W Innovations 2014/2015 RANTY AR www.ifm.com on ct s years if m p r o d u TOP PRODUCTS Position sensors Capacitive sensors See what is going on. Capacitive sensor for more transparency (11.2014) 4- 5 (04.2014) 610 14 - 9 13 15 (11.2014) 16 18 20 22 - 17 19 21 23 (04.2014) 24 - 25 (11.2014) 26 28 30 - 27 29 31 (11.2014) 32 34 36 - 33 35 37 (04.2014) 38- 39 (04.2014) (04.2014) 40 42 44 - 41 43 45 (11.2014) 46 - 47 Photoelectric sensors for general applications Powerful photoelectric sensors in a plastic housing High-performance “O6 wetline” photoelectric sensors “O6 wetline” now with IO-Link (04.2014) (11.2014) Laser sensors / distance measurement sensors O5D – first standard photocell with time of flight measurement (PMD) PMD O5D – Now also with laser class 1 OID with time of flight measurement (PMD) and easy-turn OID with time of flight measurement (PMD) and easy-turn, laser class 1 (04.2014) (11.2014) (04.2014) Sensors for motion control Inclination sensors Precision for all inclinations Industrial imaging Camera systems for mobile machines 3D Smart Sensor – your assistant on mobile machines True 3D vision sensor Robust camera system O2M for mobile machines (11.2014) (04.2014) Process sensors Pressure sensors Pressure transmitters PU for mobile applications Small and cost-optimised: PT / PU pressure transmitters An update for the bestseller: PN pressure sensor with a new look (11.2014) (04.2014) Level sensors Hygienic point level sensor perfectly suppresses deposits Temperature sensors Small but effective: temperature transmitter in compact housing Robust infrared temperature sensors for hot objects Temperature transmitter with display and IO-Link (04.2014) Systems for mobile machines Dialogue modules / displays XL dialogue module PDM360 NG-12 for mobile machines 3 Position sensors See what is going on! Capacitive sensor for more transparency Precise evaluation of the application by visualisation of the process Easy parameter setting via IO-Link before installation of the sensor Versatile data processing via IO-Link No new cabling necessary Clearly visible indication of the switching status Easy installation with mounting adapters and cable ties See what the sensor is seeing At last it is possible to integrate process values into the IT structure via an intelligent sensor interface and for easier indication, analysis and evaluation. The application becomes transparent, and the process value allows effective further processing. At present this additional advantage is unique and offers solutions even for difficult applications. Application Capacitive sensors detect bulk materials or liquids through non-metallic vessel walls. Typical applications for product detection can be found in the semiconductor, paper and wood industries. Parameter setting The parameters can either be set via the buttons on the sensor or via IO-Link interface. This can be done using the USB interface E30396 or a memory plug E30398. The LINERECORDER SENSOR software also simplifies the monitoring of different types of sensors. 4 Position sensors Capacitive sensors Type Output stage [mm] Setting range [mm] Communication interface Housing material Protection rating / class Order no. IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KG5065 M18 x 1 PNP / NPN* 4...24 M18 x 1 PNP 4...24 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KG5066 M18 x 1 PNP 2...14 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KG5071 M30 x 1.5 PNP / NPN* 5...40 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KI5082 M30 x 1.5 PNP 5...40 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KI5083 M30 x 1.5 PNP / NPN* 2...12 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5084 M30 x 1.5 PNP 2...12 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5085 M30 x 1.5 PNP / NPN* 3...26 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5086 M30 x 1.5 PNP 3...26 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5087 Connection cable 2 m PVC· 3 wires M18 x 1 PNP 2...14 IO-Link 1.1 PP, TPE-U IP 65, IP 67, II KG5069 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6002 48 x 20 x 7 PNP 3...20 IO-Link 1.1 PBT, TPE-U IP 65, IP 67, III KQ5100 Connection cable with M8 connector · 3 wires 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6004 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6008 48 x 20 x 7 PNP 3...20 IO-Link 1.1 PBT, TPE-U IP 65, IP 67, III KQ5102 IP 65, IP 67, III KQ6005 IP 65, IP 67, III KQ5101 Connection cable with M12 connector · 3-wire 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U 48 x 20 x 7 PNP 3...20 IO-Link 1.1 PBT, TPE-U * automatic detection of the load Accessories Type Connection technology Description Order no. Type Description Order no. Mounting adapter for free-standing mounting, PBT E12153 M12 socket, 2 m black, PUR cable EVC001 Mounting adapter for pipe and tube mounting with cable ties, PA E12163 M8 socket, 2 m black, PUR cable EVC150 Memory plug, parameter memory for IO-Link sensors E30398 Accessories Type IO-Link interface, current consumption from USB port Description E30396 Power supplies Plastic housing, 24 V DC, 2.5 A LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Order no. DN1031 ZGS210 For further technical data please go to: www.ifm.com (11.2014) 5 TOP PRODUCTS M12 connector · 3 wires Position sensors O6 miniature photoelectric sensors with high-performance Powerful photoelectric sensors in a plastic housing Diffuse reflection sensors with reliable background suppression Intuitive setting via potentiometer or rotary switch; or fixed setting Well-defined light spot for precise object detection, no scattered light Also available as through-beam or retro-reflective system Versions with M8 connector, M12 pigtail or PUR connection cable Best optical performance The diffuse reflection sensors provide reliable background suppression, even in case of highly reflective backgrounds such as moving machine parts. The clearly defined consistent light spot ensures precise object detection. There is no scattered light which could interfere with other photoelectric sensors in close vicinity. Ideal for universal applications For connection the user can choose between potted cable, M12 pigtail or M8 metal connector on the housing. The range can be set intuitively via potentiometer. Light-on or dark-on mode is selected via rotary switch. Furthermore, the plug & play versions are available with fixed setting, without operating elements. The diffuse reflection, through-beam and retro-reflective sensors are distinguished by an excellent price /performance ratio. An extensive range of accessories completes the ifm range. 6 Position sensors Range Light spot diameter [mm] [mm] Connection Current consumption [mA] Diffuse reflection sensor with background suppression · 3-wire DC Order no. Order no. NPN PNP 2...200 8* PUR cable, 2m 22 O6H204 O6H200 2...200 8* M12 connector with 0.3 m PUR cable 22 O6H205 O6H201 NPN PNP Diffuse reflection sensor · 3-wire DC 5...500 15* PUR cable, 2m 16 O6T204 O6T200 5...500 15* M12 connector with 0.3 m PUR cable 16 O6T205 O6T201 NPN PNP Retro-reflective sensor with polarisation filter · 3-wire DC 50...5000 150** PUR cable, 2m 12 O6P204 O6P200 50...5000 150** M12 connector with 0.3 m PUR cable 12 O6P205 O6P201 Through-beam sensor transmitter · 2-wire DC 0...10000 300* PUR cable, 2m 11 O6S200 0...10000 300* M12 connector with 0.3 m PUR cable 11 O6S201 Through-beam sensor receiver · 3-wire DC NPN PNP 0...10000 – PUR cable, 2m 7 O6E204 O6E200 0...10000 – M12 connector with 0.3 m PUR cable 7 O6E205 O6E201 * at maximum range ** referred to prismatic reflector Ø 80 mm Wiring diagram Dimensions 21 3 13 1 L+ 4 M3 L BN L+ BK 2 x LED L+ 3 L 3,4 25,4 35,4 3 1 4 BU BN L+ BK L BU L 1) Switch output function 2) Potentiometer sensitivity BN BU L+ L 1 3 L+ L 7 TOP PRODUCTS Infrared sensors / red light sensors Position sensors Range Light spot diameter [mm] [mm] Connection Light-on / dark-on mode Diffuse reflection sensor with background suppression · 3-wire DC Order no. Order no. NPN PNP 2...200 8* M8 connector, 3-pole •/• adjustable O6H206 O6H202 2...200 8* M8 connector, 4-pole •/• adjustable O6H207 O6H203 100 fixed setting 8* M8 connector, 4-pole •/– fixed setting O6H213 O6H211 200 fixed setting 8* M8 connector, 4-pole •/– fixed setting O6H214 O6H212 NPN PNP – O6H210 NPN PNP Diffuse reflection sensor with background suppression · 4-wire DC 2...200 M8 connector, 4-pole 8* •/• complementary Diffuse reflection sensor · 3-wire DC 5...500 15* M8 connector, 3-pole •/• adjustable O6T206 O6T202 5...500 15* M8 connector, 4-pole •/• adjustable O6T207 O6T203 NPN PNP Retro-reflective sensor with polarisation filter · 3-wire DC 50...5000 150** M8 connector, 3-pole •/• adjustable O6P206 O6P202 50...5000 150** M8 connector, 4-pole •/• adjustable O6P207 O6P203 Through-beam sensor transmitter · 2-wire DC 0...10000 300* M8 connector, 3-pole –/– O6S202 0...10000 300* M8 connector, 4-pole –/– O6S203 Through-beam sensor receiver · 3-wire DC NPN PNP 0...10000 – M8 connector, 3-pole •/• adjustable O6E206 O6E202 0...10000 – M8 connector, 4-pole •/• adjustable O6E207 O6E203 * at maximum range ** referred to prismatic reflector Ø 80 mm Dimensions Wiring diagram 21 3 13 1 1 L+ 4 46 25,4 35,4 3 L+ 4 3 L L 3,4 M3 M8x1 1 1 L+ L+ 2 4 3 2 x LED 1) Switch output function 2) Potentiometer sensitivity 8 L 4: 2: 3 L Position sensors Infrared sensors / red light sensors Accessories Common technical data Description Order no. Type of light red light 633 nm Operating voltage Protection rating, class Mounting accessories Mounting set for clamp mounting, stainless steel, Ø 10 mm [V DC] E21272 Mounting set for clamp mounting, stainless steel, Ø 12 mm E21275 Bracket for free-standing mounting, stainless steel E21271 IP 65 / IP 67, III Switching frequency [Hz] 1000 Switching status indication LED yellow Indication of stable operation LED green Current rating [mA] Voltage drop [V] Short-circuit protection, pulsed Protective bracket, stainless steel E21273 10...30 TOP PRODUCTS Type • Reverse polarity protection / overload protection Ambient temperature [°C] Materials 100 < 2.5 housing lens •/• -25...60 ABS PMMA Mounting rod, 120 mm, Ø 10 mm, M8 thread, stainless steel E21081 Mounting rod, 100 mm, Ø 12 mm, M10 thread, stainless steel E20938 Cube for mounting on an aluminium profile, M8 thread, diecast zinc E20950 Cube for mounting on an aluminium profile, M10 thread, diecast zinc E20951 Socket, M12, 2 m black, PUR cable EVC001 Pinhole mask for through-beam sensors, Ø 0.5 mm E21277 Socket, M12, 5 m black, PUR cable EVC002 Socket, M8, 4-pole, 2 m black, PUR cable EVC153 Socket, M8, 4-pole, 5 m black, PUR cable EVC154 Socket, M8, 4-pole, 2 m black, PUR cable EVC150 Socket, M8, 4-pole, 5 m black, PUR cable EVC151 Socket, M8, 3-pole, 2 m black, PUR cable EVC144 Socket, M8, 3-pole, 5 m black, PUR cable EVC145 Socket, M8, 3-pole, 2 m black, PUR cable EVC141 Socket, M8, 3-pole, 5 m black, PUR cable EVC142 Slot mask for through-beam sensors, 0.5 x 8 mm Type E21280 Prismatic reflector Ø 50 mm, plastic E20956 Ø 80 mm, plastic E20005 48 x 48 mm, PMMA, ABS 95 x 95 mm, plastic Connection technology E20744 E20454 Power supplies Plastic housing, 24 V DC, 2.5 A DN1031 Metal housing, 24 V DC, 3.3 A DN4011 Description Order no. For further technical data please go to: www.ifm.com (04.2014) 9 Position sensors O6 WetLine miniature highperformance photoelectric sensors Powerful and robust sensors for the food industry Stainless steel housing with protection rating IP 68 / IP 69K Easy setting of the range via potentiometer Diffuse reflection sensors with reliable background suppression Object colour has no influence on the range Now also with complementary switching outputs Best optical performance The diffuse reflection sensors distinguish themselves by reliable background suppression, even in case of highly reflective backgrounds. The sensing range is independent of the characteristics and colour of the object to be detected. A special feature is the automatic sensitivity compensation that guarantees reliable operation even in steam, smoke or highly reflective environments. In addition to versions with switching output, versions with complementary switching outputs are now also available. Ideal for food applications The potentiometers are provided with a double seal and are, like the front pane, embedded flush to allow residue-free cleaning. The transparent black housing cover ensures that, even in bright lighting conditions, the LEDs are highly visible. The coated front pane is made of resistant, shatterproof plastic. 10 Position sensors Range Light spot diameter [mm] [mm] Connection Current consumption [mA] Diffuse reflection sensor with background suppression · 3-wire DC Order no. Order no. NPN PNP 2...200 8* PVC cable, 2m 22 O6H304 O6H300 2...200 8* M12 connector with 0.3 m PVC cable 22 O6H305 O6H301 NPN PNP Diffuse reflection sensor · 3-wire DC 5...500 15* PVC cable, 2m 16 O6T304 O6T300 5...500 15* M12 connector with 0.3 m PVC cable 16 O6T305 O6T301 NPN PNP Retro-reflective sensor with polarisation filter · 3-wire DC 50...5000 150** PVC cable, 2m 12 O6P304 O6P300 50...5000 150** M12 connector with 0.3 m PVC cable 12 O6P305 O6P301 Through-beam sensor transmitter · 2-wire DC 0...10000 300* PVC cable, 2m 11 O6S300 0...10000 300* M12 connector with 0.3 m PVC cable 11 O6S301 Through-beam sensor receiver · 3-wire DC NPN PNP 0...10000 – PVC cable, 2m 7 O6E304 O6E300 0...10000 – M12 connector with 0.3 m PVC cable 7 O6E305 O6E301 * at maximum range ** referred to prismatic reflector Ø 80 mm Wiring diagram Dimensions 21 3 13 1 L+ 4 M3 L BN L+ BK 2 x LED L+ 3 L 3,4 25,4 34,8 19,5 3 1 4 BU BN L+ BK L BU L 1) Switch output function 2) Potentiometer sensitivity BN BU L+ L 1 3 L+ L 11 TOP PRODUCTS Infrared sensors / red light sensors Position sensors Range Light spot diameter [mm] [mm] Connection Light-on / dark-on mode Diffuse reflection sensor with background suppression · 3-wire DC Order no. Order no. NPN PNP 2...200 8* M8 connector, 3-pole •/• adjustable O6H306 O6H302 2...200 8* M8 connector, 4-pole •/• adjustable22 O6H307 O6H303 NPN PNP – O6H310 Diffuse reflection sensor with background suppression · 4-wire DC 2...200 8* M8 connector, 4-pole •/• complementary NPN PNP •/• adjustable O6T306 O6T302 •/• adjustable O6T307 O6T303 NPN PNP Diffuse reflection sensor · 3-wire DC 5...500 15* M8 connector, 3-pole 5...500 15* M8 connector, 4-pole Retro-reflective sensor with polarisation filter · 3-wire DC 50...5000 150** M8 connector, 3-pole •/• adjustable O6P306 O6P302 50...5000 150** M8 connector, 4-pole •/• adjustable O6P307 O6P303 NPN PNP – O6P310 Retro-reflective sensor with polarisation filter · 3-wire DC 50...5000 150** M8 connector, 4-pole •/• complementary Through-beam sensor transmitter · 2-wire DC 0...10000 300* M8 connector, 3-pole –/– O6S302 0...10000 300* M8 connector, 4-pole –/– O6S303 Through-beam sensor receiver · 3-wire DC NPN PNP 0...10000 – M8 connector, 3-pole •/• adjustable O6E306 O6E302 0...10000 – M8 connector, 4-pole •/• adjustable O6E307 O6E303 * at maximum range ** referred to prismatic reflector Ø 80 mm Dimensions Wiring diagram 21 3 13 1 1 L+ 4 41,3 25,4 34,8 3 L+ 4 3 L L 2,8 M3 M8x1 1 1 L+ L+ 2 4 3 2 x LED 1) Switch output function 2) Potentiometer sensitivity 12 L 4: 2: 3 L Position sensors Infrared sensors / red light sensors Accessories Common technical data Description Order no. Type of light red light 633 nm Operating voltage Protection rating, class Mounting accessories Mounting set for clamp mounting, stainless steel Bracket for free-standing mounting, stainless steel [V DC] E21272 E21271 10...30 IP 65, IP 67, IP 68, IP 69K, III Switching frequency [Hz] 1000 Switching status indication LED yellow Operation LED green Current rating [mA] Voltage drop 100 [V] < 2.5 Short-circuit protection, pulsed Protective bracket, stainless steel E21273 Ambient temperature •/• [°C] Materials Mounting rod, 120 mm, Ø 10 mm, M8 thread, stainless steel • Reverse polarity protection / overload protection housing lens E21081 -25...80 high-grade stainless steel (1.4404 / 316L) PPSU PMMA Connection technology Angle bracket for reflector E21269, stainless steel Mounting set for reflector E21270, clamp mounting, stainless steel Type E20935 Prismatic reflectors for the food industry (up to 140 °C) 18 x 18 mm, Solidchem plastic E21267 56 x 38 mm, Solidchem plastic E21268 48 x 48 mm, Solidchem plastic E21269 96 x 96 mm, Solidchem plastic E21270 Power supplies Plastic housing, 24 V DC, 2.5 A Metal housing, 24 V DC, 3.3 A Description E20724 DN1031 Order no. Socket, M8, 3-pole, 2 m orange, PVC cable EVT122 Socket, M8, 3-pole, 5 m orange, PVC cable EVT123 Socket, M8, 3-pole, 2 m orange, PVC cable EVT126 Socket, M8, 3-pole, 5 m orange, PVC cable EVT127 Socket, M8, 3-pole, 2 m orange, PVC cable, LED EVT130 Socket, M8, 3-pole, 5 m orange, PVC cable, LED EVT131 Socket, M12, 4-pole, 5 m orange, PVC cable EVT001 Socket, M12, 4-pole, 2 m orange, PVC cable EVT064 Socket, M8,4-pole, 2 m orange, PVC cable EVT138 Socket, M8, 4-pole, 5 m orange, PVC cable EVT139 DN4011 For further technical data please go to: www.ifm.com (04.2014) 13 TOP PRODUCTS Type Position sensors O6 wetline now with IO-Link! Small and compact photoelectric sensors now also as IO-Link versions! Stainless steel housing with protection rating IP 68 / IP 69K Diffuse reflection sensors with reliable background suppression Well-defined light spot for precise object detection, no scattered light Also available as through-beam or retro-reflective system Many functions can be set via IO-Link, e.g. range and sensitivity Best performance The diffuse reflection sensors distinguish themselves by reliable background suppression, even in case of highly reflective backgrounds. A special feature is the automatic switch point adjustment that guarantees reliable operation even in steam, smoke or highly reflective environments. The wetline series features a particularly robust stainless steel housing with protection rating IP 68 / IP 69K. The potentiometer with double sealing ensures maximum ingress resistance. The flush front lens ensures cleaning without residues. IO-Link The O6 wetline sensors are now also available as versions with IO-Link. Via this interface, the user can set range, sensitivity, light-on / dark-on mode, switching delay or deactivation of the operating elements. 