGE RGV RKE RKV
RAA RBL RBR RGE RGV RKE RKV
RAA
AA
AA
2 x AA 1 x BL30°/ 1 x BR30° 1 x BL45°/ 1 x BR45°
(Knurling wheels)
BR
BL
GV GE KV
(Knurling wheels)
KE
BR
BL
GV GE KV
(Knurling wheels)
KE
RGE30°
RGE45°
Tool direction:
• Plungeknurling:Suitableforall
knurling profiles, patterns and markings
• Feed knurling: Suitable for RAA, RBL, RBR
Tool direction:
• Plungeknurling:Suitableforall
knurling profiles, patterns and markings
• Feed knurling: Suitable for RAA, RBL, RBR
Tool direction:
• Plungeknurling:Suitableforall
knurling profiles, patterns and markings
• Feed knurling: Suitable for RAA, RBL, RBR
Product highlights:
• Suitableforsmallworkspaces
• Roundshankwithfourclampingflats
• Specialsurfacehardeningforincreased
wear resistance
Product highlights:
• Suitableforsmallworkspaces
• Shoulderpinfi edbyascrew
• Fittingoftheknurlingwheelonthepin
adjustable
• Roundshankwithfourclampingflats
• Specialsurfacehardeningforincreased
wear resistance
Product highlights:
• Suitableforsmallworkspaces
• Roundshankwithfourclampingflats
• Shoulderpinfi edbyascrew Fittingof
the knurling wheel on the pin adjustable
• Integratedsetscrewsforclearanceangle
adjustment
• Specialsurfacehardeningforincreased
wear resistance
Note: Further tool versions available on demand. For more information, please order the zeus ® Special Tooling Catalogue.
45
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ZEUS ECO CUT KNURLING TOOLS
1.5
- 2 4
Knu rling and Mark ing
ZEUS ECO CUT KNURLING TOOLS 931
Cu t Knu rling Tools 9 3 1
1.5
Machine type: Conventional and CNC – suitable for:
• Swiss type autolathes and small autolathes
Application:
Cut knurling (swarf removal)
Knurling profile
on work piece
DIN 82:
RAA
Knurling
wheels:
1xBR30°
Tool
direction:
• Feed knurling
Product
features:
• Adjustment of the clearance angle with set screws in the shank
Knurling wheels
Tool holder No.
Working area
Ø mm
a
mm
b
mm
c
mm
d
mm
e
mm
f
mm
931-10R100306
1,5-15
10
10
98
15
17
20,5
10x3x6
21BHR0503
931-12R150408-A1
3-50
12
12
99,5
28
19,5
19,5
15x4x8
21BHR0505
931-16R150408
3-50
16
16
99
24
19,5
28
15x4x8
21BHR0505
(Ø x width x bore)
mm
21BHR0503
WWW.FLOYDAUTOMATIC.CO.UK
Spare Part
21BHR0505
ZEUS ECO CUT KNURLING TOOLS
1.5
- 2 5
Knu rling and Mark ing
ZEUS ECO CUT KNURLING TOOLS 951
Cu t Knu rling Tools 9 5 1
Machine type: Conventional and CNC– suitable for:
• Swiss type autolathes and small autolathes
Application:
Cut knurling (swarf removal)
Knurling profile
on work piece
DIN 82:
RGE30°
Knurling
wheels:
RGE45°
2xAA
Tool
direction:
1xBL15° / 1xBR15°
• Feed knurling
Product
features:
• Adjustment of the clearance angle with set screws in the
shank
Knurling wheels
Tool holder No.
Working area
Ø mm
a
mm
b
mm
c
mm
d
mm
e
mm
f
mm
951-10R100306
2-15
10
10
98,5
23
18,5
20,5
10x3x6**
21BHR0889
951-12R100306
2-15
12
12
98,5
26
18,5
23
10x3x6**
21BHR0889
951-12R150408
3-50
12
12
108
34
28
32
15x4x8
21BHR0504
951-16R150408
3-50
16
16
108
34
28
32
15x4x8
21BHR0504
(Ø x width x bore)
mm
Spare Part
21BRH0502
21BHR0889
21BHR0504
** Knurling wheels 10x3x6 are available
from the zeus® product programme
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1.5
1.5
- 2 6
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing Technology
1.5
zeus® is a premium brand that stands for highest quality, precision, reliability and sustainability – virtues that play a more and more important role in the marking of consumable and
investment goods today.
In virtually all industries, being able to mark parts with production & supplier data and batch
numbers can make the difference between getting the contract or not. And it has more benefits, helping you to generate uninterrupted production records
distinguish between and track individual batches
track suppliers
reinforce your USP against competitors / no-name products
Based on practical case studies, Hommel + Keller have designed special tool systems that make
it possible for you to mark your workpieces right on your standard lathe / machining centre.
Because integrating the ‘additional chore’ right into the actual production process helps you
to save a lot of time and money:
No need anymore to take the workpiece out and put it on a different machine:
The operator does all the jobs on the same machine.
No more losses due to retooling and / or changeover.
Shorter production times.
Uniform marking of all workpieces.
No additional losses due to transport and storage.
No risk of mix-ups.
Average unit costs go down.
zeus® marking systems adapt to any and all of your requirements, leaving no wishes unfulfilled:
The revolving system was designed for all marking jobs involving large and medium-sized
series that need to be fast, precise and economic.
The spring-return system is perfect for flexible marking jobs involving parts of varying
sizes and shapes. Different texts, numbers, characters can be set quickly and easily.
No problem to mark workpieces all the way up to the collar. This is the economic solution
for the marking of small, average and large series.
Leaving a lasting impression – with zeus® marking technology!
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1.5
- 2 7
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
R ev olv REVOLVING
ing S y st em SYSTEM
1.5
The revolving system is particularly useful for large and middle-sized series. The marking roll
is custom-built and adapted to the diameter of each individual workpiece. Thanks to the userfriendly mount system, operators can exchange the rolls quickly and easily so that the tool can
be used for a broad range of different workpieces and markings.
TECHNICAL FEATURES:
Marking rolls are specially built to match the diameter of the workpiece.
The roll’s diameter is about 0.15 mm smaller than the diameter of the workpiece.
Multiple revolutions ensure perfect precision and definition of the impression.
Driving knurls provide for perfect revolutions.
Perfect concentricity is essential!
The workpiece diameter must be guaranteed with only minute tolerances (+/- 0.025).
BENEFITS FOR THE USER:
Easy handling.
Fast and economic.
Suitable for large and medium-sized series.
Marking rolls can be easily exchanged.
Lateral driving knurls may be removed after marking.
Special characters may be used instead of driving knurls, e.g. logos, backslashes,
stars, diamonds etc.
The reading direction may be flipped by flipping the roll 180 degrees.
Please find more information concerning individual marking systems in the corresponding product
descriptions and in the technical appendix.
Hommel+Keller Präzisionswerkzeuge GmbH
Brunnenstraße 36 I D-78554 Aldingen
Phone +49 (0) 74 24/97 05-0
Fax +49 (0) 74 24/97 05-50
WWW.FLOYDAUTOMATIC.CO.UK
mail@hommel-keller.de
www.hommel-keller.de
1.5
- 2 8
zeus® MARKING TECHNOLOGY
Knu rlingREVOLVING
and Mark
ing
SYSTEM
zeus® MARKING TECHNOLOGY
REVOLVING SYSTEM
TOOL SERIES MC1
Tool S eries
Tools:MC1
TOOL SERIES MC1
1.5
•130-08/10/12/14/16/20
Tools:
•131-08/10/12/16
08/10/12/14/16/20
•130-08/10/12/14/16/20
•131-08/10/12/16
•131-20/25
•131-20/25
Marking rolls for MC1 series
•40
Marking rolls for MC1 series
•40-A
•40
•40-A
Tool S eries MCC1
TOOL SERIES MCC1
FOR TAPERED APPLICATIONS AND MARKING OF FACES:
TOOL SERIES MCC1
Tools:
FOR TAPERED APPLICATIONS AND MARKING OF FACES:
•311
Tools:
•312
•311
•312
Marking rolls for MCC1 series
•40-K
Marking rolls for MCC1 series
•40-K
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1.5
- 2 9
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
S p ring- SPRING-RETURN
R et u rn S y st emSYSTEM
1.5
The spring-return system offers a maximum of flexibility in all areas. You may use it for multiple
workpieces with different diameters. Exchangeable marking segments facilitate inexpensive text
changes. The easy and fast exchange of the entire segment mount / marking roll constitutes the
last but not the least element of the multi-faceted profile of this system.
TECHNICAL FEATURES:
It is not necessary to match the marking roll to the diameter of the workpiece.
Three driving points guarantee a perfect impression.
To generate the impression, the roll turns only once and only partly. It stops at the end
of the text.
Unlike the revolving system, this technology requires a higher contact pressure because
the desired depth of the impression must be achieved in one go.
BENEFITS FOR THE USER:
Tool may be used for multiple workpieces with varying diameters and shapes.
It is suitable for small, medium-sized and large series.
Diameter variances do not constitute a problem.
The marking roll may be (optionally) equipped with exchangeable text segments.
That means texts are flexible and may be adapted to multiple applications
(e.g. consecutive serial numbers, production dates etc.)
The T-shape of the segments allow texts to be reversed 180 degrees. That means texts
may be applied in reverse direction of reading.
When you need a completely different text, you simply exchange the entire mount unit
– quick and easy.
No problem to mark workpieces all the way up to the collar.
Please find more information concerning individual marking systems in the corresponding
product descriptions and in the technical appendix.
