What is Light Tape® Prepare to be illuminated Light Tape is an electroluminescent or ‘EL’ lamp that challenges the way the world uses light. It’s thinner than a credit card and illuminates evenly, end to end, side to side. Shape it , curve it, choose your color. That’s where our specifics stop and your creativity starts. As simple as a traditional lamp plug it in and turn it on - but a complex evolution to the lighting industry. Light Tape® is based on electroluminescent, or "EL" technology; our one of a kind split-electrode technology and patent-protected polymer chemistry produce a material unlike any other. 1 Light Tape® The Unorthodox Alternative to a Conventional Routine. Stop using outdated sytems, take a leap... Even illumination: a uniform lightsource without diffusion , no hot-spots, at any size! Custom shapes: allow your creativity to determine your lights design. No heat: Unlike LEDs, Light Tape® can run for 40,000 hours and never gets hot. Ability to withstand extreme tempatures. Energy efficient: Light Tape® uses 40% less power than traditional LEDs Made in the USA: Built with pride, manufactured to last. Durability: Extremely impact resistant, heavy load capable. Light Tape® can withstand a bullet and still illuminate. Thinner than a credit card: Light Tape® can fit into any tight area with ease. Easy Installation: Our technology is easy to install. Interior or Exterior, Light Tape® illuminates 150 feet on a single connection. 2 Light Tape® Specifications Light Tape® Physical Specifications Thickness (varies depending on color) 0.010 to 0.020 inches / 0.254 to 0.305 millimeters ” on each side (+/-1/16” of an inch, +/- 0.159 cm) Protective Encapsulation Seal Light Tape® Illuminated Width 0.25 to 33 inches / 0.625 to 90 cm Illumination Coverage Infinite, can be tiled without a break in light Power System Light Tape® Load Capacitive Load Phase Angle 78° Leading Edge Light Tape® Power Consumption by Area 0.016 watts per in2 / 0.106 watts per cm2 Light Tape® Amperage Consumption by Area** 0.19 milliamps per in2 / 1.23 milliamps per cm2 Light Tape® Watts per Linear Meter at 2.54 cm wide 0.4 to 1.1 watts based on low to full brightness dimming Light Tape® Watts per Square Meter 0.21 to 0.53 watts based on low to full brightness dimming Light Tape® Output Voltage (dimmable) 250 Volts AC, +/- 50 Volts AC Light Tape® Operating Frequency 800 Hertz, +/- 300 Hertz (depending on tuning) AC Driver Input Voltage Range 90 to 260 Volts AC DC Driver Input Voltage Range 3 to 24 Volts DC (12 Volts DC standard) Power Source ELLC Smart Driver™ Power Supplies Controllable Dimming, 0 to 10 Volts DC and DMX 512 Capable Light Tape® Performance Useful Life - Hours 20,000 hours to excess of 40,000 hours Useful Life - Years up to 20 years (dependent on drive parameters) Average Brightness 125 cd/m2 Brightness Range 0 to 200 cd/m2 Brightness Differential - Completely Uniform +/- 1 cd/m2, independent of total surface area Operating Temperature - Ambient -40°C to +65°C Heat Gain During Operation Does not produce heat during operation Compressive Strength - Ground Pressure 500 psi or more depending on mounting system Impact Strength - Izod (73F) 6.5 ft-lbs/in2 Flexural Strength 700 >15,000 cycles ASTM D2176 Flexibility - Wrap Angle Contours around 6 millimeter diameter object Punctureable Yes, will illuminate after puncturing Maximum Processing Temperature 350°F / 177°C (depending on residence time) Health and Safety Safety Features Overload and short circuit protection. UL listed. UL Certifications File number E319670, 2006/95/EC CE Certification EC-Attestation of conformity – No.0704 63147 001 Low Voltage Directive Compliant Environmental Compliance ROHS and WEES Directive EMC Emissions Compliant EN55015 (CISPR15) Radiated and Conducted Emission Flame Resistance UL 94VTM-0 International Protection Marking IP67, EN60529 **Data recorded at average brightness, with AC input power of 250 Volts and 850 Hertz. ©2015 Light Tape® Electro-LuminX Corporation www.lighttape.com 3 How Light Tape® Works Compared to alternate EL technologies, no one comes close to our quality. We start by employing only the best materials to deliver shocking performance. We have a unique manufacturing process, a departure from traditional batch silk screening. Would you want your light madeon the same machine as a t-shirt screen printer? We don’t either, but that is how most alternate lamps are made. Enviroshield™Encapsulating Barrier Color Filter w/UV Protection Light Emitting Transparent Electrode High Bright Phosphor Dielectric Insulation Rear Electrodes Patented Polymer Chemistry Novel Chemistry: Light Tape®’s one-of-a-kind chemistry is protected by numerous patents. Our material’s layers are bonded at the chemical level, producing a brighter, more durable lighting source. Light Tape® is a true solid state system. Other EL producers glue the rear electrode to the material, which easily separates with flexing or temperature changes, leading to electrical failure. Best Materials: Only the best phosphors and conductive films are used in Light Tape®. The combination produces a brighter, more durable light that uses less energy. Other EL producers use low grade phosphors and poor conductive materials resulting in non-uniformity of brightness and poor energy efficiency, not to mention much shorter lifetimes. American Made: Light Tape® is manufactured in the United States under strict quality control standards. Our own proprietary production methods create an electroluminescent light source unlike any other in the world. We are producing a lamp that is built to last, able to withstand the toughest applications. Unprecedented lifetimes: We are producing a lamp that is built to last, able to withstand the toughest applications. There are dozens of things that cause a lamp to fail, but most do not affect Light Tape®. 