WISCO CHINA 2013 version General Introduction of Cold-rolled Electrical Steel At present, WISCO has a 1.70 million tons annual capacity on cold-rolled electrical steel, among which oriented electrical steel occupies 0.40 million (including 0.17 million tons of high permeability grain-oriented steel, 0.23 million tons of conventional oriented electrical steel), 1.30 million tons of non-oriented electrical steel. Characteristics of Cold-rolled Electrical Steel Magnetic Property: Low core loss and high permeability, especially for HIB Shape : Transverse and longitudinal thickness differences are small. The lamination or stacking factors are remarkably good. Insulation Coating A variety of surface insulations are available to choose. The smooth, tightly adherent coating which has passed the certification of REACH and RoHs provides high levels of insulation resistance, processability, as well as protection against high temperature and rusting. Good Processing Performance The material is suitable for cut and/or punch. The users ensuring the accurate working and correct tools are able to acquire laminations with good geometrical properties after stamping. Surface Condition The surfaces shall be smooth and clean. There are no defects which will affect the further use of the supplied materials, such as rusts, roller marks, holes, double skin, fold marks, blisters, laminations, etc. Characteristics of Surface Insulation Coating Type Oriented Electrical Steel Non-oriented Electrical Steel Coating Type T2 T4 Composition Inorganic Semi-organic Coating Thickness μm 2-4 0.8-2 Interlayer Resistance Ω.cm2/pc ≥30 ≥5 Adhesion B-F Level A-B Level Punching Performance Good Good Rust Resistance Good Good Heat Resistance It is able to withstand 800℃ relief annealing in non-oxidizing atmosphere It is able to withstand 750℃ relief annealing in non-oxidizing atmosphere Corrosion Resistance With a high corrosion resistance to insulating paint, machine oil and refrigerating media Remarks: Some of the new coatings are not included here and can be supplied as per users’ requirements. Cautions for Use of Cold-rolled Electrical Steel The punching, cutting and bending process of cold-rolled electrical steel strips (sheets) will cause mechanical stress and strain, which will lead to the deterioration of magnetism. The degree of deterioration increases with narrowing of the punching width. For example, when the punching width of the core decreases from 30mm to 3 mm, the specific total loss will increase by about 40%. Therefore, the relief annealing must be used for small motor cores, micro-motor cores and cold-rolled oriented electrical steel strips (sheets) after being punched and bended so as to relieve mechanical stress and strain and to restore the original magnetism of the material. Here is an instruction of relief annealing 1. Annealing Temperature: The annealing temperature should not be too high and is limited to the temperature that will be able to restore the original level of magnetism. High temperature annealing, of course, can further improve the magnetism, but will also affect the insulation coating and cause lamination bonding. Oriented electrical steel strips (sheets) generally applies to 800 ± 10 ℃, while non-oriented electrical steel strips (sheets) applies to 700 ~ 750 ℃. 