High-speed DC circuit-breakers for Rolling Stock Type

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COMPONENTS
High-speed DC circuit-breakers
for Rolling Stock
Type UR6, UR10 & UR15
General information
UR6, UR10 and UR15 are DC high-speed current limiting
circuit-breakers with natural cooling, trip free, single pole,
bi-directional, with electromagnetic blow-out, electric control
circuits and direct over-current instantaneous release.
Of open type construction, the UR6, UR10 and UR15 can
also be delivered with protective enclosure IP55 for roof or
under-frame mounting on traction vehicles.
These circuit-breakers are primarily designed to protect
main and auxiliary circuits of DC traction vehicles against
short-circuits and overload currents, as well as to connect
or isolate these circuits to and from the vehicles power
supply.
Selecting the right product for your vehicles requires careful
consideration and computing from Sécheron, for the
application load cycle, the environmental temperature and
high-voltage cable or busbar section.
Applications
• Protection of electric traction and auxiliary circuits on Metro, EMU and LRV vehicles
Main features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Cadmium free (UR10/15)
Conventional thermal current 1000 A for UR6/10 (UR10 designed for heavy applications) and 1500 A for UR15
Rated operational voltage 900 Vdc and 1800 Vdc
Rated insulation voltage 2300 Vdc
Safe with a high insulation level: over-voltage category OV4
Pollution degree PD3
Limited maximum arc voltage
Electro-magnetic closing and reduced holding power
Optional integrated ECO-Drive control module, to manage the closing - holding sequences, and to save holding energy
consumption and operational costs
Optional -50 °C version
High mechanical and electrical endurance: operational frequency C3
Very low maintenance requirements with 100’000 operations minimum mechanical durability and
500’000 operations minimum lifetime
Compact and light weight
Proven design with worldwide experience and acceptance
Roof or underframe mounting on the vehicle, when delivered with its protective enclosure
Insulation material according to EN45545-2:2013
Reference standards IEC/EN60077-1/3 and IEC/EN 61373
Breaking current parameters
I
IEC-60077
T
tm 8
[ms]
Iss
7
0.63 Iss
6
t
di/d
Îss
Îd
5
Id
Ûarc
U
tb
t
4
3
Ue
tm
Iss
Îss
Id
Îd
di/dt
T
Ue
Ûarc
tm
tb
=
=
=
=
=
=
=
=
=
=
2
105
t
Short-circuit current
Peak of Iss
Setting of over-current release
Cut off current
Initial current rate of rise
Circuit time constant
Rated operational voltage
Peak of the arc voltage
Opening time
Total break time
2
3
4 5 6
8 106
2.106
di/dt [A/s]
Opening time
Relationship between opening time tm and the initial rate
of rise of current di/dt for direct over-current instantaneous
release.
Example for an initial rate of rise of current of 8.105 A/s:
the opening time is about 3.9 ms.
2
Data for product selection
Symbol Unit
UR6
UR10
MAIN HIGH VOLTAGE CIRCUIT
UR15
Rated operational voltage
Ue[Vdc]
- Arc chute type 31 and 41
900
900
900
- Arc chute type 32 and 42
1800
1800
1800
Maximum operational voltage
[Vdc]
- Arc chute type 31 and 41
1000
1000
1000
- Arc chute type 32 and 42
2000
2000
2000
Rated insulation voltage
Ui[Vdc]
230023002300
Rated operational current
Ie
[A]100010001500
Conventional free air thermal current (1)Ith[A]100010001500
Overload capacity (2)[A]
- 10 s
2400 (3)3200(3)3600
- 1 mn
1600
2200
3600
- 5 mn
1400
1700
2680
- 1 hour
1090
1150
1750
Operational categoryC3C3C3
Over-voltage category OV4OV4OV4
Rated short-circuit making and breaking capacity / Time constant
- Arc chute type 31 and 41
Iss / T1
[kA]/[ms]
-
-
Iss / T2
[kA]/[ms]
30/15
30/15
30/15
Iss / T3
[kA]/[ms]
30/50
30/50
30/50
Iss / T4
[kA]/[ms]
30/150
30/150
30/150
- Arc chute type 32 and 42
Iss / T1
[kA]/[ms]
-
-
Iss / T2
[kA]/[ms]
30/15
30/15
30/15
Iss / T3
[kA]/[ms]
30/40
30/40
30/40
Iss / T4
[kA]/[ms]
30/100
30/100
30/100
Direct over-current instantaneous release (4)
Power frequency withstand voltage [kA]
0.45 - 2.4
0.6 - 3.2
0.9 - 3.6
U50
- Between opened main contact
[kV]
8
8
8
- Between closed main contact and earth & control circuit
[kV]
10
10
10
- Between low voltage circuits and earth
[kV]
2
2
2
Rated impulse withstand voltage
Uimp[kVdc]
181818
Maximum peak arc voltage
- Arc chute 900 VdcÛarc[kVdc]
1.1 - 3.0
1.1 - 3.0
1.1 - 3.0
- Arc chute 1800 Vdc
2.1 - 6.1
2.1 - 6.1
2.1 - 6.1
(1)
At Tamb = + 40°C and tested with a size of high voltage connection per terminal: 2 x 240 mm² for UR6/10 and 3 x 300 mm² for UR15.
