Belden Industrial Ethernet Cabling July 2009 Belden Industrial Data Cable Solutions • Belden is a known leader in signal transmission technology, we manufacture our products to the industry’s highest standards of quality, utilizing the most advanced equipment, systems, controls and processes available. • The industrial environment demands the utmost in reliability and performance; Belden’s comprehensive line of industrial cabling solutions has been specifically designed with this in mind. • Extensive cable designs, gauge sizes, insulation materials, shielding configuration and jacket material possibilities ensure complete confidence in product choice for the multitude of cabling applications subject to the demands of this typically harsh environment. Belden Industrial Data Cable Solutions • An extensive range of purpose designed cables for use in the extreme industrial environment and lasting durability in application. • An excellent range of cable solutions to support all types of industrial communications protocols. • Wide temperature performance to withstand exposure to changing conditions. • Various heavy duty jacket combinations for UV, oil and other chemical solvent resistance. • Low smoke, zero-halogen cable options to international standards – a prerequisite in many environments. • Innovative shielding techniques for maximum protection in EMI (Electromagnetic interference) and RF (Radio frequency) spectrums. • Designed and approved to international standards for quality and safety assurance in the global environment. Belden Industrial Data Cable Solutions • Belden offer a comprehensive range of industrial data cabling for a wide range of industrial communications protocols. • A reputation for quality and reliability has seen Belden cables being used in industrial communication applications for many years. • The Belden Fieldbus range is complemented by an extensive range of Industrial Ethernet cabling offering the same superior performance for ethernet based applications. • Belden’s full range of Industrial Data Solutions® includes cables for all types of Fieldbus applications such as Profibus, DeviceNet™ Modbus and the Ethernet variants such as Profinet and EtherNet/IP™. Industrial Ethernet Technology • The use of ethernet-based networking, already in place in the office environment, to perform similar data communications on the factory floor has grown in recent years. • A major benefit of Industrial Ethernet is its’ interoperability with the traditional Fieldbus systems, it is therefore growing rapidly in existing industrial automation installations. • In additional to the system integration benefits, Industrial Ethernet offers operational benefits such as cost, data volume and transmission speed improvements to bring increased production capacity and more efficient operations. • Industrial Ethernet provides the missing link from the management functions to the devices on the factory floor to combine industrial performance with the consistency and transparency of corporate communication. Belden Industrial Ethernet Cabling Range Belden offer a choice of two ranges according to Ethernet protocol being used: • Profinet Cabling A range of copper cabling conforming to PROFINET, the industrial ethernet standard managed by PI International. Suitable for use in the industrial environment, cabling is SF/UTP and Cat 5e performance. Green RAL 6018 Cable Jacket. • Standard Industrial Ethernet Cabling A range of copper cabling to support industrial ethernet and associated networks such as EtherNet/IP™. Suitable for use in the industrial environment, cabling is SF/UTP for Cat 5e and S/FTP for Cat 7 performance. Black Cable Jacket. Belden Profinet Industrial Ethernet Cables • Main features: • Profinet compliant cable in accordance with Profinet PN-CablingGuide_2252_V200_May2007 • Universal conductor AWG 22 • Cat 5e transmission performance • Star quad conductor design • Overall braided shield (> 85% coverage) • SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair) • Green RAL 6018 cable jacket • Choice of PVC / FRNC / PUR cable jacket • 3 Main designation types – Type A / Type B / Type C Belden Profinet Cable Type A / Type B Star Quad Design Cat 5e Transmission Performance Overall foil and braided shield (> 85% coverage) Filler Bedding Insulation Conductor AWG 22 Type A for stationary applications (AWG 22/1 Solid Conductor) There will be no movement after