International Conference on Electrical, Electronics, and Optimization Techniques (ICEEOT) - 2016 Soft Switching Sepic Boost Converter with High Voltage Gain Reshma K R Renjini G PG Scholar Dept. of Electrical and Electronics Jyothi Engineering College, Cheruthuruthy Thrissur, India reshmajec@gmail.com Assistant Professor Dept. of Electrical and Electronics Jyothi Engineering College, Cheruthuruthy Thrissur, Kerala renjini@jecc.ac.in Abstract— The paper presents a high gain dc-dc converter which is derived from a traditional SEPIC (single-ended primary-inductor) converter. The distributed generation based system with renewable energy resources have rapidly developed in recent years. These distributed generation systems are powered by sources such as fuel cell, photovoltaic (PV) systems and batteries. This consists of two conversion stages, in the first stage the low level voltage from the PV cell is converted to high level voltage by using a dc-dc converter. In the second stage the high level dc voltage is converted into AC voltage by using inverter. The electrical energy demand requirements can be achieved by increasing the gain of the converter. The proposed converter high gain achieved by replacing the coupled inductor instead of inductor in the basic sepic converter. Further increase of gain is achieved by using charge pump capacitor cell. The main advantage of the sepic converter is continuous input current, which can be helpful in accurate PowerPoint tracking of solar cell The inductorless regenerative snubber that reduces switching losses and helps to attain soft switching (zero voltage and zero current switching) conditions. Keywords— sepic conveter, pv cell, coupled inductor, charge pump capacitor cell, snubber . I. INTRODUCTION In recent year the energy scarcity and atmospheric pollution that led to more researches on the renewable energy sources such as the Photovoltaic cells and fuel cells. The renewable energy systems generate low voltage output, therefore high step-up dc /dc converters are widely used in many renewable energy applications. Among renewable energy systems, photovoltaic systems are important role in future energy production. Such systems that produces electrical energy from light energy, and convert low level voltage into high level voltage via a step-up converter, which can convert energy into electricity using a grid-by-grid inverter [1]. Classical isolated boost converters like flyback or current-fed push-pull converters are easily achieve high voltage gain. But the main drawback of these isolated dc-dc converters are large size , the energy of the transformer leakage inductance can produce high switching stress, 978-1-4673-9939-5/16/$31.00 ©2016 IEEE increasing switching losses, and large electro-magnetic interference. Therefore non-isolated converter topologies are widely used in many applications. The conventional boost converters such as boost, buckboost, cuk, sepic and zeta converters can be used for this purpose, but to attain high voltage gain the duty cycle of the converter must be very high i.e around 0.9. This is not possible due to the reverse recovery problem of the diode. The diode reverse recovery current can reduce the efficiency of the converter when it’s operating with high current voltage levels. Many topologies has been proposed to overcome this drawbacks. In classical non-isolated dc-dc converter voltage multiplier technique is applied in order to get high step-up gain or high voltage gain [3]. The basic structure of the single phase voltage multiplier cell is composed of capacitors, diodes and a resonant inductor. The voltage multiplier cell also operates without the resonant inductor. It is possible to add more multiplier cells in order to achieve high voltage gain. The voltage multiplier cell increases the static gain of the classical boost converter by a factor of (M+1). Where M is the number of multiplier cells. The main drawback of this technique is usage of large number of components that increases the conduction losses. Switched capacitor and switched inductor structures introduced for obtaining transformerless hybrid dc-dc PWM converters [4]. These switched inductor and capacitor structures are introduced in classical converters which can provide steep conversion ratio. When the active switch of the converter is on, capacitors in the capacitor switching blocks are discharged in series or the inductors in the inductor switching blocks are charged in parallel. When switch is turned off, capacitors in C–switching blocks are charged parallel or the inductor in the L-switching blocks are discharged series . Main disadvantages of this technique is usage of large number of components, cost and control complexity. Voltage lift technique has been proposed in sepic converters [5]. Voltage lift technique is different from switched capacitor and switched inductor techniques. Both inductors and capacitors plays important role in voltage lift technique. The main advantages of this converter compared to other converters are small ripple and high efficiency in simple structures. The cascade boost converter is derived from the basic boost converter by adding the parts inductor ,diode and capacitors (L–D–C). In this topology, the output voltage the converter increase in a simple geometric progression. Main disadvantage is high conduction loss therefore overall converter efficiency decreases[6]. The new trend for increasing voltage gain in boost converter is use