INSULATING
MATERIALS AND
CONNECTORS
FOR ELECTRICAL
POWER
MAC Products designs and supplies complete Unit Splice Kits for virtually every type of
The kits range from low voltage, solid insulation communications cable to high voltage
filled cable. Our engineering and design facilities offer a ready source for solving e
problems. Whether your splice involves copper or aluminum conductor, there is a MAC Sp
satisfy your requirement. In addition to the many standard kits shown in this catalog,
engineer and produce kits and connectors for your special application. Each MAC Splice
convenient package form complete with detailed illustrations and step by step installat
materials are of the finest quality and are provided in ample quantity and of correct g
installation of a properly designed splice. In fact, MAC is the only supplier of splic
and manufacture our own copper and aluminum lugs and connectors. This also gives us th
familiarity and experience with the compatibility of various cables and connectors to a
of your splice.
Optimum electrical design, quality material, fast delivery, care in assembly and packag
MAC Unit Splice Kits the finest available in the industry.
WHY MAC UNIT SPLICE KITS:
1. Optimum electrical design.
2. Complete, easy to understand instructions provided . . . eliminates guesswork.
3. All necessary material in correct quantity for proper installation in each kit.
4. Factory engineered connectors designed and manufactured in our plant.
5. Care in assembly and packaging.
6
Prompt delivery.
7. Economical . . . single source of supply for all materials of proper grade eliminat
parts.
NOTE: ALL MAC SPLICE AND TERMINATIONS MEET OR EXCEED THE REQUIREMENTS OF THE IEEE 48 A
IEEE 404 STANDARDS.
ALL DIMENSIONS AS SHOWN IN THIS CATALOG ARE APPROXIMATE.
RIGHT TO CHANGE DESIGN AND SPECIFICATION WITHOUT NOTICE.
REFER TO FACTORY.
MAC PRODUCTS, INC. RESERVES T
FOR ACCURATE DESIGN DETAILS
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
1
ORDERING INFORMATION
Since MAC Cable Splicing Kits are designed and assembled for a wide range
of cable types, voltages, etc., it is necessary for you to provide us with
complete cable and system information in order for us to process your
requirement with the least amount of delay and extra communication. We
suggest you give us the following information as a minimum description with
each cable splicing kit inquiry or order. For voltages above 35KV consult the
factory.
Straight (In Line, Two Way)
Wye (Three›Way, Branch)
Tee
Four Way (X Type)
Termination (Indoor, Outdoor)
Stress Cone for Pothead
*Number of Conductors
*Size of Cable
*Type of Conductor
Copper or Aluminum, Concentric Stranded, Compact Round, Compact Segmental, or Compact
*Voltage Rating of Cable
Grounded or Ungrounded Neutral (WYE or Delta)
*Cable Construction
Type of insulation › Paper, Varnished Cambric, or Polymeric Insulation, Thickness, Shi
Type of metallic shield › Tape, Wire, Concentric Neutral, or Unshielded Cable Jacket o
Polyethylene, PVC, Lead, etc. Internal Ground Wires
*For Armored Splices
Diameter over inner jacket if any. Maximum diameter over armor or outer jacket if any
Solder requirements
Special end fittings
Any other factor that should be considered in the splice design such as manhole limita
corrosive environment, or presence of salt.
*Be sure to give these items of information for each cable when they are not the same (as in the c
The products shown are supplied in good faith and without guarantee. Methods of use and condition
installation are beyond our control. We cannot accept any responsibility other than to replace th
proved defective in material or workmanship. This will be honored for a period of one year from d
not be liable for any damage, loss or injury arising directly or subsequently from the use or atte
liability arising from such use. Use of our products, as suggested, does not imply their use in v
product is sold by persons other than MAC PRODUCTS, INC. such persons are obligated to inform the
conditions.
All claims must be made within 10 days after receipt of goods.
return same has been given by us.
Returned goods will not be accepte
We hereby certify that these goods were produced in compliance with all applicable requirements of
Fair Labor Standards Act, as amended, and of regulations and orders of the United States Departmen
Section 14, thereof.
2 MAC
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
STRAIGHT SPLICE UNIT
Single/Three Conductor
600 Volt Solid Dielectric Cable
SR1U/SR3U›HS
TYPE
These MAC splice units come complete with the proper amount of materials to accomplish
reliable splicing using MAC low voltage heat shrinkable splice products.
SIZE
I/C
CATALOG NO.
3/C
CATALOG NO.
8
6
4
3
2
1
1/1
2/0
3/0
4/0
250
350
500
600
750
1000
1250
1500
1750
2000
SR1U108›HS
SR1U106›HS
SR1U104›HS
SR1U103›HS
SR1U102›HS
SR1U101›HS
SR1U141›HS
SR1U142›HS
SR1U143›HS
SR1U144›HS
SR1U146›HS
SR1U148›HS
SR1U151›HS
SR1U153›HS
SR1U156›HS
SR1U160›HS
SR1U162›HS
SR1U165›HS
SR1U168›HS
SR1U170›HS
SR3U108›HS
SR3U106›HS
SR3U104›HS
SR3U103›HS
SR3U102›HS
SR3U101›HS
SR3U141›HS
SR3U142›HS
SR3U143›HS
SR3U144›HS
SR3U146›HS
SR3U148›HS
SR3U151›HS
SR3U153›HS
SR3U156›HS
SR3U160›HS
SR3U162›HS
SR3U165›HS
SR3U168›HS
SR3U170›HS
Note:
Above catalog numbers are for copper.
Add suffix
AC
for alumin
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
3
TEE SPLICE UNIT
Single Conductor, Unshielded
*Polymeric Insulated, Jacketed Cable
TYPE
YR1U
Type YR1U splice units contain the required materials in the proper
quantities to build a tap splice on single conductor, unshielded, polymeric
insulated, jacketed cable.
Included in each unit:
1. Splicing tape of correct grade.
2. PVC jacketing tape.
3. High conductivity,
compression T connector.
4. Abrasive cloth, non›conducting type.
5. Cotton tape.
6. Installation diagram and instructions.
CONDUCTOR
SIZE
AWG
MCM
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
500
600
750
1000
NOTE:
600 VOLT GROUNDED
600 VOLT UNGROUNDED
CATALOG
NUMBER
3 KV GROUNDED
3 KV UNGROUNDED
CATALOG
NUMBER
5 KV GROUNDED
5 KV UNGROUNDED
CATALOG
NUMBER
YR1U108
YR1U106
YR1U104
YR1U102
YR1U208
YR1U206
YR1U204
YR1U202
YR1U308
YR1U306
YR1U304
YR1U302
YR1U101
YR1U141
YR1U142
YR1U143
YR1U144
YR1U146
YR1U147
YR1U148
YR1U151
YR1U153
YR1U156
YR1U160
YR1U201
YR1U241
YR1U242
YR1U243
YR1U244
YR1U246
YR1U247
YR1U248
YR1U251
YR1U253
YR1U256
YR1U260
YR1U301
YR1U341
YR1U342
YR1U343
YR1U344
YR1U346
YR1U347
YR1U348
YR1U351
YR1U353
YR1U356
YR1U360
All catalog numbers on this page refer to copper conductors only.
Add suffix›AC if ordering or spec
*Polymeric is a term used to describe the following insulations: Oil Base Rubber, Butyl Rubber, PVC
Density Polyethylene, Ethylene Propylene Rubber, and Cross›Linked Polyethylene.
MAC PRODUCTS, INC.
4
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
STRAIGHT SPLICE UNIT
Three Conductor, Shielded and
Single Conductor, Shielded
*Polymeric Insulated, Jacketed Cable
TYPE
SR1G/SR3G
Type SR1G/SR3G splice units contain the required materials in the proper quantities to s
shielded, polymeric insulated jacketed cable.
