Solutions
Installation Instructions
Parts Supplied
Ref
Description
1
Shower Tray*
Illustration
Qty
1
*Shape of tray may vary from illustration
A
Straight Panels*
*If your tray is Square/Rectangle you will receive two of panel A.
A1
Offset Curved Quad
Panel*
2
1
*If your tray is an Offset Quadrant you will receive one panel A1.
A2
Corner Quad
Curved Panel*
1
*If your tray is Quadrant you will receive one panel A2.
B
Leg Mounting
Brackets
8
C
Threaded Leg Tubes
8
D
Circular Base
Plates
8
E
Screws for leg
mounting and panel
upright brackets
44
F
Panel Upright
Brackets
G
Adhesive Hook &
Loops Pads
6
6
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H
Corner / End
Brackets
3
I
Joining Brackets
2
J
Pentangle Joining
Brackets
2
K
Circular Adhesive
Pads
8
L
High Flow Waste
Outlet
1
N
Floor Brackets
O
Floor Bracket
Screws
4
8
Note! Parts may differ from that shown.
Before You Start:
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Please carefully study these instructions and installation options available before deciding on how you wish to
install this tray.
Please note that although these instructions are comprehensive we always recommend that a technically
competent installer undertakes the installation.
When handling your shower tray take care not to damage the bottom edges and when installing take particular care
to protect the visible surfaces from impact damage or abrasions.
Check that the shower tray is the colour, size, shape and type you require.
Unpack and check for damage. Do not install if not satisfied.
Check pack and ensure you have all of the parts listed. If not please contact your supplier who will be able to help you.
Check that the top surface of the shower tray (1) is compatible with your intended shower enclosure, taking into
account the loss of dimension that will result after tiles etc have been fitted.
Note! The compatibility of the top surface of the tray and an enclosure is especially important if using a shower
tray with a built in tiling upstand.
If you install this shower tray in conjunction with a steam unit, you must ensure that the steam outlet is a minimum of 350mm from the top of the tray.
When considering your installation method, you should be able to attach or repair your waste or waste outlet in situ.
Note! Take great care when drilling or cutting holes in any area to avoid hidden pipes or cables
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Floor Level Installations
Tools and Materials Required (not supplied)
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Drill
Drill bit to suit floor screws
Hole Cutter, size to suit the waste outlet with bottle trap used
Jigsaw
Pencil
Spirit Level
Floor screws, suitable to fix plywood to floor
18mm (Minimum) Plywood board
Masking Tape
General Plumbing Fittings
Silicone sealant and Silicone cleaning solvent
Screw Driver ‘Cross Head’
Compound Adhesive or a suitable contact adhesive
We recommend the use of the optional Flexi Seal Strip (not supplied). Please contact your supplier for availability.
Floor Level Installation
When you are ready to start make sure you have the right tools to hand, plenty of space and a clean dry area.
1.
Place the shower tray (1) in position on a level floor in the intended area and mark the area covered. If installing on a suspended floor, the total floor area (or larger) covered by the shower tray must be removed and replaced with a single piece of ply (min 18mm thick).
Note! Ensure that there is sufficient unobstructed area for the waste outlet and plumbing between joists, or subsurface excavation in concrete floors.
2.
Put the plywood in position, then place the shower tray on the ply and mark the waste hole location (See Fig 1). Suspended floors only.
3.
Drill or cut a hole in the plywood suitable for the total size of the Hi-Flow waste (L) being used and NO larger (See Fig 2). Suspended floors only.
Note! A small additional keyhole shaped cut-out for some types of shower tray waste outlets L) may be required (See Fig 3). When using a ply base.
1
3
2
4.
Remove the plywood and install the pipe-work in accordance with building regulations, if in doubt consult a qualified plumber.
Note! If installing on a level concrete floor the plywood board is not necessary but a trench for the waste pipe and trap will be required with access area.
Note! Some shower trays have a protective film indicated by a label on the surface this should now be removed at this stage and a further inspection of the shower tray undertaken. DO NOT PROCEED IF NOT SATISFIED.
5.
Before proceeding dry fit all items in situ to ensure compatibility and screw the ply into position if applicable and ensuring that the area is flat and level.
Note! It is normal for the shower tray to appear insecure when undertaking a test dry fitting.
6.
If fitting the optional (not supplied) ‘Flexi Seal Strip’ (Flat top shower trays only) please follow instructions supplied with this item at this stage.
7.
Apply compound adhesive or a suitable contact adhesive over the entire area to allow full support of the tray (See Fig 4 on page 4).
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Note!
Always follow the instructions supplied with the adhesive.
