Materials Express 2158-5849/2015/5/367/004 Copyright © 2015 by American Scientific Publishers All rights reserved. Printed in the United States of America doi:10.1166/mex.2015.1247 www.aspbs.com/mex AlN-based surface acoustic wave resonators for temperature sensing applications Chuan Li, Xingzhao Liu∗ , Lin Shu, and Yanrong Li State Key Laboratory of Electronic Thin Film and Integrated Devices, School of Microelectronics and Solid-State Electronics, University of Electronic Science and Technology of China, Chengdu 610054, China Highly c-axis oriented AlN films were sputtered on Pt coated Si substrate and surface acoustic wave (SAW) resonators with Pt/AlN/Pt/Si structure were realized by lift-off photolithographic process. Frequency-temperature performance of SAW devices has been investigated as temperature sensors operating under high temperature, which can be up to 500 C. The results show that the center frequency of resonator at room temperature is Delivered by Ingenta to: ? 456.6 MHz. The variation of frequency with temperature and 17:46:44 the temperature coefficient of frequency IP: 93.91.26.29 On: Sat, is 01linear, Oct 2016 a large, quasi-constant, temperature sensitivity which is suitable for (TCF) value is −69.9 ppm/ C. It provides Copyright: American Scientific Publishers temperature sensor applications. The electromechanical coupling coefficient (K2 ) increases with temperature and a linear relationship is observed. The temperature coefficient of K2 is 821 ppm/ C, which is calculated from linear fitting. The K2 value is 0.23% at room temperature, but which increases to 0.32% at 500 C, with an increase of 39%. Keywords: AlN, Sensors, Thin Films, Surface Acoustic Wave, TCF. 1. INTRODUCTION Surface acoustic wave (SAW) devices are well known for their wireless sensing characteristics. SAW devices are used as key components for signal processing in mobile phones such as resonators and band pass filters.1 They also constitute a very promising solution for passive sensor applications, because they are very sensitive to the external environment, such as pressure,2 temperature,3 strain,4 gas,5 etc. The SAW-based radio-frequency identification (RFID) system, which can transmit identification information wirelessly without an additional power supply, is usually combined with sensors in practical SAW device design. For example, Huang et al. developed hydrogen SAW sensor operating at room temperature by combining a SAW tag and a resistive hydrogen sensor.6 SAW devices used as passive and wireless sensors allow them to ∗ Author to whom correspondence should be addressed. Email: xzliu@uestc.edu.cn work in harsh environment. Perhaps it is the most important feature for the safety of human. It is well established that Langasite (LGS, La3 Ga5 SiO14 ) is the current reference as substrate for high temperature applications.7 However, The sharply increase of acoustic propagation losses with temperature at high frequency (4 mdB/ at 1 GHz) and low surface acoustic velocity (around 2500 m/s), which limit its high frequency applications.8 AlN has good chemical and thermal stability,9 high surface wave velocity of 5700 m/s.10 These excellent properties make it a perfect alternative to LGS for high frequency SAW applications at high temperature. Moreover, the fabrication of AlN SAW devices is compatible with conventional silicon technology. Multiple research efforts have been carried out to demonstrate AlN-based sensors for high temperature applications. However, the high temperature performance of AlN SAW device laid on conducting layer has rarely been reported. The conducting layer at the interface between AlN and Si represents a short-circuit boundary condition at Mater. Express, Vol. 5, No. 4, 2015 367 Communication ABSTRACT Materials Express AlN-based surface acoustic wave resonators for temperature sensing applications Li et al. the corresponding interface. Moreover, the interface electrode potential would affect the performance of the SAW device significantly.11 In this paper, the performance of the AlN/Pt/Si structure (leave the interface electrode floating) for SAW resonators at high temperatures was investigated. The AlN thin films were deposited on Pt electrode by a