ELECTROTECHNICS N5 LE Ching TROUPANT Publishers Copyright © 1987 by the author All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means without prior written permission by the publisher. ISBN: 978 1 919780 28 3; jjjj First edition 2003 Second impression 2003 Third impression 2003 Fourth impression 2003 Fifth impression 2005 Sixth impression 2006 Seventh impression 2008 Eighth impression 2008 Ninth impression 2012 Tenth impression 2012 Published by Troupant Publishers Suite 10, Private Bag X12 Cresta, 2118 Previously published by Southern Book Publishers First edition 1989 Cover design by Alix Gracie Set in 9 on 11pt Times New Roman Typesetting by Unifoto (Pty) Ltd, Cape Town Printed and bound by Ultra Litho (Pty) Ltd Contents Direct current machines 1.1 The emf equation 1.2 Armature reaction 1.3 Commutation 1.4 Charactensticcurvesofd.c. generators 1.5 Direct current motors Alternating current circuit theory 2.1 Non-sinusoidal and sinusoidal waves 2.2 Resonance 2.3 Series parallel circuits 2.4 Balanced three-phase systems 1 3 4 9 16 28 30 35 37 3. Measurement of power in a three-phase system 3.1 The one-wattmeter method 46 3.2 The two-wattmeter method 46 3.3 The three-wattmeter method 48 3.4 Wattmeter connections with instrument transformers 48 Transformers 4.1 Theory and performance 4.2 Voltage regulation 4.3 Methods of reducing leakage flux in a transformer 4.4 Parallel operation of transformers.... 50 55 57 58 Alternating current machines 5.1 Types of a.c. armature windings 62 5.2 The emf equation of an alternator.... 63 5.3 Parallel operation of alternators 64 5.4 The synchronous motor 67 5.5 Rotating fields produced by three-phase windings 68 5.6 Polyphase induction motors 70 6. Generation and supply of a.c. power 6.1 Resistance of overhead lines 6.2 Inductance of overhead lines 6.3 Capacitance of overhead lines 6.4 Transmission line calculations 76 76 77 78 1. Direct current machines 1.1 The emf equation Let P = pairs of poles a = pairs of parallel paths 0 = flux per pole in webers Z = total number of armature conductors emf induced in conductor = webers cut per second Wb cut per second by l conductor in l r.p.s. = 2P</> emf induced in l conductor in l r.p.s. = 2 P 0 volts emf induced in l conductor in n r.p.s. = 2 P $ n volts emf induced in Z conductors in n r.p.s. = 2/ > 0nZvolts But this is not the actual emf available at the brushes of the machine, since there are 2a paths through the armature. N conductor 0 I 11111 j I I M 11 111' f M I' U FIG. 1.1 Example 1.1 A four-pole wave-wound generator delivers 50 kW at 400 V. The armature has 302 conductors and a resistance of 0,01 fi. If the shunt field resistance is 60 fl and the flux per pole is 0,02 Wb, determine the speed of the machine. •'• The emf induced in Z conductors in n r.p.s. = — 2a h I, volts 400 V 'o,oi n 6 nZ volts FIG. 1.2 Note: • In a lap-wound armature a = P. • In a wave-wound armature a = 1. • Emf is the voltage at the terminals of a machine when the external load is disconnected. • P.d. is the voltage at the terminals of a machine when the external load is connected, causing a volt drop (/„/?„) in the armature. • For a generator: E — V + IaRa and /„ IL+ I,f E • For a mot, : I„R„ and /0 = IL - If Solution 400 60 // = 6,67 A kW X 1 000 V 50 X 1 000 400 125 A //+ h 6,67 + 125 131,67 A P= 2 60 n of 1 250 r/min. The armature resistance is 0,15 H and the field resistance 125 ft. The brush contact drop is 2,4 V. If the terminal voltage is maintained at 500 V, calculate the current supplied to the load. (80 A) A six-pole, 3 000 V d.c. wave-wound series motor has a full-load output of 200 kW. Its efficiency at full load is 84 per cent and the resistance of the combined armature and field circuit is 0,75 ft. Calculate the speed of the motor at full load if there are 1 800 armature conductors and a useful flux of 0,042 Wb per pole. (12,96 r/sec) A six-pole, wave-wound armature has 351 con4. ductors. The shunt field winding has a resistance of 100 ft and produces a flux of 0,012 Wb per pole when 2 A flows through it. The armature has a resistance of 0,2 ft. Calculate the speed at which it will have to be driven as a generator delivering 48 A at 200 V to an external load. (16,6 r/sec) p.d. + IaRa 400 + 131,67 X 0,01 400 + 1,32 401,32V E % a 401,32 2 X 0,02 X 7i X 302 401,32 2 X 0,02 X 302 33,2 r/sec n nZ Exercise 1.1 1. A four-pole motor takes an armature current of 123 A from a 220 V supply. Its armature is simple lap-wound with 48 slots, 6 conductors per slot, the flux per pole is 0,065 5 Wb. Determine the speed of the machine. The resistance of the armature is 0,12 ft. (10,8 r/sec) 2. A six-pole d.c. shunt generator has a wavewound armature with 412 conductors. The flux per pole is 0,02 Wb, and it is driven at a speed geometric neutral A (a) B A (b) (c) FIG. 1.3 2 parallel to the flux and generating no emf when they are passing axis CD. The armature ampere turns can be divided into two groups: • Those due to conductors in angles COE and FOD, shown in Fig. 1.4. From the figure it is obvious that these conductors are carrying current in such a direction as to set up a flux in opposition to that produced by the field winding, and their effect is to reduce the flux through the armature. Hence the ampere turns due to these conductors are referred to as demagnetising or back ampere turns. • Those due to conductors in angles COF and EOD, shown in Fig. 1.4. The ampere turns due to the current in these conductors are responsible for the distortion of the flux and are therefore termed the distorting or cross-magnetising ampere turns. 