ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ Soft-Switching Bidirectional Isolated Full-Bridge Converter with Delicate Exchanging Methods for Battery Energy Storage System 1 R.Tagore Yadav, 2Murali Dasari, 3S.Sridhar 1,2,3 Department of EEE, Geethanjali Institute of Science & Technology, SPSR Nellore, AP, INDIA Abstract: Separated bidirectional converter with fragile trading with high change proportion, high yield force, and delicate start-up ability is proposed in this paper. The utilization of a capacitor, a diode, and a flyback converter can clasp the voltage spike brought about by the present distinction between the current-encouraged inductor and spillage inductance of the detachment transformer, and can lessen the present coursing through the dynamic switches at the current-sustained side. Operational rule of the proposed converter is initially portrayed, and after that, the outline comparison is determined. A 1.5- kW model with low-side voltage of 48 V and high-side voltage of 360 V has been actualized, from which exploratory results have checked its attainability. Key words: Bidirectional converter, high conversion ratio, coupled-inductor. I. INTRODUCTION IN RENEWABLE dc-supply systems, batteries are reliably expected to move down power for electronic outfit. Their voltage levels are typically much lower than the dc-transport voltage. Bidirectional converters for charging/discharging the batteries are thusly required. For high-control applications, framework sort bidirectional converters have transform into a basic examination subject over the earlier decade [1]–[7]. For raising power level, a twofold full-unite plan is for the most part gotten [8]–[16], and its low side and high side are typically planned with bolster sort and buck-sort typologies, separately. The huge concerns of these studies join reducing trade mishap, lessening voltage and current weights, and diminishing conduction adversity in light of the fact that obviously current. A more extreme issue is a direct result of spillage inductance of the withdrawal transformer, which will realize high voltage spike in the midst of trading move. Additionally, the present freewheeling as a result of the spillage inductance will grow conduction incident and reduce convincing commitment cycle. An alternative methodology [9] is to empower the spillage inductance to raise its available level up to that of the currentmaintained inductor, which can reduce their present difference and, therefore, diminish voltage spike. Regardless. Scattered on the resistor, thus achieving lower viability buck converter was used to supplant a RCD inert snubber, yet notwithstanding all that it needs complex catching circuits [17], [18]. An immediate component propping circuit was proposed [12], [19], which suits for bidirectional converters. Then again, its full present extends the present weight on switches basically. In [20], Wang et al. proposed a topology to finish fragile starting capacity, regardless it is not suitable for attempt down operation. The flyback snubber can reuse the held imperativeness which is set away in the propping capacitor CC, while without current traveling through the guideline switches. It can in like manner clasp the voltage to a fancied regard just barely higher than the voltage over the low side transformer. Since the snubber current does not course through the guideline switches, current tension can be reduced significantly under generous weight condition. In addition, the flyback snubber can be controlled to precharge the high-side capacitor to stay away from in-surge current in the midst of a start-up period. In any case, the low- and high-side switches are worked with hard trading side street, achieving highvoltage spikes. To handle the already expressed issue, we first present two bolster capacitors (Cb1 and Cb2) related in parallel with the upper legs of the voltage-fed augmentation, as showed in Fig. With these two cushion capacitors, the low- and high-side switches can work with very nearly zero-voltage trading (ZVS) and zero present trading (ZCS). Regardless, when it is worked in venture down change, these capacitors will resonate with spillage inductance of the transformer, making EMI upheaval and growing