ANALOG SCALING MODULE ASM1 FEATURES v v v v v 24V AC operation Output can sink input’s pull-up voltage Optional Zero & Span potentiometers Small size 1.10" by 2.19" Two mounting options APPLICATIONS v v v Analog 0 to 5V DC & 0 to 10V DC scaling Rescale non - standard sensors Rescale non - standard voltages DESCRIPTION The ASM1 was designed as an analog signal scaling module to rescale control voltages or sensor signals to meet the input requirements of the various controllers. The ASM1 will also allow you to use existing sensors and scale the ASM1's output to match your controller’s input requirement. The ASM1's output can sink the controllers input pull-up voltage on the application inputs. The ASM1 can be factory calibrated to your specific signal requirements. It can be snap - track mounted for panel use or be potted with detachable terminal block for field use. SPECIFICATIONS SIZE: 1.10" L x 2.19" W x 0.75" H MOUNTING: 2.187" RDI snap-track (supplied) or 2"L x 1"W Double sided foam tape POWER: 24V AC, 610%, 50/60Hz, 0.6VA INPUT: 0 to 5V DC, 0 to 10V DC, 4 to 20 mA Temperature sensors: RTD’S, AD590 or 92, Staefa sensors. Actuator feedback potentiometers OPERATION The ASM1 uses a halfwave rectifier for 24V AC power input, with terminal 2 being common for the power supply, input common and output common. The input can be factory configured for voltage, current, or sensor signals either requiring a pull-up voltage or a load resistance. The signal then passes through two op-amp stages where it is scaled to the desired output signal. INPUT IMPEDANCE: Voltages 4 to 20mA Sensors / 100KV / 61.9V / 100KV ACTION: Dir. with 2 Hz filtering. OUTPUT: 0 to 5V DC - Standard 0 to 10V DC - Standard Sensor voltages - Custom Voltage load 1kV minimum ADJUSTMENTS: ZERO & SPAN 6 20% AMBIENT TEMP: 0 to 508 C. WIRING CONFIGURATION ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02 ANALOG SCALING MODULE ORDERING INFORMATION ASM1 PHYSICAL CONFIGURATION ASM1/XXX/XXX/X/X (XX-XX) Temp or Resistance Mounting Option Code Sensor Reference Option Code Output Option Code Input Option Code INPUT CODE OPTIONS mA 5V 10V VDC OHMS AD590 - RTD-100 RTD-1K RTD-2K - 4 to 20mA non-isolated with 62V load. 0 to 5V DC Analog voltage. 0 to 10V DC Analog voltage. Analog DC voltage (specify). 3 wire potentiometers (specify resistance) Linear temperature sensor * (*specify temperature range) RTD 100V temperature sensor ** RTD 1KV temperature sensors ** RTD 2KV temperature sensors ** (**specify RTD type, temperature coef. and temperature range) TYPICAL SENSOR APPLICATION OUTPUT CODE OPTIONS 5V 10V VDC BC-X BC-15 KLIMO SM2-T30X - 0 to 5V DC 0 to 10V DC DC voltages - specify 3V span starting @ X voltage (3,6,9,12) 1 to 15V DC special (24VDC Regulator) 3.75V to 2.25V DC T30 Exp (in#0) voltage MOUNTING CODE OPTIONS S P - 2.187" Snap Track Potted enclosure double stick foam tape SENSOR REFERENCE OPTIONS CALIBRATION ADJUSTMENTS SA PI - - Stand alone sensor (pull-up resistor and reference voltage or load resistor applied to ASM1's high impedance input) Parallel input to controller (no pull-up or load resistor or reference voltage applied to ASM1's high impedance input). Output adjustments are made with the ZERO and SPAN potentiometers on the ASM1. A clockwise ZERO adjustment increases the output level and should be made with a 0% input signal. A clockwise SPAN adjustment increases the signal differential and should be made with a 100% input signal. ORDERING CODE EXAMPLES ASM1/10V/BC6 ASM1/mA /10V ASM1/270V/10V ASM1/AD590/10V/P 0-100 ASM1/RTD-1K/5V/S 0-100 ASM1/mA /KLIMO - 0 to 10V DC input signal, to a 6 to 9V DC output signal ) for Barber Colman-Seibe actuators) 4 to 20mA input signal, to a 0 to 10V DC output signal (for improved 10V input resolution). 