Metri-Pack Series
METRI-PACK SERIES
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Available in device and in-line
connections for vehicle applications,
Metri-Pack 480 Series connectors can
meet or exceed the requirements for
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480
Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack 480 Series sealed
connectors can meet or exceed the
most marine, appliance, and industrial
control applications.
requirements for most marine, appliance,
and industrial control applications.
Ideally suited for high current applications that do not require environmental
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack 480 Series sealed
protection, Metri-Pack 480 Series products
are extremely rugged and versatile.
systems are ideally suited for high current
applications that require protection from
environmental hazards.
480 Metri-Pack Features
• Connector Position Assurance (CPA)
• Terminal Position Assurance (TPA)
• 42 Amps continuous maximum
current rating
• Low energy, low voltage capability
• Excellent resistance to temperature,
chemicals and abrasion
• -40ºC to 125ºC temperature range
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480
Metri-Pack Series
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Cross Sectional View
Terminal
Terminal
TPA
Cable
Cable
TPA
Female Connector
Male Connector
CPA
(Connector Position
Assurance)
Female Terminal
TPA
(Terminal Position
Assurance)
Female Connector
480 FEMALE TERMINALS UNSEALED
480 FEMALE CONNECTORS UNSEALED
Part #
Cable Range (mm2)
Material
Plating
# Cavities
Connector
Color
Material
TPA
12084595
5.0
Tin Brass
Tin
1
12015952
Md. Gray
PA66 HS IM
–
12052221
3.0
Tin Brass
Tin
2
12064749
Black
PA66 HS IM
12059860
12124304
2.0-1.0
Tin Brass
Tin
12015860
0.80
Tin Brass
Tin
12052219
0.50-0.35
Tin Brass
Tin
1.0-0.50 (1 Req’d.)
Tin Brass
Tin
12020366
0.80-0.50 (1 Req’d.)
http://delphi.com/products/connect
96
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
480
Metri-Pack Series
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Unsealed System Application Information
480 SERIES TERMINALS–Tin Plated
....... 0.35-5.0
CURRENT RANGE (AMPS):
TEMP RANGE OC:
RESISTANCE:
TEMPERATURE RISE (OC )
CABLE RANGE (mm2):
........ 0-42
.......... -40 to 125
...... <10mΩ@20mV
VOLTAGE DROP:
...... <3.0mV/amp
CENTERLINE SPACING (mm): .......
6.9
BLADE WIDTH (mm): .................
4.8
100
MAXIMUM CURRENT (AMPS)
TEMPERATURE
RISE ABOVE
o
AMBIENT (25 C ) VS CURRENT*
0.50
80
0.80
60
2.0
1.0
3.0
40
5.0
20
0
0
10
20
30
40␣
50
TEMPERATURE DERATING CURVES*
50
5.0
40
3.0
2.0
30
1.0
0.80
0.50
20
10
0
25
50
75
100
125␣
AMBIENT TEMPERATURE (OC )
CURRENT (AMPS)
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Male Terminal
TPA
(Terminal Position
Assurance)
Male Connector
480 MALE TERMINALS UNSEALED
480 MALE CONNECTORS UNSEALED
Part #
Cable Range (mm2)
Material
Plating
12033820
5.0
Tin Brass
Tin over Copper
12052827
3.0
Tin Brass
Tin over Copper
12020120
2.0-1.0
Tin Brass
Tin over Copper
12020119
1.0-0.80
Tin Brass
Tin over Copper
# Cavities
Connector
Color
Material
TPA
12066269
0.50-0.35
Tin Brass
Tin over Copper
1
12015987
Md. Gray
PA66 HS IM
–
12020784
0.35 (2 Req’d.)
