Design Guide

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What is Light Tape®
Prepare to be
illuminated
Light Tape is an
electroluminescent or ‘EL’ lamp
that challenges the way
the world uses light. It’s thinner
than a credit card and illuminates
evenly, end to end, side to side.
Shape it , curve it, choose your
color. That’s where our specifics
stop and your creativity starts.
As simple as a traditional lamp plug it in and turn it on - but a
complex evolution to the lighting
industry. Light Tape® is based on
electroluminescent, or "EL"
technology; our one of a kind
split-electrode technology and
patent-protected polymer
chemistry produce a material
unlike any other.
1
Light Tape® The Unorthodox Alternative to a
Conventional Routine.
Stop using outdated sytems, take a leap...
Even illumination: a uniform lightsource
without diffusion , no hot-spots, at any size!
Custom shapes: allow your creativity to
determine your lights design.
No heat: Unlike LEDs, Light Tape® can run for
40,000 hours and never gets hot. Ability to
withstand extreme tempatures.
Energy efficient: Light Tape® uses 40%
less power than traditional LEDs
Made in the USA: Built with pride,
manufactured to last.
Durability: Extremely impact resistant,
heavy load capable. Light Tape® can
withstand a bullet and still illuminate.
Thinner than a credit card: Light Tape®
can fit into any tight area with ease.
Easy Installation: Our technology is easy
to install. Interior or Exterior, Light Tape®
illuminates 150 feet on a single connection.
2
Light Tape® Specifications
Light Tape® Physical Specifications
Thickness (varies depending on color)
0.010 to 0.020 inches / 0.254 to 0.305 millimeters
” on each side (+/-1/16” of an inch, +/- 0.159 cm)
Protective Encapsulation Seal
Light
Tape®
Illuminated Width
0.25 to 33 inches / 0.625 to 90 cm
Illumination Coverage
Infinite, can be tiled without a break in light
Power System
Light Tape® Load
Capacitive Load
Phase Angle
78° Leading Edge
Light Tape® Power Consumption by Area
0.016 watts per in2 / 0.106 watts per cm2
Light Tape® Amperage Consumption by Area**
0.19 milliamps per in2 / 1.23 milliamps per cm2
Light Tape® Watts per Linear Meter at 2.54 cm wide
0.4 to 1.1 watts based on low to full brightness
dimming
Light Tape® Watts per Square Meter
0.21 to 0.53 watts based on low to full brightness
dimming
Light Tape® Output Voltage (dimmable)
250 Volts AC, +/- 50 Volts AC
Light Tape® Operating Frequency
800 Hertz, +/- 300 Hertz (depending on tuning)
AC Driver Input Voltage Range
90 to 260 Volts AC
DC Driver Input Voltage Range
3 to 24 Volts DC (12 Volts DC standard)
Power Source
ELLC Smart Driver™ Power Supplies
Controllable
Dimming, 0 to 10 Volts DC and DMX 512 Capable
Light Tape® Performance
Useful Life - Hours
20,000 hours to excess of 40,000 hours
Useful Life - Years
up to 20 years (dependent on drive parameters)
Average Brightness
125 cd/m2
Brightness Range
0 to 200 cd/m2
Brightness Differential - Completely Uniform
+/- 1 cd/m2, independent of total surface area
Operating Temperature - Ambient
-40°C to +65°C
Heat Gain During Operation
Does not produce heat during operation
Compressive Strength - Ground Pressure
500 psi or more depending on mounting system
Impact Strength - Izod (73F)
6.5 ft-lbs/in2
Flexural Strength
700 >15,000 cycles ASTM D2176
Flexibility - Wrap Angle
Contours around 6 millimeter diameter object
Punctureable
Yes, will illuminate after puncturing
Maximum Processing Temperature
350°F / 177°C (depending on residence time)
Health and Safety
Safety Features
Overload and short circuit protection. UL listed.
UL Certifications
File number E319670, 2006/95/EC
CE Certification
EC-Attestation of conformity – No.0704 63147 001
Low Voltage Directive
Compliant
Environmental Compliance
ROHS and WEES Directive
EMC Emissions Compliant
EN55015 (CISPR15) Radiated and Conducted
Emission
Flame Resistance
UL 94VTM-0
International Protection Marking
IP67, EN60529
**Data recorded at average brightness, with AC input power of 250 Volts and 850 Hertz.
©2015 Light Tape® Electro-LuminX Corporation www.lighttape.com
3
How Light Tape® Works
Compared to alternate EL technologies, no one comes close to our quality. We start by employing only the
best materials to deliver shocking performance. We have a unique manufacturing process, a departure from
traditional batch silk screening. Would you want your light madeon the same machine as a t-shirt screen
printer? We don’t either, but that is how most alternate lamps are made.
Enviroshield™Encapsulating Barrier
Color Filter w/UV Protection
Light Emitting Transparent Electrode
High Bright Phosphor
Dielectric Insulation
Rear Electrodes
Patented
Polymer
Chemistry
Novel Chemistry: Light Tape®’s one-of-a-kind chemistry is protected by numerous patents. Our material’s
layers are bonded at the chemical level, producing a brighter, more durable lighting source. Light Tape® is a
true solid state system. Other EL producers glue the rear electrode to the material, which easily separates
with flexing or temperature changes, leading to electrical failure.
Best Materials: Only the best phosphors and conductive films are used in Light Tape®. The combination
produces a brighter, more durable light that uses less energy. Other EL producers use low grade phosphors
and poor conductive materials resulting in non-uniformity of brightness and poor energy efficiency, not to
mention much shorter lifetimes.
American Made: Light Tape® is manufactured in the United States under strict quality control standards. Our
own proprietary production methods create an electroluminescent light source unlike any other in the world.
