ATI-INTERCO
6, rue Jean Mermoz
ZA de Saint Guenault
91080 Courcouronnes France
Tel : +33 1 69 36 64 20
Fax : +33 1 69 36 64 05
www.ati-interco.fr
contact@ati-interco.fr
ATI-INTERCO DESIGNS AND
MANUFACTURES RELIABLE AND
INNOVATIVE INTERCONNECT SOLUTIONS.
ATI-Interco is a division of Conesys Inc. with Aero-Electric Connector, Aero Industrial Products, Conesys Asia, Conesys Europe,
Conesys Mexico, EMP Connectors and J-Tech. We produce high-quality products for high-tech programs for aeronautics, spatial,
defence, transport, health and energy industries. The size and organization of the company allow to master the design and
production processes and to ensure product reliability and flexibility of the solutions we offer. To meet clients’ evolving expectations, the teams work with the R&D consulting department and use an improved, modernized and rationalized industrial tool.
An integrated 3500 m² factory to master production
The site in Courcouronnes (south Paris) hosts
the teams in their entirety: technical and commercial team, quality and logistics teams, R&D
consulting department, assembly workshop
and test laboratory. This organization allows
us to master the main stages of production
for low and medium-volume series produced
in the factory. We have a design office and a
wide range of production techniques in plastics industry and machining.
A variety of standard and adjustable products
An international dimension
We provide for standard and partly adjustable connectors and cabling components
(size, functionalities) in low and medium-volume production.
Our cabling components include, among other things, rear outlet backshells for
circular and rectangular connectors, splitting boxes and protection covers.
Our connectors suit for low and high frequency transmission circuits via LF and
coaxial contacts. They can also include power supply access. The 3 sorts of contacts
(low/coaxial/power) are custom adjustable. Our connectors are suitable for printed
circuit boards via various technologies (through hole, SMT, press-fit) or for cable
connection (by soldering or crimping). To face system miniaturization and to reduce
weight, we use nonferrous alloys (aluminum, brass, bronze etc,) which are specific
(stainless steel, heat-hardening or thermoplastic resins, special elastomers…).
Over a third of our turnover is done abroad
and we are committed to further developing
sales in key countries through a strong and
professional distribution network. Our products are distributed across 17 countries, on
23 sites.
Over the last year, we established ourselves in
key countries : India, South Korea, South Africa
and Turkey. In China, we have two permanent
people, dedicated to supporting our distribution network, working for ATI-Interco and all
the Conesys Group companies.
Successfully diversifying our activities
Specialized in aeronautics, space, defence and mass transit which represent our historic clients, we are currently developing our activities
with ordering parties in the fields of energy and health. We work on more diversified programs : oil search, ground and air robots, weapons
systems, application for an on-board camera etc.
ATI-INTERCO 10/2013
CIRCULAR BACKSHELLS
Strain-relief rear straight
connector
Aluminum alloy connectors
Wire restraint via 2 clamps
Option of an elastomer sleeve suited to fluid resistance (kerosene, skydrol)
Electrical continuity : 1 mΩ class F,
2.5 mΩ classes W, Z
Saline mist : 48 h class F, 500 h classes W, Z
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
90° cable clamp backshell
Closed backshell in the angle
Wire restraint via 2 clamps
Option of an elastomer sleeve suited to fluid resistance (kerosene, skydrol)
Electrical continuity : 1 mΩ class F,
2.5 mΩ classes W, Z
Saline mist : 48 h class F, 500 h classes W, Z
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
RECTANGULAR BACKSHELLS
Straight strain-relief backshell
Aluminum alloy backshell body and clamp
Fixing pins, ring and fastenings: stainless steel
Finish : nickel, gold plated, cadmium bichromate
golden brown plated, white cadmium
Wires restrained by an oblong half clamp
Lock for size 104
Sleeve possible : Silicon, Neoprene™, Viton®
Electrical continuity : < 2.5 mΩ under 1A
Straight braiding termination
backshell
Closed backshell in the angle
Wire restraint via 2 clamps
Option of an elastomer sleeve suited to fluid resistance (kerosene, skydrol)
Electrical continuity : 1 mΩ class F,
2.5 mΩ classes W, Z
Saline mist : 48 h class F, 500 h classes W, Z
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
EMI shielded backshell
Light straight EMI backshell
Aluminum alloy connector
Variable wiring chamber
Variable diameter entry
Braiding termination entry via a stainless steel clamp
Groove and socket for thermoretractable cap
Fluorinated silicon seal
Electrical continuity : 5 mΩ
Saline mist : 500 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
Aluminum alloy backshell
