Installation Recommendations

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IEEE 45/1580 & UL 1309/1072
IEEE 45/1580 & UL 1309/1072
Installation Recommendations
Cable type
Minimum bending radius
Armored Cable
8D
Unarmored Cable
6D
,
D:cable’s diameter(mm)
2. Cable pulling-in force
Care should be taken to prevent damage to insulation or distortion of cable during installation.
The pulling force in Newtons should not exceed 0.036 times the circular mil area of the copper
cross-sectional area times the number of conductors in the cable when pulling on the conductors
utilizing pulling eyes and bolts. Pulling force for multicore cables when utilizing eyes or bolts should
not include drain or ground conductors in the copper cross-sectional area. When pulling with a
basket weave grip, maximum pulling tension (per grip) should not exceed 4.5kN, or the value
calculated for eyes or bolts, whichever is greater.
The sidewall pressure should not exceed a maximum of 7.3kN per meter of the inside radius of the
bend.
Cables should not be pulled in freezing conditions. If conditions are below 0 , consult the
manufacturer.
a) Single-conductor ac cables should not be located closer than 76mm from parallel magnetic
material.
b) Single-conductor ac cable should be supported on insulators. Armor, if used, should be grounded
only at approximately the midpoint of the cable run.
c) Where single-conductor ac cables penetrate the bulkhead, conductors of each phase of the same
circuit should pass through a common nonferrous bulkhead plate to prevent heating of the
bulkhead.
d) Single-conductor cables in-groups should be arranged to minimize their inductive effect. This may
be accomplished by the transposition of cables in groups of three (one each phase) to give the
effect of triplexed cable. This transposition should be made at intervals of not over 15m and need
not be made in cable runs of less than 30m.
4. Cable continuity and grounding
All cable should be continuous between terminations, however, splicing is permitted under certain conditions. For cable
provided with armor, the armor should be electrically continuous between terminations and should be grounded at each
end (multiconductor cables only); except that for final subcircuits, the armor may be grounded at the supply end only.
5. Cable locations
Cable installation should avoid spaces where excessive heat and gases may be encountered such as galleys, boiler rooms
and pump rooms, and spaces where cables may be exposed to damage such as cargo spaces and exposed sides of deck
houses. Cables should not be located in cargo tanks, ballast tanks, fuel tanks, or water tanks except to supply equipment
If it is necessary to pull in these conditions, cables shoulld be stored at a temperature above 10
for 24 h prior to installation, if the cable has been previously stored in an area under 0 .
Low Voltage Control cable
Closed magnetic circuits around single-conductor ac cable should be avoided, and no magnetic
material should be permitted between cables of different phases of a circuit.
Low Voltage Signal cable
1. Minimum bending radius
To avoid an undesirable inductive effect in ac installlations, the following precautions should be
observed.
and instrumentaion specifically designed for such locations and whose functions require it to be installed on the tank. Such
High Voltage Distribution
The following installation recommendations are in accordance with IEEE 2002
Low Voltage Distribution
3. Single-conductor ac cables
equipment may include submerged cargo pumps and associated control devices, cargo monitoring, and underwater
When installing low smoke cables, additional consideration should be given to handling and
lubrication due to their possible lower tear strength and higher coefficient of friction than other
marine cable.
Unless unavoidable, cables should not be located behind or embedded in structural heat insulation. Where cables are
installed behind paneling, all connections should be readily accessible and the location of concealed connection boxes
should be indicated. Cables should preferably not be run through refrigerated cargo spaces.
For more guidance concerning this subject, refer to IEEE Std 576-2001
Cables should not be located below the faceplate of the vessel s main bottom structural members or within .6m above any
double bottom tanktop.
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Information Data
navigation systems.
IEEE 45/1580 & UL 1309/1072
IEEE 45/1580 & UL 1309/1072
1. Construction and resistance of conductor
protected by removable metal coverings, angle irons, or other equivalent means.