two-step growth method in order to obtain high quality c-axis oriented texture.12 The focus in our research is the high temperature performance of AlN SAW device with the presence of interface electrode. Communication 2. EXPERIMENTAL DETAILS AlN thin films were deposited on Pt (50 nm)/Si substrates by middle frequency (MF) reactive magnetron sputtering of metallic aluminum targets (Alfa Aesar, 99.999%) in a N2 /Ar mixture. A two-step growth method was used to prepare AlN film at room temperature. In order to mitigate the effect of the lattice mismatch between AlN (0 0 0 2) and Pt (111), a 200 nm thick N -rich AlN buffer layer was first deposited on Pt interface electrodes. The flow rate ratio of the N2 to Ar was kept at 40/60 SCCM (SCCM denotes cubic centimeter per minute at standard temperature and pressure). In the second stage, Stoichiometric AlN film was deposited for a N2 /Ar ratio of 20/80 SCCM. Finally, a layer of 2 m AlN film was obtained by adjustDelivered by Ingenta to: ? ing deposition time. IP: 93.91.26.29 On: Sat, 01 Oct 2016 17:46:44 One-port Rayleigh-mode SAW (R-SAW) resonator with Scientific Publishers Copyright: American Ti/Pt electrodes (10 nm/140 nm) was fabricated by e-beam evaporation and lift-off photolithography techniques. The SAW resonators were design as follows: the interdigital transducers (IDTs) contains 101 equal-interval-finger electrodes with a pitch of 3 m and each reflector contains 400 short-circuited gratings. The aperture W is 100, where is the acoustic wave length. The normalized thickness (hAlN /) of this structure was 0.17. The morphology of AlN films was investigated by scanning electron microscope (SEM, Inspect F50) and atomic force microscopy (AFM, SEIKO SPA300HV). The – 2 scan and rocking curve () were obtained by X-ray diffractometer (XRD, Bede D1) using the Cu–k doublet. The SAW devices were wired and placed in a heating apparatus. The entire SAW device was heated from Fig. 1. (a) The –2 XRD scan pattern of AlN thin film while the 25 to 500 C under the heating rate of 5 C/min. The inset shows the rocking curve of AlN peak. (b) 3D AFM image of AlN apparatus dwelled at each testing temperature for about film in a range of 10 × 10 m. (c) SEM image of the cross-sectional 10 minutes before the temperature stabilised and the mearegion where IDT finger was covered, and the inset shows the schematic surements were taken. The frequency responses of resof the SAW resonator. onators in reflection (S11 ) were measured using vector network analyzer (VNA, Agilent E5071B). the rocking curve of AlN (0002) reflection was 3.85. No preferred in-plane orientation was observed. The surface 3. RESULTS AND DISCUSSION morphology was characterized using AFM. As shown in The crystalline structure was determined by XRD as Figure 1(b), the three-dimensional (3D) AFM image of shown in Figure 1(a). The diffraction peaks correspond AlN film reveal a homogeneous surface without abnorto a hexagonal AlN (0002) peak and a cubic Pt (111) mally grown grains. The root mean square (rms) roughness peak. The full width at half maximum (FWHM) value of value of AlN film is 5.1 nm. Low surface roughness is 368 Mater. Express, Vol. 5, 2015 Materials Express AlN-based surface acoustic wave resonators for temperature sensing applications Li et al. a key point for low propagation losses. In our case, The AlN films deposited on Pt interface electrodes have meet the requirements for SAW device fabrication. The crosssectional SEM image and schematic of SAW resonator is shown in Figure 1(c). The SEM image shows a multiplayer structure. The columnar texture of AlN film could be observed in the picture obviously. Now, if we compare the frequency response obtained at RT (25 C) and at 500 C, we can observe as it is clearly shown in Figure 2(a), that the frequency response (S11 magnitude) decrease with temperature. Obviously, the center frequency (fc ) has significantly reduced while testing temperature grows up to 500 C. Moreover, the amplitude also obviously attenuated. As we know, fc is related to SAW propagation velocities (SAW ) and wavelength () follows the formula: fc = SAW (1) K2 = Fig. 2. (a) S11 performance of SAW resonators at 25 C and 500 C respectively. (b) Frequency