trading hardship. In this way, two isolates capacitor–diode snubbers are proposed to supplement the element flyback snubber, as exhibited in Fig. . The proposed snubber configuration can't simply reduce the voltage spike brought on by the present difference between the spillage inductance and current-managed inductor streams in any case, also can mitigate the drawbacks of high-present and high-voltage pesters obliged on the standard switches at both turn-on and side street moves. Moreover, it can fulfill close ZVS and ZCS for the switches on both sides of the transform. Fig. 1. Proposed soft-switching bidirectional isolated full-bridge converter with an active flyback and two passive capacitor–diode snubbers. ________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 25 ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ II. CONFIGURATION AND OPERATION The proposed sensitive trading bidirectional isolated full platform converter with an element flyback and two idle capacitor–diode snubbers is demonstrated in Fig. 4. It can be worked with two sorts of changes: wander up change and wander down change. Fig. contains a current-reinforced switch join, an element flyback snubber at the low-voltage side, a voltage-supported switch platform, and a dormant snubber pair at the highvoltage side. Inductor Lm performs yield filtering when power stream from the high-voltage side to the lowvoltage side, which is implied as a stage down change. Of course, it satisfies desires in the movement up change. Also, snubber capacitor CC and diode DC are used to hold the present qualification between currentmanaged inductor current iL and spillage inductance current iP of separation transformer TP in the midst of trading reward. The flyback snubber is attempted to trade the imperativeness set away in snubber capacitor CC to support capacitors Cb1 and Cb2, and voltage VC can drop to zero. Thusly, the voltage weights of switches M1 ~ M4 can be obliged to a lower level, achieving close ZCS side street. The central advantages of the proposed snubber join no spike current hovering through the switches and finishing fragile trading components. Note that high spike current can achieve charge development, over current thickness, and extra alluring force which will go to pieces in MOSFET transporter thickness, channel width, and wire holding and, hence, manufacture its conduction resistance. In the movement up change, switchesM1 ~ M4 are controlled, and the body diodes of switches M5 ~ M8 serve as a rectifier. In the movement down change, switches M5 ~ M8 are controlled, and the body diodes of switches M1 ~ M4 fill in as a full-unite rectifier. To adjust the steady state examination, a couple of suspicions are made as takes after. 1) All parts are immaculate except for that the transformer is joined with spillage inductance. 2) Inductor Lm is adequately broad to keep the current IL reliable more than a trading period. 3) Snubber capacitor CC is much greater than the parasitic capacitance of switches M1 ∼ M8. 1 Step-Up Conversion: Exactly when switch sets (M1, M2) and (M3, M4) are changed to (M1, M4) or (M2, M3), current refinement iC (= iL − iP) will charge capacitor CC until iP rises to iL, and capacitor voltage VC will be clamped to VHV • (NP/NS), finishing close ZCS side street for M2 or M4. In the interim, high-side current iS has the need traveling through one of the two inactive capacitor– diode snubbers, and either Cb1 or Cb2 will be totally discharged before diode D5 or D7 conducts. Right when switch pair (M1,M4) or (M2,M3) is changed back to (M1,M2) and (M3,M4), switch M2 or M4 can have close ZCS turn-on highlight in light of spillage inductance Lll limiting the di/dt of high-side diodereverse-recovery current. The flyback snubber works in the meantime to discharge snubber capacitor CC and trade the set away imperativeness to bolster capacitors Cb1 and Cb2. With the flyback snubber, the essentialness expended in CC won't course through switches M1 ~ M4, which can decrease their present bothers altogether when the spillage inductance of the detachment transformer is vital. The key voltage and current waveforms of the converter worked in the movement up change are shown in Fig.2. A point by point depiction of the