Included in each unit:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
High voltage tape.
PVC jacketing tape.
Semi›conducting tape.
Tinned shielding braid.
High conductivity compression
connector.
String solder.
Stearine soldering flux.
Ground strap.
Abrasive cloth, non›conducting type.
Cotton tape.
Cleaning Fluid.
Installation diagram and instructions.
Cable
Size
AWG
MCM
5KV
7.5 KV
GROUNDED
CATALOG #
1/C
3/C
7.5 KV
UNGROUNDED
15 KV
GROUNDED
CATALOG #
1/C
SR1G208
3/C
SR3G208
15KV
UNGROUNDED
CATALOG #
1/C
3/C
35 KV
GROUNDED
CATALOG #
27 KV
GROUNDED
CATALOG #
1/C
3/C
1/C
3/C
8
SR1G108
SR3G108
› › › › ›› ›› › › › ›› › › › ›››› › › ›› ›› › › ›› ›› › › › ›
6
SR1G106
SR3G106
SR1G206
SR3G206
› › › › ›› ›› › › › ›› › › › ›››› › › ›› ›› › › ›› ›› › › › ›
4
SR1G104
SR3G104
SR1G204
SR3G204
› › › › ›› ›› › › › ›› › › › ›››› › › ›› ›› › › ›› ›› › › › ›
2
SR1G102
SR3G102
SR1G202
SR3G202
› › › › ›› ›› › › › ›› › › › ›››› › › ›› ›› › › ›› ›› › › › ›
1
SR1G101
SR3G101
SR1G201
SR3G201
SR1G301
SR3G301
SR1G401
SR3G401
SR1G501
1/0
SR1G141
SR3G141
SR1G241
SR3G241
SR1G341
SR3G341
SR1G441
SR3G441
SR1G541 SR3G541
2/0
SR1G142
SR3G142
SR1G242
SR3G242
SR1G342
SR3G342
SR1G442
SR3G442
SR1G542 SR3G542
3/0
SR1G143
SR3G143
SR1G243
SR3G243
SR1G343
SR3G343
SR1G443
SR3G443
SR1G353 SR3G543
4/0
SR1G144
SR3G144
SR1G244
SR3G244
SR1G344
SR3G344
SR1G444
SR3G444
SR1G544 SR3G544
250
SR1G146
SR3G146
SR1G246
SR3G246
SR1G346
SR3G346
SR1G446
SR3G446
SR1G546 SR3G546
300
SR1G147
SR3G147
SR1G247
SR3G247
SR1G347
SR3G347
SR1G447
SR3G447
SR1G547 SR3G547
350
SR1G148
SR3G148
SR1G248
SR3G248
SR1G348
SR3G348
SR1G448
SR3G448
SR1G548 SR3G548
500
SR1G151
SR3G151
SR1G251
SR3G251
SR1G351
SR3G351
SR1G451
SR3G451
SR1G551 SR3G551
600
SR1G153
SR3G153
SR1G253
SR3G253
SR1G353
SR3G353
SR1G453
SR3G453
SR1G553 SR3G553
750
SR1G156
SR3G156
SR1G256
SR3G256
SR1G356
SR3G356
SR1G456
SR3G456
SR1G556 SR3G556
1000
SR1G160
SR3G160
SR1G260
SR3G260
SR1G360
SR3G360
SR1G460
SR3G460
SR1G560 SR3G560
NOTE: All catalog numbers on this page refer to copper conductors only.
aluminum.
SR3G501
Add suffix ›› AC if
* Polymeric is a term used to describe the following insulations: Oil Base Rubber, Buty
Density Polyethylene, Ethylene Propylene Rubber, and Cross›Linked Polyethylene.
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
5
"TEE" SPLICE UNIT
Single Conductor, Shielded
*Polymeric Insulated, Jacketed Cable
TYPE
YR1G
Type YR1G splice units contain the required materials in the proper quant
conductor, shielded, polymeric insulated, jacketed cables.
Included in each unit:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
High voltage tape.
PVC jacketing tape.
Semi›conducting tape.
Tinned shielding braid.
High conductivity compression
connector.
String solder.
Stearine soldering flux.
Ground strap.
Abrasive cloth, non›conducting type.
Cotton tape.
Cleaning Fluid.
Installation instructions and diagram
CONDUCTOR
SIZE
AWG
MCM
5 KV
7.5 KV
GROUNDED
CATALOG #
7.5 KV
UNGROUNDED
15 KV
GROUNDED
CATALOG #
15 KV
UNGROUNDED
CATALOG #
27 KV
GROUNDED
CATALOG #
35 KV
GROUNDED
CATALOG #
8
YR1G108
YR1G208
YR1G308
› › › › › ›
› › › › › ›
6
YR1G106
YR1G206
YR1G306
› › › › › ›
› › › › › ›
4
YR1G104
YR1G204
YR1G304
› › › › › ›
› › › › › ›
2
YR1G102
YR1G202
YR1G302
› › › › › ›
› › › › › ›
1
YR1G101
YR1G201
YR1G301
YR1G401
YR1G501
1/0
YR1G141
YR1G241
YR1G341
YR1G441
YR1G541
2/0
YR1G142
YR1G242
YR1G342
YR1G442
YR1G542
3/0
YR1H143
YR1G243
YR1H343
YR1G443
YR1H543
4/0
YR1G144
YR1G244
YR1G344
YR1G444
YR1G544
250
YR1G146
YR1G246
YR1G346
YR1G446
YR1G546
300
YR1G147
YR1G247
YR1G347
YR1G447
YR1G547
350
YR1G148
YR1G248
YR1G348
YR1G448
YR1G548
500
YR1G151
YR1G251
YR1G351
YR1G451
YR1G551
600
YR1G153
YR1G253
YR1G353
YR1G453
YR1G553
750
YR1G156
YR1G256
YR1G356
YR1G456
YR1G556
1000
YR1G160
YR1G260
YR1G360
YR1G460
YR1G56
NOTE: All catalog numbers on this page refer to copper conductors only.
aluminum.
Add suffix ››
* Polymeric is a term used to describe the following insulations: Oil Base Rubber, Buty
Density Polyethylene, Ethylene Propylene Rubber, and Cross›Linked Polyethylene.
MAC PRODUCTS, INC.
6
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
INDOOR TERMINATION KIT
Single Conductor, Shielded
*Polymeric Insulated, Jacketed Cable
OUTDOOR TERMINATION UNIT
Three Conductor, Shielded
*Polymeric Insulated, Jacketed Cable
TYPE
TYPE
TR1G
TR3W
INDOOR TERMINATION UNIT
Three Conductor, Shielded
*Polymeric Insulated, Jacketed Cable
PRE›SHAPED STRESS CONE
TERMINATING UNITS
For three conductor, or three
single conductor, polyethylene,
cross linked polyethylene, butyl,
or EPR Insulations in the voltage
range 5kv thru 15kv
TYPE
TYPE
TR3G
OUTDOOR TERMINATION UNIT
Single Conductor, Shielded
*Polymeric Insulated, Jacketed Cable
TYPE
TR1W
PRE›SHAPED STRESS CONE
TERMINATING UNITS › RANGE TAKING
For three conductor, or three
single conductor, polyethylene,
cross linked polyethylene, butyl,
or EPR Insulations in the voltage
range 5kv thru 15kv
TYPE
TYPE
VOLTAGE
RATING
5 to 8 KV
GN or UN
9 to 15 KV
GN or UN
NO. OF
TERMINATIONS
PER KITS
3
3
TP3G
TS3G
TS3W
CABLE
SIZE
RANGE
INDOOR
OUTDOOR
CATALOG
NO.
