DET Series - Detroit Radiant Products

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DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual*
! WARNING: This heater must be installed and serviced by trained gas installation and service personnel only!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Protect yourself and others by observing all safety information. Retain instructions for future reference.
* For complete installation instructions, see Generic IOM this piece was inserted within. Also available at www.reverberray.com.
DET Series
Project:
_____________________________ Date: __________________
Location: ___________________________________________________
City: _________________________ State: ________ Zip: ___________
Contractor: _________________________________________________
Engineer: ___________________________________________________
Local Representative: _________________________________________
Customer Name: _____________________________________________
Address:
___________________________________________________
City: _________________________ State: _________ Zip: ___________
Phone #: _____________________ Serial #: ______________________
Model #: ________________________ Date of Installation: _____________
Notes: _____________________________________________________
Table of Contents
Page
Models
1
Warnings
2
Clearances to Combustibles
2
Product Summary
3
Product Instructions
3
Heater Requirements
4
Theory of Operation
4
Wiring Diagrams
5-7
Flowchart
8-9
Parts Listing
Series Kit Contents
10-11
12
Models
Qty.
Model #
DET-20-65
DET-20-75
DET-30-65
DET-30-75
DET-30-100
DET-40-65
DET-40-75
DET-40-100
DET-40-125
DET-40-150
DET-50-125
DET-50-150
DET-50-175
DET-50-200
DET-60-125
DET-60-150
DET-60-175
DET-60-200
Gas Type BTU/H
(circle one)
High
N or LP 65,000
N or LP 75,000
N or LP 65,000
N or LP 75,000
N or LP 100,000
N or LP 65,000
N or LP 75,000
N or LP 100,000
N or LP 125,000
N or LP 150,000
N or LP 125,000
N or LP 150,000
N or LP 175,000
N or LP 200,000
N or LP 125,000
N or LP 150,000
N or LP 175,000
N or LP 200,000
BTU/H
Low
50,000
50,000
50,000
50,000
65,000
50,000
50,000
65,000
95,000
100,000
95,000
100,000
125,000
145,000
95,000
100,000
125,000
145,000
Straight
Length
21'-7'
21'-7'
31'-3'
31'-3'
31'-3'
40'-11'
40'-11'
40'-11'
40'-11'
40'-11'
50'-7"
50'-7"
50'-7"
50'-7"
60'-3"
60'-3"
60'-3"
60'-3"
U-Tube
Length
13'-0"
13'-0"
*17'-8"
*17'-8"
*17'-8"
22'-8"
22'-8"
22'-8"
22'-8"
22'-8"
*27'-4"
*27'-4"
*27'-4"
*27'-4"
32'-4"
32'-4"
32'-4"
32'-4"
Weight
120 #
120 #
160 #
160 #
160 #
190 #
190 #
190 #
190 #
190 #
235 #
235 #
235 #
235 #
265 #
265 #
265 #
265 #
Typical Combustion
33"
Mount Chamber(s) Radiant Emitter
"Type" Tube
"Type" Tube Baffle
Height (Black Coated) Tube(s) (Uncoated)
Pkg #1
Pkg. #2
Pieces
9' - 14' Aluminized
4" Hot-rolled
20-4 Alum-HRT
N/A
5
10' - 15' Aluminized
4" Hot-rolled
20-4 Alum-HRT
N/A
5
10' - 15' Aluminized
4" Hot-rolled
30-4 Alum-HRT
N/A
4
11' - 18' Aluminized
4" Hot-rolled
30-4 Alum-HRT
N/A
4
12' - 20' Aluminized
4" Hot-rolled
30-4 Alum-HRT
N/A
5
11' - 18' Aluminized
4" Hot-rolled
40-4 Alum-HRT
N/A
2
11' - 18' Aluminized
4" Hot-rolled
40-4 Alum-HRT
N/A
2
12' - 20' Aluminized
4" Hot-rolled
40-4 Alum-HRT
N/A
4
13' - 23' Aluminized
4" Hot-rolled
40-4 Alum-HRT
N/A
4
14' - 25' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT
N/A
4
15' - 27' Aluminized
4" Hot-rolled
40-4 Alum-HRT
10-4-HRT
4
15' - 27' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT 10-4-HRT
4
16' - 30' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT 10-4-HRT
2
17' - 35' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT 10-4-HRT
2
16' - 30' Aluminized
4" Hot-rolled
40-4 Titan-Alum-HRT
20-4-HRT
2
16' - 30' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT
20-4-HRT
2
16' - 30' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT
20-4-HRT
2
17' - 35' Titan/Alum
4" Hot-rolled
40-4 Titan-Alum-HRT
20-4-HRT
2
* Model requires 5EA-SUB accessory package.