(1) Temperature correction factors for annealed high conductivity copper
Where cables pass through insulation, they should be protected by a continuous pipe. For wiring entering
Values of the correction factor (Kc) and reciprocal of factor (Kr) are given in following table for a normal range of
refrigerated compartments, the pipe should be of heat-insulating material (fiber or phenolic tubing) joined to
temperatures in accordance with IEC Pub. 60228.
the bulkhead-stuffing tube, or a section of such material should be inserted between the bulkhead-stuffing tube
The values are based on the following formula :
and the metallic pipe.
Kc =
Where cables are installed in pipes, the space factor (ratio of the sum of the cross-sectional areas
corresponding to the external diameter of the cables to the internal cross-sectional areas of the pipe) shall not
be greater than 0.41, except for two cables, where the space factor shall not exceed 0.31, Pipes shall be so
1
1+ 0.00393 (t 20)
Temperature
arranged or designed to prevent the accumulation of internal condensation.
(
Note)
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254.5
234.5+t
Correction
factor
)
, Kr = 1/Kc
Reciprocal
of factor
Temperature
Correction
factor
Reciprocal
of factor
(Kr)
(Kr)
( )
(Kr)
(Kr)
5
1.063
0.941
36
0.940
1.063
6
1.058
0.945
37
0.936
1.067
7
1.054
0.949
38
0.933
1.071
8
1.050
0.953
39
0.930
1.075
9
1.045
0.957
40
0.927
1.079
10
1.041
0.961
41
0.923
1.082
11
1.037
0.965
42
0.920
1.086
12
1.033
0.969
43
0.917
1.090
13
1.028
0.972
44
0.914
1.094
14
1.024
0.976
45
0.910
1.098
15
1.020
0.980
46
0.907
1.102
16
1.016
0.984
47
0.904
1.106
17
1.012
0.988
48
0.901
1.110
18
1.008
0.992
49
0.898
1.114
19
1.004
0.966
50
0.894
1.118
20
1.000
1.000
51
0.891
1.122
21
0.996
1.004
52
0.888
1.126
22
0.992
1.008
53
0.885
1.130
23
0.988
1.012
54
0.882
1.134
24
0.985
1.016
55
0.879
1.138
25
0.981
1.020
56
0.876
1.142
26
0.977
1.024
57
0.873
1.146
27
0.973
1.028
58
0.870
1.149
28
0.970
1.031
59
0.867
1.153
29
0.966
1.035
60
0.864
1.157
30
0.962
1.039
65
0.850
1.177
31
0.958
1.043
70
0.836
1.197
32
0.955
1.047
75
0.822
1.216
33
0.951
1.051
80
0.809
1.235
34
0.947
1.055
85
0.797
1.256
35
0.944
1.059
90
0.784
1.275
/1000ft = 0.3048
/km = 3.281
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Head Office Tel:82-43-530-2000 Fax:82-43-530-2140
=
/km
/1000ft
Head Office Tel:82-43-530-2000 Fax:82-43-530-2140
Sales Office Tel:82-2-2140-3042 Fax:82-2-2140-3098
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Low Voltage Signal cable
such as locations in way of cargo ports, hatches, tank tops, and where passing through decks, should be
High Voltage Distribution
against chafing or displacement due to vibration. Cables in bunkers, and where particularly liable to damage,
Information Data
Cables should be adequately protected where exposed to mechanical damage. Cables should be secured
Low Voltage Control cable
Low Voltage Distribution
Electrical Data
6. Cable protection
IEEE 45/1580 & UL 1309/1072
IEEE 45/1580 & UL 1309/1072
Nominal dc
Resistance
at 25
Single
conductors
(
Multi
conductors
/km)
(
/km)
Pair
conductors
(
/km)
Conductor
Size
Stranding No.