Non cumulative overloads at Tamb=+40°C, starting from breaker’s cold state, and with high voltage connection size as per (1).
The values are based on trip setting range 1.2 - 2.4 kA for UR6, 1.5 - 3.2 kA for UR10 and 1.8 - 3.6 kA for UR15. May the selected trip setting range be different, maximum values of the overload capacity should
match the maximum value of the selected tripping range.
(4) For range selection, refer to the table page 4.
(2)
(3)
LOW VOLTAGE AUXILIARY CIRCUIT
Control circuit
Nominal voltage
Un[Vdc]
24, 32, 36, 48, 72, 87, 96, 110
Range of voltage
[0.7 - 1.25] Un
Nominal closing power (5)Pc [W]/[s]
835/1
Nominal holding power for electric holding (5)[W]
2.5
Nominal opening power for electric holding (5)[W]
0
Nominal holding power for magnetic holding (5)[W]
0
Nominal opening power for magnetic holding (5)
[W]/[s]
35/1
Mechanical opening time on opening order (6) (Electric / Magnetic)
[ms]
5-10 / 10-20
Mechanical closing time on closing order (5) (6) (Electric / Magnetic)
tc
[ms]
~ 70 / ~ 70
Auxiliary contacts
Type of contacts
Potential free (PF)
Number of auxiliary contacts
2a + 2b or 6a + 6b
Rated voltage
[Vdc]
24 to 110
Conventional thermal current
[A]
10
Switching categories according to EN60947 (silver contacts)
- AC-15 230 VAC 1.0 A
- DC-13 110 VDC 0.5 A
Minimum let-through current at 24 Vdc (7)[mA] ≥10 (silver contacts) or 4≤I<10 (gold contacts)
Low voltage interface
Type of connection
- Without protective enclosure
Direct (screw connection)
- With protective enclosure
Connector type Harting or VEAM
(5)
(6)
(7)
At Un and Tamb = +20°C.
Starting when the signal is received by the coil.
For a dry and clean environment.
OPERATING CONDITIONS
Installation
Vibrations and shocks (according to IEC/EN61373)
Altitude
[m]
Working ambient temperature Tamb
[°C]
Relative humidity
Pollution degree
Minimum mechanical durability
N
[Operations]
(8)
(9)
Outdoor with optional enclosure (refer to page 9 and 10)
For ambient temperature <-25°C, please contact Sécheron.
3
Indoor or outdoor (8)
Category 1, class B
< 1’400
- 25 to + 70 (9)
95 % at + 40°C
PD3
5 x 100’000
Required informations for breaker selection
In order to select the appropriate breaker suited to your application, the following informations must be provided to Sécheron.
Once these data computed, and in function of the maximum allowed temperature rise of the critical parts of the different breakers
UR6/10/15, Sécheron will recommend the breaker type that matches your application.
The following data and informations must be sent to Sécheron for computing.
1 - Application load cycle
An excel table with the load cycles the breaker will have to withstand in the application, shall be sent to Sécheron for computing, and shall include as a minimum the following informations:
• The peak value Ip3 and the i² x t of the most energetical load of the vehicle’s trip
• The highest peak value Ip1 of the vehicle’s trip and its duration
• The Irms current (Root Means Square) of the vehicle’s trip
rms current
[A]
Real current
Braking current
Ip1
Ip2
Ip3
I rms
i² x t
[s]
t1
Load cycle
x load
cycles
Load cycle
y load
cycles
Load cycle
Vehicle’s trip
2 - Maximum working ambient temperature of the circuit-breaker in the application ......... °C
3 - High voltage connection type and number of connection per high voltage terminal
- Cable: - Busbar:
:1
:2
:3
:1
:2
:3
4 - Individual high voltage connection size
- Cable: ........ mm²
- Busbar: ........ mm x ......... mm
Note: It is recommended that the current density of the high voltage connections wired to the DC circuit-breaker and related to the rms
current of the application shall not exceed 1.7 ~ 2.0 A/mm².
For current density that exceeds the recommended value, the breaker thermal current may have to be derated in function of the
application.
Direct over-current instantaneous release
Available setting ranges (in kA) with their corresponding designation code for selection page 12.
UR6
UR10
UR15
Designation code
Standard
Option
0.45- 0.9
-
-
F
0.6-1.2
0.6-1.2
-
A
0.9-1.8
0.9-1.8
0.9-1.8
B
1.2-2.4
1.2-2.4
C
1.2-2.4
-
1.5-3.2
-
D
-
-
E
1.8-3.6
4
Information for product integration
Main dimensions
60(1)
900V: 165
1800V: 305
60(1)
Dimensions without tolerances are indicative. All dimensions are in mm.
The maximum allowed flatness deviation of the support frame is 0.5 mm.
42.5 20 67.5
M16
Ø14
11
UR6/UR10: 40 30
UR15: 65
115
130
30
190
135(2)
115
20
10
420
10
10
40
145 Ø9
10
40
145
165
165
10
10
40
115
Ø9
Ø14
10
Ø14
Ø9
30
190
20
M16
Ø9
20
420
130
20
135(2)
Ø14
40
180
42.5 20 67.5
40
900V: 165
1800V: 305
180
UR15
11
115
40
145
145
165
165
10
Space needed for the removal of the arc chute.
