Imperial Journal of Interdisciplinary Research (IJIR) Vol-2, Issue-7, 2016 ISSN: 2454-1362, http://www.onlinejournal.in Cost effective AC-DC Buck-Boost Converter for single phase UPF Loads with Optimum Dynamic Performance Chandana D. & Vasantha Kumar S. Department of Electrical and Electronics Engineering, DSCE, Bengaluru Abstract: This paper is an attempt to carry out the indepth analysis of a single-stage single-phase AC-DC Buck-Boost Converter, and to study the control characteristics (voltage and current) under the steady state operation. The proposed model is aimed for the use, in low voltage applications under unity power factor conditions at all times. This could maintain the constant output voltage and also maintain the unity power factor in the source side. The topology makes use of minimum number of passive and active components, while achieving good dynamic performance under buck and boost operation and makes use of PI controller. The topology has the benefit of scalability, by changing few parameters. The topology has both the current and the voltage control loop, in order to take care of DC link voltage and the power factor. Matlab simulation software has been used for detailed simulation for the closed loop operation. The results are analyzed for a unity power factor case, with the application of regulated input voltage to the DC-DC converter. 1.0 INTRODUCTION The controllable switches are operated in a switch mode, where they are required to turn-on and turn-off the load current, during each switching. In DC-DC converter topology, power electronic switches are subjected DC-DC or AC-DC or vice versa. PWM DC-DC converter results in high switching stresses and high switching power loss. Power electronic converters are used in fuel cell systems to convert the DC electrical power generated by the fuel cell into usable AC or DC power through power electronic circuits. The power electronic converter plays an important role in the interface of the fuel cell system as power generating system and grid and many solutions are already presented in the literature [14-23]. The output voltage of the fuel cell Imperial Journal of Interdisciplinary Research (IJIR) varies in the range of 20 V to 50 V DC. The possible converter topologies that can be used are such as: DC-DC together with DC-AC. ZCS topologies can eliminate the switching losses at turn-off and turn-on. If a relatively large capacitor is connected across the output diode during resonance, the converter operation becomes insensitive to the diode’s junction capacitance or parasitic capacitance. The major limitations associated with ZCS when Mosfet’s are used as capacitive turn-on losses. Thus, the switching loss is proportional to the switching frequency, during turn-on, considerable rate of change of voltage can be coupled to the gate drive circuit through the Miller capacitor, which is coupling capacitance between input and output, thus increasing switching loss and noise. Another limitation is that the switches are under high current stress, resulting in high conduction loss. ZVS eliminates the capacitive turn-on loss. It is suitable for high-frequency operation. For singleended configuration, the switches could suffer from excessive voltage stress, which is proportional to the load. The output regulation of the ZCS and ZVS resonant converters can be achieved using variable frequency control. The ZCS [20-22] operates with constant on-time control, while ZVS [24] operates with constant off time control. Generally, the mathematical model of any DC-DC converter system can be developed using a number of methods, viz., push pull, half, full bridge of dc- dc converter. The model used in present work [1],[6],[7] consists of soft-switching topologies (ZCS/ZVS) are implemented in primary and secondary side of isolated transformer[6]. 2.0 PROPOSED BUCK-BOOST BRIDGE CIRCUIT The operating principle of the Buck-Boost converter highlights its distinct attractive features such as Page 361 Imperial Journal of Interdisciplinary Research (IJIR) Vol-2, Issue-7, 2016 ISSN: 2454-1362, http://www.onlinejournal.in Buck-Boost converter capability in a single-stage, single-phase with a single switch. 2.1 Proposed open-loop Buck–Boost Bridge Circuit Reduction in circuit components and control complexity of the system due to no isolated gate drives results in advantage of proposed system. This gives stable output of DC voltage. In the Figure 2.1(a) shown basic converter topology and which includes three major components namely, an LC filter, a diode rectifier and a Buck-Boost chopper. The diode rectifier bridge of Buck-Boost converter is reversed in order to get positive DC output voltage. Fig.2.1(a): Proposed open loop single phase BuckBoost bridge circuit. Operating mode 1: During the positive half cycle of Buck-Boost converter the supply voltage vs energizes DC inductor Ldc by means of diode D1 and D2 through switch S, diodes D3,D4 and Dbd are reverse biased. Thus Capacitor Cdc supplying energy to the load and capacitor acts as energy tank. Fig.2.1(b): Operating mode 1 of Proposed open loop single phase Buck-Boost bridge circuit. Operating mode 2: During positive half