converter operation more than a half trading cycle is displayed as takes after. Mode 1 [t0 ≤ t < t1]: Before t0, most of the four switches M1 ~ M4 are turned on. Inductor Lm is charged by VLV. At t0, M1 and M4 stay driving, while M2 and M3 are murdered. By then, clamping diode DC conducts, and snubber capacitor CC is charged by the present differentiation iC. In this mode, the flyback snubber still stays in the OFF state. The tantamount circuit is demonstrated in Fig. 3(a). Mode 2 [t1 ≤ t < t2]: In this mode, spillage inductance current iP will start to track current iL, and support capacitor Cb1 will start to release essentialness. At time t2, current iP is equal to current iL, the voltage of switches M2 and M3 and capacitor CC will accomplish the best regard at the same time, and its proportionate circuit is exhibited in Fig. 3 (b) A nearby ZCS sensitive trading is likewise fulfilled in the midst of t0 to t2. Mode 3 [t2 ≤ t < t3]: Before t3, the essentialness set away in bolster capacitor Cb1 is not totally discharged yet. Appropriately, the capacitor won't stop discharging until Vb1 drops to zero. The equivalent circuit is shown in Fig. 3(c). In the movement up change, switches M1 ~ M4 are worked like a help converter, where switch sets (M1, M2) and (M3, M4) conduct to store essentialness in Lm. At the high-voltage side, body diodes D5 ~ D8 of switchesM5 ~ M8 will direct to trade vitality to CHV. ________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 26 ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ discharging time of capacitor CC. The expectation is to ensure that the essentialness set away in capacitor CC can be completely released, making a ZCS operational open entryway for switch M2 or M4 at the accompanying side street move. The equivalent circuit is exhibited in Fig. 3(f). Mode 7 [t6 ≤ t < t7]: At t6, the imperativeness set away in the charging inductance of transformer TS was completely traded to support capacitor Cb1, and the circuit operation is indistinct to a standard turn-on state of a normal Fig.2. Key voltage and current waveforms of the proposed converter operated in the step-up conversion. Mode 4 [t3 ≤ t < t4]: Right when the essentialness set away in Cb1 has been completely released to the yield at t3, diode D5 will coordinate. The circuit operation over this time interval is vague to a general side street state of a common current-reinforced full-unite converter. The relative circuit is shown in Fig. 3(d). Mode 5 [t4 ≤ t < t5]: At t4, most of the four switches M1 ~ M4 are turned on afresh, and switch MS of the flyback snubber is turned on synchronously. SwitchesM2 andM3 finish a ZCS turn-on fragile changing component on account of Lll, and current iP drops to zero consistently. In the flyback snubber, the essentialness set away in capacitor CC will be passed on to the polarizing inductance of transformer TS. The equivalent circuit is shown in Fig. 3(e). Mode 6 [t5 ≤ t < t6]: Right when switch MS is slaughtered at t5, capacitor voltage VC drops to zero, and the essentialness set away in the charging inductance will be traded to support capacitor Cb1. In this mode, the time break of driving sign Vgs(Ms) is insignificantly more than the ________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 27 ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ The key voltage and current waveforms of the converter worked in the movement down change are shown in Fig. 7. A positive depiction of its operation more than a halftrading cycle is shown as takes after. Mode 1 [t0 ≤ t < t1]: Fig.3. Operation modes of the step-up conversion (a) Mode 1 (b) Mode 2# (c) Mode 3 (d) Mode 4 (e) Mode 5 (f) Mode 6 (g) Mode 7 current-reinforced converter. Its indistinguishable circuit is shown in Fig. 3(g). The circuit operation stops at t7 and completions a half-trading cycle. In this mode, switchesM5 andM8 are turned on, whileM6 andM7 are in the OFF state. The high-side voltage VHV is crossing the transformer, and it is, to be completely frank, crossing the equivalent inductance L*eq and drives current iS to rise with the inclination of VHV/L*eq. With the transformer current extending toward the store current level at t1, the body diodes (D1 and D4) are prompting trade power and the