Finish : Nickel, gold plated, Cadmium bichromate
golden brown plated, White cadmium
Wiring chamber closed by a lid
Lid provided with a metallization band
Braiding termination entry via a stainless steel clamp
Variable diameter entry
90° bent backshells for shielded
conduit
Extra-light straight EMI backshell
Aluminum alloy connector
Variable wiring chamber
Variable diameter entry
Braiding termination entry via a stainless steel clamp
Groove and socket for thermoretractable cap
Fluorinated silicon seal
Electrical continuity : 5 mΩ
Saline mist : 500 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
135° bent backshells for shielded
conduit
Aluminum alloy connector
Variable wiring chamber
Variable diameter entry
Braiding termination entry via a stainless steel clamp
Silicone O-ring gasket
Groove and socket for thermoretractable cap
Electrical continuity : 5 mΩ
Saline mist : 500 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
Self-locking rear straight connector with braiding termination
Passivated stainless steel straight connector with
braiding termination
Locking ring with preponderance on tightening
Variable wiring chamber
Variable diameter entry
Groove and socket for thermoretractable cap
Electrical continuity : 10 mΩ classes K and KE
Saline mist : 500 h
Climate category : -65°C/+200°C class K,
5°C/+260°C cyclical class KE
Solid machined aluminum alloy backshell
Finish : nickel-phosphor
Variable wiring chamber with the option of using
a Haloring
Variable diameter entry
Braiding termination entry via a stainless steel clamp
or wire restraint via a Tefzel clamp
Extra-light EMI backshell
Solid machined aluminum alloy backshell
Finish : nickel-phosphor
Variable wiring chamber with the option of using
a Haloring
Variable diameter entry
Braiding termination entry via a stainless steel clamp
or wire restraint via a Tefzel clamp
Variable entry number, diameter, positioning
geometry and orientation
Variable chamber height
Straight EMI backshell
Solid machined aluminum alloy backshell
Finish : nickel
Variable diameter entry
Straight EMI bulkhead connector for wall and nut mounted
receptacles
Braid termination backshell
with 2 entries for size 1 MTC
connectors
Aluminum alloy EMI bulkhead connector
Variable wiring chamber
Variable diameter entry
Braiding termination entry via a stainless steel clamp
Silicon cable gland and O-ring
Electrical continuity : 2,5 mΩ
Saline mist : 500 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
Cast aluminum alloy backshell
Finish : Cadmium bichromate golden brown plated
Flat gasket : Silicon
Braiding termination entries via tinel lock ring
Straight EMI bulkhead connectorfor wall mounted screw
receptacles
Braid termination and strain-relief backshell for D-sub connectors
Aluminum alloy EMI bulkhead connector
Variable wiring chamber
Variable diameter entry
Groove and socket for thermoretractable cap
Electrical continuity : 2,5 mΩ
Saline mist : 48 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
Aluminum alloy backshell
Finish : Cadmium bichromate golden brown plated
(or according to the connector finish
Magazine for shielding termination via Hexashield
Orientation lug
Strain-relief entries by Ty-Rap®
CIRCULAR CONNECTORS & PROTECTIVE COVERS
RECTANGULAR connectors
Threaded connectors
110 SERIES - 1 mm pitch
Receptacle with a notched nut and locking washer
fixing for panels
Insulator : Diallyl phthalate or Silicon
Contacts : Copper alloy
Contact finish : Gold on nickel, tinned core
Conductor part : 0.93 mm² max.
O-ring : Silicon
Mechanical fool proofing : 5 keys
Sealing : Pressure differential of 1 bar,
leak = 2.8 mm3/hour
Voltage resistance : 1500 V eff. at 50 Hz
Max power : 7.5 A
Insulation resistance : 1 mΩ - Saline mist : 960 h
10 to 60 contacts (male connector) / 2 rows
10 to 50 contacts (female connector) / 2 rows
Dimensions (20 points) : 17.1 mm x 3.8 mm
Insulator : UL 94 V0 thermoplastic
Stainless steel fixings
Climate category : -55°C/+125°C
Push-pull connectors
210 SERIES - 2 mm pitch
Insulator in front of the socket : NBR
Insulator behind the socket : Celanex®
Contacts : Brass
Contact finish : Nickel/Gold
Connector finish : Mat nickel
Protection index : IP 68
Max power : 7 A
Insulation resistance : > 5000 MΩ
Contact resistance : 1.5 m V/A
Burn out voltage : 2000 V - 50 Hz
Climate category : - 25°C/+ 70°C
Single row (series 211) from 2 to 17 contacts in 7
sizes
Double rows (series 212) from 4 to 34 contacts in
11 sizes
Climate category : -55°C/+150°C
Push-pull connectors
220 SERIES - 2 mm pitch
Receptacle fixed by a nut
Mobile body : Natural Vectra®
Receptacle insulator: Neoprene™
Contacts : Brass
Contact finish : Nickel/Gold
Connector finish : Mat nickel
Max power : 7 A
Insulation resistance : > 5000 MΩ
Contact resistance : 1.5 m V/A
Burn out voltage : 2000 V - 50 Hz
Climate category : - 25°C/+ 70°C
6 to 50 contacts / 2 rows
Contact modularity (signal, coaxial, puissance)