INDOOR
CATALOG
NO.
OUTDOOR
#8 to 4/0
250 to 1000 MCM
#4 to #2
TS3G 108
TS3G 146
TS3G 204
TS3W 108
TS3W 146
TS3W 204
#1 to 250 MCM
TS3G 201
TS3W 201
300 to 1000 MCM
TS3G 247
TS3W 247
NOTE: All catalog numbers on this page refer to copper conductors onl
ordering or specifying aluminmum.
*Polymeric is a term used to describe the following insulations: Oil
Rubber, PVC, Low and High Density Polyethylene, Ethylene Propylene Rub
Linked Polyethylene.
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
7
STRAIGHT SPLICE KIT (2 WAY)
*Polymeric Insulated Lead Sheath Cable
Single Conductor
TYPE
RLS1
STRAIGHT SPLICE KIT (2 WAY)
*Polymeric Insulated Lead Sheath Cable
Three Conductor
TYPE
RLS3
WYE SPLICE KIT (3 WAY)
*Polymeric Insulated Lead Sheath Cable
Single Conductor
TYPE
RLY1
WYE SPLICE KIT (3 WAY)
*Polymeric Insulated Lead Sheath Cable
Three
Conductor
TYPE
RLY3
TERMINATION KIT
*Polymeric Insulated Lead Sheath Cable
Single Conductor
TYPE
RLT1
TERMINATION KIT
*Polymeric Insulated Lead Sheath Cable
Three Conductor
TYPE
8
RLT3
STRAIGHT
SPLICE
KIT (2
WAY)
Varnished Cambric or Paper Insulated Lead
Cable
Three Conductor
TYPE
PLS1
STRAIGHT SPLICE KIT (2 WAY)
Varnished Cambric or Paper Insulated Lead
Cable
Three Conductor
TYPE
PLS3
WYE SPLICE KIT (3 WAY)
Varnished Cambric or Paper Insulated Lead
Cable
Single Conductor
TYPE
PLY1
WYE
SPLICE KIT (3 WAY)
Varnished Cambric or Paper Insulated Lead
Cable
Three Conductor
TYPE
PLY3
FOR A RELIABLE MEANS
OF TERMINATING THIS TYPE
CABLE, REFER TO THE MAC
POTHEAD CATALOG OR
CONSULT FACTORY
STRESS RELIEF CONE
KIT
(For Use on Pothead
Terminations)
Varnished Cambric o
Paper Insulated Cab
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
MAC TRANSITION SPLICE KITS
With the advancements in *polymeric cable development, splicing newer cables to existing paper in
has become a problem of growing concern. MAC Products has met the challenge for new, properly en
splicing kits and has supplied great numbers in various configurations at all voltages. The tran
oil to impinge on the polymeric insulation of the newer, more modern cable. Oil is generally del
especially at the elevated temperatures that splices operate at while under load. The contaminat
insulation will hasten its breakdown under voltage due to chemical changes and swelling.
No particular oil stop barrier is suitable for all conditions. It is, therefore, necessary to
fabricate the oil barrier in the field that will be the most reliable under the conditions presen
single application of a special tape. The latest technology is available in MAC Transition Kits.
In addition to its oil›stopping function, the properly designed transition splice must provide
termination of the shield on the polymeric cable. Provision must also be made for wiping the pro
covers each splice onto each polymeric cable. The polymeric cables are not usually lead sheathed
must be air tight.
Many transitions from existing cables to newly installed cables require the connection of two
copper to aluminum. MAC Products, a fully integrated connector manufacturer since its founding,
for aluminum to copper connections both in low voltage and high voltage applications. These conn
minimize the galvanic interaction between the two metals and provide the optimum in high voltage
insulation and shielding of the transition splice. Each connector, no matter what configuration,
barrier to prevent the cable oil from the paper insulated cable from flowing through the strands
cables.
With all of these functions of a transition splice and all of the basic materials used to acc
ultimate concern of compatibility of materials must be dealt with. It is in this area that MAC’s
cable splicing, and more importantly, in cable transition splicing. Choice of the materials to p
carefully with the objectives of ease of installation and trouble free service.
Three Conductor Trifurcating Tra
Splice Kit
Paper Insulated Lead Sheathed Cab
*Polymeric Insulated Cable
Single Conductor Transition Splice Kit
Paper Insulated Lead Sheathed Cable to
*Polymeric Insulated Cable
Cable
Size
5 KV
7.5 KV GRD.
CATALOG #
7.5 KV UNGRD.
15 KV GRD.
CATALOG #
35 KV
GROUNDED
CATALOG #
27 KV
GROUNDED
CATALOG #
1/C
3/C
1/C
2
RP1T 102
RP3T 102
RP1T 202
1
RP1T 101
RP3T 101
RP1T 201
1/0
RP1T 110
RP3T 110
2/0
RP1T 120
RP3T 120
3/0
RP1T 130
4/0
RP1T 140
250
RP1T 1250 RP3T 1250 RP1T 2250 RP3T 2250 RP1T 3250 RP3T 3250 RP1T 4250 RP3T 4250 RP1T 5250 RP3T 5250
300
RP1T 1300 RP3T 1300 RP1T 2300 RP3T 2300 RP1T 3300 RP3T 3300 RP1T 4300 RP3T 4300 RP1T 5300 RP3T 5300
350
RP1T 1350 RP3T 1350 RP1T 2350 RP3T 2350 RP1T 3350 RP3T 3350 RP1T 4350 RP3T 4350 RP1T 5350 RP3T 5350
400
RP1T 1400 RP3T 1400 RP1T 2400 RP3T 2400 RP1T 3400 RP3T 3400 RP1T 4400 RP3T 4400 RP1T 5400 RP3T 5400
500
RP1T 1500 RP3T 1500 RP1T 2500 RP3T 2500 RP1T 3500 RP3T 3500 RP1T 4500 RP3T 4500 RP1T 5500 RP3T 5500
600
RP1T 1600 RP3T 1600 RP1T 2600 RP3T 2600 RP1T 3600 RP3T 3600 RP1T 4600 RP3T 4600 RP1T 5600 RP3T 5600
750
RP1T 1750 RP3T 1750 RP1T 2750 RP3T 2750 RP1T 3750 RP3T 3750 RP1T 4750 RP3T 4750 RP1T 5750 RP3T 5750
1000 RP1T
11000
1/C
3/C
1/C
RP3T 202
RP1T 302
RP3T 302
RP1T 402
RP3T 402 › › › › ›
RP3T 201
RP1T 301
RP3T 301
RP1T 401
RP3T 401 RP1T 501 RP3T 501
RP1T 210
RP3T 210
RP1T 310
RP3T 310
RP1T 410
RP3T 410 RP1T 510 RP3T 510
RP1T 220
RP3T 220
RP1T 320
RP3T 320
RP1T 420
RP3T 420 RP1T 520 RP3T 520
RP3T 130
RP1T 230
RP3T 230
RP1T 330
RP3T 330
RP1T 430
RP3T 430 RP1T 530 RP3T 530
RP3T 140
RP1T 240
RP3T 240
RP1T 340
RP3T 340
RP1T 440
RP3T 440 RP1T 540 RP3T 540
RP3T
11000
RP1T
21000
3/C
15 KV
UNGROUNDED
CATALOG #
RP3T
21000
RP1T
31000
RP3T
31000
RP1T
41000
3/C
RP3T
41000
1/C
RP1T
51000
3/C
› › › › ›
RP3T
51000
NOTE: All catalog numbers on this page refer to copper conductors only. Add suffix › AC if orde
* Polymeric is a term used to describe the following insulations: Oil Base Rubber, Butyl Rubber,
Polyethylene, Ethylene Propylene Rubber, and Cross›Linked Polyethylene.