1.2 Armature reaction The armature reaction is the effect of armature ampere-turns upon the value and distribution of the magnetic flux entering and leaving the armature core. Fig. 1.3(a) shows the distribution of flux when there is no armature current, the flux density in the airgap being practically radial and uniformly distributed. Fig. 1.3(b) shows the distribution of flux set up by current flowing through the armature winding in the direction that it will actually flow when the machine is loaded as a generator. It will be seen that at the centre of the armature core and in the pole shoes the direction of the flux is at right angles to that due to the field winding, hence the reason why the flux due to the armature current is termed the cross flux. Fig. 1.3(c) shows how the flux is distributed when the fluxes in Figs. 1.3(a) and (b) are combined. Over the leading halves of the pole faces, the cross flux is in opposition to the main flux, thereby reducing the flux density, whereas over the trailing halves, the two fluxes are in the same direction, so that the flux density is strengthened. Apart from the effect of magnetic saturation, the increase of flux over one half of the pole face is the same as the decrease over the other half, and the total flux per pole remains practically unaltered. Hence the effect of armature reaction is to twist or distort the flux in the direction of rotation. One important consequence of this distortion of the flux is that the magnetic neutral axis (M.N.A.) is shifted through an angle 0 from AB to CD; in other words, with the machine on no load and the flux distribution of Fig. 1.3(a), conductors are moving parallel to the lines of force and therefore generating no emf when they are passing axis AB. When the machine is loaded as a generator and the flux distorted as in Fig. 1.3(c), conductors are moving 1.2.1 Calculation of demagnetising and cross-magnetising ampere turns Let Z a P 4 8 = = = = = = total number of armature conductors pairs of parallel paths pairs of poles total armature current brush shift in electrical degrees P X brush shift in angular degrees Current per conductor Conductors per pole L 2a IP Since two conductors constitute one turn, the number of armature ampere turns per pole is: 1 2 X / la X 7 2> From Fig. 1.4 it can be seen that for every 360 electrical degrees there are 4 0 degrees containing 3 conductors that are responsible for the demagnetising ampere turns. = _ " Cross-magnetising AT's per pole =v>* Z X (1 - ±8 2>X laX 360; 56,5 x 8 4 6 4 X 7,68 X (1 4 ~2 360 = 3 000 (l -- 0,085 5) = 2 74CI Number of demagnetising ampere turns per pole 40 total AT's/pole X 360 1 / Z 4 0 2 X la X IP X 360 = ix And since all the armature ampere turns which do not produce demagnetisation are responsible for distortion of the flux, Exercise 1.2 1. A 300 kW, 500 V, eight-pole d.c. generator has 768 armature conductors, lap-wound. Calculate the number of demagnetising and cross-magnetising ampere turns per pole, when the brushes are given a lead of five electrical degrees from the geometric neutral. Ignore the effect of shunt current. (200; 3 400) 2. A six-pole d.c. shunt generator delivers 200 kW on full load at 600 V. It has 560 conductors on the lap-wound armature and 280 commutator segments. Ignoring the shunt field current, calculate the demagnetising and cross-magnetising ampere turns per pole on full load if the brushes are given a lead of three commutator segments. (333; 2 259) 3. A 400 kW, 400 V, six-pole d.c. generator has 576 armature conductors, lap-wound. Calculate the number of demagnetising and cross-magnetising ampere turns per pole when the brushes are given a lead of four electrical degrees from the geometric neutral. Ignore the effect of shunt current. (356; 7 644) 4. A four-pole d.c. motor has a wave-wound armature with 888 conductors. The brushes are displaced backwards through five angular degrees from the geometrical neutral. If the total armature current is 90 A, calculate: (a) the cross and back ampere turns per pole; (555; 4 440) (b) the additional field current that will be needed to neutralise the demagnetising effect, if the field winding has 1 200 turns per pole. (0,462 5 A) 5. A generator has a four-pole wave-wound armature with 123 segments and 738 conductors. If the brushes are given a lead of two commutator segments and the armature current is 50 A, calculate the cross-magnetising and demagnetising ampere turns per pole. (299,8; 2 006,4) the number of cross-magnetising ampere turns per pole = total AT's/ pole - demag. AT's/ pole 1 2 X !