The Best Light Possible INSTALLATION GUIDE LEDFLATLIGHT TABLE OF CONTENTS Installation package contents Guide for surface ceiling/wall mount fixture replacement 3 4 Guide for surface mount to acoustical ceiling tile grid installation 9 Guide for sheetrock or drywall installation 12 Specifications 15 STOP BEFORE YOU BEGIN Read these instructions completely and carefully WARNING BLINKING LIGHT OF THIS THERMALLY PROTECTED LUMINAIRE MAY INDICATE OVERHEATING. MAXIMUM OF NO. 12 AWG BRANCH CIRCUIT CONDUCTOR SUITABLE FOR 90° PERMITTED IN BOX. ACCESS ABOVE CEILING REQUIRED. For use in Canada: VAPOR BARRIER MUST BE SUITABLE FOR 90°C. RISK OF ELECTRIC SHOCK •Disconnect and turn power off before inspection, installation or removal. •Properly ground electrical enclosure. THIS PRODUCT MUST BE INSTALLED IN ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE PRODUCT AND THE HAZARD INVOLVED. For Use Only with the Voltage referenced in the Specification Table *See Specification Table for details* RISK OF FIRE •Follow all NEC and local codes. • Use only UL approved wire for input/output connections. Minimum size 18 AWG (0.82mm). • Do not install insulation within 3 inches (76 mm) of luminaire top. SAVE THESE INSTRUCTIONS Use only in the manner intended by the manufacturer. If you have any questions, contact Pixi Lighting 888-925-7494. INSTALLATION PACKAGE CONTENTS A Mounting Plate B G Ground wire Toggle Bolts (4) C (Not included with FLT14C and FLT22C) (Shape and Size Vary on Fixture Type) D Two-wire connector E H Install Bracket F Wire nuts (3) Junction box screws (2) Dry wall screws (4) TOOLS NEEDED • Utility knife or drywall saw • Screwdriver - flathead and/or Phillips head • Wire stripper •Plier •Electric drill with 5/8” drill bit •Electric screw gun - optional 3 GUIDE FOR SURFACE CEILING/WALL MOUNT FIXTURE REPLACEMENT 1. Remove FlatLight Fixture from its packaging. Inspect for defects before installation. Wear latex or similar gloves in order to prevent dirt or oil from being transferred to the fixture. 2. Remove Mounting Plate (A) from fixture. 3. Disconnect and turn power off to the circuit at the main fuse or breaker panel. 4. Remove existing light fixture or cover plate from junction box. 5. Pull and extract the wires from the junction box and separate. Typically Black and Red (used for dimming) wires will be “Hot”, White will be Neutral, and Green/Bare Copper is the Ground wire. 6. If necessary, use wire strippers to create a clean wire connection, carefully removing the plastic wire covering from each of the wires, until ½" of wire is exposed. 7. Attach the free end of the provided Two-Wire Connector (B) to the identically colored wire from the junction box. Connect the black wires by placing them together and screwing the provided Wire Nut (C) onto the ends. Repeat for the white wires. 4 GUIDE FOR SURFACE CEILING/WALL MOUNT FIXTURE REPLACEMENT 8. Pre-fit Mounting Plate (A) to junction box prior to installation. Place Mounting Plate over junction box, square it with adjacent wall, and mark where the four holes are to be drilled. Note - For ceiling installation, make sure the Mounting Plate hooks are facing out. For wall installation, the Mounting Plate hooks should be facing up. NOTE - For optional mounting using the integrated tabs on the back of the fixture, instead of the Mounting Plate, see step 19. 9. Loosely secure the temporary Mounting Bracket (E) to the junction box with the Junction Box Screws (F), and slide the Mounting Plate (A) between the bracket and the ceiling. Tighten the two screws until the bracket firmly secures the Mounting Plate to the mounting surface. 10. Attach the Mounting Plate (A) to the mounting surface using Drywall Screws (H) or Fasteners (G), such as Toggle bolts or Molly bolts, depending on ceiling or wall material. Mounting holes are located in each corner of the Mounting Plate. 11. If using Toggle Bolts, mark the hole locations on the mounting surface. Remove Mounting Plate, and drill 4 holes with a 5/8” drill bit, to allow the toggle bolts to go through the mounting surface. 