& size each
wire in strand
EA
(mm)
(mm)
(mm)
(mm)
22
7
9.6
0.244
0.0288
0.732
16.7
54.81
55.90
57.00
20
7
12.1
0.307
0.036
0.922
10.6
34.79
35.48
36.18
18
7
15.2
0.386
0.046
1.158
7.05
23.14
23.60
24.06
16
7
19.2
0.488
0.058
1.463
4.44
14.57
14.86
15.15
14
7
24.2
0.615
0.073
1.844
2.73
8.96
9.14
9.32
12
7
30.5
0.775
0.092
2.324
1.72
5.64
5.76
5.87
10
7
38.5
0.978
0.116
2.946
1.08
3.54
3.62
3.69
8
7
48.6
1.234
0.146
3.708
0.679
2.228
2.273
2.318
7
7
54.5
1.384
0.164
4.166
0.539
1.769
1.804
1.840
6
7
61.2
1.554
0.184
4.674
0.427
1.401
1.429
1.457
5
7
68.8
1.748
0.206
5.232
0.339
1.113
1.135
1.157
4
7
77.2
1.961
0.232
5.893
0.269
0.883
0.901
0.918
3
7
86.7
2.202
0.260
6.604
0.213
0.699
0.713
-
2
7
97.4
2.474
0.292
7.417
0.169
0.555
0.566
-
1
19
66.4
1.687
0.332
8.433
0.134
0.440
0.449
-
1/0*
275/24
1/0
19
74.5
1.892
0.373
9.474
0.106
0.348
0.355
-
2/0*
325/24
2/0
19
83.7
2.126
0.418
10.643
0.0843
0.2767
0.2822
-
3/0
19
94.0
2.388
0.470
11.938
0.0669
0.2196
0.2240
-
4/0
19
105.5
2.680
0.528
13.411
0.0525
0.1723
0.1757
250MCM
37
82.2
2.088
0.573
14.605
0.0449
0.1474
300MCM
37
90.0
2.286
0.630
16.002
0.0374
0.1227
350MCM
37
97.3
2.471
0.681
17.297
0.0320
400MCM
37
104.0
2.642
0.728
18.491
500MCM
37
116.2
2.951
0.813
600MCM
61
99.2
2.520
750MCM
61
110.9
1000MCM
61
128.0
(inch)
(inch) (mm)
Maximum dc
Resistance at
25
Maximum ac
Resistance at
20
( /1000ft)
(
/km)
22
19/34
1 19
0.030
0.031(0.787)
16.01
51.51
20
19/32
1 19
0.039
0.039(0.991)
9.91
31.89
18
19/30
1 19
0.048
0.052(1.321)
6.34
20.40
16
19/29
1 19
0.054
0.062(1.575)
4.92
15.83
14
19/27
1 19
0.068
0.074(1.880)
3.11
10.01
12
19/25
1 19
0.086
0.094(2.388)
1.96
6.31
10
27/24
1 27
0.120
0.128(3.251)
1.125*
3.62
8
37/24
1 37
0.142
0.147(3.734)
0.7899
2.542
6*
61/24
1 61
0.198
0.207(5.258)
0.483
1.554
5*
91/24
7 13
0.235
0.244(6.198)
0.330
1.062
4*
105/24
7 15
0.261
0.264(6.706)
0.287
0.923
3*
125/24
7 18
0.286
0.288(7.315)
0.236
0.759
2*
150/24
7 21
0.318
0.325(8.255)
0.203
0.653
1*
225/24
7 32
0.381
0.390(9.906)
0.135
0.434
(7 15+12 14)
0.433
0.440(11.176)
0.110
0.354
19 17
0.450
0.477(12.116)
0.094
0.302
0.555
0.565(14.351)
0.068
0.219
19 15
19 24
(7 23+12 24)
-
4/0*
550/24
(7 28+12 29)
0.605
0.620(15.748)
0.055
0.177
0.1503
-
262*MCM
650/24
19 34
0.654
0.660(16.764)
0.047
0.151
0.1252
-
313*MCM
775/24
19 41
0.720
0.725(18.415)
0.0393
0.1265
0.1050
0.1071
-
373*MCM
925/24
37 25
0.790
0.795(20.193)
0.0326
0.1049
0.0278
0.0912
0.0931
-
444*MCM
1100/24
37 30
0.860
0.870(22.098)
0.0273
0.0878
20.650
0.0222
0.0729
0.0743
-
535*MCM
1325/24
37 36
0.940
0.970(24.638)
0.0227
0.0730
0.893
22.682
0.0187
0.0614
0.0626
-
646*MCM
1600/24
37 43
1.040
1.060(26.924)
0.0188
0.0605
2.817
0.998
25.349
0.0148
0.0486
0.0495
-
777*MCM
1925/24
37 52
1.128
1.130(28.702)
0.0156
0.0502
3.251
1.152
29.261
0.0111
0.0364
0.0372
-
1111*MCM
2750/24
61 45
1.338
1.340(34.036)
0.0110
0.0354
K1(0.98073)
/1000ft to
K1 ; Converts 25
Maximum
Diameter
450/24
/km at 20
.