4 Product Information Light Tape® Color Options Our base colors are Classic Natural Blue and Extreme Blue-Green. These colors appear white when off and colored when illuminated. We then all a filter to produce specific color options. All other colors will remain that color when not illuminated. CLASSIC SERIES OFF ON Natural Blue OFF ON Media White OFF ON Yellow OFF ON Electric Blue EXTREME SERIES OFF ON Blue Green OFF ON Purple OFF ON Caribbean Blue OFF ON Orange OFF ON Rich Red OFF ON Pink OFF ON International Red OFF OFF ON Kryptonite ON Green The colors in this table are simulated and the final product may vary. If an exact color is required, we recommend seeing a physical sample. Custom colors and widths are available, but may be subject to minimum order quantities, set-up fees, and approval testing. Please refer to our Color Tech section for specific color data and measurements. 5 Energy Consumption Light Tape’s energy consumption is unmatched. LEDs use 8 watts per foot, almost 24 watts per meter. Light Tape® uses only 1 watt per meter. Light Tape® Illumination Source 100% Backlit Square 1 meter 1 meter Meter 100% 100% 100% Phosphors Phosphors Phosphors Current 0.01 Amps 0.005 Amps 0.5 Amps 2.54 cm Width Length LED 1.27 cm Watts 1 0.5 Illumination Coverage Even/No Gaps Even/No Gaps vs 44 100% Even Width 0.8 cm 0.8 cm Edge Lit Length 1 meter 1 meter Illumination Source Square Meter 30 LED’s 60 LED’s 240 LED’s Current 3 6 24 Watts 7.2 14.4 57.6 Illumination Coverage 2 cm gaps 1 cm gaps NOTE: Light Tape’s power usage at half it’s total operational brightness. What can you illuminate with 60 linear watts? Fair Single incandescent light bulb Good 4 feet neon tube Better 6 feet LED strip (60 LEDs per foot) Best 16 feet x 1 foot wide Light Tape® panel 196 feet x 1 inch wide Light Tape® strip 6 30% loss in center Solutions Light Tape® Strips Linear Accent Lighting Item Number Illuminated Width Lamination Width Feet of LT Length LT-025 0.25” (6.35 mm) 0.75” (19.05mm) 150 LT-050 0.5” (12.7 mm) 1” (25.4mm) 150 LT-100 1.0” (25.4 mm) 1.5” (38.1mm) 150 LT-150 1.5” (38 mm) 2” (50.7mm) 150 LT-200 2.0” (50.8 mm) 2.5” (63.5mm) 175 LT-300 3.0” (76.2 mm) 3.5” (88.9mm) 175 LT-400 4.0” (101.6 mm) 4.5” (114.3mm) 150 LT-600 6.0” (152.4 mm) 6.5” (165.1mm) 100 w/ one connector Current Consumption 0.3 - 0.9 milliamps per square inch depending on service hours Power Consumption Average of 1 watt per linear meter for 1” width, or 50 watts per square meter based on brightness setting Power Source Useful Life Up to 40,000 hours (refer to Useful Life Section for specific application) A Extension Tabs B B Light Tape™ Lamp Scribe Line A Lamination Top View A = Laminated Width (B + 1/2”) B = Illuminated Width 7 Cross Section .010” Split Electrode .020” Connector AC or DC input to Smart Driver power supply Light Tape® Panels Backlighting Item Number Illuminated Width Lamination Width Feet of LT Length P-LT-600 6” (15.24 cm) 6.5” (16.51cm) 100 P-LT-1200 12” (30.48cm) 12.5” (31.75cm) 60 P-LT-1800 18” (45.72cm) 18.5” (46.99cm) 40 P-LT-2400 24” (60.96 cm) 24.5” (62.23cm) 30 Current Consumption 0.3 - 0.9 milliamps per square inch depending on service hours Power Consumption Average of 6 watts per square feet based on brightness setting AC or DC input to Smart Driver power supply Power Source Up to 40,000 hours (refer to Useful Life Section for specific application) Useful Life B A Illuminated Area B A 0.25” Clear Barrier Encapsulation envelopes the illuminated panel on all sides Extended connection tabs to facilitate installation Top View A = Laminated Width (B + 1/2”) B = Illuminated Width 8 Cross Section .010” Split Electrode .020” Ballast Snap-N-Light Exterior Lighting ™ Mounting Clips Connector Tabs Connector Feature of Light Tape® Mounting Channel Diagram showcasing Light Tape™ Snap-N-Light® System Light Tape™ • Our patented technology protects Global Tungsten and Powders’ encapsulated phosphors from moisture and sunlight. • UV stable and non-fading colors. • Light Tape® is laminated in Aclam EL-100, the highest moisture barrier laminate in the world and made by Honeywell International, for the final layer of protection. • 40% less energy consumption than LEDs. • Available in 100 foot lengths. • Weighs less than 1/4 pound per square foot. • Extremely visible through smoke, fog, haze, or snow. • Made of non-flammable and impact resistant materials. Mounting Clip 2.29 TYP “A” 6.35 12.7 25.4 50.8 [Unit : mm] 1.52 TYP “A” Mount Clip is attached to mounting surface Mounting Channel holds the Light Tape® and snaps into the pre-attached mounting clips Clip Placement Lamp A = 29.97 Lamp A = 36.07 Lamp A = 48.90 Lamp A = 74.30 4.57 • 025 : 6.35mm Light Tape • 050 : 12.7mm Light Tape • 100 : 25.4mm Light Tape • 200 : 50.8mm Light Tape Mounting Screw 15.67 14.3 Mounting Channel Light Tape® Mounting Channel Specifications Material Screws Extrusion Clear UV Stable Polycarbonate Mounting Channel NO. 10 One clip per 1 to 3 feet, depending on surface UV Screen Yes, and non-yellowing Roll Format 100 foot coils - or longer per special order 9 6.35 12.7 25.4 50.8 Lamp A = 23.37 Lamp A = 29.72 Lamp A = 42.42 Lamp A = 67.82 [Unit : mm] How it works How do I request a quote? Below is a list of questions we need answered from potential customers for us to determine which Light Tape® product is best per application: 1) Contact information: (name, address, phone number, email address) 2) What type of application is this? (some examples include: inside my house, outside my home, boat, steps, etc.). 