Bulletin 71.8:6350 June 2009 6350 and 6360 Series Pilot Construction DIAPHRAGM limiter (used only with two highest-range control springs) closing cap gasket W3709 mounting on type 63eg main valve W3748-1* restriction plug detail of type 6358 pilot W3837-1 W3838-1* detail oF TYPE 6365c pilot detail of TYPE 6365 pilot Figure 1. Typical Pressure Relief or Backpressure Pilot Constructions bellows valve plug spring balanced valve plug bleed hole removable vent unbalanced valve plug W3160-2* mounting on type 1098 actuator and design TYPE egr main valve detail of type 6351 pilot Figure 2. Typical Pressure Reducing Pilot Constructions www.emersonprocess.com/regulators detail of type 6352, 6353, or 6354L pilot D100178X012 W3149-1* W3115-1 screw-in bleed restriction Bulletin 71.8:6350 Specifications Available Configurations See Table 1 Maximum Inlet Pressure(1) See Table 2 or 3, but cannot exceed maximum inlet pressure for complete regulator or relief valve, whichever is less Outlet (Control) Pressure Ranges For Pressure Reducing Pilots See Table 2 Set Pressure Ranges For Relief or Backpressure Pilots See Table 3 Construction Materials Body, Body Plug, and Spring Case Type 6351 Pilot: Aluminum Types 6352 through 6365C Pilots: Aluminum (standard), brass, or stainless steel Closing Cap (Except Types 6351 and 6365C Pilots): Same material as spring case Control Spring: Plated steel Valve Plug Assembly Type 6351 Pilot: Nitrile (NBR) seat with brass stem (standard), Nitrile (NBR) seat with stainless steel stem, Fluorocarbon (FKM) seat with brass stem, or Fluorocarbon (FKM) seat with stainless steel stem Type 6358 Pilot: Polyethylene with Nitrile (NBR) O-ring All Other 6350 and 6360 Series Pilots: Nitrile (NBR) seat with stainless steel stem Other Metal Trim Parts: Steel, aluminum, nickel, and stainless steel Diaphragm Type 6351 Pilot: Nitrile (NBR) (standard) or Fluorocarbon (FKM) Type 6352 Pilot: Natural rubber Types 6353, 6358, and 6365C Pilots: Nitrile (NBR) rubber Types 6354L, 6354M, and 6354H Pilots: Neoprene Type 6365 Pilot: See Table 3 Gaskets Connector Cap Gasket: Fluorocarbon (FKM) All Others: Asbestos Filter (if used): Brass (Type P594-1 standard) or aluminum (Type P593-1), except cellulose for filter element and asbestos for gasket Vents: Plastic Material Temperature Capabilities(1) Standard Elastomers: -20° to 150°F (-29° to 66°C) High-Temperature Elastomers: 0° to 300°F (-18° to 149°C), except 0° to 180°F (-18° to 82°C) for water service Connections(2) NPS 1/4 female Approximate Weight 2 pounds (1 kg) Additional Options See Table 1 1. The pressure/temperature limits in this Bulletin, and any applicable standard or code limitations should not be exceeded. 2. Connections threaded to various national or international standards can usually be supplied. Contact your local Sales Office. Introduction Ordering Information A 6350 or 6360 Series pilot (Figure 1 or 2) is typically used with one of several different main valves in a pressure reducing, pressure relief, or backpressure application (see Table 1). All of these pilots can be used in gas service, and all except the Type 6351 pilot can be used in liquid service. All pilots described in this bulletin have an easily-installed valve plug that can be removed without removing the valve plug stem guide. Application When ordering, specify: 2 1. Type of service—pressure reducing, pressure relief or backpressure application; liquid or gas service 2. Nature and specific gravity of controlled fluid (including chemical analysis of possible) 3. Fluid temperature 4. Range of flowing inlet pressures and pressure drops 5. Desired set pressure Bulletin 71.8:6350 Table 1. Available Configurations type number construction feature Gas Gas or Liquid Pressure Pressure Reducing Reducing Application Application 6351 Unbalanced valve plug Its set pressure is above main valve outlet pressure Pilot bleeds only when X Gas or Liquid Backpressure Application 6365 6352, 2 Lowest 3 Middle 2 Highest 6354M 6353, 6365C 6354H Control Control Control 6354L Spring Spring Spring Ranges Ranges Ranges X Balanced valve plug (specify when rapidly changing loads or varying supply pressures are anticipated) Gas or Liquid Pressure Relief Applications X X X X Its set pressure is below main valve inlet pressure X X X X X X X X X X X Main valve is stroking open Adjustable control spring X X X X Used singly on main valve X X X X X X Reduces buildup required for main valve to go wide open when used along with Type 6365 pilot at 20 psig (1,4 bar) and higher set pressures Fixed restriction and no