K2(1.02) K3(1.02 or 1.04)
Ro ; Norminal conductor resistance in
Ko ; Converts
Nominal
Diameter
3/0*
/km) were calculated from the ICEA formula and converted to
R=Ro Ko(3.281)
Suggested
construction
AWG/MCM
AWG/MCM
Note) Resistance(
( /1000ft)
Maximum dc Resistane at 20
/1000ft @ 25
19 29
* Rope lay stranded
Note) The number of strands are nominal and may vary so as to comply with both the d.c resistance and maximum
diameter requirements.
Resistance( /km) were calculated from the ICEA formula and converted to
/km (Ko=3.281)
values to 20 , ICEA S 61 402 Table 6 1 (K1=0.98073)
R=Ro Ko(3.281)
Ro ; Norminal conductor resistance in
K3 ; Converts single conductor resistance to multiple conductor resistance
Ko ; Converts
/1000ft to
K1 ; Converts 25
/1000ft @ 25
/km (Ko=3.281)
values to 20 , ICEA S 61 402 Table 6 1 (K1=0.98073)
K3 = 1.04 for pair or other precabled units
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.
K1(0.98073)
K2 ; Converts nominal resistance to maximum, ICEA S 61 402 Table 2 3 (K2=1.02)
K3 = 1.02 for multiple conductor
/km at 20
Low Voltage Distribution
Conductor
diameter
Low Voltage Control cable
Diameter
of wires
Low Voltage Signal cable
Number
of wires
High Voltage Distribution
Conductor
Size
(3) Construction and resistances of flexible stranded conductors.
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Information Data
(2) Construction and resistances of standard class B concentric conductors.
IEEE 45/1580 & UL 1309/1072
IEEE 45/1580 & UL 1309/1072
(IEEE 45-1998, Type P @ 45
Temperature
ambient)
Single Conductor
Cable
Conductor
Correction Factors for Tye P(X110) or Type E Insulated Cables
AWG/MCM
mm2
Citcular mils
Two Conductor
Cable
Three Conductor
Cable
Maximum conductor temperature : 100
5
41
0.75
0.098
10
50
0.83
0.29
20
0.6
1022
12
10
9
15.5
60
1.00
1.00
18
1.0
1624
16
14
12
20
68
1.20
2.5
16
1.2
2583
23
19
16
25
77
1.57
6.6
14
2.1
4110
37
31
25
30
86
2.10
16.5
12
3.3
6530
45
40
31
3. Minimum insulation resistance and high-voltage ac test potentials
(1) Type P(X110) Insulated Cables
Insulation
Resistance
Conductor
Size
(
Test Potentials
1000ft at 15.5 )
10
5.3
10400
58
49
41
8
8.4
16500
72
64
52
7
10.6
20800
84
78
63
6
13.3
26300
96
85
70
5
16.8
33100
109
101
82
4
21.1
41700
128
110
92
3
26.7
52600
146
132
108
2
33.6
66400
169
149
122
1
42.4
83700
194
174
143
1/0
53.5
106000
227
199
164
2/0
67.4
133000
262
242
188
3/0
85.0
168000
300
265
218
AWG/kcmil
0 ~ 2000V
0 ~ 600V
601 ~ 2000V
22 ~ 16
3,000
1,500
-
4/0
107.2
212000
351
307
252
14 ~ 9
1,600
3,500
5,500
250MCM
127
250000
389
344
282
8~2
1,200
5,500
7,000
262MCM
133.1
262600
407
358
294
1 ~ 4/0
800
7,000
8,000
300MCM
152
300000
449
385
316
250 ~ 525
650
8,000
9,500
313MCM
158.7
313100
455
391
321
526 and larger
550
10,000
11,500
350MCM
177
350000
485
421
344
373MCM
189.4
373700
516
442
361
400MCM
203
400000
533
455
371
444MCM
225.2
444400
588
504
411
500MCM
253
500000
609
520
428
535MCM
271.3
535000
662
566
465
600MCM
304
600000
678
585
478
646MCM
327.6
646000
731
632
516
750MCM
380
750000
786
656
537
777MCM
394.2
777000
822
684
562
854
701
(2) Type E Insulated cables for 5~15kv shielded conductors
Voltage rating of
cable(phase-tophase circuit
voltage)
Size
of
conductor
Insulation
resistance
constart K
(based on
1000 feet,
15.6 )
100% Insulation level
(grounded neutral)
a.c.
