GE Power Conversion MV Induction Motors For industrial pump, fan, compressor and other industrial applications. NEMA Frames 5800-8000 500-7500 HP IEC Frames 400-PV900 400-5600 kW Experience Matters For over 100 years, GE has produced countless medium voltage induction machines for the petrochemical, power generation, mining and minerals, water and wastewater industries. These motors are commonly used for centrifugal compressors, blowers, boiler feed pumps, crushers and grinders, multi-stage high pressure pumps such as water injection or pipeline applications. Standards GE motors are designed for, but are not limited to these critical industry standards: NEMA MG1 IEC 60034-1 ANSI C50.41 IEEE 112 API 541 & 547 Applicable ISO, AFBMA, ANSI, ASME, and ASTM requirements Quality Our world-class testing facility has the capability of meeting a wide range of NEMA, IEC and API motor requirements. GE is dedicated to manufacturing excellence. Our facilities are ISO 9001 Certified with over 20 years of Six Sigma process enhancements and best practice implementations. Our commitment is to deliver the highest quality design to fit your system requirements with service to exceed your expectations. Superior Design Meets or exceeds API 541 requirements for Petroleum & Chemical Applications Reduction of Resonances GE provides machines that are fully compliant to API 541 by API. Use of the latest engineering simulation tools and standards, globally recognized among the most stringent. modern modal testing equipment makes it possible for GE You can be assured that you are getting a well-designed and to assure shaft resonances do not impede operation of the reliable product, optimized for your specific application. machine in the specified speed range. GE supplies both flexible and rigid rotor technology. All machines 1800 rpm and below have rigid rotors as defined Inverter Duty The insulation system meets the requirements of NEMA MG-1, part 31. If required, a shaft grounding device is installed to reduce shaft voltage. Both bearings are insulated and the drive end bearing is grounded. Our cage induction motors are certified for use with the GE MV4, MV6 and MV7000 range of variable frequency drives. Improved ventilation and cooling has been achieved with a new internal fan design. Stator frames are designed using powerful FEA tools. The design tools confirm safety margins, and assure resonances are well outside the operating region. Built for Durability Stator Construction Rotor Construction Laminations are precision punched from high quality, low loss The magnetic circuit consists of punched thin steel disks electrical sheet steel with a temperature stable insulating film. assembled to form a laminated core mounted on the shaft. The The magnetic core consists of ring laminations compressed laminations are coated with a temperature stable insulating and completely wound before the core package is inserted film to reduce magnetic losses yet maintain dimensional into the frame. stability in the face of severe thermal and mechanical stresses. The rotor winding consists of a number of uninsulated metal The stator assembly is configured for increased air flow which improves heat transfer and provides a more compact design. bars in the outer surface of the magnetic core parallel to the shaft and short circuited by metal rings at both ends. Copper bars are brazed to their endrings, and aluminum bars are welded to their endrings. Insulation System GE uses an epoxy solventless resin vacuum-pressure-impregnation (VPI) process assuring long life. For line voltages of 5000 Volts and above, a semi-conducting armor is applied to the slot portion and beyond the core to provide corona protection. The binding agent is GE’s third generation epoxy resin, selected and tested to IEEE-1776. The coils receive a protective armor of heavy glass tape for protection against ® mechanical shock and abrasion. Custom Polyseal is a sealed Bearings GE uses self-aligning spherical seat sleeve bearings per DIN winding insulation system that meets the requirements of 31693/4. Seal additions are also available to meet IP-56 NEMA MG1 20.18.. requirements. Anti-friction bearings are available with grease in a sealed housing to avoid contamination meeting IP56 protection. It is available upon Ground Wall Insulation request to operate in severe environments containing moisture, oil, chemicals and salt water. Turn Insulation Strand Insulation Copper Conductor Self-aligning spherical seat sleeve bearings have features designed to keep the oil in and the dirt out. Vertical Wound Rotor Accurate Frequency Response Design Energy Recovery System System resonance can shorten the life of your equipment. GE wound rotor induction motors are designed to operate GE invested in the development and calibration of a new with Slip Energy Recovery drives within a standard range of Reed Critical Frequency (RCF) prediction tool. It arms our 80% to 110% of the rated speed. Every design is optimized engineers with the accurate data they need to create custom to suit each application and to provide maximum energy