12. Once the holes are drilled, insert toggle bolts through plate and into holes in mounting surface. Tighten toggle bolts until plate is snug to mounting surface. 5 GUIDE FOR SURFACE CEILING/WALL MOUNT FIXTURE REPLACEMENT 13. After Mounting Plate (A) is attached to ceiling or wall with fasteners, remove the temporary Mounting Bracket (E). 14. Locate the provided Ground Wire and Green Ground Screw (D). Secure the Ground Wire to hole located on the back of the fixture with the Ground Screw. 15. Connect the Bare Copper or Green Grounding wire from the junction box to the free end of the Ground Wire by placing them together and screwing a Wire Nut (C) onto the end. 16. Connect the two-wire connector attached on the fixture to the previously installed Two-Wire Connector (B) in step (7). 17. For Mounting Plate (A) installation, be sure to remove the temporary Mounting Bracket (E) before placing the connected electrical wires into the junction box. Install the fixture to the Mounting Plate by aligning the mounting hooks to the slots located on the back of the light fixture. 6 GUIDE FOR SURFACE CEILING/WALL MOUNT FIXTURE REPLACEMENT 18. Align the four slots on the back of the fixture with the four hooks on the Mounting Plate (A), being careful not to bend the hooks; slide to lock. 19. For installation using the four tabs located on the back of the fixture (Note: Tabs can be bent 180°). Place the connected electrical wires into the junction box and secure the fixture to the mounting surface directly using the Fasteners (G), Drywall Screws (H), or any screws appropriate for the mounting surface. The screws may be painted white with optional appliance paint (not included). 20. Remove protective film from the face of the fixture. 7 GUIDE FOR SURFACE CEILING/WALL MOUNT FIXTURE REPLACEMENT 21. Re-connect power to the circuit at the main fuse box or breaker panel. 8 GUIDE FOR SURFACE MOUNT TO ACOUSTICAL CEILING TILE GRID INSTALLATION 1. Remove FlatLight Fixture from its packaging. Inspect for defects before installation. Wear latex or similar gloves in order to prevent dirt or oil from being transferred to the fixture. 2. Remove Mounting Plate (A) from fixture. 3. Disconnect and turn power off to the circuit at the main fuse or breaker panel. 4. As required by the NEC and local building code, secure fixture to the concrete/plywood or metal decking above the T-bar grid utilizing the integrated metal mounting tabs. Locate mounting tabs found on the back of the fixture. Bend tabs into desired position prior to placing fixture in ceiling grid. 5. For a 1x1 Fixture, cut a 5”x8” opening in the center of the ceiling tile and insert fixture into T-bar ceiling grid tile (external box may be required; not supplied). 6. Unit should be secure and not moving inside the grid. Depending on the number of wires and wire gauge of the building’s system, an additional box may be required. Hand tighten screws (#8 x ½” – not included) onto brackets to secure the fixture or utilize the tabs with safety wire (not included). 9 GUIDE FOR SURFACE MOUNT TO ACOUSTICAL CEILING TILE GRID INSTALLATION 7. Remove the wiring compartment cover located on the back of the light fixture. 8. Remove the knockout located on the wiring compartment cover. 9. Locate the electrical conduit and separate the wires. Route the conductors through the knockout opening and secure the conduit to the wiring compartment cover. 10. Connect the “Hot” wire from the circuit to the Black wire(s) from the fixture by placing them together and screwing a Wire Nut (C) onto the end. 11. Connect the “Neutral” wire from the circuit to the White wire(s) from the fixture by placing them together and screwing a Wire Nut onto the end. 12. Connect the Green or Bare Copper Ground Wire (D) to the Grounding Terminal/Screw located on the back of the fixture. 10 GUIDE FOR SURFACE MOUNT TO ACOUSTICAL CEILING TILE GRID INSTALLATION 13. Insert the connected electrical wires including the wire nuts into the wiring compartment. Reattach the wiring compartment cover to the original location. 