2. Annealing Time: The annealing time is the holding time after the furnace temperature achieves the set temperature. Generally it is the time required for the core to heat evenly through. The actual annealing time depends on the way of annealing, the furnace type, the batch, the charging way and the core size. In order to prevent the deformation of lamination due to thermal stress during heating and cooling process, the heating rate and cooling rate must be properly controlled. The best way of heating is to heat from the laminated side. The cooling rate depends on the batch. The cooling rate should be lower than 30 ℃ / hour for the batch within a few tons. If the batch is larger, the cooling rate should be lower. 3. Annealing Atmosphere The annealing atmosphere applied should not cause oxidation and carburization of lamination, as well as significant deterioration of insulation coating of electrical steel strips (sheets) surface. In order not to cause oxidation of lamination, it is better to apply hydro nitrogen mixed gas with 2~10% hydrogen. The protective atmosphere dew point generally should be below 0 ℃. 4. To prevent carburization and oxidation As the carbon content of our cold-rolled electrical steel strips (sheets) is less than 0.025%, in order to prevent deterioration of magnetism, we must take strict precautions against carburization during relief annealing. The furnace materials, such as the furnace cover, the floor should use low-carbon steel. The residual oil on lamination surface should be cleared before the annealing. Preventing oxidation of lamination is an important measure to relieve stress. In addition to the proper annealing atmosphere, it is also important to make sure that the furnace is sealed in good condition and nitrogen or other inert gas is inlet for cleaning before heating. Oriented Electrical Steel Scope of Application Oriented electrical steel is generally classified as conventional oriented electrical steel and high permeability oriented electrical steel. It is widely used in transformers, large-scale generators and other equipment cores. Compared with general oriented electrical steel, high permeability oriented electrical steel has a higher permeability, a lower hysteresis loss, a lower hysteresis expansion and a lower sensitivity of assembly stress. ▪ Size Coil Thickness 0.23mm, 0.27mm, 0.30mm Available Width 850mm ~ 1000mm ID 510mm Single Weight 2 ~ 4ton ▪ Surface Insulation Unless otherwise specified, HIB and conventional GO are supplied with inorganic coating T2. Magnetic Property & Stacking Factor The properties of each grade will be lower than maximum core loss, higher than minimum polarization and stacking factor as given in table 1. The specified value of core loss is tested at 1.7 T and 50Hz. The specified value of magnetic polarization is tested at 800A/m. Product Thick ness mm Steel Grade Theoretical Density kg/dm3 23RK085 Laser Scribe High Permeability GO 0.23 23RK090 23QG090 High Permeability Go 23QG095 7.65 7.65 27RK090 Laser Scribe High Permeability GO 27RK095 0.27 High Permeability Go 7.65 27RK100 27QG100 27QG120 7.65 Max. Specific Total Loss P1.7/50 w/kg Min. Magnetic Polarization B800 T 0.85 1.88 0.90 1.88 0.90 1.88 0.95 1.88 0.90 1.89 0.95 1.89 1.00 1.89 1.00 1.89 1.20 1.89 Min. Stacking Factor % 94.5 95.0 After stress relief heat treatment, the test specimens shall be tested as specified in GB/T 3655 Magnetic Property & Overlapping Factor Standards Product Thick ness mm Min. Magnetic Polarization B800 T 1.00 1.89 1.05 1.89 1.01 1.92 1.05 1.91 23Q110 1.10 1.81 27Q120 1.20 1.82 1.30 1.81 30Q120 1.20 1.82 30Q130 1.30 1.81 30RK100 Laser Scribe High Permeability GO 0.30 30RK105 30QG105 High Permeability