Belden Industrial Ethernet Cabling

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Belden Industrial
Ethernet Cabling
July 2009
Belden Industrial Data Cable Solutions
• Belden is a known leader in signal transmission technology, we
manufacture our products to the industry’s highest standards of
quality, utilizing the most advanced equipment, systems, controls
and processes available.
• The industrial environment demands the utmost in reliability and
performance; Belden’s comprehensive line of industrial cabling
solutions has been specifically designed with this in mind.
• Extensive cable designs, gauge sizes, insulation materials, shielding
configuration and jacket material possibilities ensure complete
confidence in product choice for the multitude of cabling applications
subject to the demands of this typically harsh environment.
Belden Industrial Data Cable Solutions
• An extensive range of purpose designed cables for use in the
extreme industrial environment and lasting durability in application.
• An excellent range of cable solutions to support all types of industrial
communications protocols.
• Wide temperature performance to withstand exposure to changing
conditions.
• Various heavy duty jacket combinations for UV, oil and other
chemical solvent resistance.
• Low smoke, zero-halogen cable options to international standards –
a prerequisite in many environments.
• Innovative shielding techniques for maximum protection in EMI
(Electromagnetic interference) and RF (Radio frequency) spectrums.
• Designed and approved to international standards for quality and
safety assurance in the global environment.
Belden Industrial Data Cable Solutions
• Belden offer a comprehensive range of industrial data cabling
for a wide range of industrial communications protocols.
• A reputation for quality and reliability has seen Belden cables
being used in industrial communication applications for many
years.
• The Belden Fieldbus range is complemented by an extensive
range of Industrial Ethernet cabling offering the same superior
performance for ethernet based applications.
• Belden’s full range of Industrial Data Solutions® includes
cables for all types of Fieldbus applications such as Profibus,
DeviceNet™ Modbus and the Ethernet variants such as
Profinet and EtherNet/IP™.
Industrial Ethernet Technology
• The use of ethernet-based networking, already in place in the
office environment, to perform similar data communications on
the factory floor has grown in recent years.
• A major benefit of Industrial Ethernet is its’ interoperability with
the traditional Fieldbus systems, it is therefore growing rapidly in
existing industrial automation installations.
• In additional to the system integration benefits, Industrial
Ethernet offers operational benefits such as cost, data volume
and transmission speed improvements to bring increased
production capacity and more efficient operations.
• Industrial Ethernet provides the missing link from the
management functions to the devices on the factory
floor to combine industrial performance with the
consistency and transparency of corporate
communication.
Belden Industrial Ethernet Cabling Range
Belden offer a choice of two ranges according to Ethernet protocol
being used:
• Profinet Cabling
A range of copper cabling conforming to PROFINET, the industrial
ethernet standard managed by PI International.
Suitable for use in the industrial environment, cabling is SF/UTP and
Cat 5e performance.
Green RAL 6018 Cable Jacket.
• Standard Industrial Ethernet Cabling
A range of copper cabling to support industrial ethernet and
associated networks such as EtherNet/IP™. Suitable for use in the
industrial environment, cabling is SF/UTP for Cat 5e and S/FTP for
Cat 7 performance.
Black Cable Jacket.
Belden Profinet Industrial Ethernet Cables
• Main features:
• Profinet compliant cable in accordance with Profinet PN-CablingGuide_2252_V200_May2007
• Universal conductor AWG 22
• Cat 5e transmission performance
• Star quad conductor design
• Overall braided shield (> 85% coverage)
• SF/UTP
(Overall Foil Braided Shield / Unshielded Twisted Pair)
• Green RAL 6018 cable jacket
• Choice of PVC / FRNC / PUR cable jacket
• 3 Main designation types
– Type A / Type B / Type C
Belden Profinet Cable Type A / Type B
Star Quad Design
Cat 5e Transmission Performance
Overall foil and braided shield
(> 85% coverage)
Filler
Bedding
Insulation
Conductor AWG 22
Type A for stationary applications (AWG 22/1 Solid Conductor)
There will be no movement after installation
Type B for flexible applications (AWG 22/7 Stranded Conductor)
Will be subject to occasional movement or vibration
Green RAL 6018 cable jacket
Belden Profinet Cable – Jacket Options
• Cable types A and B have different jacket options to suit the specific industrial
environment and application:
PVC:
Minimum requirement for the general industrial environment
Good flame, heat and weather resistance
Oil resistant
X Contains halogens
X Poor gasoline, solvent, and radiation resistance
FRNC:
Good protection in the harsh industrial environment
Halogen free, premium FRNC compound
Flame Retardant Non Corrosive
Good flexibility
Oil resistant
PUR:
For high protection in the extreme industrial environment
Superior mechanical strength
Excellent flexibility, oil resistance
Halogen free
X Generally poor flame resistance
Belden jacket has flame resistance IEC 60332-1
Non cross linked weld-splatter resistant jacket available on request
Belden Profinet Cable Type C
Profinet Cabling Type C
• Type C for highly flexible, continuous movement applications,
permanent movement, vibration or torsion
Trailing:
Used for high mechanical stress, especially in
applications with frequent winding and
unwinding.