We are producing a lamp that is built to last, able to withstand the toughest applications.
Unprecedented lifetimes: We are producing a lamp that is built to last, able to withstand the toughest
applications.
There are dozens of things that cause a lamp to fail, but most do not affect Light Tape®.
4
Product
Information
Light Tape® Color Options
Our base colors are Classic Natural Blue and Extreme Blue-Green. These colors
appear white when off and colored when illuminated. We then all a filter to produce
specific color options. All other colors will remain that color when not illuminated.
CLASSIC SERIES
OFF
ON
Natural Blue
OFF
ON
Media White
OFF
ON
Yellow
OFF
ON
Electric Blue
EXTREME SERIES
OFF
ON
Blue Green
OFF
ON
Purple
OFF
ON
Caribbean Blue
OFF
ON
Orange
OFF
ON
Rich Red
OFF
ON
Pink
OFF
ON
International Red
OFF
OFF
ON
Kryptonite
ON
Green
The colors in this table are simulated and the final product may vary. If an exact color is required, we
recommend seeing a physical sample. Custom colors and widths are available, but may be subject to
minimum order quantities, set-up fees, and approval testing.
Please refer to our Color Tech section for specific color data and measurements.
5
Energy Consumption
Light Tape’s energy consumption is unmatched. LEDs use 8 watts per foot, almost 24 watts per meter.
Light Tape® uses only 1 watt per meter.
Light Tape®
Illumination
Source
100%
Backlit
Square
1 meter
1 meter
Meter
100%
100%
100%
Phosphors Phosphors Phosphors
Current
0.01 Amps 0.005 Amps 0.5 Amps
2.54 cm
Width
Length
LED
1.27 cm
Watts
1
0.5
Illumination
Coverage
Even/No
Gaps
Even/No
Gaps
vs
44
100% Even
Width
0.8 cm
0.8 cm
Edge Lit
Length
1 meter
1 meter
Illumination
Source
Square
Meter
30 LED’s
60 LED’s
240 LED’s
Current
3
6
24
Watts
7.2
14.4
57.6
Illumination
Coverage
2 cm
gaps
1 cm
gaps
NOTE: Light Tape’s power usage at half it’s total operational brightness.
What can you illuminate with
60 linear watts?
Fair
Single incandescent light bulb
Good
4 feet neon tube
Better
6 feet LED strip
(60 LEDs per foot)
Best
16 feet x 1 foot wide
Light Tape® panel
196 feet x 1 inch wide
Light Tape® strip
6
30% loss
in center
Solutions
Light Tape® Strips
Linear Accent Lighting
Item Number
Illuminated Width
Lamination Width
Feet of LT Length
LT-025
0.25” (6.35 mm)
0.75” (19.05mm)
150
LT-050
0.5” (12.7 mm)
1” (25.4mm)
150
LT-100
1.0” (25.4 mm)
1.5” (38.1mm)
150
LT-150
1.5” (38 mm)
2” (50.7mm)
150
LT-200
2.0” (50.8 mm)
2.5” (63.5mm)
175
LT-300
3.0” (76.2 mm)
3.5” (88.9mm)
175
LT-400
4.0” (101.6 mm)
4.5” (114.3mm)
150
LT-600
6.0” (152.4 mm)
6.5” (165.1mm)
100
w/ one connector
Current Consumption
0.3 - 0.9 milliamps per square inch depending on service hours
Power Consumption
Average of 1 watt per linear meter for 1” width, or 50 watts per square meter
based on brightness setting
Power Source
Useful Life
Up to 40,000 hours (refer to Useful Life Section for specific application)
A
Extension Tabs
B
B Light Tape™ Lamp
Scribe Line
A Lamination
Top View
A = Laminated Width (B + 1/2”)
B = Illuminated Width
7
Cross Section
.010”
Split Electrode
.020”
Connector
AC or DC input to Smart Driver power supply
Light Tape® Panels
Backlighting
Item Number
Illuminated Width
Lamination Width
Feet of LT Length
P-LT-600
6” (15.24 cm)
6.5” (16.51cm)
100
P-LT-1200
12” (30.48cm)
12.5” (31.75cm)
60
P-LT-1800
18” (45.72cm)
18.5” (46.99cm)
40
P-LT-2400
24” (60.96 cm)
24.5” (62.23cm)
30
Current Consumption
0.3 - 0.9 milliamps per square inch depending on service hours
Power Consumption
Average of 6 watts per square feet based on brightness setting
AC or DC input to Smart Driver power supply
Power Source
Up to 40,000 hours (refer to Useful Life Section for specific application)
Useful Life
B
A
Illuminated Area
B
A
0.25” Clear Barrier Encapsulation
envelopes the illuminated
panel on all sides
Extended connection
tabs to facilitate
installation
Top View
A = Laminated Width (B + 1/2”)
B = Illuminated Width
8
Cross Section
.010”
Split Electrode
.020”
Ballast
Snap-N-Light
Exterior Lighting
™
Mounting Clips
Connector Tabs
Connector
Feature of Light Tape® Mounting Channel
Diagram showcasing Light Tape™ Snap-N-Light® System
Light Tape™
• Our patented technology protects Global Tungsten and Powders’
encapsulated phosphors from moisture and sunlight.
• UV stable and non-fading colors.
• Light Tape® is laminated in Aclam EL-100, the highest
moisture barrier laminate in the world and made by Honeywell
International, for the final layer of protection.
• 40% less energy consumption than LEDs.
• Available in 100 foot lengths.
• Weighs less than 1/4 pound per square foot.
• Extremely visible through smoke, fog, haze, or snow.
• Made of non-flammable and impact resistant materials.