Hommel+Keller Präzisionswerkzeuge GmbH
Brunnenstraße 36 I D-78554 Aldingen
Phone +49 (0) 74 24/97 05-0
Fax +49 (0) 74 24/97 05-50
WWW.FLOYDAUTOMATIC.CO.UK
mail@hommel-keller.de
www.hommel-keller.de
1.5
•431-08/10/12/16 R150506-A
•431-08/10/12/16 L150506-A
•431-16/20/25 M250606
•41
- 3 0
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
SPRING-RETURN SYSTEM
Tool S eries MR 1
1.5
TOOL SERIES MR1
TOOL SERIES MR1
Tools:
MARKING UP TO THE COLLAR
•431-08/10/12/16 R150506-A
Tools:
•431-08/10/12/16 L150506-A
Marking rolls for MR1 series
•41
•431-16/20/25 M250606
Marking rolls for MR1 series (up to the collar)
•432-08/10/12/16 R300818 •432-16/20/25 R501018
•432-08/10/12/16 L300818 •432-16/20/25 L501018
•44
TOOL SERIES MR1
MARKING UP TO THE COLLAR
TOOL SERIES MRS1
Tools:
WITH
EXCHANGEABLE SEGMENTS
•432-08/10/12/16 R300818 •432-16/20/25 R501018
Marking rolls for MR1 series (up to the collar)
•432-08/10/12/16 L300818 •432-16/20/25 L501018
Tools:
Marking rolls for MRS1 series
•431-16/20/25 M 450606
•42
•44
Tool S eries
MRSERIES
S 1 MRS1
TOOL
TOOL
SERIES MRS1
WITH EXCHANGEABLE
SEGMENTS
WITH EXCHANGEABLE SEGMENTS – MARKING IS POSSIBLE UP TO THE COLLAR
Tools:
Tools:
•431-16/20/25 M 450606
•432-08/10/12/16 R300818 •432-16/20/25 R501018
•432-08/10/12/16 L300818 •432-16/20/25 L501018
Marking rolls for MRS1 series
Marking rolls for MRS1 series (up to the collar)
•42
•43
TOOL SERIES MRS1
WITH EXCHANGEABLE SEGMENTS – MARKING IS POSSIBLE UP TO THE COLLAR
Tools:
Marking rolls for MRS1 series (up to the collar)
•432-08/10/12/16 R300818 •432-16/20/25 R501018
•432-08/10/12/16 L300818 •432-16/20/25 L501018
•43
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1.5
- 3 1
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing R oll N o. 4 0
MARKING ROLL NO. 40
REVOLVING SYSTEM
R ev olv ing S y st em
1.5
Marking roll No. 40 is the roll of choice for large and medium-sized series with identical text / characters. Every roll is specially
built to match the particular requirements of the application at hand.
STANDARD DESIGN:
Material: 1.2436
Typeface: DIN 1451
Hardness: 61 – 63 HRC
Roll width: 4/6/8/10 mm
Flank angle: 90°
Max. character height:
roll width minus 1 mm
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
TECHNICAL FEATURES:
The design of marking roll No. 40 is based on the diameter of
the workpiece.
The roll’s diameter is about 0.15 mm smaller than the diameter
of the workpiece.
There are special driving points / knurls that provide for the perfect revolving application of the marking. (See possible types of
marking). Lateral driving knurls may be removed after marking.
BENEFITS FOR THE USER:
FOR MARKING TOOLS:
Easy handling.
Series MC1:
Fast and economic.
130-08/10/12/14
Suitable for series production.
131-08/10/12/16
Marking rolls can be easily exchanged.
131-20/25
Special characters may be used instead of driving knurls,
e.g. logos, backslashes, stars, diamonds etc.
The reading direction may be flipped by flipping the roll 180 degrees.
Possible types of marking:
S
SL
SR
SLR
W
WL
Hommel+Keller Präzisionswerkzeuge GmbH
Brunnenstraße 36 I D-78554 Aldingen
WR
WLR
Phone +49 (0) 74 24/97 05-0
Fax +49 (0) 74 24/97 05-50
WWW.FLOYDAUTOMATIC.CO.UK
mail@hommel-keller.de
www.hommel-keller.de
1.5
- 3 2
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing R oll N o. 4 0 - A
MARKING ROLL NO. 40-A
1.5
R ev olv ing
S y st em
REVOLVING
SYSTEM
Marking roll No. 40-A is also suitable for large and medium-sized series – and sports an additional feature that allows
the operator to exchange individual characters. This may be useful when workpieces must be marked with batch numbers
or production dates.
STANDARD DESIGN:
Material: 1.2436
Typeface: DIN 1451
Hardness: 61 – 63 HRC
Roll width: 4/6/8/10 mm
Flank angle: 90°
Max. character height:
roll width minus 1 mm
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
TECHNICAL FEATURES:
The design of marking roll No. 40-A is based on the diameter of
the workpiece.
The roll’s diameter is about 0.15 mm smaller than the diameter of
the workpiece.
There are special driving points / knurls that provide for the perfect revolving application of the marking. (See possible types of
marking).
Marking rolls may be equipped with one or several pins bearing
different characters.
That means texts are flexible and may be adapted to multiple
applications (e.g. consecutive serial numbers etc.). Lateral driving
knurls may be removed after marking.
FOR MARKING TOOLS:
BENEFITS FOR THE USER:
Easy handling.
Fast and economic.
Suitable for series production.
Exchange the entire roll
Exchange individual characters.
Special characters may be used
instead of driving knurls,
e.g. logos, backslashes, stars,
diamonds etc.
Series MC1:
130-08/10/12/14
131-08/10/12/16
131-20/25
The reading direction may be
flipped by flipping the roll
180 degrees.
Possible types of marking:
S
SL
SR
SLR
W
WL
WR
WLR
WWW.FLOYDAUTOMATIC.CO.UK
1.5
- 3 3
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing
R oll N o. 4 0 - K
MARKING ROLL NO. 40-K
R ev olv ing
S y st em
REVOLVING
SYSTEM
Marking roll No. 40-K has been designed for marking tapered workpieces and flat faces. This roll guarantees fully impressed,
high-precision impressions on special workpieces.
STANDARD DESIGN:
Material: 1.2436
Roll width: depends on
customer’s application
Hardness: 61 – 63 HRC
Max. character height: depends
on customer’s application
Flank angle: 90°
Typeface: DIN 1451
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
TECHNICAL FEATURES:
The design of marking roll No. 40-K is based on the diameter of
the workpiece.
The roll’s diameter is about 0.15 mm smaller than the diameter of
the workpiece.
There are special driving points / knurls that provide for the perfect revolving application of the marking. (See possible types of
marking). Lateral driving knurls may be removed after marking.
BENEFITS FOR THE USER:
FOR MARKING TOOLS:
Easy handling.
Series MCC1:
Fast and economic.
311
Suitable for series production.
312
Marking rolls can be easily exchanged.
Special characters may be used instead of driving knurls,
e.g. logos, backslashes, stars, diamonds etc.
The reading direction may be flipped by flipping the roll
180 degrees.
Possible types of marking:
S
SL
SR
SLR
W
WL
Hommel+Keller Präzisionswerkzeuge GmbH
Brunnenstraße 36 I D-78554 Aldingen
WR
WLR
Phone +49 (0) 74 24/97 05-0
Fax +49 (0) 74 24/97 05-50
WWW.FLOYDAUTOMATIC.CO.UK
mail@hommel-keller.de
www.hommel-keller.de
1.5
1.5
- 3 4
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing R oll N o. 4 1
NO. 41
S p ring- R MARKING
et u rn S y stROLL
em
1.5
SPRING-RETURN SYSTEM
Marking roll No. 41 is suitable for marking multiple workpieces with varying diameters.
STANDARD DESIGN:
Material: 1.2436
Typeface: DIN 1451
Hardness: 61 – 63 HRC
Roll width: 5 mm, 6 mm
Flank angle: 90°
Max. character height:
roll width minus 1 mm
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
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Picture
TECHNICAL FEATURES:
The design of marking roll No. 41 is independent of the workpiece
diameter.
There are three driving points that guarantee the perfect impression depth. (See possible types of marking).
Basically, it is absolutely possible to work without driving points.
In that case, however, we cannot guarantee for a perfect depth and
definition of the impression from the first to the last character.
Driving points may be placed to the side of the characters.
Full depth and definition are accomplished in one go.
BENEFITS FOR THE USER:
Possible types of marking:
This roll is especially versatile because it is independent
of the workpiece diameter.
S
W
Workpiece diameter tolerances do not constitute a problem.
Marking is possible at high speed.
Marking rolls can be easily exchanged.
Special characters may be used instead of driving knurls,
e.g. logos, backslashes, stars, diamonds etc.
The reading direction may be flipped by flipping the roll
180 degrees.
FOR MARKING TOOLS:
Series MR1:
431-08/10/12/16 R150506-A
431-08/10/12/16 L150506-A
431-16/20/25 M250606
Hommel+Keller Präzisionswerkzeuge GmbH
Brunnenstraße 36 I D-78554 Aldingen
Phone +49 (0) 74 24/97 05-0
Fax +49 (0) 74 24/97 05-50
WWW.FLOYDAUTOMATIC.CO.UK
mail@hommel-keller.de
www.hommel-keller.de
1.5
- 3 5
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing R oll N o. 4 4
MARKING ROLL NO. 44
S p ring- R SPRING-RETURN
et u rn S y st em
SYSTEM
Marking roll No. 44 is suitable for marking multiple workpieces with varying diameters. Marking all the way up
to the collar is possible.
STANDARD DESIGN:
Material: 1.2436
Typeface: DIN 1451
Hardness: 61 – 63 HRC
Roll width: 8 mm
Flank angle: 90°
Max. character height: 7 mm
(roll width minus 1 mm)
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
TECHNICAL FEATURES:
The design of marking roll No. 44 is independent of the
workpiece diameter.
There are three driving points that guarantee the perfect
impression depth. (See possible types of marking).
Basically, it is absolutely possible to work without driving points.
In that case, however, we cannot guarantee for a perfect depth
and definition of the impression from the first to the last character.
Driving points may be placed to the side of the characters.
Full depth and definition are accomplished in one go.
BENEFITS FOR THE USER:
Possible types of marking:
This roll is especially versatile because it is independent of the
workpiece diameter.
Suitable for markings all the way up to the collar.
Workpiece diameter tolerances do not constitute a problem.
Marking is possible at high speed.
Special characters may be used instead of driving knurls,
e.g. logos, backslashes, stars, diamonds etc.
The reading direction may be flipped by flipping the roll
180 degrees.