of coupled inductor/tapped inductor [7]. High voltage gain is achieved by adjusting the turns ratio of the coupled inductor. The benefits of using coupled inductor are First, it helps to reduce the input ripple and second, it makes the total inductor size low because of using only one bobbin and core. But the converter efficiency is degraded due to the losses with the leakage inductance. Single phase improved active clamp coupled inductor based converter is proposed [9]. In this converter, the active clamp circuit is used instead of passive lossless clamp circuit. Therefore both main and auxiliary switches are turned on at zero voltage switching. The turn off losses of the two switches are reduced greatly due to parallel capacitors. The main disadvantage is the voltage stress of the output diode is higher than its output voltage . In [11], different types of high gain sepic converters with tapped inductor are proposed. Sepic converter is a dc-dc converter. The sepic converter is a boost converter followed by a buck-boost converter. The main feature of the sepic converter is output has the same voltage polarity as the input. The circuit diagram of the basic sepic converter shown in fig 1. Fig 1: circuit configuration of basic sepic converter Coupled inductor or tapped inductor inserted in basic sepic converter to achieve high gain i.e L1 of the basic sepic converter is replaced by a coupled inductor or tapped inductor shown in fig 2. Therefore gain of the sepic converter is increased by increasing the turns ratio of the coupled inductor. Fig 2: Sepic converter with coupled inductor Sepic converter with coupled inductor scheme for maximum power point tracking is proposed. In PV cells, the periodically shift the operating point with pulsating input current. Therefore, maximum power point (MPP) tracking is difficult. The main feature of this converter is that pulsating current of the coupled inductor does not flow at the input port. Due to this inherent property of sepic converter they are mostly used in photovoltaic applications. The main feature of the converter compared to the classical converter are low array current ripple, load voltage has the same polarity as that of supply voltage, low amplitude of SCA current ripple that reduces EMI. The main drawback is it requires additional inductor and capacitor compared to that of classical converter[12]. High gain boost dc-dc converter is proposed for microgrid [13]. In this converter, the capacitors charges in parallel and discharges in series manner with the coupled inductor in order to achieve high voltage gain. The converter has low conduction losses but the leakage inductance in the coupled inductor is high that causes power losses and high voltage spikes. Therefore clamp circuit is required for recycle the leakage energy of the coupled inductor. Sepic converter with reduced voltage stress is proposed [14]. In this converter splitting of the secondary winding of the coupled inductor into two windings that reduces the voltage stresses on the switches and diodes. The voltage stress on the diodes and switches is less than that of the output voltage and soft switching can be achieved. High gain non-isolated boost converter integrated with sepic converter topology introduced in [15]. In this topology, the classical sepic converter combines with the isolated converter. The converter provides additional gain with the help of the isolated converter. The main advantages of the converter are high boosting capability and distributed voltage stress. RCD clamp circuits are used to limit the voltage spikes, which is caused by the primary leakage inductance[16]. The proposed clamp circuit improves the efficiency of the flyback converter. Different regenerative snubber circuit are proposed for isolated converters. RCD snubber, Zener diode snubber and non-dissipative LCD snubber are different types of snubber circuits. In RCD snubber, which allows the discharging of leakage energy of the coupled inductor to the snubber capacitor and then the trapped or captured energy in the snubber capacitor is dissipated through the snubber resistor. The main advantage of Zener diode over the RCD snubber is that the voltage stress across the switch is independent of duty cycle or load. But in the lossless LCD snubber, when switch is turned off the primary leakage energy is trapped in the snubber capacitor. As the switch is turned on the trapped energy is partially forward to the output side and partially feedback to the supply side. Conventional pulse width modulation control technique has slow dynamic response. One-cycle control is the other modulation control technique. The one cycle control technique that overcomes inherent drawback of pulse width modulation control technique and achieves fast dynamic response. In PWM control, a large number of switching cycles is required to reach steady-state condition. One-cycle control (OCC) is a nonlinear control method and it takes only one cycle for the average value of the switched variable to reach a new steady-state after a transient. This provides fast dynamic response, excellent power source disturbance rejection, robust performance, and automatic switching error correction. Here one cycle control method is used adopted. This paper is organized as follows. Section II and III describes high gain sepic boost converter and its operation. MATLAB simulation along with results is explained in Section IV and conclusion is stated in Section