Torsion:
Flexible robotic cables designed for twisting
applications on robotic arms and other
applications that require rotary motion
AWG 22/19 Stranded Conductor
PUR Cable jacket to withstand these more severe applications
Belden Standard Industrial Ethernet Cables
• Main features:
• Conductor sizes AWG 23 / 24 / 26
• Solid and stranded conductors for different application types
• Cat 5e and Cat 7 transmission performance
• Four pair and two pair conductor design
• Overall braided shield (> 80% coverage)
• SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair)
• S/FTP (Overall Shielded / Foil Shielded Twisted Pair)
• Black Cable jacket
• 3 Main designation types
(Permanent / Flexible / Trailing -Torsion)
Belden Standard Industrial Ethernet 4 Pair Cat 5e
• SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair)
Cat 5e
2 Twisted, polypropylene
insulated conductors
4 Pair design (unshielded twisted pair)
Overall foil and braided shield (> 80% coverage)
Solid conductor AWG 24/1 for stationary applications
There will be no movement after installation
Stranded conductor AWG 26/7 for flexible applications
Will be subject to occasional movement or vibration
Belden Standard Industrial Ethernet 4 Pair Cat 5e
• Type C for highly flexible, continuous movement applications,
permanent movement, vibration or torsion
Trailing:
Used for high mechanical stress, especially in
applications with frequent winding and
unwinding.
Torsion:
Flexible robotic cables designed for twisting
applications on robotic arms and other
applications that require rotary motion
AWG 26/19 Stranded Conductor
PUR Cable jacket to withstand these more severe applications
Belden Standard Industrial Ethernet 4 Pair Cat 7
• S/FTP (Overall Braided Shielded / Foil Shielded Twisted Pair)
Cat 7
2 Twisted, foam–skin PE
insulated conductors
4 Pair design (Individually foil shielded twisted pair)
Overall braided shield (> 65% coverage)
Solid conductor AWG 23/1 for stationary applications
There will be no movement after installation
Stranded conductor AWG 26/7 for flexible applications
Will be subject to occasional movement or vibration
Belden Standard Industrial Ethernet 2 Pair Cat 5e
• SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair)
Cat 5e
2 Pair design (unshielded twisted pair)
Overall braided shield (> 85% coverage)
Solid conductor AWG 24/1 for stationary applications
There will be no movement after installation
Stranded conductor AWG 26/7 for flexible applications
Will be subject to occasional movement or vibration
Standard Industrial Ethernet Cable – Jacket Options
As with Profinet, stationary cable applications and flexible cable
applications have different jacket options to suit the specific
industrial environment:
PVC :
Minimum requirement for the general industrial
environment
FRNC :
Good protection in the harsh industrial environment
PUR :
For high protection in the extreme industrial
environment
Cable types C for trailing and torsion applications are only
available with PUR jacket to suit these extreme applications.
Lower cost / performance
PVC Cable Jacket
Higher cost / performance
Premium FRNC Cable Jacket
PUR Cable Jacket
Belden Profinet Cat 5e
Cabling Range Overview
Belden
Application
Item Code *
Type
70006E
Type A
Item Description
Category
Profinet Type A
5e
AWG
22
Conductor
Conductor
Cable
Cable Jacket
Type
Design
Jacket
Colour
Solid (1)
Quad
PVC
Green
(AWG22/1) PVC
70006NH
Type A
Profinet Type A
RAL 6018
5e
22
Solid (1)
Quad
(AWG22/1) FRNC
70006PU
Type A
Profinet Type A
5e
22
Solid (1)
Quad
Premium
Green
FRNC
RAL 6018
PUR
Green
(AWG22/1) PUR
70007E
Type B
Profinet Type B
RAL 6018
5e
22
Stranded (7)
Quad
PVC
(AWG22/7) PVC
70007NH
Type B
Profinet Type B
RAL 6018
5e
22
Stranded (7)
Quad
(AWG22/7) FRNC
70007PU
Type B
Profinet Type B
5e
22
Stranded (7)
Quad
Premium
Green
FRNC
RAL 6018
PUR
Green
(AWG22/7) PUR
70008PU