Warranty registration options:
1. Register online at www.reverberray.com/warranty
2. Complete the information above and fax to Detroit Radiant Products Co.
3. Complete the information above and mail to Detroit Radiant Products Co.
Printed in U.S.A.
© 2003 Detroit Radiant Products
21400 Hoover Rd., Warren, MI 48089
T. (586) 756-0950 F. (586) 756-2626
Form# LIODET-3M-5/03
www.reverberray.com
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DET Series
Warnings & Clearances to Combustibles
! WARNING!
NOT FOR RESIDENTIAL USE!
Do not use in the home, sleeping quarters,
attached garages, etc.
!
WARNING!
This heater must be installed and serviced by
trained gas installation and service personnel
only. Read and understand these instructions
thoroughly before attempting to install, operate
or service this heater. Failure to comply could
result in personal injury, asphyxiation, death,
fire, and/or property damage. Retain these
instructions for future reference.
!
WARNING!
This is not an explosion-proof heater. Where
there is the possibility of exposure to flammable
vapors, consult the local fire marshal, the fire
insurance carrier and other authorities for
approval of the proposed installation.
!
WARNING!
Failure to comply with the stated clearances
to combustibles could result in personal injury,
death and/or property damage.
!
WARNING!
In locations used for the storage of combustible
materials, signs must be posted to specify the
maximum permissible stacking height to
maintain the required clearances from the heater
to the combustibles. Signs must either be posted
adjacent to the heater thermostats or inthe
absence of such thermostats, in a conspicuous
location.
!
CLEARANCES TO COMBUSTIBLES (IN.)
MODEL NO.
DET(20,30,40)-65 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DET(20,30,40)-75 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DET(30,40)-100 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DET(40,50,60)-125 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DET(40,50,60)-150 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DET(50,60)-175 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
DET(50,60)-200 [N,P]
W/1 side shield
W/2 side shields
20 ft from burner
SIDE
FRONT BEHIND
9
9
39
8
29
8
9
9
7
7
9
9
39
8
29
8
9
9
7
7
14
14
39
8
29
8
16
16
7
7
20
20
58
8
42
8
20
20
7
7
24
24
58
8
42
8
23
23
11
11
34
34
63
8
50
8
30
30
11
11
41
41
63
8
54
8
30
30
11
11
SIDE
SIDE
TOP
BELOW
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
6
10
6
6
6
47
47
47
47
30
60
60
60
60
30
66
66
66
66
30
76
76
76
76
30
81
81
81
81
44
92
92
92
92
44
94
94
94
94
44
TOP
TOP
BEHIND
FRONT
BELOW
BELOW
0 MOUNTING ANGLE
0 W/1 SIDE SHIELD
TOP
TOP
WARNING!
This heater should be installed so that the
minimum clearances to vehicles, as marked
on the heater, will be maintained. If vehicle
lifts are present, ensure that these clearances
will be maintained from the highest raised
vehicle.
MOUNTING
ANGLE
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
0º
45º
0º
0º
0º
BEHIND
FRONT
SIDE
SIDE
BELOW
BELOW
45 MOUNTING ANGLE
0 W/2 SIDE SHIELDS
2
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DET Series Mechanical Instructions
This supplement is designed to address the specifics of the DET Series - See page 12 for specific product features.
Product Summary
DET Series heaters are available from 20 to 60 foot, 65,000 to 200,000 BTU’s, natural or LP gas. DET Series are
positive pressure, two stage heaters and feature hot-rolled steel for it’s standard radiant pipes. DET Series heaters also
feature a direct spark ignition system.