Space needed for the removal of the auxiliary housing.
C
Insulation distances
C
HV
90
LV
HV
LV
A
420
90
(2)
UR15
UR6/10
UR6/UR10: 40 30
UR15: 65
(1)
UR6/10
B
165
Minimum insulation distances [mm]
A
A
420
To insulating
wall
To earth
UR6
A
BUR10
165
UR15B
A
90
90
90
B
55
55
55
C
0
0
0
A
350
350
350
B
200
200
200
C
150
150
150
Weights
Weights (1) [kg]
(1)
UR6
UR10
UR15
Arc chute 900 V
27
28
29
Arc chute 1800 V
37
38
39
Weights for standard circuit-breaker without any option.
5
B
UR26/36/40/46
S
V=
+
UR26/36/40/46
UR26/36/40/46
UR26/36/40/46
S
UR26/36/40/46
V=
S
UR26/36/40/46
V=
+
V=
+
V=
+
+
S
S
B
DB
DB
DB
DB
0,5
0,5
C
C
C
C
C
t [s]
t [s]
t [s]
1
t [s]
1
0,5 ttc+1
1
0,5c+1
c+0.5
0,5
1
c+0.5 tc+1
c+0.5 tc+1
c+0.5
E
F
F
F
F
Rp
Rp
Rp
Rs
Rp
Rs
Rs
Rs
–
–
–
A
–
A
A UR60/80
D
E V=
+ 100%
D
100%
E V=
D
+
100%
E V=
D
+
100%
S
V=
S
V=
+
100%
+V=
+ F
+ F
F
+
~
1
F
ES
E
D
D
E
UR60/80
S
V=
SS S
V=V=V= A V= S
+A B
+ +Ie A
B
+ IIee AF+F B
F
B
100%
I
0
0,5
–
–
0 0
~ 20%
0
0
0
tc–
+0.5
1
–~ 20%
0,5
0,5
0,5
0,5
Ie
A
1
1
1
1
B
IUR60/80
CBA
e
I AUR60/80
I
Ie eUR60/80
V= B
V= e
100%+
100% V=
+
100%
V=
+
100%
+
R1 Rs
R1 R1
R1
F
F
F
F
t [s]
t [s]
t [s]
t [s]
0t +1
tc
tcc+1
tc~tc20%
tc tc+0.5
+0.5 tc+1
tc tc+0.5 tc+1
0
tc+0.5
~
1 20%
0,5
Customer’s scope
Sécheron’s scope
UR60/80
+
E
Rs
Rs
Rs
Rs t [s]
t [s]
t [s]
t [s]
tc tc+1 tc+1
tc+0.5
tc tc+0.5tc+1
tc+0.5
tc+1
t
0 c 0,5
tc+0.5 1
tc
tc+0.5
–
F
t [s] –
E
Rs
S
F
Rs
Rs
Rs
–
–
–
tc+1
Customer’s scope
Sécheron’s scope
Maintien magnétique pour UR60/80
Maintien magnétique pour UR60/80
A
MaintienAmagnétique
80
magnétique pour
pour UR60/80
UR60/80
A idem pour
A
80
(maintien électrique
idem que UR26-36-40-46) Maintien
(maintien
que UR26-36-40-46)
Maintienélectrique
magnétique
UR60/80
Maintien magnétique
pourque
UR60/80
A
A
80
(maintien
électrique
idem
UR26-36-40-46)
26-36-40-46)
Maintien magnétique
pour UR60/80
A
Maintien magnétique
pourque
UR60/80
(maintien
électrique idem
UR26-36-40-46)
A
80
26-36-40-46)
(maintien électrique
idem que
UR26-36-40-46)
B
A Start
(maintien
électrique idem
theUR26-36-40-46)
closing pulse: the
A
26-36-40-46)
theBcontacts
F +que
G UR26-36-40-46)
close. (maintien
B
B Start of the closing pulse:
électrique
idemofque
(maintien
électrique idem
que
UR26-36-40-46)
26-36-40-46)
B
B
B
B
C
C
C
C
D
D
D
D
E
E
E
E
Rs
UR60/80
S SS
V=
+
E F
E F
F
E
Rp
Rp
Rp
Rs
Rs
Rs
Rs–
UR60/80 V=
V= V= S
+
V=
+
+
+
D
F Rp
Rp
–
UR60/80
UR60/80
D
D
C
S
S
tc
–
–
DCC
SB
D
SC
E F
E F
E F
E F
0 0
0
~ 20%
~ 20%
–
~ 20%0 – 00,5 0,51
1
–0
1
– 00,5
F
–
Rp
Rp
Rp
Rs
Rp
Rs
Rs
Rs
E
E F
E F
E
–
–
–A
–A
UR60/80
B
D
D
100%
D
D
C
C
C
C
e
100%
100%F
E 100%
F
G
F
E F
Rs
G G
E F
R1
G
Rs G
R1
R1
E F
G
Rs
R1
G
E ~F 5%
G
t [s] t t[s][s] t [s]
~ 5%
Rs
R1
G
t0[s]~ 5%
t [s]
–0 –
–
1
~ 20%
t [s]
t0[s]
–
– 0,5 0 1 0,5
– 0
~
20%
–
0,5
1
0
0
– 0 0,5
tct+1[s]
1
tc
~ 20%
5% t [s]
–
–
E
E
E
E
Rp
–
+
S
S
S
F
Rs
B A C V=D
Ie
D UR60/80
A IE
D
BeB CSSV=B IeC CD
Ie E IUR60/80
S B D CE
UR60/80
eV=
F
Magnetic holding: M type
Electric holding: E type
E
E
E
E
S
V=
E+
S
S
+
V=
+
V=
+
+
S
S
S +
V=
V=+
UR26/36/40/46
+
UR26/36/40/46
UR26/36/40/46
UR26/36/40/46
S
V=
S
UR26/36/40/46
V=
S
V=
Low voltage control diagram
+
UR26/36/40/46
UR26/36/40/46
UR26/36/40/46V=
A
A
contacts
E close.