Insulator : UL 94 V0 thermoplastic
Stainless steel fixings
Climate category : -55°C/+125°C
Thread-lock connectors
320 SERIES - 2 mm pitch
Square socket receptacle
Finish : Olive drab cadmium plating
Strain-relief sleeve : Fluorinated silicone
Square receptacle gasket : Neoprene™
Electrical continuity :
Olive drab cadmium plating = 2.5 mΩ, Nickel = 1 mΩ
Saline mist : Olive drab cadmium plating : 500 h,
Nickel : 48 h
18 to 96 contacts / 3 rows
Contact modularity (signal, coaxial, power)
Insulator: UL 94 V0 thermoplastic
Stainless steel fixings
Climate category : -55°C/+125°C
Bayonet connectors
250 SERIES - 2 mm pitch
Square socket receptacle
Neoprene™ insulator
Prong and socket contacts (size 20) : Brass (Nickel/
Gold finish)
Finish : Neutral anode oxidation
Strain-relief sleeve : Fluorinated silicone
Square receptacle gasket : Neoprene™
Standards : MIL-C 26482 series 1 and NF C 93422
series HE 301 B
Mixed use with coaxial (up to 6 GHz) and high power
contacts (up to 20 Amps)
Contact modularity (LF, coaxial, power)
Insulator : UL 94 V0 thermoplastic
Fixings lockable using screws
RoHs compatible
Climate category : -55°C / +125°C
Aluminum alloy backshell on request
Flame caps
HE 809-810 - 2.54 mm pitch
Aluminum alloy caps
Fluorinated silicone O-ring gasket
Variable wiring chamber
Attachment via a cord and nylon collar
Electrical continuity : 2.5 mΩ
Saline mist : 48 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
Insulator: dyallil-phthalate with fibre glass
Female contacts : Cut out, copper alloy, lyre type,
gold (Au) protection on nickel (Ni)
Male contacts: Cut out, copper alloy, sabre type,
gold (Au) protection on nickel (Ni)
Support bar for large connectors (80 contacts
depending on the type)
Stainless steel fixings
6 coding positions, central fixing also coded
Climate category : -55°C/+125°C
Nominal current : 3 A
Threaded protective receptacle
caps
MINI 9 - 2.54 mm pitch
Aluminum alloy caps
Silicon flat gasket
Attachment via a cord and nylon collar
Protection index : IP 67
Saline mist : 500 h
Climate category : -65°C/+200°C class F,
-65°C/+175°C classes W, Z
Protective covers for all types
of circular connectors and all
compatible diameters
Neoprene™ caps
Velcro™ attachment
Protection index : IP 54
Colours : black, white, blue, red, yellow, green
Insulator : Class UL 94 VO thermoplastic
3 to 75 contacts, Contacts : Cut out, copper alloy
Selective protection of contacts : Gold plated interface, rear part tinned
Stainless steel fixings
Climate category : -55°C/+125°C
Nominal current : 3 A
Coupling/decoupl. torque : 0.14 to 0.7 N/ contact
Sinusoidal vibration : 0/2000 Hz - 20 g effective discontinuity < 2 ns
Sinusoidal vibration : 0/2000 Hz - 9 g effective discontinuity < 2 ns
HE 801/804/807 - 2.54 mm pitch
Insulator : dyallil-phthalate with fibre glass
Female contacts : Cut out, copper alloy, lyre type,
gold (Au) protection on nickel (Ni)
Male contacts : Cut out, copper alloy, sabre type,
gold (Au) protection on nickel (Ni)
Support bar for large connectors (80 contacts
depending on the type)
Stainless steel fixings
6 coding positions, central fixing also coded
Climate category : -55°C/+125°C
Nominal current : 3 A
SPRING CONNECTORS
Connectors with spring contacts
2 to 30 contacts / 2 rows
Dimensions (10 points) : 23.15 mm x 5.8 mm
Insulator : UL 94 V0 thermoplastic
Stainless steel or copper nickel alloy fixings
Climate category : -55°C/+125°C
Nominal current : 2 to 3.5A at 25°C
Contact resistance : 10 to 20 mΩ max
Insulation strength : 1000 MΩ
CONNECTIVITY SOLUTIONS (examples)
Rackable filters shielded
connectors
2 preguiding pins polarised at 180°
3 types of contacts : filtered, unfiltered, ground pin
Shroud
Protecting shroud for male contacts
Floating frame side and unfiltered equipped with
female crimp contacts
Fix drawer side and filtered equipped with male
soldering contacts
Operating altitude ≤ 1200 m
Anticorrosion treatment, resistance to ambiant air,
industrial type
COAXIAL CONNECTORS
KMX3 series coaxial connectors
for HE8 type connectors
Typical impedance : 50 Ω
Operating frequency : 0 to 1 GHz
Peak service voltage : 250 V
ROS max. at 1000 MHz : 1,3
Nominal voltage : 180 V eff. 50 Hz
Nominal current : 0.5 A
Grounding connectors
Receptacle : Gold plated brass
Plug : Stainless steel
Handle : Black Delrin® (9 mm2 max. cable section)
Finish : Passivation
Nut coupling torque : 1.9 daNm
Receptacle with added spring contact
PCB coaxial cable terminations
Rocket connectors
5.08 and 2.54 mm pitch outlet
Brass body
PTFE insulator
Standard protection : Tin-Lead 60/40
Special protection : Nickel + Gold (Please check with us)
Climate category : -55°C + 125°C
Severe humid heat 5 : 21 days
Saline mist : 48 hours
Vibration : 10/2000 Hz – 20 G
Operating voltage : 250 V eff. 50 Hz
Voltage resistance : 500 V eff. 50 Hz
Insulation resistance : > 1000 MΩ
Mobile part :
Plug : Polyamide 6/6
Contacts : Copper alloy, Gold finish
Sleeve : Silicon
Cable : length 470 mm.