14 Position sensors Infrared sensors / red light sensors Range Light spot diameter [mm] [mm] Connection M8 connector Communication interface Current consumption [mA] Order no. 4-pole IO-Link 1.1 22 O6H309 4-pole IO-Link 1.1 16 O6T309 4-pole IO-Link 1.1 12 O6P309 4-pole IO-Link 1.1 11 O6S305 4-pole IO-Link 1.1 7 O6E309 2...200 8* Diffuse reflection sensor · 3-wire DC · PNP 5...500 15* Retro-reflective sensor with polarisation filter · 3-wire DC · PNP 50...5000 150** Through-beam sensor - transmitter · 2-wire DC 0...10000 300* Through-beam sensor – receiver · 3-wire DC · PNP 0...10000 – * at maximum range ** referred to prismatic reflector Ø 80 mm Accessories Type Common technical data Description Order no. Type of light red light 633 nm Operating voltage Mounting set for clamp mounting, stainless steel, Ø 10 mm Angle bracket for free-standing mounting, stainless steel E21272 E21271 [V DC] Protection rating, protection class Switching frequency [Hz] 1000 Switching status indication LED yellow Operation LED green Light-on / dark-on mode adjustable Current rating Rod, 120 mm, Ø 10 mm, M8 thread, stainless steel 10...30 IP 65, IP 67, IP 68, IP 69K, III Voltage drop E21081 [mA] 100 [V] < 2.5 Short-circuit protection, pulsed • Reverse polarity protection / overload protection •/• Ambient temperature 18 x 18 mm, Solidchem plastic E21267 56 x 38 mm, Solidchem plastic E21268 48 x 48 mm, Solidchem plastic E21269 96 x 96 mm, Solidchem plastic E21270 Memory plug, parameter memory for IO-Link sensors E30398 IO-Link interface, current consumption from USB port LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors E30396 ZGS210 [°C] Materials housing lens -25...80 high-grade stainless steel (316L/1.4404), PPSU PMMA Connection technology Type Description Order no. M8 socket, 4-pole, 2 m orange, PVC cable EVT122 M8 socket, 4-pole, 5 m orange, PVC cable EVT123 M8 socket, 4-pole, 2 m orange, PVC cable EVT126 M8 socket, 4-pole, 5 m orange, PVC cable EVT127 Adapter cable M12 plug to M8 socket 4-pole, 0.3 m orange, PVC cable EVT248 For further technical details please visit: www.ifm.com (11.2014) 15 TOP PRODUCTS Diffuse reflection sensor with background suppression · 3-wire DC · PNP Position sensors PMDLine series – a new generation of photoelectric sensors O5D with display – first standard photocell with time of flight measurement (PMD) Reliable background suppression and colour-independent detection Precise time of flight measurement in housing sizes of standard photoelectric sensors Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object Switch point setting to the nearest centimetre via “+/-” buttons and display Time of flight measurement for standard sensors The O5D with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point is set easily to the nearest centimetre via “+/-” buttons and display or alternatively via IOLink, which also allows read-out of the actual value. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs. 16 Position sensors Laser sensors / distance measurement sensors Background suppression [m] Switching frequency [Hz] Hysteresis [%] Spot Ø at max. range [mm] Current consumption [mA] Unit of measurement Order no. PNP Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary 30...2000 ...20 11 < 2.5...4* <5 < 75 cm O5D100 30...2000 ...20 11 < 2.5...4* <5 < 75 inch O5D101 Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary 30...2000 ...20 11 < 2.5...4* NPN <5 < 75 cm O5D102 * in case of max. range Accessories Type Common technical data Description Mounting bracket for rod, complete set incl. clamp Order no. E21083 visible laser light 650 nm Type of light Extraneous light on the object Dimensions E21084 max. 8 [mm] 56 x 18,2 x 46,5 [V DC] 10...30 Switching status indication LED yellow Operation LED Operating voltage Protective bracket for rod, complete set incl. clamp [klx] Distance value Cube for mounting on an aluminium profile, M10 thread, diecast zinc E20951 OUT1: NO OUT2: NC Output function Current rating Bracket for free-standing mounting E21087 [mA] Protection rating, protection class Ambient temperature Material IO-Link interface, current consumption from USB port • Reverse polarity protection / overload protection E30398 E30396 2 x 100 IP 65,IP 67 II Short-circuit protection, pulsed Memory plug, parameter memory for IO-Link sensors green 3-digit alphanumeric display •/• [°C] housing / plug adapter front pane / LED window bezel operator interface -25...60 PA PMMA stainless steel TPU Hysteresis LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors ZGS210 Connection technology Type Description Order no. Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 x: Distance in [mm], y: Hysteresis in [mm] 1. Background black (6 % remission) 2. Background white (90 % remission) For further technical data please go to: www.ifm.com (04.2014) 17 TOP PRODUCTS Measuring range [mm] Position sensors First class PMDLine! PMD O5D – Now also with laser class 1 Precise time of flight measurement (PMD) in a compact housing Reliable background suppression and colour-independent detection Shiny surfaces are detected reliably (e.g. stainless steel) Switch point setting to the nearest centimetre via “+/-” buttons and display Laser class 1 – for more universal application Time of flight measurement for standard sensors The O5D with time of flight measurement (PMD = photonic mixer device) combines the advantages of long range, reliable background suppression, visible red light, high excess gain and laser class 1. This makes it a clever alternative to standard sensors, which are equal in price and size. Easy handling The switch point is easily and precisely set via “+/-” buttons and display or IO-Link, which also allows readout of the actual value. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence of the transmitted light and thus any mounting position. 18 Position sensors Laser sensors / distance measurement sensors Background suppression [m] Switching frequency [Hz] Hysteresis [%] Spot Ø at max. range [mm] Current consumption [mA] Unit of measurement Order no. Photoelectric distance sensor, laser protection class 1 · M12 connector, complementary PNP 30...2000 ...20 11 < 7.5* <5 < 75 cm O5D150 30...2000 ...20 11 < 7.5* <5 < 75 inch O5D151 * in case of max. range Accessories Type Common technical data Description Mounting bracket for rod, complete set incl. clamp Order no. E21083 visible laser light 650 nm Type of light Extraneous light on the object Dimensions E21084 max. 8 [mm] 56 x 18,2 x 46,5 [V DC] 10...30 Switching status indication LED yellow Operation LED Operating voltage Protective bracket for rod, complete set incl. clamp [klx] Distance value Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel E20938 OUT1: NO OUT2: NC Output function Current rating Cube for mounting on an aluminium profile, M10 thread, diecast zinc E20951 [mA] Protection rating, protection class Short-circuit protection, pulsed E21087 • Dovetail clamp •/• Ambient temperature Material E21088 2 x 100 IP 65,IP 67 III Reverse polarity protection / overload protection Bracket for free-standing mounting green 3-digit alphanumeric display [°C] housing / plug adapter front pane / LED window bezel operator interface -25...60 PA PMMA stainless steel TPU Connection technology Memory plug, parameter memory for IO-Link sensors IO-Link interface, current consumption from USB port LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Type Description E30398 E30396 ZGS210 Order no. Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 Power supplies Type Description Metal housing, 24 V DC, 3.3 A Order no. DN4011 For further technical data please go to: www.ifm.com (11.2014) 19 TOP PRODUCTS Measuring range [mm] Position sensors PMDLine M30: This photoelectric sensor is all set OID with easy-turn concept – photoelectric sensor with time of flight measurement (PMD) Reliable background suppression and colour-independent detection Simple switch point setting by rotatable setting ring (lock function) Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object IO-Link integrated, e.g. for reading the actual value Time of flight measurement for standard sensors The OID with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point can be set easily by turning the setting ring (easy turn). A scale shows the distance set. The switch point can thus be set before installation. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs. 20 Position sensors Laser sensors / distance measurement sensors Background suppression [m] Switching frequency [Hz] Hysteresis [%] Spot Ø at max. range [mm] Current consumption [mA] Unit of measurement Order no. Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary PNP 30...2000 ...20 11 < 1.5...3* <5 < 75 cm / inch OID200 30...2000 ...20 11 < 1.5...3* <5 < 75 cm OID201 Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary 30...2000 ...20 11 < 1.5...3* NPN <5 < 75 OID202 cm * in case of max. range Accessories Type Common technical data Description Angle bracket for type M30, stainless steel Order no. E10737 visible laser light 650 nm Type of light Extraneous light on the object [klx] Dimensions M30 x 90 mm Operating voltage Mounting clamp, with end stop for types M30, PC E11049 [V DC] 10...30 Switching status indication LED yellow Operation LED green Switch point (setting) Mounting clamp for types M30, PTB E10077 radial setting ring OUT1: NO OUT2: NC Output function Current rating Cube for mounting on an aluminium profile, M10 thread, diecast zinc [mA] Protection rating, protection class E20951 E30398 Short-circuit protection, pulsed Ambient temperature Material • •/• [°C] housing front pane IO-Link interface, current consumption from USB port E30396 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors ZGS210 2 x 100 IP 65,IP 67 III Reverse polarity protection / overload protection Memory plug, parameter memory for IO-Link sensors max. 8 -25...60 stainless steel, PBT, PC, FPM PMMA Hysteresis Connection technology Type Description Order no. Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 x: Distance in [mm], y: Hysteresis in [mm] 1. Background black (6 % remission) 2. Background white (90 % remission) For further technical data please go to: www.ifm.com (04.2014) 21 TOP PRODUCTS Measuring range [mm] Position sensors PMDLine M30: Now also with laser class 1 Photoelectric sensor with time of flight measurement (PMD), easy-turn concept, laser class 1 Reliable background suppression and colour-independent detection Simple switch point setting by rotatable setting ring (lock function) Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object Laser class 1 – for more universal application Time of flight measurement for standard sensors The OID with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light, high excess gain and now also laser class 1. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point can be set easily by turning the setting ring (easy turn, lock function). A scale shows the distance set. The switch point can thus be set before installation. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs. 22 Position sensors Laser sensors / distance measurement sensors Background suppression [m] Switching frequency [Hz] Hysteresis [%] Spot Ø at max. range [mm] Current consumption [mA] Unit of measurement Order no. Photoelectric distance sensor, laser protection class 1 · M12 connector, complementary PNP 30...2000 ...20 11 < 5* <5 < 75 cm / inch OID250 30...2000 ...20 11 < 5* <5 < 75 cm OID251 * in case of max. range Accessories Type Common technical data Description Angle bracket for type M30, stainless steel Order no. E10737 visible laser light 650 nm Type of light Extraneous light on the object [klx] Dimensions M30 x 90 mm Operating voltage Mounting clamp, with end stop for types M30, PC E11049 [V DC] 10...30 Switching status indication LED yellow Operation LED green Switch point (setting) Mounting clamp for types M30, PTB E10077 radial setting ring OUT1: NO OUT2: NC Output function Current rating Mounting set Ø 30.2 mm, clamp mounting, aluminium profile [mA] Protection rating, protection class E20875 E20873 Mounting set Ø 30.2 mm, clamp mounting, high-grade stainless steel E20874 Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel E20938 Short-circuit protection, pulsed • Memory plug, parameter memory for IO-Link sensors IO-Link interface, current consumption from USB port •/• Ambient temperature [°C] Material housing front pane -25...60 stainless steel, PBT, PC, FPM PMMA Connection technology Type Cube for mounting on an aluminium profile, M10 thread, diecast zinc 2 x 100 IP 65,IP 67 III Reverse polarity protection / overload protection Mounting set Ø 30.2 mm, clamp mounting max. 8 Description Order no. E20951 E30398 E30396 Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 Power supplies Type LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Description Order no. ZGS210 Metal housing, 24 V DC, 3.3 A DN4011 For further technical data please go to: www.ifm.com (11.2014) 23 TOP PRODUCTS Measuring range [mm] Sensors for motion control Precision for all inclinations 2-axis inclination measurement and 3-axis vibration monitoring High precision across the total angular range in two axes Zero point, counting direction and limit frequency adjustable Extremely low temperature drift (± 0.002 °/K) Vibration monitoring in 3 axes (only JN2100) Full CAN integration possible, CAN-In and CAN-Out Precise in all positions The new ifm type JN inclination sensors provide high measurement accuracy across the whole angular range with angles of inclination in X and Y axes. The 2-axis inclination sensors with CANopen interface and bus capability are designed for levelling of mobile machinery (2-axis position detection and zero-point levelling for mobile applications) or automatic adjustment of solar panels, for example. Vibration monitoring Alternatively, JN2100 can also be used for 3-axis vibration monitoring. Up to 3 axes can be included into the calculation of the characteristic value. Typical applications are the detection of structural vibration or tower vibration to ISO 4866, or machine monitoring to ISO 10816. 24 Sensors for motion control Inclination sensors Ideal for different applications The sensors allow complete CAN integration according to the CANopen CiA DS-301 communication profiles and profile CiA DSP-410. They are connected via an M12 connector. The terminating resistor can be enabled. The sensors provide the signals either as perpendicular angle, Euler angle or Gimbal angle. Dimensions 90 75 60 45 Operating voltage [V DC] 9.2...30 Reverse polarity protection • JN2100 ± 180° 0.05° ≤ ± 0.1° JN2101 ± 45° 0.01° ≤ ± 0.05° Number of measurement axes for inclination 2 2 Number of measurement axes for vibration 3 – Angular range Resolution Repeatability [0...360°] Ambient temperature [°C] Temperature coefficient [°/K] -40...85 -40...105 ≤ ± 0.002° Protection IP 65 / IP 67 / IP 68 / IP 69K Interface CANopen CiA DS 301 / device profile CiA DSP-410 Limit frequency inclination [Hz] Filter for vibration monitoring [Hz] adjustable: 10, 5, 1, 0.5 0.1...1, 0.1...10, 1...10, 2...400, 10...400 Diecast zinc nickel-plated Housing material 22 3 Technical data JN2100, JN2101 2x M12 connector Connection 5,3 36 4,5 Accessories Type Description Adapter cable for CAN devices with M12 connector (5 pole) Order no. EC2062 Connection technology Type Description Order no. Socket, M12, 2 m black, PUR cable EVM039 Socket, M12, 10 m black, PUR cable EVM041 Socket, M12, 2 m black, PUR cable EVM036 Socket, M12, 10 m black, PUR cable EVM038 Jumper, M12, 5 m, black, PUR cable EVC069 Jumper, M12, 5 m, black, PUR cable EVC059 For further technical details please visit: www.ifm.com (04.2014) 25 TOP PRODUCTS Flexible, precise, reliable Since zero point, direction of counting and limit frequency can be set for a stable output signal, the sensors can be adapted precisely to your application. Very low temperature drift across the whole temperature range provides unrivalled reliability. Industrial imaging 3D Smart Sensor – your assistant on mobile machines True 3D vision sensor with intelligent functions Simple application solutions thanks to preprocessed 3D data Easy integration via predefined CODESYS function blocks Patented pmd time-of-flight technology for quick distance detection Optimised for reliable outdoor use with IP 67 and IP 69K Enormous range up to 35 m Mobile 3D smart sensor O3M151 The 3D detection of scenes and objects, already a standard on the factory floor, is ready for mobile machines. Apart from new possibilities for vehicle automation (AGV, automatic guided vehicles) this results in new assistance functions for automation tasks. Different integrated functions configurable via the Windows software are available as standard. The simple connection of the 3D smart sensor is carried out via the CAN bus for mobile applications using the CANopen or SAE J 1939 protocol and/or via the fast Ethernet interface using UDP. 26 Industrial imaging Camera systems for mobile machines Type of sensor Resolution pixels [pixel] Angle of aperture horizontal x vertical [°] Illumination Max. sampling rate [Hz] Order no. 25/33/50 O3M151 PMD 3D chip 64 x 16 ext. illumination required 70 x 23 Functions and advantages Powerful 3D time-of-flight measurement (ToF) The principle of this 3D sensor is based on ifm’s patented and award-winning pmd technology. It was specifically designed for outdoor use and difficult ambient light situations. Even interference such as sunlight or materials with different reflective characteristics do not influence the repeatability of the measured data. Powerful electronics The integrated 2 x 32-bit processor architecture ensures a rapid and reliable calculation of the 3D data and functions directly integrated in the system with up to 50 fps. The complete electronics of the mobile 3D smart sensor is optimised and adapted to the demands and requirements of mobile machines. Besides shock and vibration resistance self-diagnostic functions from the sensor to the IR system illumination unit are of course also available. Smart functions The mobile 3D smart sensor integrates some functions which enable to solve a multitude of applications. A highly developed algorithm from the automotive industry is used ensuring, for example, reliable automatic object recognition of up to 20 objects. This function can, for example, be used as collision warning. For simple distance tasks typical functions such as minimum / maximum / average distance are available. System parameter setting and monitoring The parameter setting of the system and live monitoring of the 3D data are carried out via the easy-to-use ifm vision wizard for Windows. As an alternative, parameter setting can also be carried out via function blocks using the software CODESYS. Communication interfaces The preprocessed function data is output via the CAN bus using CANopen or SAE J 1939. If needed, the complete 3D information can be processed at the same time via Ethernet UDP and an external process unit. Further technical data Smart sensor O3M151 Housing material diecast aluminium Device connection M12 connector Protection rating, protection class IP 67 / IP 69K, III Operating voltage [V DC] 9...32 [mA] < 400 Current consumption sensor Current consumption system illumination unit [A] Ambient temperature <5 [°C] -40...85 1x CAN, 1 x fast Ethernet Interfaces CANopen, SAE J 1939 Supported CAN protocols Standards and tests (extract) CE, E1 (UN-ECE R10) Accessories Description Order no. IR system illumination unit (850 nm) for mobile 3D sensors O3M950 CAN/RS232 USB interface CANfox EC2112 Adapter cable set for CANfox EC2114 Operating software for vision sensors E3D300 U-shaped holder, suitable for sensor or illumination unit E3M100 Mounting set for clamp mounting, Ø 14mm, stainless steel E3M103 Connection technology Type Description Order no. MCI cable, connection sensor / system illumination unit, 1 m E3M121 MCI cable, connection sensor / system illumination unit, 2 m E3M122 M12 socket, voltage supply system illumination unit, 2 m, PUR cable, 4 poles E3M131 M12 socket, voltage supply system illumination unit, 10 m, PUR cable, 4 poles E3M133 Ethernet, cross-over patch cable, 2 m, PVC cable, M12 / RJ45 E11898 Ethernet, cross-over patch cable, 10 m, PVC cable, M12 / RJ45 E12204 For further technical details please visit: www.ifm.com (11.2014) 27 TOP PRODUCTS PMD 3D sensor · Type O3M · M12 connector Industrial imaging 3D sensors for mobile machines True 3D vision sensor Support for system integrators with data output via Ethernet UDP Patented pmd time-of-flight technology for quick distance detection Optimised for reliable outdoor use Robust design with IP 67 and IP 69K Enormous range up to 35 m Mobile 3D sensor O3M150 The 3D detection of scenes and objects, already a standard on the factory floor, is ready for mobile machines. Apart from new possibilities for vehicle automation (AGV, automatic guided vehicles) this results in new assistance functions for automation tasks. Besides position data at pixel level the respective distance to the sensor system or an adjustable reference point (world coordinate system) is provided. Thanks to the permanent output of the entire 3D information via Ethernet UDP optimum conditions for customer-specific application solutions are provided to system integrators. 