T-7s-A, Stand…
An IP UtiliNET Energy Services White Paper
Current generation lighting solutions are based on 200 year old technology that was
invented to simulate a flame and are known to be as much as 80% inefficient. Until
recently, the lighting industry has offered incremental choice while expanding the use of
dangerous Mercury in major lighting technologies. This paper helps the reader to make
an informed decision when considering Tubular LED Lamps.
…When Others Fail
Reader ROI – Learn about:
A.
B.
C.
D.
Fluorescent as compared to LED Tube Lamps
Energy and Environmental benefits of LED Tube Lamps
The Long Term sustainable benefits of LED Tube Lamps
Significant Fluorescent Price Increases – 2010/11
Executive Summary
 Overview
The lighting industry and the people that it serves are undergoing disruptive change. The
technology that is leading this change is Solid State or Light Emitting Diode (LED)
technology. Beginning with the invention of the ARC lamp in 1809, there have been
three major inventions that have impacted the lighting systems that are in use today;
Platinum Filament/1820, Mercury Vapour/1901, and Tungsten Filament/1906.
Fluorescent lamps were patented in 1927 as a derivative of the 1906 invention of
Mercury Vapour lamps. From 1906 and through today, there has been an explosion of
lamp, fixture, and control systems that are based on these original inventions. Due to the
maturity of these systems, the light is effective and in most cases balanced.
There are two kinds of light - the glow that illumines, and the glare that obscures.
~James Thurber
The first silicon based LED or luminescent silicon was observed in 1907. It was not
commercialized until 1961 and was not commercially viable until 1962. Since then, as
with all technology innovations, adaptation has led to the expansion of technology.
Today, there are hundreds of emerging LED lamps, fixture options, dynamic and fixed
colour choices, and control systems that exceed much of the functional capability of 100
plus year old incandescent and mercury-vapour based technology. A new era of lighting
science is now a daily reality.
This paper focuses the reader on Fluorescent Tube Type or what is more commonly
recognized Tx type lamps and presents a comparison for LED migration. This paper also
introduces the IP UtiliNET naming convention. We find this helpful when comparing the
T-Type Fluorescent, T-Type LED lamps, Fixtures, Power type, and control systems
many of which are evolving or not yet invented.
With the advent of LED lamp technologies, business leaders and consumers have a
critical opportunity and an environmental responsibility to make an informed decision
regarding the use of current and next generation LED lighting technology. This paper
discards fluff and industry bias so that an informed decision can be made.
©2011 IP UtiliNET, LLC – All Rights Reserved
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Business Challenge – Fluorescent or LED?
Fluorescent Tube lamps, a type of Mercury Vapour lamp, are the
typical choice for industrial and commercial facility lighting solutions.
These lamps have improved incrementally with the latest innovation,
T5 coming to market in 1995. Fluorescent lamps contain mercury
atoms that must be ionized or “started” before they will produce light.
The starting ionization comes from an electrical arc which can be in the
thousands of volts and is produced by various types of starter or
ballast technologies.
Fluorescent lighting solutions have three main parts. They are the
Fluorescent Lamp
1927
Tube, the Fixture, and the Ballast. In this paper, we are contrasting
traditional fluorescent technology to LED and find that our customers
are confused by industry language so let’s clear that up;
The table below provides lamp information. For clarity, let’s first define “TX” technology
in terms of the original code and intended use. The letter T designates “Tubular” and the
following numeric character - X - indicates the diameter of a tube in eighths of an inch.
Efficiency and Cost are separate factors to consider and are part of lamp evaluation.
LAMP
Thickness
Efficiency
Cost
T12
1 ½ inch thick or 12/8 of an
inch in diameter
Least Efficient
$1.25 to $2.00 per lamp
Lowest Lamp, Ballast, and
Fixture Cost
$1.63 Average cost
Better efficiency
$1.75 to $2.50 per lamp
40% as compared to T12
cost increases by 46%
$3.00 Avg / 46% over T12
Highest efficiency
$5.50 to $10.50 per lamp
51% as compared to T12
Cost increases by 80%
$8.00 Avg / 80% over T12
T8
T5
1 inch thick or 8/8 of an
inch in diameter
5/8 inch thick or 12/8 of an
inch in diameter
Requires dedicated lamp
fixture and ballast
proprietary
©2011 IP UtiliNET, LLC – All Rights Reserved
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The second factor to consider are fixtures (or troffers). A “TX” lamp gives off light in a
360 degree radius. This means that up to half of the light generated is reflected from the
fixture and is lost as heat versus used to efficiently light the space. When a lamp is
further away from a reflector, as is the case with T5, it will disperse light and reflect less
which leads to lower lighting values. This is one of the reasons that T5 lamps require
new fixtures. Fixtures are painted white due to the need to reflect light. Thus, various
manufacturers will offer lamps and troffers in various
wattages often matched to the actual lamp type.