V. II. HIGH GAIN SEPIC CONVERTER The paper introduces a high gain dc-dc sepic boost converter for renewable energy system applications. The circuit configuration of high gain sepic converter shown in fig.3. The high gain sepic converter consist of coupled inductor, charge pump capacitor cell, buffer capacitor C1, regenerative snubber, output capacitor Co and load resistor RL. The charge pump capacitor cell comprised of capacitor C2 and diodes D1 and Do. The regenerative snubber consists of snubber capacitor CS and snubber diodes Ds1 and Ds2.The regenerative snubber can provide zero-voltage and zerocurrent switching and recycles the captured leakage energy from the primary winding of the coupled inductor to the capacitor C2, which increases the overall efficiency of the converter. snubber capacitor voltage Vcs drops to zero, Ds1 starts to conduct and snubber capacitor clamps to zero voltage level. When the charge pump capacitor attain fully charged condition and the secondary inductor current decays to zero, the snubber diodes Ds1 and Ds2 cut off at zero current. During this instant the input inductor and magnetizing inductance of coupled inductor keeps charging. When the switch is turned off, at this instant voltage across the snubber capacitor (Vcs) is zero. Therefore zero voltage switching is achieved. During this interval snubber capacitor keeps charging and at the same time secondary leakage inductor current builds up through the charge pump capacitor C2 and output diode D0. When voltage across the snubber capacitor reaches its peak voltage, then the snubber diode Ds1 cut off and both input inductor and magnetizing inductance of coupled inductor discharges to the output. Therefore the output voltage equals to the sum of charge pump capacitor voltage, buffer capacitor voltage and (1+n) times of the magnetizing inductance voltage. IV. SIMULATION RESULTS The simulation of high gain sepic boost converter with charge pump capacitor and coupled inductor has been carried out by using MATLAB software. An supply voltage of 35V and switching frequency of 60000 Hz is chosen and an output voltage 380V is obtained. The duty ratio is equal to 0.54 and the circuit parameters are listed in Table I. Fig 4 shows the simulation waveforms of the high gain sepic converter (a) the supply voltage, output voltage and output current waveforms. (b) Voltage and current across the switch. Zero voltage and zero current switching is achieved. (c) Input inductor current, primary and secondary current of the coupled inductor. (d) Output diode voltage and current waveform. Fig 5, fig 6 shows the waveform of line and load regulation respectively. TABLE I. SIMULATION PARAMETERS Parameters Fig .3: circuit diagram of the high gain sepic converter. III. OPERATION OF THE CONVERTER The switch is turned ON, the voltage Vin is applied across the input inductor Lin .Therefore the input inductor current starts ramping up at the same time the secondary leakage inductance keeps discharging through the output diode Do to the output. The secondary leakage inductor current decays to zero and the diode Do has entered cut off. Therefore snubber diode Ds2 starts conduct and allows the snubber capacitor to resonant with the secondary leakage inductance L2k. Therefore the captured energy in the snubber capacitor is transferred into charge pump capacitor C2. During this time interval secondary inductor current iL2 reverses. When the value Input voltage Vs 35V Output voltage Vo 380V Output power Po 200W Switching frequency fs 60kHz Turns ratio N1:N2 16:64 Magnetizing inductance 180µH Output filter capacitor Co 1.25 F Charge pump capacitor C2 1.253 F buffer capacitor C1 20.05 F Snubber capacitor 7.69nF in p u t c u rre n t 10 8 6 0.025 0.025 0.025 0.025 0.025 0.0251 0.0251 0.0251 0.0251 0.0251 0.025 0.025 0.025 0.025 0.025 0.0251 0.0251 0.0251 0.0251 0.0251 0.025 0.025 0.025 0.025 0.025 Time 0.0251 0.0251 0.0251 0.0251 0.0251 10 iL 1 0 -10 -20 5 iL 2 0 -5 (c) Fig 4: Simulink model of the converter 1.5 g a te p u ls e 1 0.5 36 0 in p u t v o lta g e -0.5 0.025 0.025 0.025 0.025 0.025 0.0251 0.0251 0.0251 0.0251 0.0251 0.025 0.025 0.025 0.025 0.025 0.0251 0.0251 0.0251 0.0251 0.0251 0.025 0.025 0.025 0.025 0.025 Time 0.0251 0.0251 0.0251 0.0251 0.0251 35 0 0 0.005 0.01 0.015 0.02 0.025 0.03 VD0 34 -200 o u tp u t v o lta g e -400 o u tp u t c u rr e n t 500 0 0 0.005 0.01 0.015 0.02 0.025 0.03 iL 0 10 0 -10 1 0.5 0 (d) 0 0.005 0.01 0.015 Time 0.02 0.025 0.03 (a) Fig 4: simulation results: (a) supply voltage and output voltage, output current, (b) switch voltage Vds and switch current ids, (c) input inductor current ilin, primary and secondary currents of coupled inductor iL1 and iL2, (d) output diode voltage VDo and output diode current iDo 1.5 600 O u t p u t V o lta g e g a te p u l s e 1 0.5 0 -0.5 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.0251 400 200 0 -200 0 0.002 0.004 0.006 0.008 0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 0.02 0.01 0.012 0.014 0.016 0.018 0.02 250 36 V d s , id s 200 In p u t V o lt a g e 150 34 100 32 50 0 0.025 0.025 0.025 0.025 0.025 Time 0.025 0.025 0.0251 30 Time (b) Fig5: Line regulation of the converter L o a d C u rre n t 0.8 0.6 0.4 0.2 0 -0.2 0 0.002 0.004 0.006 0.008 0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 0.02 0.01 0.012 0.014 0.016 0.018 0.02 O u tp u t V o lta g e 600 400 200 0 -200 Time Fig 6: load regulation of the converter V. 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