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
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9
MAC ARMORED SPLICE KITS
Splice Kits for armored cables are a major part of Mac’s splicing products line. Mac b
years of design experience, product reliability, and acceptance in splicing cables have
and shielding configurations. The catalog lists Straight "Y", and "X" Splices from 600
are offered for copper or aluminum conductor, unshielded or shielded cable, polymeric o
and varying armor configurations. Other splices not shown in the catalog, such as trif
polymeric to oil impregnated dielectric can be ordered by supplying the factory with th
information. Normally splices are supplied with aluminum casing and end fittings. Oth
can be supplied where soldering is necessary or when certain corrosion problems are ant
end fittings are standard for cable having the jacket over the armor, and clamp fitting
armor. Other end fitting options can be provided on request.
Consult factory for detailed data or designs not covered in this catalog.
ARMORED SPLICE END FITTINGS
Splices shown on the following pages can be adapted to various cable constructions and
the end fittings shown below. These variations must be shown on ordering.
A.
B.
Lead Shealth Cable Wiping Sleeve Entrance
E.
For Interlocked armor cable entrance, clamp typeF.
C.
For multiconductor cables (trifurcating)
D.
For threaded conduit
G.
H.
For threaded conduit, coupling type
Aluminum taping cone entrance fittin
easier tape sealing of case to cable j
For multiconductor cable, threaded
conduit coupling type (trifurcating)
For smooth jacketed lead PVC, Neoprene,
etc. sheath. Also for jacketing over armor.
MAC PRODUCTS, INC.
10
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Varnished Cambric or Paper Insulat
ARMORED CABLE STRAIGHT SPLICE
ARMORED CABLE STRAIGHT SPLICE
Jacketed Under Armor
UNIT
UNIT
600V › 5KV Three Conductor, Unshielded
Interlocked Armored, CLX, CCW
TYPE
SAPS
COPPER
Polymeric* Insulated, Jacketed Under
5KV › 23KV Three Conductor, Shielded
Armor
Polymeric* Insulated, Jacketed Over
ARMORED CABLE STRAIGHT SPLICE
Armor
TYPE
SARU
COPPER
UNIT
TYPE
SJRS›AL
ALUMINUM
600V › 5KV Three Conductor, Unshie
ARMORED CABLE STRAIGHT SPLICE
Varnished Cambric or Paper Insulat
ARMORED CABLE Y AND X SPLICE UNITS
UNIT
Jacketed Over Armor
600V › 5KV Three Conductor, Unshielded
600V › 5KV Three Conductor, Unshielded
TYPE
SJPU
COPPER
And 5KV › 23KV Shielded
Polymeric* Insulated, Jacketed Under
Polymeric Insulated, Jacketed Under
Armor
ARMORED CABLE STRAIGHT SPLICE
Armor
TYPE
SARU›AL
ALUMINUM
UNIT
TYPES
YARU
XARU
15KV › 23KV Three Conductor, Shie
YARS
XARS
COPPER
ARMORED CABLE STRAIGHT SPLICE
Varnished Cambric or Paper Insulat
UNIT
Jacketed Over Armor
ARMORED CABLE Y AND X SPLICE UNITS
5KV › 23KV Three Conductor, Shielded
TYPE
SJPS
COPPER
600V › 5KV Three Conductor, Unshielded
Polymeric* Insulated, Jacketed Under
And
5KV
›
23KV
Shielded
Armor
Polymeric Insulated, Jacketed Under
ARMORED CABLE Y AND X SPLICE UNITS
TYPE
SARS
COPPER
Armor
600V › 5KV Three Conductor, Unshie
TYPES YARU›AL XARU›AL
And 15KV › 23KV Shielded
ARMORED CABLE STRAIGHT SPLICE
Paper or VC Insulated, Jacketed Un
XARS›AL XARS› AL ALUMINUM
UNIT
Armor
5KV › 23KV Three Conductor, Shielded
TYPES YAPU
XAPU
ARMORED CABLE Y AND X SPLICE UNITS
Polymeric* Insulated, Jacketed Under
600V › 5KV Three Conductor, Unshielded
YAPS
XAPS
COPPER
Armor
And 5KV › 23KV Shielded
TYPE SARS›AL
ALUMINUM
Polymeric* Insulated, Jacketed Over
Armor
ARMORED CABLE Y AND X SPLICE UNITS
ARMORED CABLE STRAIGHT SPLICE
TYPES YJRU XJRU
600V › 5KV Three Conductor, Unshie
UNIT
And 15KV › 23KV Shielded
YJRS
XJRS
COPPER
Interlocked Armored CLX, CCW
Paper or VC Insulated, Jacketed Ov
600V › 5KV Three Conductor, Unshielded
Armor
ARMORED CABLE Y AND X SPLICE UNITS
Polymeric* Insulated, Jacketed Over
TYPES YJPU
XJPU
600V › 5KV Three Conductor, Unshielded
Armor
And 5KV › 23KV Shielded
YJPS
XJPS
COPPER
TYPE
SJRU
COPPER
Polymeric* Insulated, Jacketed Over
Armor
ARMORED CABLE STRAIGHT SPLICE
TYPES YJRU›AL XJRU›AL
UNIT
YJRS›AL XJRS›AL ALUMINUM
Interlocked Armored CLX, CCW
600V › 5KV Three Conductor, Unshielded
ARMORED CABLE STRAIGHT SPLICE
Polymeric* Insulated, Jacketed Over
UNIT
Armor
600V › 5KV Three Conductor, Unshielded
TYPE
SJRU›AL
ALUMINUM
Varnished Cambric or Paper Insulated
Jacketed Under Armor
ARMORED CABLE STRAIGHT SPLICE
TYPE
SAPU
COPPER
UNIT
Interlocked Armored, CLX, CCW
5KV › 23KV Three Conductor, Shielded
Polymeric* Insulated, Jacketed Over
ARMORED CABLE STRAIGHT SPLICE
Armor
UNIT
TYPE
SJRS
COPPER
15KV › 23KV Three Conductor, Shielded
*Polymeric is a term used to describe the following insulations: Oil Base Rubber, Butyl Rubber,
PVC, Low and High Density Polyethylene, Ethylene Propylene Rubber, and Cross›Linked Polyethylen
MAC PRODUCTS, INC.
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11
HEAT SHRINKABLE INSULATION
TYPE ISA
DIMENSIONAL INFORMATION:
CABLE SPLICE RANGE
(OVER COMPRESSION CONNECTOR)
CATALOG
NUMBER
EXPANDED
I.D.
RECOVERED
I.D.
NOMINAL
RECOVERED
WALL
THICKNESS
Copper
Aluminum
#10 › #4
#10 › #6
ISA 200 › 6
.400"
.150"
.080"
Copper
Aluminum
#6 › 4/0
#6 › 2/0
ISA 250 › 6
or
ISA 250 › 12
.800"
.200"
.110"
Copper
Aluminum
#2 › 350 MCM
#2 › 4/0
Copper
Aluminum
3/0 › 600 MCM
3/0 › 350 MCM
Copper
Aluminum
Copper
Aluminum
Copper
Aluminum
ISA
or
ISA
ISA
or
ISA
LENGTH
(INCHES)*
6"
6"
12"
300 › 9
9"
1.100"
.370"
.120"
300 › 12
400 › 9
12"
9"
1.500"
.500"
.170"
400 › 12
12"
250 › 1000 MCM ISA 500 › 12 2.000"
250 › 800 MCM
1000 › 2000 MCM ISA 750 › 14 3.000"
1000 › 1500 MCM
1500 MCM › 3000 MCM
ISA 1000 › 14 4.50"
1500 MCM › 2000 MCM
.650"
.170"
12"
1.000"
.170"
14"
1.500"
.170"
14"
Many additional sizes available. Consult factory.
are available without mastic lining.