letter code on body X X X Field-changeable green-coded restriction screw and S stamped on body X X Field-changeable yellow-coded restriction screw and H stamped on body X Field-changeable red-coded restriction screw and S stamped on body X X X Plugged restriction with bleed through valve plug X Optional lower gain (field-changeable red-coded restriction screw and S stamped on body) Optional low gain for liquid service and/or broader proportional bands Optional high gain for narrower proportional bands (such as with low-differential boiler fuel service) X Field-changeable blue-coded restriction screw and L stamped on body X Threaded restriction without screw and with L stamped on body X X Field-changeable red-coded restriction screw and H on body X X Diaphragm limiter P590 Series filter X Standard X X X X X Optional Drilled no vent or closing cap Standard spring case X X X X X X X X X 1/4-inch (6,4 mm) tapped with removable vent and gasketed closing cap for remote venting or for pressure loading applications X X 1/4-inch (6,4 mm) tapped without vent or closing cap Adjusting screw Standard Handwheel Optional Spring case for Type 661 Kixcel® pilot drive unit mounting Optional Sour gas service constructions X X X Nonadjustable control spring Standard gain (will be provided unless otherwise specified) 6358 X X X X X X X X X X X X X X X X X X X X X X X X 3 Bulletin 71.8:6350 Table 2. Outlet (Control) Pressure Ranges for Pressure Reducing Pilots maximum inlet pressure(1) Psig bar type number 6351 600 41,4 6352 600 41,4 6353 600 41,4 6354L 6354M 6354H 600 600 600 41,4 41,4 41,4 Without diaphragm limiter With diaphragm limiter outlet (control) pressure range 3 to 20 psig 5 to 35 psig 35 to 100 psig 14-inches w.c. to 2 psig 2 to 10 psig 3 to 40 psig 35 to 100 psig 85 to 200 psig 175 to 220 psig 200 to 300 psig (0,21 to 1,4 bar) (0,34 to 2,4 bar) (2,4 to 6,9 bar) (35 mbar to 0,14 bar) (0,14 to 0,69 bar) (0,21 to 2,8 bar) (2,4 to 6,9 bar) (5,9 to 13,8 bar) (12,1 to 15,2 bar) (13,8 to 20,7 bar) pilot control spring data Color Code Part Number Green 1B986027212 Cadmium 1B788327022 Red 1K748527202 Yellow 14A9672X012 Black 14A9673X012 Yellow 1E392527022 Red 1K748527202 Blue 1L346127142 Blue 1L346127142 Green 15A9258X012 1. Maximum inlet pressure for complete regulator, if less than this value, cannot be exceeded. Table 3. Set Pressure Ranges for Relief or Backpressure Pilots type number 6358 6365(2) Without diaphragm limiter With diaphragm limiter maximum inlet pressure (including buildup)(1) Psig bar 150 10,3 50 3,45 150 10,3 360 24,8 360 24,8 set pressure range Psig 3 to 40 3 to 125 0.5 to 2 2 to 10 3 to 40 35 to 125 85 to 200 175 to 220 200 to 300 bar 0,21 to 2,8 0,21 to 8,6 0,03 to 0,14 0,14 to 0,69 0,21 to 2,8 2,4 to 8,6 5,9 to 13,8 12,1 to 15,2 13,8 to 20,7 pilot control spring data Color Code Part Number Yellow 1E392527022 Red 1K748527202 Yellow 14A9672X012 Black 14A9673X012 Yellow 1E392527022 Red 1K748527022 Blue 1L346127142 Blue 1L346127142 Green 15A9258X012 diaphragm material Nitrile (NBR) rubber Natural rubber Nitrile (NBR) rubber Neoprene Neoprene 1. Maximum inlet pressure for complete relief valve, if less than this value, cannot be exceeded. 2. Addition of Type 6365C cascade pilot does not affect set pressure range. Construction Refer to the Specifications section on page 2. Review the description to the right of each specification and in the referenced tables; specify the desired selection wherever there is a choice to be made. Always specify the type number of other desired equipment as well as the pilot. The standard-gain pilot restriction will be provided automatically unless an optional-gain restriction is ordered. Industrial Regulators Natural Gas Technologies TESCOM Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Tescom Corporation USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574 USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574 USA - Headquarters Elk River, Minnesota 55330-2445 USA Tel: 1-763-241-3238 Asia-Pacific Shanghai, China 201206 Tel: +86 21 2892 9000 Asia-Pacific Singapore, Singapore 128461 Tel: +65 6777 8211 Europe Bologna, Italy 40013 Tel: +39 051 4190611 Europe Bologna, Italy 40013 Tel: +39 051 4190611 Gallardon, France 28320 Tel: +33 (0)2 37 33 47 00 Middle East and Africa Dubai, United Arab Emirates Tel: +971 4811 8100 Europe Selmsdorf, Germany 23923 Tel: +49 (0) 38823 31 0 For further information visit www.emersonprocess.com/regulators The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management. 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