installation Type B for flexible applications (AWG 22/7 Stranded Conductor) Will be subject to occasional movement or vibration Green RAL 6018 cable jacket Belden Profinet Cable – Jacket Options • Cable types A and B have different jacket options to suit the specific industrial environment and application: PVC: Minimum requirement for the general industrial environment Good flame, heat and weather resistance Oil resistant X Contains halogens X Poor gasoline, solvent, and radiation resistance FRNC: Good protection in the harsh industrial environment Halogen free, premium FRNC compound Flame Retardant Non Corrosive Good flexibility Oil resistant PUR: For high protection in the extreme industrial environment Superior mechanical strength Excellent flexibility, oil resistance Halogen free X Generally poor flame resistance Belden jacket has flame resistance IEC 60332-1 Non cross linked weld-splatter resistant jacket available on request Belden Profinet Cable Type C Profinet Cabling Type C • Type C for highly flexible, continuous movement applications, permanent movement, vibration or torsion Trailing: Used for high mechanical stress, especially in applications with frequent winding and unwinding. Torsion: Flexible robotic cables designed for twisting applications on robotic arms and other applications that require rotary motion AWG 22/19 Stranded Conductor PUR Cable jacket to withstand these more severe applications Belden Standard Industrial Ethernet Cables • Main features: • Conductor sizes AWG 23 / 24 / 26 • Solid and stranded conductors for different application types • Cat 5e and Cat 7 transmission performance • Four pair and two pair conductor design • Overall braided shield (> 80% coverage) • SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair) • S/FTP (Overall Shielded / Foil Shielded Twisted Pair) • Black Cable jacket • 3 Main designation types (Permanent / Flexible / Trailing -Torsion) Belden Standard Industrial Ethernet 4 Pair Cat 5e • SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair) Cat 5e 2 Twisted, polypropylene insulated conductors 4 Pair design (unshielded twisted pair) Overall foil and braided shield (> 80% coverage) Solid conductor AWG 24/1 for stationary applications There will be no movement after installation Stranded conductor AWG 26/7 for flexible applications Will be subject to occasional movement or vibration Belden Standard Industrial Ethernet 4 Pair Cat 5e • Type C for highly flexible, continuous movement applications, permanent movement, vibration or torsion Trailing: Used for high mechanical stress, especially in applications with frequent winding and unwinding. Torsion: Flexible robotic cables designed for twisting applications on robotic arms and other applications that require rotary motion AWG 26/19 Stranded Conductor PUR Cable jacket to withstand these more severe applications Belden Standard Industrial Ethernet 4 Pair Cat 7 • S/FTP (Overall Braided Shielded / Foil Shielded Twisted Pair) Cat 7 2 Twisted, foam–skin PE insulated conductors 4 Pair design (Individually foil shielded twisted pair) Overall braided shield (> 65% coverage) Solid conductor AWG 23/1 for stationary applications There will be no movement after installation Stranded conductor AWG 26/7 for flexible applications Will be subject to occasional movement or vibration Belden Standard Industrial Ethernet 2 Pair Cat 5e • SF/UTP (Overall Foil Braided Shield / Unshielded Twisted Pair) Cat 5e 2 Pair design (unshielded twisted pair) Overall braided shield (> 85% coverage) Solid conductor AWG 24/1 for stationary applications There will be no movement after installation Stranded conductor AWG 26/7 for flexible applications Will be subject to occasional movement or vibration Standard Industrial Ethernet Cable – Jacket Options As with Profinet, stationary cable applications and flexible cable applications have different jacket options to suit the specific industrial environment: PVC : Minimum requirement for the general industrial environment FRNC : Good protection in the harsh industrial environment PUR : For high protection in the extreme industrial environment Cable types C for trailing and torsion applications are only available with PUR jacket to suit these extreme applications. Lower cost / performance PVC Cable Jacket Higher cost / performance Premium FRNC Cable Jacket PUR Cable Jacket Belden Profinet Cat 5e Cabling Range Overview Belden Application