*Longer lengths available. Consult factory.
For application where water tightne
PHYSICAL AND CHEMICAL PROPERTIES OF TYPE ISA INSULATION
TENSILE STRENGTH
ULTIMATE ELONGATION
HARDNESS
OPERATING TEMPERATURE
Contact
2500 psi
(per ASTM D412)DIELECTRIC STRENGTH
250%
(per ASTM D412)FUNGUS RESISTANCE
49 › 50
(Shore D)
WATER ABSORPTION
›65o to + 130C(continuous)
CORROSION RESISTANCE
275 volts per mil
Inert
0.3%
(per ASTM D570›A)
Non›Corrosive Environmental
HEAT SHRINKABLE END CAPS
TYPE ISC
CATALOG
NUMBER
NOMINAL
LENGTH
MINIMUM
EXPANDED I.D.
MAXIMUM
RECOVERED I.D.
ISC 50
2.25"
.50"
.25"
ISC 75
3.50"
1.00"
.37"
ISC 115
3.50"
1.37"
.59"
ISC 150
3.50"
2.00"
.75"
ISC 250
5.60"
3.00"
1.25"
ISC 360
6.40"
3.94"
1.77"
ISC 450
7.00"
6.25"
2.50"
MAC PRODUCTS, INC.
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SPLICE BOXES
FOR WIRE ARMORED
SUBMARINE CABLE
Splice Boxes enclose and protect submarine cable spli
relieving mechanical stress across the splice. The b
available, these boxes are offered in threaded, bolte
configurations. Simplified design features and forme
provides for easier handling and installation. Splic
available in either hot›dipped galvanized steel or al
LIVE END KITS
Solid Dielectric and Paper Lead
5KV through 35 KV
1/C and 3/C
TYPE
LEKS/LEKPL
MAC series "LEK" units are used to terminate live ends of cable.
installation or temporarily during a cable test.
These kits may be us
The series "LEK" is furnished complete with all appropriate material to accomplish the
form compatible with the type of cable insulation being used.
LEAD LIVE END
SOLID DIELECTRIC LIVE END
SOLID DIELECTRIC CABLE
Max Cable
Size
1
4/0
500
1000
1
4/0
500
1000
5KV › 15KV
27KV
LEKS1›1301
LEKS1›401
LEKS1›1344
LEKS1›444
LEKS1›1351
LEKS1›451
LEKS1›1360
LEKS1›460
PAPERLEAD CABLE
LEKPL1›1301
LEKPL1›401
LEKPL1›1344
LEKPL1›444
LEKPL1›1351
LEKPL1›451
LEKPL1›1360
LEKPL1›46
35KV
LEKS1›501
LEKS1›544
LEKS1›551
LEKS1›560
LEKPL1›501
LEKPL1›544
LEKPL1›551
LEKPL1›560
Please Note: For three conductor cable, substitute the number 3 in the place of the 1 directly a
becomes LEKS3›.
MAC PRODUCTS, INC.
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Phone (973) 344›0700
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13
LOW PRESSURE GAS
AND OIL FILLED SPLICE KITS
LOW PRESSURE
GAS SPLICE KITS
Low Pressure Gas Filled Splicing Sleeve
Type LS › GF
Each MAC Gas Filled Splice Kit is specially engineered to suit its particular ap
consideration ease of installation and high degree of reliability. Each kit is
splicing unit and includes fully detailed installation instructions and all the
complete the splice.
All materials in the kit are engineered and manufactured to add integrity and re
Lead sleeves for low pressure Gas Filled Cable Splices are fully fitted with the
fittings and check valves.
OIL FILLED
SPLICE KITS
Oil Filled Splicing Sleeve
TYPE LS › OF
Just as extra care is taken for gas filled cable splicing kits, MAC Oil Filled C
time proven design and top quality splicing materials and insulation. The ease
splices had made them popular in many areas. MAC Oil Filled Splice Kits contain
necessary to complete the splice including a lead sleeve fitted with oil reservo
caps. Should you require special fittings for your system, they can readily be
your splice kits.
LEAD SLEEVES
Extruded of pure chemical grade lead, these sleeves are of soft temper to assure
field. MAC lead splicing sleeves offer a wide range of diameters, wall thicknes
available plain or with pouring fittings factory installed. For compound filled
pouring fittings are available:
Tapered fit body and plug which has a 1/2 in
solder›sealed. Threaded body and hex cap which offers a 3/4 inside diameter and
the field. Closure is affected by a tapered plug which mates with its socket.
MAC PRODUCTS, INC.
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SPLICING AND INSULATING COMPOUNDS
THE
QWIK
RELEASE QUART CONTAINER
The important safety feature of the QWIK RELEASE quart was made necessary by the ever
heating compounds in steel containers. To remove a hard compound from a steel pail, the
first
be heated in a vertical column along the side to provide a vent which al
The pail should
escape during regular heating. Unfortunately this procedure is not always followed with
splices and their helpers have been seriously burned. The steel container is often plac
a hot spot in the center of the compound. When the surface compound becomes pourable, t
trapped gases increase the danger of a flash or explosion.
MAC Products has eliminated this potential problem by packaging the harder compounds
quarts. Figure A shows our unique spiral seamed construction. The container is capped
purity and freedom from contamination. The container walls are stripped away easily by
seam as in Figure B. This package is specially treated so it releases cleanly from the
pure insulating compound is then placed into the compound kettle and melts into the surr
eliminating the danger of flashing or explosion.
FIG. A
FIG. B
FIG. C
CP›11
This compound is based on an asphalt derivative. It is medium soft physically, and is N
with oil impregnated paper insulated cable at voltages over 15 KV. CP›11 finds its grea
insulated splices at all low primary voltages. This compound has relatively low power
strength.
CO›21
This resin based compound is used where oil migration must be kept to a minimum or stopp
altogether. It will not dissolve in oil even at elevated temperatures. For this reason
recommended for use in oil impregnated paper insulated cable splices at all voltages and
recommended on applications over 15 KV. It can also be used for a general purpose oil s
material.
CX›31
A heavy mineral oil used both in impregnating paper insulated cable and cable splicing.
the best medium for insulating cable splices and terminations of paper insulated cable b
requires elaborate oil reservoir fittings and equipment to maintain a positive oil press
all times. The equipment also requires periodic inspection to assure that the reservoir
not run dry. The additional attention required has all but removed this insulating med
from active use. It is not recommended for polymeric cables. This doubly refined and
purified oil finds wide acceptance and use as a flushing oil when engaged in splicing
terminating paper or varnished cambric insulate cable.
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
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15
VACUUM›TREATED/OIL›IMPREGNATED
MAC CREPE PAPER TAPES
ELECTRICAL INSULATING
PAPER TAPES M4100,
M4200 (Oil Impregnated)
MAC Crepe Paper Tapes are made from three›ply, high
electrical grade kraft paper, for use in medium›high
and extra›high (EHV) cable ranges. Splice free rolls
treated, impregnated with low loss penetrating oil, a
cans. These tapes are designed to provide hand›appli
primary insulation for oil paper and oil›treated varn
cables in the field. Tape M4100 is designed for initi
insulation build›up (between penciled or stepped cabl
for installations up to 345 KV.
Tape M4200 is a thicker crepe paper electrical insula
for outer wraps (faster build›ups) to 345 KV.