Specific Mechanical Instructions
Be sure to identify the aluminized (65 - 125 MBH) or titanium (150 -200 MBH) combustion chamber and place as the
first tube section. On 150 - 200 MBH models only, be sure to identify the aluminized combustion chamber and place
immediatly following the first combustion tube section.
175,000 & 200,000 BTU/H models must be installed with a stainless steel tube clamp at the second joint of the exchanger
between the first and second ten foot radiant tube.
Note baffle quantities for your model and place baffles in the last tubes (farthest from the burner) as shown on pages 1314 of the general manual.
Tube Installation Sequence
B
Combustion Tube
Aluminized (65-75MBH)
B
*
Combustion Tube
*
Aluminized (65-100MBH)
B
Combustion Tube
Titanium (150MBH)
or Aluminized (65-125MBH)
B
Combustion Tube
Titanium (150-200MBH)
or Aluminized (100-125MBH)
B
Combustion Tube
Titanium (150-200MBH)
or Aluminized (125MBH)
B = Burner Location
* = Baffle Location
= Stainless Steel Clamp
Location (175-200 MBH)
Combustion Tube^
*
Aluminized (150MBH)
Combustion Tube^
*
Aluminized (150-200MBH)
Combustion Tube^
*
Aluminized (150-200MBH)
^ Models 150-200 MBH incorporate a second combustion chamber constructed of coated aluminized steel.
This section of tube must be installed as the second tube downstream of the burner box.
3
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DET Series
Electrical Requirements
Theory of Operation
♦
♦
♦
♦
♦
♦
·
120 Volt - 60 HZ, single phase, 3-wire.
25V thermostat connection.
Starting Current 1.7 Amps.
Running Current 1.1 Amps.
24V controls.
Wiring must not run above or below the heater,
nor exposed to the radiant output.
♦ Heaters must be grounded in accordance with
the National Electrical Code ANSI/NFPA70
(latest edition).
♦ Observe proper electrical polarity.
Starting Circuit (see internal wiring diagrams)
Two voltages (120V supply and 24V control) must
be supplied to the DET Series burner box for proper
operation. Upon closing of the thermostat the low
fire relay is closed allowing L1 to complete the circuit
to L2 via the blower motor beginning the sequence
of operation.
Air pressure generated by the blower will cause the
normally open differential pressure switch to close.
Another circuit is completed from L1 to the spark
ignition module and back to L2. After a seven second
pre-purge, the spark electrode, transformer, and gas
valve are all energized simultaneously. The trial for
ignition is fifteen seconds.
Gas Requirements
♦ Manifold Pressure
• Nat. 3.5’’ • LP. 10.0’’
♦ Minimum Inlet Pressure
• Nat. 5.0’’ • LP. 11.0’’
♦ Maximum Inlet
• Nat. 14.0’’ • LP. 14.0’’
·
Running Circuit
After ignition, the flame rod monitors the flame. As
long as a flame is present, the valve is held open. If
the flame is lost, the control acts to close the valve
within one second, and a new trial sequence identical
to that at start-up is initiated. If proof of flame is not
established within the 15 second trial for ignition, the
unit will retry two additional times before entering
lockout mode. If lockout occurs, the control can be
reset by briefly interrupting the power source.
Ventilation Requirements
♦ Consult the general manual for venting
instructions.
♦ For unvented operation, there must be a positive
air displacement of at least 4.0 CFM per 1000
BTU/H for natural gas or 4.5 CFM per 1000
BTU/H for LP gas. WVE-4 termination cap must
also be used.
Hi fire operation is actuated by the thermostat
sending a 24V signal to the Hi Fire Relay. The
energized coil of the relay is closed allowing 24V to
continue onto the hi fire of the gas valve.
4
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Internal Wiring Diagrams
DET LADDER DIAGRAM
L1
120VAC
L2
BK
BK
BLOWER
R
PRESSURE SWITCH
BK
120V
BK
24V
W
GAS VALVE
NUET
SENSE
TH
NUET
GROUND
G
VALVE
W
IGNITOR/
SENSOR
IGNITION MODULE
R
Y
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST
BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C.