28 Industrial imaging Camera systems for mobile machines Type of sensor Resolution pixels [pixel] Angle of aperture horizontal x vertical [°] Illumination Max. sampling rate [Hz] Order no. 25/33/50 O3M150 PMD 3D chip 64 x 16 ext. illumination required 70 x 23 Functions and advantages Powerful 3D time-of-flight measurement (ToF) The principle of this 3D sensor is based on ifm’s patented and award-winning pmd technology. It was specifically designed for outdoor use and difficult ambient light situations. Interference such as sunlight or materials with different reflective characteristics which occurs in the area of mobile machines does not influence the repeatability of the measured data. Powerful electronics The integrated 2 x 32-bit processor architecture ensures a rapid and reliable calculation of the distance image to be output with up to 50 fps. The complete electronics of the mobile 3D sensor is optimised and adapted to the demands and requirements of mobile machines. Besides shock and vibration resistance self-diagnostic functions from the sensor to the IR system illumination unit are of course also available. High system uptime The system has various features to ensure uninterrupted operation. They include, among others, a temperaturecontrolled front lens heating, soiling indication as well as different status information which can be fetched from CAN. System parameter setting and monitoring The parameter setting of the system and live monitoring of the 3D data are carried out via the easy-to-use ifm vision wizard for Windows. As an alternative, parameter setting can also be carried out via function blocks using the software CODESYS. Communication interfaces The mobile 3D sensor features a fast Ethernet interface (100 Mbit) as well as a CAN interface. The data output of the complete 3D information is carried out via Ethernet UDP and can be processed using a process unit at the customer’s end. For this version the CAN interface is only intended for parameter setting and status output. Further technical data O3M150 Housing material diecast aluminium Device connection M12 connector Protection rating, protection class IP 67 / IP 69K, III Operating voltage [V DC] 9...32 [mA] < 400 Current consumption sensor Current consumption system illumination unit [A] Ambient temperature <5 [°C] -40...85 1x CAN, 1 x fast Ethernet Interfaces CANopen, SAE J 1939 Supported CAN protocols Standards and tests (extract) CE, E1 (UN-ECE R10) Accessories Description Order no. IR system illumination unit (850 nm) for mobile 3D sensors O3M950 CAN/RS232 USB interface CANfox EC2112 Adapter cable set for CANfox EC2114 Operating software for vision sensors E3D300 U-shaped bracket, suitable for sensor or illumination unit E3M100 Mounting set for clamp mounting, Ø 14mm, stainless steel E3M103 Connection technology Type Description Order no. MCI cable, connection sensor / system illumination unit, 1 m E3M121 MCI cable, connection sensor / system illumination unit, 2 m E3M122 M12 socket, voltage supply system illumination unit, 2 m, PUR cable, 4 poles E3M131 M12 socket, voltage supply system illumination unit, 10 m, PUR cable, 4 poles E3M133 Ethernet, cross-over patch cable, 2 m, PVC cable, M12 / RJ45 E11898 Ethernet, cross-over patch cable, 10 m, PVC cable, M12 / RJ45 E12204 For further technical details please visit: www.ifm.com (11.2014) 29 TOP PRODUCTS PMD 3D sensor · Type O3M · M12 connector Industrial imaging Robust camera system O2M for mobile machines For universal use with analogue video output Encapsulated, weather-proof aluminium housing with IP 68 / IP 69K High shock and vibration resistance Temperature-controlled lens heating Automatic brightness adjustment E4 type approval Heavy-duty universal cameras Work area and rear area monitoring are becoming more and more important for mobile machines. The O2M camera system with analogue video output (PAL) is designed for particularly difficult conditions and excels thanks to its pressure-resistant housing and a light sensitivity of < 0.25 lux. The new O2M camera system can, for instance, be directly connected to the graphic PDM360 dialogue modules with colour display and analogue interface. This makes it possible to use the dialogue module not only to display machine information but also images of up to two cameras. Consequently, no separate monitor is needed. 30 Industrial imaging Camera systems for mobile machines Type Type of sensor Horizontal x vertical PAL resolution [pixels] Angle of aperture Mirror function Order no. [°] 1/4“ 4:3 VGA CMOS Image sensor Color 640 x 480 78 – O2M200 1/4“ 4:3 VGA CMOS Image sensor Color 640 x 480 78 Integrated O2M201 1/4“ 4:3 VGA CMOS Image sensor Color 640 x 480 115 – O2M202 1/4“ 4:3 VGA CMOS Image sensor Color 640 x 480 115 Integrated O2M203 Accessories Common technical data Type Description Order no. Operating voltage [V DC] Current consumption [mA] Mounting accessories Shock resistance Protective metal cover Dome fixture E2M212 E2M211 [g] Vibration resistance E2M213 E2M210 PDM360 NG, 7“ colour display Touch screen, 9 function keys, navigation keys 2 x analogue video input CR1082 9 function keys, navigation keys, 2 x analogue video input CR1085 8 function keys, 2 x analogue video input CR1083 9 function keys, encoder, 2 x analogue video input CR1084 15.3 Light sensitivity [lux] Dynamic range [db] > 70 [fps] 50 / interlaced PAL 25 Image repetition rate < 0.25 IP 68 / IP 69K Ambient temperature [°C] -40...85 Storage temperature [°C] -40...125 Housing material Replacement fixture 50 [Grms] Protection Vibration damper set 8...32 < 150 (incl. lens heating) Front pane Aluminium, black anodised Float glass, chemically hardened, reinforced Front lens material Connection Connection cable 0.5 m with M16 connector Standards and tests (extract) CE, E4 (UN-ECE R10) Dimensions 55,5 51,3 Connection cable M16 plug to M16 socket, 5 m black, PVC cable E2M203 M16 plug to M16 socket, 11 m black, PVC cable E2M204 M16 plug to M16 socket, 16 m black, PVC cable E2M205 Wiring diagram 3 4 Adapter cables M12 plug to M16 socket, black, PVC cable. To connect a camera to the PDM NG E2M200 M12 plug to 2 x M16 socket, black, PVC cable. To connect two cameras to the PDM NG E2M201 2 1 M16 connector Pin 1: Coax cable core (video signal) Pin 2: Coax screen (video GND) Pin 3: U+ Pin 4: 0 V For further technical details please visit: www.ifm.com (04.2014) 31 TOP PRODUCTS CMOS camera · lens heating · 0.5 m connection cable with M16 connector Process sensors Small and cost-optimised for mobile machines Pressure transmitters with DEUTSCH or AMP connector for mobile applications Compact design (AF19) with process connection G 1/4 male Fast reaction: 2 milliseconds response time Measuring accuracy < ± 0.8 %, repeatability < ± 0.05 % Easy connection via DEUTSCH or AMP connector Robust low-cost solution with welded stainless steel housing Miniaturisation for mobile applications The DEUTSCH or AMP connectors of the new PU pressure sensors allow fast and easy installation in mobile machines. The sensors also feature a thin-film measuring cell directly welded with the process connection. This technology guarantees high accuracy in a very compact housing with only 19 mm across flats at a cost-optimised price /performance ratio. Applications The sensors of type PU are suited for mobile applications and especially for hydraulic and pneumatic applications with high operating pressure. The high vibration and shock resistance, the high protection rating, the excellent EMC resistance and the E1 conformity make the PU sensor particularly suitable for use in mobile machines. 32 Process sensors Pressure sensors Dimensions 25,4 Type PU57 21,8 Measuring range relative pressure [bar] Poverload max. [bar] Pburst min. [bar] Order no. 0...10 51,4 71,5 12 19 19 G1 4 1 Type PU56 21,8 14,35 72 12 19 19 G1 4 1 0...25 65 600 PU5703 250 1000 PU5702 0...250 625 1200 PU5701 0...400 1000 1700 PU5700 0...600 1500 2400 PU5760 0...10 25 300 PU5604 0...25 65 600 PU5603 0...100 250 1000 PU5602 0...250 625 1200 PU5601 0...400 1000 1700 PU5600 0...600 1500 2400 PU5660 Common technical data Wiring diagram Operating voltage Type PU57 C B Type PU56 1 L+ 2 OUT 3 L- LOUT L+ Accessories Type PU5704 0...100 1) FKM seal / DIN 3869 A 300 Output function 0...10 V, AMP connector 51,9 25,8 25 Description Adapters; G 1/4 - G 1/2, high-grade stainless steel (316Ti/1.4571) Order no. E30135 PU [V DC] Reverse polarity protection • Accuracy / deviation (in % of the span) Linearity error Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range 0 ... 80 °C (in % of the span per 10 K) TEMPCO of zero TEMPCO of the span Temperature coefficients (TEMPCO) in the temperature ranges -40...0 °C and 80...125 °C (in % of the span per 10 K) TEMPCO of zero TEMPCO of the span Medium temperature [°C] Protection Step response time EMC < ± 0.8 < ± 0.25 BFSL / < ± 0.5 LS < ± 0.2 < ± 0.05 < ± 0.1 < ± 0.1 < ± 0.1 < ± 0.2 < ± 0.2 -40...125 IP 67 / IP 69K Materials wetted parts Restrictor 16...32 1.4542 [ms] 2 • Compliant with UN-ECE10 Rev. 4 ISO 11452: 100 V/m EN61326 For further technical details please visit: www.ifm.com (11.2014) 33 TOP PRODUCTS Output function 0...10 V, DEUTSCH connector Process sensors Small and cost-optimised: PT / PU pressure transmitters Generate a precise analogue signal even where space is at a premium Compact design (AF19) with process connection G 1/4 male Fast reaction: 1 millisecond response time Measuring accuracy < ± 0.5 %, repeatability < ± 0.05 % Easy connection via M12 connector Robust low-cost solution with welded stainless steel housing Miniaturisation for industrial applications The new PT/PU pressure sensors have a thin film measuring cell directly welded with the process connection. This technology guarantees high accuracy in a very compact housing with only 19 mm across flats at a cost-optimised price / performance ratio. Applications With the sealless design of the process connection the sensors can be used not only in hydraulic applications but also in inert gases. In industrial applications the laser labelling on the housing is also advantageous. Even in adverse environmental conditions, the sensor remains permanently identifiable. Another advantage: the fast output – with analogue transmission, the signal follows the pressure value within one millisecond. The high vibration and shock resistance as well as protection rating IP 67 or IP 69K complete the list of requirements for use in industrial applications. Pressure monitoring on a high-speed pump 34 Process sensors Pressure sensors Dimensions Measuring range Relative pressure [bar] 18,9 M12 x1 Poverload max. [bar] 1 1) FKM seal / DIN 3869-14 Wiring diagram PT * 2 BN WH L+ OUT 1 BN 2 WH 3 BU PU L+ OUT L * The following pin connection is available on request: pin 1: L+, pin 3: OUT Accessories Type Description Adapters; G 1/4 - G 1/2, High-grade stainless steel (316Ti/1.4571) PT5415 Order no. E30135 0...10 25 300 PT5404 0...16 40 450 PT5414 0...25 65 600 PT5403 0...40 100 800 PT5443 0...60 150 900 PT5423 0...100 250 1000 PT5402 0...160 400 1100 PT5412 0...250 625 1200 PT5401 0...400 1000 1700 PT5400 0...600 1500 2400 PT5460 Output function 0...10V 0...6 15 200 PU5415 0...10 25 300 PU5404 0...16 40 450 PU5414 0...25 65 600 PU5403 0...40 100 800 PU5443 0...60 150 900 PU5423 0...100 250 1000 PU5402 0...160 400 1100 PU5412 0...250 625 1200 PU5401 0...400 1000 1700 PU5400 0...600 1500 2400 PU5460 Common technical data Connection technology Type 200 15 Description Order no. Operating voltage PT [V DC] PU [V DC] Reverse polarity protection Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 • Accuracy / deviation (in % of the span) Linearity error Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range -40 ... 90 °C (in % of the span per 10 K) TEMPCO of zero + span Medium temperature 8.5...36 16...36 [°C] Protection < ± 0.5 < ± 0.1 BFSL / < ± 0.2 LS < ± 0.2 < ± 0.05 < ± 0.1 < ± 0.1 (-25...90°C) < ± 0.2 (-40...25°C) -40...90 IP 67 / IP 69K Materials wetted parts Step response time 1.4542 [ms] 1 For further technical details please visit: www.ifm.com (04.2014) 35 TOP PRODUCTS 51,6 65,9 12 1 G /4 1 Order no. Output function 4…20 mA 0...6 19 Pburst min. [bar] Process sensors An update for the bestseller: PN pressure sensor with a new look Even easier to use and with improved visualisation Clearly indicate the acceptable ranges: programmable red / green display The process connection can be rotated for optimum alignment Fast switch point setting by using three pushbuttons Visualisation of the switching states by clearly visible LEDs Can still be identified after many years: captive laser labelling on stainless steel housing The overall package makes the difference After 20 years of successful ifm pressure sensor history, the new generation of PN sensors was developed in close coordination with the users. Its modern and userfriendly design stands out. High overload protection, IP 67 and the captive laser labelling make the new PN sensors your perfect partner even in the most harsh environments. Everything at a glance Although the housing size has remained unchanged, the display size has been increased once again and the switching status LEDs on the sensor head can be clearly seen from all sides. The display can be switched from the indication of “red” to an alternating indication of “red - green”. So, switching states can be highlighted or an independent colour window can be created. Flexible Once fitted, rotate the sensor in any direction: The new PN allows free rotation as well as any mounting position using angle brackets as an accessory. 36 Process sensors Pressure sensors Poverload max. [bar] Pburst min. [bar] Order no. G 1/4 female M12 connector · output function programmable Order no. G 1/4 male Order no. G 1/4 female Order no. G 1/4 male 2 x NO/NC + analogue: 4...20 mA / 0...10 V 2 x NO/NC 0...600 800 2500 PN7160 PN7560 PN3160* PN3560* 0...400 800 1700 PN7070 PN7570 PN3070* PN3570* 0...250 500 1200 PN7071 PN7571 PN3071* PN3571* 0...100 300 650 PN7092 PN7592 PN3092* PN3592* 0...25 150 350 PN7093 PN7593 PN3093* PN3593* -1...10 75 150 PN7094 PN7594 PN3094* PN3594* 0...2,5 20 50 PN7096 PN7596 PN3096* PN3596* 0...1 10 30 PN7097 PN7597 PN3097* PN3597* -1...1 20 50 PN7099 PN7599 – – -1...0 20 50 – – PN3129* PN3529* TOP PRODUCTS Measuring range relative pressure [bar] *IO-Link in preparation, available as from 02 /2015 Accessories Common technical data Type Description Angle bracket, PA66 Type of pressure: relative pressure Liquids and gases Order no. E30421 Operating voltage [V DC] Current rating Protective cover, new generation E30420 [mA] Accuracy / deviation (in % of the span) turn down 1:1 Deviation of the switch point Linearity error Damping screw, G 1/4 female Damping screw, G 1/4 male E30422 E30419 Temperature coefficients (TEMPCO) in the temperature range 0 ... 80 °C (in % of the span per 10 K) Greatest TEMPCO of zero Greatest TEMPCO of the span [Hz] ≤ 170 E30057 Medium temperature [°C] -25...80 E30140 Shock resistance [g] 50 Vibration resistance [g] 20 IP 67 IO-Link 1.1 COM2 slave; 38.4 kbaud Communication interface Memory plug, parameter memory for IO-Link sensors < ± 0.2 < ± 0.2 Switching frequency Protection Siphon, G 1/4, steel (1.0345) 200 (up to 60 ° environment) < ± 0.5 < ± 0.25 (BFSL) < ± 0.5 (LS) < ± 0.1 Repeatability Tag clip 18...30 E30398 Connection technology IO-Link interface, current consumption from USB port LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors USB IO-Link master for parameter setting and analysis of units Type Description E30396 ZGS210 E30390 Order no. Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 For further technical details please visit: www.ifm.com (11.2014) 37 Process sensors Hygienic point level sensor perfectly suppresses deposits Reliable and fast alternative to tuning forks Flexible installation independent of the orientation Shock and vibration resistant in a robust stainless steel housing Factory set for simple “plug & play” Differentiation of media by switch point setting Hygienic design with maintenance-free sealing concept Level under control The LMT family reliably monitors the level in storage tanks or protects pumps against running dry. The different lengths and process connections allow applicationspecific and orientation-independent installation. Versatile sensor for all media The LMT can be set to almost any liquid or viscous media and bulk materials. The distinction of two media is possible due to the two switching outputs which can be set independently. The parameters can be set via IO-Link and USB interface accessory E30396. Food-grade The sensor with its high-quality housing materials such as high-grade stainless steel (316L / 1.4404) and PEEK meets all requirements for hygienic areas. This includes approvals such as EHEDG, 3A and also FDA. The LMT point level sensor protects the pump from running dry. 38 Process sensors Level sensors Process connection Installation length [mm] Approval Medium temperature water-based media [°C] Medium temperature oils, fats, bulk materials [°C] Order no. 0...100 LMT100 G 1/2 12 EHEDG, FDA, 3A 0...85 G 1/2 38 EHEDG, FDA, 3A -20...85 -20...100 LMT102 G 3/4 28 EHEDG, FDA -20...85 -20...100 LMT202 G1 38 EHEDG, FDA -20...85 -20...100 LMT302 G 1/2 153 EHEDG, FDA -20...85 -20...100 LMT104 G 1/2 253 EHEDG, FDA -20...85 -20...100 LMT105 0...100 LMT110 -40...100 LMT121 Medium: Oils, fats, powders M12 connection · output function 2 x NO/ NC programmable · 4-wire DC PNP · IO-Link 1.1 G 1/2 12 EHEDG, FDA, 3A 0...85 Medium: Sugary media with low water content M12 connection · output function 2 x NO/ NC programmable · 4-wire DC PNP · IO-Link 1.1 G 1/2 12 EHEDG, FDA, 3A -40...85 Accessories Type Further technical data Description high-grade stainless steel Order no. Operating voltage Current rating Clamp adapter G 1/2 female – Clamp 1"– 1.5" E33401 Clamp adapter G 1/2 female – Clamp 2" E33402 Welding adapter ball, G 1/2 E30055 Medium temperature [V] 18...30 DC [mA] 100 [°C] 150 (max. 1 h) Housing materials PEEK, high-grade stainless steel (316L/1.4404), PA12, FPM Materials wetted parts PEEK, high-grade stainless steel (316L/1.4404), FPM Welding adapter collar, G 1/2 E30056 Welding adapter, cylindrical, for tanks, G 1/2 E43300 Welding adapter, cylindrical, for pipes, G 1/2 E4330 Ambient temperature Screw-in adapter G 1/2 female – G 3/4 male E43302 EMC Closed tanks: Open tanks: Screw-in adapter G 1/2 female – G 1 male E43303 Screw-in adapter G 1/2 female – 3/4 NPT E43313 Clamp adapter, G 1/2 female – Varivent D50 E43306 Clamp adapter, G 1/2 female – Varivent D68 E43307 Clamp adapter with leakage port, G 1/2 female – Clamp 1"– 1.5" (3-A) E43311 Clamp adapter with leakage port, G 1/2 female – Clamp 1"– 2" (3-A) E43312 Welding adapter G 1/2, long design for deeper installation E43319 Protection IP 68 / IP 69K, III Shock resistance [g] Vibration resistance [g] 50 20 [°C] -40...85 EN 6100-6-2:2005 EN 6100-6-3:2006 EN 6100-6-4:2006 Accessories Type Description Order no. IO-Link interface for parameter setting and analysis of units with DTM specification, current consumption via USB port: max. 500 mA E30396 Memory plug, parameter memory for IO-Link sensors E30398 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors ZGS210 For further technical details please visit: www.ifm.com (04.2014) 39 TOP PRODUCTS Medium: Aqueous media M12 connection · output function 2 x NO/ NC programmable · 4-wire DC PNP · IO-Link 1.1 Process sensors Small but effective: temperature transmitter in compact housing Compact temperature transmitter with excellent response time and IO-Link 1.1 Space-saving in all installation positions LED for visualisation of the operating status Fast response time: T05 / T09 = 1 s / 3 s Pressure resistant up to 400 bar Different installation lengths from 25...150 mm Versatile The TA type temperature sensor is a universal transmitter with a 4...20 mA current output which can be scaled over the -50 to 150 °C measuring range. Scaling is done simply via the integrated IO-Link interface Flexible The compact design, the integrated process connections and a multitude of probe lengths enable particularly simple installation. Transparent An integrated LED clearly signals the readiness for operation. Fast and precise A high level of accuracy is achieved using a class A accuracy Pt1000 sensor and factory calibration. In addition, ifm’s tried and tested film technology ensures excellent dynamic response times. So this sensor is suited for all highly precise and rapid processes. 