B Closing pulse: 0.5 to 1 s, then theB contacts E open.
Closing pulse: 0.5 to 1 s. C
C
B
B
Maintien magnétique
pour
C UR60/80 pour UR60/80
Maintien
magnétique
A
C Holding: achieved by the permanent
magnet.
Start of the holding current: the contact
G opens.
C
A
(maintien
électrique
idem
que
UR26-36-40-46)
C
D
C
D
idem
que
UR26-36-40-46)
Cprovoke a current
D Opening:
the
contacts
F
close
to
Holding: a R1 resistance limits the holding current to (maintien électrique
D
D
E B to the
D pulse of the opposite polarity
current.
D closing B
5% of the closing current. E
E
D
E
E
Opening: the contact F opens to provoke the
E The duration of this pulse is 0.5-1 s, then the contact
C
E
F opens. The opening current is E20 % of theC closing
interruption of the holding current.
current.
D
D
E
E, F, G: Control relay’s contact.
E
R1:
Resistor to be inserted in the holding circuit of the E type; the power to be considered for the resistor choice is
280 W (4x70 W).
Rs:
Resistor to be inserted in series with the coil in the opening circuit of the M type; the power to be considered
for the resistor choice is 70 W (277 W / 4).
Rp:
Resistor to be inserted in parallel with the closing coil in the opening circuit of the M type.
S:
Automatic circuit-breaker.
Typical value for closing coils for UR6/10/15
Coil
characteristics
Unom
Closing
Inom
Imin E
Imin M
M type opening
E type holding
Pulse 0.5 to 1s
Imax
R1
Inom
Imin
Pulse 0.5 to 1s
Imax
Rs
Rp
Inom
Imin
Imax
[V]
[A]
[A]
[A]
[A]
[Ω]
[A]
[A]
[A]
[Ω]
[Ω]
[A]
[A]
[A]
24
34.5
18.7
20.7
58.6
12.3
1.85
1.27
2.34
1.29
0.66
7.18
4.25
10.71
36
24.2
13.0
14.5
41.0
26.6
1.28
0.88
1.62
3.00
1.50
4.82
2.87
7.15
48
19.4
10.5
11.6
32.9
45.9
0.99
0.68
1.26
5.15
2.45
3.74
2.22
5.55
72
12.1
6.5
7.2
20.5
106.5
0.64
0.44
0.81
12.00
6.00
2.41
1.43
3.57
110
7.6
4.1
4.6
12.9
253.0
0.41
0.28
0.52
28.50
14.60
1.55
0.92
2.30
220
3.8
2.0
2.3
6.4
1014
0.21
0.14
0.26
114
59.00
0.77
0.46
1.15
6
Rs
Standard:
xxxxx
Standard HAN:
poles
Low18
voltage
interface
Standard: xxxx
Standard HAN: 28 poles
Without protective enclosure
Brochure Brochure
ANSI
EN
Brochure
Brochure
Brochure
Brochure
ANSI
EN
ANSI
EN
HARTING
HARTING
HARTING
23 2 or 6 auxiliary switches
23
Configuration
with
Standard:
xxxxx xxxx
Standard: xxxx
Standard:
xxxxx
Standard:
I
I
24
24
Direct connection on auxiliary
switches and
closing
coil.
19 17 15 13 11 9
7 5
3 1 C4 C2
15 14 12 11 9 8
6 5
3 2
A1 21
A2
A5 A6 A9 A10 A13 A14 A17 A18
C5 C6
21
5 6
4 2
9 10
Standard: xxxxx
Standard: xxxx
23
23 the auxiliary
23
Low
voltage cables go through PG 11 glands of
I 23
I
I
I
24
24
24
24
A
B
C
D
E
F
B
E
contacts
housing.