voltage over the transformer terminals on the low-voltage side changes quickly to reflect the voltage from the highvoltage side. The equivalent circuit is exhibited in Fig.5(a) Mode 2 [t1 ≤ t < t2]: At t1, switchM8 stays driving, while M5 is executed. The body diode of M6 then starts coordinating the freewheeling spillage current. The transformer current iS accomplishes the load current level at t1, and VAB climbs to the reflected voltage (VHV • NP/NS). Cutting diode DC starts driving the full current of L*eq and the parasitic capacitance ofM1 ∼ M4. At Fig.4. Key voltage and current waveforms of the proposed converter operated in the step-down conversion. 2. Step-Down Conversion: In the examination, the spillage inductance of the transformer at the low-voltage side is reflected to the high-voltage side in which proportionate inductance L*eq levels with (Llh + Lll • N2s/N2p). In the movement down change, switches M5 ∼ M8 are worked like a buck converter in which switch sets (M5, M8) and (M6, M7) exchange guiding to trade power from capacitor CHV to battery BLV. For decreasing spillage inductance affect on voltage spike, switches M5 ~ M8 are worked with stage development control, fulfilling ZVS turn-on segments. Yet there is no convincing motivation to hold the present complexity amidst iL and iP , capacitor CC can help snap the voltage ringing in view of L*eq and the parasitic capacitance of M1 ∼ M4. With the two unapproachable capacitor–diode snubbers, switches M6 and M8 can perform close ZCS side street. ________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 28 ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ Diode ratings: R_ON=0.001 Ohm Vfd=0.8V Snubber: Rs=500 Ohm; Cs=250nF Flyback transformer ratings: 100VA 50Hz n=1/ 4.25 Fig.8. Operation methods of the progression down change (a)Mode 1 (b)Mode 2 (c) Mode 3 (d) Mode 4 (e) Mode 5 Winding-1: R=4.3 Ohm, L1=0.4H Windinf-2: R=0.793 Ohm, L2=0.08H the same time, switch MS of the flyback snubber is turned on and starts trading the imperativeness set away in capacitor CC to support capacitors Cb1 and Cb2. The technique closes at t2 when the resonation encounters a half resonating cycle and is blocked by securing diode DC. With the flyback snubber, the voltage of capacitor CC will be cut to a needed level just fairly higher than the voltage of Vds(M4). The corresponding circuit is shown in Fig. 5(b). Rm=1Mohm; Lm=2866H Mode 3 [t2 ≤ t < t3]: Winding-1 : 50V, R1=4.3 Ohm, L1=0.45H At t2, the body diode of switchM6 is coordinating, and switchM6 can be turned on with ZVS. The indistinguishable circuit is shown in Fig. 5(c) Winding-2: 150V, R2=0.793 Ohm, L2=0.084H Mode 4 [t3 ≤ t < t4]: At t3, switch M6 stays coordinating, while M8 is slaughtered. Support capacitor Cb2 is discharging by the freewheeling current. Exactly when Cb2 is totally discharged, a nearby ZCS side street condition is hence accomplished, and the body diode ofM7 then starts driving the freewheeling current. The corresponding circuit is demonstrated in Fig. 5(d). Active snubber prameters : Li=500uH Cc=100nF Three Winding Transformer 100VA, 50Hz Winding-3: 150V, R3=0.793 Ohm, L3=0.084H Turns ration , n=1:3 IV. WAVEFORMS AND CALCULATIONS 1. INPUT VOLTAGE Vin=48V Mode 5 [t4 ≤ t < t5]: At t4, with the body diode of switch M7 coordinating, M7 can be turned on with ZVS. Over this time interval, the dynamic changes change to the following pair of switches, and the voltage over the transformer pivots its limit. The circuit operation stops at t5 and completions a half-trading cycle. The corresponding circuit is shown in Fig. 5(e). 2. OUTPUT VOLTAGE Vout=100V III SIMULATION PARAMETERS Simulation is performed using MATLAB/SIMULINK software. Simulink liabrary files include inbuilt models of many electrical and electronics components and devices such as diodes, MOSFETS, capacitors, power supplies and so on. The circuit components are connected as per design without error, parameters of all components are configured as per requirement and simulation is performed. DC input voltage=48V This high voltage at output side is due to step up operation of the converter circuit Source side inductance Lm=500uH Conversion ratio Calculation : Capacitance Cc=100nF ________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 