cycle of Buck-Boost converter of the supply voltage vs, switch S is turned off and rectifier is in off state and diode Dbd acts as free-wheeling diode. Imperial Journal of Interdisciplinary Research (IJIR) The stored energy in the operational mode 1 of DC inductor Ldc which is used to recharge the capacitor Cdc through free-wheeling diode Dbd. DC capacitor Cdc and DC inductor Ldc are sized for corrective converter operation and also for prevention of load and inductor currents discontinuity. Fig.2.1(c): Operating mode 2 of proposed open loop single phase Buck-Boost bridge circuit. Operating mode 3: During the negative half cycle of Buck-Boost converter the supply voltage vs reenergizes DC inductor Ldc by means of diode D3 and D4 through switch S and diodes D1,D2 and Dbd are reverse biased. The stored energy in the capacitor Cdc is supplied to the load. In operational mode 1 and mode 2, AC source modulation did using same switching device. Hence, as same effect on the charging state of the DC inductor Ldc and DC capacitor Cdc. Fig.2.1(d): Operating mode 3 of Proposed open loop single phase Buck-Boost bridge circuit. Operating mode 4: During negative half cycle of Buck-Boost converter of the supply voltage vs, switch S is turned off and rectifier is in off state and diode Dbd acts as free-wheeling diode. The stored energy in the operational mode 3 of DC inductor Ldc which is use to recharge the capacitor Cdc through free-wheeling diode Dbd hence, operation mode 2 and mode 4 are identical. Page 362 Imperial Journal of Interdisciplinary Research (IJIR) Vol-2, Issue-7, 2016 ISSN: 2454-1362, http://www.onlinejournal.in Fig.2.1(e): Operating mode 4 of Proposed open loop single phase Buck-Boost bridge circuit. 2.2 Proposed close-loop Buck–Boost Bridge Circuit In closed loop single-phase single-stage Buck–Boost Bridge Circuit, the gate drive of switch S is driven by Pulse Width Modulation (PWM), gating signal generated by PI controller. Here linear controller deals with only two feedback loops for control operation. Firstly voltage feedback loop which regulates the output voltage, it also called as feedback loop of output voltage. Secondly current feedback loop, during each switching cycle current control makes the input current to follow reference current signal hence it is called as feedback loop of input current. current i∗s is generated in current feedback control loop. The current feedback control loop ensures unity power factor for sinusoidal input current, and also estimates the reference AC side capacitor voltage, which is required for the input current to follow its reference control current. PI controller balance power between AC side and DC side. 3.0 MATHEMATICAL MODEL OF BUCKBOOST CONVERTER In the proposed single-phase single-stage Buck-Boost converter, the IGBT is switched ON during δT with time interval of limit 0 ≤ δ ≤ 1 with period length T, during this period DC side inductor Ldc start storing energy and the diode Dbd is blocked, at the same time interval the load is supplied by DC side Capacitor Cdc. During rest of period says, (1-δ)T interval the IGBT is switched OFF and DC side inductor start discharging to the load through blocking diode Dbd. The variable constant δ is called as duty cycle, by varying duty cycle the DC output voltage can be varied considerably. For mathematical modeling of the converter, apply Kirchoff’s law to the proposed circuit, during operational mode 1 and 3, the switch S is conducting and differential equations are (1) vcs = − Ldc dI L dt dI L vcs =− dt Ldc (2) Where vcs is AC side capacitor voltage, Ldc is DC side inductor and IL instantaneous DC side inductor current. Fig.2.2: Proposed closed loop single phase BuckBoost bridge circuit. A Phase Lock Loop (PLL) in the voltage feedback control loop, which extract the phase from the input supply voltage, in order to achieve input current in phase with the input voltage of the Buck-Boost converter. The peak fundamental current im is also estimated by voltage feedback control loop, and also the DC link voltage is maintain at desired level by this loop. The estimated peak fundamental current is synchronized with PI controller output; the reference Imperial Journal of Interdisciplinary Research (IJIR) dVdc dt (3) dVdc Idc =− dt Cdc (4) Idc = −Cdc Where Idc is average DC load current, Cdc is DC side capacitor, Vdc is instantaneous DC side output voltage. Differential equation (1) to (4) derived from operational mode 1 and 3 of proposed circuit and Page 363 Imperial Journal of Interdisciplinary Research (IJIR) Vol-2, Issue-7, 2016 ISSN: 2454-1362, http://www.onlinejournal.in negative sign due to reversal of Rectifier Bridge in the proposed single-phase single-stage Buck-Boost converter. (5) dI L Vdc = dt Ldc π 1 defined by Vdc = ∫ Vdcdωt then equation π 0 (9) reduces to (6) dVdc IL − Idc = dt Cdc δ Vdc = 1−δ × (10) 2Vm π The mathematical relationship between the average Differential equation (5) and (6) derived from operational mode 2 and 4 of proposed circuit. The resistive voltage drop in the proposed circuit is neglected and AC side source capacitor Cs is given in the equation (8). vs = vcs + vLs where time, and that the