3) Is this for indoor or outdoor? Can you describe the location? 4) What is the input power source you’d like to use? (110 Volt AC, 220 Volt AC, 12 Volt DC, Other: Please specify) 5) Do you want all of the lamps to go off and on together, or do you want different zones where the lights can be controlled independently? 6) What color Light Tape® do you want? Our website shows the standard colors available. 7) What width of the lit area do you want? (Standard strip widths are ¼”, ½”, 1”, 2”, 4”, and 6”. Standard panel widths are 12”, 18” and 24”, custom sizes are available) (Metric options for outside the US?) 8) How many lamps and what lengths do you want? Please note that every lamp has a connector on one end. The total length of the lamp including strain relief will be about 5” longer than the lit length of the lamp. 9) Do you have a sketch, drawing or photo of your application showing where you want each lamp installed? 10) How do you want to install the Light Tape? Options include double sided adhesive, Velcro, extrusion channels, other, I don’t know-please have someone contact me. 11) For adhesive tape or Velcro: Do you want us to provide the tape and apply it to the back of the lamp for you? We will include the price for adhesive plus application in your quote. 12) What type of connector do you want? (We may need a sketch or refer them to a location on our website. Options are: Standard Connector, Standard Connector with Extended Tabs, Low Profile Connector, Low Profile Connector with Extended Tabs.) 10 Accent Lighting Sample Wiring Diagram Multi-Power Supply Install This is an overhead example of a Light Tape® accent lighting install. There are three sections of Light Tape® powered by three individual power supplies. Each power supply is selected based on the surface area (width x length) of each section and connected to that piece of lamp. SD 1000 SD 1000 100’ LT-2 PS PS LT-1 = 960sq” LT-2 = 1200sq” LT-3 = 1200sq” 3360 total sq” 80’ LT-1 100’ LT-3 PS Single Power Supply Install SD 1000 This is another overhead example of the same Light Tape® install. There are three runs of Light Tape® powered by one individual power supplly. The power supply is selected based on the (width & length) of the total runs and wired directly to that piece of lamp. SD 4000 100’ LT-2 PS wi re 80’ LT-1 ba LT-1 = 960sq” LT-2 = 1200sq” LT-3 = 1200sq” ck to 3360 total sq” ce ntr al 11 loc ati on 100’ LT-3 Billboard Backlighting Summary Light Tape® panels utilized for backlighting are equipped with extension tabs. Light Tape® panels arrive connected with velcro ready to install. Install the Light Tape® panels in sequence by pressing the velcro together. Light Tape® can be used to backlight any transparent surface including countertops, bars, billboards etc. For a seamless install simply overlap the tabs to tile the panels together as seen below. 1 2 3 4 12 5 6 7 Backlighting Translucent Materials Light Tape® panels are engineered with a belief you don’t have to sacrifice design freedom or uniform illumination to achieve the backlighting solution you’ve imagined. Counters Light Tape® panels can be placed side-by-side to seamlessly illuminate a large surface area. With a thickness of only .02”, the panels can be placed directly on a plywood base without having to make design alterations to accommodate a light box. This reduces the time and cost of the installation. Backlighting the counter design below would require only 3 panels and 1 power supply. In addition, Light Tape® panels can be custom cut to your specific sink and faucet dimensions, ensuring that every inch of your design will be illuminated and the full beauty of your surface will be revealed. 12’ 1 2’ 3 2 Bars Similar to counters, backlit bars provide an excellent opportunity to take advantage of Light Tape’s features. Large surface areas can be evenly illuminated with a minimal number of panels and connections. A bar design resembling the one below would require only 2 panels and 1 power supply. With Light Tape® panels, the backlighting solution can be as simple as the design. 2’ 6’ 1 2’ Walls With Light Tape® panels you no longer have to confine your backlit wall design to a square or rectangle. We can custom cut circles or angles and still provide a solution with uniform illumination and minimal installation demands. The multi-sided shape below can be backlit with 4 custom cut panels and 1 power supply. 