ELECTRICAL PROPERTIES
PHYSICAL
TAPE
PROPERTIES
UNITS
M4100
Thickness (Uncreped)
Mils
3
ASTM›D›374
Thickness (Creped) Mils
10›13
ASTM›D›374
Tensile Strength, M.D.
Lbs./In.6.0
ASTM›D›828
Width
Elongation at Break %
40
ASTM›D›987
CHEMICAL PROPERTIES
TAPES
Paper
Total Ash Content
ASTM›D›586
%
Aqueous Extract
Conductivity
ASTM›D›202
Micromhos
Impregnating Oil
Free of Corrosive
Sulphur
›
SUS Viscosity
at 210oF
ASTM›D›2161
Su. Sec.
Pour Point
ASTM›D›97
Degrees F
TAPE
M4200
5
15›19
10.0
Dielectric Strength, Min.
ASTM›D›149
Unstretched
Volts
30% Elongation
Volts
Dissipation Factor
at 80oC
%
ASTM›D›150
and AIEE›83
Power Factor
Impregnating Oil
%
ASTM›D›150
at 80oC
TAPE
M4100
6000
4000
TAPE
M4200
8000
45000
.25 Max. .30 Mac.
.10
.10
40
SPECIFICATIONS
Oil›impregnated crepe paper tape sh
made of three›ply, high quality ele
grade kraft paper, free of soluble
TAPES M4100, M4200
Water extract shall have a conducti
below 30 micromhos (ASTM D›202). T
All tapes less than 1paper shall not contain foreign mat
such as fillers. Total ash content
less than 1 percent (ASTM D›586).
All tapes less than 30
impregnating oil shall be compatibl
high voltage cable oils. They shal
completely free of corrosive sulphu
None
D›130, D›120, D›1275). The viscosi
this oil shall be such as to improv
150
tapeability by remaining between th
individual wrapped tape layers duri
normal installation. Oil impregnat
›25
paper tapes shall be supplied in ai
tin›coated steel cans with no insid
coating. Cans are to be sealed wit
double friction covers and solder s
MAC PRODUCTS, INC.
16
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VACUUM›TREATED/OIL›IMPREGNATED
PRODUCTS (cont d)
CARBON BLACK CREPE
PAPER TAPE
A semi›conducting crepe paper tape
used for conductor and insulation
shielding. Furnished Oil packed in air
tight and solder sealed tin plated steel
cans.
LOW LOSS VARNISHED
CAMBRIC TAPE
Used for hand applied insulation in both paper and varnished›cambric insulated cable j
apply, has limited stretch, conforms to joint contours, has high dielectric strength,
has good mechanical strength. Furnished oil packed in tight and solder sealed tin pla
EPOXY ADHESIVE PUTTY
An epoxy adhesive putty consistency that bonds tenaciously to almost any material. It
convenient stick form that provides simplified mixing for any user without the previou
or volumetric measuring vessels. Epoxy putty is prepared by combining equal amounts o
hardener to form a workable mix.
ES›520 EPOXY KIT
The ES›520 Epoxy System is extremely versatile. In
cable splicing it is utilized to reinforce high voltage
splices with polyester tape. In use the tape is
thoroughly saturated with epoxy and firmly butt wound
around the splice until the required number of layers
has been built up.
The dark gray resin system supplied in the ES›520 kit has the unique property of wet
tape quickly and yet having no tendency to run›off. This is a contributing factor to
compression and flex strength. Each kit comes complete with Resin, Hardener, Spatula
polyethylene gloves, polyester tape, brush and detailed instructions.
The ES›520 is also used to protect outdoor terminations and cable jackets from env
conditions. Also whenever cable splices are in danger of total year round submersion
damage in severe climates, it is recommended that the ES›520 be applied to protect the
moisture intrusion and mechanical damage. The mixed resin has a pot life of 25 to 30
supplied with a 20 foot roll of polyester tape for the most convenient working length
Each kit has the appropriate amount of resin and accelerator to saturate the tape.
The laminate exhibits very low moisture absorption and has a high dielectric streng
factor.
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
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17
VARNISHED CLOTH INSULATION
VARNISHED CAMBRIC
This versatile insulation is used for many applications where long service life and re›e
in paper and varnished cambric cable splices and for insulating bare current carrying el
bare motor leads, etc.
This tape is constructed basically of carefully selected cambric (cotton) cloth which
provide a flat uniform base. The cambric is then carefully coated and impregnated with
produce a flat, constant thickness to assure uniform taping.
Available in thicknesses of 8 mils, 10 mils and 12 mils, this insulation can be suppl
tension filler requirements and biased cut for applications where insulation is to be bu
to wrap the tape tightly. MAC Products varnished cambric is available in black or yell
loss.
BLACK VARNISHED POLYESTER›GLASS
The basic cloth for MAC Varnished Polyester Glass is constructed of a combination of pol
glass fibers. The great advantage of VDG is its superior moisture resistant characteris
moisture absorption of all the coated insulations used in splicing.
The insulating varnishes used for coating the basic cloth are of the highest quality
insulation and working characteristics.
Available in 10 mil and 12 mil thicknesses, VDG is utilized in paper or varnished camb
YELLOW VARNISHED POLYESTER GLASS
Yellow Varnished Polyester Glass is used where a particularly thin, supple, insulating o
Available in 5 mil thickness, Yellow Varnished Polyester Glass lends itself well to the
application it is alternated with layers of an oil stop medium. Due to its thinness, an
insulating varnish, this tape is extremely supple and will conform to contours that the
will not.
OIL PACKED
INSULATION
In cable splices over 5KV on paper or varnished cam
cables, it is necessary to utilize varnished cloth
that has been oil packed. Oil packed insulation pr
the following desirable properties:
a) Moisture in the tapes reduced to a minimum.
b) Tapes are rendered more supple by the oil mediu
become easier to tension and work.
c) The excess oil in taping helps to fill any void
d) Tape is protected until the splicer uses it.
MAC Oil Packed Insulation Units afford the splicers
the above advantages. Upon special order other mat
may also be included in the oil pack unit such as c
tape and SA 122 copper›cotton shielding braid. Thi
assures that these components will be moisture free
time of splicing. Upon opening the specially seale
Pack Unit it is drive any residual moisture out. W
bubbles stop forming it is safe to assume that the
levels have been reduced to a minimum.
MAC PRODUCTS, INC.
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SHIELDING TAPES
WOVEN
COPPER TINSEL
SHIELDING BRAID
A copper›cotton strand woven into a nominal 3/4 wide braid. This material is charact
flexibility and ease of application. This braid is exceptionally suited for shielding
can be flexed to cover a width of up to 2›1/2 inches and narrowed to 1/2 inch simply by
tension in application. This braid solders easily and has good conductivity. It is us
shielding across a splice. This particular braid has found wide acceptance in the shie
varnished cambric insulated cables. In high voltage kits this braid can be oil packed
moisture pick up of the cotton core of the tinsel strand.
CATALOG NUMBER
STANDARD ROLL LENGTHS
SA›122
5 Yds.
36 Yds. 100 Yds.
KNITTED
TINNED COPPER
SHIELDING TAPE
An all metal knitted tape manufactured of high conductivity, annealed, tined copper wir
closely meshed shielding tape. Knitted construction reduces the width distortion that
tension in application. Its unique mesh also assures conformability to uneven surfaces
to continue the factory shielding in cable splices and finds its most popular usage in
cable splices. Conductivity is excellent and it is easily soldered.