Micromin series 2 GHz miniature
connectors
Connectors for rail track switches control systems
Brass, gold plated nickel body
Treated bronze beryllium contacts, gold plated
PTFE insulators
Climate category : -55°C + 125°C
Severe humid heat 5 : 21 days - R > 200 MΩ
Saline mist : 48 hours
Traction on the cable : > 58 N
Voltage resistance : 750 Veff 50 Hz
Insulation resistance : > 1000 MΩ
Contact resistance : < 6 mΩ
Receptacle body : Peek
Insulator : elastomer
Pure anode oxidation protection
Positive locking
High reliability signal contacts
Resistance to extremely severe environmental
constraints
Nanomin series 4 GHz ultra-miniature connectors
Power connectors with lateral
displacement
Brass or Dilver P body with nickel-gold coating
Treated bronze beryllium female contacts, nickel
plated, gold plated
PTFE or PEEK insulators
Climate category : -55°C + 125°C
Severe humid heat 5 : 21 days
Saline mist : 96 hours
Traction on the cable KX21 : > 30 N
Voltage resistance : 500 Veff 50 Hz
Insulation resistance : > 1000 MΩ
Contact resistance : < 6 mΩ
2 fool-proofed guides with 6 coding positions.
Contacts : 20A
Coupling torque : max 3 N
Uncoupling torque : min 0.5 N
Mechanical endurance : 200 operations
Contact resistance : < 0.6 h
Climate category : - 55°C/+ 125°C
HN series coaxial connectors
EMI/EMP filter connectors
Body and male contacts : Brass or APX stainless steel
produced under vacuum
Female contacts : Cupro-beryllium Ube 2
Seals : 75 sh. silicon elastomer or Viton/Kel-F/Buna N
Protection : 5 microns P. silver plating or 10µ nickel
plating or gold plating
Insulators : Teflon PTFE or natural Polysulfone or
Alumina AL 99
Packaging : Type EDF 5 YEARS or long-life packaging
Operating temperature : - 40° to + 200°C depending
on the type of insulator
Maximum service voltage : 2500 VDC
Typical impedance : 50 Ω
R.O.S. : < 1.3 to 2000 MHz (PTFE insulator)
Radiation resistance : 5,102 Gy at 1010 Gy depending on the insulator type
Coupling torque : 5 to 10 Nm
Number of operations : 250
Type C or LC filtering :
Nominal voltage : 100 V DC / 70 V AC, 50 Hz
Insulator : under 100 V Ri = 1000 MΩ
Nominal current : LC filter = 1A, C filter = 3A
KMX3 type coaxial contacts (NF-C-93424 standard)
6 coding positions
Screw receptacle :
Tube : Brass, passivation
Contacts : Brass nickel/gold finish
Spring : Stainless steel
Lugs : PTFE GF 25
Climate category : - 46°C/+130°C
High frequency harness with
spring contacts
Coaxial harness : until 4 Ghz.
Stacking thickness : < 5 mm
Nominal current : 2 to 3,5 A at 25°C
Contact resistance : 10 to 20 mΩ max
Insulation resistance : 1000 MΩ
Climatic category : -55°C +125°C
Mechanical endurance : 40 000 to 100 000 operations
Power supply connectors
Insulator : Polyurethane resin
Finish : Tinning
Contacts : Copper nickel alloy
Protection index : IP 68
Climate category : - 40°C/+ 75°C
ATI-INTERCO reserves the right to discontinue the manufacture or change specifications without prior notice, or any parts illustrated in this data sheet.