Mounting Clip
2.29 TYP
“A”
6.35
12.7
25.4
50.8
[Unit : mm]
1.52 TYP
“A”
Mount Clip is attached to mounting surface
Mounting Channel holds the Light Tape® and snaps into
the pre-attached mounting clips
Clip Placement
Lamp A = 29.97
Lamp A = 36.07
Lamp A = 48.90
Lamp A = 74.30
4.57
• 025 : 6.35mm Light Tape
• 050 : 12.7mm Light Tape
• 100 : 25.4mm Light Tape
• 200 : 50.8mm Light Tape
Mounting Screw
15.67
14.3
Mounting Channel
Light Tape® Mounting Channel Specifications
Material
Screws
Extrusion
Clear UV Stable Polycarbonate Mounting Channel
NO. 10
One clip per 1 to 3 feet, depending on surface
UV Screen
Yes, and non-yellowing
Roll Format
100 foot coils - or longer per special order
9
6.35
12.7
25.4
50.8
Lamp A = 23.37
Lamp A = 29.72
Lamp A = 42.42
Lamp A = 67.82
[Unit : mm]
How it works
How do I request a quote?
Below is a list of questions we need answered from potential customers for us to determine which Light
Tape® product is best per application:
1) Contact information: (name, address, phone number, email address)
2) What type of application is this? (some examples include: inside my house, outside my home, boat,
steps, etc.).
3) Is this for indoor or outdoor? Can you describe the location?
4) What is the input power source you’d like to use? (110 Volt AC, 220 Volt AC, 12 Volt DC, Other: Please
specify)
5) Do you want all of the lamps to go off and on together, or do you want different zones where the lights
can be controlled independently?
6) What color Light Tape® do you want? Our website shows the standard colors available.
7) What width of the lit area do you want? (Standard strip widths are ¼”, ½”, 1”, 2”, 4”, and 6”. Standard
panel widths are 12”, 18” and 24”, custom sizes are available) (Metric options for outside the US?)
8) How many lamps and what lengths do you want? Please note that every lamp has a connector on one end.
The total length of the lamp including strain relief will be about 5” longer than the lit length of the lamp.
9) Do you have a sketch, drawing or photo of your application showing where you want each lamp installed?
10) How do you want to install the Light Tape? Options include double sided adhesive, Velcro, extrusion
channels, other, I don’t know-please have someone contact me.
11) For adhesive tape or Velcro: Do you want us to provide the tape and apply it to the back of the lamp for
you? We will include the price for adhesive plus application in your quote.
12) What type of connector do you want? (We may need a sketch or refer them to a location on our website.
Options are: Standard Connector, Standard Connector with Extended Tabs, Low Profile Connector,
Low Profile Connector with Extended Tabs.)
10
Accent Lighting Sample Wiring Diagram
Multi-Power Supply Install
This is an overhead example of a Light Tape® accent lighting install. There are three sections of Light Tape®
powered by three individual power supplies. Each power supply is selected based on the surface area
(width x length) of each section and connected to that piece of lamp.
SD 1000
SD 1000
100’ LT-2
PS
PS
LT-1 = 960sq”
LT-2 = 1200sq”
LT-3 = 1200sq”
3360 total sq”
80’
LT-1
100’
LT-3
PS
Single Power Supply Install
SD 1000
This is another overhead example of the same Light Tape® install. There are three runs of Light Tape®
powered by one individual power supplly. The power supply is selected based on the (width & length)
of the total runs and wired directly to that piece of lamp.
SD 4000
100’ LT-2
PS
wi
re
80’
LT-1
ba
LT-1 = 960sq”
LT-2 = 1200sq”
LT-3 = 1200sq”
ck
to
3360 total sq”
ce
ntr
al
11
loc
ati
on
100’
LT-3
Billboard Backlighting Summary
Light Tape® panels utilized for backlighting are equipped with extension tabs. Light Tape® panels arrive
connected with velcro ready to install. Install the Light Tape® panels in sequence by pressing the velcro
together.
Light Tape® can be used to backlight any transparent surface including countertops, bars, billboards etc.
For a seamless install simply overlap the tabs to tile the panels together as seen below.
1
2
3
4
12
5
6
7
Backlighting Translucent Materials
Light Tape® panels are engineered with a belief you don’t have to sacrifice design freedom or uniform
illumination to achieve the backlighting solution you’ve imagined.
Counters
Light Tape® panels can be placed side-by-side to seamlessly illuminate a large surface area. With a
thickness of only .02”, the panels can be placed directly on a plywood base without having to make
design alterations to accommodate a light box. This reduces the time and cost of the installation.
Backlighting the counter design below would require only 3 panels and 1 power supply. In addition,
Light Tape® panels can be custom cut to your specific sink and faucet dimensions, ensuring that every
inch of your design will be illuminated and the full beauty of your surface will be revealed.
12’
1
2’
3
2
Bars
Similar to counters, backlit bars provide an excellent opportunity to take advantage of Light Tape’s
features. Large surface areas can be evenly illuminated with a minimal number of panels and
connections. A bar design resembling the one below would require only 2 panels and 1 power supply.
With Light Tape® panels, the backlighting solution can be as simple as the design.
2’
6’
1
2’
Walls
With Light Tape® panels you no longer have to confine your backlit wall
design to a square or rectangle. We can custom cut circles or angles and
still provide a solution with uniform illumination and minimal installation
demands. The multi-sided shape below can be backlit with 4 custom cut
panels and 1 power supply.