If lamps and fixtures were not confusing enough, the
industry has added various innovations in starting and
current limiting technology as shown by the drawing to the
left and below right.
The original starter was improved upon by a SemiResonant Starter. A semi-resonant starter uses a double wound transformer to heat the
Tube electrodes via a capacitor. The capacitor is used to heat the powered end of the
fluorescent lamps which in turn excites the trapped gas in the
glass tube. This produces light in 3-5 seconds. This
technology is most often used in 5 ft. and longer tubes on 240
V power. They are generally incompatible with “better
efficiency” T8 tubes, because T8s actually have a higher
starting voltage than T12 and will not dependably start in low
temperatures. T12’s using semi-resonant starters are being
phased out in many countries.
Electronic Ballasts, the most common in US systems use an oscillator instead of a
starter or SRS and capacitor circuit. Ballast will adjust the main voltage AC to high
frequency AC while providing smooth current flow to the lamp, effectively regulating the
voltage for longer life. The T5 lamp uses a specially tuned ballast and lamp connectors
that render the fixture useless for anything but T5 lamps. Starters, Semi-Resonant
Starters, and Ballasts produce heat, require excess energy, and require periodic
replacement while adding another level of cost and confusion to lighting technology.
©2011 IP UtiliNET, LLC – All Rights Reserved
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 Current Generation LED Tube Lamps
LED tube lamps are disruptive to any of the existing fluorescent
technologies in the market today. The technology was first observed in
1907 and commercialized in 1962. The technology is well proven with
existing LED’s that were made in the 1970’s and 1980’s with some still
in service today. Current generation LED tube lamps are an effective
replacement for any of the T12 or T8 lamps and do not require a
complete fixture. T5 lamp migrations within the fluorescent family will
require a lamp, a fixture, and ballast. As those components fail, the
business will find itself locked into that and only that technology.
LED lamps reduce the total cost of operations, reduce the cost
of maintenance, reduce plant cooling requirements and
provide a next generation lighting solution that is typically
designed to integrate with current and future renewable energy
technologies.
The table on page 3 reflects a transition cost within the fluorescent
family. A T5 in a perfect environment may have a lifetime of 20,000
hours versus LED which are rated at 50,000 hours or 2.5 Times the life
expectancy of T5 lamps. Since fixture and ballast replacements are
required for T5 the net reality of a T5 decision leads to a scant 8%
improvement difference as compared to a T8 replacement. LED
replacement lamps snap right into T12 and T8 fixtures. When
considering the cost of the T5 lamp and the fact that more lamps are
needed in new fixtures, when T5 replaces either T12 or T8, does it
make sense to spend 50% more for the lamp, plus additional lamps,
plus the short and long term cost of new fixtures and ballast, plus the
added cost of EPA mandated commercial disposal?
LED replacement lamps are left standing when others fail and do not
require a special fixture, do not require ballast technology, and
therefore provide significant reduction in capital costs.
©2011 IP UtiliNET, LLC – All Rights Reserved
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An LED solution will typically eliminate cyclical and expensive light,
light fixture, and cooling upgrades while providing luminosity that
exceeds the existing fluorescent or incandescent lamp solutions.
 Environmental Considerations
LEDs offer innovation that leads to environmental consciousness
while providing reduced power consumption and environmentally
beneficial sustainability. LEDs do not use harmful mercury
and can be recycled in any form factor without special
handling and disposal fees. Lamps containing Mercury
require licensed disposal for commercial industries (US
EPA) as well as manifesting (US DOD) when transporting
expired lamps. Even some of the legacy ballasts contain
PCB’s which require additional safety procedures when
handling and disposing. Mercury based lamps come
under strict air quality rules per US EPA. Mercury is
hazardous to humans and when airborne in buildings it
constitutes a risk that causes EPA to recommend
evacuation of people and pets and subjects the business
to very specific handling procedures.
Of the Phosphor used in Flourescent and Compact Flourescent lamps, more than half is
derived from rare earths, with multiples up to 5 used to create a “white” light. These rare
earths are mined in China. Due to new tariffs and export quotas prices of rare earths
have shot up as much as 3500% since the first month of 2010. This is resulting in lamp
price increases of 25% to 38% in 2011/12.
