Installation system Presentation Profil front panels for Harmony® XB4 and XB5 pushbuttons, switches and pilot lights Description Profil is a modular front panel solution for standard Human-Machine Interface applications. The front panels are made of aluminium and are covered with a polyester membrane. Three sizes are available for fitting of 4, 8 or 12 metal or plastic Ø 22 mm control and signalling units. The front panel is held in position by threaded inserts. The rear panel comprises a printed circuit board onto which the contact blocks are fitted and a connector provides the electrical connection between the module and the rest of the installation. This simple and aesthetic solution simplifies the installation of a dialogue block by reducing both drilling and cabling operations. It is particularly suitable for small and medium sized groups of machines. When the Profil front panel is mounted directly on the machine, it incorporates a location for the Emergency stop unit and ensures a degree of protection of IP 65. Profil front panels are available in three forms Front panel only b for mounting dialogue components using traditional wiring, or b for implementation of printed circuit by the user. 1 1 Front panel + printed circuit board 1 2 with corresponding adaptors 1 for the Ø 22 mm ranges of pushbuttons, switches, pilots, contact blocks and light blocks. Connection by screw terminal connector. 3 Use at least one support pillar 2 with its 2 fixing screws 3 for every 2 dialogue components, and also beneath each Emergency stop unit. 2 Printed circuit board only with soldered adaptor, screw terminal connector or 4 I/4 O connector for AS-Interface bus. For quantities of units in excess of a few hundred, the front panels can be customised, for example: colours, logo, specific markings. Please consult your Regional Sales Office. Characteristics : page 36040/3 2 References : pages 36040/3 and 36040/4 Dimensions : page 36040/5 36040-EN_Ver8.0.indd Characteristics, references Installation system Profil front panels for Harmony® XB4 and XB5 pushbuttons, switches and pilot lights Characteristics Conforming to standards Product certifications e marking Shock protection Conforming to IEC/EN 61140 Degree of protection Ambient air temperature around the device Panel fitted with XB4 B units Panel fitted with XB5 A units Vibration resistance Conforming to IEC 60068-2-6 Operation Storage Panel fitted with XB4 B or XB5 A units Electric shock resistance Conforming to IEC 60068-2-27 Panel fitted with XB4 B or XB5 A units Rated operational current (Ie) Per circuit comprising 4 units Supply via connector Total (3 circuits each comprising 4 units) Cabling capacity Using screw connector Connector for AS-Interface AS-Interface profile Outputs for 4 pilot lights S7.0 Inputs for 4 N/C or 4 N/O contacts °C °C A A mm2 mm2 IEC 60947-1, IEC 60947-5-1, UL 508, CSA C-22-2 n° 14 CSA, UL Profil front panels have been designed to comply with European LV directives Class I Class II IP 65 - 25…+ 70 - 40…+ 70 15 gn for all units except mushroom head pushbuttons (frequency 10 to 500 Hz) 5 gn for mushroom head pushbuttons (frequency 10 to 500 Hz) All functions except mushroom head pushbuttons (half sine wave acceleration 11 ms): 50 gn Mushroom head pushbuttons (half sine wave acceleration 11 ms: 10 gn 1 at z 30 V 3 at z 30 V 1.5 1.5 c 24 V, 1.2 W, 50 mA per output 24 V, 5 mA References Description Number of holes for dialogue units Reference Weight kg 4 KT4 F 0.242 8 KT8 F 0.340 12 KT12 F 0.430 4 KT4 G 0.242 8 KT8 G 0.340 12 KT12 G 0.430 4 KT4 EHC 0.312 8 KT8 EHC 0.466 12 KT12 EHC 0.624 Maximum number of associated dialogue units Reference 4 KT4 BHC 0.146 8 KT8 BHC 0.230 12 KT12 BHC 0.312 4 KT4 BHS 0.230 821035 Front panels Front panels only with location for Emergency stop