Type C
Profinet Trailing
Trailing
(AWG22/19) PUR
Available
Type C
Profinet Torsion
late 2009
Torsion
(AWG22/19) PUR
* Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR)
Green
RAL 6018
5e
22
Stranded (19)
Quad
PUR
Green
RAL 6018
5e
22
Stranded (19)
Quad
PUR
Green
RAL 6018
Belden Cat 5e Standard Industrial Ethernet (4 Pair)
Cabling Range Overview
Belden
Application
Item Code *
Type
74001E
Permanent
Item Description
Category
Indus Cat 5e 4PR
AWG
Conductor
Conductor
Cable
Cable Jacket
Type
Design
Jacket
Colour
5e
24
Solid (1)
4 Pair
PVC
Black
5e
24
Solid (1)
4 Pair
Premium
Black
(AWG24/1) PVC
74001NH
Permanent
Indus Cat 5e 4PR
(AWG24/1) FRNC
74001PU
Permanent
Indus Cat 5e 4PR
FRNC
5e
24
Solid (1)
4 Pair
PUR
Black
5e
26
Stranded (7)
4 Pair
PVC
Black
5e
26
Stranded (7)
4 Pair
Premium
Black
(AWG24/1) PUR
74002E
Flexible
Indus Cat 5e 4PR
(AWG26/7) PVC
74002NH
Flexible
Indus Cat 5e 4PR
(AWG26/7) FRNC
74002PU
Flexible
Indus Cat 5e 4PR
FRNC
5e
26
Stranded (7)
4 Pair
PUR
Black
5e
26
Stranded (19)
4 Pair
PUR
Black
5e
26
Stranded (19)
4 Pair
PUR
Black
(AWG26/7) PUR
74003PU
Trailing
Indus 4PR Trailing
(AWG26/19) PUR
Available
late 2009
Torsion
Indus 4PR Torsion
(AWG26/19) PUR
* Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR)
Belden Cat 7 Standard Industrial Ethernet (4 Pair)
Cabling Range Overview
Belden
Application
Item Code *
Type
74004E
Permanent
Item Description
Category
Indus Cat 7 4PR
AWG
Conductor
Conductor
Cable
Cable Jacket
Type
Design
Jacket
Colour
7
23
Solid (1)
4 Pair
PVC
Black
7
23
Solid (1)
4 Pair
Premium
Black
(AWG23/1) PVC
74004NH
Permanent
Indus Cat 7 4PR
(AWG23/1) FRNC
74004PU
Permanent
Indus Cat 7 4PR
FRNC
7
23
Solid (1)
4 Pair
PUR
Black
7
26
Stranded (7)
4 Pair
PUR
Black
(AWG23/1) PUR
74005PU
Flexible
Indus Cat 7 4PR
(AWG26/7) PUR
* Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR)
Belden Cat 5e Standard Industrial Ethernet (2 Pair)
Cabling Range Overview
Belden
Application
Item Code *
Type
72001E
Permanent
Item Description
Category
Indus Cat 5e 2PR
AWG
Conductor
Conductor
Cable
Cable Jacket
Type
Design
Jacket
Colour
5e
24
Solid (1)
2 Pair
PVC
Black
5e
24
Solid (1)
2 Pair
Premium
Black
(AWG24/1) PVC
72001NH
Permanent
Indus Cat 5e 2PR
(AWG24/1) FRNC
72001PU
Permanent
Indus Cat 5e 2PR
FRNC
5e
24
Solid (1)
2 Pair
PUR
Black
5e
26
Stranded (7)
2 Pair
PVC
Black
5e
26
Stranded (7)
2 Pair
Premium
Black
(AWG24/1) PUR
72002E
Flexible
Indus Cat 5e 2PR
(AWG26/7) PVC
72002NH
Flexible
Indus Cat 5e 2PR
(AWG26/7) FRNC
72002PU
Flexible
Indus Cat 5e 2PR
(AWG26/7) PUR
* Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR)
FRNC
5e
26
Stranded (7)
2 Pair
PUR
Black
Belden Industrial Ethernet Cable
• Belden Industrial Ethernet cables meet the following specifications:
• Flame resistance : IEC 60332-1
• Bundle Flame Test Cat C (Belden 74004NH only)
• Oil resistance : IEC 60811-2-1
• ISO / IEC 11801 Cat 5e / Cat 7
• Halogen Free :IEC 60754-1 (FRNC and PUR)
IEC 60754-2 (FRNC and PUR)
• Temperature range installing : - 5 to +50˚C
• Temperature range operating : -25 to +80˚C
• RoHS compliant
Belden Industrial Ethernet Cable
Features and Benefits
A comprehensive range consisting 26 different cable designs
Star quad twist cable design for Profinet cable for enhanced
communication performance
4 Pair and 2 Pair cable designs
Choice of robust jacket grades for bulk cabling to suit application
and cost requirements in the harsh industrial environment
High shield coverage to maintain signal integrity in the industrial
‘noisy’ environment
Product reliability and consistent performance
Customer specific cable and cord set design capabilities
European manufacture and flexibility
Armoured and application specific cable jackets available on
request, including non cross linked weld splatter resistant jacket
Belden Industrial
Ethernet Cabling
July 2009
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