3’
3’
3’
1
2
3
4
3’
13
3’
3’
2
4’
Interior Design Panel Layout
Light Tape® Smart Driver™ Connections
1
4
3
2
1 = 288sq”
2 = 189sq”
3 = 378sq”
SD1000 855sq”
6
5
7
4 = 558sq”
5 = 558sq”
6 = 378sq”
7 = 174sq”
1668sq”
1668sq” = SD2000
14
Smart Driver™
Smart Driver™ Power Supply
AC Input
Ballasts are engineered to illuminate Light Tape®. Whether it is one
piece or ten, it is possible to do it all with one ballast. Our Lighting
Ballasts adjust voltage and frequency to illuminate Light Tape® in
the most efficient way. All you need to know is the total surface
area of the Light Tape® you wish to illuminate to determine the
proper ballast!
Blink Selector
Voltage Selector
Power On LED-Green
There are a variety of models to choose from, depending on
desired usage. Each model has slightly different features based on
popular customer requests. We will recommend the ideal lighting
ballast, depending on which key feature is most important. A
factory representative should advise which model if the lamp area
is on the lower or upper end of the range.
Warning LED-Red
Brightness Adjustment
Features:
Quiet
Worldwide voltage capacity
Compact design
Blink and dimmer switch
Visual LED system status indicator
Lightweight
Short circuit and overload protection
CE, UL, and CSA compliant
Power Switch
Fuse
Note: Do not operate Smart Driver™ Power Supplies outdoors
unless in a NEMA enclosure.
Output to Light Tape™
AC Power Inlet
A few guidelines to remember about your Smart Driver™ Ballast:
It is important that you operate Light Tape® and Smart Driver™ Ballasts within their parameters.
Over current will destroy electrical connections.
• 250 volts is mid range and recommended set point!
• The external dimmer switch on Smart Driver™ controls the output voltage and frequency.
• Use a voltage meter to determine volts / hertz from Smart Driver™ to Light Tape®.
• Always set power supply output voltage per factory recommended setting
Low : 200 volts l Medium : 250 volts l High : 300 volts
• We DO NOT recommend exceeding 300 volts. Contact E-LLC if Smart Driver™ is operating outside of range.
• Red LED indicates the following :
1. Short Circuit Protection : Check wiring if light is on.
2. Overload Protection: Verify that lamp area is acceptable, or for possible damage to lamp.
• Always treat Light Tape® and Smart Driver™ with care and respect as one would with any device where electrical current
is present.
Input Frequency
Output Voltage
120 or 240 VAC
50/60 Hz
200 - 300 V
500 - 800 Hz
800-2500 MA
120 or 240 VAC
50/60 Hz
200 - 300 V
600 - 900 Hz
555-1410 sq. in.
450-700 MA
120 or 240 VAC
50/60 Hz
200 - 300 V
600 - 900 Hz
SD-2000
1250-2500 sq. in.
120-2250 MA
120 or 240 VAC
50/60 Hz
200 - 300 V
600 - 900 Hz
SD-4000
2500-6500 sq. in.
420-3300 MA
120 or 240 VAC
50/60 Hz
200 - 300 V
600 - 900 Hz
SD-8000
8000 sq. in.
800-4500 MA
120 or 240 VAC
50/60 Hz
200 - 300 V
500 - 680 Hz
Model
Lamp Area
DSD-200
5-250 sq. in.
1-90 MA
SD-400
250-610 sq. in.
SD-1000
Input Current
Input Voltage
15
Output Frequency
AC Smart Driver™ Measurements
SD-50
Length: 4 1/4 inches
(107.95mm)
Width: 3 5/8 inches
(92.075mm)
Height: 1 15/16 inches
(49.212mm)
SD-150
Length: 4 1/4 inches
(107.95mm)
Width: 3 5/8 inches
(92.075mm)
Height: 1 7/8 inches
(47.625mm)
DSD-200
Length: 4 7/16 inches
(112.71mm)
Width: 2 3/4 inches
(69.850mm)
Height: 1 5/8 inches
(41.275mm)
SD-400
Length: 7 9/16 inches
(192.09mm)
Width: 3 1/2 inches
(88.900mm)
Height: 1 15/16 inches
(49.212mm)
SD-1000
Length: 6 4/8 inches
(165.10mm)
Width: 4 11/16 inches
(119.06mm)
Height: 2 5/16 inches
(58.737mm)
SD-2000
Length: 7 inches
(177.80mm)
Width: 4 3/4 inches
(120.65mm)
Height: 2 3/8 inches
(60.325mm)
SD-4000
Length: 9 7/8 inches
(250.82mm)
Width: 4 3/4 inches
(120.65mm)
Height: 2 1/4 inches
(57.150mm)
DSD-4000
Length: 11 3/8 inches
(288.92mm)
Width: 7 1/4 inches
(184.15mm)
Height: 2 3/4 inches
(69.850mm)
DSD-8000
Length: 9 7/8 inches
(250.82mm)
Width: 4 3/4 inches
(120.65mm)
Height: 2 1/4 inches
(57.150mm)
16
Smart Driver™ Power Supply
DC Input
Smart Driver™ Ballasts are engineered to illuminate Light Tape®. Whether it is one lamp or ten, it is possible
to do it all with one ballast. Compact sizing makes DC power supplies ideal for specific applications. All you
need to know is the total surface area of the Light Tape® you wish to illuminate!
Connect to Light Tape™
Smart Driver™ Power Supply
DC Input
Features:
• Mountable or portable
• Compact in size
• Temperature range: -30ºC to +85ºC
• Accepts variety of input voltages
• High efficiency
• Reverse polarity protection
• No load protection
• Short circuit protection
• Self compensating
• Quiet
• Small form factor
• CE compliant
Positive/Negative Wiring
Dimensions
Model
Lamp Area
Input mA
9V
1-33 sq. in.