CATALOG NUMBER
WIDTH
STANDARD ROLL LENGTHS
SA›121 (SINGLE KNIT)
1
5 Yds.
9 Yds.
36 Yds. 100 Yds.
SA›123 (DOUBLE KNIT)
1
5 Yds.
9 Yds.
36 Yds. 100 Yds.
*Polymeric is a term used to describe the following insulation: Oil Base
Rubber,Butyl Rubber, PVC, Low and High Density Polyethylene, Ethylene Propylene
Rubber, and Cross›Linked Polyethylene.
ELECTRICAL PLASTIC TAPES
PREMIUM GRADE MAC 85
MAC s All Weather Premium Grade Plastic Electric Tape is designed for use under the mos
conditions. From ›40oF to +176oF, this tape is 100% workable! MAC 85 is impervious to
alkalis. It also has demonstrated a high resistance to abrasion.
Excellent low temperature flexibility, flame retardance, age and cold crack resistance,
and insulation efficiency are the properties that make MAC 85 one of the leaders in th
MAC 85 is UL Listed and meets Federal I›24391B.
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
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19
SILICONE RUBBER TAPE
MAC tape ST is a chemically cross›linked silicone rubber
tape, triangular in cross section, featuring center guide line
for precise half›lapping. No. ST is aggressively self›bonding
and fuses into a solid mass within minutes after wrapping.
It has no adhesive coating and offers a non›contaminating
self›cleaning surface of maximum effectiveness.
It is recommended for covering stress cones and
exposed insulation on all taped terminations on solid
dielectric cables in the range from 5 KV to 35 KV. It may be
used for splicing and over›wrapping cables where heat,
solvent, and weather resistant properties are required. Also,
it is commonly used as the preferred oil barrier in transition
splices.
MAC ST is available in one standard size › 1 wide x
.020 thick x 30 per roll, packed one roll per box.
GLASS CLOTH ELECTRICAL TAPE
Insulation Class, C
180
MAC Glass Cloth Electrical Tape has been designed
for efficient application and provides superior
Thickness, mils
7.0
performance in use.
Tensile Strength, lb/in.
170
MAC has combined glass cloth with an advanced
Elongation, %
8
adhesive which is razor slit for a fray free edge to
Adhesion, oz./in
35
satisfy industry and user specifications.
Dielectric
Strenth,
volts
3300
MAC Glass Cloth Electrical Tape finds its primary
Insulation
Resistance, meghomes 500
use as a tie down for our Arc and Fire›proofing
Tape
Thickness
Backing,
mils
5.0
type AP 30›30 and AP 15›30.
Backing Type
Glass
MANHOLE HARDWARE
FOR SUPPORT OF
CABLES, SPLICES, CRABS, ETC.
manufactured of high strength steel and
galvanized after fabrication, these heavy duty
cable rack stanhions are in conformance with
specifications EO 10302›C and EO 2236›C. All
are designed for quick, positive manhole
installation and feature V groove arm
mountings.
MAC PRODUCTS, INC.
20
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
MAC
ELECTRICAL ARC & FIREPROOFING TAPE
AVAILABLE IN .030 MIL AND .055 MIL THICKNESS
Mac Arc Proofing Tape is used to protect high voltage cables in manholes, vault
and any area in which primary and control cables come within close proximity of
ARC PROOFING TAPE FEATURES:
Extra resistance to electric arc and flame
Outstanding heat insulating properties
Excellent chemical inertness
Non›corrosive to cable sheath
Unaffected by fresh or salt water, sewage, fungi
Good flexibility even at low temperatures
Light in weight
SPECIFICATIONS
Series:
AP›15 & AP›30
AP15›30 & AP30›30
THICKNESS .030
THICKNESS .055
PROPERTY
PERFORMANCE
TEST METHOD
Color
White
›
Thickness
.055 Inches
ASTM›D›1000
Tensile Strength 50 lbs./inch
Elongation
155%
ASTM›D›1000
AVERAGE PROPERTIES
VALUE
METHOD (TEST)
Color
White
›
Thickness
.030
ASTM›D›1910
Tensile
40 psi.
ASTM›D›1000
Elongation
300%
ASTM›D›1000
ASTM›D›1000
Flexibility
Flexibility @ › 10oC
360o
Bend Around
1 Mandrel
*without
cracking
Arc Resistance
MAC
200 Amp Arc
Min. 50 Secs
Chemical›Water
Mechanical›
Sewage Resistance Electrical
Properties
Retained
ASTM›D›543
@oC›
20
Excellent
F2
› oF
›
Thermal Conductivity
BTU/HR
Tidewater Resistance
Passed
Con Ed EO›5343›1
Corrosion
None
›
Resistivity
13
4.4 x 10
ASTM›D›257
ASTM›C›177
Dielectric Strength
15kv
ASTM›D›1000
Bunsen Burner
Passed
Con Ed EO›5343›1
Propane Torch
Passed
Con Ed EO›5343›1
Plasma Torch
> 110 secs.
Con Ed EO›5343›1
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
21
SPLICING ACCESSORIES
COTTON TAPE
Cotton Tape is one of the more versatile items required in splicing.
It can be used to tie cables together, protect insulation when
soldering and in extra high voltage applications, it is used to protect
the entire splice and keep it oiled during other operations.
Made from carefully selected cotton fibers, this tape is supplied
4, 5, 7 and 8 mils in widths from 1/2 inch to 3 inches.
COTTON YARN
Cotton yarn is utilized to fill the corners in a properly stepped paper
insulated cable. These free untwisted strands of pure cotton help to
smooth the contour of these steps and effectively change them to a
long smooth taper. This is necessary to provide a surface that can
be easily taped with no voids in the corners. MAC Cotton Yarn is
provided in 1/4 ounce spools each providing approximately 80 feet.
PAPER PASTERS
Supplied in 2 to 3 inch widths and 12 inches long, this item is used
to limit solder flow when making wiped joints and sealing lead
sleeve pour openings.
MAC SOLVENT WIPES
MAC Solvent wipes are lint free, pre›moistened cleaning toweletts
packed in a leakproof package. They are used for the same purpose
as the MAC Cleaning Fluid, but by keeping evaporation to an
absolute minimum and eliminating any possibility of spillage, MAC
Solvent Wipes lend themselves more to an application where a
limited amount of cleaning preparation is required at one time.
Eliminates the need for cleaning cloths.
CLEANING FLUID
MAC Cleaning Fluid is a clear colorless solvent used to clean cable
insulation prior to taping. It is also used to remove excess flux
during soldering operations. Particularly suited for removing
extruded semi›conducting material that sticks to cable insulation,
MAC Cleaning Fluid is non›flammable and has no flash or fire point
by the ASTM closed and open cup test methods.
It is recommended that the cleaning fluid be wiped dry to
evaporate before applying tape.
Available in 2 ounce bottles, pints, quarts, gallons, and solvent
wipes.
ABRASIVE CLOTH
An aluminum oxide cloth with its grit bonded permanently to a
sturdy but flexible backing. Used for abrading surfaces to be taped
and cleaning insulation of impurities and semi›conducting tape. Also
used to smooth soldered joints and penciled insulation.
MAC Abrasive Cloth is available in various lengths from 2 feet,
easy›to›use lengths, to 100 yard jumbo master rolls.
MAC PRODUCTS, INC.
22
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
SPLICING ACCESSORIES (cont d)
BAR SOLDER
Each bar is plainly marked as to its tin›lead content.
is recommended for sweating connectors and joints.
CATALOG
NUMBER
CONTENT
TIN›LEAD
BAR
WEIGHT
STANDARD
CARTON
MBS 46
40/60
1 lb.
50 lbs.
MBS 55
50/50
1 lb.
50 lbs.
40/60 solder
WIRE SOLDER
Wire solder is supplied on metal spools, 1/8 diameter, solid.
addition to the recommended uses for 40/60 and 50/50
composition as shown for bar solder; wire solder is used for
doining of shielding braid and ground strap.