 You are the Judge and the Jury
LED is a current enabling technology that will render fluorescent lamps obsolete over
time. Whether your view is from an energy savings perspective, a cooling and plant
operations perspective, a maintenance perspective, or an environmental perspective,
the leadership decision leads to LED. LEDs are not fixture dependent, do not require
ballasts, operate at 10-15 degrees above nominal temperature, have extremely long life
times and do not require specialized licensing and handling.
©2011 IP UtiliNET, LLC – All Rights Reserved
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Solution Description
Congratulations, you’re either on the fence or moving forward with a decision. Our AllProperty LED solutions and e-lifecycle services will take you from planning through
execution and disposal. This paper is focused on the business case for Tube lamp
migration so we will spend some time in this section providing further detail. The scope
of work is similar to relamping with the exception of removing the ballast. The work
consists of assessing and documenting current state, removing the existing lamps,
elimination and removal of the ballast from the fixture, replacing the lamps with LED
tubes, and then turning the power back on. We provide disposal on-site or transport to
the recovery facility with EPA certificates of disposal for your mercury based lighting
solution.
 IP UtiliNET naming conventions for LED Tube Lamps
Using the industry recognized rules for “TX”
lamps (page 3 of this document) and the known
thickness of our replacement LED lamp - .875
as illustrated in this picture the math provides a
T7 or 7/8 of an inch in size. It is highly likely that in the future other lamps will be
produced in sizes that equate to TX. IP UtiliNET has advanced the naming convention
by adding additional definition. Specifically:
T7s where s denotes Solid State Device (SSD) technology
T7sd where d denotes dimmable
T7s-A denotes AC based SSD lamp technology
T7s-G denotes DC based SSD lamp technology
The G stands for Galvanic Power which is the original name for DC. Operating like a
battery, the power does not fluctuate like AC. LEDs are natively powered by DC and
most of the heat is produced by the electronics that are used to convert AC to DC power.
DC powered LED lamps are expected to add up 35% to 50% more lifetime and remove
additional heat from the lamps. The industry is moving in this direction with wholly new
standards for control systems and emerging technologies.
©2011 IP UtiliNET, LLC – All Rights Reserved
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Today, IP UtiliNET is leading with LED relamping and working with manufacturers and
industry associations to develop the next generation DC based control and distribution
systems.
 Some points of light – LED vs. Fluorescent
Fluorescent lamps radiate their light output in equal amounts surrounding the body of the
lamp. This equates to wasted energy when placed in a fixture. While the lamp may
produce sufficient light, the optical efficiency is diluted to 85-90% or a loss of 15% of
generated light plus loss due to heat output from the fixture. LEDs by contrast provide
reduced reflected light and more linear efficiency when converting power to light.
T5 lamps are designed to operate within fairly narrow temperature ranges. At either end
of these ranges, the T5 output will degrade and the bulb will fail. LEDs are the only light
type that increase in efficiency when the temperature drops.
Fluorescent lamps without a phosphorescent coating to convert UV to visible light emit
ultraviolet light. A phosphorescent coating can be added, to produce a UVA, UVB, or
visible light spectrum. All fluorescent tubes that are used for domestic and commercial
lighting are mercury (Hg) UV emission bulbs at heart. LEDs produce no significant
amount of UV radiation.
The latest generations of premium LEDs have been tested to LM-79 specifications and
have proven that they will lose no more than 15% of the lumen output over a 50,000
hour rated lifetime. LEDs also handle on/off cycles better than other lamps such as T5.
An LED is instant on at maximum output while the T5 may take several minutes to get
up to its full operating level.
 You are the Designer, Judge, and the Jury
LED technology makes much more sense when considering acquisition, operations,
maintenance, and replacement cost. As with any emerging technology there are
choices. LED is exciting technology that offers wholly new basic replacement capabilities
as well as an emerging range of fixtures, control systems, power choices, and endless
combinations of colors. To be sure, we are living in exciting times and for those
committed to making the journey, we are committed to serving you well.
©2011 IP UtiliNET, LLC – All Rights Reserved
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Solution Benefits
A Migration to LED will provide the best Return on Investment as
compared to any type of Fluorescent.
LED Tube lamps will:
 Reduce power consumption in ranges typically close to 78%
 Provide a cost reduced migration plan from T12 and T8
without the need for a new fixture.
 Dramatically reduce the operating temperature and reduce the
effect of lighting on the cooling plant. This reduces power
consumption, cost of operations, and cost of maintenance
 Move to instant on bulbs, most of which are dimmable
 Eliminate the power consuming, heat producing ballasts from
the fixtures as these are no longer needed.