FOR MARKING TOOLS:
Series MR1:
431-08/10/12/16 R300818
431-08/10/12/16 L300818
432-16/20/25 R500818
432-16/20/25 L500818
WWW.FLOYDAUTOMATIC.CO.UK
S
W
1.5
1.5
- 3 6
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing
R oll N o. 4 2
MARKING ROLL NO. 42
1.5
S p ring- R SPRING-RETURN
et u rn S y st em
SYSTEM
Marking roll No. 42 is suitable for marking multiple workpieces with varying diameters. Exchangeable segments make it possible
to match this flexible roll to multiple applications.
STANDARD DESIGN:
Material: 1.2436
Typeface: DIN 1451
Hardness: 61 – 63 HRC
Roll width: 5 mm, 6 mm
Flank angle: 90°
Max. character height:
roll width minus 1 mm
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
TECHNICAL FEATURES:
The design of marking roll No. 42 is independent of the workpiece diameter.
Segments may be exchanged individually.
There are three driving points that guarantee the perfect impression depth. (See possible types of marking).
Basically, it is absolutely possible to work without driving points.
In that case, however, we cannot guarantee for a perfect depth
and definition of the impression from the first to the last character.
Driving points may be placed to the side of the characters.
Full depth and definition are accomplished in one go.
BENEFITS FOR THE USER:
Possible types of marking:
S
This roll is especially versatile because it’s INDEPENDENT of the
workpiece diameter.
W
Exchangeable segments make it possible to match this roll to
multiple applications - a fast, flexible and economic solution.
Workpiece diameter tolerances do not constitute a problem.
Marking is possible at high speed.
Special characters may be used instead of driving knurls,
e.g. logos, backslashes, stars, diamonds etc.
The reading direction may be flipped by flipping the roll
180 degrees.
FOR MARKING TOOLS:
Series MRS1:
431-16/20/25 M450606
Hommel+Keller Präzisionswerkzeuge GmbH
Brunnenstraße 36 I D-78554 Aldingen
Phone +49 (0) 74 24/97 05-0
Fax +49 (0) 74 24/97 05-50
WWW.FLOYDAUTOMATIC.CO.UK
mail@hommel-keller.de
www.hommel-keller.de
1.5
- 3 7
Knu rling and Mark ing
zeus® MARKING TECHNOLOGY
Mark ing
R oll N o. 4 3
MARKING ROLL NO. 43
S p ring- R SPRING-RETURN
et u rn S y st em
SYSTEM
Marking roll No. 43 is particularly versatile. The exchangeable segments make it possible to match this flexible roll to multiple
applications. What is more, it can produce markings that go all the way to the collar.
STANDARD DESIGN:
Material: 1.2436
Typeface: DIN 1451
Hardness: 61 – 63 HRC
Roll width: 8 mm
Flank angle: 90°
Max. character height: 7 mm
(roll width minus 1 mm)
Deviations from standard design are optionally available
(i.e. different materials, flank angles, typefaces and roll widths).
TECHNICAL FEATURES:
The design of marking roll No. 43 is independent of the workpiece diameter.
Segments may be exchanged individually.
There are three driving points that guarantee the perfect impression depth. (See possible types of marking).
Basically, it is absolutely possible to work without driving points.
In that case, however, we cannot guarantee for a perfect depth
and definition of the impression from the first to the last character.
Driving points may be placed to the side of the characters.
Full depth and definition are accomplished in one go.
BENEFITS FOR THE USER:
Possible types of marking:
S
W
This roll is especially versatile because it is independent of the
workpiece diameter.
Exchangeable segments make it possible to match this roll to
multiple applications – a fast, flexible and economic solution.
Suitable for markings all the way up to the collar.
Workpiece diameter tolerances do not constitute a problem.
Marking is possible at high speed.
Special characters may be used instead of driving knurls,
e.g. logos, backslashes, stars, diamonds etc.
The reading direction may be flipped by flipping the roll
180 degrees.
FOR MARKING TOOLS:
Series MRS1:
432-08/10/12/16 R300818
432-08/10/12/16 L300818
432-16/20/25 R501018
432-16/20/25 L501018
WWW.FLOYDAUTOMATIC.CO.UK
1.5
1.5
- 3 8
Knu rling and Mark ing
Mark ing Tool 13 0
1.5
zeus® MARKING TOOL 130:
THE CLASSIC – USER-FRIENDLINESS AND UNBEATABLE EFFICIENCY
FOR LARGE SERIES.
APPLICATION
Revolving system:
depends on workpiece diameter.
Roll concludes several revolutions to apply
the complete impression.
The roll maintains surface contact during
the entire process.
All types of markings are possible.
Lateral driving knurls / points may be removed
after marking.
EFFICIENCY AND COST EFFECTIVENESS
Easy handling.
Cost efficiency: parts are machined quickly
at high speeds.
Suitable for large series of specific parts
with identical text.
Text can be applied at feedrate all the way
down to final impression depth.
Marking rolls are easy to replace.
Tool mount may be used for driving knurl
applications.
Special surface hardening for increased
wear resistance.
Carbide axle pins: higher speeds, faster machining, longer tool life.
PROCESS RELIABILITY
Text is ‘rolled’ onto the workpiece consistently.
High dimensional accuracy.
100 % reproducibility.
APPLICATION EXAMPLE:
APPLICATION:
APPLICATION PARAMETERS:
Material: CuZn39Pb3
Lathe: STAR SR20
Tool: 130-14U150804-A
Marking roll: No. 40
Speed: Vc = 45 m/min
Feedrate: F = 0.15 mm
Special feature: Driving knurls were removed after
marking (cropping)
WWW.FLOYDAUTOMATIC.CO.UK
1.5 - 39
Knurling and Marking
1.5
WWW.FLOYDAUTOMATIC.CO.UK
1.6
Cu t t ing Tools
1.6
P age
3
S errat ion Cu t t ing Tools
4
Thread Whirling Cu t t ers
5
W&F Micro Precision
6-7
Ap p lit ec IS O- Line Insert H old ers
8
Ap p lit ec S w iss Tooling R ange
9
B roaching H ead s
10
11-12
Ap p lit ec Mod u lar Tooling S y st em
Ap p lit ec Insert H old ers
13
Ap p lit ec Tool H old ers / Knu rl H old ers / Coolant S u p p ly
14
Applitec Citizen-Cincom C12 / C16
15
Applitec Citizen-Cincom K12 / K16 Type VII
16
Applitec Citizen-Cincom L16 / L20 New Series
17
Applitec Citizen-Cincom M12 / M16
18
Ap p lit ec P reset t ing Dev ice
19
Ifanger S m all B oring S y st em
WWW.FLOYDAUTOMATIC.CO.UK
Cost Savings:
Machining of Turned Parts with Serration
1.610 .13
- 3
Cu t t ing Tools
As the specialist for indexable form
Cost Savings:tools, let us show you how you can
Cost
Savings:cut cost while machining
Machining
of Turned
Parts with Serration
turned
of Turned Parts with Serration
S errat ion Cu t t ing Machining
Tools parts with serration.
As the specialist for indexable form
tools, let us show you how you can
Schwanog form tool and part with serration.
cut cost while machining turned
parts with serration.
As the specialist for indexable form
tools, let us show you how you can
Schwanog’s “Serration shave” tool
cut cost while machining turned parts
with serration.
The Schwanog “Serration Shave Tool”
consists, for example, of a 11/44 circle
Schwanog’s
As the specialist for indexable form
a“Serration
well known
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The advantages for the user are clear
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ventional
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us showforyouindexable
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As
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cut cost while machining turned parts
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us show
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1.6
Schwanog tool and part
with 6 teeth; only the first tooth has a
complete (finished) tooth profile; with
tool and
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remaining
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• Reduction of part cycle time dueAs the specialist for indexable form
ofyou
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ventional machining of turned parts
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Shave
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cut
cost
while
machining
turned
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tools, let us show you how you can
Schwanog tool and part
Schwanog tool and part
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times
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2
Roughing: The C-axis does not move, feedrate in Z approx. 0.1 mm, depending on profile
to quicker production cycles
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not move, feedrate
in Zdoes
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finished until the first tooth is finished
3
3
Clocking tooth for tooth until serration is complete via rotation of the C-axis
axis does not move, feedrate in Z approx. 0.1 mm, depending on profile
3
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Clocking tooth for tooth until Clocking
serration tooth
is complete
viauntil
rotation
of theisC-axis
for tooth
serration
complete via rotation of the C-axis
WWW.FLOYDAUTOMATIC.CO.UK
Clocking tooth for tooth until serration is complete via rotation of the C-axis
Procedure
ty
cy and to reduce your production costs. Call us today! 01462 491919
Procedure
• Reduction of part cycle time due
to quicker production cycles
Thread
Whirling.
Cost
Savings:
titanium
• •Schwanog’s
Schwanog’s
whirl
whirl
spindle
spindle
is set
is set
up
up in order to ensure a high level
Cost
Savings:
Thread
Whirling.
Thread
Whirling.
of compatibility. The associated requirein front
in front
of of
the
the
work
work
piece
piece
andand
rotates
rotates
Thread Whirling.
Cost
at at
high
high
speed.
speed.
plants
mplants
such
such
as as
bone
bone Savings:
1.6
- 4
Thread Whirling.
ments for implants in terms of precision
and finish are extremely high.
• •TheThe
work
work
spindle
spindle
rotates
rotates
at at
lower
lower
es
in medical
in medical
andandCost Savings:
Cost
Savings:
Cu
t t ing
Tools
Savings:
Thread
Whirling.
speed
speed
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in most
in most
cases
cases
inCost
the
in the
same
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Thread
Whirling.
Thread
As
a specialist inWhirling.
high quality form tools
direction.
direction.
rber
of of
years.
years.
TheThe
as
been
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growing
growing
thread length is achieved, the whirl
spindle moves back radially and the
work piece axially. The length of the
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tools
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tools
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of
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form
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quickly
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operation
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that Thread whirling with the Schwanog
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that WEP system has the advantage that
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and reduced set up times
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he work piece and rotates
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the Schwanog whirl
The Schwanog thread whirling spindle is set up in front of the work piece and rotates
at high speed. The work spindle rotates at a lower speed in the same direction.
3
2
and reduced set up times
The required thread length is achieved. The Schwanog whirl spindle m
Thread whirling begins. The thread is achieved through a rotating motion of the
radially and then axially thereafter.