(1)
(1)
23
24
19 17
21
I
(1)
15 13
11 9
11 12
7 8
22
7 5
3 1
20 18 16 14
15 13
11 9
7 5
I>
3 1
20 18
16 14
12 10
8 6
19 17
21
22
3 1
12 10
8 6
20 18
16 14
Harting type
>
4 2
8 6
HAN®
22
20 18
A3 A4
12 11
(1)
4 (I2>)
Standard: xxxxx31 29
23
24
(1)
3 1
(I>)
(WI)
Standard:
xxxxx
31 29
(I>)
(WI)
31 29
27 25
27 25
23
24
21
I
9 10
(1)
19 17
21
B
E
7 8
11 12
23
(I>)
32 30
28 26
19 17
22
15 13
15 13
(WI)(I>)
(WI)
24
Standard:
xxxx
C3
C1
11 9
I>
11 9
(1)
27 25
7 5
3 131 29
31 29
20 18 16 14 12 10 8 6
7 5
3 1
(I>)
(WI)
31 29
27 25
28 26
HAN®
I>
22
20 18
16 14
12 10
I>
4 2
8 6
32 30
1
4
22
28 26
12 11
9 8
6 5
13
10
7
4
VEAM type connector
(option for protective enclosure):
27 25
A
I
I
A5 A6
A9 A10 A13 A14 A17 A18
21
B
C7 C8
23
24
C
A3 A4
Type : CO
D
A7 A8
E
15 14
F
12 11
(I>)
I>
9 8
6 5
3 2
2
23
24
(WI)
27 25
3 231 29
10
7
4
I
15 14
12 11 9 8
6 xxxx
5
3
Standard:
A11 A12 A15 A16 A19 A20
19 17 15 1315 14
11 912 11
7 5 9 8
3 1 6 5
21
22
32 30
28 26
13
27 25
21
4 2 23
24
21
31 29
23
24
I
® M 28 22
Harting type4 2HAN
22
Harting
type
M2018
32 30
28 26
32 30
28 26
18 16 14 12 10 8 6
32 30
28 26
(6a + 6b auxiliary switches)
(2a + 2b auxiliary switches)
32 30
22
1
15 14
Type : CO
7
A1 A2
(I>)C5 C6 (WI)
C4 C2
21
1
4
3 2
Type
: PF : CO
Type
Standard: xxxx
Type : CO
15 13 11 9Standard:
7xxxxx
5
3 1 xxxx
Standard:
I
I>
6 5
7
I>
10
>
I
5 24
6
27 25
19 17
21
23
(WI)
3 2
10
A11 A12 A15 A16 A19 A20
9 8
I>
13
I(standard for protective enclosure):
I
Standard HPR: 18 poles
Standard HPR: 28 poles
Type
: PF
Standard: xxxxx
Type : PF
A7 A8
16 1413 12 1010 8 6 7 4 2 4
I>
22
M connector
Type
: PF
12 10
15 14
22
4 2
15 1315 14
11 9 12 11
7 5 9 38 1 6 5
22
13
C7 C8
21
With protective
I> enclosure
22
19 17
21 (1)
21
23
4 2 C3
C1
I
24
I
21
1
VEAM type
30 22pins
type 13 pins
22 VEAM
20 18 16 1413 12 1010 8 6 7 4 2 4
28 26
1 32 30
(6a + 6b auxiliary switches
(2a + 2b auxiliary switches)
I>
I>
or 6a + 4b in 24 Vdc) I>
13
10
7
1
4
Légende
Légende
Légende
Légende
Légende
Note: Low voltage connectors are delivered
I> with all pins mounted.
15 14
12 11
9 8
13
10
7
Direct
Direct
Low voltage wiring diagrams
Legend
a> b a
b a
b
(WI) main
Circuit-breaker
I contact
a
bI
(WI)(I>)
a
b a
b closing
Circuit-breaker
(WI) coilI>
a
b
a
b
I
I>
(WI)
I
I>(WI)
I
a
(WI)
(I>)
(I>)
(I>)
b
a
(WI) on coil
Varistor
b
(WI)- Switch
I> PF
1a+1b
I
(I>)
(WI)
Connector male contact
(WI)
Direct connection (Configuration without protective enclosure)
Auxiliary contacts - 2a + 2b configuration
V
U
(1)
(1)
(1)
V
U
(1)
3 1
33 11
3 1
B
EB
E
4 2
44 22
4 2
Auxiliary contacts - 6a + 6b configuration
V
(1)
U
Double cable only for 24Vdc control voltage.
7
(1)
(1)
V
U
(1)
(1)
3 1
33 11
33 11
33 11
3 31 1
3 1
3 1
A
BA
CB
DC
ED
FE
F
4 2
44 22
44 22
44 22
4 42 2
44 22
4 2
1
3
U
(1)
U
(1)
B
E
B
E
4 2
4 2
4 2
4 2
U
(1)
U
(1)
A
B
A
C
B
D
C
E
D
F
E
F
4 2
4 2
4 2
4 2
4 2
4 2
4 2
4 2
4 2
4 2
4 2
4 2
Harting type HAN connector (Standard for protective enclosure)
OnlyHAN:
the pins
to your selected configuration page
12 Standard
will beHAN:
wiredHAN:
according
to the below’s pin assignment. The
Standard
18related
poles
Standard
28 poles
Standard
HAN:
18 poles
28 poles
connector will be delivered with all pins mounted even if not all wired.