unit 821036 KT4 F 821037 KT8 F Front panels only without location for Emergency stop unit Front panels with location for Emergency stop unit + printed circuit board with soldered adaptor Description Weight kg Printed circuit board only Printed circuit board with soldered adaptor KT12 F Printed circuit board only with integral 4 I/4 O interface for AS-Interface line Presentation : page 36040/2 Dimensions : page 36040/5 36040-EN_Ver8.0.indd 3 Installation system References (continued) Profil front panels for Harmony® XB4 and XB5 pushbuttons, switches and pilot lights Separate components Separate components Contact blocks for printed circuit board Description Type of contact Unit reference Weight N/O 1 N/C – 10 ZBE 701 kg 0.002 – 1 10 ZBE 702 0.002 1 – 10 ZBE 7016 0.003 – 1 10 ZBE 7026 0.003 Colour of LED Sold in lots of Unit reference White Green Red Yellow Blue 5 5 5 5 5 ZBV B17 ZBV B37 ZBV B47 ZBV B57 ZBV B67 For use with XB4 B dialogue units Sold in lots of 10 Unit reference ZB4 BZ009 Weight kg 0.038 XB5 A dialogue units 10 ZB5 AZ009 0.006 XB4 B units Sold in lots of 10 Unit reference ZB4 BZ079 Weight kg 0.003 XB5 A units 10 ZB5 AZ079 0.006 Sold in lots of Unit reference 10 10 10 ZBZ 010 ZBZ 011 ZBZ 012 0.008 0.008 0.008 Mounting electrical blocks using adaptor ZBZ 010 10 ZBZ 006 0.011 For use with 4 dialogue units (1 row) For sticking onto strip KTL Sold in lots of 10 Unit reference KTL Standard contact blocks 540361 Sold in lots of ZBE 701 821045 Special contact blocks (for low power switching and with dust protection) Light blocks for printed circuit board ZBV Bp7 821040 Description Integral LED Supply voltage V z 24 Weight kg 0.004 0.004 0.004 0.004 0.004 ZB4 BZ009 821041 Fixing collars with electrical blocks (contact or light) ZBE BZ009 + ZB4 BZ079 Accessories for printed circuit board mounting 821039 Description Support pillar for printed circuit board (1) For use with Adaptor (socket) for printed circuit board For use with ZB5 AZ009 540159 Electrical block (contact or light) Fixing screws for mounting printed circuit board on support pillar Thickness of printed circuit board 1.6 mm ± 0.2 2.2 mm ± 0.2 3.2 mm ± 0.2 Weight kg Other accessories ZBZ 01 Description 563527 Blank legend strip Weight kg – Sheet of 76 10 ZBY 4100 0.043 8 x 27 mm legends “SIS Label” labelling software English, French, German, Italian, 1 XBY 2U 0.100 for use with legend strip KTL Spanish (1) Use at least one support pillar with its 2 fixing screws for every 2 dialogue units fitted (and beneath each Emergency stop unit). abel SIS-L s uette d'étiq are etasdi etichette re softw création oftwa r etiqu lling zione Labe iel de ngss creacrea Logic hriftu para Besc areare per la Softw Softw Gerin n Merlin e Modico D caniqu Square Teleme XBY 2U Presentation : page 36040/2 4 Characteristics : page 36040/3 Dimensions : page 36040/5 36040-EN_Ver8.0.indd Installation system Dimensions Profil front panels for Harmony® XB4 and XB5 pushbuttons, switches and pilot lights Front panel Printed circuit board Support cut-out KT4 BHC 84 70 100 55 15 4 KT4 F 170 200 170 184 Front panel Printed circuit board Support cut-out KT8 BHC 110 125 139 155 15 4 KT8 F 170 200 170 184 Front panel Printed circuit board Support cut-out KT12 BHC 165 180 194 210 15 4 KT12 F 170 200 170 184 Mounting detail for printed circuit board XB5 A XB4 B 1 23 4 5 49,75 – 0,3 Presentation : page 36040/2 36040-EN_Ver8.0.indd 1 2 10 6 45 6 7 7 8 8 9 9 15 Characteristics : page 36040/3 49,85 – 0,3 15 1 2 3 4 5 6 7 8 9 Head ZB5 A or ZB4 B Panel (Profil front panel) Fixing nut for head Support pillar Electrical block ZBE 70p/ZBV Bp7 Adaptor socket ZBZ 01p Printed circuit board Fixing screw ZBZ 006 Connector (included with printed circuit board) 10 Fixing collar ZB4 BZ009 References : pages 36040/3 and 36040/4 5