C-axis and a longitudinal motion of the Z-axis, only one of the Schwanog whirl
spindle's cutting
in operation
during this process.
Thread whirling
begins.edges
Theis thread
is achieved
through a rotating motion of the
The required thread length is achieved
C-axis and a longitudinal motion of the Z-axis, only one of the Schwanog whirl
spindle's cutting edges is in operation during this process.
radially and then axially thereafter.
3
Take this opportu
increase precision
the same time cutti
Call us today!
The required thread length is achieved. The Schwanog whirl spindle moves first back
radially and then axially thereafter.
Thread whirling begins. The thread is achieved through a rotating motion of the
C-axis and a longitudinal motion of the Z-axis, only one of the Schwanog whirl
spindle's cutting edges is in operation during this process.
The required thread length is achieved. The Schwanog whirl spindle moves first back
radially and then axially thereafter.
WWW.FLOYDAUTOMATIC.CO.UK
Take
incr
the s
1.610 .13
- 5
Cu t t ing Tools
W&F Micro
1.6
P recision and R eliab ilit y
The lat est in q u ick change insert t ooling!
•
•
•
WWW.FLOYDAUTOMATIC.CO.UK
H P t hrou gh coolant
0 .0 0 2 m m rep eat ab ilit y
H old ers can rem ain in p osit ion in t he p lat en t o allow HP coolant fittings to be remain in place.
1.6
- 6
Cu t t ing Tools
IS O Insert H old ers
1.6
In ad d it ion t o t he Ap p lit ec w e also hav e IS O H old ers in v ariou s form at s for CN C S lid ing H ead Machines.
Cat N o.
SDACR/L 1010MX11
SDACR/L 1212M11
SDACR/L 1212MX11
SDACR/L 1616H11
Set Back Version
SDACR 1010MV11
SDACR 1212MV11
SDACR 1616HV11
SDACR 1616KV11
SDACR 1212MW11
B
10
12
12
16
S
L
x
x
x
x
10
12
12
16
150
150
150
100
11
11
11
11
Insert
Key
S crew
A02-40085
DCMT 11T3-T15
DCGT 11T3-A02-40105
A
10
12
16
16
12
x
x
x
x
x
10
12
16
16
12
150
150
100
125
150
11
11
11
11
11
7
DCMT
11T3-DCGT
11T3--
T15
A02-40105
12
Fig 1. Top p ict u re right hand v ersion, B ot t om p ict u re MX left hand v ersion. Front clearance angle 7 ° . Fig 2 . S et B ack V ersion.
Cat N o.
SDNCR/L 1010MX11
SDNCR/L 1212M11
SDNCR/L 1616H11
B
Cat N o.
SVACR 1010MV11
SVACR 1212MV11
SVACR 1616HV11
SVACR 1616KV11
SVJCR 1616KV11*
SVACR 1212MW11
S
Insert
L
10 x 10 150
12 x 12 150
16 x 16 100
B
DCMT 11T3-T15
DCGT 11T3--
S
A
Insert
8
VCMT
1103-VCGT
1103--
L
10
12
16
16
16
12
x
x
x
x
x
x
10
12
16
16
16
12
150
150
100
125
125
150
Key
11
11
11
11
11
11
11
11
11
9
12
Key
T8
S crew
A02-35085
A02-35096
S crew
A02-25059
S et b ack v ersion- Front clearance angle 7 ° , 9 3 ° ap p roach angle
Cat N o.
SVXCR/L 1010MX11
SVXCR/L 1212MX11
SVXCR/L 1616H11
SVXCR/L 1010MX13
SVXCR/L 1212MX13
SVXCR/L 1616H13
SVXCR/L 2020M13
B
10
12
16
10
12
16
20
L
x
x
x
x
x
x
x
10
12
16
10
12
16
20
Front clearance angle 7 °
WWW.FLOYDAUTOMATIC.CO.UK
150
150
100
150
150
100
150
S
11
11
11
13
13
13
13
Insert
Key
S crew
VCGT 1103--
T8
A02-25059
VCMT 1303-VCGT 1303--
T9
A02-W3082
1.610 .13
- 7
Cu t t ing Tools
In ad d it ion t o t he Ap p lit ec w e also hav e IS O H old ers in v ariou s form at s for CN C S lid ing H ead Machines.
Cat N o.
SCACR/L 1010MX09
SCACR/L 1212M09
SCACR/L 1616H09
B
S
L
10 x 10 150
12 x 12 150
12 x 12 100
Insert
Key
9,6
CCMT 09T3-9,6
CCGT 09T3-- T15
9,6
S crew
A02-40085
A02-40105
A02-40105
Front clearance angle 7 °
Cat N o.
SCACR 1010MW09
SCACR 1212MV09
SCACR 1616KV09
Cat N o.
SVUCR 1010 MX11
SVUCR/L 1212 MX11
B
L
S
10 x 10 150
12 x 12 150
16 x 16 150
B
L
10 x 10 125
12 x 12 125
9
9
9
S
11
11
Offset cop y ing. Front clearance angle 7 °
P lease see ou r AP P LITE C cat alogu e for t he fu ll R ange
WWW.FLOYDAUTOMATIC.CO.UK
A
Insert
12
CCMT
09T3CCGT
09T3-
8
Insert
VCGT 1103--
Key
T15
Key
T8
S crew
A02-40105
S crew
A02-25059
1.6
1.6
- 8
Cu t t ing Tools
Ap p lit ec S w iss Tooling R ange
1.6
H igh P erform ance Tooling for CN C S lid ing and
Fix ed H ead Machines
P lease cont act u s if y ou w ou ld lik e a cop y . Alt ernat iv ely v isit ou r
w eb sit e for fu rt her d et ails.
•
•
•
•
•
•
•
•
•
•
CIR CO- Line
CUT- Line
E CO- Line
IN - Line
IS O- Line
MICR O- Line
TOOLIN G - Line
TOP - Line
TOP - Wat ch
TR IO- Line
WWW.FLOYDAUTOMATIC.CO.UK
1.610 .13
- 9
Cu t t ing Tools
B roaching H ead s
1.6
3/4" Shank Adjustable Broaching Head & Broaches for Machines: L16 / L20 / M12 / M16 / C16
2 0 m m
Cat N o.
Ø D
H
L
D
U175.119
U175.219
3/4"
3/4"
34
52
46
50
50
62
F
R ange
8
12
2-6 Hex
2-32 Hex
S
30
40,5
S hank for Machines: B 12 / B 2 0 / K16
Cat N o.
Ø D
H
L
D
U175.120
U175.220
20
20
34
52
46
50
50
62
S
30
40,5
F
R ange
8
12
2-6 Hex
2-32 Hex
1” S hank for Machines: A3 2 / C3 2 / L3 2 / M2 0 / M3 2
Cat N o.
Ø D
U175.126
U175.226
1”
1”
H
L
D
34
52
46
50
50
62
S
30
40,5
Cat N o.
D
L
L1
L2
S
V808.010S
V808.013S
V808.015S
V808.020S
V808.025S
V808.030S
V808.032S
V808.040S
V808.050S
V808.060S
V808.063S
V808.080S
V812.06T
V812.07T
V812.08T
V812.10T
V812.15T
V812.20T
V812.25T
V812.30T
V812.40T
V812.45T
V812.50T
V812.55T
8
8
8
8
8
8
8
8
8
8
8
8
12
12
12
12
12
12
12
12
12
12
12
12
30
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
40
40
12
12
12
12
12
12
12
15
15
15
15
15
12
12
12
12
12
12
12
12
12
12
12
12
18
S1
18
S1,3
18
S1,5
18
S2
18
S2,5
18
S3
18 S3,175
15
S4
15
S5
15
S6
15 S6,35
15
S8
22
T6
22
T7
22
T8
22
T10
22
T15
22
T20
22
T25
22
T30
22
T40
22
T45
22
T50
22
T55
S = Hexagon T = Torx
Other dimensions and profiles to order
WWW.FLOYDAUTOMATIC.CO.UK
F
R ange
8
12
2-6 Hex
2-32 Hex
Cat N o.
D
L
L1
L2
V812.020S
V812.025S
V812.030S
V812.040S
V812.050S
V812.060S
V812.070S
V812.080S
V812.095S
V812.100S
V812.110S
V812.120S
V812.130S
V812.140S
V812.150S
V812.170S
V812.190S
V812.200S
V812.220S
V812.270S
V812.320S
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
15
15
15
15
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
25
25
25
25
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
S
S2
S2,5
S3
S4
S5
S6
S7
S8
S9,5
S10
S11
S12
S13
S14
S15
S17
S19
S20
S22
S27
S32
1.6
- 10
ML
Cu t t ing Tools
Ap p
1.6
MODU-line by Applitec
Système d’outils modulaire
Vielseitiges Werkzeugsystem
lit ec Modtooling
u lar Tooling
Modular
system S y st
APPLITEC MODU-LINE
em
Porte-outils
Werkzeughalter
Tool holders
Type
ML12
12 x 15 mm
Type
ML16
16 x 16 mm
6.2
6.3
6.4
Adaptations disponibles pour les machines suivantes :
Anpassungen verfügbar für folgende Maschinen :
Adapters available for the following machines :
C12 / C16
6.5
K12 / K16 type VII
6.6
L20(5) new type
6.7
CITIZEN M12 / M16
6.8
SA12 / SA-16 / SA-16RII
6.9
STAR MICRONICS
> > >
b ack t o MAIN IN DE X
CITIZEN CINCOM
TORNOS
SB-16
6.10
SR-16R / SR-20R / SR-20RII
6.11
DECO 7 / 10
6.12
DECO 13
6.13
DECO 20 / 26
6.14
Banc de préréglage
Voreinstellgerät
Presetting device
WWW.APPLITEC-TOOLS.COM
WWW.FLOYDAUTOMATIC.CO.UK
6.15
6 .1
MODU-line by Applitec
f
f
f
adjustable
a
a
a
8
Type
Art
ML12a
ML12f
ML12aML12f-
TOP-line
ML16a
ML16f
ML16aML16f-
1.9
ML12a
ML12f
ML12aML12f-
ML16a
ML16f
ML16aML16f-
ML12a
ML12f
ML12aML12f-
type
f
type
-
TOP-line
type
10
ML12a
ML12f
ML12a- 6
ML12f- 6
f
f
f
f
a
a
a
a
a
6 .2
1-
ML16a
ML16f
ML16a- 6
ML16f- 6
ML16a
ML16f
ML16a- 6 ML16f- 6 -
TOP-line
type 61 - 6
1.31 - 1.41
TOP-line
type 61 - 6
40
f
1-
1.17 - 1.25
1.17 - 1.25
a
a
-
TOP-line
30
f
1.6
Pour plaquettes type...