variation versus temperature for SAW resonator. (c) Relative variation of K 2 versus temperature measured on SAW resonator. Mater. Express, Vol. 5, 2015 2free − metal Gfc = free 4N Bfc (2) where free and metal are the SAW phase velocities along the free and electrically short-circuited surfaces of the AlN film, N is the number of finger pairs of IDT, G(fc ) and B(fc ) are the radiation conductance and susceptance measured by Smith chart at center frequency. The relationship between K 2 coefficient and temperature is plotted in Figure 2(c), and the K 2 coefficient increases with temperature. This phenomenon is attributed to the piezoelectric 369 Communication The temperature behavior of S11 is attributed to thermal expansion and lattice vibration. Obviously, thermal expansion would enlarge finger size and space, result in the increase of . The lattice vibration increases significantly with temperature. Therefore, propagation loss would increase with increasing in acoustic scattering. The SAW resonant frequency shifted from 456.6 MHz at 25 C to 440.1 MHz at 500 C, providing a 3.6% frequency change. This value is 3.5 times larger than LGS based temperature sensor reported by Canabal.3 To evaluate the frequency-versus-temperature behavior of the studied structure, the SAW device was heated from 25 to 500 C for three circulations. The relationship between frequency and temperature is plotted in Figure 2(b), a first-order linear frequency-versustemperature behavior has been displayed. The temperature coefficient Delivered by Ingenta to: ?of frequency (TCF) values of three heating processOct are2016 −71.617:46:44 ppm/ C, −69.9 ppm/ C and −69.9 ppm/ C IP: 93.91.26.29 On: Sat, 01 Copyright: American Scientific Publishers respectively. The calculated TCF coefficient value was slightly decreased after the first heating, which is probably affected by annealing mechanism. The results show that the Pt/AlN/Pt/Si structure is particularly well suited for temperature sensor applications because it shows a large, quasi-constant, temperature sensitivity up to at least 500 C. However, the frequency response was too weak to be detected when the temperature above 550 C. Further study is necessary to improve the performance of the SAW device. The electromechanical coupling coefficient is an inherent characteristic of the acoustic wave propagation in a given piezoelectric medium which represents empirically the piezoelectric strength of the acoustic wave mode.13 It should be noted that the K 2 of SAW resonator has no direct physical meaning. It is determined by S11 parameter with the equation derived from Smith’s equivalent model:14 15 Communication Materials Express AlN-based surface acoustic wave resonators for temperature sensing applications Li et al. coefficient of AlN film increases with temperature.16 It should be noted that the K 2 coefficient obtained between 25–100 C at the first heating were little lower than later tests which demonstrates that the Pt/AlN/Pt/Si structure is enhanced after the first heating or rather annealing at 500 C. Lin et al. reported that the AlN Lamb wave resonators with the electrically floating bottom electrode provides a larger effective coupling coefficient than the grounded and open one.11 This similar phenomenon has also been found in our study. The AlN resonator with the floating bottom electrode shows a K 2 of 0.23%, presenting a 15% enhancement in K 2 over that without bottom electrode (0.2%) at room temperature. It is considered that the floating bottom electrode could reduce the additional parasitic capacitances and increase the parallel resonance frequency and consequently enhance the K 2 . Moreover, the K 2 value increase from 0.23% at room temperature to 0.32% at 500 C with an increase of 39% is observed. Interestingly, we found that the K 2 coefficient quasi-linear increases with temperature. The temperature coefficient of K 2 is 821 ppm/ C, which is calculated from linear fitting. Technology Innovation (No. 2011JTD0006). Research Team Funding References and Notes 1. D. Morgan; Surface Acoustic Wave Filters with Application to Communications and Signal Processing; 2nd edn., Elsevier Academic Press, Waltham (2007). 