Tin Brass
Tin over Copper
2
12064750
Black
PA6
12064751
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 103.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
97
480
Metri-Pack Series
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H: 17.3
H: 13.1
L: 23.0
W: 13.0
W: 14.7
L: 37.0
Total Mated Length: 49.6mm
A
PART NO:
DESCRIPTION:
SIZE:
COLOR:
MATERIAL:
TERMINALS:
12015952*
Connector 1F
23.0L x 13.1H x 13.0W
Md. Gray
PA66 HS IM
See Page 96
*HINGED SECONDARY LOCK
B
PART NO:
DESCRIPTION:
SIZE:
COLOR:
MATERIAL:
TERMINALS:
12015987*
Connector 1M
37.0L x 17.3H x 14.7W
Md. Gray
PA66 HS IM
See Page 97
*HINGED SECONDARY LOCK
http://delphi.com/products/connect
98
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
480
Metri-Pack Series
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H: 21.2
H: 18.0
W: 17.4
L: 23.0
W: 18.8
L: 40.0
Total Mated Length: 53.9mm
A
PART NO:
DESCRIPTION:
SIZE:
COLOR:
MATERIAL:
TERMINALS:
B
PART NO:
DESCRIPTION:
COLOR:
MATERIAL:
C
PART NO:
DESCRIPTION:
COLOR:
MATERIAL:
12064749
Connector 2F
23.0L x 18.0H x 17.4W
Black
PA66 HS IM
See Page 96
D
12059860
TPA
Md. Gray
PA66 HS IM
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PART NO:
DESCRIPTION:
SIZE:
COLOR:
MATERIAL:
TERMINALS:
PART NO:
DESCRIPTION:
COLOR:
MATERIAL:
12064750
Connector 2M (Clip Slot)
40.0L x 21.2H x 18.8W
Black
PA6
See Page 97
12064751
TPA
Natural
PA66 HS IM
12052834
CPA
Green
PP
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
99
480
Metri-Pack Series
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Cross Sectional View
Terminal
Terminal
Connector Seal
TPA
TPA
Cable
Cable
Cable Seal
Cable Seal
Female Connector Assembly
Male Connector
TPA
(Terminal Position
Assurance)
Female Terminal
Cable Seal
480 FEMALE TERMINALS SEALED
Part #
Cable Range (mm2)
Material
Plating
12052139
5.0-3.0
Tin Brass
Tin
12048451
2.0-1.0
Tin Brass
Tin
12048450
0.80-0.50
Tin Brass
Tin
Female Connector Assembly
480 METRI-PACK CABLE SEALS
480 FEMALE CONNECTOR ASSEMBLY SEALED
Reel Part #
Loose Part #
Cable Diameter
Material
Color
# Cavities
Conn. Asm.
Color
Material
TPA
12065703
12034170
5.16-4.40
Silicone
Orange
2
12052613
Black
PA66 HS IM
12059897
12052453
12048443
4.50-3.61
Silicone
Purple
12052452
12048442
3.75-2.81
Silicone
Red
12048433
12048441
2.85-2.01
Silicone
White
12052931
12052930
2.15-1.60
Silicone
Yellow
12162068
12162067
1.70-1.29
Silicone
Pink
http://delphi.com/products/connect
100
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
480
Metri-Pack Series
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Sealed System Application Information
480 SERIES TERMINALS–Tin Plated
): ....... 0.50-5.0
CURRENT RANGE (AMPS):
TEMP RANGE C:
O
RESISTANCE:
........ 0-42
.......... -40 to 125
...... <10mΩ@20mV
VOLTAGE DROP:
...... <3.0mV/amp
CENTERLINE SPACING (mm): .......
BLADE WIDTH (mm): .................
100
9.5
MAXIMUM CURRENT (AMPS)
CABLE RANGE (mm
2
TEMPERATURE RISE (OC )
TEMPERATURE
RISE ABOVE
o
AMBIENT (25 C ) VS CURRENT*
0.50
80
0.80
60
2.0
1.0
3.0
40
5.0
20
0
0
10
20
30
40␣
50
TEMPERATURE DERATING CURVES*
50
5.0
40
2.0
30
1.0
0.80
0.50
20
10
0
25
50
75
100
125␣
AMBIENT TEMPERATURE (OC )
CURRENT (AMPS)
4.8
3.0
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
CPA
(Connector Position
Assurance)
Cable Seal
Male Terminal
TPA
(Terminal Position
Assurance)
480 MALE TERMINALS SEALED
Cable Range (mm2)
Part #
Male Connector
Material
Plating
12052172
5.0
Tin Brass
Tin
12065197
3.0