Für WSP-Typ...
For inserts type...
b ack t o MODU- Line IN DE X
fixed length
réglable
a = einstellbar
1.31 - 1.41
ML12a
ML12f
ML12a-S L
ML12f-S L
ML16a
ML16f
ML16a-S L
ML16f-S L
ML12a
ML12f
ML12a-S
ML12f-S
ML16a
ML16f
ML16a-S
ML16f-S
ML12a
ML12f
ML12a-S
ML12f-S
11
11
ML16a
ML16f
ML16a-S
ML16f-S
11
11
ML12a
ML12f
ML12a-S
ML12f-S
11
11
ML16a
ML16f
ML16a-S
ML16f-S
11
11
ML12a
ML12f
ML12a-26
ML12f-26
ML16a
ML16f
ML16a-26
ML16f-26
ISO-line
-
T
(type 12xx)
3.10 - 3.19
ISO-line
-
2
(type 13xx)
3.10 - 3.19
ISO-line
-11T
(type 14xx)
3.10 - 3.19
ISO-line
-11
(type 16xx)
3.10 - 3.19
ECO-line
type 261 - 266
4.2 - 4.3
WWW.APPLITEC-TOOLS.COM
WWW.FLOYDAUTOMATIC.CO.UK
b ack t o MAIN IN DE X
longueur fixe
R
coupe droite
rechtsschneidend
right hand cut
Ap p lit ec Insert H old ers
f = Fixlänge
nsert holders
WSP-Halter
R
Cu t t ing Tools
> > >
Porte-pla uettes
1.6 10 - .1311
> > >
ML
1.6
- 12
Cu t t ing Tools
MODU-line by Applitec
ML
Cont inu ed ..
Porte-pla uettes
1.6
nsert holders
WSP-Halter
a=
réglable
einstellbar
adjustable
a
> > >
b ack t o MODU- Line IN DE X
coupe droite d port e ou usinage gauche sur contre-broche
rechtsschneidend versetzt oder linksschneidend auf Gegenspindel
right hand cut off line or left hand cut on subspindle
Pour plaquettes type...
Für WSP-Typ...
For inserts type...
Type
Art
ML12a
ML12a-
-
ML16a
ML16a-
-
TOP-line
type
-
1.8
a
ML12a
ML12a-
-
ML16a
ML16a-
-
TOP-line
type
1
1-
1.19 / 1.16-1.24
6
a
ML12a
ML12a-
TOP-line
type
30
1
1.19
a
ML12a
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WWW.APPLITEC-TOOLS.COM
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6.3
1.6 10 - .1313
Cu t t ing Tools
MODU-line by Applitec
Ap p lit ec Tool H old ers / Knu rl H old ers / Coolant S u p p ly
Porte-outils
Tool holders
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> > >
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1.6
b ack t o MODU- Line IN DE X
ML
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réglable
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b ack t o MAIN IN DE X
D
Type
ML12a - 2
1.6
- 14
ML12 MODU-line by Applitec
Cu t t ing Tools
Système d’outils modulaire
Vielseitiges Werkzeugsystem
Applitec
Citizen-Cincom C12
Modular tooling system
/ C16
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12
16
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coupe droite
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Werkzeugplatte und Zubehör
Tool holder plate and accessories
b ack t o MAIN IN DE X
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Spann-Element für Standard-Werkzeuge 12x12mm
Clamping unit for standard holders 12x12mm
> > >
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Module d’arrosage
Kühlmittel-Zufuhr Element
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or nsert holders series ML12
Art
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ML12-
T- 16
6.5
1.6 10 - .1315
ML16 MODU-line by Applitec
Système d’outils modulaire
Vielseitiges Werkzeugsystem
Applitec
Citizen-Cincom K12 /
Modular tooling system
Cu t t ing Tools
iti en- incom
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K16 Type
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coupe droite
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right hand cut
1.6
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us u’
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b ack t o MODU- Line IN DE X
z Changement d’outil simple et rapide, possibilité de pr r glage
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Tool holder plate and accessories
Module de serrage pour outils standards 16x16mm
Spann-Element für Standard-Werkzeuge 16x16mm
Clamping unit for standard holders 16x16mm
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6
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6.6
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> > >
Art
Ø3
T- 16- P6
24
Ø1,6
Art
ML16-
T- 16
ML-
T- 16- P2
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z
1.6
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ML16 MODU-line by Applitec
Cu t t ing Tools
Système d’outils modulaire
Vielseitiges Werkzeugsystem
Applitec
Citizen-Cincom
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1.6
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z
p to
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Werkzeugplatte und Zubehör
Tool holder plate and accessories
b ack t o MAIN IN DE X
Module de serrage pour outils standards 16x16mm
Spann-Element für Standard-Werkzeuge 16x16mm
Clamping unit for standard holders 16x16mm
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WWW.APPLITEC-TOOLS.COM
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ML-
T- 16- P2
6.7
1.6 10 - .1317
ML12 MODU-line by Applitec
Système d’outils modulaire
Vielseitiges Werkzeugsystem
Applitec
Citizen-Cincom M12 /
Modular tooling system
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M12 M16
Cu t t ing Tools
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Werkzeugplatte und Zubehör
Tool holder plate and accessories
Module de serrage pour outils standards 12x12mm
Spann-Element für Standard-Werkzeuge 12x12mm
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ML12-
> > >
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Art
ML12-
T- 16
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b ack t o MAIN IN DE X
z
1.6
- 18
MODU-line by Applitec
ML
Cu t t ing Tools
anc de pr r glage
Voreinstellgerät
Presetting device
Ap p lit ec P reset t ing Dev ice
b ack t o MODU- Line IN DE X
1.6
> > >
Art
ML-P
ML-P
S T-1
S T-1
Adaptateur et jauge d’étalonnage à commander séparément
Adapter und Einstell-Lehre müssen separat bestellt werden
Adaptor and master gauge must be ordered separately
Adaptateurs et auges d’ talonnage
Adapter und Einstell-Lehren
Adaptors and master gauges
ML12
ML12-A APT
ML12-MAST
ML16-A APT
ML16-MAST
b ack t o MAIN IN DE X
ML16
T
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ML12
S
ML16
> > >
T
T
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ML16
1
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ML16-A 2-
1
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ML-A 1-
2
ML16-A 2-
2
ML16-MAST
1
2 26
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6.15
1.6 10 - .1319
Cu t t ing Tools
Ifanger S m all B oring S y st em s
1.6
MTE C
MTE N
MTN U/ MTN N / MTN R
B oring w it h chip b reak er
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WWW.FLOYDAUTOMATIC.CO.UK
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WWW.FLOYDAUTOMATIC.CO.UK
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Punch
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Single-spindle lathes
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Selectorcoolant
bins
collector,
collector,
pumppump
and float
andswitch
float switch
heightcollector, pump
and float
switch and
Available
in cylindrical
for universal
for universal
use. use.
gn.
for universalsegment
use.
designs. Bin bottoms
made from perforated sheet
metal for oil drainage.
In case of lights-out / unmanned production lines or pro-
duction lines with limited personnel, sorting costs can be
Schwanog Selector
System
greatly reduced in case of tool break or other disruptive
factors.
With mobile, height-adjustable
Increase your productivity:
rack, time control,
coolant
With the
new Schwanog Selector System!
collector, pump and float switch
for universal use.
Timer control
Indexing control with
freely selectable time.
Schwanog Selector System
With mobile, height-adjustable
rack, time control, coolant
collector, pump and float switch
for universal use.
P
in
s
B
w
c
T
in
Time or quantity-dependant
indexing to respectively one bin.
Quantity control
Standard version or version
for SPC inspection available.
Collection tank
Pumps coolant bac
the machine in cas
selector is position
the coolant level.
Tornos Deco 7/10
Quantity control
Timer control
Selector double
bins
Collection tank
Oil-filled,
bins
Quantity control
Timer control
Selector bins
CollectionApplications
tank
Standard version or version
Indexing control with
Available in cylindrical and
Pumps coolant back into
Manufactured
parts
are
For
jolts
and
scratch
Standard
version
or
version
Indexing
control
with
Available
in
cylindrical
and
Pumps
coolant
back into Tornos Deco
rts in
7/10
Tornos
Deco
7/10
Quantity
control
Timer
control
Selector
bins
Collection
tank
for SPC inspection
available.
time.
the machine
in case the
segment designs.
Bin
bottoms freely selectable
Schwanog
Selector
Systemstamp
Quantity
control the
Timer
control
Selector
bins
Collection
tank lathes
Punch
and
Single-spindle
falling
into
the
oil-filled
sensitive
parts
the
use
for
SPC
inspection
available.
freely
selectable
time.
machine
in
case into
the
segment
designs.
Bin
bottoms
For indexing automat
Standard
version
or
version
Indexing
control
with
Available
in Available
cylindrical
and
Pumps
coolant
back
Variomatic,
mobile,
selector
is
positioned
below
made from
perforated
sheet
Standard version or selector
version is positioned
Indexing
control with
insheet
cylindricalbin,
andeliminating
Pumps coolant
back into
qualitywith
oil
collector,
pump
of
over
floating,
oil-filled
below
made
from
perforated
Gear cutting ma
Multi-spindle
automatic
for SPC inspection
selectable
the
in
case
the in case
segment
designs.
Bin bottomsBinfreely
and floating switch.
tion,
themachine
coolantthe
level.
metal for
oil
drainage.
for SPCavailable.
inspection available.
freelytime.
selectable
time.
machine
the
segment
bottoms
reducing marks
to
the
double
offers adesigns.
the coolant
level.
metal
forbins
oilperforated
drainage.
lathes below
selector
is
positioned
made
from
sheet
er bins
selector is positioned below Spring coiling m
made
perforatedparts.
sheet
qualitative,
safe from
solution.
the coolant the
level.
metal
for oilmetal
drainage.
