c tn w ALLEN-BRADLEY Westinghouse Circuit Breaker Ratings Instantaneous Trip Motor Circuit Protectors HMCP used in Circuit Breaker Type Combination Starters Product Data 150AHMCP Circuit Breaker Bulletin 513 Combination Starter withCircuit Breaker (HMCP) Trip Setting File Name: AB_CombinationStarter_513_spec_D792 Description MotorCircuit Protector The Westinghouse line of Motor Circuit Protectors (HMCP) are instantaneous (magnetic only) trip current limiting type circuit breakers. They may be supplied by Allen-Bradley in Bulletin 500 Line NEMA Sizes 0 through 5 combination starters. The particular circuit breaker (trip range) supplied with a combination starter depends on the horsepower and voltage that was specified when the device was ordered. Table 1 lists the various combinations of circuit breakers and starter sizes. When using the table, be sure to refer to the line that applies to your equipment. For Bulletin 500 Line Applications Table 1 Horsepower Rating and (Catalog Number) Frame Size Continuous Current Rating (Amps) Size 3 o-1 7 o-1 15 0 1 30 150A HMCP 250A HMCP 400A HMCPO Starter 50 200 Volts 38OVolts HP Catalog Suffix Number HP Catalog Suffix Number O-y4 (34) o-1 (35) o-1 (35) (35) l-2 (37) lj$3 (38) lJ$-3 (38) 1x-3 lJ$3 3 3-5 3-5 [ii; 5 5-7J4 (39) (40) 5 5-7J$ (39) (40) (41) 1; [ii; 1: 20-25 - (44) - 20-25 3; Suffix Number HP Catalog Suffix Number 0% (32) 0-s (32) M-1 (35) M-1 (38) (38) lpj-3 lJ$-3 1 HP 5 - (39) 5-7% (40) 7J4-10 2 1 2 3 v4 10 - (40) (41) - 1; - (41) 15-20 - - I 575Volts 460 Volts Catalog Suffix Number Catalog HP - - - - - (ii) - (41) (42) (44) (45) 100 2 3 4 15-25 - (44) - 15 20-25 - (42) (44) - t; - ;::I - 30-50 - (47) - 40-50 60 $i3/ 150 4 3 30 (45) 40 30 ;:i; ii ;;; 60-75 - (49) 75-100 - (50) 250 4 - 75 (49) 250 5 4 40 (46) (50) (47) - - 250 5 50-60 (48) 60-75 (49) - - 400 5 75 (49) 100 (50) - - - 0 0 0 Circuit Breaker Adjustment Considerations 2 230 Volts - - 100 125-150 200 - - (50) 125 ii (52) 125-150 - (54) - (54) - Less line and load lugs recommended by Allen-Bradley. Includes line and load lugs recommended by Allen-Bradley. Not for use in UNILOCK” Enclosure. The assigned horsepower ratings for the combination starters specified in the table are related to the motor full load currents as specified in the National Electrical Code and the Canadian Electrical Code. The circuit breaker is shipped with the adjustment pointer set on the lowest setting. I lnsta ,aneou Trip Setting ( mps) III A B C 1 21 1 28 1 35 18 21 1 24 27 1 30 HMCPOO3AOC 1 25102-258-01 1 ELC3003R 1 25107-101-10 42 49 1 56 63 1 70 HMCPOO7COC 1 25102-258-02 1 ELC3007R 1 25107-101-11 1 105 120 135 240 270 350 400 700 800 600 I I 1 750 G H I I 150 HMCPOl5EOC 25102-258-03 ELC3015R 25107-101-12 300 HMCP030HlC 25102-258-04 ELC3030R 25107-101-13 450 500 HMCP050K2C 900 1000 HMCPlOOR3C 1500 HMCPlSOT4C 1315 1410 1500 HMCP250G5WO 1 750 1 840 1 935 1 875 1 980 I1090 1090 I Allen-Bradley Part Number E 210 F Westinghouse Catalog Number D 180 1 450 Allen-Bradley Part Number Westinghouse Catalog Number ELC Current Limiter Attachment I I HMCP25OJ5WO I I HMCP4OOXSW 1310 1420 1530 1640 1750 1 1250 1 1405 I1560 1560 1720 1875 I2030 2185 I2340 2500 HMCP250W5WO p 2000 I2250 2250 I2500 2500 2750 3000 3250 3500 3750 4000 Current Limiter Attachment I 25102-258-05 I 25102-258-07 I 1 40021-934-390 1 I 40021-934-30 0 40021-935-23 0 ELC3150R - I 25107-101-14 I 25107-101-15 I 25107-101-16 I - I I I I 1 40021-934-330 1 I I ELC3lOOR 25102-258-06 I ELC3050R I I I I I I The ELC current limiter is an attachment that bolts to the load end of the HMCP to provide increased interrupting capability. It is available for NEMA sizes 0 through 4. The current limiter is coordinated with the HMCP so that normal short circuits will be cleared automatically by the HMCP, opening all 3 poles. The current limiter will only clear the very high level faults at approximately 50 or more times the continuous rating of the HMCP. At the same time a sufficient level of current let-through will magnetically trip the HMCP to prevent single-phasing. Each pole of the current limiter is equipped with a spring loaded indicator to quickly identify the phase(s) on which the fault has occurred. Circuit problems must be corrected before attempting to restore service. 