14. Remove protective film from the face of the fixture. 15. Re-connect power to the circuit at the main fuse or breaker panel. 11 GUIDE FOR SHEETROCK OR DRYWALL INSTALLATION 1. Remove FlatLight Fixture from its packaging. Inspect for defects before installation. Wear latex or similar gloves in order to prevent dirt or oil from being transferred to the fixture. 2. Remove Mounting Plate (A) from fixture. 3. Disconnect and turn power off to the circuit at the main fuse or breaker panel. 4. Using mounting plate, mark desired location of light for ceiling box cut out and fastener holes. NOTE: Skip to step 6, if junction box already exists. 5. Cut out opening for ceiling box and reconfirm cut out and holes are in line with plate. Fastener holes should be 5/8” diameter wide. 6. Place four fasteners into the Mounting Plate (A) and secure them into the drywall or sheetrock. NOTE: For mounting using the integrated tabs on the back of the fixture, instead of the Mounting Plate, see step 12. 7. Once Mounting plate (A) is installed securely on the ceiling, connect wires; Black to Black, White to White and Breen to the Copper (typically Black and Red wires will be “Hot”, White will be Neutral, and Green/Copper is the Ground wire). Wire connectors can be cut off for commercial application. 12 GUIDE FOR SHEETROCK OR DRYWALL INSTALLATION 8. When handling fixture, use latex or similar gloves, then remove fixture from outer plastic cover. 9. Locate the provided Ground Wire and Green Ground Screw (D). Secure the Ground Wire to hole located on the back of the fixture with the Ground Screw. If you are utilizing a wire connector, plug it into the other end. 10. Once wires are properly connected, place wires into the junction box to avoid any pinching of the wires. 11. Locate the hooks on the Mounting Plate (A) that you have attached to the ceiling and the slots on the back of the light fixture. Align the four slots on the fixture to all four hooks of the Mounting Plate (A) and slide to lock without bending the hooks. 12. If installing the FlatLight using the integrated four metal tabs on the back of the fixture, bend the tabs back 180 degrees, and attach the fixture to the mounting surface directly with Fasteners (G), Drywall Screws (H), or any screws appropriate for the mounting surface. 13 GUIDE FOR SHEETROCK OR DRYWALL INSTALLATION 13. Once the light fixture is secure, remove the protective plastic film. 14. Re-connect power to the circuit at the main fuse or breaker panel. 14 SPECIFICATIONS Model FLT11R27MD0811-A FLT12R27MD1622-A FLT22R27MD3644-A FLT11R30MD0811-A FLT12R30MD1622-A FLT22R30MD3644-A, Fixture Size (inches) 12.0" x 12.0" x 0.55" 24.0" x 12.0" x 0.55" 23.75" x 23.75" x 0.55" Voltage (VAC) 120Vac 120Vac 120Vac Frequency (Hz) 50/60 Hz 50/60 Hz 50/60 Hz Input Power (Watts) 10W 24W 48W Operating Temperature -20°C to 40°C -20°C to 40°C -20°C to 40°C Color Temperature (K) FLT11R27 - 2700K FLT12R27 - 2700K FLT22R27 - 2700K FLT11R30 - 3000K FLT12R30 - 3000K FLT22R30 - 3000K Lumens Output (min.) 900 lm 1800 lm 3800 lm 80 80 80 Dimming Yes* Yes* Yes* Lifetime Rating 50,000 hours 50,000 hours 50,000 hours Bezel Style Beveled Beveled Beveled Environmental Location Dry and Damp Dry and Damp Dry and Damp Model FLT22C40MDUP44-A FLT14C40MDUP44-A FLT22C30MDUP44-AFLT14C30MDUP44-A Fixture Size (inches) 23.75" x 23.75" x 0.55" 47.75" x 12.0" x 0.55" Voltage (VAC) 110-300Vac 110-300Vac Frequency (Hz) 50/60 Hz 50/60 Hz Input Power (Watts) 48W 48W Operating Temperature -20°C to 40°C -20°C to 40°C Color Temperature (K) FLT22C40 - 4000K FLT14C40 - 4000K FLT22C30 - 3000K FLT22C30 - 3000K Lumens Output (min.) 4200 lm 4200 lm Color Rendering Index (CRI, min.) *with qualified dimmer controls Color Rendering Index (CRI, min.) 80 80 Dimming No No Lifetime Rating 50,000 hours 50,000 hours Bezel Style Standard Standard Environmental Location Dry and Damp Dry and Damp 15 © 2015 PIXI LIGHTING LLC. ALL RIGHTS RESERVED. SE-UM-0201-1501