Rotary
transfer
Applications
coolant
level.machines
for oil drainage.
and many more
Applications
TornosTornos
Deco 7/10
Deco 7/10
exam
Tornos
Deco
7/10
Quantity control
Timer control
ector bins
Collection tank
Applications
Schwanog
SelectorSelector
System System
Schwanog
Punch and stamping
machines
Single-spindle
lathes
Applications
ntil
youin cylindrical and
Punch and stamping machines
Single-spindle
lathes back into
Standardbrackets
version or version
Indexing control with
ilable
Pumps
coolant
Racks
Mounting
For indexing
automat
For indexing
automat
Gear cutting machines
Multi-spindle
automatic
SPC inspection
available.
the with
machine
in case
the
ment designs. Bin bottoms freely selectable time.
Racks
castors,
available
Forfor
direct
mount of selector
Punch
and stamping
machines
Gear cutting
machines
Single-spindle
lathes
Multi-spindle
automatic
Variomatic,
mobile,machines
Variomatic,
mobile,
Punch
and
stamping
Single-spindle
lathes
lathes
is positioned
de from perforated sheet
in selector
stationary
or height- below
to the machine, horizontally
Spring coilingwith
machines
lathes
oilwith
collector,
pump pump
oil collector,
Gear
cutting
machines
Spring
coiling
machines
Multi-spindle
automatic
Gear
cutting machines
Multi-spindle
the
coolant
level. automatic
tal for oil drainage.
adjustable
design.
as well as vertically.
Rotary
transfer
machines
andupon
floating
switch. switch.
and
floating
batch
and many more
request
lathes
Rotary transfer
machines
lathes
Spring
coiling
machines
and many
more
upon request
Spring
ainer.
Schwanog
Schwanog
Selector
Selector
System
Systemcoiling machines
Schwanog Selector System
Rotary transfer
machines
Applications
Rotary
transfer
machines
and
many
more
request
For
indexing
For indexing
automat
automat
and upon
many
more
upon automat
request
Racks
Mounting brackets
For
indexing
Racks
Mounting brackets
Variomatic,
Variomatic,
mobile,
mobile,
Racks with castors,
available
For direct mount of selector
Variomatic, mobile,
Punch and stamping machines
Single-spindle
Oil-filled,
Inspection
Racks with
castors,
available lathes
For direct mount
of selector
with oil
with
collector,
oil collector,
pump
pumpdouble bins
Mounting
brackets
in stationary
or heightto the machine,
horizontally
with oil collector, pump
Racks
Mounting
brackets Racks
in
stationary
or
heightto
the
machine,
horizontally
Gear
cutting
machines
Multi-spindle
automatic
floating
and
switch.
switch.
Manufactured p
For jolts and scratch
Visual
check
/ inspection
of the produced and
parts
in floating
Racks
with castors,
available
For
directasmount
of selector
adjustable
design.
as well
vertically.
and floating switch.
Racks
with
castors,
available
For
direct
mount
of
selector
adjustable
design.
as the
wellmachine,
as vertically.
lathes
falling into the o
sensitive parts the use
the
last
selector
bin.
in
stationary
or
heightto
horizontally
Spring
coiling
machines
to the machine, horizontally in stationary or heightbin, eliminating
of over floating, oil-filled
adjustable
design.
as well as vertically.
Rotary
transfer
machines
Ifadjustable
these parts
are accurate / in flawless
condition,
design.
as well as vertically.
and many
more upon request
reducing marks
double bins offers a
all other parts in the already filled seven other bins
parts.
qualitative, safe solution.
are correct / true to size
as well.
InspectionRacks
Oil-filled,
double bins
unting brackets Inspection
Oil-filled, double bins
Manufactured parts are
jolts and you
scratch
If these
parts are faultyFor
/ defective,
will exam
Racks/ inspection
with castors,
direct mount of selector
Visual check
ofavailable
the produced
parts in
For joltsdouble
and scratch
Inspection
Oil-filled,
bins double bins Manufactured parts are
Visual check
/ inspection of the produced parts in
Oil-filled,
Inspection
sensitive
partsorder
the use
the parts in the filled bins
in reverse
until you falling into the oil-filled
in
stationary
he machine, horizontally
the last selector
bin. or heightfalling into theparts
oil-filled
sensitive
parts
the use
the last
selector
bin.
are
For
jolts
scratch
check
/ inspection
the produced
parts
in
bin, eliminating
qualityof
over and
floating,
oil-filled
find
accurate
/ flawless
parts.
adjustable
design.
well as vertically. Visual
Manufactured
For
jolts
and scratchManufactured
Visual
check
/of
inspection
of the
produced
parts
in of
bin,
eliminating
quality- parts are
over
floating,
oil-filled
If these parts
are accurate
/ in flawless
condition,
falling
intomarks
the
oil-filled
sensitive
parts
the use
the
last selector
bin.
If these
parts
are
accurate
/
in
flawless
condition,
reducing
to
the
double
bins
offers
a
falling
into
sensitive
parts
the
use
the in
last
selector
bin.
reduces
to a single
bin. a
reducing
marks to
the the oil-filled
double
bins offers
all other parts
the
already
filled sevenThis
other
bins the sorting
bin,
eliminating
qualityof
over floating,
oil-filled
allthese
otherparts
partsare
in accurate
the already
filled
seven
other bins
parts.
qualitative,
safe
solution.
bin,
eliminating
qualityof
over
floating,
oil-filled
If
/
in
flawless
condition,
parts.
qualitative,
safe solution.
are correct If/ true
to size as
well.
these
are
accurate / inNormally
flawless this
condition,
is a fraction
of the
to themarks to the
double
binsproduction
offers
abinsbatch
areother
correct
/ true
to parts
size
as
well.
reducing
double
offers areducing marks
all
parts
in
the
already
filled
seven
other
bins
all are
other
parts/ defective,
in the already
filled
seven
other
binsqualitative,
is usually
channelled
into asafe
partsolution.
container.
parts.
If these parts
faulty
youwhich
will exam
parts.
qualitative,
safe solution.
are
correct
/ true
size/ /as
well.
If these
parts
areto
faulty
defective,
will
exam double bins
Oil-filled,
pection
true
to
size you
asorder
well.
the parts
inare
thecorrect
filled bins
inMikron
reverse
until you
X
Eubama
S
8
the
parts
in
the
filled
bins
in
reverse
order
until
you
Manufactured parts are
For
jolts and scratch
Iffind
these
parts
are
faulty
/ parts.
defective,
will
exam
isual
of
the
produced
parts
infaulty you
accurate
/ flawless
If machine
these
parts
are
defective,
you will exam
e
withcheck / inspection
Rotary
transfer
Micron /rotary
transfer
find accurate
/ flawless
parts.
falling into the oil-filled
sensitive
parts the use
the
filled in
bins
infilled
reverse
order
until you
he
last selector bin.the parts in the
parts
the
bins
in
reverse
order
until
you
non-contact
with
Selector
570/8
for
the
machine
and
selector
270/8.
This reduces the sorting to a single bin.
bin, eliminating qualityof over floating, oil-filled
find
accurate
/
flawless
parts.
This
reduces
the
sorting
to
a
single
bin.
find
accurate
/ flawless parts.
olthese
and test
parts are accurate
/ inof
flawless
condition,
acceptance
sensitive
Normally this is a fraction of the production
batchbins offers a
reducing marks to the
double
5 parts
for in the
This
reduces
the
sorting
to
a
single
bin.
Normally
this
is
a
fraction
of
the
production
batch
llofother
parts
already
seven
other
bins
parts
with
afilled
front
mounted
This reduces
the sorting
to acontainer.
single
bin.
which is usually
channelled
into a part
parts.
qualitative,
safe solution.
ioncorrect
principle.
which
usually
a part container.
re
/ true to
size
as is
well.
conveyor
belt.
Normally
this
is achannelled
fraction
ofainto
the
production
Normally
this is
fraction
of the batch
production batch
which
is usually
channelled
into
a part container.
these parts are faulty
/ defective,
you
exam
which
is will
usually
channelled
into a part
container.
Mounting
examples
he parts in the filled bins in reverse order until you
nd accurate / flawless parts.
his reduces the sorting to a single bin.
ormally this is a fraction of the production batch
WWW.FLOYDAUTOMATIC.CO.UK
find accurate / flawless parts.
This reduces the sorting to a single bin.
1.7
- 4
Normally this is a fraction of the production batch
which is usually channelled into a part container.
Machine E q u ip m ent
Mou nt ing E x am p les
Mounting examples
Manurhin K'MX
Automatic lathe with
Selector 570/8, non-contact
quantity control and test
bin for sorting of 5 parts for
the SPC inspection principle.
Tornos Bechler
Swiss-type machine with
sliding headstock with
mounted Selector 200/7.
Eubama S 8
Rotary transfer machine
with Selector 570/8 for the
acceptance of sensitive
parts with a front mounted
conveyor belt.
Mikron
Micron rotary transfer
machine and selector 270/8.
Technical Dat a
200
270
420
570
Selector for Tornos Deco 7/10
200
270
420
570
Selector for Tornos Deco 7/10
Technical data
Selector types
Technical
data
Housing diameter
„G“
Inch
Plate diameter
Housing diameter
Overall height without bin
Plate diameter
Height of oil outflow
Overall height without bin
„T“
„G“
„B“
„T“
„b“
„B“
Inch
Inch
Inch
Inch
Inch
Inch
Operating
voltage
Height
of oil
outflow
(110 V available upon request)
Operating voltage
Connected
Load
(110
V available
upon request)
„b“
Selector types
200/7
270-II/8
420/8
9.1
11.6
15.2
570/8
18.7
200/7
270-II/8
420/8
570/8
V/Hz
Inch
V/Hz
V/Hz
Watts
V/Hz
220/50
0
110/50
220/50
2.8
110/50
220/50
0.63
110/50
220/50
2.8
110/50
220/50
1.9
110/50
220/50
33
110/50
220/50
2.1
110/50
220/50
33
110/50
Required
number
Connected
Load of bins
Watts
7
2.8
8
2.8
8
33
8
33
Filling weight per bin
Required number of bins
Lbs.