Auxiliary contacts - 6a + 6b configuration
Harting Type HAN® M 28
Auxiliary contacts - 2a + 2b configuration
Harting Type HAN® M 18
VEAM
VEAM
(1)
(1)
(1)
4 2
3 1
(1)
(1)
4 2
5 6
59 10
6
9 10
B
E
B
E
7 8
11
7 12
8
11 12
(1) C4 C2 (1) C4 C2
(1)
3 1
C3 C1
(1)
C3 C1
C5 C6
A1C6
A2
C5
A5 A2
A6
A1
A
AB
C
B
C7 C8
A3C8
A4
C7
A7 A4
A8
A3
A9
A14 A13
A17 A14
A18 A17 A18
A5 A10
A6 A13
A9 A10
D
C
E
D
F
E
F
A15 A12
A16 A15
A19 A16
A20 A19 A20
A11
A7 A12
A8 A11
Type
: PF
Type
: PF
Double cable only for 24Vdc control voltage.
VEAM type connector (Option for protective enclosure)
Only the pins related to your selected configuration page 12 will be wired according to the below’s pin assignment. The
connector
will poles
be delivered with all pins mounted even Standard
if not all wired.
Standard
HPR:HPR:
18
HPR:HPR:
28 poles
Standard
18 poles
Standard
28 poles
Auxiliary contacts - 6a + 6b configuration
VEAM Type 30 pins
Auxiliary contacts - 2a + 2b configuration
VEAM Type 13 pins
(1)
(1)
6 13
4 2
1 2
5 6
7 8
1 2
59 10
6
7 8
9 10
B
B
E
B
E
B
E
E
9 10
3 4
11
7 12
8
9 10
11 12
(1)
(1)
11 12
3 1
(1)
(1)
6 13
(1)4 2
(1)
11 12
3 1
(1)
3 4
7 8
(1)
(1)
S P
C4 C2
(1)
(1)
G E
S P
(1)
C4 C2
(1)
(1)
R O (1)
C3 C1
RO
C5 C6
Z X
G E
A1C6
A2
C5
A
A
B
A
AB
H F
a Y
H F
A3C8
A4
C7
C7 C8
C3 C1
d b(*)
C A(*) K I( ) V T
d b(*)
Z X
V T
C A* K I
A5 A2
A6 A9
A14 A13
A17 A14
A18 A17 A18
A1
A5 A10
A6 A13
A9 A10
C
B
C
B
D
C
D
C
E
D
E
D
F
E
F
E
F
F
D B(*) L J( ) W U
e c(*)
a Y
D B* L J
W U
e c(*)
A7 A4
A8 A11
A15 A12
A16 A15
A19 A16
A20 A19 A20
A3
A7 A12
A8 A11
Note: For 24Vdc configuration, pins with (*) are not wired
(6a + 4b configuration).
Double cable only for 24Vdc control voltage.
Options (subject to additional costs)
ECO-Drive integrated control module
Légende
Légende
The ECO-Drive is a small control module directly integrated on the UR6, UR10 and UR15 breaker, for both stand-alone version
or when delivered with protective enclosure, for configuration with electric holding and 2 auxiliary switches. The ECO-Drive
is installed on the UR breaker’s closing device and manages the closing - holding sequences once it receives a closing order
from the vehicle.
Additional weight with
this option is 0.6 kg.
ba a
b ba
b)
(WI
(WI)
I>
I>
I
I(I>)
(I>)(WI)
(WI)
170
a
ECO-Drive
165
*
36
135*
Space needed for the removal of the auxiliary housing
This option offers many advantages to the system integrators including the following features:
• UR6/10/15 breakers do not need additional hardware anymore to manage the closing - holding sequence
• Reduction of the overall space necessary to operate the circuit-breaker
• Reduction of overall installation costs of the DC circuit-breaker
• Reduction of holding power consumption and operational costs versus conventional holding variant
• Reduction of the risks of damaging the closing coil during commissioning and service operations
The UR breaker together with the ECO-Drive is fully compliant for electromagnetic compatibility with EN 50121-3-2 and with
EN 50155: § 5.1.1.2 short (10 ms) interruptions class S2 and § 5.1.3: voltage dips / variation (at 0.6Un during 100ms) class C1.
8
Low voltage wiring diagrams
Direct connection (configuration without protective enclosure)
Un
5
6
k0
+
-
k1
U EF +
-
Vbat P
1
2
Vbat N
8
ORDP
7
ORDN
3
C
1
3
B
4
1
Un
E
2 4
1 terminal
Wago
-
Un
k0
+
-
k1
+
UEF
-
Vbat P
Vbat N
2
2
k1
U EF +
-
C
8
ORDP
7
ORDN
Customer’s scope
Harting type HAN® M connector (configuration with protective enclosure)
Sécheron’s scope
5
3
1
5
6
k0
+
9 10
6
Vbat P
2
4
Vbat N
15
ORDP
16
ORDN
C
B
E
Harting connector
7
8
11 12
Technical data
Control circuit
Nominal voltage
Un
[VDC]
24, 32, 36, 48, 72, 87, 110
Range of voltage
[ 0.7 - 1.25 ] Un
Idle (standby) power
Nominal closing power
(1)
Pc
(1)
Mechanical opening time on opening order (2)
Mechanical closing time on closing order
(1)
(2)
<1.6
[W]/[s]
835/1
[W]
<8
5
8±
Nominal opening power for electric holding
36
Nominal holding power for electric holding
(1)
[W]
(1) (2)
tc
[W]
< 1.6 (Idle power - see above)
[ms]
5-10
[ms]
~ 70
At Un and Tamb = +20°C.