Tin Brass
Tin
12065196
2.0-1.0
Tin Brass
Tin
Part #
Cavity Inside Diameter
Material
Color
12066082
8.5mm
Silicone
Lt. Green
480 METRI-PACK CAVITY PLUG*
480 MALE CONNECTOR SEALED
# Cavities
Connector
Color
Material
TPA
2
12065863
Black
PA66 HS IM
12059897
*Cavity plugs seal unused female and male cavities
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 104.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
101
480
Metri-Pack Series
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H: 24.5
H: 24.8
L: 53.0
W: 30.5
L: 31.0
W: 30.5
Total Mated Length: 69.2mm
A
12052613
Connector Assembly 2F
SIZE:
31.0L x 24.8H x 30.5W
COLOR:
Black
MATERIAL:
PA66 HS IM
TERMINALS:
See Page 100
SEALS/PLUGS: See Page 100, 101
C
PART NO:
D
PART NO:
DESCRIPTION:
B
PART NO:
12065863
Connector 2M (Clip Slot)
SIZE:
53.0L x 24.5H x 30.5W
COLOR:
Black
MATERIAL:
PA66 HS IM
TERMINALS:
See Page 101
SEALS/PLUGS: See Page 100, 101
DESCRIPTION:
12059897
TPA
NUMBER REQ: 2
COLOR:
Black
MATERIAL:
PA66 HS IM
DESCRIPTION:
PART NO:
DESCRIPTION:
COLOR:
MATERIAL:
12020833
CPA
Gray
PBT
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H: 32.5
H: 33.5
L: 53.0
W: 31.6
L: 30.0
W: 31.6
Total Mated Length: 66.5mm
E
PART NO:
12131592
Connector Assembly 3F
SIZE:
30.0L x 33.5H x 31.6W
COLOR:
Black
MATERIAL:
PA66
TERMINALS:
See Page 100
SEALS/PLUGS: See Page 100, 101
DESCRIPTION:
F
G
PART NO:
15344628
Connector 3M
SIZE:
53.0L x 32.5H x 31.6W
COLOR:
Black
MATERIAL:
PA66 25% GF
TERMINALS:
See Page 101
SEALS/PLUGS: See Page 100, 101
DESCRIPTION:
PART NO:
12131543
TPA
NUMBER REQ: 2
COLOR:
Black
MATERIAL:
PA66
DESCRIPTION:
http://delphi.com/products/connect
102
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
480 DEVICE
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C
Metri-Pack Series
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H: 17.0
F
W: 27.0
L: 23.0
A
E
PART NO:
12162512*
Connector 3F
SIZE:
23.0L x 17.0H x 27.0W
COLOR:
Black
MATERIAL :
PA6
TERMINALS :
See Page 96
TYPICAL APP: Switch
H: 18.0
DESCRIPTION:
W: 41.0
L: 27.0
*HINGED SECONDARY LOCK
E
PART NO:
12059296
Connector 5F
SIZE:
27.0L x 18.0H x 41.0W
COLOR:
Red
MATERIAL:
PA6
TERMINALS:
See Page 96
TYPICAL APP: Switch
DESCRIPTION:
D
C
B
F
PART NO:
DESCRIPTION:
COLOR:
H: 16.0
MATERIAL:
G
PART NO:
DESCRIPTION:
W: 29.0
COLOR:
L: 23.0
MATERIAL:
B
12059297
Secondary Lock
Natural
PBT
12020833
CPA
Gray
PBT
PART NO:
12066571
Connector 4F
SIZE:
23.0L x 16.0H x 29.0W
COLOR:
Black
MATERIAL:
PA66 HS IM
TERMINALS:
See Page 96
TYPICAL APP: Various
DESCRIPTION:
H
H: 18.0
C
PART NO:
D
PART NO:
12066572
DESCRIPTION: TPA
COLOR:
Md. Gray
MATERIAL:
PA66 HS IM
W: 51.0
12052834
DESCRIPTION: CPA
COLOR:
Green
MATERIAL:
PP
L: 28.0
H
PART NO:
12034061*
Connector 6F
SIZE:
28.0L x 18.0H x 51.0W
COLOR:
Natural
MATERIAL:
PA66 HS IM
TERMINALS:
See Page 96
TYPICAL APP: Switch
DESCRIPTION:
*HINGED SECONDARY LOCK
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
103
480 DEVICE
Metri-Pack Series
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A
H: 25.0
W: 50.0
L: 30.0
A
PART NO:
12048412
Connector Assembly 4F
SIZE:
30.0L x 25.0H x 50.0W
COLOR:
Black
MATERIAL:
PA6
TERMINALS:
See Page 100
SEALS/PLUGS: See Page 100, 101
TYPICAL APP: Resistor Pack
DESCRIPTION:
B
PART NO:
DESCRIPTION:
COLOR:
MATERIAL:
C
PART NO:
DESCRIPTION:
COLOR:
MATERIAL:
12048413
TPA
Black
PA6
12020833
CPA
Gray
PBT
http://delphi.com/products/connect
104
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002