2.2
7
24
8
50
8
88
8
7.6
9.1
2.8
7.6
0
2.8
10.6
11.6
3.30
10.6
0.63
3.30
16.7
15.2
4.9
16.7
1.9
4.9
Finish
Filling weight per bin
Lbs.
2.2
“H2“, Hammer
24 finish, grey
Weight
Finish
Lbs.
6.4
9.5
25.4
“H2“, Hammer finish, grey
Lbs.
6.4
Weight
Bin type
Z 0.1
Content (Gal.) Height (Inch)
0.026
2.36
0.30
SZ 1.70
0.75
SS 2.20
0.026
0.198
0.080
0.450
0.198
0.581
2.36
5.91
3.94
7.87
5.91
9.84
S 1.70
S 2.20
2.0
S
0.450
0.528
0.581
S 3.0
S 2.0
S
4.0
9.5
50
25.4
Weight (Lbs.) Space requirement (Inch)
22.4
18.7
5.3
22.4
2.1
5.3
88
44
Selector
9.1
0.2
0.85
0.48
1.5
9.1
11.6
11.6
13.4
200/7
270-II/8
270-II/8
270-II/8
7.87
5.12
9.84
0.85
1.8
1.5
2.0
1.8
11.6
13.4
13.4
18.0
13.4
270-II/8
270-II/8
270-II/8
420/8
270-II/8
0.800
0.528
1.060
7.87
5.12
10.6
3.0
2.0
3.9
18.0
18.0
18.0
420/8
420/8
420/8
S
S 3.0
5.0
S
4.0 0.45
PB-S
0.800
1.321
1.060
0.120
7.87
13.2
10.6
1.97
3.0
4.7
3.9
0.4
420/8
420/8
420/8
420/8
S 5.0
S
5.0 0.45
PB-S
1.321
1.32
0.120
13.2
5.32
1.97
4.7
3.6
0.4
18.0
18.0
18.0
0.007
18.0
28.0
0.007
S 7.5
S
S 5.0
10.0
1.98
1.32
2.64
7.87
5.32
10.4
5.0
3.6
6.5
28.0
28.0
28.0
570/8
570/8
S
S 7.5
12.5
S
S 10.0
15.0
1.98
3.30
2.64
3.96
7.87
13.0
10.4
15.15
13.0
1.61
5.0
8.0
6.5
9.5
28.0
28.0
28.0
28.0
570/8
570/8
Content
(Gal.)
Height
(Inch)
0.080
3.94
S
12.50.50
3.30
PB-S
0.132
S 15.0
3.96
Special bins available upon request.
PB-S 0.50
0.132
“Z“
= Cylindrical
“PB-S“ bins
= Inspection
segment
Special
available bin,
upon
request.shaped
“S“
= Cylindrical
Segment shaped
“Z“
=
“PB-S“ = Inspection bin, segment shaped
“S“
= Segment shaped
Weight
(Lbs.)
Space requirement (Inch)
0.48
11.6
Side view: Selector bin
44
0.2
Bin type
Z 0.30
0.1
SZ 0.75
Side view: Selector bin
200/7
Selector
270-II/8
420/8
570/8
420/8
570/8
8.0
28.0
570/8
0.7
0.013
570/8
15.15
9.5
28.0
570/8
The inspection bins can only be put into the segment bins.
1.61
0.7
0.013
570/8
For additional accessories please refer to our offer and price list.
The inspection bins can only be put into the segment bins.
For additional accessories please refer to our offer and price list.
Schwanog · Siegfried Güntert GmbH
Niedereschacher Str. 36 · D -78052 VS-Obereschach
Schwanog
Siegfried
Güntert
Tel. +49
(0) 77 21 / ·94
89-0 · Fax
+49 (0)GmbH
77 21 / 94 89-99
Niedereschacher
Str. 36
· D -78052 VS-Obereschach
www.schwanog.com
· info@schwanog.com
Tel. +49 (0) 77 21 / 94 89-0 · Fax +49 (0) 77 21 / 94 89-99
www.schwanog.com
Schwanog LLC · info@schwanog.com
1630 Todd Farm Drive · Elgin, IL 60123
WWW.FLOYDAUTOMATIC.CO.UK
LLC
Phone:Schwanog
847-289-10
55 · Fax: 847-289-10 56
Side view: Selector
Side view: Selector
Plan view:
Selector with bins
Plan view:
Selector with bins
vma-werbeagentur.de
vma-werbeagentur.de
03/13 03/13
1.7
1.710 .13
- 5
Machine E q u ip m ent
Mow id ec- TT P recise S p ind le Alignm ent Kit
1.7
•
•
•
•
•
•
•
•
Designed for use on sliding head & fixed head lathes
and ot her sim ilar ap p licat ions.
Wit h t he MOWIDE C- TT, t he cent ering of t ools on d rill or
cou nt er- d rilling sp ind les is m ad e easier and ab ov e all
Q UICKE R !
It s u ser- friend ly sy st em and reliab le com p onent s
significantly improves the service life of your tools and
t heq u alit y of t he w ork .
R ap id and accu rat e cent ering of d rills and ot her t ools t o
t he m ain sp ind le and
su b - sp ind les
Micron read ou t v ia a p rox im it y d et ect or t o allow X and
Y ax is offset s t o b e p erfect ly ad j u st ed
N o d ial gau ges req u ired
S av e t im e on m u lt i- t ool set u p s
Can also b e u sed t o align head st ock , gu id e b u sh and
su b - sp ind le.
FLO- Tool Cent re Find er
E d ge S ensor
Acou st ic and light signals at a t ou ch!
•
Tou ch 3 p oint s at t he arb or or d rill hold er
•
•
•
Accu rat e p osit ioning on t he arb or
•
Q u ick and p recise egd e sensor for 3 ax is t u rning m achines..
Available with Ø20mm & ¾" shanks.
WWW.FLOYDAUTOMATIC.CO.UK
1.7
- 6
Machine E q u ip m ent
FLO-Jet HP Coolant Solutions
1.7
Adjustable & Lockable Coolant Nozzles
For all coolant feed ap p licat ions. These ad j u st ab le, and m ore im p ort ant ly , lock ab le S t ainless
steel* coolant nozzles are ideal for delivering coolant at higher pressures without deflection.
* Alu m iniu m op t ion also av ailab le
Q u ick - R elease- H igh- P ressu re Connect ors
H igh p ressu re q u ick release connect ors. Designed t o hand le p ressu re u p t o 2 0 0 b ar, t hese sim p le
Connectors developed by HEB using their MiniPlug 3 system, allow the user greater flexibility,
t im e sav ing and fast er t ool change ov ers. The connect ors and hoses are m ad e from st ainless
st eel and d esigned t o resist t he rigors of a w ork ing env ironm ent u nd er high p ressu re cond it ions.
H P
Coolant Tool Clam p B lock For S t ar S r+ S v Machines
High pressure delivery system that can be fitted directly to the Tool platen.
Flo-Jet High Pressure Coolant Nozzles
NEW ! Range of coolant nozzles that can be adapted to suit most coolant distribution systems.
These flexible, but durable coolant tubes are ideal for directing coolant efficiently
S ealed Collet s
This E R collet range offers ad d it ional sealing t o ensu re m inim al coolant and p ressu re loss. Used
in conj u nct ion w it h FLO- Tool sealed collet nu t s and sealing d iscs.
S ealed Collet N u t s And S ealing Discs
P lu s t he fu ll range of Throu gh coolant hold ers from
inform at ion
ou r FLO- Tool range. P lease call u s for m ore
WWW.FLOYDAUTOMATIC.CO.UK
1.710 .13
- 7
Machine E q u ip m ent
Mini P lu g 3
H igh P ressu re Coolant Connect or S y st em
1.7
N E W!
FOR
S WIS S
TYP
A U T O M A T I
LATH E S WITH
H IG
P R E S S UR E COOLAN
Coolant through tooling systems has become more
common in the last years, enhancing modern machining
to become more efficient.
In order to transport the coolant through the narrow holes
S u it ab le u p t o 2 0 0 b ar
directly to the cutting edges, the use of high-pressure
•
Made of stainless steel
•
High-quality flexible braid hoses
the machine in a confined space. Small-dimensioned
•
Contains different thread adaptors
and permanently installed copper pipes carry the
•
System
pumps and distribution systems are necessary.
The fittings of these distributors are often placed inside
completed
with
small
coolant to the tool holder. To change the tool or cutting
plate, the tool holder has to be detached with difficulty
from the distribution system.
Wit h t he new
H E B
MiniP lu g sy st em ,
p ressu re q u ick connect or sy st em
is av ailab le ev en
for sm aller sw iss t y p e lat hes. The H E B
sy st em
a highMiniP lu g
help s t o red u ce m achine d ow nt im e for t ool
changes.
WWW.FLOYDAUTOMATIC.CO.UK
distribution blocks in two versions
E
C
H
T
1.7
- 8
Machine E q u ip m ent
S ingle Com p onent s
1.7
Cat N o.
Descrip t ion
Specification
P rice
10 19 9 4
10 19 9 5
10 2 0 3 8
Cou p ling ink l. seal p lu g
G 1/ 8 ”
M10 x 1
M8 x 1 ( for t oolhold er)
N D3 , st ainless st eel
ou t sid e t hread
ou t sid e t hread
ou t sid e t h. incl. p lu g- ad ap t or
£ 6 1.0 0
£ 6 1.0 0
£ 6 5 .0 0
Cat N o.
Descrip t ion
Specification
P rice
10 19 9 1
10 2 2 2 3
10 2 0 3 9
H ose set w it h p lu g, st raight
M8 x 1, 3 0 0 m m
M8 x 1, cu st om 10 0 - 2 8 0 m m
M8 x 1, cu st om 3 2 0 - 10 0 0 m m
Cat N o.