29 ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ DC converter with variable input voltage,” IEEE Trans. Ind. Electron., vol. 59, no. 7, pp. 2761– 2771, Feb. 2012. The step up conversion ration in case-a of proposed converter system is the ratio of output voltage to input voltage. Voltage step up gain, G= Vo/Vi [2] D. V. Ghodke, K. Chatterjee, and B. G. Fernandes, “Modified soft switched three-phase three-level DC–DC converter for high-power applications having extended duty cycle range,” IEEE Trans. Ind. Electron., vol. 59, no. 9, pp. 3362–3372, Sep. 2012. [3] F. Zhang, L. Xiao, and Y. Yan, “Bi-directional forward-flyback DC–DC converter,” in Proc. IEEE Power Electron. Spec. Conf., 2004, vol. 5, pp. 4058–4061. [4] H. Li, D. Liu, F. Z. Peng, and G.-J. Su, “Small signal analysis of a dual half bridge isolated ZVS bi-directional DC–DC converter for electrical vehicle applications,” in Proc. IEEE Power Electron. Spec. Conf., 2005, pp. 2777–2782. [5] L.-S. Yang and T.-J. Liang, “Analysis and implementation of a novel bidirectional DC–DC converter,” IEEE Trans. Ind. Electron., vol. 59, no. 1, pp. 422–434, Jan. 2012 [6] D. Liu and H. Li, “Design and implementation of a DSP based digital controller for a dual half bridge isolated bi-directional DC–DC converter,” in Proc. IEEE Appl. Power Electron. Conf., 2006, pp. 695–699. [7] B. Zhao, Q. Yu, Z. Leng, and X. Chen, “Switched Z-source isolated bidirectional DC– DC converter and its phase-shifting shootthrough bivariate coordinated control strategy,” IEEE Trans. Ind. Electron., vol. 59, no. 12, pp. 4657–4670, Dec. 2012. [8] U. K. Madawala, M. Neath, and D. J. Thrimawithana, “A power-frequency controller for bidirectional inductive power transfer systems,” IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 310–317, Jan. 2013. [9] D. Aggeler, J. Biela, S. Inoue, H. Akagi, and J. W. Kolar, “Bi-directional isolated DC–DC converter for next-generation power distribution comparison of converters using Si and SiC devices,” in Proc. Power Convers. Conf., 2007, pp. 510–517. [10] H. Krishnaswami and N. Mohan, “A current-fed three-port bidirectional DC–DC converter,” in Proc. Telecommun. Energy Conf., 2007, pp. 523–526. [11] O. Garcia, L. A. Flores, J. A. Oliver, J. A Cobos, and J. de la Peña, “Bidirectional DC–DC converter for hybrid vehicles,” in Proc. IEEE Power Electron. Spec. Conf., 2005, pp. 1881– 1886. Here, Vo=100V Vin=48V Therefore, G=100/48 =2.08 3. BATTERY PARAMETERS a) State of charge(%SOC): b) c) Charging current Charging Voltage V. CONCLUSION A high gain converter with inherent soft-switching capability is studied. Here voltage with high step up gain is obtained with this circuit is used to charge up the super capacity lead-acid batteries. These batteries after charged, can be used as backup in the substations for proper relay operations or can be used in automobile driving applications. REFERENCES [1] Z. Zhang, O. C. Thomsen, and M. A. E. Andersen, “Optimal design of a push–pull– forward half-bridge (PPFHB) bidirectional DC– S. Yujin and P. N. Enjeti, “A new soft switching technique for bidirectional power flow, full________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 30 [12] ITSI Transactions on Electrical and Electronics Engineering (ITSI-TEEE) ________________________________________________________________________________________________ bridge DC–DC converter,” in Conf. Rec. IEEE IAS Annu. Meeting, 2002, vol. 4, pp. 2314–2319. [13] [14] [15] [16] K.Wang, C. Y. Lin, L. Zhu, D. Qu, F. C. Lee, and J. S. Lai, “Bi-directional DC–DC converters for fuel cell systems,” in Proc. IEEE Power Electron. Transp., 1998, pp. 47–51. L. Zhu, “A novel soft-commutating isolated boost full-bridge ZVS-PWM DC–DC converter for bidirectional high power applications,” IEEE Trans. Power Electron., vol. 21, no. 2, pp. 422– 429, Mar. 2006. D. J. Thrimawithana, U. K. Madawala, and M. 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Power Electron., vol. 27, no. 3, pp. 1347–1358, Mar. 2011. W. Chen, P. Rong, and Z. Lu, “Snubberless bidirectional DC–DC converter with new CLLC ________________________________________________________________________________________________ ISSN (PRINT) : 2320 – 8945, Volume -3, Issue -4, 2015 31