8.
Attach the Hi-Flow waste outlet (L) and place the shower tray (1) onto the wet adhesive ensuring it is fully supported and level on the outer rims only as the shower tray has a built in fall to allow adequate drainage (See Fig 5).
Note! Ensure tray is fully stuck down, weight down if necessary to ensure level and good contact.
9.
When the adhesive has set, remove any excess and connect all plumbing the tray MUST now be checked for water tightness and adequate drainage over the entire area. DO NOT PROCEED IF NOT SATISFIED.
Note! When fitting a shower enclosure refer to the manufacturer’s installation instructions.
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5
Access Area
Raised Installation
Area Preparation:
Note! Any floor area under the tray MUST be rigid and level.
1.
Place the shower tray (1) in the intended area of installation and mark the waste position and the outline of the tray on the floor (See Fig 1).
2.
Remove the shower tray and screw the Floor Brackets (N) using screws (O) to the floor with the open end 2mm back from the marked line evenly spaced parallel with the sides adjacent the intended panel access sides. Adjust the open end of the Floor Brackets (N) to accept the bottom edge of the panels (A,A1 or A2) nominally 1.5mm (See Fig 2).
Note!
On concrete floors, discard screws (O) supplied, alternative fixings (not supplied) will be required.
3.
Install pipework to the area (not supplied) in accordance with the building regulations and attach the Waste Outlet (L) (See Fig 3).
2
1
3
N
BOTTLE
TRAP
(L)
2mm
Leg Assembly:
1.
Screw all the Leg Mounting Brackets (B) to the upper face of the Circular Base Plates (D) using screws (E) (See Fig 4).
2.
Attach the Circular Adhesive Pads (K) to the under-side of all the Circular Base Plates (D) by removing the backing paper from one side ONLY of the Adhesive Pads (K), centralise and push firmly into position on the under-side of assemble items (D) (See Fig 5)
5
4
M
E
K
B
D
D
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Leg Positioning:
1.
With your chosen shower tray (1) upside down, position all (DO NOT PERMANENTLY FIX AT THIS STAGE) the leg assemblies (D) to form an evenly supported structure. Wherever possible use the full number of leg assemblies available for maximum support. For guidance (See Fig 6).
2.
Attach the Panel Upright Brackets (F) using two screws (E) to the Circular Base Plate assemblies (D) that are
located on the panel access sides of the tray. Ensure the Panel Upright Brackets (F) are attached in-line with
the panel sides with the edge of the leg assembly (D) no greater than 80mm from the edge of the tray
(See Fig 7 on page 4).
3.
Once an evenly supported layout plan has been achieved, ensure the base of the tray is clean and free from dust and other contaminates, then remove the remaining backing paper from the Adhesive Pads (K) on the leg assemblies (D) and attach all the assemblies permanently into position.
4.
Adjust the Panel Upright Brackets (F) to achieve a nominal 5mm gap between the bracket and the tray edge (See Fig 8). On corners the Panel Upright Brackets (F) can be overlapped at the rear if a closer fit to the edge of the tray (minimum 15mm) is required (See Fig 9).
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7
9
8
E
15mm
F
5mm
80mm
D
D
15mm
F
F
F
5.
Screw all the Threaded Leg Tubes (C) into the Leg Mounting Brackets (B) on the assemblies (D) to achieve a nominal 96mm from the bottom edge of the shower tray to the base of Threaded Leg Tubes (C) (See Fig 10).
Note! If supplied with Optional Full Size Universal Curved Quad Panel, it is advised for ease of access to measure and trim item (A) at this stage (See Panel Trimming and assembly page 6) with the shower tray fully accessible.
6. Place the shower tray upright and level into position, adjusting the Threaded Leg Tubes (C) as required maintaining a gap not less than 96mm between the bottom edge of tray and the floor (See Fig 11).
Note! Some shower trays have a protective film (indicated by a label on the surface) which MUST now be removed, undertake a full inspection of the tray at this stage. DO NOT PROCEED IF NOT SATISFIED.
7.
If fitting the optional (not supplied) Flexi Seal Strip, (Flat top shower trays only) follow the instructions supplied with this item at this stage.
8. Attach the Waste Outlet (L) to the shower tray (using silicone between all mating surfaces). The shower tray and all connections MUST now be checked for water tightness flow and adequate drainage over the entire area. DO NOT PROCEED IF NOT SATISFIED.
Note! You MUST check that all the legs are fully in contact with a rigid floor at this stage. DO NOT PROCEED IF LEGS ARE NOT CORRECT.