144 Amps
2.31” x 2.31” x 0.94”
0.15 lbs (2.4oz)
DC-20P
1-18 sq. in.
88 Amps
1.75” x 1.08” x 0.79”
0.1 lbs (1.6 oz)
DC-50P
18-45 sq. in.
219 Amps
2.9” x 1.55” x 1”
0.2 lbs (3.2 oz)
DC100P
45-80 sq. in.
438 Amps
2.87” x 2” x 1.47”
0.45 lbs (7.2 oz)
DC-150
80-150 sq. in.
656 Amps
3.88” x 2.08” x 1.5”
0.6 lbs (9.6 oz)
DC-500
150-500 sq. in.
2188 Amps
5.14” x 2.33 x 1.74”
1.85 lbs (29.6 oz)
17
Weight
DC Smart Driver™ Measurements
DC-20
Length: 1.75 inches (44.450mm)
Width: 1.08 inches (27.432mm)
Height: 0.79 inches (20.066mm)
DC-50
Length: 2.9 inches (73.660mm)
Width: 1.55 inches (39.370mm)
Height: 1 inch (25.400mm)
DC-100
Length: 2.87 inches (72.898mm)
Width: 2 inches (50.800mm)
Height: 1.47 inches (37.338mm)
DC-150
Length: 3.88 inches (98.552mm)
Width: 2.08 inches (52.832mm)
Height: 1.5 inches (38.100mm)
9V
Length: 2.31 inches (58.674mm)
Width: 2.31 inches (58.674mm)
Height: 0.94 inches (23.876mm)
DC-500
Length: 5.14 inches (130.56mm)
Width: 2.33 inches (59.182mm)
Height: 1.74 inches (44.196mm)
18
DSD-200 TECH SPECS
Input Power (24 VDC @ 0.5 Amps)
POWER TO SMART DRIVER™:
• AC or DC input capable
• Universal wall plug provided
• Input current 0.5 Amps
• AC input voltage 120/240
• AC stepdown to 24 VDC or
• Direct DC 24 VDC @ 0.5 Amps
• Input current 0.5 Amps
• Output voltage 200-300 V
• Output frequency 800 Hz
• Input plug 2.1 mm
Output Power
FEATURES:
• Quiet
• Worldwide voltage capacity
• Compact design
• Blink and dimmer switch
• Visual LED system status indicator
• Short circuit and overload protection
• CE, UL, and CSA compliant
• Interface unit with DC Input
• Lamp area 1-250 sq. in.
Input Power (24 VDC @ 0.5 Amps)
19
DSD-4000 DMX TECH SPECS
Product Features:
• Quiet
• Worldwide voltage capacity
• Compact design
• Blink and dimmer switch
• Visual LED system status indicator
• Short circuit and overload protection
• CE, UL, and CSA compliant
• Interface unit with DMX for endless sequencing
• Lamp area 1900-3600 sq. in.
• Input current 0.42-3.3 Amps
• Input current 120 or 240 VAC
• Input frequency 50/60 Hz
• Output voltage 200-300 V
• Output voltage 500-800 Hz
• Dimensions 6.94”x4.17”x2.25”
• Weight 3lbs/0.84kg
20
Cutting & Installation
Indoor Installation
Step 1
Clean surface with isopropyl alcohol to remove all dust, oil and grease. Surface should be smooth and clean
for good adhesion.
Step 2
Determine where you will make the electrical connection. It is important to consider the connector and cap
lengths. The conductive electrodes can be guided behind the Light Tape®. We recommend all electrical
connections are made in a junction box. Please follow local code.
Step 3
Mount in a manner that allows the Light Tape® to be easily changed (i.e. wall studs behind sheet rock wall).
Do not step on Light Tape® during installation. Avoid hard creases. We recommend using our VibraMount™
adhesive as a backing when indoors. Place adhesive on wall, trim to size if needed, and remove liner.
Step 4
Hide the connector. The conductive electrodes are basically flat wires. Be careful not to rip the surrounding
lamination around the lamp; lamination can be cut around the tabs if needed.
Step 5
Be very careful when applying Light Tape®, make sure the coiled lamp is straight before you start to unroll.
Once it has been applied, pulling it off with force will damage the lamp.
Note:
For larger panels, it is easier to unroll the Light Tape® into place. Begin with the connector end, make sure
the leading edge is square, and slowly unroll the panel from left to right.
Remote Power Supply Installation
Sometimes, the power supply must be located far from the lamps. In this case, shielded conduit may be
required to protect against high frequency and high voltage.
• A NEMA enclosure is required to store power supply when located outdoors. It is made of polycarbonate
that is highly resistant to heat and nature’s elements. These enclosures can be found at
http://www.automationdirect.com/enclosures.
• 50 foot connection radius-- it is possible to install the Light Tape® up to 50 feet from the Smart Driver™
power source. Multiple connections are possible from one central location.
• Electrical Metallic Tubing (EMT) conduit is required to shield the high voltage and high frequency AC
signals for remote installations. All wiring should be within a conduit and 600 volt rated.
• Always follow all local electrical codes.
21
Installing Panels for Backlighting
It is important to remember a few things when installing large panels.
• The Light Tape® panels utilized for backlighting are equipped with extension tabs. The tabs are designed to
The electrical connection to be located under the mounting surface.
• Light Tape® panels do not have polarity (+ or -).
• Multiple panels can be powered by a single Smart Driver™ lighting ballast.
• Do not crease or fold Light Tape®
• Plan ahead. If you are mounting indoors with an adhesive, you only get one chance because it is very
difficult to remove once adhered without damaging the surface.
1. Apply VibraMount™ to cover the plywood
(or other surface area).