2. Q. Jiang, X. M. Yang, H. G. Zhou, and J. S. Yang; Analysis of surface acoustic wave pressure sensors; Sens. Actuators A. 118, 1 (2005). 3. A. Canabal, P. M. Davulis, G. M. Harris, and M. P. da Cunha; High-temperature battery-free wireless microwave acoustic resonator sensor system; Electron. Lett. 46, 471 (2010). 4. C. Fua, K. Lee, S. S. Yang, and W. Wang; A stable and highly sensitive strain sensor based on a surface acoustic wave oscillator; Sens. Actuators A. 218, 80 (2014). 5. C. Lim, W. Wang, S. Yang, and K. Lee; Development of SAW-based multi-gas sensor for simultaneous detection of CO2 and NO2 ; Sens. Actuators B 154, 9 (2011). 6. Y. S. Huang, Y. Y. Chen, and T. T. Wu; A passive wireless hydrogen surface acoustic wave sensor based on Pt-coated ZnO nanorods; Nanotechnology 21, 095503 (2010). 7. J. A. Thiele and M. P. da Cunha; High temperature LGS SAW gas sensor; Sens. Actuators B 113, 816 (2006). 8. T. Tubert, M. B. Assouar, O. Legrani, O. Elmazria, C. Tiusan, and S. Robert; Highly textured growth of AlN films on sapphire by magnetron sputtering for high temperature surface acoustic wave applications; J. Vac. Sci. Technol. A 29, 021010 (2011). 4. CONCLUSION 9. C. M. Lin, Y. Y. Chen, V. V. Felmetsger, W. C. Lien, T. Riekkinen, Highly c-axis oriented AlN film was prepared by MF D. G. Senesky, and A. P. Pisano; Surface acoustic wave devices to: ? on AlN/3C–SiC/Si multilayer structures; J. Micromech. Microeng. reactive magnetron sputtering with the FWHMDelivered value wasby Ingenta IP: 93.91.26.29 On: Sat, 01 Oct 2016 17:46:44 23, 025019 (2013). 3.85 . Then, SAW resonators with Pt/AlN/Pt/Si structure Copyright: American Scientific Publishers 10. C. Deger, E. Born, H. Angerer, O. Ambacher, M. Stutzmann, were fabricated by lift-off photolithography techniques. J. Hornsteiner, E. Riha, and G. Fischerauer; Sound velocity of The floating bottom electrode represents a short-circuit Alx Ga1−x N thin films obtained by surface acoustic-wave measureboundary condition at the corresponding interface. To ments; Appl. Phys. Lett. 72, 2400 (1998). 11. C. M. Lin, V. Yantchev, J. Zou, Y. Y. Chen, and A. P. Pisano; Microevaluate the frequency-versus-temperature behavior of the machined one-port aluminum nitride lamb wave resonators utilizing studied structure, the SAW device was heated from 25 the lowest-order symmetric mode; J. Microelectromech. Syst. 23, 78 to 500 C for three circulations. The experiment results (2014). showed that the variation of frequency with temperature 12. C. Li, L. Shu, L. J. He, and X. Z. Liu; High quality AlN thin films showed good linear behavior. The center frequency of deposited by middle- frequency magnetron sputtering at room temresonator at room temperature was 456.6 MHz, and the perature; Mater. Sci. Forum. 787, 227 (2014). 13. K. Hashimoto; Surface Acoustic Wave Devices in TelecommunicaTCF coefficient was −69.9 ppm/C. The K 2 coefficient tions: Modelling and Simulation; Springer-Verlag, Berlin (2000). increased quasi-linearly from 0.23% at room temperature 14. E. Blampain, O. Elmazria, T. Aubert, B. Assouar, and O. Legrani; to 0.32% at 500 C, with an increase of 39%. The temSurface Acoustic Wave sensor based on AlN/sapphire structure for perature coefficient of K 2 was 821 ppm/C. Based on the high temperature and high frequency applications; Proceedings of reported experimental results herein, AlN resonator with the 10th Annual IEEE Conference on Sensors, Limerick, Ireland, October (2011), p. 610. the Pt floating bottom electrode provide a large, quasi15. C. C. Sung, Y. F. Chiang, R. Ro, R. Lee, and S. Wu; Effects of conconstant, temperature sensitivity which is suitable for temducting layers on surface acoustic wave in AlN films on diamond; perature sensor applications. J. Appl. Phys. 106, 124905 (2009). 16. C. M. Lin, T. T. Yen, V. V. Felmetsger, M. A. Hopcroft, J. H. Acknowledgments: This work is supported by Kuypers, and A. P. Pisano; Thermally compensated aluminum nitride the National Nature Science Foundation of China lamb wave resonators for high temperature applications; Appl. Phys. Lett. 97, 083501 (2010). (No. 61223002) and Sichuan Youth Science and Received: 3 December 2014. Revised/Accepted: 17 March 2015. 370 Mater. Express, Vol. 5, 2015