3 UL Listed Short Circuit Current Ratin s for Combination J tarters Bulletin Numbers 507, 507X, 513 and 1233X o Table 2 Enclosure Type Bolted 3R,7&9 1,4and 12 I I 4x UNILOCK Bolted 3R,7&9 Pump Panels 3R 0 Q Push-To-Trip Mechanism 4 Maximum Available Amperes RMS Symmetrical NEMA Sizes I I o-2 o-5 I I 65,000 25,OOOQ o-3 5,000 4-5 10,000 o-3 5,000 4-5 10,000 o-2 l-3 4-5 I I 5,000 5,000 10,000 Maximum Voltage I I 600V I I 480/6OOV Consult the Sales Department at Milwaukee for combination starters not listed in the table. Maximum Available Amperes is 10,000 when using a 250 Amp HMCP for NEMA Size 4. A push-to-trip mechanism is used to trip the HMCP. Depress the red button located on the circuit breaker cover. This mechanical pressure causes a plunger to engage the trip bar which then rotates and results in the HMCP contacts opening. Circuit Breaker Trip Settings Field adjustment on the trip setting of the HMCP is dependent upon the motor full load current. Allen-Bradley recommends the selection of trip settings that are approximately 10 times the motor nameplate’s full load current. The trip setting is adjusted by rotating a cam lever to the appropriate position. The positions are labeled A through H for 150A frame and A through I for 250A and 400A frames. The procedure for setting the HMCP is: 1. Place the circuit breaker operator in the “OFF” position. 2. To select setting, use a screwdriver to depress the adjustment pointer and mm in the direction indicated by the curved arrow. 3. Verify that the circuit breaker will not trip during motor starting. If the circuit breaker trips on starting, turn the pointer clockwise to successively higher positions until the circuit breaker does not trip on starting. NOTE: The trip setting of the circuit breaker must never exceed 13 times the motor full load current. Refer to the National Electrical Code and the Canadian Electrical Code for information. At0 ATTENTION: The horsepower ratings and corresponding trip settings for each circuit breaker in the table are only valid when the motor running overcurrent protective device (overload relay) in the combination starter is an Allen-Bradley Bulletin 592 or Bulletin 593 overload relay with properly selected heater elements. When correctly selected, this combination of equipment will permit coordinated overcurrent protection in the motor branch circuit for motors rated for continuous duty and can provide protection against damage due to short circuits and ground faults as defined in the National Electrical Code and Canadian Electrical Code. The tripping of the circuit breaker indicates the interruption of a high fault current. In order to maintain protection against fire and/or shock hazard, the current carrying parts of the combination starter should be examined and replaced if damaged. (Refer to NEMA Standards Publication ICS 2.2 titled: “Maintenance of Motor Controllers After a Fault Condition” - also published as NEMA Standard Publication No. ICS 2, Part ICS 2-3022 5 m w L ALLEN-BRADLEY A ROCKWELL INTERNATIONAL COMPANY A subsidiary ofRockwell International, oneoftheworld’s largest technology companies, Allen-Bradley meetstoday’s automation challenges withover85 years ofpractical plant floor experience. Morethan11,000 employees throughout theworlddesign, manufacture and apply a widerangeofcontrol and automation products and supporting services tohelpour customers continuously improve quality, productivity andtimetomarket, Theseproducts and services notonlycontrol individual machines, butalsointegrate themanufacturing process while providing accesstovital plant floor datathat canbe usedtosupport decision-making throughout theenterprise. With offices in major cities worldwide. WORLD HEADQUARTERS Allen-Bradley 1201 South Second Street Milwaukee, WI 53204 USA Tel:(414) 362-2000 Telex:43 11 016 FAX:(414)382-4444 EUROPE/MIDDLE EAST/ AFRICA HEADQUARTERS Allen-Bradley EuropeB.V. Amsterdamseweg 15 1422AC Uithoorn The Netherlands Tel:(31) 2975/43500 Telex:(844) 18042 FAX:(31) 2975/60222 Publication 513-2.1 July, 1992 Supwsedes Publicahm 51 Z-2.1 Dated September 1987 ASIA/PACIFIC HEADQUARTERS CANADAHEADQUARTERS CanadaLimited Allen-Bradley (HongKong)Limited Allen-Bradley Room 1006,BlockB,Sea ViewEstate 135DundasStreet Cambridge, Ontario NlR 5X1 2-8WatsonRoad Canada Hong Kong Tel:(519)623-1810 Tel:(852)887-4788 FAX:(519)623-8930 Telex:(780) 64347 FAX:(852)51 O-9436 0 1992 Allen-BradIcy Company LATIN AMERICA HEADQUARTERS Allen-Bradley 1201SouthSecondStreet Milwaukee, WI 53204USA Tel:(414)382-2000 Telex:43 11016 FAX:(414)382-2400 PRINTED IN USA