This foam adhesive comes in 8.5” x 11”
sheets, but it can be cut with scissors or a
straight edge tool and shaped to cover your
area properly. Peel off one side of the foam
adhesive sheet and apply the sticky side it
to the plywood. Do not peel off the other
side of the foam adhesive sheet until Step 4.
2. To test the lamp layout, lay the Light Tape®
panels on the VibraMount™.
Adjust the placement of the Light
Tape® panels to make sure the entire surface
area is covered and there are no seams. It is
acceptable for the Light Tape® panels to
overlap, if necessary.
3. Once your practice layout is complete, draw an
outline of the black connector for each panel onto
the foam adhesive to identify where to route an
access hole through the foam and plywood to
hide the connectors. Then remove the Light
Tape® panels and route the connector access
holes.
4. Peel off the other side of the foam adhesive and begin
to mount the Light Tape® panels in place similar to the
practice layout in Step 2.
5. Push the connectors and leads through the routed holes
and connect all leads in parallel to the Smart Driver™ lighting
ballast. The Light Tape® panels utilized for backlighting are
equipped with extension tabs.
22
Floor Installation
Light Tape® has tremendous impact resistance properties which makes it difficult to damage.
It is important to protect Light Tape® from abrasion, which can damage the barrier lamination.
Permanent Flush Mount
Light Tape® TM
VibraMount Foam
Drain
Ideally, the floor is designed with channels to place
Light Tape®. A protective cover, which can be made of
glass, polycarbonate, etc., should be sealed around the
edge to prevent moisture from entering. Factory sealed
exterior lamination and exterior connections are
required to protect the Light Tape®. A drain may be
required in wet environments.
Temporary Mount
DuraShield
TM
Light Tape®
TM
VibraMount Foam
23
Light Tape® may be placed on smooth surfaces and then
covered with our DuraShield™ to protect the product
from general foot traffic. Rougher surfaces may require
VibraMount™ foam for impact resistance.
Installation
Mounting
Protective Sealants
Light Tape® Edge Guard™: A moisture resistant clear
tape for interior applications for protective sealing
against electric shock. 3M DP-100+ epoxy: A two part
epoxy system offering fast cure and machinabillity. It is
easily mixed and meets UL 94. Perfect potting compound for outdoor connections.Light Tape® shrink tube: A
heat-forming tube used in conjunction with our outdoor
Snap-N-Light™ mounting system to form a moisture
barrier and secure connector to channel.
Adhesives
Light Tape® VibraMount™: Designed to secure Light
Tape® to almost any surface while eliminating vibration,
VibraMount™ is a double sided adhesive foam core
tape. Clear core is available in 0.5”and 1”,and black core
60 mil (1/16” / 1.6 mm) is available in widths up to 24” for
large panel installations. Also, it provides impact resistance on uneven surfaces.Light Tape® DuraShield™:
Perfect for mounting Light Tape® to smooth surfaces
such as windows, floors, painted surfaces, etc.
DuraShield™ is a clear, non-yellowing, removable
urethane film overlay that leaves no residue when
removed. It is designed to provide a protective, puncture
resistant shield to reduce abrasion while maintaining the
low profile. It is available in 6 mil for average indoor
applications and 12 mil for high abrasion and impact
installations.Other adhesives: Light Tape® weighs only
1/4 pound per square foot, aggressive adhesives are
never necessary for installation. Velcro or various adhesive foam tapes work for many indoor applications.
However, DO NOT use silicone, Liquid Nails, or other
non-approved adhesives.
24
Installing Corners or Bends
Create a Curve
Form Light Tape® into a soft bend. Do not flatten to create hard bend.
Indoor
Light Tape® should gently curve around bends and never be
creased into a corner. Creating a bend or hard fold will
damage the conductive coatings, leading to lamp failure.
Inner corner:
Gently form into a curve
Outdoor
3”
DO NOT bend Light Tape® around corners. Light Tape® is subject
to expansion and contraction. Please reconnect per outdoor
connection procedure. Hard bends create pinch points,
impeding movement.
Outer Corner:
If mounted within reach
of general public or high
abuse areas, please use
extrusion to protect corner
from impact.
2”
Bend Radius
The bend radius recommended for a lateral curve is 30% of the
length of the curve. Light Tape® is to lay flat on the surface for
the entire run. See illustration on the left below.
24°(±1”)
2.54cm
50.8cm
15.24cm
101.6cm
30.48cm
The bend radius on a 180° curve
should be no less than 1”.
The thinner the width, the greater the bend.
25
Sealing & Cutting Light Tape
Light Tape® should always be completely sealed. Our factory sealed barrier protects the lamp against
moisture and acts as an insulator. If the factory barrier lamination is cut, it must be resealed using
Edge Guard™ tape.
Note for Outdoor Applications: Field seals are appropriate for most
interior applications, but factory seals are required for
outdoor/floor/wet locations.
Materials:
Light Tape®, scissors, Edge Guard™ end seal tape, square (for large
panels).
Step 1
Make sure Light Tape® is disconnected from power supply. Place lamp
under square at desired length for large panels. For smaller
widths, simply mark where to cut.
Step 2
Cut carefully to ensure a straight and square end.
Step 3
On the cut end, place enough Edge Guard™ to overhang the edges
and to evenly fold over on both sides of the lamp. Fold and press to
ensure no bubbles form under the Edge Guard™ tape and trim
excess from the sides. If both ends of the lamp are cut, make sure the
Edge Guard™ tape is applied to both ends.
26
Making a Connection
The entire rear electrode of Light Tape® is conductive allowing a connection to be easily made.
Materials:
Light Tape®, large connector wire with nics, needle nose pliers,
large connector butyl caps with screws and butyl, clamps,
power supply, drill/screwdriver.