Go Conventional GO Theoretical Density kg/dm3 Max. Specific Total Loss P1.7/50 w/kg Steel Grade 30QG120 0.23 0.27 0.30 27Q130 7.65 7.65 7.65 Min. Overlapping Factor % 95.5 94.5 95.0 95.5 Remarks: For high permeability and conventional GO, the test specimens, after stress relief heat treatment, shall be tested as specified in GB/T 3655. For Laser Scribe high permeability GO, the test method is GB/T 13789. ▪ Size & Tolerance Width mm >850 Thickness mm Thickness Tolerance mm 0.23 ±0.02 0.27 0.30 ±0.03 Transverse Thickness Tolerance mm Width Tolerance mm ≤0.015 +0~ +1.5 ▪ Others ( 1) strip ( sheet ) with smooth surface, without defects such as rust, mill marks, hole, bubble, stratification, roller printing, and so on; ( 2) the burr height is not more than 0.02mm; ( 3) flatness of the strip ( sheet ) not more than 1%, camber is not more than 1.0mm per two meters. Non-oriented Electrical Steel ¾ Conventional Non-oriented Electrical Steel (Full Process) Scope of Application: The non-oriented electrical steel (full process) is class high grade non-oriented electrical steel and mid-low grade non-oriented electrical steel. High-grade non-oriented electrical steel is widely used in rotating motor, small transformers and other electromechanical equipment cores. The mid-low grade non-oriented electrical steel is widely used in low-cost production of household appliances and other equipments, especially applicable to production of continuous punching machines. ▪ Size High Grade Thickness Mid-low Grade Standard Width Coil Width High Grade Mid-low Grade Available Width 35WW230~35WW440 0.35mm 50WW250~50WW470 0.50mm 50WW600~50WW1300 0.50mm 35WW230~35WW440 50WW600~50WW1300 1000mm、1100mm、 1150mm、1200mm 900mm ~ 1050mm High Grade 900mm ~ 1250mm Mid-low Grade 510mm Coil ID Single Weight 1000mm 50WW250~50WW470 High Grade 2 ~ 5 ton Mid-low Grade 2 ~ 8 ton ▪ Surface Insulation Non-oriented electrical steel (whole process) has semi-organic insulation coating T4 (Other coatings can be used as per users’ requirements). ▪ Size & Tolerance Width mm >1000 Thickness mm Thickness Tolerance mm Horizontal Thickness Difference mm Width Tolerance mm Camber mm 0.35 ±0.03 ≤0.03 0.50 ±0.03 ≤0.04 +1.5 0 ≤1.0 Magnetic Property & Overlapping Factor Each steel grade is guaranteed to the max. specific total loss, the min. magnetic polarization and the min. overlapping factor. The specific total loss is 1.5T and 50Hz. The magnetic polarization is 5000A / m. Unless otherwise specified, each steel grade is supplied with specific total loss of 1.5T and 50Hz and the magnetic polarization of 5000A / m. Thickness (mm) 0.35 0.50 Steel Grade 35WW250 35WW270 35WW300 35WW360 35WW400 35WW440 50WW250 50WW270 50WW290 50WW310 50WW350 50WW400 50WW470 50WW600 50WW700 50WW800 50WW1000 50WW1300 Theoretical Density (kg/dm3) 7.60 7.65 7.70 7.60 7.65 7.70 7.75 7.80 7.85 Max. Specific Total Loss P1.5/50 (w/kg) 2.30 2.50 2.70 3.00 3.60 4.00 2.30 2.50 2.70 2.90 3.10 3.50 4.00 4.70 6.00 7.00 8.00 10.00 Min. Magnetic Polarization B5000 (T) 1.62 1.62 1.62 1.63 1.64 1.65 1.62 1.62 1.62 1.62 1.62 1.63 1.64 1.66 1.67 1.68 1.70 1.72 Min. Overlapping Factor (%) 95.0 97.0 ▪ Typical Value of Mechanical Property & Overlapping Factor Thickness mm 0.35 0.50 Steel Grade 35WW250 35WW270 35WW300 35WW360 35WW400 35WW440 50WW270 50WW290 50WW310 50WW350 50WW400 50WW470 50WW600 50WW700 50WW800 50WW1000 50WW1300 Tensile Strength Rm(MPa) L C 550 565 545 560 530 545 528 540 500 510 460 475 550 570 545 565 540 555 530 550 490 500 455 470 430 445 410 425 385 395 370 380 365 370 Elongation δ (%) L C 19 27 20 28 22 30 27 33 32 40 38 45 22 26 25 28 28 30 30 33 36 41 38 44 43 48 45 49 46 50 48 52 50 55 Hardness Hv5 205 200 190 180 170 160 205 202 195 190 170 152 132 122 115 109 105 Number of Bending L C 12 11 13 12 17 15 28 22 35 31 35 31 12 11 13 12 14 13 16 15 19 17 28 26 35 30 40 35 41 36 43 40 44 41 Overlapping Factor % 97.5 98.5 Remarks: ⑴ L=Get samples parallel to rolling direction.