133% Insulation level
(grounded neutral)
d.c.
a.c.
d.c.
AWG-kcmil
-
kV
kV
kV
kV
5kV
8-1000(1111)
20,000
13
N/A
13
N/A
1000MCM
507
1000000
939
8kV
6-1000(1111)
20,000
18
45
22
45
1111MCM
563.1
1111000
1025
15kV
2-1000(1111)
20,000
27
70
33
80
1250MCM
633
1250000
1072
Note) Based on a conductor kilometer : K=6100(see, table 12.6 of UL 1072)
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1500MCM
706
1500000
1195
2000MCM
1013
2000000
1400
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Low Voltage Control cable
Distribution, control and signal cables-single banked maximum ampacity in air
Low Voltage Signal cable
by the correction factors given in
High Voltage Distribution
The insulation resistance shall be measured at room temperature and corrected to 15.5
the following table
Low Voltage Distribution
4. Maximum current-carrying capacity
Information Data
2. Temperature correction factors for insulation resistance
IEEE 45/1580 & UL 1309/1072
IEEE 45/1580 & UL 1309/1072
Single Conductor
Cable
Conductor
mm2
14
2.1
12
10
Citcular mils
Three Conductor
Cable
Conductor
Maximum conductor temperature : 110
MC
MCM
Single Conductor Cable
AWG
MM
2
Three Conductor Cable
Maximum conductor temperature : 90
4410
39
33
27
16,500
17
8
8.4
68
48
3.3
6530
49
41
33
20,800
21
7
10.6
77
59
5.3
10400
61
52
43
26,230
26
6
13.3
88
65
8
8.4
16900
77
68
55
33,100
33
5
16.8
100
75
7
10.6
20800
88
82
67
41,700
42
4
21.1
118
83
6
13.3
26300
100
90
74
52,600
53
3
26.7
134
99
5
16.8
33100
114
105
85
66,400
66
2
33.6
156
111
4
21.1
41700
134
115
95
83,700
84
1
42.4
180
131
3
26.7
52600
153
138
113
106,000
106
1/0
53.5
207
150
2
33.6
66400
178
156
126
133,000
133
2/0
67.4
240
173
1
42.4
83700
205
183
149
168,000
168
3/0
85.0
278
201
1/0
53.5
106000
236
208
171
212,000
212
4/0
107.2
324
232
2/0
67.4
133000
274
265
197
250,000
250
127.0
359
259
3/0
168000
317
279
229
262,000
262
133.1
378
273
4/0
107
85.0
212000
369
323
264
300,000
300
152.0
412
290
250MCM
127
250000
409
360
295
313,000
313
158.7
423
298
300MCM
152
300000
470
403
330
350,000
350
177.0
446
317
350MCM
177
350000
508
441
361
373,000
373
189.4
474
332
400MCM
203
400000
557
494
390
400,000
400
203.0
489
342
500MCM
253
500000
638
546
448
444,000
444
225.2
546
382
535MCM
271
535000
660
565
464
500,000
500
253.0
560
393
600MCM
304
600000
710
614
502
535,000
535
271.3
615
432
646MCM
327
646000
-
-
-
600,000
600
304.0
623
440
750MCM
380
750000
824
686
536
646,000
646
327.6
671
474
777MCM
394
777000
-
750,000
750
380.0
723
494
1000MCM
507
1000000
988
777,000
777
394.2
755
516
1111MCM
562
1111000
-
1,000,000
1000
507.0
867
1250MCM
633
1250000
1128
1,111,000
1111
563.1
942
1500MCM
706
1500000
1254
2000MCM
1013
2000000
1473
644
Notes:
1) Current ratings are for ac or dc.