Step 1
Hold nic flush to the silver side of the lamp, one on each side
of the scribe-line. The pointed barbs on the nics should be
facing the silver side of the tape.
Step 2
Crimp the nics into the rear (silver side with a centered white
line) with one connector pin on each side of the white line
using needle nose pliers until nics are secure and cannot
be pulled out easily.
Step 3
Using the power supply, test the connection to ensure it has
been properly made. Do not touch the nics and exposed
wires to avoid electrical shock.
Step 4
Peel off paper from the butyl caps and put the cap without
screw holes on the colored side of the lamp and the cap
with the screw holes on the silver side. Screw the caps
together and use clamps to secure them together.
Note for Outdoor Applications: Butyl Caps are filled with
weatherproof epoxy allowing them to withstand nature’s
elements.
27
Snap-N-Light™ Mounting Channel Installation
Our engineered mounting channels are designed to protect Light Tape® from tampering and the outdoor environment. Constructed from high grade polycarbonate, they have tremendous impact resistance and weatherability.
The snap-in mounting clips hold the mounting channel, and can be attached to almost any surface.
In order for our system to work for years, it is important that Light Tape® is mounted properly. All outdoor installs
MUST be mounted into one of our mounting channels to allow the Light Tape® to expand and contract with
changes in the weather. Any Light Tape® used in outdoor installations without mounting channels will void warranty.
Light Tape® has been engineered to provide 40,000 hours of life in an outdoor environment. The base lamp
has been laminated in a moisture barrier film designed for outdoor environments. The mounting channel has
also been designed with UV stabilizers to prevent yellowing and cracking for years. (Please follow these
simple guidelines to ensure you get the full enjoyment from the product).
•DO NOT bend mounting channel around corners when OUTSIDE. A sharp bend of the mounting channel will
pinch the Light Tape® inside causing delamination.
•All segments should be sealed per Electro-LuminX’s procedure. We recommend
factory seals for all outdoor
.
installations.
•Be sure to specify connection end - left or right side - so the channel is pointing in the correct direction. When
looking directly at the lit side of the lamp, which side do you want the connector to be on? Note that the
connector will extend about 4.5” beyond the lit portion of the lamp on the end.
•Allow for drainage.
Follow the below step-by-step outdoor mounting instructions to ensure that
Light Tape® is installed properly.
We recommend using a flat seat screw such as the pan head
below. Angle seated screws such as the flat head (shown below)
can cause damage (cracking) to the mounting clips.
1
2
Clean the surface and mark a chalk line using a level. Mount clips
on 12” centers, depending on surface, with #10 screws.
Mount with the first clip 1” from the connector end of the extrusion.
If mounting indoors on smooth surfaces, mount UltraBond adhesive
foam tape along the level line instead of clips.
Make sure drain slot is located at the bottom to allow for drainage.
DO NOT fill open ends of the extrusion with silicone. If mounting
with an adhesive do not block bottom gap.
Bottom gap for drainage
28
3
Slip Light Tape® into the Mounting Channel in from end or from the bottom and allow to drop in place. Make sure
the slot in the channel is facing the structure and / or in the opposite direction of the light emitting side of the lamp.
A. Utilizing the Bottom Slot
• Slide the Light Tape® upwards to the top of the channel.
• After clearing the lip, allow for Light Tape® to rest in the channel. Do not force over the lip.
Important to leave
open to allow for
air flow
LIT SIDE
B. Feed Light Tape From End of Extrusion
• Ensure end of the extrusion is smooth
.
• Adhere Light Tape® to guide stick, it may be necessary to lubricate to ease entry.
• Slide down track slowly while feeding Light Tape®.
• Utilize wheel or core to allow Light Tape® to spin freely.
**IMPORTANT : DO NOT BEND, FLEX OR STRAIN LAMINATION WHEN PLACING LIGHT TAPE®
INTO EXTRUSION (do not to compromise edge seal).
Stick opens slot if tight
4
Make sure you have a few inches for your connection once inside extrusion. We recommend leaving
a 1/2” between connector and extrusion. The first clip, when ready to install, should begin at connector end.
1/2”
1”
29
5
Take a 1/2” wide spacer or UltraBond gasket strip and wrap it around the Light Tape® lamp between
the connector cap and extrusion.
UltraBond to provide seal and prevent chaffing.
6
Starting with the end of the wire, slide the shrink tube over the entire length of the wire and connector.
Be sure that the shrink tube is lined up with the second to last ridge of the strain relief, and is completely
covering the connector, butyl gasket strip, and end of the extrusion (1/2” or more). Using a heat gun, apply
heat until a seal is formed around the extrusion and strain relief (be careful not to overheat Light Tape®).
End of extrusion
1 ½”
7
Place connection in junction box and always follow local electrical codes.
8
Starting with the connected end, snap the Mounting Channel into the clips (slot on bottom rear). Be careful
not to bend or kink the Light Tape® when snapping into place. Be sure that bottom rear slit AND end of extrusion
both are not covered or sealed, especially when using UltraBond™ to mount. This allows for proper air flow
and drainage.
Slide into the top
end of the clip first.
Press firmly downward
to snap in place,
making sure that slit in
back is not covered to
allow for drainage.
*See demonstration video online for help if necessary. Please follow local electrical codes when
making electrical connections and always use the Light Tape® Outdoor Connection Kit.
30
Vertical Mount
For vertical installations, always have connector on the top with drainage slot in the extrusion facing the
mounting surface. To prevent the extrusion channel from sliding through the mounting clips, VibraMount™
should be used to attach the connector and the top 5 feet of the mounting channel to the mounting surface.
Note:
The connector should always be firmly secured to the wall so the extrusion
does not slide through the clips. Clean the surface and mark a chalk line using a level.