0 to 270V feedback potentiometer signal, to a 0 to 10V DC output signal (for feedback status). AD590 stand-alone sensor (0 to 1008F) signal, to a 0 to 10V DC output signal. RTD 1KV sensor - paralleled inputs (0-1008F) signal, to a 0 to 5V DC output signal. 4 to 20mA input signal, to a 3.75 to 2.25V DC output signal (for Staefa’s Klimo Controllers). ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02 APPLICATIONS AND INSTALLATION INSTRUCTIONS ASM1 APPLICATION 1 - VOLTAGE TO VOLTAGE SCALING The ASM1/10V/BC9 re-scales a 0 to 10V DC signal to 6 to 9V DC to drive a Barber Colman valve or damper actuators. The ASM1’s output is configured to be adjustable between 0 to 15 DC, with a delta as narrow 2.75V DC. The Zero potentiometer can adjust level off 0 to 9V DC. The ASM1//BCX versions should be powered from a 24V AC or DC source only. APPLICATION 2 - 2, 3 WIRE FEEDBACK POTENTIOMETERS TO VOLTAGE CONVERSION The ASM1/OHMS/10V or VDC interface module can be factory configured for 2 or 3 wire potentiometer (resistance) inputs. A pull-up resistor is connected between the input and the internal voltage regulator to provide one half of a voltage divider circuit while the potentiometer provides the second. This application could be used to provide a manual positioning potentiometer or to read the damper position from a feed back potentiometer and generate an adjustable voltage output. APPLICATION 3 - 3 WIRE RESISTANCE INPUT TO 0 TO 10 VDC OUTPUT The ASM1/5K/0-10V interface module is factory configured to accept a potentiometer resistance of 0 to 2500 to 10,000 ohms, while the ASM1/100/10V interface is configured to accept a potentiometer resistance of 0 to 100 ohms (minimum) to 1000 ohms, and provide a 0 to 10V DC output signal to drive the MVB or MVL series valves. Call for other calibration ranges and versions. If you have a different application or need, please call 1-800-261-3602 and discuss your needs with our Sales Engineers. ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02 APPLICATIONS AND INSTALLATION INSTRUCTIONS APPLICATION 4 - 4 to 20mA (2 wire) VOLTAGE CONVERSION ASM1 ( DC POWER SOURCE) The ASM1/mA/VDC interface module is factory configured to accept a 4 to 20mA signal into a 250V load resistor and provide an adjustable voltage output from a maximum of 0 to 12.5V DC output to a minimum of 0 to 3V DC output. The output level can be adjusted off the (zero) 0 VDC to a maximum of 6V DC. APPLICATION 5 - 4 to 20mA (2 wire) VOLTAGE CONVERSION (AC POWER SOURCE) The ASM1/mA/VDC/P (potted version) is factory configured to provide +18.5V DC power for the 4 to 20mA transmitter. The 4 to 20mA signal is fed into a 62V load resistor, referenced to common, and provides an adjustable voltage output from 0 to 3V to 0 to 10V DC. APPLICATION 6 - 3 WIRE (POSITIVE REFERENCED) 4 to 20mA TRANSMITTER SIGNAL CONVERSION The ASM1/mA3/VDC//P (potted version) is factory configured to provide +18.5V DC power for 3 wire (positive referenced) 4 to 20mA transmitters. The input has an internal 62V load resistor, referenced to the 18.5V DC supply, as required by DWYER’s 603 and 606 transmitters. The load resistor produces a .24 to 1.24V signal that is scaled to the desired output signal. ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02 APPLICATIONS AND INSTALLATION INSTRUCTIONS APPLICATION 7 - 4 to 20mA (4 wire) VOLTAGE CONVERSION ASM1 (AC POWER SOURCE) The ASM1/mA/VDC/P (potted version) is factory configured to accept the 4 to 20mA signal from a 4 wire transmitter. The 4 to 20mA signal is fed into a 62V load resistor, referenced to common, and provides an adjustable voltage output from 0 to 3V to 0 to 10V DC. APPLICATION 8 - TEMP SENSOR CONVERSION The ASM1/AD59X/10V/0-100/P interface module is factory set up to provide an +15V DC power source for an AD590 or AD592 temperature sensor and receive a 0 to 1008F signal and provide an 0 to 10V DC output. The ASM1 output is scaled