3’ 3’ 3’ 1 2 3 4 3’ 13 3’ 3’ 2 4’ Interior Design Panel Layout Light Tape® Smart Driver™ Connections 1 4 3 2 1 = 288sq” 2 = 189sq” 3 = 378sq” SD1000 855sq” 6 5 7 4 = 558sq” 5 = 558sq” 6 = 378sq” 7 = 174sq” 1668sq” 1668sq” = SD2000 14 Smart Driver™ Smart Driver™ Power Supply AC Input Ballasts are engineered to illuminate Light Tape®. Whether it is one piece or ten, it is possible to do it all with one ballast. Our Lighting Ballasts adjust voltage and frequency to illuminate Light Tape® in the most efficient way. All you need to know is the total surface area of the Light Tape® you wish to illuminate to determine the proper ballast! Blink Selector Voltage Selector Power On LED-Green There are a variety of models to choose from, depending on desired usage. Each model has slightly different features based on popular customer requests. We will recommend the ideal lighting ballast, depending on which key feature is most important. A factory representative should advise which model if the lamp area is on the lower or upper end of the range. Warning LED-Red Brightness Adjustment Features: Quiet Worldwide voltage capacity Compact design Blink and dimmer switch Visual LED system status indicator Lightweight Short circuit and overload protection CE, UL, and CSA compliant Power Switch Fuse Note: Do not operate Smart Driver™ Power Supplies outdoors unless in a NEMA enclosure. Output to Light Tape™ AC Power Inlet A few guidelines to remember about your Smart Driver™ Ballast: It is important that you operate Light Tape® and Smart Driver™ Ballasts within their parameters. Over current will destroy electrical connections. • 250 volts is mid range and recommended set point! • The external dimmer switch on Smart Driver™ controls the output voltage and frequency. • Use a voltage meter to determine volts / hertz from Smart Driver™ to Light Tape®. • Always set power supply output voltage per factory recommended setting Low : 200 volts l Medium : 250 volts l High : 300 volts • We DO NOT recommend exceeding 300 volts. Contact E-LLC if Smart Driver™ is operating outside of range. • Red LED indicates the following : 1. Short Circuit Protection : Check wiring if light is on. 2. Overload Protection: Verify that lamp area is acceptable, or for possible damage to lamp. • Always treat Light Tape® and Smart Driver™ with care and respect as one would with any device where electrical current is present. Input Frequency Output Voltage 120 or 240 VAC 50/60 Hz 200 - 300 V 500 - 800 Hz 800-2500 MA 120 or 240 VAC 50/60 Hz 200 - 300 V 600 - 900 Hz 555-1410 sq. in. 450-700 MA 120 or 240 VAC 50/60 Hz 200 - 300 V 600 - 900 Hz SD-2000 1250-2500 sq. in. 120-2250 MA 120 or 240 VAC 50/60 Hz 200 - 300 V 600 - 900 Hz SD-4000 2500-6500 sq. in. 420-3300 MA 120 or 240 VAC 50/60 Hz 200 - 300 V 600 - 900 Hz SD-8000 8000 sq. in. 800-4500 MA 120 or 240 VAC 50/60 Hz 200 - 300 V 500 - 680 Hz Model Lamp Area DSD-200 5-250 sq. in. 1-90 MA SD-400 250-610 sq. in. SD-1000 Input Current Input Voltage 15 Output Frequency AC Smart Driver™ Measurements SD-50 Length: 4 1/4 inches (107.95mm) Width: 3 5/8 inches (92.075mm) Height: 1 15/16 inches (49.212mm) SD-150 Length: 4 1/4 inches (107.95mm) Width: 3 5/8 inches (92.075mm) Height: 1 7/8 inches (47.625mm) DSD-200 Length: 4 7/16 inches (112.71mm) Width: 2 3/4 inches (69.850mm) Height: 1 5/8 inches (41.275mm) SD-400 Length: 7 9/16 inches (192.09mm) Width: 3 1/2 inches (88.900mm) Height: 1 15/16 inches (49.212mm) SD-1000 Length: 6 4/8 inches (165.10mm) Width: 4 11/16 inches (119.06mm) Height: 2 5/16 inches (58.737mm) SD-2000 Length: 7 inches (177.80mm) Width: 4 3/4 inches (120.65mm) Height: 2 3/8 inches (60.325mm) SD-4000 Length: 9 7/8 inches (250.82mm) Width: 4 3/4 inches (120.65mm) Height: 2 1/4 inches (57.150mm) DSD-4000 Length: 11 3/8 inches (288.92mm) Width: 7 1/4 inches (184.15mm) Height: 2 3/4 inches (69.850mm) DSD-8000 Length: 9 7/8 inches (250.82mm) Width: 4 3/4 inches (120.65mm) Height: 2 1/4 inches (57.150mm) 16 Smart Driver™ Power Supply DC Input Smart Driver™ Ballasts are engineered to illuminate Light Tape®. Whether it is one lamp or ten, it is possible to do it all with one ballast. Compact sizing makes DC power supplies ideal for specific applications. All you need to know is the total surface area of the Light Tape® you wish to illuminate! Connect to Light Tape™ Smart Driver™ Power Supply DC Input Features: • Mountable or portable • Compact in size • Temperature range: -30ºC to +85ºC • Accepts variety of input voltages • High efficiency • Reverse polarity protection • No load protection • Short circuit protection • Self compensating • Quiet • Small form factor • CE compliant Positive/Negative Wiring Dimensions Model Lamp Area Input mA 9V 1-33 sq. in. 144 Amps 2.31” x 2.31” x 0.94” 0.15 lbs (2.4oz) DC-20P 1-18 sq. in. 88 Amps 1.75” x 1.08” x 0.79” 0.1 lbs (1.6 oz) DC-50P 18-45 sq. in. 219 Amps 2.9” x 1.55” x 1” 0.2 lbs (3.2 oz) DC100P 45-80 sq. in. 438 Amps 2.87” x 2” x 1.47” 0.45 lbs (7.2 oz) DC-150 80-150 sq. in. 656 Amps 3.88” x 2.08” x 1.5” 0.6 lbs (9.6 oz) DC-500 150-500 sq. in. 2188 Amps 5.14” x 2.33 x 1.74” 1.85 lbs (29.6 oz) 17 Weight DC Smart Driver™ Measurements DC-20 Length: 1.75 inches (44.450mm) Width: 1.08 inches (27.432mm) Height: 0.79 inches (20.066mm) DC-50 Length: 2.9 inches (73.660mm) Width: 1.55 inches (39.370mm) Height: 1 inch (25.400mm) DC-100 Length: 2.87 inches (72.898mm) Width: 2 inches (50.800mm) Height: 1.47 inches (37.338mm) DC-150 Length: 3.88 inches (98.552mm) Width: 2.08 inches (52.832mm) Height: 1.5 inches (38.100mm) 9V Length: 2.31 inches (58.674mm) Width: 2.31 inches (58.674mm) Height: 0.94 inches (23.876mm) DC-500 Length: 5.14 inches (130.56mm) Width: 2.33 inches (59.182mm) Height: 1.74 inches (44.196mm) 18 DSD-200 TECH SPECS Input Power (24 VDC @ 0.5 Amps) POWER TO SMART DRIVER™: • AC or DC input capable • Universal wall plug provided • Input current 0.5 Amps • AC input voltage 120/240 • AC stepdown to 24 VDC or • Direct DC 24 VDC @ 0.5 Amps • Input current 0.5 Amps • Output voltage 200-300 V • Output frequency 800 Hz • Input plug 2.1 mm Output Power FEATURES: • Quiet • Worldwide voltage capacity • Compact design • Blink and dimmer switch • Visual LED system status