Starting when the signal is received by the coil.
35
HV
5
Protective enclosures
5
69
511
The TDP/TDS enclosures for UR6-31/UR10-41/UR15-41 or UR6-32/UR10-42/UR15-42 can be mounted on the vehicle’s roof
or under the vehicle’s frame.
LV
UR6-31/UR10-41/UR15-41
TDS
UR6-31/UR10-41/UR15-41TDS/TDP
Weight with breaker: 46 / 47/ 48 kg
( IP55)
Example of TDP box fixing on
the vehicle’s roof
(1)
60
UR6-31/UR10-41/UR15-41
TDP
15
30
(1)
8±
36
5
5
69
XX
5
35
HV
m
m
373
LV
supporting frame and fixing
screws are not delivered
with the enclosure
LV: low voltage connection
HV: high voltage connection
Note: Color for URxx.31/41 enclosure is black.
9
XX: dimension with mobile connector. For
values refer to page 11 ( based on the type
of connector selected )
15
40
(1)
UR6-32/UR10-42/UR15-42
UR6- 32/UR10-42/UR15-42
TDS
(1)
Example of TDS box fixing
under the vehicle’s frame
60
TDP
UR6-32/UR10-42/UR15-42 TDS/TDP
Weight with breaker: 60 / 61 / 62 kg
( IP55)
15
15
30
40
(1)
(1)
36
8±
5
supporting frame and fixing
screws are not delivered
with the enclosure
XX
m
m
35
HV
5
5
69
511
LV: low voltage connection
HV: high voltage connection
LV
Note: Color for URxx.32/42 enclosure is grey.
XX: dimension with mobile connector.
For values refer to page 11 ( based on
the type of connector selected )
Cable glands type selection
High voltage cable diameter [mm] and cable glands
UR6/10
UR15
14.1 - 17.0 mm (M25x1.5)
-
B
17.1 - 19.0 mm (M32x1.5)
-
C
19.1 - 24.0 mm (M32x1.5)
-
D
24.1 - 26.0 mm (M40x1.5)
-
E
26.1 - 33.0 mm (M40x1.5)
-
F
-
27.0 - 32.0 mm (M50X1.5)
G
-
32.1 - 34.0 mm (M50X1.5)
H
5
35
373
Type PG
(1)
HV
5
8±
-
-
LV
Option
5 - 14.0 mm (M25x1.5)
36
Metric
Designation code (1)
5
69
A
34.1 - 36.0 mm (M50X1.5)
I
-
36.1 - 40.0 mm (M50X1.5)
J
12.5 - 14.0 mm (PG21)
-
K
14.1 - 17.0 mm (PG21)
-
L
17.1 - 19.0 mm (PG21)
-
M
19.1 - 24.0 mm (PG29)
-
N
24.1 - 26.0 mm (PG29)
-
P
26.1 - 33.0 mm (PG36)
-
Q
-
27.0 - 35.0 mm (PG36)
R
For selection page 12.
Cable glands standard configuration
The high voltage cable gland plate will be delivered assembled according to the diagram shown below. The customer can easily
change the position of these glands and protection caps according to its own needs.
Designation code (line 18, page 12)
2 Cables
3 Cables
4 Cables
5 Cables
6 Cables
Code: 2
Code: 3
Code: 4
Code: 5
Code: 6
Position of cable glands
(line 19, page 12)
UR6
UR10
UR15
10
BIM1 indirect release
The indirect release enables to shorten the opening time when required by specific application.
Opening time
UR6 / 10 / 15
Control mode
2-5 ms
BIM1
CID-3*
terminals
The terminals allow the connection between 2.5 mm²
cables from the BIM and 6mm² cables from the CID-3.
* Not included in the DC circuit-breaker To be ordered separately. Refer to brochure SG101783
Designation code for separately ordered mobile connector (for optional protective enclosure)
Auxiliary switches
Device
Number
2a+2b
Type
PF
Mobile connector
Fixed
connector
type
Harting
HAN® M 18
Number of pin
Size
2.5 mm²
4
Size
1.5 mm²
Size
2 mm2
14
-
Cable
gland
6a+6b
PF
4
24
4
UR6
UR10
UR15
2a+2b
6a+6b
(1)
PF
PF
-
8
SG102955R00001
460 ± 5
SG102955R00003
431 ± 5
SG102955R00002
460 ± 5
SG102955R00004
431 ± 5
SG100025R00007
(for 24Vdc)
430 ± 5
SG100025R00008
(for 36-110Vdc)
430 ± 5
SG100025R2
(for 24-110Vdc)
430 ± 5
M32
-
VEAM
type 13 pins
VEAM
type 30 pins
Connector
M32
UR6
UR10
UR15
Harting
HAN® M 28
Sécheron’s
number
Overall
width: XX
[mm] (1)
PG29
-
-
10
6
24
-
PG29
Overall dimension of the enclosure with the selected mobile connector (Harting or VEAM). See drawing below.