CATALOG
NUMBER
CONTENT
TIN›LEAD
BAR
WEIGHT
STANDARD
CARTON
MBSS 46
40/60
1 lb.
12 lbs.
MBSS 55
50/50
1 lb.
12 lbs.
In
STEARINE SOLDERING FLUX
An activated Stearic formula flux molded in easy to use wickless
candle form. Its wax›like texture allows the protection of areas
prior to soldering by rubbing on a layer which will melt and clean
the surface upon heating.
CATALOG
NUMBER
SIZE
MFS 22 oz.
25
STANDARD
CARTON
ROSIN BASED SOLDERING FLUX
This brown, rosin based, acid free flux is used in highly critical
extra high voltage splicing. Commonly called tootsie roll flux. It
is molded in cylindrical form and wrapped in paper tubes for ease
in application. This flux is rubbed on in normal fashion and when
heat is applied, the activated rosins clean the metals and leave no
corrosive residue.
CATALOG
NUMBER
SIZE
MFR 4
4 1/4
STANDARD
CARTON
Stick
25
WIPING PADS
Available in 2 x 2 to 10 x 10 sizes, flux treated and ready for
instant use. For detailed information see page .
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
23
SPLICING ACCESSORIES (cont d)
SPLICING CEMENT
MAC Splicing Cement is an adhesive with excellent tack for use in
all areas of cable splicing. This scientifically developed cement
makes use of the two basic principles of adhesion/mechanical
adhesion and specific adhesion. MAC Splicing Cement assures the
greatest degree of success in splicing. Its principle use is the
bonding of high voltage insulating tape to cable insulation.
MAC Splicing Cement is black with a medium heavy consistency
and is suitable for all polymeric insulations including rubber,
polyethylene and EPR. Available in 4 ounce, 8 ounce, pints, quarts
and gallons. The 4 and 8 ounce can contain a brush top.
MAC SEAL
DUCT SEALING COMPOUND
MAC Duct Sealing Compound is a synthetic putty›like plastic
compound used wherever an opening must be closed against the
intrusion of water. This lends itself to manhole duct sealing and
packing around cable entrances of all kinds.
The material exhibits excellent adhesion to all surfaces. The
very stable properties of this compound are augmented by the fact
that there is no oil bleeding or exudation at normal temperatures.
This compound has exceptional compatibility with all insulations
(including the polyethylenes) and cable jacketing materials, and
will remain plastic indefinitely . This latter feature contributes to
its unlimited shelf life.
MAC Duct Sealing Compound is available in 1 lb. and 5 lb.
packages.
SOLID GROUND STRAP
Fabricated of high conductivity copper and tin coated, this 3/8 wide
ground strap is used for shield or sheath grouding. It is sturdy but
flexible, and is easily solderable. Approximately equal to a #6
conductor in circlar mil area, it affords excellent ground protection.
Catalog Number SA›381 available in standard lengths of 2 ft., 25 ft.
and 100 ft.
FLEXIBLE GROUND STRAP
Woven of high conductivity, annealed, tinned copper wire, this
braided ground strap provides maximum flexibility and ease of
handling when installing ground or shield continuity. This braid is
used for shield and lead sheath grounding and is easily soldered to
lead, copper and tinned metals. It is also used for continuing the
fault carrying capacity of the cable shield as a jumper braid.
CATALOG #
SA›382
SA›582
WIDTH
3/8
1/2
EQUIVALENT AWG SIZE
#9 AWG
#6 AWG
STANDARD LENGTHS
2 ft. 25 ft. 100 ft.
2 ft. 25 ft. 100 ft.
OTHER WIDTHS AND EQUIVALENT WIRE SIZES ARE AVAILABLE FOR EHV APPLICATIONS AND LARGER CONDUCTOR CABLES.
MAC PRODUCTS, INC.
24
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
P & B PAINT
A black water›proof paint used to protect cable joints
from moisture and weather, P & B Paint is applied with a
brush. No heat is necessary for application. This
versatile material has excellent moisture resistance even
when immersed for long periods of time. It dries with a
glossy black non›tacky surface. It may be used alone
but it is most effective when painted between layers of
a fibrous tape. Anhydrous Tape is particularly suited for
this application. MAC P & B Paint saturates and
encapsulates the fibrous tape to form a very effective
protection system for splices. Available in pints, quarts,
gallons and five (5) gallon containers. P & B Paint
remains flexible over a wide temperature range.
TEST CAPS
(Live End Caps)
MAC Test Caps are used to insulate and protect the
ends of cable that will be in service temporarily.
These test caps, which cover the entire range of
cable diameters presently used, are supplied in MAC
Live End Cap Assembly Kits. They are available
separately; however, each test cap provides a tapered
end to facilitate applying the additional insulation
required for the higher voltages. In addition, each test
cap has an integral flange to serve as an end stop for
taping and to space the conductors in a three conductor
live end. MAC Test Caps are made from an oil resistant,
high dielectric, low moisture absorption polymer and
provide superior electrical characteristics.
TYPE
CATALOG
DIMENSIONS IN INCHES
CATALOG
NUMBER
O
D
WALL
F
1
TC›1
1›9/16 1
9/32
2›9/16
2
TC›2
2›1/8
9/32
2›9/16
3
TC›3
2›9/16 2
9/32
2›15/16
1›1/2
MAC PRODUCTS, INC.
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
25
CROTCH PIECES
When more than one cable enters an end of a lead sheathed splice, it
becomes difficult to perform a lead wipe around each cable. In the past,
splicers would fashion a piece of lead to support and space the cables. They
would then make a lead wipe to the cables and the piece of lead to seal the
splice.
MAC Products Crotch Pieces reduce the wide variation of sizes to just a
few. Cast of virgin lead, these crotch pieces provide for every combination of
cable entry and reduce the necessity of hand shaping and forming in the field.
TYPE
A›1, A›2, A›3, A›4
TYPE B›1, B›2
TYPE C›1
TYPE C›2
INHIBITING COMPOUND
MACTEX
HIGH VOLTAGE INHIBITING
COMPOUND
MACTEX›HV
MACTEX inhibiting compound is used when installing
MACTEX›HV
is used for all joints where aluminum
aluminum cable in a connector or terminal lug. It
is
recommended for use with voltages of 600 volts oris a part and is recommended for voltages above
less. It performs the dual function of assisting600
in volts.
The materials that comprise this inhibitor have
making a good connection and preventing the
beeninespecially chosen for their stability ad
deterioration of the connection. It is recommended
any joint of which aluminum constitutes a part. suitability at the higher voltages.
MACTEX›HV consists of a homogeneous dispersion
of oxide penetrating particles in a 100% syntheti
non›petroleum based vehicle. These ingredients
were developed to have no appreciable affect on
rubber and polyethylene insulation.
CABLE PULLING DEVICES
consult factory for detail
MAC PRODUCTS, INC.
26
P.O. Box 469 60 Pennsylvania Avenue
Phone (973) 344›0700
Visit our Website
Kearny, N.J. 07032
FAX (973) 344›5891
www.macproduct.com
Electrical Connectors
Cable Splicing Kits
Insulating Materials
Extra High Voltage
High Pressure Oil›Filled
Pipe Type Cable
Systems Accessories
High/Extra High Voltage
Self Contained Oil›Filled
Cable System Accessories
Underground Network
Distribution System
Accessories
Potheads/Terminators
Rail/Rapid Transit
Systems Accessories
Custom Fabricated
Metal Products
MAC PRODUCTS, INC
60 Pennsylvania Avenue, Kearny, New Jersey 07032
web: www.macproduct.com
(973) 344›0700 F