for a specific temperature range allowing other sensors to be used with controllers that have a specific sensor type input. APPLICATION 9 - TEMP SENSOR CONVERSION The ASM1/RTD-1K/10V/0-100/S or ASM1/T1/10V/0-100/S interface module is factory set up to receive a 0 to 1008F resistance signal from a RTD or Staefa’s T1 temperature sensor and provide a voltage output. inputs. The stand-alone version provides an internal pull-up resistor, while the parallel version has a high input impedance as to not load the existing sensor circuit. Call for other calibration ranges and versions. If you have a different application or need, please call 1-800-261-3602 and discuss your needs with our Sales Engineers. ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02 APPLICATIONS AND INSTALLATION INSTRUCTIONS ASM1 APPLICATION 10 - TEMP SENSOR CONVERSION The ASM1/RTD-1K/T-30Exp/S or ASM1/T1/5V/39-101/S interface module is factory set up to receive a 39 to 1018F resistance signal from a RTD or Staefa’s T1 temperature sensor and provide a voltage output. The stand-alone version (/S) provides an internal pull-up resistor for the sensor. This allows several different type of sensors to be used with the Staefa SM2 controllers. APPLICATION 11 - TEMP SENSOR CONVERSION The ASM1/SCS-T30/10V/0-100/S or ASM1/T1/10V/0-100/S interface module is factory set up to receive a 39 to 1018F resistance signal from Staefa’s T-30 or Staefa’s T1 temperature sensor and provide a voltage output. inputs. The ASM1/// parallel version has a high input impedance as to not load the existing sensor circuit on the controller. APPLICATION 12 - 0-10K OHM POTENTIOMETER TO CUSTOM VOLTAGE OUTPUT The ASM1/10K/CUS/// 1.49-2.93V interface module is factory configured to accept a 0 to 10k Ohm potentiometer and providing a 1.49 to 2.93 output voltage to drive input #0 on a Staefa controller. The ASM1 is powered from the Aux supply Term. #3,4. Call for other calibration ranges and versions. If you have a different application or need, please call 1-800-261-3602 and discuss your needs with our Sales Engineers. ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02 APPLICATIONS AND INSTALLATION INSTRUCTIONS ASM1 The following Applications are to help avoid ground loop problems between Staefa Klimo controllers, ASM1, and input signal devices. The Klimo controllers use a Full-wave bridge rectifier, (board common is floating in relationship to the 24V AC). The ASM1 uses a half-wave rectifier (common is connected to one side of the 24V AC) and should be powered from the ripple voltage found on terminals 15 & 17 on controllers with an Phase cut output. If the controller does not have a phase cut output an isolation transformer must be used. DO NOT connect the ASM1 to the 24VAC power that feeds the Klimo controller. APPLICATION 13 - 0 TO 10 VOLT TO STAEFA KLIMO 3.75 TO 2.25 VOLT SCALING The ASM1/10V/Klimo re-scales a 0 to 10V DC signal to 3.75 to 2.25V DC signal feed to Staefa Klimo Controller. The Zero & Span potentiometers allow for field calibration for the various Klimo controllers. APPLICATION 14 - 4 to 20mA (2 wire) VOLTAGE CONVERSION (KLIMO POWER SOURCE) The ASM1/mA/Klimo is factory configured to provide +18.5V DC power for the 4 to 20mA transmitter. The 4 to 20mA signal is fed into a 62V load resistor, referenced to common, and provides an output voltage from 3.75 to 2.25V DC. APPLICATION 15 - 4 to 20mA (4 wire) VOLTAGE CONVERSION (AC/DC POWER SOURCE) The ASM1/mA/Klimo is factory configured to accept the 4 to 20mA signal from a 4 wire transmitter and is converted to an 3.75 to 2.25V DC output voltage. The 4 to 20mA transmitter is powered either a 24V AC or DC source. ATKINSON ELECTRONICS, INC. 14 West Vine Street Distributed by: Murray, UT 84107 Phone (801) 262-6400, 1-800-261-3602 Fax (801) 261-3796, E-MAIL: cbdaei@atkinsonel.com REV 5/02