average output dc voltage is inductor current I L and the average load current is given by equation I dc (11) π Ic = ∫ − δ Idc (1 − δ )( IL − Idc )]dωt = 0 (11) 0 vLs = LS dis dt (7) In equation (11), the operational modes 1 and 3 and operational in modes 2 and 4, the capacitor current is (8) vcs = vs − LS dis dt expressed Ic = −δ Idc as and Ic = (1 − δ )( IL − Idc ) respectively. Reduction in Equation (11) results in, The AC side source inductor considered small initially, to make AC side capacitor voltage vcs is equal to supply voltage vs, without loss of accuracy in the proposed system. During the operational mode 1 and 2 the DC side inductor voltage can be expressed as Where duty cycle δ = ton/Ts and ton, is the dwell time of the switch S of IGBT within each switching cycle of switching period Ts. Based on the inductor zero average volt–second principle, the equation (9) shows the average DC voltage across Ldc is calculated and equated to zero. A π π ∫ [−δV S + (1 − δ )Vdc ]dωt = 0 (9) 0 sinusoidal ∫I dωt = dc (1 − δ ) 0 Idc = (1 − δ ) IL v L = (1 − δ )Vdc 1 π π π π ∫ I dωt L (12) 0 Where in equation (12), implies v L = −δvcs VLdc = 1 AC source voltage given by vs = Vm sin ωt , where Vm is the peak supply phase (13) The DC side output current or load current is proportional to the inductor average current, shown in equation (13). The average inductor current and output dc side output current maintained constant. The DC side output voltage can be expressed in terms of the average inductor current, for the resistive load as shown in equation (14) (14) Vdc = Rdc (1 − δ ) IL Depending on the maximum ripple of inductor current ΔIdc and ripple of output voltage ΔVdc the passive elements Ldc and Cdc are selected Therefore DC side inductor and DC side capacitor is given by voltage, ω is the supply angular frequency and t is Imperial Journal of Interdisciplinary Research (IJIR) Page 364 Imperial Journal of Interdisciplinary Research (IJIR) Vol-2, Issue-7, 2016 ISSN: 2454-1362, http://www.onlinejournal.in Ldc = (1 − δ )Ts × Vdc ∆IL Cdc = δTs × Vdc (15) 5.0 SIMULATION RESULTS Open loop performance: (16) ∆Vdc × Rdc 4.0 SIMULINK MODEL FOR PROPOSED CONVERTER The simulation is performed for proposed open loop single phase Buck-Boost bridge circuit shown in figure 2.1(a). Figure 5.1 is the simulated result with AC supply voltage at 80V with 50Hz, DC output voltage at 180V. The proposed single-phase single-stage AC-DC Buck-Boost converter of open loop and close loop using PI controller are designed and simulated using MATLAB/SIMULINK shown in figure 4.1 and 4.2. Fig 5.1: Open loop DC output voltage. Fig.4.1 Simulink model for open loop single-phase single-stage Buck-Boost converter. The output DC voltage is operated in five different stages with different duty cycle in both Buck and Boost mode shown in figure 5.2. In stage 1 the duty cycle is ramped from 0 to 25% and maintained constant for 1s. In stage 2 the duty cycle is ramped from 25% to 50% and maintained constant for next 1s. In stage 3 the duty cycle is ramped from 50% to 70% and maintained constant for next 1s. In stage 4 and stage 5, the duty cycle deceases from 70% to 50% and 50% to 25% and maintained constant for next 1s each. Fig 5.2: Open loop DC output voltage for different duty cycle stages. Fig.4.2 Simulink model for close loop single-phase single-stage Buck-Boost converter. Imperial Journal of Interdisciplinary Research (IJIR) Page 365 Imperial Journal of Interdisciplinary Research (IJIR) Vol-2, Issue-7, 2016 ISSN: 2454-1362, http://www.onlinejournal.in Close loop performance: The simulation is performed for proposed closed loop single phase Buck-Boost bridge circuit shown in figure 2.2, with AC supply voltage at 80V with 50Hz. The figure 5.3 shows sinusoidal AC supply voltage and supply current are in phase due to power factor correction. Fig 5.3: sinusoidal AC supply voltage and supply current. The Figure 5.4 and 5.5 is the simulated result at 200V and 150V, where the output voltage follows reference DC voltage across the load and for any change in the reference DC voltage the converter operated at unity power factor and supply voltage and current remains in phase with increase in DC link voltage. Fig 5.4: The close loop DC output voltage at 200V. Fig 5.5: The close loop DC output voltage at 150V. Imperial Journal of Interdisciplinary Research (IJIR) CONCLUSION The investigation carried out in this paper is to explore the scalability of single stage AC-DC Buck Boost converter for low voltage needs. The Buck Boost converter has been operated as a Pulse Width Modulation rectifier to achieve unity input power factor. The report also dealt steady state operation along with Mathematical relations. The results of matlab simulation for the Buck - Boost converter have been presented along with discussion based on simulation study it is inferred that the topology has healed good dynamic performance and both the modes, while ensuring unity input power factor overall operating range. Based on the in depth literature survey carried out in these topic revealed that the said topology have pure passive elements. 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