40 Process sensors Temperature sensors Dimensions [mm] [bar] 18,7 M12x1 G½ 26 TA21 300 TA2405 TA2415 50 300 100 160 TA2435 150 160 TA2445 EL 48 Process connection G ¼ Temperature range (scaled 4…20 mA) -50…150 °C 13 18,7 M12x1 6 15,9 LED 19 G¼ 25 400 TA2105 50 400 TA2115 100 160 TA2135 150 160 TA2145 Wiring diagram Further technical data 1 1 L+ 4 L+ Operating voltage IO-Link 2 2 L 3 [V DC] Reverse polarity / overload protection L •/• Measuring element Pt1000, class A Response dynamics T05 / T09 Accessories Type 1s/3s Protection Description Order no. IP 67, IP 68, IP 69K / lll Measuring range Accuracy Ambient temperature IO-Link revision IO-Link interface for parameter setting and analysis of units with DTM specification, current consumption via USB port: max. 500 mA E30396 Memory plug, parameter memory for IO-Link sensors E30398 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors ZGS210 18...32 [°C] -50...150 [K] ± 0.3 + (± 0.1 % MS) [°C] -25...80 1.1 Materials (wetted parts) high-grade stainless steel (316L/1.4404) Connection technology Type Description Order no. Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 For further technical details please visit: www.ifm.com (04.2014) 41 TOP PRODUCTS Process connection G ½ Temperature range (scaled 4…20 mA) -50…150 °C 30 LED Order no. 14 6 48 Pressure resistance TA24 EL 15,9 Nominal length Process sensors Robust infrared temperature sensors for hot objects Precise and reliable measurement, with display and operating keys 4 to 20 mA and switching output, freely programmable Adjustable for different target materials Scratch-resistant precision lenses Easy handling via buttons and display Test function: activated on the sensor or remotely Non-contact temperature measurement For the precise temperature measurement of particularly hot objects or objects which are difficult to access, e.g. in the steel, plastics or glass industries. The measured value is provided via the analogue output. In addition, a switching output is available. Robust and precise All four variants feature a high-quality precision lens – the prerequisite for precise measurement. The lens withstands the rough environments for example in steelworks and reduces the influence of external light to a minimum. Easy setting and handling To enable precise temperature measurement, the degree of emission can be quickly and easily set using the pushbuttons and display. The current temperature of the object to be measured is displayed during operation. Temperatures must be precisely measured when pressing rails. 42 Process sensors Temperature sensors Design Measuring range [°C] Wave length range [μm] Measurement uncertainty (for e = 1, Tu = 23 °C) Lens material Response time Order no. [ms] 1 % of the measured value, minimum 2 K IR temperature sensor 0…1000 8...14 IR temperature sensor 250...1600 1.0...1.7 IR temperature sensor 500...2500 0.78...1.06 IR temperature sensor with fibre optic and measuring head 300...1600 1.0...1.7 crystal lens with anti-reflex coating < 100 TW2000 0.5 % of the measured tempered optical glass value, minimum 4 K <2 TW2001 0.3 % of the measured tempered optical glass value, minimum 4 K <2 TW2002 <2 TW2011 0.5 % of the measured value, minimum 4 K tempered optical glass Accessories Common technical data Type Description Air purge Order no. E35063 Operating voltage [V DC] 18...32 Current consumption [mA] ≤ 50 Ambient temperature [°C] 0...65 Protection Cooling jacket IP 65 Reverse polarity protection • Short-circuit protection • E35064 Dimensions TW2000 183,5 61,5 E35065 91 M30 x1,5 Protective tube °F °C 5 36 E35066 M12x1 28 Mounting bracket 3 2 1 TW2001, TW2002 207,7 86 E35067 M30 x1,5 °F °C 5 36 M12x1 28 Heat insulation 91 3 2 1 Connection technology Order no. EVC547 M12 socket, shielded, 5 m black, PUR cable EVC548 M12 socket, shielded, 2 m black, PUR cable EVC544 M12 socket, shielded, 5 m black, PUR cable EVC545 91 °F °C 36 5 1 2 M12x1 28 M12 socket, shielded, 2 m black, PUR cable TW2011 181,5 55 ¼"-36UNS-2A Description M30 x1,5 Type 3 1) LEDs (display unit / switching status) 2) 7-segment LED display (4 digits) 3) Programming buttons For further technical details please visit: www.ifm.com (04.2014) 43 TOP PRODUCTS M30, 1 x analogue, 1 x switching output, NO / NC programmable Process sensors Temperature transmitter with display and IO-Link First transmitter with display and IO-Link for food applications Bright 4-digit LED display for optimum readability Fast response time T05/09 = 1/3 s Pre-scaled measuring ranges, IO-Link 1.1 programmable Available in various probe lengths from 30...250 mm Hygienic and robust design: high-grade stainless steel (316L / 1.4404) and IP 69K TD temperature transmitters The TD series temperature transmitters are distinguished by a compact, hygienic design with integrated process connections and a display for local indication of the temperature. Easy installation and set-up The integrated Tri-Clamp® and G1/2" process connections allow quick and easy installation. No complex set-up is required because the transmitters are supplied with a pre-scaled measuring range. For special applications the temperature range can be scaled via IO-Link 1.1. Robust and durable Protected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications. 44 Process sensors Temperature sensors [mm] Order no. Factory setting 0...100 °C Further technical data -10...150 °C Operating voltage Accuracy analogue output Process connection 1.5" Tri-clamp • 3A, FDA 30 TD2807 TD2801 50 TD2817 TD2811 100 TD2837 TD2831 150 TD2847 TD2841 Process connection 2" Tri-clamp • 3A, FDA [V DC] 18...32 [K] ± 0.3 + (± 0.1 % MS) Ambient temperature [°C] -25...80 Maximum measuring range [°C] -50...150 Programmable IO-Link high-grade stainless steel (1.4404 / 316L) fully welded Housing material Protection 30 TD2907 TD2901 50 TD2917 TD2911 100 TD2937 TD2931 150 TD2947 TD2941 Process connection G 1/2 BSPP hygienic • EHEDG, FDA Dynamic response TD2507 TD2501 50 TD2517 TD2511 100 TD2537 TD2531 150 TD2547 TD2541 [s] 1/3 (to DIN EN 60751) Accessories Type 30 IP 69K Description Order no. Welding adapter ball, G 1/2 E30055 Welding adapter collar, G 1/2 E30056 Pipe fitting, G1/2 – DN25 SMS, high-grade stainless steel (1.4404 / 316L) E33430 Pipe fitting, G 1/2 I – DIN 11851 DN25 E43304 Pipe fitting, G 1/2 I – DIN 11851 DN40 E43305 Clamp adapter, G 1/2 I – Varivent D50 E43306 Clamp adapter, G 1/2 I – Varivent D68 E43307 Process connection Ø 6 mm • EHEDG, FDA 50 TD2217 TD2211 100 TD2237 TD2231 150 TD2247 TD2241 250 TD2267 TD2261 Accessories Type Description IO-Link interface for parameter setting and analysis of units with DTM specification, current consumption via USB port: max. 500 mA Order no. E30396 Memory plug, parameter memory for IO-Link sensors E30398 Sealing plug, G1/2, high-grade stainless steel (1.4435 / 316L) E43308 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors ZGS210 Welding adapter, G 1/2, high-grade stainless steel (1.4435 / 316L) E43319 Welding adapter, 6 mm, high-grade stainless steel (1.4435 / 316L) E30407 Connection technology Type Description Order no. Socket, M12, 4-pole, 5 m orange, PVC cable EVT001 Socket, M12, 4-pole, 2 m orange, PVC cable EVT064 Socket, M12, 4-pole, 5 m orange, PVC cable EVT004 Socket, M12, 4-pole, 2 m orange, PVC cable EVT067 For further technical data please go to: www.ifm.com (04.2014) 45 TOP PRODUCTS Nominal length Systems for mobile machines XL dialogue module PDM360 NG-12 for mobile machines 12.1" TFT display with 1024 x 768 pixels and optional touch screen TFT display with ”optical bonding“ enables optimum readability Backlit function keys and navigation keys with tactile feedback Internal mass storage, USB interface, interfaces for analogue cameras 4 CAN interfaces with CANopen and SAE J1939 protocol Programmable to IEC 61131-3 with CODESYS PDM360 NG-12 dialogue module In almost all mobile machines, there is an increasing demand for large powerful process and dialogue modules for operation and visualisation. With its high-resolution graphic display, the powerful 32-bit controller and the flexible programming according to IEC 61131-3, the PDM360 NG-12 is such a user interface. State-of-the-art display technology with optical bonding and the optional resistive touch function enable readability even under adverse conditions. Thanks to the robust housing with IP 65 / IP 67 protection, the device can be used inside or outside the cabin, for surface or panel mounting. The CAN interfaces, Ethernet, USB and the video inputs serve for networking and communication with other vehicle components. 46 Systems for mobile machines Dialogue modules / displays • High-resolution display Protected by a scratch-resistant glass pane, the modern display, which can even be read in sunlight, provides a resolution of 1024 x 768 pixels with an aspect ratio of 4:3. The modern ”optical bonding“ technology eliminates the clearance between front glass and display and so prevents condensation under adverse operating conditions. In addition, it improves readability of the display under different viewing angles. • Mechanical design The PDM360 NG-12 has an extremely flat and fully sealed diecast aluminium housing with IP 65 / IP 67 protection and integrated M12 connectors. It can be used as surface mount devices using the tried-and-tested RAM® mount system or can be mounted in a wall. The service lid on the back allows the exchange of the battery for the real-time clock as well as access to the USB 2.0 service interface. • Powerful electronics The integrated 32-bit controller and the operating system Embedded Linux are the basis for the visualisation of the high-resolution graphics, the processing of the application program and the unit functions. Furthermore, it provides many opportunities with regard to communication and networking with other systems and networks. The products Description Order no. PDM360 NG-12 with navigation keys, special function key, 12 function keys and video inputs CR1200 PDM360 NG-12 touch display with navigation keys, special function key, 12 function keys and video inputs CR1201 USB adapter cable, M12 plug / RJ45 socket, 1.5 m EC2099 Ethernet, cross-over patch cable, 2 m, PVC cable, M12 plug / RJ45 plug E11898 Programming software CoDeSys, German version CP9006 Programming software CoDeSys, English version CP9008 Technical data PDM360 NG-12 closed, diecast aluminium Housing M12 connector Device connection Protection IP 67, IP 65 Operating voltage [V DC] Current consumption Temperature range [mA] Operation [°C] Storage [°C] 10...32 ≤ 800 -30...65 -30...80 • Programming according to IEC 61131-3 The CoDeSys software enables a clear and easy creation of the application software for the user. Function libraries are available for the special functions of the device. 12.1“ TFT LCD colour display Optical Bonding 1024 x 768 pixels 18-bit colour depth Touch screen (only CR1201) 5-wire, resistive • Communication interfaces The PDM360 NG-12 is equipped with four CAN interfaces to ISO 11898. Among others, they support CANopen and the J1939 protocol. The integrated USB 2.0 interfaces provide easy data exchange with modern storage media. The Ethernet interface cannot only be used for programming but also for communication with other network participants. Two inputs for analogue cameras are available in each module for monitoring of the environment. Data memory Flash / RAM [MB] Internal mass storage [GB] 1 Data memory (retain) [kB] 32 Applications: Complex construction machines, agricultural machines, municipal vehicles, vehicles and systems for mining Indications RGB LED Processor MPC5121 / PPC, 400 MHz Backlit operating elements Function keys Special function key Navigation keys 128 / 256 12 1 1 Inputs 1 x digital / analogue Outputs 1 x digital, 1 x buzzer 4 x CAN 1 x Ethernet 100 Mbits 2 x USB 2.0 Interfaces Camera interfaces Supported CAN protocols Programming software Standards and tests (extract) 2 x video input for analogue camera CANopen (DS 301 V4) SAE J 1939 CODESYS CE, E1 (UN-ECE R10), EN 50 155 For further technical details please visit: www.ifm.com (11.2014) 47 TOP PRODUCTS Functions and advantages Position sensors Inductive sensors Suitable for industrial, mobile, cooling and lubricating applications (04.2014) 50 - 53 (04.2014) 54 - 55 (11.2014) 56 - 57 (04.2014) 58 - 59 (04.2014) 60 - 61 (11.2014) 62 64 - 63 65 66 68 - 67 69 70 72 - 71 73 (04.2014) 74 76 78 - 75 77 79 (11.2014) 80 - 81 Capacitive sensors Capacitive touch sensors in compact cylindrical design Photoelectric sensors for general applications Photoelectric sensor O7 – now even more powerful Feedback systems for valves and valve actuators Valve feedback in ATEX zones Sensors for motion control Speed sensors Speed sensors for drives and axes Pulse evaluation systems Easy and reliable rotational speed monitoring and standstill detection Safe monitoring of speeds (04.2014) Process sensors Flow sensors / flow meters Compressed air meter independent of pipe size Robust mechatronic flow sensor (04.2014) (04.2014) Temperature sensors Temperature measurement – flush and hygienic Extra protection for temperature sensors (11.2014) (11.2014) Industrial communication AS-Interface I / O modules Small and powerful – AS-i SmartLine module for control cabinets AS-i ClassicLine – Fast detection and processing of 4...20 mA Small but effective – robust and flexible AS-i miniature module (11.2014) (11.2014) System solutions Industry 4.0 made easy – apps instead of expensive programming 48 Identification systems RFID 125 kHz / RFID 13.56 MHz Simple, low price and flexible: RFID for machine control (04.2014) 82 - 83 (11.2014) 84 - 85 (11.2014) 86 - 87 (11.2014) 88 90 92 94 - 89 91 93 95 96 98 - 97 99 RFID UHF The UHF system with integrated EtherNet / IP 1D/ 2D code readers The new compact multicode reader – Fast – Robust Condition monitoring systems Vibration monitoring systems Accelerometer with compact design and M12 connection Vibration monitoring in ATEX applications From process monitoring to vibration analysis For process monitoring with high peak accelerations (04.2014) (04.2014) (04.2014) Systems for mobile machines Mobile controllers More power in mobile machines Many inputs and outputs for little money (11.2014) (04.2014) Dialogue modules / displays (04.2014) 100 - 101 INNOVATIONS Looking for a bigger size? ecomatmobile BasicDisplay XL 49 Position sensors One for all – a single inductive sensor for three applications Suitable for industrial, mobile, cooling and lubricating applications Large temperature range of -40...85 °C for greater flexibility Protection rating IP 65 to IP 69K for increased machine uptime Reliable detection due to improved sensor tolerances Reduced stock-keeping – one sensor for many applications New standard This newly developed generation of inductive sensors is the first to present one sensor that can be used for three different applications. Whether in factory automation, in applications with coolants and lubricants or in mobile applications – the new ifm technology platform distinguishes itself with universal and permanent usability while guaranteeing high performance, temperature stability and higher sensing ranges. Resistant and reliable A large temperature range of -40...85 °C and protection ratings IP 65, IP 66, IP 67, IP 68 and IP 69K guarantee maximum reliability. This new generation meets the user’s increased machine uptime requirements while offering a reliable switching function that assures the avoidance of standstills. All in all, a universal sensor for permanent use. 50 Position sensors Inductive sensors Connection Sensing range Electrical design Switching frequency [Hz] [mm] Order no. Output function normally open Order no. Output function normally closed 60 45 60 45 700 IFS240 IFS244 IFS248 IFS260 Type M12 · Dimensions: length [mm] 4f M12 connector DC PNP 7 nf DC PNP 700 IFS241 IFS245 IFS250 IFS261 4f DC NPN 700 IFS242 IFS246 IFS249 IFS262 7 nf DC NPN 700 IFS243 IFS247 IFS251 IFS263 60 45 60 45 Type M18 · Dimensions: length [mm] M12 connector 8f DC PNP 400 IGS232 IGS236 IGS240 IGS252 12 nf DC PNP 300 IGS233 IGS237 IGS242 IGS253 8f DC NPN 400 IGS234 IGS238 IGS241 IGS254 12 nf DC NPN 300 IGS235 IGS239 IGS243 IGS255 60 50 60 50 Type M30 · Dimensions: length [mm] M12 connector 15 f DC PNP 100 IIS226 IIS230 IIS234 IIS246 22 nf DC PNP 100 IIS227 IIS231 IIS236 IIS247 15 f DC NPN 100 IIS228 IIS232 IIS235 IIS248 22 nf DC NPN 100 IIS229 IIS233 IIS237 IIS249 Installation: f = flush / nf = non flush Dimensions 4 IGS237 M12 x1 M18 x1 IIS226 60 49 45 10 M12 x1 M18 x1 M12 x1 24 LED 4 x 90° 4 IIS227 LED 4 x 90° M30 x1,5 5 36 36 IIS231 50 39 15 20 15 M12 x1 M30 x1,5 M12 x1 5 60 49 30 5 LED 4 x 90° M30 x1,5 IIS230 50 39 35 24 LED 4 x 90° 24 M12 x1 4 LED 4 x 90° 5 36 51 INNOVATIONS 45 34 20 10 LED 4 x 90° 36 24 IGS233 IGS236 M18 x1 M12 x1 4 LED 4 x 90° 60 49 35 17 45 34 30 M18 x1 M12 x1 M12 x1 4 M12 x1 M12 x1 M12 x1 M12 x1 M12 x1 M12 x1 M12 x1 IGS232 60 49 45 5 17 LED 4 x 90° LED 4 x 90° LED 4 x 90° IFS245 45 34 25 5 4 17 LED 4 x 90° 17 IFS241 60 49 40 4 4 LED 4 x 90° IFS244 45 34 30 M30 x1,5 IFS240 60 49 45 Position sensors Connection Sensing range Electrical design Switching frequency [mm] Order no. Output function normally open [Hz] Type M12 · Dimensions: length [mm] 4b PUR cable 2m DC PNP 60 40 700 IFS252 IFS256 7 nb DC PNP 700 IFS253 IFS257 4b DC NPN 700 IFS254 IFS258 7 nb DC NPN 700 IFS255 IFS259 60 40 Type M18 · Dimensions: length [mm] PUR cable 2m 8b DC PNP 400 IGS244 IGS248 12 nb DC PNP 300 IGS245 IGS249 8b DC NPN 400 IGS246 IGS250 12 nb DC NPN 300 IGS247 IGS251 60 45 Type M30 · Dimensions: length [mm] PUR cable 2m 15 b DC PNP 100 IIS238 IIS242 22 nb DC PNP 100 IIS239 IIS243 15 b DC NPN 100 IIS240 IIS244 22 nb DC NPN 100 IIS241 IIS245 Installation: f = flush / nf = non flush Dimensions IFS252 IFS256 60 54 1 M12x1 4 17 17 IFS257 5 IGS244 40 32,5 1 M18x1 M12x1 1 4 4 17 4 24 24 IGS245 IGS249 10 40 22,5 10 1 M18x1 M18x1 1 IIS238 60 52,5 M30x1,5 60 42,5 1 IGS248 60 52,5 M18x1 40 29 5 4 4 17 1 IFS253 60 49 M12x1 1 M12x1 1 40 34 4 4 24 5 24 36 IIS242 1 1) LED (yellow) 52 15 1 M30x1,5 5 36 IIS243 45 22,5 15 M30x1,5 1 IIS239 60 37,5 M30x1,5 45 37,5 5 36 5 36 Position sensors Inductive sensors Accessories Further technical data Description Order no. Operating voltage Mounting accessories [V DC] Current consumption Angle bracket for type M12, stainless steel E10735 Angle bracket for type M18, stainless steel E10736 [mA] E10737 • Short-circuit protection • Overload protection • Voltage drop [V] Ambient temperature E11994 Mounting clamp, with end stop for types M18, PC E11995 Mounting clamp, with end stop for types M30, PC E11996 100 [°C] -40...85 IP 65 / IP 66 / IP 67 / IP 68 / IP 69K EMC EN 61000-4-2 ESD: EN 61000-4-3 HF radiated: EN 61000-4-4 Burst: EN 61000-4-6 HF conducted: EN 55011: Switching status indication E10806 Mounting sleeve, M24 x 1.5 - Ø 18 mm, 36 mm E10807 Mounting sleeve, M36 x 1.5 - Ø 30 mm, 36 mm E10808 1 3 DN1031 1 Metal housing, 24 V DC, 3.3 A DN4011 L+ Description L L+ 4 3 1 L+ 2 3 1 L L+ 2 L 3 L Wiring diagram PUR cable 2m Connection technology Type yellow Wiring diagram M12 connector 4 Plastic housing, 24 V DC, 2.5 A LED 2 lock nuts, brass Accessories (supplied) Power supplies 4 kV CD / 8 kV AD 10 V/m (80...1000 MHz) 2 kV 10 V (0.15...80 MHz) class B Brass white bronze coated, PBT; PEI Housing materials Mounting sleeve, M16 x 1 - Ø 12 mm, 34 mm < 2.5 [mA] Protection Mounting clamp, with end stop for types M12, PC < 10 Reverse polarity protection Current rating Angle bracket for type M30, stainless steel 10...30 DC; "supply class 2" to cULus Order no. BN L+ BK BU Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 BN INNOVATIONS Type L+ BK L BU L For further technical data please go to: www.ifm.com (04.2014) 53 Position sensors Touch sensor – start, stop and acknowledge Capacitive touch sensors in compact cylindrical design Dynamic, static function, preset High IP 69K protection rating and wide temperature range -40...85 °C Symbols on the sensing face can be selected separately Easy installation into housing with Ø 22.5 mm bore thanks to M22 x 1.5 thread Wear-free and maintenance-free thanks to switching without any mechanical pressure Functions and technology Capacitive touch sensors can be used, for example, as start and stop function on machines, as enable switch and for opening and closing gates. Compared to mechanical switches the sensors operate without wear. Dynamic touch sensors detect an approaching human hand and suppress interference such as water, layers of ice or foreign bodies to a large extent. However, a gloved hand will still trigger them. Static touch sensors detect hands and objects even through glass for as long as the sensing face is covered which provides, for example, protection against vandalism. With the latching operating principle it is possible to switch the sensor on by touching briefly and to switch it off again by touching briefly again. Furthermore, the housing is resistant to oils and it is also impact and scratch resistant. It offers the protection rating IP 69K. LEDs for optical feedback signal that the sensor has been activated. The green LEDs can be controlled separately and, for example, be used to indicate the status of plant and machinery. 