DET BLOCK DIAGRAM
IGNITOR/SENSOR
BK
BURNER
BK
NO NC
COM
PRESSURE
SWITCH
L1
120VAC
BK
BK
BK
W
Y
L2
P
M
HI
R
C
SENSE
NEUT
W
P
T'STAT
TERMINAL
BLOWER
M
TH
HI
C
BK
W
NO
G
OFF
NO NC
COM
W
R
GAS VALVE
5
NEUT
VALVE
GROUND
IGNITION
MODULE
SPARK
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DET Series
Field Wiring Diagrams
Orange
label
1/4 spade terminals required
- field supplied
PANEL GROUND
N
1
2
LO HI
24v
N
Low
HL HEATER
BURNER BOX
Note: If optional yellow control cord
is installed then the following wire
colors apply:
Neutral- Green
Low - White
High - Black
High
24V
T-stat
Additional wire needed on thermostats that
require constant power.
120 V
120 Volt Power
(Observe Polarity) Note: If optional Black power
EXTERNAL TRANSFORMER
-FIELD SUPPLIED
L1
L2
cord is installed then L1 is
Brown or Black and L2 is Blue
or White.
Single heater, single thermostat (orange label).
Orange
label
1/4 spade terminals required
- field supplied
PANEL GROUND
N
1
2
LO HI
24v
N
Low
Orange
label
High
T-stat
Additional wire needed on thermostats that
require constant power.
HL HEATER
BURNER BOX
PANEL GROUND
N
24V
1
2
LO HI
HL HEATER
BURNER BOX
120 V
Orange
label
PANEL GROUND
N
1
Note: If optional yellow control cord
is installed then the following wire
colors apply:
Neutral- Green
Low - White
High - Black
2
LO HI
EXTERNAL TRANSFORMER
-FIELD SUPPLIED
HL HEATER
BURNER BOX
120 Volt Power
(Observe Polarity)
L1
L2
Multiple heaters, single thermostat (orange label).
6
Note: If optional Black power
cord is installed then L1 is
Brown or Black and L2 is Blue
or White.
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Alternative Wiring Diagrams
Post Purge Option
DET LADDER DIAGRAM - POST PURGE
BK
L1 120VAC
L2
120V
GROUND
BK
O
TRANSFORMER
IGNITOR/SENSOR
BL
24V
BL
W
Y
T'STAT
TERMINAL
Y
HITEN.
BR
BK
BK
BLOWER
APS1
BK
PRESSURE SWITCH
2
1
Y
BL
R
STAGE
BK
BR
BK
2-STAGE T'STAT
(FIELD SUPPLIED)
BK
S1
GRN
R
L1
V1
V2
R
24V
IND
W
GY
PSW
W
INDICATOR
LIGHT
Y
120V
IGNITION MODULE
GAS VALVE
DET BLOCK DIAGRAM - POST PURGE
BL
BURNER
BL
IGNITOR/SENSOR
R
T'STAT
TERMINAL
O
24V 1 2
STAGE
BR
2-STAGE T'STAT
(FIELD SUPPLIED)
BR
PRESSURE SWITCH
BK
HITEN.
R
BK
GR
Y
BL
W
TRANSFORMER
120/24V
TRANSFORMER
(FIELD
SUPPLIED)
GY
Y
INDICATOR
LIGHT
Y
BK
BL Y Y BK
BK
BK
L1
120VAC
O BR GY
W
BK
P
BK
L2
M
C
GROUND
HI
W
W PSW V1
BK
IND L1 R V2 GRN S1
BK
HITEN.
BLOWER
P
M
HI
C
GAS VALVE
IGNITION MODULE
7
NO
OFF
*
YES
8
NO
YES
Check the gap on the ignitor. Is the
gap between 3/16” and 1/4”?
NO
Is the ignitor
physically damaged?
Find the source of the
electrical problem.
NO
Is the power at the
heater 120V?
Is there power from
the thermostat?
NO
NO
NO
YES
YES
Is the blower
obstructed?
YES
Replace circuit board.
NO
Faulty wiring. Repair
or replace wiring.