 Migrate from an expected lifetime (T5) of 20,000 hours to a
rated lifetime (LED) of 50, 000 hours.
Fluorescent or LED?
More Choice with LED:
Color Tuning?
 Eliminate the ballast replacement technology and related
labour costs forever
 Eliminate as much as 2.5X the labour cost when LED
relamping is eventually required
 Eliminate the current environmental risk and avoid “Mercury”
lamp based EPA and DOD scrutiny and threat of fines
AC or DC Power?
 Choose dimmable when required
Policy Based Controls?
 Choose colours when specified
Analytics?
 More useful and tested in harsh environments, unlike T5
lamps
 As standards continue to evolve choose to implement DC
based fixtures with control systems that lead to “all property”,
individual room, and individual fixture controls
 Introduce many types of sensors that are just not possible with
fluorescent
©2011 IP UtiliNET, LLC – All Rights Reserved
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Technical Specifications
For the purpose of this paper, we used Cardinal lighting solutions for T8 and T12
replacements. These lamps can use the same fixtures when replacing with LED.
Cardinal™ Linear Lights
Cardinal Linear lights are high quality replacements of
standard fluorescent tubes (T8 and T12) and provide
electrical savings of 35% to 50%. Installation is easy,
these linear lights use the same terminal connections as
fluorescent tubes, and a universal power supply inside
the light eliminates the need for ballast. Super High
Output surface mount device LEDs are employed to
provide 50,000+ hours of lifetime at high-efficacy of
>100lms/watt. Exceptional thermal management is
achieved with an aluminium core LED PCB which is
thermally bonded to the ribbed aluminium heat sink with
a ‘D’ channel extrusion. The outer shell is a robust
design with a shatterproof polycarbonate lens available in
clear, ribbed or frosted. Solid brass, nickel-plated
terminal pins are installed in tough polycarbonate endcaps that are fastened with screws to the aluminium
core.
Measured Lamp Electrical Values
Voltage: 120.0 V
Current: 0.174 A
Watts: 18.03 W
Power Factor: 0.903
Temperature: 25.0 °C
©2011 IP UtiliNET, LLC – All Rights Reserved
Measured Lamp Photometric Values
Radiant Flux: 4749 mW
Luminous Flux: 1778 Lumens
Lamp Efficacy: 98.6 Lumens per Watt
CCT: 4154 K
CRI (Ra): 81.2
Chromaticity (x): 0.3763
Chromaticity (y): 0.3829
Chromaticity (u'): 0.2200
Chromaticity (v'): 0.5037
Duv: 0.0037
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Target Market
IP UtiliNET Energy Services provides LED relamping and custom
lighting services to individual site and campus customers who seek to
reduce acquisition, operations, and maintenance costs. In an era of
budgetary consciousness, our team is focused on solutions that reduce
budgetary consumption.
We are focused on solutions at the campus and individual building
level. With a widening range of Federal, State & Local, and Enterprise
customers we continue to excel through focused services to our
customer base.
Our customers use our factual data and professional evaluations to
make LED migration decisions. Our assessments and
recommendations are property inclusive. In all cases, we carefully
evaluate our customers’ existing facility, external, and parking lot
lighting needs. We then issue a detailed financial summary with
supporting work detail for comparative purposes. With a GO decision,
we conduct the work and remove the excess for environmentally
beneficial disposal.
Simple, Sustainable, Smart
©2011 IP UtiliNET, LLC – All Rights Reserved
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Summary
LED technology is the next generation of lighting technology and
delivers significant energy and environmental benefit to customers.
We are helping to address the question of how to move forward, while
our customers make decisions on when.
In creating this paper, we wanted to clarify some of the decision points
regarding fluorescent versus LED tube lamps. This is especially
important for the customer who is considering proprietary and
dedicated T5 replacement. We recommend that our customers also
closely examine the current and expected price increases that are
resulting from Rare Earth price increases.
The economic and environmental choice is clearly LED. Many of the
lighting manufacturers and service providers are fighting this
technology as it will affect their business and industry. They will yield
over time, especially as the informed buyer is armed with facts that
lead to a decision to move forward. Soon, and driven by decision
makers armed with factual data, the services industry will realize that
LED solutions offer wholly new opportunities to create more ergonomic
and efficient workplaces.
 We would appreciate the opportunity to serve you well
IP UTiliNET Energy Services
PO Box 1802
Buford, GA 30519
USA
Email:
info@iputilinet.com
Website: http://www.iputilinet.com
Tel:
877-901-6947
Fax:
678-954-6915
©2011 IP UtiliNET, LLC – All Rights Reserved
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