54 Position sensors Capacitive sensors Type Evaluation principle Connection Housing material Protection Current rating Order no. [mA] Output function NO · DC PNP M22 dynamic 0.3 m PUR cable PA IP65, IP67, IP69K 500 KT5101 M22 dynamic 0.3 m PUR cable with M12 plug PA IP65, IP67, IP69K 500 KT5102 M22 dynamic 0.3 m PUR cable Stainless steel IP65, IP67, IP69K 500 KT5301 M22 static 0.3 m PUR cable Stainless steel IP65, IP67, IP69K 500 KT5305 M22 static 0.3 m PUR cable PA IP65, IP67, IP69K 500 KT5105 static 0.3 m PUR cable with M12 plug PA IP65, IP67, IP69K 500 KT5106 PA IP65, IP67, IP69K 500 KT5109 M22 Output function NO · DC PNP · green LED can be controlled separately M22 dynamic 0.3 m PUR cable Symbol disc must be ordered separately Mounting options The sensor can be installed in all housings with a Ø 22.5 mm hole. The supplied lock nut is used for fixing. Thanks to the M22 thread the sensor can be used for screw mounting without lock nut. Installation alignment of the sensor is not necessary since the clip showing the symbol for the sensing face is snapped in as the last step. Wiring is done via the tried-and-tested 3- or 4-wire technology. Common technical data Operating voltage 24 (12...30) [mA] 45 Ambient temperature [°C] -40...85 Accessories Type Dimensions 31 5,3 29 [V DC] Current consumption 5 Description Order no. Symbol disc, lettering: START E12377 Symbol disc, lettering: STOP E12378 Symbol disc, symbol: on E12379 Symbol disc, symbol: off E12380 Symbol disc, transparent E12386 Type Description Connection technology Type Description Order no. Power supplies Plastic housing, 24 V DC, 2.5 A Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 Order no. DN1031 For further technical data please go to: www.ifm.com (04.2014) 55 INNOVATIONS M22x1,5 Position sensors Photoelectric sensor O7 – now even more powerful Precise, compact, interference immune: new version of the tried-and-tested O7 design! Reliable background suppression Precise object detection without scattered light thanks to the well-defined light spot Long ranges and compact design Ideal for applications in feeding and handling Precise, compact, interference immune In applications where space is limited and high precision is required, the new generation of compact O7 photoelectric sensors comes into play. The very precise background suppression is particularly reliable, even in case of highly reflective objects. The visible light spot, without scattered light, enables easy alignment of the sensor to the object. Therefore, typical applications are feeding and handling, where particularly small parts need to be detected. Plug & Play The O7 sensors have a fixed setting. For quick and easy mounting, O7 is equipped with integrated M3 metal threaded sleeves. Plug & play for simple setup, saving time and money. 56 Position sensors Laser sensors / distance measurement sensors Range System [mm] Light spot diameter [mm] Switching frequency [Hz] Light-on / darkon mode Current consumption [mA] M8 connector (3-pole) with 200 mm PUR cable · 3-wire DC Diffuse reflection sensor with background suppression Order no. Order no. NPN PNP 5...30 2.5 750 •/– 20 O7H206 O7H200 O7H201 5...30 2.5 750 –/• 20 O7H207 Diffuse reflection sensor with background suppression 5...50 2.5 750 •/– 20 O7H208 O7H202 5...50 2.5 750 –/• 20 O7H209 O7H203 Diffuse reflection sensor with background suppression 3...100 7 750 •/– 20 O7H210 O7H204 3...100 7 750 –/• 20 O7H211 O7H205 Retro-reflective sensor with polarisation filter 3...1000 55 1000 –/• 20 O7P202 O7P200 3...1000 55 1000 •/– 20 O7P203 O7P201 Through-beam – transmitter 0...1500 90 – – 20 0...1500 – 1000 –/• 10 O7E202 O7E200 0...1500 – 1000 •/– 10 O7E203 O7E201 Through-beam – receiver Accessories Common technical data Description Mounting set for clamp mounting, stainless steel Type O7 Order no. E21237 Type of light red light 633 nm Operating voltage [V] Current rating Mounting set for free-standing mounting, stainless steel 100 [V] < 2.5 Voltage drop E21238 10...30 DC [mA] Short-circuit protection, pulsed • Reverse polarity / overload protection Mounting set for free-standing mounting with fine adjustment, stainless steel E21239 Ambient temperature [°C] Function display Switching status LED Materials Mounting set with ball joint galvanised, stainless steel E21240 •/• -25...60 yellow housing lens cable PA PMMA PUR Protection IP 65, III Dimensions E21081 Cube for mounting on an aluminium profile, M8 thread, diecast zinc E20950 LED 15 9 Example O7P200 7,6 M3 9 Prismatic reflector 50 x 50 mm, plastic E20744 Power supplies Type Connection cable, M8 socket 3-pole / M8 coupling 3-pole, 2 m black, PUR cable EVC268 Connection cable, M8 socket 4-pole / M8 coupling 3-polig, 5 m black, PUR cable EVC308 Description Metal housing, 24 V DC, 3.3 A Order no. DN4011 For further technical details please visit: www.ifm.com (11.2014) 57 INNOVATIONS 6,5 Rod, 120 mm, Ø 10 mm, M8 thread, stainless steel 26 20,3 2,7 Type O7S200 Position sensors Valve feedback in ATEX zones Intrinsically safe valve open/closed sensor for ATEX areas Easy access terminal chamber Removable terminal block for easy wiring Robust and resistant housing Permanently legible lasered type label Actuator interface connection: M20 x 1 connector or M12 connector Direct fit on valve actuators Two sensors built-in; one sensor provides a signal when the valve is open, the other when it is closed. These type IND inductive sensors are intrinsically safe and consist of two inductive sensors in a potted and robust housing with IP 67 protection rating. They are equipped with connection for solenoids. Fast and easy connection The solenoid connection is optionally a standardised M20 x 1 connector or an M12 connection. The terminal chamber is easy to open and close. Since the terminal block can be removed, no new wiring is required if the sensor is replaced. The units are approved to ATEX categories 1D /1G and 2G. 58 Position sensors Feedback systems for valves and valve actuators Connection sensor / valve Ub [V] Ambient temperature [°C] Output function Protection class Protection Order no. M20 x 1.5 / M20 x 1.5 8.2 DC -25...70 2x NC III IP65, IP67 NN504A M20 x 1.5 / M12 8.2 DC -25...70 2x NC III IP65, IP67 NN505A 2 x 2-wire Namur Accessories Description Order no. Approval II 1G Ex ia IIB T4 Ga Ta: -25...70 °C BVS 14 ATEX E 005 X IECEx BVS 14.0005X II 2G Ex ia IIC T4 Gb Ta: -25...70 °C Switching amplifier, dual channel, transistor N0534A Switching amplifier, dual channel, relay N0533A Switching amplifier, dual channel, optocoupler N0532A Target puck, Ø 53 mm E17320 Target puck, Ø 65 mm E17327 Target puck, Ø 102 mm E17328 Plug for covering the oblong holes, EPDM E12212 II 1D Ex ia IIIB T135 °C Da Ta: -25...70 °C Further technical data Switching frequency [Hz] Sensing range 500 [mm] 4 Electrical design Wiring to certified intrinsically safe circuits with the max. values: Ui = 15 V / Ii = 50 mA / Pi = 120 mW Housing material PA Dimensions Example NN505A 6,3 33 E12208 92 7,5 5,5 Cable gland, M20 x 1.5, PA 6.6 60 INNOVATIONS 30 E12209 18,8 Screw plugs, PA 6.6 60 M20x1,5 Type Marking of the unit 1) Sensor 1 2) Sensor 2 3) LED OUT 2 4) LED OUT 1 For further technical details please visit: www.ifm.com (04.2014) 59 Sensors for motion control Speed sensors for drives and axes Magnetic measuring principle for non-contact detection of speed and direction of rotation Switching frequencies up to 15,000 Hz Precise detection and reduced phase shift Wide temperature range: -32…125 °C Installation within seconds thanks to flanged housing Flexible combinations of housings, connections and signals Advantages and customer benefits The high switching frequency of 15,000 Hz as well as the extended temperature range of -32...125 °C make ifm's new magnetic MX5 type speed sensors your ideal partner for the detection of speed and direction of rotation on drives, axes and shafts. The sensors use Hall measuring cells, so that they function reliably and without contact even in cases of heavy soiling. Quickly integrated everywhere The sophisticated housing concept offers different combinations of housing lengths, connections, such as straight or angled cable outlet and AMP connectors. These are available on request. Toothed wheel modules made of metal are standardised and have a defined tooth width and distance. 60 Sensors for motion control Speed sensors Installation length [mm] f Iload [kHz] [mA] Connection Ambient temperature sensor [°C] Protection rating housing Order no. Speed sensors · magnetic measuring principle 30 0.005...15 < 50 radial, pigtail AMP Junior Timer -32...+140 IP 69K MX5015 35 0.005...15 < 50 connector, AMP Junior Timer -32...+140 IP 69K MX5004 35 0.005...15 < 50 axial, pigtail 0.15 m -32...+140 IP 69K MX5017 45 0.005...15 < 50 connector, AMP Junior Timer -32...+140 IP 69K MX5000 Moreover, the sensors can be used to select one or twochannel speed detection. Besides speed, the direction of rotation can also be detected using two channels. Also, apart from an NPN or PNP switching output the speed sensor family covers various module sizes of toothed wheels. The new sensors are adjusted to module 1.25. The flanged housing offers quick mounting and accurate adjustment of the sensor with only one screw. This reduces phase shift and guarantees precise detection of the toothed wheel. Further technical data Operating voltage [V DC] 7...30 [mm] 0.4...1.5 [°] 90 ± 20 Sensing range Module (toothed wheel) 1.25 Phase shift Output 2 x open collector Accessories Type Description Order no. Dimensions Connection cable, AMP socket, 10 m E60303 32 14 Example MX5004 6,4 4,9 35 61 Wiring diagram L+ A 2 B BK L+ A B WH 4 3 BN INNOVATIONS 1 GND BU GND For further technical details please visit: www.ifm.com (04.2014) 61 Sensors for motion control Intuitive monitor for speed and standstill Easy and reliable rotational speed monitoring and standstill detection Intuitive handling via potentiometer Rotational speed detection using standard sensors Small design requiring only very little space Integrated wide-range power supply (24...27 V DC, 110...240 V AC) Plug-in screw terminals simplify installation Low-cost evaluation of rotational speeds The new rotational speed evaluation systems DD0203 and DD0296 supply the basic functions of rotational speed monitoring and standstill detection by means of external pulse pick-up (sensor). All settings are intuitive via four potentiometers: The rotational speed is set using a logarithmic scale, multiplier (x1 / x100) and output function, start-up delay and hysteresis. They feature one semiconductor output and one relay output. They open or close (function can be set) in case of underspeed or overspeed (can also be set). Four LEDs indicate the switching and operating states. The integrated wide-range power supply for voltage supply from direct or alternating voltage guarantees high flexibility. A 24 V DC output supplies power to the connected sensors. Thanks to their compatible functions, these new evaluation systems have replaced the old DA0001/DD0116 and DA0001/DA0116 units. Use for rotational speed monitoring on conveyor belts, worm gears and elevators. 62 Sensors for motion control Systems for pulse evaluation Type Ub Setting range [V] [Hz] Outputs analogue Outputs relay Outputs transistor Order no. 1 pulse input PNP (type 2 to IEC 61131-2) 110...240 AC / 27 (typ. 24) DC 50...60 Hz 0.1...10 / 10...1000 – 1 1 DD0203 110...240 AC / 27 (typ. 24) DC 50...60 Hz 0.2...20 / 20...2000 – 1 1 DD0296 Dimensions Common technical data 25,4 109,1 Application: Evaluation of pulse sequences with regard to overspeed and underspeed; speed monitoring Relay output Contact rating [A] Transistor output Switching voltage Current rating 35,5 93 116 4 LED s 2 10...30 DC SELV ≤ 100 [V] [mA] Auxiliary energy for sensors 3 4 (240 V AC, 24 V DC); resistive load 18.5...30 DC SELV, ≤ 100 mA [V] Protection rating housing / terminals 1 IP 20 / IP 20 Ambient temperature 1) plug-in screw terminals 2) panel for labelling 3) potentiometer 4) DIN rail mounting [°C] Display -25...60 LED 1 x green power supply 1 x yellow input signal output 1 x green (lights when the output relay is energised) Switching diagram 1 x yellow release A [Hz] plastic: PC GF20 Housing material SP + Hy SP Wiring diagram SP – Hy [s] B AC Power or DC 1 I In 5 7 Sensor supply 6 pnp II 3 1 2 3 4 13 15 14 INNOVATIONS 21 22 23 24 L L N N 2 Out 19 18 17 III IV Enable 8 pnp The upper diagram shows a rotational speed curve including switch point (SP, adjustable) and hysteresis (Hy, adjustable) as well as input frequency (A) as a measure for the rotational speed or speed during the time (B) 1) voltage supply of the speed monitor 2) start-up delay (adjustable), suppresses the monitoring when the machine is started 3) switching output according to the set function I: Monitoring of underspeed, normally open function II: Monitoring of underspeed, normally closed function III: Monitoring of overspeed, normally open function IV:Monitoring of overspeed, normally closed function For further technical details please visit: www.ifm.com (11.2014) 63 Sensors for motion control Safe monitoring of speeds Safe speed monitor uses standard sensors as pick-ups Easy parameter setting via rotary switch No restrictions for the design of the cam disc Monitoring functions can be enabled / disabled Reliable operation at extreme ambient temperatures down to -40 °C Housing width only 25 mm Applications The speed monitors DD110S and DD111S have been developed for safety-related maximum-speed monitoring as used in carousels or centrifuges. The DD111S is specially designed for the low rotational speed of wind turbines. Both speed monitors can also be used for the operating mode “reduced speed” e.g. on machine tools. Special features The speed monitor is certified to EN 62061 / SIL 3 and EN ISO 13849-1 cat. 4 / PL e – even though non-safetyrelated sensors are used as pulse pick-ups. When the safety output has been triggered, it can be reset again manually or automatically. 64 Sensors for motion control Systems for pulse evaluation More functions Automatic or manual reset of overspeed is possible. This function is set via wire links. The monitoring function can be enabled and disabled via a switching input. Besides the 2-pole safety relay, transistor outputs can also be used as output for the status and error indication. Technical data Safety speed monitor DD110S, DD111S Evaluation system for safe speed monitoring Operating voltage [V DC] Nominal voltage [V DC] Current consumption 24 [mA] ≤ 125 Sensor supply 24 V DC / ≤ 70 mA Protection IP 20 / II Pulse inputs S34, S43: “1”: 6 mA / 24 V DC Input characteristics Adjustable speed range Adjustable frequency range [rpm] DD110S 1...49500 DD110S [Hz] DD111S [Hz] 0.5...990 0.1...99.9 Max. input frequency [Hz] ≤ 2000 2 safety-related switching outputs (floating contacts) 1 fault output “Fault” (positive switching) 1 diagnostic output “Overspeed” (positive switching) Output function Dimensions 22,5 19.2...28.8; incl. 5 % residual ripple Fault output “Fault” Y7 and diagnostic output “Overspeed” Y8 ≤ 20 mA, 24 V DC, voltage drop ≤ 2 V DC, short-circuit proof, non safe 114,5 99 108 LED 35,5 Output characteristics 2 6 A, 250 V AC / 24 V DC (≥ 6 mA); resistive load Contact rating 3 1 1) Screw terminals 2) Rotary switch 3) DIN rail mounting [°C] -40...55 Storage temperature [°C] -40...75 Max. permissible relative humidity [%] 95, non condensing PA (polyamide) Housing materials Wiring diagram VCC = 24 V DC Ambient temperature Rail TH35 (according to EN 60715) Mounting Sensor 1 Screw terminals; 0.5...2.5 mm² (AWG 12...30) Connection Sensor 2 Accessories L- L+ S33 S34 S35 (GND) S44 S43 S45 (GND) 13 23 14 24 Type Description DD11xS 24 V DC Y3 Y4 Y2 Y1 Y5 Y6 Y7 Y8 Order no. Power supplies Enable 1 K1 K1 Restart K2 K2 24 V Fault Overspeed Plastic housing, 24 V DC, 2.5 A DN1031 Metal housing, 24 V DC, 3.3 A DN4011 Enable 2 For further technical details please visit: www.ifm.com (04.2014) 65 INNOVATIONS Easy setting of the limit speed The speed is determined via the interval measurement on the inputs where for example two inductive sensors are used as pulse pick-ups. The user can set the limit speed easily and effectively via three rotary switches (DD110S: x 1, x 10, multiplier / DD111S: x 10, x 1, x 0.1) – either in rpm or Hz. It was decided not to use any complicated setting menus. An easy and intuitive setting algorithm prevents unintentional change or manipulation of the set values. Process sensors Compressed air meter independent of pipe size For inside pipe diameters of 38 mm to 254 mm Can be used for consumption measurement and leakage monitoring Final value of the measuring range from 548 Nm3/h to 29,560 Nm3/h Exact flow rate and temperature measurement of compressed air Binary, analogue and pulse outputs Flow rate measurement in standard cubic metres Calorimetric measuring principle Measuring, display and setting ranges of the compressed air meter refer to the standard volume flow according to DIN ISO 2533. This makes a correction using the temperature and the pressure unnecessary. The fast response time and the high response sensitivity of the system also allow the reliable detection of small volumetric flow quantities. Adaptation to variable pipe sizes The measuring ranges for different pipe sizes are stored as reference values in the sensor and can be called and set via the programming buttons. Compressed air meter for installation in variable pipe sizes using adapters. 