designs for specific application challenges. savings, effective speed control, and high reliability. Frame Design - Benefits Rotor Construction Large inspection windows on both ends of the frame ensure The rotor has a three-phase insulated winding. Rotor winding easy maintenance and inspection access. The modular frame terminals are brought out through rotating slip rings and design accommodates multiple cooling, bearing loading and stationery brushes. These terminals are used to connect protection options without changing an external resistor in series with the rotor winding the motor stator frame. in order to control the motor accelerating torque and associated current. Rotor Design Shaft FEA modeling (including Torsional, Radial and Axial loads) help ensure rotor designs meet specifed application requirements. Bearing Design API compliant options are available for the rolling element and sleeve bearing Bearing Upper Endshield Brush Lifting Device In a traditional application as the motor achieves nominal Stator Chamber (Enclosed or Open Types) speed, the starting resistor is shorted out through the brushes between the slip rings. This shortens the life of the brushes and adds extra wear in the motor. An optional solution from GE, called a Brush Lifting Device, is an integrated mechanism, which shorts the slip rings and lifts the brushes at nominal speed to avoid this wear. Shaft Rotor Lamination Lower Endshield Frame Product Offering Vertical MV Induction Motors HP 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 kW 370 750 1100 1500 1900 2200 2600 3000 3400 3700 4100 4500 4900 5200 5600 6000 6300 A* B* 4 Poles 8200 1800 RPM 8200 8200 8200 8200 8200 8300 8300 8300 8300 8300 8200 8200 8200 8300 8300 8300 8300 8300 8300 A B A 6 Poles 8200 8200 1200 RPM 8200 8200 8200 8300 8300 8300 8300 8300 B 82008 Poles 8200 8200 8200 900 RPM 8200 8200 8300 8300 8300 8300 8300 8200 8300 8300 8300 8300 8200 8300 8300 8300 A B 10 Poles 8200 8200 8200 8200 720 RPM 8300 8300 8300 8300 8300 8300 8300 A B 8200 8200 12 Poles 8200 8200 8300 8300 600 RPM 8300 8300 8300 8300 8300 8500 8500 8500 8500 A B 8200 8200 14 Poles 8200 8200 8300 8300 514 RPM 8300 8300 8500 8500 8500 8500 8500 8500 A B 830016 Poles 8300 8300 450 RPM 8500 8500 8500 8500 A B 18 Poles 400 RPM 8500 8500 8500 8500 8500 PV500 PV630 PV800 PV900 Horizontal Wound Rotor MV Induction Motors HP 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 10500 kW 750 1100 1500 1900 2200 2600 3000 3400 3700 4100 4500 4900 5200 5600 6000 6300 6700 7000 7500 7800 A B 8200 8200 6 Poles 8200 8200 82006600V 8200 8200 8200 8200 8200 8200 8300 8300 8300 8300 8400 8300 8400 8400 8400 8500 8400 8500 8400 8500 8500 8500 8500 8500 8500 8500 8500 8500 8500 8500 A B 8200 8200 8 Poles 8200 8200 82006600V 8200 8200 8200 8200 8300 8300 8300 8300 8400 8400 8400 8400 8400 8400 8500 8500 8500 8500 8500 8500 8500 8500 8500 A B 8200 8200 6 Poles 8200 8200 82004000V 8200 8200 8200 8200 8200 8200 8300 8300 8300 8300 8400 8300 8400 8400 8400 8400 8400 8400 8400 8400 A B 8200 8200 8 Poles 8200 8200 82004000V 8200 8200 8200 8200 8300 8300 8400 8300 8400 8400 8400 8400 8400 8400 8400 Weather Protected (WPI) - IP23 (WPII) - IP24W and IP44W 500 560 630 710 Horizontal MV Induction Motors HP 500 600 700 800 900 1000 1250 1500 1750 2000 2250 2500 3000 3500 4000 4500 5000 5500 6000 7000 7500 kW 400 450 500 600 650 750 950 1100 1300 1500 1700 1850 2250 2600 3000 3350 3750 4100 4450 5200 5600 A B 8200 8200 2 Poles 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8300 8300 8300 8300 8300 8300 8300 8300 8400 A B 8200 8200 4 Poles 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8300 8300 8300 8300 8300 8300 8300 8300 8400 8300 8400 8400 8400 A B 8200 8200 6 Poles 8200 8200 8200 8200 8200 8200 8200 8200 8200 8300 8300 8300 8300 8300 8300 8300 8300 8400 8300 8400 8300 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8500 8400 8400 8400 8500 8500 8400 8500 8500 8500 8500 8400 8400 8400 8500 8500 8400 8500 8500 8500 8500 Weather Protected (WPI) - IP23 (WPII) - IP24W and IP44W Totally Enclosed Water-to-Air Cooled (TEWAC) - IP54 or IP56 8500 8500 8500 8500 8500 400 450 500 630 Ratings 60Hz. shown, 50Hz. Available. These ratings are based on 4.1 kV. Enclosures for other voltages may be sized differently. Contact your GE representative for more information. * Enclosures A = WPI / WPII / TEWAC; IP23 / IP44W / IP54 / IP56 B = TEAAC; IP54 / IP56 Totally Enclosed Air-to-Air Cooled (TEAAC) - IP54 or IP56 Global Expertise Rotating Machine Factories Converter Factories Business Centers Proven Experience Complete Product Offering GE offers a complete portfolio of rotating machines. The GE Advantage Innovative Technology Few manufacturers can claim the depth and breadth of experience that GE has in building and delivering electrical and mechanical solutions for customers. World-Class Service GE has the global resources and capabilities to maximize the performance and reliability of your machines. GE is constantly innovating product technologies to meet and exceed customer expectations. 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