Descrip t ion
10 2 9 9 2
10 2 2 4 8
10 2 0 4 3
N D3 , st ainless st eel b
incl. ad ap t ors M10 x
incl. ad ap t ors M10 x
incl. ad ap t ors M10 x
raid
1+ G
1+ G
1+ G
hose
1/ 8
1/ 8
1/ 8
Specification
H ose set w it h p lu g, angled
M8 x 1, 3 0 0 m m
M8 x 1, cu st om 10 0 - 2 8 0 m m
M8 x 1, cu st om 3 2 0 - 10 0 0 m m
N D3 , st ainless st eel b
incl. ad ap t ors M10 x
incl. ad ap t ors M10 x
incl. ad ap t ors M10 x
raid
1+ G
1+ G
1+ G
£ 9 3 .0 0
£ 115 .0 0
£ 13 6 .0 0
P rice
hose
1/ 8
1/ 8
1/ 8
£ 10 4 .0 0
£ 12 5 .0 0
£ 14 7 .0 0
Cat N o.
Descrip t ion
Specification
P rice
110 19 9 3
Angled p lu g, ant i- t u rn
150mm, flexible copper tube
ND3, stainless steel, nozzle 2mm
for ex t ernal coolant
£ 3 9 .0 0
Cat N o.
Descrip t ion
Specification
P rice
10 19 9 0
Dist rib u t ion b lock A ( m anifold )
Inlet G 1/ 4 , Ou t let s G 1/ 8
Cat N o.
Descrip t ion
10 19 9 7
Dist rib u t ion b lock B ( m anifold )
Inlet G 1/ 4 , ou t let s G 1/ 8
Cat N o.
Descrip t ion
10 19 6 1
10 2 16 6
Cat N o.
10 19 19
5 w ay , st eel b u rnished
incl. 2 seal p lu gs G 1/ 8
Specification
Connect ion feed line
G 1/ 4 - 3 0 0 m m
G 1/ 4 - cu st om 3 2 0 - 10 0 0 m m
8 w ay , st eel b u rnished
incl. 4 seal p lu gs G 1/ 8
£ 119 .0 0
P rice
£ 2 4 9 .0 0
Specification
P rice
N D5 , st ainless st eel b raid hose
incl, ad ap t or t u b e end Ø 8
incl, ad ap t or t u b e end Ø 8
£ 17 4 .0 0
£ 2 2 9 .0 0
Specification
P rice
Descrip t ion
S eal P lu g as sp are p art
WWW.FLOYDAUTOMATIC.CO.UK
£ 10 .0 0
1.710 .13
- 9
Machine E q u ip m ent
S et s
Specification
Cat N o.
Descrip t ion
10 2 4 4 0
N E W
Inlet G 1/ 4 , ou t let s 3 x G 1/ 8
incl. 3 x m ou nt ed cou p lings
Cat N o.
Descrip t ion
Specification
Connect ion set 4 + 1
4 x cou p ling, 4 x t u b e set st raight ,
1x angled p lu g
10 2 0 0 3
10 2 0 0 4
G t hread v ersion
M10 x 1 t hread v ersion
4 x 10 19 9 4 , 4 x 10 19 9 1, 1x 10 19 9 3
4 x 10 19 9 5 , 4 x 10 19 9 1, 1x 10 19 9 3
£ 5 8 6 .0 0
£ 5 8 6 .0 0
Cat N o.
Descrip t ion
Specification
P rice
Dist rib u t or cy l.
P rice
3 w ay , st eel b u rnished
incl, ad ap t or t u b e end Ø
8
£ 2 6 0 .0 0
P rice
5 x cou p ling, 2 x t u b e set st raight , 2 x
t u b e set angled , 1x angled p lu g, 1x
m anifold A, 1x m anifold B , 1x feed line
S t art er- S et S R - 2 0
10 2 2 14
G t hread v ersion
for Star SR-20 J/JN/RNIII
5 x 10 19 9 4 , 2 x 10 19 9 1, 2 x 10 19 9 2 ,
1x 10 19 9 3 , 1x 10 19 9 0 , 1x 10 19 9 7 ,
1x 10 19 6 1
£ 114 7 .0 0
Cat N o.
Descrip t ion
Specification
P rice
S ingle ad ap t ors
10 19 8 0
N E W
10
10
10
10
10
10
19 7
2 0 0
2 18
2 0 4
2 4 3
2 4 3
9
6
8
2
4
5
M8 x 1 t o G 1/ 8
M8 x 1 t o M10 x 1
M8 x 1 t o M8 x 1
M8 x 1 t o 1/ 8 " N P T
M8 x 1 t o MiniP lu g- j ack
M8 x 1 t o M5
M8 x 1 t o M6
WWW.FLOYDAUTOMATIC.CO.UK
£ 10 .0 0
£ 10
£ 10
£ 10
£ 10
£ 10
£ 10
.0
.0
.0
.0
.0
.0
0
0
0
0
0
0
1.7
1.7
- 10
Machine E q u ip m ent
H irt - Line
Ty p 1 outlet 5.8mm. Basic set 1-GS fig. - other accessories on inquiry
1.7
1- G E
1- G E - 2
1- G E - 3
1- G E - 4
B asic elem ent L 19
B asic elem ent L 3 8
B asic elem ent L 5 7
B asic elem ent L 7 6
1- Ad - 14
1- Ad - 18
1- Ad - 8 1
1- Ad - K15
Ad ap t or p iece G 1/ 4
Ad ap t or p iece G 1/ 8
Ad ap t or p iece M8 x 1
Ad ap t or p iece b all Ø 15
1- Wv - 1
1- Wv - 2
1- Wv - 1K
1- Wv - 2 K
T- p iece
Corner screw connect ion w it h b all
p iece ( any alignm ent p osit ion)
T- p iece w it h b all p iece ( any
alignm ent p osit ion)
1- WI
1- Yv
1- Du - B L
Corner p iece for p ip elines
Y- p iece 5 0 °
Corner screw
connect ion
1- Du - 3 - 16
Broad nozzle with drilled holes
Nozzle straight 3xØ1.6
KU- 1- Du - 3 - 16
Mad e of p last ic
1- Du - 3 0
1- Du - 16
Nozzle 30° drilled hole Ø2.0
1- Du - 3 2
Nozzle straight Ø3.2
1- Du - 5 0
1- Du - 3 0 - E K
KU- 1- Du - 16
S hort er v ersion
KU- 1- Du - 3 2
KU- 1- Du - 5 0
Mad e of p last ic
KU- 1- Du - 3 0
Mad e of p last ic
Mad e of p last ic
1- Du - 9 0 - 1
1- Du - 9 0 - 2
Nozzle straight Ø1.6
Nozzle straight Ø 5.0
Mad e of p last ic
1- Du - 6 0
Nozzle 60° drilled hole Ø2.0
1- Du - 7 2
1- Du - 6 0 - E K
Nozzle with slot 7x2.0mm
S hort er v ersion
KU- 1- Du - 7 2
KU- 1- Du - 6 0
Mad e of p last ic
Nozzle 90° drilled hole 1xØ2.0
Nozzle 90° drilled hole 2xØ2.0
Mad e of p last ic
1- Du - 9 0 - 5
1- H a- Du
Holder nozzle small I=40
incl. 3 Nozzle 5/10/20
1- H a- Du - 2
1- H a- Du - 3
Nozzle 90° drill hole 5xØ2.0
1- Du - S L- G S
1- Du - S L- S S
1- Du - S L- 2 5
S W- 11 and S W- 16
Broad flat nozzle with slit
18 x 2 .5 st raight j et
Broad flat nozzle with slit
2 0 x 2 .5 scat t ered b eam
Holder nozzle small I=55
incl. 3 Nozzle 5/10/20
Broad flat nozzle with slit
20x4 scattered beam to flood
WWW.FLOYDAUTOMATIC.CO.UK
Holder nozzle small I=70
incl. 3 Nozzle 5/10/20
Op en end w rench
1.7 10 - .1311
Machine E q u ip m ent
H irt - Line
Ty p 2
outlet 11mm. Basic set 2-GS fig. - other accessories on inquiry
1.7
2 -G E
2 -G E -2
2 -G E -3
2 - Ad - 12
B asic elem ent L 2 6
B asic elem ent L 5 2
B asic elem ent L 7 8
Ad ap t or p iece G 1/ 2
2 - Du - 10
Nozzle straight Ø10
2 - Du - 12
2 - Du - 6 5
2 - Ad - 3 8
Ad ap t or p iece G 3 / 8
KU- 2 - Du - 10
KU- 2 - Du - 12
KU- 2 - Du - 6 5
Mad e of p last ic
Mad e of p last ic
Nozzle straight Ø6.5
2 - Du - S L- 2 5
2 - Du - S L- 2 5 - G S
2 - Du - S L- 2 5 - S S
2 - Du - S L- 5 0
2 - Du - S L- 5 0 - G S
Broad flat nozzle with slit 50x2
straight jet (especially for flat-/
circu lar grind ing)
2 - Du - S L- 6 5 - G S
2 - Du - S L- 7 6 - G S
Flat nozzle with slot Ø 70x2.0mm
S t raight j et
2 - Yv
KH - 3 8
KH - 12
Mini b all cock G 3 / 8
( Int ernal- ex t ernal t hread )
Mini b all cock G 1/ 2
( Int ernal- ex t ernal t hread )
R e- 2 - 1
2 - WI
R ed u ct ion Ty p 2 on Ty p 1
Corner p iece for p ip elines
Broad flat nozzle
with slit 50x4 to flood
Broad flat nozzle
w it h slit 18 x 2 .5 st raight j et
Flat nozzle with slot Ø 58x2.0mm
S t raight j et
Nozzle straight Ø12
Broad flat nozzle
w it h slit 2 0 x 2 .5 S cat t ered b eam
V B -3 -3 8
Manifold b lock
E nt rance front end G 1/ 2
3 ou t let G 3 / 8 , 4 5 x 3 6 x 111,
p at t ern of d rilling 10 0 x 3 4 x Ø 6 .5
S W- 19
S W- 2 7
Op en end w rench S W- 19
Op en end w rench S W- 2 7
WWW.FLOYDAUTOMATIC.CO.UK
Nozzle straight Ø6.5
Flat nozzle broadly
with slit 50x4 to flood
Y- p iece 5 0 °
1.7
- 2
Machine E q u ip m ent
1.7
Collets, Guide Bushes and Grippers
Knurling and Marking Tools
Collets and Tool Holders
Specialist Tooling
Cutting Tools
Threading
WWW.FLOYDAUTOMATIC.CO.UK