66 Process sensors Flow sensors / flow meters Final value of the measuring range [Nm3/h] Repeatability Measuring accuracy [% of the measured value] [% of the final value] Process connection Order no. G 1 female SD0523 Application: compressed air in industrial use, air quality (DIN 8573-1) 548...29,560 ± 1.5 ± (6 % MV + 0.6 % VMR) * *) For D = 72 mm, T = 22 °C and standard volume flows of 50...850 Dimensions Further technical data Type SD0523 111,5 100 45 1 Nm3/h Operating voltage M12 x1 2 96,5 3 [V] [mA] 2 x 250 Analogue output [mA] 4...20 52,8 62 Short-circuit protection, pulsed • Reverse polarity / overload protection 12 36 Medium temperature [°C] 0...60 [°C] 0...60 [s] Pressure resistance [bar] Protection rating, protection class Connection Housing materials L+ 2 WH 2 WH 2: Out 2 4: Out 1 High-grade stainless steel (316/1.4401), ceramics; glass passivated; PEEK (polyetheretherketone); polyester; FPM; aluminium; anodised 4 BK 4 BK 2: Out 2 4: Out 1 3 BU L 3 BU L Materials wetted parts Accessories Type Description Welding adapter, G 1 female – Ø 20 mm Order no. E40195 16 IP 65, III PBT-GF 20; PC (polycarbonate); stainless steel (304/1.4301); FPM 1 BN L+ < 0.1 (dAP = 0) M12 connector Wiring diagram 1 BN •/• Ambient temperature Response time 1) Programming buttons 2) 4-digit alphanumeric display 3) Status LEDs 18...30 DC Current rating Measuring / setting range 1 [Nm3/h] 30000 27000 Type Description 21000 Order no. 18000 15000 12000 9000 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable EVC005 Socket, M12, 10 m black, PUR cable EVC006 6000 3000 0 20 40 60 80 100 120 140 160 180 200 220 240 260 [mm] 2 Final value of the measuring range (1) referred to the internal pipe diameter (2) For further technical details please visit: www.ifm.com (04.2014) 67 INNOVATIONS 24000 Connection technology Process sensors Robust mechatronic flow sensor Binary and analogue volumetric flow sensors for liquids Volumetric flow quantities: 15 l/min, 25 l/min, 50 l/min, 100 l/min, 200 l/min Fast response time ≤ 10 ms Easy handling: Switch points can be (pre)set continuously Variable R or G process connection Pressure ranges up to 25 bar, medium temperature up to 180 °C Mechatronic flow sensor The flow sensor works to the principle of springsupported piston: The piston, located in the valve seat in the housing, is lifted by the flowing medium against the spring resistance. For binary signal output the piston position is detected by an inductive sensor. Analogue sensors however detect the position by means of a magnetic-field sensor. The spring resistance forces the piston to return to its original position with decreasing flow. This ensures position-independent installation of the flow sensor preventing backflow. The switch points can be easily set and fixed via a setting screw. The robust mechanical design ensures use in harsh environments. The units are maintenance-free. Mechatronic sensor in the coolant circuit of an induction furnace. 68 Process sensors Flow sensors / flow meters Application: liquids Measuring range Hysteresis [l/min] [l/min] Response time [s] Medium temperature [°C] Pressure loss Process connection Order no. SBY332 [bar] M12 connector · output function NO · electrical design DC pnp · binary 1...15 0.2...1 ≤ 0.01 0...85 0.05...0.24 Rp 3/4 1...25 0.5...2 ≤ 0.01 0...85 0.04...0.44 Rp 3/4 SBY333 2...50 1...3 ≤ 0.01 0...85 0.05...0.72 Rp 3/4 SBY334 5...100 3...6 ≤ 0.01 0...85 0.05...1.05 Rp 1 SBY346 20...200 5...10 ≤ 0.01 0...85 0.05...0.31 Rp 1 1/2 SBY357 M12 connector · electrical design DC PNP · analogue 4...20 mA 1...25 – ≤ 0.01 -10...100 0.02...0.22 Rp 3/4 SBY433 2...50 – ≤ 0.01 -10...100 0.06...0.29 Rp 3/4 SBY434 4...100 – ≤ 0.01 -10...100 0.1...0.5 Rp 1 SBY446 8...200 – ≤ 0.01 -10...100 0.14...0.52 Rp 1 1/2 SBY457 Silicone cable with M12 connector · electrical design DC · analogue 4...20 mA 0.3...25 – ≤ 0.01 10...180 0.02...0.22 Rp 3/4 SBT633 0.3...50 – ≤ 0.01 10...180 0.06...0.29 Rp 3/4 SBT634 All data refer to water. Common technical data Type Description M12 socket, 2 m black, PUR cable EVC001 M12 socket, 5 m black, PUR cable EVC002 M12 socket, 2 m orange, PVC cable M12 socket, 5 m orange, PVC cable Type SBY, SBT Order no. Operating voltage Accuracy [V] 24 DC (-15 % / +10 %) [% of the final value] ±5 Short-circuit protection • Reverse polarity / overload protection EVT064 EVT001 •/• Protection rating, protection class Ambient temperature IP 65 / IP 67, III [°C] 0...60 Materials (wetted parts) SBY3 stainless steel (301/1.4310), nickel-plated brass, PPS, PP, O-ring: FPM Materials (wetted parts) SBT6 stainless steel (316/1.4401), nickel-plated brass, PPS, O-ring: FPM Materials (wetted parts) SBY4 stainless steel (316/1.4401), nickel-plated brass, PPS, PP, O-ring: FPM Wiring diagram 1 1 L+ 4 3 SBY3 L+ 2 3 L L SBY4, SBT6 For further technical data please go to: www.ifm.com (04.2014) 69 INNOVATIONS Connection technology Process sensors Temperature measurement – flush and hygienic Flush-front temperature sensors for the food industry Hygienic and robust: high-grade stainless steel (316L/1.4404) and IP 69K Space saving compact design Selectable: 4...20 mA transmitter or Pt100 Quick and easy: G 1/2 process connection with sealing cone Flexible: adapter concept for all common process connections Flush mount Flush-front temperature sensors from ifm are now available for applications such as agitators or pigging systems. Quick and easy to use Thanks to the integrated process connection with G 1/2 sealing cone, the compact design allows quick and easy installation. Versions with integrated transmitter (4...20 mA) or Pt100 output are available. Hygienic and robust The one-piece full-metal housing has been specially developed for particularly harsh applications. Electrical connection is made using M12 connectors. 70 Process sensors Temperature sensors Accessories Description Temperature range Order no. Order no. [°C] Temperature transmitter 4...20 mA Welding adapter ball, G 1/2 E30055 G 1/2, flush TA3597 0...100 Temperature sensor with direct Pt100 evaluation G 1/2, flush Welding adapter collar, G 1/2 E30056 Pipe fitting, G 1/2 – DN25 SMS, high-grade st. steel / 316L / 1.4404 E33430 -50...140 TM4599 Further technical data Operating voltage [V DC] Pressure resistance [bar] 0...16 Ambient temperature [°C] -25...80 Maximum measuring range [°C] -50...140 Pipe fitting, G 1/2 female – DIN 11851 DN25 E43304 Housing material Pipe fitting, G 1/2 female – DIN 11851 DN40 E43305 Protection 18...32 high-grade st. steel (316L/1.4404), PEEK IP 69K Dynamic response [s] 10 / 40 Clamp adapter, G 1/2 female – Varivent D50 E43306 Clamp adapter, G 1/2 female – Varivent D68 E43307 Clamp adapter, G 1/2 female – clamp 1"–1.5" E33401 Clamp adapter, G 1/2 female – clamp 2" E33402 Socket, M12, 4-pole, 5 m orange, PVC cable EVT001 Sealing plug, G 1/2, high-grade st. steel / 316L / 1.4435 E43308 Socket, M12, 4-pole, 2 m orange, PVC cable EVT064 Socket, M12, 4-pole, 5 m orange, PVC cable EVT004 Socket, M12, 4-pole, 2 m orange, PVC cable EVT067 Connection technology Type Welding adapter, cylindrical, for tanks, G 1/2 E43300 Welding adapter, cylindrical, for pipes, G 1/2 E43301 Description Order no. INNOVATIONS Type Process connection For further technical details please visit: www.ifm.com (11.2014) 71 Process sensors Extra protection for temperature sensors Thermowells for all common process connections and installation depths Convenient: sensor calibration without process interruption Special: for industrial and hygienic applications Robust: sensor protection in harsh applications Suited: for all Ø 6 mm temperature probes Flexible: installation depths of 30...330 mm Why is a thermowell required? Aggressive media, high pressures and flow speeds make the use of thermowells necessary. Thermowells protect temperature sensors from such influences and make it possible to replace sensors in the running process. So, a calibration of the sensors is possible at any time. Universal The ifm thermowells are suited for all temperature probes with a diameter of 6 mm. Market common process connections are designed for use in hygienic and industrial applications. 72 Process sensors Temperature sensors Device connection Installation depth EL [mm] Sensor Thermowell Order no. Process connection Tri-Clamp 1.5" for type: TA24, TT12, TT32, TM44, TD22 44,5 EL BL ½" NPS 6,6 12,7 19 26,7 6,4 1 38,1 G 1/2 100 64 E37810 G 1/2 150 115 E37820 G 1/2 250 191 E37830 G 1/2 350 267 E37850 1) 1.5" Clamp (ISO 2852) 63 Process connection Tri-Clamp 2" for type: TA24, TT12, TT32, TM44, TD22 44,5 EL G 1/2 100 64 E37910 G 1/2 150 115 E37920 G 1/2 250 191 E37930 G 1/2 350 267 E37950 BL ½" NPS 6,6 12,7 19 26,7 6,4 1 38,1 63 1) 2" Tri-Clamp (ISO 2852) Welding thermowell, weld-in process connection for type: TT32, TD22 44,5 EL BL ½" NPS G 1/2 250 191 E37430 G 1/2 350 267 E37450 6,6 16 38,1 6,4 Hygienic thermowell, process connection G 1/2 conical for type: TM45, TD25 72 EL BL 2,5 100 68 E37511 G 1/2 conical 150 118 E37521 G 1/2 conical 50 49 E37411 G 1/2 conical 100 99 E37421 G 1/2 conical 150 149 E37431 7 9 18 G½ G 1/2 conical 27 37 G½ Welding clamp adapter, ball process connection 34 mm Ø for type: TM45, TD25 41 EL BL G½ 7 9 34 30 2,5 Clamp fitting, process connection G 1/2 for type: TT92, TT02, TT12, TT22, TT32, TD22 13 EL BL 1 7 9 M4 27 G½ Ø 6 mm 50 33 E37603 Ø 6 mm 100 83 E37613 Ø 6 mm 150 128 E37623 Ø 6 mm 250 233 E37643 Ø 6 mm 350 333 E37663 Screw-in thermowell, process connection G 1/2 for type: TA24, TT02, TT12, TT22, TT32, TM44, TD22 28 EL BL 1 7 9 G½ 27 G 1/2 50 27 E37600 G 1/2 100 74 E37610 G 1/2 150 124 E37620 G 1/2 250 224 E37640 G½ For further technical details please visit: www.ifm.com (11.2014) 73 INNOVATIONS 16,6 Industrial communication Small and powerful – AS-i SmartLine module for control cabinets Less is more Powerful relay switches up to 6 A 4 relays in slim design of only 25 mm Low-profile transistor module Plug supplied with the unit Double terminals for the supply Even for small local control cabinets All new SmartLine modules feature a housing that is only 25 mm wide, so they will easily fit into a small panel. The transistor module is only 52 mm deep, so requires very little space, making it ideal for local control panels. At just 108 mm deep and 25 mm wide the relay module also won’t take up much space in a classic control cabinet. Powerful and flexible The supplied cage clamps allow easy and efficient universal wiring. Double terminals help the user to loop through the power supply. Sensor supply and the outputs of the transistor version are rated with 1 A, the relay modules switch up to 6 A. 74 Industrial communication AS-Interface I /O module Advantages and customer benefits The products • Transistor version The transistor version with 2 modules and 4 inputs and 4 outputs has an extremely flat and small housing for small control cabinets. The inputs are either supplied with up to 200 mA via the AS-voltage as usual or via an external PELV voltage source. They are then rated up to 1 A. Both units can switch 1 A per output. • Relay version The relay version provides 4 relay outputs with a width of only 25 mm – two changeover contacts and two NO contacts – with a current rating of up to 6 A. The four inputs are either supplied via an AS-i or an external PELV voltage source. • Extended addressing mode Up to 62 units can be connected to a master of specification 3.0 with M4 profile as A or B slaves. The modules can be addressed either prior to installation without voltage or when connected and wired via the addressing socket. Dimensions Type Description SmartLine: 25 mm width, A/B slaves 4DI 4DO transistor [1A], depth 52 mm AC3200 4DI AUX 4DO transistor [1A], depth 52 mm AC3201 4DI 4DO relay [6A], depth 108 mm AC3220 4DI AUX 4DO relay [6A], depth 108 mm AC3221 Further technical data SmartLine module AC3200 Digital inputs 4 Sensor supply inputs via AS-i Operating voltage [V DC] Max. current load for all inputs total [mA] Digital transistor outputs AC3200, AC3201 59,3 25,4 4 Voltage range separate to PELV [V DC] Current rating per output [mA] Current rating per module [mA] 200 24 (20...30) 1000 4000 S-7.A.7 AS-i specification 2.11 + 3.0 Extended addressing mode • Ambient temperature 4 x LED 16...30 4 AS-i profile 71 3 35,5 95,4 129,3 4 x LED Order no. [°C] -25...65 2 Accessories 1 Type Description AC3220, AC3221 Order no. AS-i addressing unit AC1154 Addressing cables E70213 AS-i power supply 8 A AC1258 24 V DC PELV power supply DN4013 4 35,5 3 93 123,2 4 x LED 4 x LED 2 1 1) Connector with cage clamp connection 2) Label 3) Addressing socket 4) DIN rail adapter For further technical details please visit: www.ifm.com (11.2014) 75 INNOVATIONS 108 25,4 Industrial communication AS-i ClassicLine – Fast detection and processing of 4...20 mA Quick mounting now for 4-channel analogue modules too 2 and 4-channel input modules 2-channel output module Perfectly suited for 2, 3 and 4-wire sensors and actuators Lean 45 mm design High protection rating IP 67 Safe and variable quick mounting technology The slide lock allows fast, safe and easy installation of upper and lower parts of the analogue input and output modules without tools. The user can choose one of three different directions for the flat cable. Small and compact analogue module The new models feature a lean design with only half the width of the conventional units. Where space is at a premium, the 4-channel analogue modules provide an enormous advantage. They detect and process analogue signals very quickly. Powerful LEDs guarantee safe detection of state and diagnostic information. The units feature the high protection rating IP 67 and have been designed for industrial field applications. They are particularly suited for pressure and level measurement (e.g. in silos) and for packaging machines. 76 Industrial communication AS-Interface I /O module Advantages and customer benefits • Values can be read quickly The analogue signal is converted and transferred within 60 ms, or twice that time for two channels. In the nominal range, the measured signal is transmitted in the form of integer numbers between 4,000 and 20,000, 4...20 mA correspondingly. The accuracy is 0.5 % of the final value of the measuring range, i.e. ±100 μA. The products Type Order no. ClassicLine: Analogue module 4…20 mA • No software required Masters of the specification 2.11 + 3.0 recognise the analogue slave by the profile. Master and slave automatically start to exchange data. The programming of function blocks for the scaling of analogue values in the controller is not necessary. Electrical isolation: The modules AC5223 and AC5226 have an electrical isolation between the analogue inputs and AS-i. In addition, the analogue inputs are electrically isolated from each other. Description 4 analogue inputs, 2 and 3-wire (AUX) AC5216 4 analogue inputs, 2 and 4-wire (AUX) AC5226 2 analogue outputs, 2, 3 and 4-wire AC5218 2 analogue inputs, 2 and 3-wire AC5222 2 analogue inputs, 2 and 4-wire AC5223 Further technical data ClassicLine module AC5216, AC5226 Dimensions 44,7 40,2 [V DC] 26.5...31.6 Sensor supply inputs [V DC] via AUX Max. current load of the inputs [A] AS-i profile S-7.3.E AS-i specification 2.11 + 3.0 Extended addressing mode 103 2 – Resolution [bits] 12 [°C] -25...70 Ambient temperature Protection IP 67 25,8 Accessories Type Description Order no. AS-i flat cable (EPDM) E74000 Flat cable end seal E70413 Splitter box for flat cable E70600 Protective caps M12 E73004 For further technical details please visit: www.ifm.com (11.2014) 77 INNOVATIONS 45 Operating voltage (AS-i) Industrial communication Small but effective – robust and flexible AS-i miniature module Quick connection of illuminated pushbuttons in the smallest of spaces Cut-to-size wires or pluggable screw terminals AS-i connection for four control and signalling devices Short-circuit proof and overloadprotected Particularly compact AS-i module Extremely compact The miniature module can be integrated in small surface mounting housings. Four illuminated pushbuttons can be connected to it at a time. Since AS-i can also be used with round and spiral cables, the module for suspended pushbuttons is the perfect solution: The 2-wire cable is used for LED triggering and pushbutton query without requiring any auxiliary voltage. Well stowed There is often not much space in control boxes. The full potting protects the robust module ideally against mechanical damage during installation. Quick contact The connecting wires can be used for direct connection of illuminated pushbuttons in a surface mounting housing. No further auxiliary material is needed. The plug-in version is available as an alternative. The connectors are supplied with the unit. 78 Industrial communication AS-Interface I/O modules Type Order no. Connection: PVC strand; 12 x 0.2 m • A/B addressing saves addresses Up to 62 participants can be connected. 248 inputs and 248 outputs are possible for one AS-i network. • On-site diagnosis The module indicates the condition of all inputs and outputs as well as the energy supply and the communication status by means of LEDs. Description Active AS-i module: 4 inputs / 4 outputs, AS-i profile: S-7.A.7 AC2750 Active AS-i module: 4 inputs / 3 outputs, AS-i profile: S-7.A.E AC2751 Connection: Screw terminals Active AS-i module: 4 inputs / 4 outputs, AS-i profile: S-7.A.7 AC2752 Active AS-i module: 4 inputs / 3 outputs, AS-i profile: S-7.A.E AC2753 Common technical data Installation module digital inputs, digital outputs Operating voltage (AS-i) [V DC] Total current consumption from AS-i [mA] Current rating per module [mA] 18...31.6 < 180 150 Short-circuit protection • Overload protection • Ambient temperature [°C] -25...55 AS-i specification 2.11 + 3.0 Extended addressing mode • Housing material Potted PC Dimensions Example AC2752 12 76,6 INNOVATIONS • Energy and data on one cable The AS-i cable supplies the connected LEDs and pushbuttons with up to 150 mA without requiring further auxiliary voltage. All inputs and outputs are short-circuit proof. Products 31,1 Advantages and customer benefits For further technical details please visit: www.ifm.com (04.2014) 79 Industrial communication Industry 4.0 made easy – apps instead of expensive programming Easy as using a smartphone! Individual connection to a PLC by means of reloadable apps Fast and easy integration of intelligent sensors into the PLC world No special PC software required, an internet browser is sufficient PLC connection via the fieldbus protocols Profinet, Profibus, EtherNet/IP and others Smart additional functions tailored to the sensors selected Straightforward web configuration instead of time-consuming and costly programming Until now: complex programming Modern sensors offer more and more intelligent functions that can also be made available to the PLC via interfaces like IO-Link or TCP/IP. To use them, the PLC programmer has to individually implement the functionalities in the PLC. This is very time-consuming and costly, especially when it comes to implementing the required user interfaces. From now on: fit for Industry 4.0 – ifm System Solutions With the new ifm System Solution Apps ifm electronic has developed a system which is easy to create. It allows process data from different sensors to be transmitted to common fieldbus systems, and their parameters are easily accessible. For this purpose, ifm now offers tailored apps which can be loaded into the ifm fieldbus gateway without any programming software. 