indicator • Short circuit and overload protection • CE, UL, and CSA compliant • Interface unit with DC Input • Lamp area 1-250 sq. in. Input Power (24 VDC @ 0.5 Amps) 19 DSD-4000 DMX TECH SPECS Product Features: • Quiet • Worldwide voltage capacity • Compact design • Blink and dimmer switch • Visual LED system status indicator • Short circuit and overload protection • CE, UL, and CSA compliant • Interface unit with DMX for endless sequencing • Lamp area 1900-3600 sq. in. • Input current 0.42-3.3 Amps • Input current 120 or 240 VAC • Input frequency 50/60 Hz • Output voltage 200-300 V • Output voltage 500-800 Hz • Dimensions 6.94”x4.17”x2.25” • Weight 3lbs/0.84kg 20 Cutting & Installation Indoor Installation Step 1 Clean surface with isopropyl alcohol to remove all dust, oil and grease. Surface should be smooth and clean for good adhesion. Step 2 Determine where you will make the electrical connection. It is important to consider the connector and cap lengths. The conductive electrodes can be guided behind the Light Tape®. We recommend all electrical connections are made in a junction box. Please follow local code. Step 3 Mount in a manner that allows the Light Tape® to be easily changed (i.e. wall studs behind sheet rock wall). Do not step on Light Tape® during installation. Avoid hard creases. We recommend using our VibraMount™ adhesive as a backing when indoors. Place adhesive on wall, trim to size if needed, and remove liner. Step 4 Hide the connector. The conductive electrodes are basically flat wires. Be careful not to rip the surrounding lamination around the lamp; lamination can be cut around the tabs if needed. Step 5 Be very careful when applying Light Tape®, make sure the coiled lamp is straight before you start to unroll. Once it has been applied, pulling it off with force will damage the lamp. Note: For larger panels, it is easier to unroll the Light Tape® into place. Begin with the connector end, make sure the leading edge is square, and slowly unroll the panel from left to right. Remote Power Supply Installation Sometimes, the power supply must be located far from the lamps. In this case, shielded conduit may be required to protect against high frequency and high voltage. • A NEMA enclosure is required to store power supply when located outdoors. It is made of polycarbonate that is highly resistant to heat and nature’s elements. These enclosures can be found at http://www.automationdirect.com/enclosures. • 50 foot connection radius-- it is possible to install the Light Tape® up to 50 feet from the Smart Driver™ power source. Multiple connections are possible from one central location. • Electrical Metallic Tubing (EMT) conduit is required to shield the high voltage and high frequency AC signals for remote installations. All wiring should be within a conduit and 600 volt rated. • Always follow all local electrical codes. 21 Installing Panels for Backlighting It is important to remember a few things when installing large panels. • The Light Tape® panels utilized for backlighting are equipped with extension tabs. The tabs are designed to The electrical connection to be located under the mounting surface. • Light Tape® panels do not have polarity (+ or -). • Multiple panels can be powered by a single Smart Driver™ lighting ballast. • Do not crease or fold Light Tape® • Plan ahead. If you are mounting indoors with an adhesive, you only get one chance because it is very difficult to remove once adhered without damaging the surface. 1. Apply VibraMount™ to cover the plywood (or other surface area). This foam adhesive comes in 8.5” x 11” sheets, but it can be cut with scissors or a straight edge tool and shaped to cover your area properly. Peel off one side of the foam adhesive sheet and apply the sticky side it to the plywood. Do not peel off the other side of the foam adhesive sheet until Step 4. 2. To test the lamp layout, lay the Light Tape® panels on the VibraMount™. Adjust the placement of the Light Tape® panels to make sure the entire surface area is covered and there are no seams. It is acceptable for the Light Tape® panels to overlap, if necessary. 3. Once your practice layout is complete, draw an outline of the black connector for each panel onto the foam adhesive to identify where to route an access hole through the foam and plywood to hide the connectors. Then remove the Light Tape® panels and route the connector access holes. 4. Peel off the other side of the foam adhesive and begin to mount the Light Tape® panels in place similar to the practice layout in Step 2. 5. Push the connectors and leads through the routed holes and connect all leads in parallel to the Smart Driver™ lighting ballast. The Light Tape® panels utilized for backlighting are equipped with extension tabs. 22 Floor Installation Light Tape® has tremendous impact resistance properties which makes it difficult to damage. It is important to protect Light Tape® from abrasion, which can damage the barrier lamination. Permanent Flush Mount Light Tape® TM VibraMount Foam Drain Ideally, the floor is designed with channels to place Light Tape®. A protective cover, which can be made of glass, polycarbonate, etc., should be sealed around the edge to prevent moisture from entering. Factory sealed exterior lamination and exterior connections are required to protect the Light Tape®. A drain may be required in wet environments. Temporary Mount DuraShield TM Light Tape® TM VibraMount Foam 23 Light Tape® may be placed on smooth surfaces and then covered with our DuraShield™ to protect the product from general foot traffic. Rougher surfaces may require VibraMount™ foam for impact resistance. Installation Mounting Protective Sealants Light Tape® Edge Guard™: A moisture resistant clear tape for interior applications for protective sealing against electric shock. 