NO
*
The heater is equipped with a safety
differential pressure switch. The switch
is a normally open switch and located in
the gas valve compartment. Temporarily
place a jumper across the terminal of the
switch. (Be sure to reinstall the cover.)
Does the ignitor spark?
YES
YES
The fan is faulty and
must be replaced.
YES
If any of the previous were occurring,
please address the problem.
* Baffle(s) is in the tube(s) farthest
from the burner.
* Heater, fan blower, squirrel cage,
intake and exhaust are clean and
free from dirt and obstructions.
* The 4” air intake pipe does not
exceed 20 feet and/or 2 elbows.
* There is not a negative pressure
experienced at the area of air intake
(i.e. attic space, high-winds, very
tight building).
Replace the appropriate switch after
verifying the following:
Repair wiring or hose
connections.
WARNING: Bypassing any switch is
for testing purposes only. Do not leave
switch bypassed during normal operation or heater’s built-in safety mechanisms will be compromised.
NO
*
Correct wiring.
NO
Is there 120V
coming to the fan?
Check for loose wiring or restrictions in
hose connections to the pressure switch.
Are they ok?
Adjust gap.
Replace ignitor.
NO
DET Troubleshooting Flowchart
Remove obstruction
& lubricate fan.
NO
NO
YES
YES
Confirm power.
Replace relay.
While the switch is temporarily bypassed,
Check for 120V going from switch to circuit
board. (Be sure to reinstall the cover.) Is
there 120V entering the circuit board?
Remove obstruction.
YES
Is the inlet or the outlet of the unit
obstructed? I.e. ice, birds nest, dirt, etc.
Does the ignitor
spark?
YES
Does the fan
blower turn on?
YES
Does the ‘low
fire’ relay close?
Turn up Thermostat
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
9
YES
NO
NO
Troubleshooting
ends.
The following can cause the
heater to shut down:
* Improper grounding
* High winds
* Taking combustion air
from the attic
* Dirty environment
* Baffle not located
properly
* Fluctuating gas pressure
YES
YES
NO
NO
Check to make sure that the pressure is
within minimum and maximum inputs as
indicated on the CSA burner rating
YES
label. Is gas pressure OK?
YES
Check the gap on the ignitor. Is
the gap between 3/16” and 1/4”?
NO
Differential switch may be
faulty or there is a restriction
in the exhaust or intake.
Correct problem.
*
The relay board
is faulty and
must be replaced.
YES
NO
Measure the voltage
across the red wire on
the relay board and
GND on the circuit
board. Is there 24V?
WARNING: Bypassing any switch is
for testing purposes only. Do not leave
switch bypassed during normal operation or heater’s built-in safety mechanisms will be compromised.
Check to make sure
flame sensor wire is OK
and then replace circuit
board.
Adjust gap.
Sensing rod is faulty or flame is weak.
Check to make sure heater is operating
at proper gas pressure as indicated on
CSA burner rating label and then clean
or replace sensing rod if needed.
NO
With microammeter, check
amperage at flame rod. Is it
greater than 0.7 microamps?
Make sure gas lines were purged of air
and/or correct pressure problems.
Check the gap on the ignitor. Is
the gap between 3/16” and 1/4”?
YES
Adjust gap.
Correct problem.
NO
The valve is faulty
and must be replaced.
YES
YES
NOTE: To confirm the heater is not in high-fire mode, check
the manifold pressure. If 3.5” natural or 10” propane, the light
is faulty and should be replaced. If the manifold pressure ranges
from 2.3” to 2.8” Natural (model dependent) and 6.0” to 7.5”
Propane (model dependent), the heater is in low-fire mode and
the troubleshooting steps described here should be followed.
Repair or replace faulty
wiring or thermostat.
NO
On the outside of the heater, check for
24V across COM and HIGH on the
TP-213-24V plug. Is there 24V?
If heater does not go into high-fire mode, check the following.
Is the heater properly grounded?
Is the heater’s polarity correct?
Does the burner come on
and then turn off
immediately (1 or 2
seconds).
YES
NO
Does the burner stay on
for approx. 8 seconds and
then shut off?
Is the gas cock in YES
an ON position?
Replace
gas valve.