Item Code * Type 70006E Type A Item Description Category Profinet Type A 5e AWG 22 Conductor Conductor Cable Cable Jacket Type Design Jacket Colour Solid (1) Quad PVC Green (AWG22/1) PVC 70006NH Type A Profinet Type A RAL 6018 5e 22 Solid (1) Quad (AWG22/1) FRNC 70006PU Type A Profinet Type A 5e 22 Solid (1) Quad Premium Green FRNC RAL 6018 PUR Green (AWG22/1) PUR 70007E Type B Profinet Type B RAL 6018 5e 22 Stranded (7) Quad PVC (AWG22/7) PVC 70007NH Type B Profinet Type B RAL 6018 5e 22 Stranded (7) Quad (AWG22/7) FRNC 70007PU Type B Profinet Type B 5e 22 Stranded (7) Quad Premium Green FRNC RAL 6018 PUR Green (AWG22/7) PUR 70008PU Type C Profinet Trailing Trailing (AWG22/19) PUR Available Type C Profinet Torsion late 2009 Torsion (AWG22/19) PUR * Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR) Green RAL 6018 5e 22 Stranded (19) Quad PUR Green RAL 6018 5e 22 Stranded (19) Quad PUR Green RAL 6018 Belden Cat 5e Standard Industrial Ethernet (4 Pair) Cabling Range Overview Belden Application Item Code * Type 74001E Permanent Item Description Category Indus Cat 5e 4PR AWG Conductor Conductor Cable Cable Jacket Type Design Jacket Colour 5e 24 Solid (1) 4 Pair PVC Black 5e 24 Solid (1) 4 Pair Premium Black (AWG24/1) PVC 74001NH Permanent Indus Cat 5e 4PR (AWG24/1) FRNC 74001PU Permanent Indus Cat 5e 4PR FRNC 5e 24 Solid (1) 4 Pair PUR Black 5e 26 Stranded (7) 4 Pair PVC Black 5e 26 Stranded (7) 4 Pair Premium Black (AWG24/1) PUR 74002E Flexible Indus Cat 5e 4PR (AWG26/7) PVC 74002NH Flexible Indus Cat 5e 4PR (AWG26/7) FRNC 74002PU Flexible Indus Cat 5e 4PR FRNC 5e 26 Stranded (7) 4 Pair PUR Black 5e 26 Stranded (19) 4 Pair PUR Black 5e 26 Stranded (19) 4 Pair PUR Black (AWG26/7) PUR 74003PU Trailing Indus 4PR Trailing (AWG26/19) PUR Available late 2009 Torsion Indus 4PR Torsion (AWG26/19) PUR * Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR) Belden Cat 7 Standard Industrial Ethernet (4 Pair) Cabling Range Overview Belden Application Item Code * Type 74004E Permanent Item Description Category Indus Cat 7 4PR AWG Conductor Conductor Cable Cable Jacket Type Design Jacket Colour 7 23 Solid (1) 4 Pair PVC Black 7 23 Solid (1) 4 Pair Premium Black (AWG23/1) PVC 74004NH Permanent Indus Cat 7 4PR (AWG23/1) FRNC 74004PU Permanent Indus Cat 7 4PR FRNC 7 23 Solid (1) 4 Pair PUR Black 7 26 Stranded (7) 4 Pair PUR Black (AWG23/1) PUR 74005PU Flexible Indus Cat 7 4PR (AWG26/7) PUR * Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR) Belden Cat 5e Standard Industrial Ethernet (2 Pair) Cabling Range Overview Belden Application Item Code * Type 72001E Permanent Item Description Category Indus Cat 5e 2PR AWG Conductor Conductor Cable Cable Jacket Type Design Jacket Colour 5e 24 Solid (1) 2 Pair PVC Black 5e 24 Solid (1) 2 Pair Premium Black (AWG24/1) PVC 72001NH Permanent Indus Cat 5e 2PR (AWG24/1) FRNC 72001PU Permanent Indus Cat 5e 2PR FRNC 5e 24 Solid (1) 2 Pair PUR Black 5e 26 Stranded (7) 2 Pair PVC Black 5e 26 Stranded (7) 2 Pair Premium Black (AWG24/1) PUR 72002E Flexible Indus Cat 5e 2PR (AWG26/7) PVC 72002NH Flexible Indus Cat 5e 2PR (AWG26/7) FRNC 72002PU Flexible Indus Cat 5e 2PR (AWG26/7) PUR * Cable Jacket “E” (PVC), “NH” (FRNC), “PU” (PUR) FRNC 5e 26 Stranded (7) 2 Pair PUR Black Belden Industrial Ethernet Cable • Belden Industrial Ethernet cables meet the following specifications: • Flame resistance : IEC 60332-1 • Bundle Flame Test Cat C (Belden 74004NH only) • Oil resistance : IEC 60811-2-1 • ISO / IEC 11801 Cat 5e / Cat 7 • Halogen Free :IEC 60754-1 (FRNC and PUR) IEC 60754-2 (FRNC and PUR) • Temperature range installing : - 5 to +50˚C • Temperature range operating : -25 to +80˚C • RoHS compliant Belden Industrial Ethernet Cable Features and Benefits A comprehensive range consisting 26 different cable designs Star quad twist cable design for Profinet cable for enhanced communication performance 4 Pair and 2 Pair cable designs Choice of robust jacket grades for bulk cabling to suit application and cost requirements in the harsh industrial environment High shield coverage to maintain signal integrity in the industrial ‘noisy’ environment Product reliability and consistent performance Customer specific cable and cord set design capabilities European manufacture and flexibility Armoured and application specific cable jackets available on request, including non cross linked weld splatter resistant jacket Belden Industrial Ethernet Cabling July 2009