3M DP-100+ epoxy: A two part epoxy system offering fast cure and machinabillity. It is easily mixed and meets UL 94. Perfect potting compound for outdoor connections.Light Tape® shrink tube: A heat-forming tube used in conjunction with our outdoor Snap-N-Light™ mounting system to form a moisture barrier and secure connector to channel. Adhesives Light Tape® VibraMount™: Designed to secure Light Tape® to almost any surface while eliminating vibration, VibraMount™ is a double sided adhesive foam core tape. Clear core is available in 0.5”and 1”,and black core 60 mil (1/16” / 1.6 mm) is available in widths up to 24” for large panel installations. Also, it provides impact resistance on uneven surfaces.Light Tape® DuraShield™: Perfect for mounting Light Tape® to smooth surfaces such as windows, floors, painted surfaces, etc. DuraShield™ is a clear, non-yellowing, removable urethane film overlay that leaves no residue when removed. It is designed to provide a protective, puncture resistant shield to reduce abrasion while maintaining the low profile. It is available in 6 mil for average indoor applications and 12 mil for high abrasion and impact installations.Other adhesives: Light Tape® weighs only 1/4 pound per square foot, aggressive adhesives are never necessary for installation. Velcro or various adhesive foam tapes work for many indoor applications. However, DO NOT use silicone, Liquid Nails, or other non-approved adhesives. 24 Installing Corners or Bends Create a Curve Form Light Tape® into a soft bend. Do not flatten to create hard bend. Indoor Light Tape® should gently curve around bends and never be creased into a corner. Creating a bend or hard fold will damage the conductive coatings, leading to lamp failure. Inner corner: Gently form into a curve Outdoor 3” DO NOT bend Light Tape® around corners. Light Tape® is subject to expansion and contraction. Please reconnect per outdoor connection procedure. Hard bends create pinch points, impeding movement. Outer Corner: If mounted within reach of general public or high abuse areas, please use extrusion to protect corner from impact. 2” Bend Radius The bend radius recommended for a lateral curve is 30% of the length of the curve. Light Tape® is to lay flat on the surface for the entire run. See illustration on the left below. 24°(±1”) 2.54cm 50.8cm 15.24cm 101.6cm 30.48cm The bend radius on a 180° curve should be no less than 1”. The thinner the width, the greater the bend. 25 Sealing & Cutting Light Tape Light Tape® should always be completely sealed. Our factory sealed barrier protects the lamp against moisture and acts as an insulator. If the factory barrier lamination is cut, it must be resealed using Edge Guard™ tape. Note for Outdoor Applications: Field seals are appropriate for most interior applications, but factory seals are required for outdoor/floor/wet locations. Materials: Light Tape®, scissors, Edge Guard™ end seal tape, square (for large panels). Step 1 Make sure Light Tape® is disconnected from power supply. Place lamp under square at desired length for large panels. For smaller widths, simply mark where to cut. Step 2 Cut carefully to ensure a straight and square end. Step 3 On the cut end, place enough Edge Guard™ to overhang the edges and to evenly fold over on both sides of the lamp. Fold and press to ensure no bubbles form under the Edge Guard™ tape and trim excess from the sides. If both ends of the lamp are cut, make sure the Edge Guard™ tape is applied to both ends. 26 Making a Connection The entire rear electrode of Light Tape® is conductive allowing a connection to be easily made. Materials: Light Tape®, large connector wire with nics, needle nose pliers, large connector butyl caps with screws and butyl, clamps, power supply, drill/screwdriver. Step 1 Hold nic flush to the silver side of the lamp, one on each side of the scribe-line. The pointed barbs on the nics should be facing the silver side of the tape. Step 2 Crimp the nics into the rear (silver side with a centered white line) with one connector pin on each side of the white line using needle nose pliers until nics are secure and cannot be pulled out easily. Step 3 Using the power supply, test the connection to ensure it has been properly made. Do not touch the nics and exposed wires to avoid electrical shock. Step 4 Peel off paper from the butyl caps and put the cap without screw holes on the colored side of the lamp and the cap with the screw holes on the silver side. Screw the caps together and use clamps to secure them together. Note for Outdoor Applications: Butyl Caps are filled with weatherproof epoxy allowing them to withstand nature’s elements. 