NO
Check to make sure gas pressure is YES
within minimum and maximum
inputs, as indicated on CSA burner NO
rating label. Is gas pressure OK?
Correct
problem.
Test for 24V at valve
Possibly, the circuit board
during valve opening
NO and/or wiring harness is
period (usually 10
faulty. These should be
seconds after power to
replaced.
the heater). Is there
24V to the valve?
Check to make sure gas pressure is
within minimum and maximum
inputs, as indicated on CSA burner
rating label. Is gas pressure OK?
NO
Does heater stay on until
call for heat ends?
NO
YES
YES
Does the burner
stay on?
YES
Does the burner
light?
YES
During the ignition
trial, does gas valve
open?
YES
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
828
1325
1602
1651
832
10
44
550
122
826
551
31B
68A
552
Optional Post Purge Breakdown
825
1602A
70
55A
212
223
504
841
13
840
31B
208
13
330
204
331
201
200A
501
NOPS
503
17
217
563
1
554
5
570
555
579
20D
9
10
20C
82
12
553
11
21B
26A
26B
on
sti
bu
m
Co
s)
er(
mb
a
Ch
21B
220
26C
rT
itte
Em
65I
e(s
ub
)
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
DET Series
Parts Breakdown
TP#
11
ITEM
CONTROL BOX COVER
FLANGE GASKET
CONDUIT COUPLING
CONDUIT 4" X 1/2"
IGNITOR BOX
IGNITOR BOX COVER
8 x 1/2" SELF-DRILLING SCREW
SIGHT GLASS KIT
120" ALUMINUM REFLECTOR
120" STAINLESS STEEL REFLECTOR
4" TUBE CLAMP
10 FT. ALUMINIZED COMBUSTION TUBE
10 FT. TITANIUM COMBUSTION TUBE
10FT. UNCOATED HOT ROLLED RADIANT TUBE
CONTROL BOX MOUNTING BRACKET
AIR ORIFICE W/SCREEN - CONSULT FACTORY
FAN BLOWER
INTERLOCKING 33" BAFFLE SECTION
STRAIN RELIEF BUSHING
CONTROL BOX COVER GASKET (PER FOOT**)
REFLECTOR CENTER SUPPORT
5' AL-TI TUBE, PAINTED WITH ONE CLAMP
5' ALUM. TUBE, PAINTED WITH ONE CLAMP
5' REFLECTOR
GASKET FOR AIR ORIFICE & AIR COLLAR
BURNER (50 TO 100 MBTU/H)
BURNER (125 TO 200 MBTU/H)
GAS ORIFICE - CONSULT FACTORY
"Z" MOUNTING BRACKET
1/2" X 3" PIPE NIPPLE
PRESSURE BARB FITTING
* * 6’ TOTAL NEEDED TO COVER OUTER EDGES OF A BURNER BOX
TP-1
TP-5
TP-9
TP-10
TP-11
TP-12
TP-13
TP-17
TP-20C
TP-20D
TP-21B
TP-26A
TP-26B
TP-26C
TP-31B
TP-44
TP-55A
TP-65I
TP-68A
TP-70
TP-82
TP-108
TP-111
TP-112
TP-122
TP-200A
TP-201
TP-204
TP-208
TP-212
TP-217
TP-220
TP-223
TP-330
TP-331
TP-501
TP-503
TP-504
TP-550
TP-551
TP-552
TP-553
TP-554
TP-555
TP-563
TP-570
TP-579
TP-825
TP-826
TP-828
TP-832
TP-840
TP-841
TP-1325
TP-1602
TP-1602A
TP-1651
TP-NOPS
(TP-264B)
(TP-264E)
(TP-264D)
(TP-264F)
TP#
ITEM
4" STAINLESS STEEL TUBE CLAMP
GAS MANIFOLD
DIVIDER GROMMET
GREEN SELF TAP GROUND SCREW
DIVIDER PANEL
RIGHT END PANEL
CONTROL BOX
SPARK TRANSFER WIRE - ORANGE
MARK 10DX-117-10 CIRCUIT BOARD W/ PRE-PURGE
WIRING HARNESS
IGNITOR MOUNTING BRACKET
SPARK IGNITOR GASKET
SPARK IGNITOR ELECTRODE
1/4" PRESSURE TUBE (VINYL)
16'' DET BURNER TUBE WITH FLANGE
WIRE HANGER W/OUT SPRING CLIP