80 Industrial communication System solutions ifm System Solution Apps The centrepiece for using the ifm System Solution App is the AC14 fieldbus gateway. On the one hand, the device has a certified fieldbus interface (Profinet, Profibus, EtherNet/IP) for the connection to a PLC. On the other hand, the AC14 features excellent communication possibilities via an additional EtherNet interface and up to two AS-i masters for connection to a variety of sensors and actuators. The app required for the corresponding application can be loaded from the internet and can be used by the AC14 via an SD card. The configuration of the app is made via the integrated web interface, i.e. all necessary settings can be carried out conveniently via a device with an internet browser. The products ifm System Solution Apps Order no. IO-Link scanner and configurator AP3001 Fieldbus connection of the O3D 3D camera to Profibus, Profinet, EtherNet/IP AP3031 AS-i based DTA ID systems: RFID reading and writing, history AP3041 System overview Web- based configuration PLC world analogue signals binary signals Sensor world Ethernet AC14 TCP/IP UDP/IP www.ifm.com System Solution Apps INNOVATIONS Example: ifm System Solutions App for O3D camera Web- based configuration PLC world PLC Sensor world TCP/IP O3D camera AC14 with App for O3D camera For further technical details please visit: www.ifm.com (11.2014) 81 Identification systems Simple, low price and flexible: RFID for machine control Wide range of interfaces New: TCP/ IP version Integrated web server for device setup, diagnosis and monitoring Connection of RFID antennas, sensors or actuators Robust RFID antennas with long writing / reading distance RFID antennas for flush and non-flush installation Simple connection of the antennas via cables up to 20 m Always know what’s going on ifm electronic has placed RFID systems on the market that are unbeatable with regard to • Price / performance ratio, • Ease of installation and • Robustness This product range now offers new functions for Profibus, Profinet, EtherNet /IP and TCP/ IP. Large antenna selection Another innovation is the robust antennas in M12, M30 and rectangular housing for automation and conveying technology. Industrially compatible M12 plugs and connection technology from ifm electronic guarantee quick and simple connection of antennas and sensors without complicated wiring. 82 Identification systems RFID 125 kHz / RFID 13.56 MHz New functions: DTE102 with EtherNet/IP and DTE104 with TCP/IP The evaluation units DTE102 and DTE104 offer new functions in addition to the well-known advantages: cyclical transmission of user data in the process image of the controllers, extended set-up, permanent storage with web server function and antenna firmware update via web server. Products Description Order no. RFID evaluation unit RFID evaluation unit, Ethernet TCP/IP interface DTE104 RFID evaluation unit, EtherNet/IP interface DTE102 RFID evaluation unit, Profinet interface DTE101 RFID evaluation unit, Profibus DP interface DTE100 RFID antenna 13.56 MHz, M12 design, flush ANT410 RFID antenna 13.56 MHz, M30 design, flush ANT430 DTE102 with EtherNet/IP This version is optimised for controllers from Schneider Electric or Rockwell Automation. RFID antenna 13.56 MHz, M12 design, non flush ANT411 Easy integration Data access to the transponders is fast and simple via the provided function blocks as well as directly via the process image of the controller. RFID antenna 13.56 MHz, M30 design, non flush ANT431 RFID antenna 125 KHz ANT512 RFID antenna 13.56 MHz, ISO 15693 ANT513 DTE104 with TCP/IP A new function of the RFID evaluation unit DTE104 with TCP/IP protocol is the acyclic reading of the digital inputs as well as the option of setting the outputs via the evaluation unit. The RFID evaluation unit is ideal for direct connection to PCs, industrial PCs or PLCs that have no standardised fieldbus interface. DTE100 with Profibus DP RFID evaluation unit with integrated Profibus DP interface. DTE101 with Profinet This evaluation unit is in particular intended for customers with a Siemens controller Integrated web server All evaluation units have an integrated web server. Users can log in via an HTTP address to fully access the device. Advantages: For parameter setting, the evaluation unit neither has to be connected to a fieldbus, nor does a controller already have to be present in the system. This makes it possible to carry out tests already before installation. Antennas, digital I/O and sensors Each evaluation unit offers four sockets to connect up to four RFID antennas. Optionally, unused RFID antenna inputs can also be used to control outputs or to detect digital input signals. Two digital sensors can be connected to each socket set as an input; and an actuator to each output. RFID antennas RFID transponders for ANT512 ID-TAG/30X2.5/05 – 125 KHz 256 bits E80360 ID-TAG/30X2.5/05 – 125 KHz 2048 bits E80361 RFID transponders for ANT513, ANT410, ANT411, ANT430, ANT431 ID-TAG/30X2.8/03 – 13.56 MHz, 16 Kbits – FRAM E80370 ID-TAG/30X2.5/06 – 13.56 MHz, 896 bits E80371 ID-TAG/R20X2.5/06 – 13.56 MHz, 896 bits E80377 ID-TAG/30X2.8/03 – 13.56 MHz, 64 Kbits E80380 ID-TAG/4,35X3,6/03 – 13.56 MHz, 896 bits, 10 pcs E80381 ID-TAG/Label 65X30/03 – 13.56 MHz, 896 bits, 500 pcs E80382 ID-TAG/Label 80X50/03 – 13.56 MHz, 896 bits, 500 pcs E80379 For further technical details please visit: www.ifm.com (04.2014) 83 INNOVATIONS Different interfaces Identification systems Systematic transparency – for production and logistics The UHF system with integrated EtherNet/IP Best performance, compact design with power over Ethernet (PoE) UHF write/read unit with 4 antenna terminals and digital I /Os Ultra low, low, mid range and wide range antennas for every application Ethernet TCP/ IP interface for parameter setting Industrially compatible protection rating IP 65 / IP67 The new RFID evaluation unit The new evaluation unit DTE820 is a combination of antenna and evaluation unit, preferably used in case of scattered reading points or large antenna distances. The UHF antenna concept The ultra low and low range antennas are ideal for sensing in the near field. In order to achieve high selectivity, small designs are used as they allow short reading ranges. The mid range antenna is chosen for applications in the near / far field with reading ranges of up to 2 m. The new antenna ANT815 has been optimised for distances from 0.2 to 1 m. The wide range antennas have been developed for applications in the far field where reading ranges of up to 10 m are required. 84 Identification systems RFID UHF Applications Owing to its application-specific antennas, the new UHF system platform from ifm electronic is widely used in automation technology, e.g. in the fields of production, logistics and conveyor technology. Goods, packaging or pallets but also individual products can be identified without contact. The UHF RFID has been optimised for applications in • production control • asset management • material flow control • track & trace The standardised Ethernet interface with M12 connection enables quick and easy integration into the higher level automation or process control. Current is supplied directly via an M12 connection. The connected sensors or actuators to be triggered are supplied via the evaluation unit. A robust housing with protection rating IP 65 and a wide temperature range ensure the use of the readers in harsh industrial environments. The products Description RFID UHF reader, dimensions 156 x 139.3 x 63 mm RFID UHF reader, Ethernet/PoE, 3 DI / 3 DO (GPIOs), EU/ETSI Description Installation kit for wide range antenna Order no. DTE820 RFID UHF reader, dimensions 270 x 234 x 68 mm RFID UHF reader, EtherNet/IP, 4 DI / 4 DO, EU/ETSI DTE810 RFID UHF reader, EtherNet/IP, 4 DI / 4 DO, US/FCC DTE910 RFID UHF reader, Ethernet TCP/IP, 2 DI / 2 DO, EU/ETSI DTE800 RFID UHF reader, Ethernet TCP/IP, 2 DI / 2 DO, US/FCC DTE900 RFID UHF antennas, dimensions 90 x 60 x 18 mm Accessories RFID UHF ultra low range antenna EU/ETSI/US/FCC ANT805 RFID UHF low range antenna EU/ETSI ANT810 RFID UHF low range antenna US/FCC ANT910 RFID UHF antennas, dimensions 150 x 122 x 35 mm E80340 RFID UHF mid range antenna 100°/100° EU/ETSI ANT820 RFID UHF short mid range antenna EU/ETSI/US/FCC ANT815 RFID UHF antennas, dimensions 270 x 270 x 45 mm Jumper for antennas RG58, 3 m E80330 RFID UHF wide range antenna 70°/70° EU/ETSI ANT830 Jumper for antennas RG58, 6 m E80331 RFID UHF wide range antenna 70°/70° US/FCC ANT930 Jumper for antennas RG58, 10 m E80332 Jumper for antennas RG58, 15 m E80333 Ethernet, cross-over patch cable, 2 m, PUR cable, M12 / RJ45 E11898 Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45 E12204 RFID UHF transponder ID tag/D50X3.3/04 E80350 RFID UHF on metal transponder ID tag/D55X13/04 E80351 RFID UHF transponder ID tag/R30X10/04 RFID UHF transponder ID tag/R40X10/04 Common technical data RFID UHF reader Operating voltage [V] Current consumption [mA] Current rating outputs [mA] 500 (per switching output) Ambient temperature [°C] Protection rating, protection class -25...55 IP 65 Switching inputs 2 or 4 Switching outputs 2 or 4 Frequency range EU/ETSI [MHz] 865...870 Frequency range US/FCC [MHz] 902...928 Air interface E80354 < 700 metal housing with plastic cover Material E80353 24 DC ± 10 % ISO 18000-6C Range [m] Antenna concept Antenna terminal, external 10, depending on the tag external 4 x TNCreverse 50 Ω For further technical data please go to: www.ifm.com (11.2014) 85 INNOVATIONS Type Order no. Identification systems The new compact multicode reader – Fast – Robust Improved functions for all ifm multicode readers Up to 50 % faster evaluation time Extended 2D library with micro QR and Atec code Extended 1D library with MSI and GS1 codes New: with bar code quality parameters The ifm multicode reader Independent of the orientation and the number of codes, the high-performance algorithms automatically decode 1D or 2D codes. The evaluation has been extended by the quality parameters for 1D codes. Especially for industrial applications With its integrated lighting, different interfaces and large variety of operating distances and field of view sizes, the ifm multicode reader is suited for a large number of industrial applications. Upgrade Evaluation time reduced by up to 100 ms. Optimised autodetect function for code recognition. 86 Identification systems 1D/2D code readers Operating distance [mm] 50 75 Readable 2D codes ECC200, PDF-417, QR, Micro QR, Aztec Readable 1D codes Interleaved 2-of-5, Industrial 2-of-5, Code 39 Code 128, Pharmacode, Code 93, Codabar EAN13, EAN13-Add-On 2, EAN13-Add-On 5 EAN8, EAN8-Add-On 2, EAN8-Add-On 5 UPC-A, UPC-A Add-On 2, UPC-A Add-On 5 UPC-E, UPC-E Add-On 2, UPC-E Add-On 5 GS1 DataBar Omnidirectional, GS1 DataBar Truncated GS1 DataBar Stacked, GS1 DataBar Stacked Omni GS1 DataBar Limited, GS1 DataBar Expanded GS1 DataBar Expanded Stacked Field of view size [mm] Wide range of applications The ifm multicode reader is used in a wide range of industrial applications. It provides product tracking, production control or product identification in the most varied areas: automotive, electronic and food industries, conveyor technology or in machine tools and printing machines. The standardised process interfaces RS-232, Ethernet TCP/IP and EtherNet/IP ensure fast and easy integration in industrial control technology. Field of view size [mm] 100 200 red light 20 x 14 28 x 20 36 x 26 68 x 50 46 x 32 61 x 44 77 x 56 140 x 100 Description Order no. E2I200 OPC server for multicode reader E2I210 High-grade stainless steel mounting set for rod mounting, Ø 12 mm E2D110 High-grade stainless steel mounting set for rod mounting, Ø 14 mm E2D112 Clamp, high-grade stainless steel, Ø 12 mm E21110 Clamp, high-grade stainless steel, Ø 14 mm E21109 Clamp linking ring, high-grade stainless steel E21076 O2I302 infrared 20 x 14 28 x 20 36 x 26 68 x 50 O2I301 46 x 32 61 x 44 77 x 56 140 x 100 O2I303 Operating distance [mm] 200 400 Order no. 1000 2000 Field of view size [mm] 40 x 30 40 x 30 80 x 60 80 x 60 red light 200 x 150 400 x 300 O2I304 infrared 200 x 150 400 x 300 O2I305 Common technical data Operating voltage [V] 24 DC ± 10 % Current consumption [mA] Current rating [mA] 100 (per switching output) Ambient temperature < 300 [°C] -10...50 IP 67, III Cover Front lens LED window Material diecast zinc glass polycarbonate external, 24 V PNP internal, RS-232 / TCP/IP, EtherNet/IP Trigger Operating software for multicode reader O2I300 Field of view size [mm] Protection rating, protection class Accessories Type Order no. Switching outputs (configurable) max. 2 (configurable), 100 mA Connection external illumination 24 V DC PNP Ethernet 10Base-T / 100Base-TX, RS-232, EtherNet/IP Parameter / process data interface Dimensions [mm] 80 x 42 x 53.5 Motion speed [m/s] ≤7 Connection technology Type Description Order no. Socket, M12, 2 m PUR cable, 8 poles E11950 Socket, M12, 5 m, PUR cable, 8 poles E11807 Protective cover/diffuser E21165 Protective plastic cover E21166 Protective glass cover E21168 Ethernet, cross-over patch cable, 2 m, PUR cable, M12 / RJ45 E11898 Laser protection pane E21169 Ethernet, screened patch cable, 2 m, PUR cable, M12 / RJ45 E12090 Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45 E12204 Ethernet, cross-over patch cable, 20 m, PUR cable, M12 / RJ45 E12205 For further technical details please visit: www.ifm.com (11.2014) 87 INNOVATIONS Type of sensor: CMOS image sensor, black/white, VGA resolution 640 x 480 Condition monitoring systems High precision vibration detection Accelerometer with compact design and M12 connection Piezoelectric vibration sensor with IEPE interface Wide temperature range -55...125 °C Wide measuring range ± 50 g M12 connector, up to 1000 m cable length The sensor VSP001 is a piezoelectric accelerometer offering high sensitivity of 100 mV/g. For online machine diagnostics it is possible to connect up to 4 of these sensors to the diagnostic electronics type VSE. The applications With the unit's high accuracy it is possible to recognise the smallest of deviations in vibration behaviour. Together with the diagnostic electronics type VSE the user can automatically monitor conditions such as unbalance, bearing and gearing health. The sensor is not suitable for the measurement of fast moving machines and components (e.g. machine tool spindles, mobile machines) or for process monitoring. For these applications we recommend the MEMS-based sensors type VSA. 88 Condition monitoring systems Vibration monitoring systems Dimensions Technical data 18,9 35,7 46,5 M12 x1 5 19 Vibration sensor VSP001 for connection to external diagnostic electronics type VSE Measuring principle Measuring range piezoelectric [g] ± 50 Sensitivity 100 mV/g Accuracy ±5% Interface IEPE 1/4''-28 UNF 2 1 3 4 Pin 1: not used Pin 2: I out Pin 3: not used Pin 4: L- Frequency range [Hz] 2...10000 [°C] -55...125 Protection IP 67 Ambient temperature Housing material stainless steel Connection M12 connector Accessoires Type Description Order no. Diagnostic electronics for vibration sensors type VSA / VSP, cabinet mounting; frequency selective machine monitoring of up to 4 measurement points, Ethernet interface TCP/IP, on-board time-stamped history function, 2 switching outputs or 1 switching and 1 analogue output, counter function VSE002 Diagnostic electronics for vibration sensors type VSA / VSP, cabinet mounting; frequency selective machine monitoring of up to 4 measurement points; Ethernet interface TCP/IP, on-board time-stamped history function, 2 switching outputs or 1 switching and 1 analogue output, 8 further freely configurable I/O, counter function VSE100 Connection technology Type Description Order no. Socket M12 screened, 5 m black, PUR cable, 5-pole EVC533 Socket M12 screened, 10 m black, PUR cable, 5-pole EVC534 Socket M12 screened, 30 m black, PUR cable, 5-pole EVC561 For further technical data please go to: www.ifm.com (11.2014) 89 INNOVATIONS Wiring diagramme Condition monitoring systems Vibration monitoring in ATEX applications Vibration transmitter for the ATEX categories 3D/ 3G Permanent vibration monitoring according to ISO 10816 True RMS monitoring of overall velocity 2-wire loop powered Robust stainless steel housing Monitoring of machine health The vibration transmitter type VT monitors machines and equipment according to ISO 10816. The sensor measures the true RMS velocity to evaluate the overall machine health. The values are then transmitted as an analogue signal (4...20 mA) directly to the PLC. Use in hazardous areas Permanent vibration monitoring protects plant and equipment in hazardous areas ATEX category 3D/3G from consequential damages which can be caused for example by unbalance conditions of rotating components. Quick and easy installation No extra parameter software is required. Overall vibration monitoring of rotating equipment such as fans, centrifuges etc. 90 Condition monitoring systems Vibration monitoring systems Dimensions Technical data Vibration transmitter VTV12A 22 63,25 M12 x1 4,5 6,5 22 1/4''-28 UNF Monitoring of overall velocity of machines and equipment according to ISO 10816 in ATEX area category 3D/3G Marking of the unit Operating voltage [V] Analogue output [mA] Load for analogue output [Ω] 1) threaded adapter 1/4"-28 UNF / M8 x 1.25 mm 2) threaded adapter 1/4"-28 UNF tightening torque 8 Nm Protection Wiring diagram Ambient temperature [°C] L -20...60 high-grade stainless steel 316L (1.4404) Shock resistance [g] 400 Frequency range [Hz] 10...1000 Accuracy [%] <±3 Repeatability [%] < 0.5 Non-linearity [in % of the span] 0.25 Measuring range [mm/s] 4 mA = 0; 20 mA = 25 Measurand vibration velocity true RMS Connection M12 connector Connection technology Type Description Order no. ATEX approval, group II, category 3G/2D Connection cable, M12 socket / M12 coupling, 5 m black, PUR cable EVC12A Connection cable, M12 socket / M12 coupling, 10 m black, PUR cable EVC13A INNOVATIONS 2 L+ 4...20 max. (Ub - 9.6 V) x 50; 720 at Ub = 24V IP 67; for use outside EX area IP 69K Housing material 1 II 3D Ex tc IIIC T110°C Dc X II 3G Ex nA IIC T4 Gc X 9.6...32 DC For further technical data please go to: www.ifm.com (04.2014) 91 Condition monitoring systems From process monitoring to vibration analysis Diagnostic electronics type VSE with extended functionality Flexible connection of IEPE or vibration sensors to all 4 dynamic channels Different filters for real-time peak monitoring Reaction times of < 1 ms and variable alarm levels for machine protection Increased accuracy and improved internal memory function 32 run-time and performance counters High performance diagnostic electronics Vibration analysis protects machine components, tools and workpieces during machining against costly consequential damage and avoids scrap. In addition to the proven MEMS-based accelerometers from ifm electronic (type VSA), accelerometers, microphones, or force sensors which are based on the IEPE standard can also be connected to the revised diagnostic electronics. Using the higher accuracy it is now possible to increase the resolution of large measuring ranges. It is also possible to select different filters for process monitoring and machine protection. Up to 32 counters provide vibration characteristics, performance and run-time information which can be used to optimise production. 