27 Snap-N-Light™ Mounting Channel Installation Our engineered mounting channels are designed to protect Light Tape® from tampering and the outdoor environment. Constructed from high grade polycarbonate, they have tremendous impact resistance and weatherability. The snap-in mounting clips hold the mounting channel, and can be attached to almost any surface. In order for our system to work for years, it is important that Light Tape® is mounted properly. All outdoor installs MUST be mounted into one of our mounting channels to allow the Light Tape® to expand and contract with changes in the weather. Any Light Tape® used in outdoor installations without mounting channels will void warranty. Light Tape® has been engineered to provide 40,000 hours of life in an outdoor environment. The base lamp has been laminated in a moisture barrier film designed for outdoor environments. The mounting channel has also been designed with UV stabilizers to prevent yellowing and cracking for years. (Please follow these simple guidelines to ensure you get the full enjoyment from the product). •DO NOT bend mounting channel around corners when OUTSIDE. A sharp bend of the mounting channel will pinch the Light Tape® inside causing delamination. •All segments should be sealed per Electro-LuminX’s procedure. We recommend factory seals for all outdoor . installations. •Be sure to specify connection end - left or right side - so the channel is pointing in the correct direction. When looking directly at the lit side of the lamp, which side do you want the connector to be on? Note that the connector will extend about 4.5” beyond the lit portion of the lamp on the end. •Allow for drainage. Follow the below step-by-step outdoor mounting instructions to ensure that Light Tape® is installed properly. We recommend using a flat seat screw such as the pan head below. Angle seated screws such as the flat head (shown below) can cause damage (cracking) to the mounting clips. 1 2 Clean the surface and mark a chalk line using a level. Mount clips on 12” centers, depending on surface, with #10 screws. Mount with the first clip 1” from the connector end of the extrusion. If mounting indoors on smooth surfaces, mount UltraBond adhesive foam tape along the level line instead of clips. Make sure drain slot is located at the bottom to allow for drainage. DO NOT fill open ends of the extrusion with silicone. If mounting with an adhesive do not block bottom gap. Bottom gap for drainage 28 3 Slip Light Tape® into the Mounting Channel in from end or from the bottom and allow to drop in place. Make sure the slot in the channel is facing the structure and / or in the opposite direction of the light emitting side of the lamp. A. Utilizing the Bottom Slot • Slide the Light Tape® upwards to the top of the channel. • After clearing the lip, allow for Light Tape® to rest in the channel. Do not force over the lip. Important to leave open to allow for air flow LIT SIDE B. Feed Light Tape From End of Extrusion • Ensure end of the extrusion is smooth . • Adhere Light Tape® to guide stick, it may be necessary to lubricate to ease entry. • Slide down track slowly while feeding Light Tape®. • Utilize wheel or core to allow Light Tape® to spin freely. **IMPORTANT : DO NOT BEND, FLEX OR STRAIN LAMINATION WHEN PLACING LIGHT TAPE® INTO EXTRUSION (do not to compromise edge seal). Stick opens slot if tight 4 Make sure you have a few inches for your connection once inside extrusion. We recommend leaving a 1/2” between connector and extrusion. The first clip, when ready to install, should begin at connector end. 1/2” 1” 29 5 Take a 1/2” wide spacer or UltraBond gasket strip and wrap it around the Light Tape® lamp between the connector cap and extrusion. UltraBond to provide seal and prevent chaffing. 6 Starting with the end of the wire, slide the shrink tube over the entire length of the wire and connector. Be sure that the shrink tube is lined up with the second to last ridge of the strain relief, and is completely covering the connector, butyl gasket strip, and end of the extrusion (1/2” or more). Using a heat gun, apply heat until a seal is formed around the extrusion and strain relief (be careful not to overheat Light Tape®). End of extrusion 1 ½” 7 Place connection in junction box and always follow local electrical codes. 8 Starting with the connected end, snap the Mounting Channel into the clips (slot on bottom rear). Be careful not to bend or kink the Light Tape® when snapping into place. Be sure that bottom rear slit AND end of extrusion both are not covered or sealed, especially when using UltraBond™ to mount. This allows for proper air flow and drainage. Slide into the top end of the clip first. Press firmly downward to snap in place, making sure that slit in back is not covered to allow for drainage. *See demonstration video online for help if necessary. Please follow local electrical codes when making electrical connections and always use the Light Tape® Outdoor Connection Kit. 30 Vertical Mount For vertical installations, always have connector on the top with drainage slot in the extrusion facing the mounting surface. To prevent the extrusion channel from sliding through the mounting clips, VibraMount™ should be used to attach the connector and the top 5 feet of the mounting channel to the mounting surface. Note: The connector should always be firmly secured to the wall so the extrusion does not slide through the clips. Clean the surface and mark a chalk line using a level. Mount clips on 12” centers, depending on surface, with outdoor rated #10 screws. Mount with the first clip 1” from the connector end of the extrusion. Place connection in junction box if required by local codes. Make sure the connector and power supply is located at the top and the channel opening is at the bottom so the extrusion is allowed to drain. To ensure the mounting channel stays in place, use either VibraMount™ or attach an extra support to the top of the connector fixing it to the surface. LIT SIDE Important to leave open for air flow 31 Light Tape® Installation Guidelines: How to frame an area with accent lighting. Y 4 Width of mounting channel: 1.7” 2@ Y’+4” 2@ X’ 1 X 3 1 2 2 Top lamp overlaps connector of right lamp. 3 Left lamp ends at edge of structure. Right lamp ends at edge of structure. Bottom lamp extends 2” past edge of structure. 