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11
C
B
D
96mm
96mm
C
5
N
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Panel Trimming and Assembly:
Note! Some panels have a protective film (indicated by a label on the surface) which MUST be removed now.
Quad / Offset Quads:
1.
If supplied with panels (A1) & (A2) only, carefully centralise panel in the centre of the curve of the shower tray (1) and cut both ends to fit remaining area (See Fig 12 & 13 on page 5).
2. Attach Corner/End Brackets (H) by removing the coloured adhesive backing paper and attach to the ends of the panel
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13
H
H
H
X
H
X
X
X
Square and Rectangles:
1.
Using panels (A) only, cut to the size required and join panels by removing the coloured adhesive backing paper from the Corner/End Brackets (H) and attach.
2.
Attach the remaining Corner / End Brackets (H) by removing the coloured adhesive backing paper and attach to the ends of panels (A) as required (See Fig 14).
14
X
X
H
Pentangle:
H
H
1.
Using panels (A) only, cut / mitre the panels to fit the shower tray and join by removing the coloured adhesive backing paper from the Pentangle Joining Brackets (J) and attach.
2.
Attach Corner / End Brackets (H) by removing the coloured adhesive backing paper and attach to the ends of panels (A) as required (See Fig 15).
15
X
X
X
X
H
J
H
J
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Panel Installation:
1.
Using Adhesive Hook & Loop Pads (G) remove the self-adhesive backing paper from one side ONLY and attach to the ends of the Panel Upright Brackets (F) (See Fig 16).
2.
Test fit assembled panels by sliding into Floor Brackets (N) before final assembly and ensure correct orientation to fit as required. DO NOT PROCEED IF NOT SATISFIED.
3.
Remove the remaining backing papers from the Adhesive Hook & Loop Pads (G) attached to the Panel Upright Brackets (F) and push the panel assembly firmly into position.
4.
After all checks and adjustments, seal along the edge of the tray using copius amounts of silicone if not using a Flexi Seal Strip.
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G
F
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Care & Use of Your Shower Tray
These installation instructions should be retained and passed to the user for possible future reference.
Your shower tray can be maintained in an as near new condition for many years by following a simple cleaning
procedure as follows:
It is normal for small amounts of localized water to be retained on the shower tray’s surfaces after use which should be
wiped dry immediately to prevent build up of sediments.
The shower tray and or panels should be cleaned regularly with warm, soapy water only and dried with a cloth. Never
use scourers, abrasives, bleach or other chemical cleaners.
Troubleshooting:
Q: What is a suitable contact adhesive?
A: Contact your local DIY retailer and request an adhesive intended for sticking ABS (the plastic base of shower tray) to wood / concrete as applicable.
Q: The waste outlet in the shower tray is directly over an obstruction at floor level.
A: Consider switching to a raised option or re-locating shower tray.
Q: The shower tray’s waste will not fit through the plywood and connection point.
A: Cut a slightly larger hole with a keyhole section over the connection point.
Q: There is water retaining on the surfaces of the tray.
A: Check that the shower tray is level (top rims) as it is normal for small amounts of localized water to be retained.
Q: The shower tray will not fit the space available.
A: Consider recessing the edge of the tray into adjoining walls or using a smaller shower tray and enclosure.
Q: Water will not flow fast enough down the waste outlet.
A: Check that the waste unit is correctly installed and that outlet pipe has sufficient angle and is not kinked causing
an air blockage.
Q: The enclosure will not fit on the shower tray.
A: Check that the available surface on top of the tray is compatible with the size, shape and adjustment range of your enclosure, change enclosure if required.
Q: Water escapes from a fitted walkin or frameless enclosure.
A: It is normal for spillage to occur from walkin or frameless type enclosures, consider changing to a fully framed enclosure.
Q: The shower tray itself feels flexible when installed in a raised option.
A: This is not a problem in itself. However, you may wish to attach a 11mm board to the base of the tray if desired.
Q: The installed shower tray assembly feels loose.
A: Check that floor under the tray is rigid and level, also check that you have installed all the available legs forming an evenly supported structure and that all the legs are fully in contact with the floor.
Q: Can I lower or raise the legs to give a gap smaller or bigger than 96mm under the shower tray..
A: The legs can be adjusted nominally from 75mm to 113mm. However, the panels are 95mm high without using an alternative and the waste unit requires a gap of 80mm to fit without reassessing into the floor.
Q: Can I remove the panels at a later date.
A: Yes the panel assembly is designed to enable ease of removal to inspect the plumbing or to adjust the feet if
required.
Customer Care: 0845 505 2211
Monday - Friday 9am - 5pm
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