Monitoring Technique VARIMETER Motor Load Monitor MK 9397N, MH 9397 0273607 Your Advantage • Preventive maintenance • For a evaluate time • Quicker fault locating • Precise and reliable • Overload detection, as option also with prewarning • Can also be used for underload monitoring • Simple adjustment and fault diagnostics • Space and cost saving MK 9397N MH 9397 Product description The Load monitor MK9397 and MH9397 of the varimeter family monitor reliably the load of motors as well as the function of 3 phase electrical users. If the measured value falls under or goes over the adjusted settings the corresponding output relay is energised. To avoid unnecessary tripping a response delay tv can be adjusted between 0 and 10 s. LEDs show the status of the output relays. Function Diagram Features • According to EN 60255-1 • Active power measuring • Relay output MK 9397N: 1 changeover contact MH 9397: 1 changeover contact each for overload and prewarning • On delay • Closed circuit operation • As option open circuit operation • As option with plugable terminal blocks for easy exchange of devices - with screw terminals - or with cage clamp terminals • MK 9397N: Width 22,5 mm MH 9397: Width 45 mm Approvals and Markings UH A1/A2 P Application The load monitor is suitable to monitor industrial motors with variable load as well as to monitor the correct function of electrical users. The units can detect in time wearing or failures on machines and tools. So maintenance can be carried out before a plant stops. [Watt] P2 Function The load monitor monitors the effective power of electrical consumers. As the current is only measured in one phase a symmetric load in a 3 phases is assumed. as it is usual with motors. The setting value is adjusted with potentiometers, the range selection by rotational switches. The MH 9397 has 2 response values (e.g. for prewarning). P1 11-14 11-12 LED grün tv 21-24 21-22 LED grün tv M10141 All technical data in this list relate to the state at the moment of edition. We reserve the right for technical improvements and changes at any time. 1 11.01.16 en / 626 Circuit Diagrams Setting A1 A2 + A2 A1 k L1/i L2 L3 k L1/i L2 L3 11 11 21 12 14 12 14 22 24 11 12 14 11 12 14 M10139 MH 9397 Connection Terminals Terminal designation fine adjustment 8 ranges adjustable: 0 ... 1 kW 1 ... 2 kW 2 ... 3 kW .. . 7 ... 8 kW 2 rotational switches for P2 rotary switch 3: rotary switch 4: fine adjustment 8 ranges adjustable: 0 ... 1 kW 1 ... 2 kW 2 ... 3 kW .. . 7 ... 8 kW 21 22 24 M10140 MK 9397N 2 rotational switches for P1 rotary switch 1: rotary switch 2: Signal designation A1 / A2 Auxiliary voltage rotary switch tv: 0 ... 10 s K / L1/i Current path (current at phase L1) Example Response value: 5.2 kW L1 / L2 / L3 Supply 11 / 12 / 14 Contacts relay 1 0,2 kW 21 / 22 / 24 Contacts relay 2 (only at MH 9397) fine adjustment (upper rotary switch): Connection notes The unit can also be used on single phase loads. the terminals L2 and L3 have to be bridged in this case. The device also switches at the set points in the case of reverse power. Overload in the current path is indicated by fast flashing of the LEDs. Bereichswahl (lower rotary switch): 0 0,3 P1 0,7 1 0 1 2 3 0 0,3 4 5 ... 6 5kW 8 7 6 0,7 1 0 1 2 3 4 5 8 7 6 kW P1 kW Geräteanschluss Indication The connection has to be done according to the connection diagrams. To connect the motor current of L1 the terminals i and k are used.. For current exceeding the limits of the device an additional current transformer has to be used. The LED indicate the state. green LED, UN: on, when auxiliary voltage present green LED, P1: flashes: permanently on: during time delay Relay 1 active (only at MH 9397) green LED, P2: flashes: permanently on: during time delay Relais 2 active Overload within the current range is indicated by fast flashing of the LED. 2 11.01.16 en / 626 Technical Data Technical Data Auxiliary Voltage A1 / A2 General Data Nominal auxiliary voltage UH: MK 9397N: DC 24 V (0.9 ... 1.1 x UH) MH 9397: AC 230V (0.8 ... 1.1 x UH) Nominal frequency: 50 / 60 Hz Frequency range: 45 ... 400 Hz Input current: at DC 24V: 50 mA at AC 230V: 15 mA Nominal operating mode: continuous operation Temperature range: - 20 ... + 60°C Clearance and creepage distance rated impulse voltage / pollution degree: 4 kV / 2 high voltage test: IEC/EN 60 664-1 EMC Electrostatic discharge (ESD): 8 kV (air) IEC/EN 61 000-4-2 HF irradiation: 10 V / m IEC/EN 61 000-4-3 Fast transients: 2 kV IEC/EN 61 000-4-4 Surge voltage between wires for power sypply: 1 kV IEC/EN 61 000-4-5 between wire and ground: 2 kV IEC/EN 61 000-4-5 HF-wire guided: 10 V IEC/EN 61 000-4-6 Interference suppression: Limit value class A EN 55 011 Degree of protection: Housing: IP 40 IEC/EN 60 529 Terminals: IP 20 IEC/EN 60 529 Housing:thermoplastic with VO behaviour according to UL Subject 94 Vibration resistance: Amplitude 0,35 mm frequency 10 ... 