⑵ C=Get samples perpendicular to rolling direction. ⑶ Use samples with T2 coating for overlapping factor test.⑷ All tests are performed per GB/T2522, GB/T228. 0.65mm Series of Non-oriented Electrical Steel Strips (Sheets) ▪ Scope of Application: Mainly for large and medium-sized drive motor and micro-special motor industries. 65W530 is used for large and medium-sized torque drive motor cores, and 65W800 is used for ignitionstart motor cores. Steel Grade 65W530 65W800 Thickn Specific Magnetic ess Total Loss Polarization (mm) P15/50(w/kg) B5000(T) 0.65 Tensile Elonga Strength tionδ Rm(Mpa) (%) Hard ness Hv5 Overlapping Factor (%) 99.0 4.32 1.71 450 40 170 5.54 1.71 381 45 120 ▪ International Units (SI Units) & Unit Conversion Tables Standard Steel Grade Table of Cold-rolled Electrical Steel Thick ness mm 0.27 China Japan Germany US Russia Korea WISCO NSC DIN 46400P.3 AISI(1983) GOST21427.1 POSCO P15/50 Steel Grade (w/kg) P15/50 Steel Grade (w/kg) P15/50 Steel Grade (w/kg) P15/51 Steel Grade (w/kg) 27QG100 1.00 27ZH100 1.00 M-0H 1.03 27QG110 1.10 27ZH110 1.10 M-1H 1.09 27QG120 1.20 27Q120 1.20 27Z120 1.20 27Q130 1.30 27Z130 1.30 27Q140 1.40 VM13027S 1.30 VM-8927N 1.40 P15/51 Steel Grade (w/k g) 3409 1.08 3408 1.14 P15/51 Steel Grade (w/kg) 27PH1 32 1.00 27PH1 45 1.10 M-3 1.21 3407 1.20 27PG1 58 1.20 M-4 1.27 3406 1.27 27PG1 72 1.30 3405 1.38 0.3 0.35 30QG100 1.00 30ZH100 1.00 30PH132 30QG105 1.05 30ZH105 1.05 30QG110 1.10 30ZH110 1.10 VM11130P 30QG120 1.20 30ZH120 1.20 VM11730P 30Q120 1.20 30Z120 30Q130 1.30 30Q140 M-0H 1.05 1.11 M-1H 1.11 3409 1.14 1.17 M-2H 1.17 3408 1.20 1.20 M-3 1.23 3407 1.26 30PG158 30Z130 1.30 M-4 1.32 3406 1.33 30PG172 1.40 30Z140 1.40 M-5 1.39 3405 1.40 30PG185 35Q135 1.35 35ZH135 1.35 M-3H 1.28 3408 1.30 35PH178 35Q145 1.45 35ZH145 1.45 M-5H 1.45 3406 1.43 35PG191 35Q155 1.55 35ZH155 1.55 VM155355 1.55 M-6H 1.57 3405 1.50 35PG204 35WW250 2.50 35H250 2.50 V25035A 2.50 36F32 0M 2.53 2413 2.50 35PN320 2.50 35WW270 2.70 35H270 2.70 V27035A 2.70 36F32 4 2.70 2412 2.70 35PN345 2.70 35WW300 3.00 35H300 3.00 V30035A 3.00 36F38 6M 3.05 2411 3.00 35PN380 3.00 35WW360 3.60 35H360 3.60 36F45 2M 3.57 35PN455 3.60 35WW400 4.00 35WW440 4.40 35H440 4.40 35PN560 4.40 VM14030S 1.40 30PH139 30PH145 0.5 50WW250 2.50 50H250 2.50 V250-50A 2.50 50WW270 2.70 50H270 2.70 V270-50A 2.70 50WW290 2.90 50H290 2.90 V290-50A 2.90 47F364M 50WW310 3.10 50H310 3.10 V310-50A 3.10 50WW350 3.50 50H350 3.50 V350-50A 50WW400 4.00 50H400 4.00 50WW470 4.70 50H470 50WW600 6.00 50WW700 50WW800 50WW1000 50WW1300 50PN320 2.50 2414 2.70 50PN350 2.70 2.87 2413 2.90 50PN370 2.90 47F397M 3.13 2412 3.10 50PN395 3.10 3.50 47F441M 3.48 2411 3.60 50PN445 3.50 V400-50A 4.00 47F529M 4.18 2312 4.00 50PN510 4.00 4.70 V470-50A 4.70 47F617M 4.88 2214 4.80 50PN595 4.70 50H600 6.00 V600-50A 6.00 2112 6.00 50PN760 6.00 7.00 50H700 7.00 V700-50A 7.00 8.00 50H800 8.00 V800-50A 10.00 50H1000 10.00 940-50SG 13.00 50H1300 13.00 100-50SG 47F882M 6.98 2012 6.50 50PN890 7.00 47F992M 8.00 2011 8.00 50PN101 5 8.00 10.00 50PN127 0 10.00 13.00 50PN165 0 13.00 8.00