4 Left lamp lit area starts at the edge of structure. Bottom lamp lit area begins 2” past edge of structure. Connector of bottom lamp is on lower left. Top lamp overlaps left lamp connector and extends 2” past edge of structure. 32 Snap-N-Light™ Length Please allow an additional 5.5” when determining the dimensions of your Light Tape’s Snap-N-Light™ system. This 5.5” accounts for 4.5 inches for the Light Tape® Connector and strain relief, 1/2” for wire flex, and 1/2” for the area between the end of the lit area and the end of the extrusion. Lit length Fixed length The 2” wide Light Tape® Snap-N-Light™ system employs two connection points for optimal performance. Please allow an additional 5.5” when determining the dimensions of your Light Tape’s Snap-N-Light™ system. This 5.5” accounts for 4.5 inches for the Light Tape® Connector and strain relief, 1/2” for wire flex, and 1/2” for the area between the end of the lit area and the end of the extrusion. Lit length Fixed length 33 Light Tape® Segments Connecting Multiple Light Tape® Segments Only one connection is required to power Light Tape® and there is no polarity. Terminating the other end is not necessary. Please see connection guide or our website’s online video for “How-To” instructions. It is possible to operate one lamp or multiple lamps with only one power supply. See ballast information before starting to determine the appropriate power supply based on your installation. Parallel Connecting lamps in parallel is the preferred method over connecting in series. Make all connections per local electrical codes. For remote locations and long runs, please use EMT conduit to shield AC signal. Series We DO NOT recommend connecting from one segment to the next in a “Daisy Chain.” Long runs in series or unbalanced loads can cause connectors to get hot due to resistance increasing from multiple connections. We recommend connecting in parallel. Maximum Distance ce Per Run with One Connection Light Tape® is capable of operating over great distances without any loss of light. The following chart outlines recommended single run footages with standard connectors. However, longer runs up to 300 feet are available upon request with the addition of conductive foil tabs to the rear of Light Tape® before factory encapsulation. Width 0.25” 0.50” 1” 1.5” 2” 3” 4” 6” Feet of LT 150 150 150 150 150 125 100 75 *Outdoor is available in 100 feet lengths in Snap-N-Light™[Unit : inch] 34 Conductive Connection Tabs Connecting Multiple Panels/Strips Only one connection is required to power Light Tape® because there is no polarity. Before connecting, check the chart below for the maximum distance per run with one connection. The chart is for indoor use only! Parallel Connecting lamps in Parallel is the preferred method over connecting in series. See photo below of a proper parallel connection using a junction box. Make all connections per local electrical codes. For remote locations and long runs, please use EMT conduit to shield AC signal. Series We DO NOT recommend connecting from one segment to the next in a “Daisy Chain” but please send us a design drawing if it is required. Long runs in series or unbalanced loads can cause resistance increase from multiple connections. 35 Light Tape Size Maximum Run 0.25” 150 ft 0.5” 150 ft 1” 150 ft 1.5” 150 ft 2” 150 ft 3” 125 ft 4” 100 ft 6” 75 ft Safety & Handling • Never operate Light Tape® when in a coil. Unroll first before powering. • Always consult local electrical codes for wiring or other specification and regulations. • Take care to mount the Light Tape® out of reach of children or malicious individuals. • Always seal Light Tape® if cut with Edge Guard™. • Do not step on Light Tape® during installation. • Install in dry conditions. Do not cut or expose open ends to moisture. • Do not break lamination when pulling around sharp edges or corners. • Do not use a screwdriver or sharp object to force lamp into tight areas. • Do not fold twist, rotate or kink lamination excessively. • Do not stretch, puncture or crease Light Tape®, as it will destroy conductive layers causing black spots or failure. • Do not operate lamp outdoors during peak daylight hours due to harmful UV rays. • Use a photo-cell for outdoor installation, to prevent the Light Tape® from operating in peak daylight hours due to harmful UV rays. • Do not operate Light Tape® without protective lamination. • Follow all installation guidelines from Electro-LuminX®. If there are any questions, check our website www.lighttape.com. • Do not thermoform or stretch Light Tape® over objects or bend Light Tape® in a tight radius. • When cleaning Light Tape® or Smart Drivers™, do not use water or a chemical cleanser. • Do not operate Smart Drivers™ outdoors unless in a NEMA enclosure. • In industrial applications, use caution when operating Smart Drivers™ as they have not been explosion-proof rated by the National Electrical Code (USA, Central and South America), Canadian Standards Association, International Electrotechnical Commision (ATEX- Europe and outside Americas), and Gosstandart (Russia). 36 Color Tech 6500 K 4381 335 31.1 6509 380 35.3 2700 k 2700 k 1500 k