Mount clips on 12” centers, depending on surface, with outdoor rated #10 screws.
Mount with the first clip 1” from the connector end of the extrusion.
Place connection in junction box if required
by local codes. Make sure the connector and
power supply is located at the top and the
channel opening is at the bottom so the
extrusion is allowed to drain. To ensure the
mounting channel stays in place, use either
VibraMount™ or attach an extra support to
the top of the connector fixing it to the
surface.
LIT SIDE
Important to leave
open for air flow
31
Light Tape® Installation Guidelines:
How to frame an area with accent lighting.
Y
4
Width of
mounting
channel: 1.7”
2@ Y’+4”
2@ X’
1
X
3
1
2
2
Top lamp overlaps
connector of right lamp.
3 Left lamp ends at edge of structure.
Right lamp ends at edge of
structure. Bottom lamp
extends 2” past edge
of structure.
4 Left lamp lit area starts at the edge of structure.
Bottom lamp lit area begins 2” past
edge of structure. Connector of bottom
lamp is on lower left.
Top lamp overlaps left lamp connector and extends
2” past edge of structure.
32
Snap-N-Light™ Length
Please allow an additional 5.5” when determining the dimensions of your Light Tape’s
Snap-N-Light™ system. This 5.5” accounts for 4.5 inches for the Light Tape® Connector and
strain relief, 1/2” for wire flex, and 1/2” for the area between the end of the lit area and the
end of the extrusion.
Lit length
Fixed length
The 2” wide Light Tape® Snap-N-Light™ system employs two connection points for optimal
performance. Please allow an additional 5.5” when determining the dimensions of your
Light Tape’s Snap-N-Light™ system. This 5.5” accounts for 4.5 inches for the Light Tape®
Connector and strain relief, 1/2” for wire flex, and 1/2” for the area between the end of the
lit area and the end of the extrusion.
Lit length
Fixed length
33
Light Tape® Segments
Connecting
Multiple
Light Tape®
Segments
Only one connection is required to power Light Tape® and there is no polarity. Terminating the other end is not
necessary. Please see connection guide or our website’s online video for “How-To” instructions. It is possible to operate
one lamp or multiple lamps with only one power supply. See ballast information before starting to determine the
appropriate power supply based on your installation.
Parallel
Connecting lamps in parallel is the preferred method over connecting in series. Make all connections per local
electrical codes. For remote locations and long runs, please use EMT conduit to shield AC signal.
Series
We DO NOT recommend connecting from one segment to the next in a “Daisy Chain.” Long runs in series or
unbalanced loads can cause connectors to get hot due to resistance increasing from multiple connections.
We recommend connecting in parallel.
Maximum Distance
ce Per Run with One Connection
Light Tape® is capable of operating over great distances without any loss of light.
The following chart outlines recommended single run footages with standard
connectors. However, longer runs up to 300 feet are available
upon request with the addition of conductive foil tabs to the rear of Light
Tape® before factory encapsulation.
Width
0.25”
0.50”
1”
1.5”
2”
3”
4”
6”
Feet of LT
150
150
150
150
150
125
100
75
*Outdoor is available in 100 feet lengths in Snap-N-Light™[Unit : inch]
34
Conductive
Connection
Tabs
Connecting Multiple Panels/Strips
Only one connection is required to power Light Tape® because there is no polarity. Before connecting, check
the chart below for the maximum distance per run with one connection. The chart is for indoor use only!
Parallel
Connecting lamps in Parallel is the preferred method over connecting in series. See photo below of a proper
parallel connection using a junction box. Make all connections per local electrical codes. For remote
locations and long runs, please use EMT conduit to shield AC signal.
Series
We DO NOT recommend connecting from one segment to the next in a “Daisy Chain” but please send us a
design drawing if it is required. Long runs in series or unbalanced loads can cause resistance increase from
multiple connections.
35
Light Tape Size
Maximum Run
0.25”
150 ft
0.5”
150 ft
1”
150 ft
1.5”
150 ft
2”
150 ft
3”
125 ft
4”
100 ft
6”
75 ft
Safety & Handling
• Never operate Light Tape® when in a coil. Unroll first before powering.
• Always consult local electrical codes for wiring or other specification and regulations.
• Take care to mount the Light Tape® out of reach of children or malicious individuals.
• Always seal Light Tape® if cut with Edge Guard™.
• Do not step on Light Tape® during installation.
• Install in dry conditions. Do not cut or expose open ends to moisture.
• Do not break lamination when pulling around sharp edges or corners.
• Do not use a screwdriver or sharp object to force lamp into tight areas.
• Do not fold twist, rotate or kink lamination excessively.
• Do not stretch, puncture or crease Light Tape®, as it will destroy conductive layers causing
black spots or failure.
• Do not operate lamp outdoors during peak daylight hours due to harmful UV rays.
• Use a photo-cell for outdoor installation, to prevent the Light Tape® from operating in peak
daylight hours due to harmful UV rays.
• Do not operate Light Tape® without protective lamination.
• Follow all installation guidelines from Electro-LuminX®. If there are any questions, check
our website www.lighttape.com.
• Do not thermoform or stretch Light Tape® over objects or bend Light Tape® in a tight
radius.
• When cleaning Light Tape® or Smart Drivers™, do not use water or a chemical cleanser.
• Do not operate Smart Drivers™ outdoors unless in a NEMA enclosure.
• In industrial applications, use caution when operating Smart Drivers™ as they have not
been explosion-proof rated by the National Electrical Code (USA, Central and South
America), Canadian Standards Association, International Electrotechnical Commision
(ATEX- Europe and outside Americas), and Gosstandart (Russia).
36
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4381
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