24V ISOLATION RELAY BOARD (POST PURGE OPTION)
40VA TRANSFORMER
YELLOW OPERATIONAL INDICATOR LIGHT
THERMOSTAT TERMINAL STRIP
36E96-224 24V NAT. 2-STAGE GAS ASSEMBLY
36E96-226 24V LP 2-STAGE GAS ASSEMBLY
RELAY BOARD (24V SWITCHING 120V) - Qty.2
LEFT END PANEL
LEFT END PANEL (POST PURGE OPTION)
TRITON 2461D DIAGNOSTIC SPARK BOARD (POST PURGE)
N.O. Pressure Switch (Select Switch Below, BTU Dependent)
DIFFERENTIAL PRESSURE SWITCH - 50 TO 100 MBTU/H
DIFFERENTIAL PRESSURE SWITCH - 125 & 150 MBTU/H
DIFFERENTIAL PRESSURE SWITCH - 175 MBTU/H
DIFFERENTIAL PRESSURE SWITCH - 200 MBTU/H
DET SERIES PARTS LISTING
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Basic Parts List
DET Series - 4” Tube Heater Installation, Operation, Maintenance and Parts Manual
Kit Contents & Product Features
Kit contents for the DET Series are shown below. Reference the proper column for your particular models length.
FILLED BY:
DES SERIES KIT CONTENTS
TP#
TP-19B
TP-21B
TP-82
TP-105
IOM
DESCRIPTION
20 FOOT
4" Hangers
4" Tube Clamps
4" Refl. Cntr. Sprt.
Reflector End Caps
Install / Op Manual
4" Hanger
TP-19B
Generic IOM
(LIOGT)
and
DET Series
Insert
(LIODET)
30 FOOT
3
2
1
2
1
4
3
1
2
1
40 FOOT
50 FOOT
60 FOOT
5
4
1
2
1
6
5*
1
2
1
7
6*
1
2
1
4” Reflector Center
Support - TP-82
Notes:
*One 4” stainless steel butt clamp (TP-220) is
provided for each 175,000-200,000 BTU models.
Place as shown in IOM.
4" Butt Clamp
TP-21B
Product Features
APPROVALS
• CSA/AGA.
• Commercial approval.
ENAMELED CONTROL BOX
• Outside air collar (4”) attached.
• Totally enclosed components.
BURNER SIGHT GLASS
• For burner inspection.
EMITTER & COMBUSTION TUBES
• Titanium combustion chamber (first 10’
section) 150-200 MBTU/H models.
• Aluminized combustion chamber (second
10’ section) 150-200 MBTU/H models.
• Aluminized combustion chamber (first 10’
section) 50-125 MBTU/H models.
• 16ga. 4” O.D. hot-rolled steel radiant tubes.
• Combustion chamber coated with high
temperature, corrosion resistant black
coating .95 emissivity. Slip fit connection.
COMBUSTION AIR INLET & VENT
• 4” Duct.
CONTROLS
• 100% Safety shut off.
• Differential pressure switch.
• Direct spark ignition.
• Flame rod sensing.
• Pre-purge controls.
• Potted circuit board.
GAS CONNECTION
• 1/2” Male pipe nipple.
12
MOUNTINGANGLE
• 0 to 45 degrees from horizontal.
MOUNTING HEIGHTS
• 50,000 BTU
• 60,000 BTU
• 75,000 BTU
• 100,000 BTU
• 125,000 BTU
• 150,000 BTU
• 175,000 BTU
• 200,000 BTU
MIN.
10’
11’
12’
13’
15’
16’
17’
18’
MAX.
15’
18’
20’
23’
25’
30’
35’
40’
WARRANTY
• 1 year-Burner box components.
• 2 years-Combustion and radiant tubes.
• 3 years-Burner.
OTHER
• One reflector center support per heater.
• Turbulator baffle provided.
• Made in USA.
• Visit www.reverberray.com
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