Designation code for ordering
Designation code information
• Be sure to establish the designation code from our latest version of the brochure by downloading it from our website
“www.secheron.com”.
• Be careful to write down the complete alphanumerical designation code with 20 characters when placing your order.
• The customer shall write down the setting value Ids in its order form.
• For technical reasons some variants and options indicated in the designation code might not be combined.
• The bold part of this designation code defines the device type, and the complete designation defines the identification
number of the product, as displayed on the identification plate attached to the product.
Example of customer’s choice:
UR
.6
31
T
D
-
Z
Z
Z
Z
Z
A
1
E
C
N
1
Line:
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
11
Designation code (options are subject to additional costs) - Order form
LineDescription
Designation Standard
Options
Customer’s
choice
10 Breaker type
UR
UR
UR
11
Conventional thermal current (1)
- 1000 A
(UR6)
.6
- 1000 A
(UR10)
10
- 1500 A
(UR15) 15
12
Rated operational voltage- UR6
900 V 31
1800 V
32
- UR10/15
900 V
41
1800 V
42
13
Application
Traction (according to IEC60077-3)
T
T
14 Mounting position
Vertical
D
15
Protective enclosure No
-
For roof mounting
P
For underframe mounting
S
16
Type of low voltage connector (2)(3) NA
Z
Harting type HAN® M
2
VEAM
3
17
Type of high voltage cable gland plate (2)
NA
Z
Metal - grounded
M
18
Number of glands (2)(4)
NA
Z
- UR6/10
4
4
Other selection according to table page 10
....
- UR15 only
6
6
19
Position of cable glands on plate (2)(4)
NAZ
Standard
S
20
External diamater of the HV cables (2)(5)
NA
Z
Metric glands
- UR6
19.1 - 24.0 mm (M32x1.5)
D
- UR10
26.1 - 33.0 mm (M40x1.5)
F
- UR15
36.1 - 40.0 mm (M50x1.5)
J
Cable glands type PG (specific execution)
- UR6
19.1 - 24.0 mm
(PG29)
N
- UR10
26.1 - 33.0 mm
(PG36)
Q
- UR15
27.0 - 35.0 mm
(PG36)
R
Other selection according to table page 10
....
21
Nominal control voltage
24 VDCA
36 VDCB
48 VDCC
72 VDCD
110 VDCE
32 VDC
F
87 VDC
G
96 VDC (6)
H
22
Varistor on coil Yes (7)1
No (7)
N
23
Control type
Electric holding - without ECO-Drive
E
Magnetic holding - without ECO-Drive
M
Electric holding - with ECO-Drive (7)
4
24
Range of the direct over-current instaneous release - UR6/10/15
1.2 - 2.4 kA C
- UR10
1.5 - 3.2 kA D
- UR15
1.8 - 3.6 kA E
Other selection according to table page 4 ....
25
Indirect release
NoN
N
BIM1
1
26
Auxiliary contacts 2a + 2b
- (switch PF) - Silver type
1
6a + 6b (8) - (switch PF) - Silver type
2
2a + 2b
- (switch PF) - Gold type
3
6a + 6b (8)-
(switch PF) - Gold type
4
(2)
(3)
(4)
(5)
According to Sécheron’s recommendation (refer to page 4).
Options valid with a protectecive enclosure
When ordering a breaker with a protective enclosure, the low voltage mobile connector
must be ordered separately according to the description page 11.
Refer to cable glands configuration scheme page 10.
The customer will have to adapt the inner diameter of the gland seals by removing the
unnecessary rubber rings.
(6)
Only possible with holding type electric E.
In case control type “Electric holding - with ECO-Drive” is selected (line 23), select “No”
for line 22. Option not compatible for breaker’s version with protective enclosure and
6a+6b auxiliary switches, nor for version with VEAM connector.
(8) 6a + 4b configuration for 24 V
DC control voltage for VEAM connector.
(7)
The low voltage connector must be ordered separately:
Harting HAN® M 18: SG102955R00001
Harting HAN® M 28:
Value of the setting of the direct over-current release: .......................[A]
Place and date:
SG102955R00002
Other type: SG.................
Name:
Signature:
Sécheron SA
Rue du Pré-Bouvier 25
1242 Satigny - Geneva
CH-Switzerland
Tel: +41 22 739 41 11
Fax: +41 22 739 48 11
info@secheron.com
www.secheron.com
This document is not contractual and contains information corresponding to the level of technology at the date of printing. Sécheron reserves the right to modify and/or improve the
product, whose characteristics are described in these documents, as required by new technology at any time. It is the purchaser’s responsibility to inform himself, no matter what the
circumstances, of the product’s maintenance conditions and requirements. Sécheron reserves all rights, especially those arising from our “General Delivery Conditions”.
Copyright© 2015 Sécheron SA
SG104136BEN_B07-0715
(1)
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