2) Current-carrying capacity of four conductor cables where one conductor is neutral, is the same as three conductor
cables.
the values shown above should be multiplied by the following factors:
3) If ambient temperatures differ from 45
Ambient temperature
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40
50
60
Type E insulated cables
1.05
0.94
0.82
-
Type P(X110) insulated cables
1.04
0.95
0.85
0.74
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70
Sales Office Tel:82-2-2140-3042 Fax:82-2-2140-3098
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Information Data
AWG/MCM
Two Conductor
Cable
ambient)
Low Voltage Control cable
(IEEE 45-1998, Type E @ 45
ambient)
Low Voltage Signal cable
Distribution, Power cables - single banked maximum ampacity in air
(IEEE 45-1995, Type X110 @ 45
High Voltage Distribution
Distribution, control and signal cables - single banked maximum ampacity in air
Low Voltage Distribution
Maximum current-carrying capacity
IEEE 45/1580 & UL 1309/1072
IEEE 45/1580 & UL 1309/1072
4) The above current-carrying capacities are for marine installations with cables arranged in a single bank per hanger and
are 85% of the ICEA calculated values. Double banking of distribution-type cables should be avoided. For those
instances where cable must be double banked, the current-carrying capacities in the above table should be multiplied
Technical information
Short circuit current ratings
by 0.8.
5) The ICEA calculated current capacities of these cables are based on cables installed in free air, that is, at least one
cable diameter spacing between adjacent cables.
(1) The following short current ratings are for cable normally operating at a maximum conductor temperature of 100
(2) The theoretical temperature that arises in the conductor during a short circuit, which is used as a basis of the
6) Ampacity adjustment factors for more than 3 conductors in a cable with no load diversity:
calculation, is 250
in accordance with IEC 60724.
(3) EPR and XLPE insulation are capable of withstanding of short term temperature up to 250
Number of conductors
Percent of values in the above table for three
conductor cable as adjusted for ambient
temperature, if necessary
(4) The short circuit current ratings for copper conductors given in the table are values for one second for other duration
the current may be calculated from the following formula;
4 through 6
80
7 through 9
70
10 through 20
50
l1
lt = t
lt = short circuit current for t second (kA)
21 through 30
45
l1 = short circuit current for one second (kA)
31 through 40
40
t = short circuit duration (second)
41 through 60
35
(5) The duration of the short circuit based on these assumptions should be between 0.2 sec. and 5 sec.
AWG
or
Kcmil
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Short circuit current (A)
Short circuit duration (second)
-
0.1
0.2
0.5
1
2
22
159
112
71
50
35
20
259
183
16
82
58
18
401
283
179
127
90
16
551
390
246
174
123
14
868
614
388
275
194
12
1,373
971
614
434
307
10
2,183
1,543
976
690
488
8
3,159
2,234
1,413
999
706
6
5,213
3,686
2,331
1,648
1,166
4
8,810
6,230
3,940
2,786
1,970
2
13,985
9,889
6,254
4,423
3,127
1
17,858
12,628
7,987
5,647
3,993
1/0
22,725
16,069
10,163
7,186
5,081
2/0
29,219
20,661
13,067
9,240
6,533
3/0
35,713
25,253
15,971
11,293
7,986
4/0
45,454
32,141
20,327
14,374
10,164
262
55,195
39,028
24,684
17,454
12,342
313
66,384
46,940
29,688
20,992
14,844
373
79,029
55,882
35,343
24,991
17,672
444
94,834
67,058
42,411
29,989
21,206
535
113,803
80,471
50,894
35,988
25,447
646
135,931
96,118
60,790
42,985
30,395
777
164,382
116,235
73,514
51,982
36,757
111
234,526
165,835
104,883
74,164
52,442
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Sales Office Tel:82-2-2140-3042 Fax:82-2-2140-3098
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