92 Condition monitoring systems Vibration monitoring systems Wiring diagram 4 3 2 1 BK BU WH BN Technical data Diagnostic electronics VSE100 21 22 23 24 1 2 3 4 L+ (24 V DC ±20 %) LOU 1: switch/analog OU 2: switch 17 18 19 20 5 6 7 8 IN 1 (0/4...20 mA / pulse) GND 1 IN 2 (0/4...20 mA / pulse) GND 2 13 14 15 16 9 10 11 12 I/O 1 GND I/O 2 GND 25 26 27 28 48 47 46 45 I/O 7 GND I/O 8 GND I/O 3 GND I/O 4 GND 29 30 31 32 44 43 42 41 I/O 5 GND I/O 6 GND U-OUT (0...10 V) GND 33 34 35 36 40 39 38 37 U-IN 1 (0...10 V) GND 1 U-IN 2 (0...10 V) GND 2 4 3 2 1 BK BU WH BN 4 3 2 1 BK BU WH BN BN WH BU BK Operating voltage [V] Ambient temperature 24 DC ± 20 % [°C] 0...70 Protection IP 20, III Housing 1 2 3 4 DIN rail 2" Inputs 4 dynamic inputs (16 bits), IEPE or sensor type VSA for use in any combination 2 speed inputs (0/4...20 mA or 0...10 V or pulse 24 V) 8 x digital inputs / outputs (freely configurable) (PNP 100 mA) Outputs 2 x digital alarm outputs (PNP 100 mA) or: 1 x digital alarm output + 1 x analogue output 0/4...20 mA / 0...10 V 8 x digital outputs / inputs (freely configurable) (PNP 100 mA) History function integrated Ethernet TCP/IP, (10 / 100 MBits) Data interface Counter function Vibration sensors Type Description Order no. integrated Dimensions 50 105 Measuring range ± 250 g; IP 69K; Frequency range 0...10,000 Hz; Connection: M12 connector VSA001 114 Measuring range ± 25 g; IP 69K; Frequency range 0...6,000 Hz; Connection: M12 connector 35,5 For connection to external diagnostic electronics type VSE LEDs VSA201 1 2 VSA101 Accessories Measuring range ± 25 g; IP 67; Frequency range 0...10,000 Hz; Connection: PUR cable with, M12 connector, 0.6m VSA002 Measuring range ± 25 g; IP 67; Frequency range 0...10,000 Hz; Connection: PUR cable, 3 m VSA004 Measuring range ± 25 g; IP 67; Frequency range 0...10,000 Hz; Connection: PUR cable, 10 m 1) Ethernet interface 2) Combicon connector with screw connectors (optional) VSA005 Type Description Order no. Parameter software VES003 octavis OPC Server Software No. connections: 25, 50, 75, 100, 1000 German / English VOS001 VOS002 VOS003 VOS004 VOS005 Connection cable Ethernet cross-over patch cable 2 m, PVC cable, RJ45 plug / RJ45 plug EC2080 For further technical data please go to: www.ifm.com (04.2014) 93 INNOVATIONS Measuring range ± 3.3 g; IP 69K; Frequency range 0...1,000 Hz; Connection: M12 connector Condition monitoring systems Vibration sensor for high acceleration For process monitoring with high peak accelerations Wide measurement range up to 250 g Saturation-free behaviour in case of overload Calibration free due to integrated self-test M12 standard connector High protection rating IP 69K High measuring range for extreme acceleration values Particularly during the process monitoring of presses, stamping and other machine tools high peak accelerations occur which have to be monitored. VSA201 is the ideal sensor for the interference-free monitoring of acceleration behaviour in processes within wide amplitude and frequency ranges. Due to the proven ifm MEMS technology the sensor is not influenced by saturation or bent cables under overload conditions. The integrated self-test in combination with the relevant diagnostic electronics VSE enables reliable process and machine monitoring. 94 Condition monitoring systems Vibration monitoring systems Technical data 53 24 17 18,5 1 Vibration sensor VSA201 for connection to external diagnostic electronics type VSE M12 x1 M8x1,25 Dimensions 8 17 Measuring range [g] ± 250 Frequency range [Hz] 0...10000 Protection IP 68 / IP 69K Ambient temperature [°C] 1) Conical angle = 90° high-grade stainless steel 316L (1.4404) Housing material 2 1 3 4 Pin 1: L+ (+9 V) Pin 2: I out Pin 3: GND Pin 4: Test Connection M12 connector Accessories Type Description Order no. PEEK adapter, M8 – M8, galvanic isolation E30132 Conical washers packing quantity: 5 pcs E30115 Connection technology Type Description Order no. Socket M12 screened, 5 m black, PUR cable, 5-pole EVC533 Socket M12 screened, 10 m black, PUR cable, 5-pole EVC534 Socket M12 screened, 30 m black, PUR cable, 5-pole EVC561 INNOVATIONS Wiring diagram -30...125, for UL applications: max. 70 °C For further technical data please go to: www.ifm.com (04.2014) 95 Systems for mobile machines More power in mobile machines Automation of mobile vehicles – easy, modular, cost-optimised High-performance current-controlled outputs with H-bridge function Connection of sensors and actuators without additional external wiring High-performance CAN interfaces for various communication tasks Easy installation thanks to the coordinated mechanical concept by ecomatmobile Basic Programmable to IEC 61131-3 with CoDeSys ecomatmobile Basic In many small and compact mobile applications, the requirements on control tasks are increasing. Costoptimised and modular mini controllers for mobile use such as ecomatmobile Basic consist of three components BasicRelais, BasicController as well as BasicDisplay which are well adapted to each other. The BasicController range is now enhanced with the addition of the new BasicController plus. In addition to the outputs rated for controlling proportional hydraulic functions, two H-bridges and the corresponding software functions, e.g. for the reversal of the direction of rotation of electric motors, have been integrated. Multifunctional inputs which can be configured via the application software complete the new control module. 96 Systems for mobile machines Mobile controllers • Mechanical design The control electronics integrated in a compact plastic housing provide all the necessary connections for the inputs and outputs, communication and programming. The coded connectors for mobile use are easy to handle and available all over the world. The connection of sensors and actuators is carried out without further external wiring. Due to an increase of the protection rating through a cover and a pluggable cable seal the BasicController can also be used in areas that are exposed to splashing water. • Powerful electronics The integrated 32-bit processor and the electronics are optimally tailored to the application. Inputs and outputs can be configured to the application via the user program.Powerful outputs allow controlling of proportional hydraulic valves. H-bridge functions, e.g. for the reversal of the direction of rotation, allow use also for electric motors. A status LED indicates the current operating status of the module. • Programmable to IEC 61131-3 The CoDeSys software enables a clear and easy creation of the application software for the user. The control module BasicController supports all common CoDeSys programming languages. Simple and clearly structured function libraries are available for communication and special device functions. • Communication interfaces The BasicController is equipped with two CAN interfaces to ISO 11898. These interfaces are used to exchange data with the connected BasicDisplay, further BasicController modules or the engine controller. Among others, the interfaces support the CANopen protocol and the J1939 protocol. The CAN interfaces are also used for programming. To do so, the unit electronics are directly and conveniently activated via the powerful PC-CAN interface CANfox. In this way, operating system and application programme can be loaded or parameters changed. Applications: compact construction machines, attachments, mini vehicles The products Description Order no. BasicController plus 8 I / 8 O CR0411 BasicController 12 I / 8 O CR0401 BasicController 12 I / 12 O CR0403 BasicRelais CR0421 Starter set consisting of BasicController, BasicRelais, BasicDisplay incl. software, power supply, cable and accessories EC0400 Cover IP 54 without display recess, with cable seal EC0401 Cover IP 54 with built-in display recess and cable seal EC0402 Connection cable for 2 BasicControllers EC0451 Plug set for BasicController EC0456 CAN programming interface CANfox EC2112 Adapter set CAN/RS232 for CANfox EC2113 Programming software CODESYS, German V2.3 CP9006 Programming software CODESYS, English V2.3 CP9008 Common technical data BasicController plus plastic, potted Cover AMP blade male terminals 6.3 mm Device connection Protection rating, with cover EC0401, EC0402 Operating voltage Current consumption IP 20 IP 54 [V DC] [mA] 8...32 ≤ 45 (at 24 V DC) Temperature range [°C] -40...85 Indicators LED red / green Processor PowerPC, 50 MHz Data memory SRAM [kB] 592 Data memory Flash [kB] 1536 Data memory (retain), FRAM [kB] 1 Inputs (total): digital, analogue, frequency digital, resistance measurement 8 4 4 Outputs (total): digital, PWM, current-controlled, 2.5 A digital, PWM, current-controlled , H bridge, 4 A 8 4 Supported CAN protocols INNOVATIONS Functions and advantages The compact, flexible and inexpensive mini controller replaces the conventional relay logic and also demanding and complex process controllers. 4 CANopen (DS 301 V4.1) SAE J 1939 free CAN protocol Programming software CODESYS V 2.3 Standards and tests (extract) CE, E1 (UN-ECE R10) For further technical details please visit: www.ifm.com (11.2014) 97 Systems for mobile machines Many inputs and outputs for little money SmartController XL with 64 multifunctional inputs and outputs Analogue and digital I/O with diagnostic function for mobile applications For complex control functions in mobile machines 3 CAN interfaces with CANopen and SAE J 1939 protocol Freely programmable with CODESYS 2.3 to IEC 61131-3 E1 type approval of the Kraftfahrtbundesamt (German Federal Motor Transport Authority) SmartController for mobile machines ifm electronic has launched the SmartController XL in response to market demand for a low-cost compact controller for mobile applications. Offering 64 inputs and outputs, it can be used as a main controller for small machines or in applications for processing of analogue and digital sensor and actuator signals. The SmartController XL was developed particularly for use in off-highway and mobile machines on the basis of the current standards and long-term experience. Flexible networking Networking of the modules with the CANopen protocol on the powerful CAN bus allows quick implementation of the application. Three integrated CANopen interfaces serve for the flexible and powerful extension of the system with further I/O or control modules. Also, the exchange of SAE J 1939 engine data is easy to carry out via these interfaces. 98 Systems for mobile machines Mobile controllers • Mechanical design The two-part control electronics integrated into a compact metal housing provides all necessary connections for the inputs and outputs, communication and programming via the reverse-polarity protected central plugs suitable for mobile applications. • Powerful electronics The integrated 32-bit processor and the electronics are optimised for mobile applications. The inputs and outputs distributed over two device units can be adapted to the application via the user program. The two-colour status LED displays the most important system messages. • Configurable inputs / outputs The inputs / outputs can be freely configured by the user. Digital inputs, analogue inputs for current or voltage, inputs with diagnostic capability and fast pulse inputs are available. The outputs can be set as digital outputs, PWM and current-controlled outputs. • Programming to IEC 61131-3 with CODESYS The CODESYS software enables clear and easy creation of the application software for the user. The SmartController XL supports all common CODESYS programming languages. Simple and clearly structured function libraries are available for communication and special device functions. • CAN-interfaces with CANopen protocol The SmartController XL is equipped with three CAN interfaces to ISO 11898. Using these, data can for example be exchanged with the connected display, further I/O modules or an engine controller. The interfaces support, among other things, the CANopen and the J 1939 protocol. The CAN interfaces are also used for programming. To do so, the device electronics are directly and conveniently activated via the powerful PC interface CANfox. This enables users to load the operating system and the application program or to change parameters. The basic unit of the controller is linked directly to the integrated, pre-configured I/O extension via a CAN connection. Applications: • Compact construction machines • Agricultural machines • Municipal vehicles Products Description Order no. SmartController XL, 32 bits, 16 I / 16 O CR2532 Connector, 55 poles (wirable) EC2013 Cable with connector 55 poles, 1.2 m EC2086 Programming cable with USB adapter, 2 m EC2096 Programming software CODESYS, German V2.3 CP9006 Programming software CODESYS, English V2.3 CP9008 Technical data SmartController XL CR2532 closed metal housing with flange fastening Housing AMP connector 55 poles latched, protected against reverse polarity Device connection Protection IP 67 Operating voltage Current consumption [V DC] 8...32 [mA] ≤ 100 Temperature range [°C] -40...85 Indicators LED Controller red / green Freescale PowerPC Number of inputs (configurable) Digital (positive / negative sensor signals), Diagnosis, analogue (0...10 / 32 V, 0...20 mA, ratiometric) Digital (positive sensor signals), diagnosis Resistance measurement (16 Ω...30 kΩ) Digital (positive sensor signals) Frequency (≤ 30 kHz) Digital (positive sensor signals) 32 Number of outputs (configurable) Digital, positive-switching, PWM output (2 A) Digital, positive-switching, PWM output (2 A) Current-controlled (2 A) Digital, positive-switching, PWM output (4 A) (alternative 2x analogue output 0...10 V) Digital, positive-switching (2 A) 32 Interfaces 8 4 8 12 16 4 INNOVATIONS Functions and advantages 8 8 3 x CAN CANopen (CiA DS 301 V4), SAE J 1939 Supported CAN protocols Program memory [kB] 1536 Data memory RAM [kB] 592 Data memory non-volatile [kB] Programming software Standards and tests (extract) 2 CODESYS V 2.3 CE, E1 (UN-ECE R10) EN50155 / EC50121 For further technical details please visit: www.ifm.com (04.2014) 99 Systems for mobile machines Looking for a bigger size? ecomatmobile BasicDisplay XL Visualisation for mobile machines – easy and cost-optimised Easy installation thanks to a coordinated mechanical concept Indication of system messages and visualisation of machine functions High-performance CAN interface for various communication tasks Programmable to IEC 61131-3 with CODESYS E1 type approval of the Kraftfahrtbundesamt (German Federal Motor Transport Authority) ecomatmobile Basic In many small and compact mobile applications, the requirements on control tasks are increasing. The costoptimised and modular mini controller ecomatmobile solves these tasks. The BasicDisplay XL complements the existing components BasicRelay, BasicController and BasicDisplay. Thanks to its electrical and mechanical features it can optimally be integrated in the existing ecomatmobile Basic family. Free programming and the easy set-up of the visualisation screens with CODESYS to IEC 61131-3 ensure independent operation in different applications. 100 Systems for mobile machines Dialogue modules / displays • High-resolution display Protected by a continuous membrane, the modern display, which can even be read in sunlight, provides a resolution of 480 x 272 pixels with an aspect ratio of 16:9. Graphics can be shown with a colour depth of up to 256 colours. • Mechanical design The BasicDisplay XL has a sealed plastic housing with protection rating IP 67. The integrated M12 connector provides all important connections for supply and communication. The display can be mounted directly on the operator panel using a centralised fixing nut or it can be snapped into the mounting support. • Powerful electronics The integrated 32-bit processor and the electronics tailored to the applications are optimally adapted to the application area. A status LED indicates the current operating status of the display. Thanks to the integrated watchdog, stand-alone operation of the BasicDisplay XL is possible. • Programming according to IEC 61131-3 The CODESYS software enables clear and easy creation of the application software for the user. Function libraries are available for the special functions of the BasicDisplay XL. The graphic elements are created and animated via the integrated visualisation. • Communication interfaces The BasicDisplay XL is fitted with a CAN interface to ISO 11898. These interfaces are for example used to exchange data between the connected controller, the decentralised input/output modules or the engine controller. To perform these tasks the interface supports the CANopen and the J1939 protocol. With the master functionality of the CANopen protocol, networks can be built via decentralised input /output modules. Applications: Mobile construction equipment and building material machines, compact municipal vehicles, machines and equipment for market gardening and landscape gardening. The products Description Order no. BasicDisplay XL, 4.3“, 480 x 272 pixels CR0452 Mounting plate for panel mounting BasicDisplay XL EC0404 Mounting support for surface mounting (RAMmount) EC0406 Connection cable BasicDisplay XL, 5 m – BasicController with CAN terminating resistors EC0454 Connection cables BasicDisplay XL, 5 m – 2 BasicControllers, 50 cm with CAN terminating resistors EC0455 Programming software CODESYS, German version CP9006 Programming software CODESYS, English version CP9008 CAN programming interface CANfox EC2112 Adapter set CAN/RS232 for CANfox EC2113 Technical data BasicDisplay XL CR0452 Plastic with M52 screw connection Housing M12 connector Device connection Protection Front Back Operating voltage Current consumption Temperature range IP 67 IP 65 [V DC] 8...32 [mA] ≤ 100 Operation [°C] Storage [°C] -20...65 -30...80 480 x 272 256 colours 4.3“ TFT LCD display PowerPC 50 MHz Processor Indication LED (red/green) Data memory SRAM [kB] 592 Program / data memory Flash [kB] 1536 Data memory (retain) [kB] 1 Function keys with softkey function, backlit 6 Navigation key with cursor function, backlit 1 Interfaces 1 x CAN Supported CAN protocols CANopen (DS 301 V4.1) SAE J 1939 Programming software CODESYS V2.3 Standards and tests (extract) CE, E1 (UN-ECE R10) For further technical details please visit: www.ifm.com (04.2014) 101 INNOVATIONS Functions and advantages The high-resolution colour display replaces conventional analogue displays and, in part, the rudimentary operating elements of machines. www.ifm.com Information around the clock and around the globe in 23 languages on the internet. • Information - product innovations - company news - exhibition info - locations - jobs • Documentation - data sheets - operating instructions - manuals - approvals - CAD data • Communication* - request for documents - recall service - live advice - newsletter • Selection - interactive product selection aids - configuration tools - data sheet direct • Animation - virtual product animations - flash movies (video sequences) • Application - applications - product recommendations - calculation aids • Transaction* - e-shop processing - e-procurement catalogues * Some offered information is available country-specific. 102 Convenient order processing via the e-shop** on the internet. Secured authentication Individual order history Customer-related price indication Convenient quick input form Simple order processing Real time availability check Personal product favourites Management of shipping addresses Online parcel tracking Confirmations by e-mail ** Already available in many countries. 103 Cert no. IMO-COC-027827 Visit our website: www.ifm.com Overview ifm product range: ifm electronic gmbh Friedrichstraße 1 45128 Essen Tel. +49 / 201 / 24 22-0 Fax +49 / 201 / 24 22-1200 E-mail info@ifm.com Position sensors Sensors for motion control Industrial imaging Safety technology Process sensors Industrial communication Identification systems Condition monitoring systems Systems for mobile machines Connection technology Accessories ifm article no. 78001251 · We reserve the right to make technical alterations without prior notice. · Printed in Germany on non-chlorine bleached paper. 11/14 Over 70 locations worldwide – at a glance at www.ifm.com