55 Hz, IEC/EN 60 068-2-6 Climate resistance: 20 / 060 / 04 IEC/EN 60 068-1 Wire connection DIN 46 228-1/-2/-3/-4 Screw terminal (fixed): 1 x 4 mm2 solid or 1 x 2.5 mm2 stranded ferruled (isolated) or 2 x 1.5 mm2 stranded ferruled (isolated) or 2 x 2.5 mm2 solid Insulation of wires or sleeve length: 8 mm Terminal block with screw terminals Max. cross section: 1 x 2.5 mm2 solid or 1 x 2.5 mm2 stranded ferruled (isolated) Insulation of wires or sleeve length: 8 mm Terminal block with cage clamp terminals Max. cross section: 1 x 4 mm2 solid or 1 x 2.5 mm2 stranded ferruled (isolated) Min. cross section: 0.5 mm2 Insulation of wires or sleeve length: 12 +0.5 mm Wire fixing: Plus-minus terminal screws M3,5 box terminals with wire protection or cage clamp terminals Fixing torque: 0.8 Nm Mounting: DIN rail IEC/EN 60 715 Weight: 360 g Voltage Measuring Input L1 / L2 / L3 Nominal voltage UN: Measuring range: 3 AC 400 V 3 AC 12 ... 400 V Variants without auxiliary supply get their power from the measuring input. The Voltage range of the Measuring voltage is then identical with the range of the auxiliary supply. Current Measuring Input i / k Nominal current IN: Measuring range: Max. overload continuously: short time < 10 s: AC 12 A AC 100 mA ... 12 A 16 A max. 25 A Overload within the current range is indicated by fast flashing of the LED. Nominal frequency: Frequency range: 50 / 60 Hz 45 ... 400 Hz Setting range (at absolute scale) Rel 1: Range: Rel 2: Range: Measuring accuracy at nominal frequency (in % of setting value): Hysteresis (in % of setting value): Reaction time: Time delay tv: Start up delay: fine adjustment 8 ranges 0 ... 8 kW fine adjustment 8 ranges 0 ... 8 kW ± 4% <5% < 150 ms 0 ... 10 s adjustable 500 ms fixed Output Circuit (Rel1: 11/12/14; Rel2: 21/22/24) Contacts MK 9397N: 1 changeover contact for P1 MH 9397: 1 changeover contact for P1 and 1 changeover contact for P2 Thermal current Ith: 2x4A Switching capacity to AC 15: NO contacts: 3 A / AC 230 V IEC/EN 60 947-5-1 NC contacts: 1 A / AC 230 V IEC/EN 60 947-5-1 Electrical life to AC 15 at 3 A, AC 230 V: 2 x 105 switch. cycl. IEC/EN 60 947-5-1 Permissible switching frequency:1800 switching cycles / h Short circuit strength max. fuse rating: 4 A gL IEC/EN 60 947-5-1 Mechanical life: 30 x 106 switching cycles Dimensions Width x height x depth: MK 9397N: MH 9397: 3 22.5 x 90 x 99 mm 45 x 90 x 99 mm 11.01.16 en / 626 Standard Types Connection Example MK 9397N.11/010 3 AC 24 ... 400 V AC 12 A DC 24 V 10 s Article number: 0062043 • Measuring voltage: 3 AC 24 ... 400 V • Measuring current: AC 12 A • Auxiliary voltage UH: DC 24 V • On delay: up to 10 s • Output: 1 changeover contact • Width: 22,5 mm L1 L2 L3 N L N F K MH 9397.12/010 3 AC 24 ... 400 V AC 12 A AC 230 V 10 s Article number: 0062046 • Measuring voltage: 3 AC 24 ... 400 V • Measuring current: AC 12 A • Auxiliary voltage UH: AC 230 V • On delay: up to 10 s • Output: 1 changeover contact (Rel1) and 1 changeover contact (Rel2) • Width: 45 mm A1 A2 k P1 11 P2 12 14 Ordering Example L1/i L2 L3 21 MH9397 22 24 11 12 14 21 22 24 MK 9397N .11 _ _ /010 3 AC 24 ... 400 V AC 12 A DC 24 V 10 s On delay Auxiliary voltage UH Measuring current UM Measuring voltage Type of terminals without indication: L1 terminal blocks fixed L2 L3 with screw terminals PC (plug in cage clamp): pluggableterminalblocks F withcageclampterminals PS (plug in screw): pluggableterminalblocks K with screw terminals Contacts Type M11179 M 3~ L N I i K k Options with Pluggable Terminal Blocks A1 A2 k P1 11 12 14 P2 L1/i L2 L3 21 MH9397 22 24 11 12 14 21 22 24 M11180 Screw terminal (PS/plugin screw) Cage clamp terminal (PC/plugin cage clamp) M 3~ Notes Removing the terminal blocks with cage clamp terminals 1. 2. 3. 4. The unit has to be disconnected. Insert a screwdriver in the side recess of the front plate. Turn the screwdriver to the right and left. Please note that the terminal blocks have to be mounted on the belonging plug in terminations. Remark: When using external current transformers the setting values have to be multiplied with the transmission ratio ü of the current transformer. Example: response value = setting value (P1/P2) x ü E. DOLD & SÖHNE KG • D-78114 Furtwangen • PO Box 1251 • Telephone (+49) 77 23 / 654-0 • Telefax (+49) 77 23 / 654-356 e-mail: dold-relays@dold.com • internet: http://www.dold.com 4 11.01.16 en / 626