° X X x Z X • 2X2O~X2PX 2a TP x (1 i £ i 360 40 360 Example 1.2 A 22,4 kW, 440 V, four-pole d.c. motor has an armature wave-wound with 846 conductors, and the commutator has 141 segments. The full-load efficiency is 88 per cent and the shunt current is 1,2 A. If the brushes are shifted backwards through lj segments from the geometric neutral, calculate the demagnetising and cross-magnetising ampere turns per pole. P - 2 a = 1 kW = VX h 1000 22,4 X 1 000 4 = 440 = 57,7 A = 57,7 - 1,2 = 56,5 A 141 segments = 360° 1 segment = 360° 141 1^ segments _ 360 X 1,5 141 = 3,84 X 2 3,84° (mechanical) 7,68° (electrical) Demagnetising AT's per pole 48 X IP 360 la 56,5 X 846 X 4 X 7,68 4 360 2 -!x k 2X 255 X 1.3 Commutation When a coil passes from one side of a brush to the other the commutator segments connected to the 4 ends of the coil are bridged or short-circuited by the brush. During this very short period the current in the coil has to be reversed. Commutation means the changes that take place in the coil during the period of short-circuit. For no sparking when the segment leaves the brush, the current must have reached its correct value in the reverse direction at the instant of parting contact. We will now consider the change of current in a coil B as shown diagrammatically in Fig. 1.5. For simplicity, it is assumed that the current in one coil only undergoes commutation at a brush at any instant. It is further assumed that the current in a coil before reversal is equal to /amperes. FIG. 1.5(c): End of short-circuit. On studying the figures it will be seen that in Fig. 1.5(a) the coil B is about to be short-circuited and the current /flows through the coil from left to right. In Fig. 1.5(b) the coil is in the middle of the period of short-circuit and no current flows through it. In Fig. 1.5(c) the coil is at the end of short-circuit and the current / flows from right to left. Thus the current in coil B is now flowing in the opposite direction to that shown in Fig. 1.5(a). On the assumption that the distribution of current simply depends on contact resistance and that no emPs are induced in the short-circuit element, it will be apparent that the current, / amperes, first flows from left to right in the element and decreases at a uniform rate to zero value at the middle of shortcircuit. The current then reverses and increases at a uniform rate from zero to a maximum. Thus there is no sparking when the segment b leaves the brush. These assumptions are difficult to realise in practice, mainly owing to the fact that when the current reverses from full value in one direction to full value in the opposite direction, two important factors tend to prevent smooth commutation: FIG. 1.5(a): Beginning of short-circuit. A B C • a possible high current in the coil undergoing short-circuit, and • the inductance property of the alternating current in the coil, which opposes a reversal of current. Note that the current must change from full value in one direction to full value in the reverse direction in an extremely short time. The inductance property of a coil containing several turns of wire and wound around good magnetic material tends to oppose such reversal, and this property gives rise to a voltage as a result of the inductance. It is called static reactance voltage, because it reacts to oppose a FIG. 1.5(b): Middle of short-circuit. 5 change of current from + / to —/. It is this voltage that is responsible for delaying the reversal of the current in the short-circuit coil. The result is that when segment b is due to break contact with the brush, as in Fig. 1.6, the current in coil B grows to some value, (', and the remainder, namely (/ —i), has to pass between brush and segment b in the form of an arc. A B a C b c arc FIG. 1.6 Thus most methods of reducing sparking are directed towards reduction or neutralisation of the reactance voltage. If this reactance voltage is permitted to act, it will cause sparking, even though interpoles are used. To offset this reactance voltage, it is necessary to do one of two things: • shift the brushes, in non-interpolar machines, beyond the load magnetic neutral, so that a voltage will be generated in the coil in the direction in which the current is about to flow, or • strengthen the interpole more than would be necessary to neutralise the armature reaction flux, so that a voltage will be generated in the shortcircuit coil in the direction in which the current is about to flow. In other words, in anticipation of the new current direction, reactance voltage is neutralised by making a coil generate enough emf to help the current reverse effectively and smoothly. This is why interpoles are always stronger than would be necessary just to overcome the armature reaction flux, and why brushes, when shifted, are moved a little beyond the exact magnetic neutral. 1.3.1 Methods of improving commutation • By increasing the brush contact resistance It is evident that if the brush contact resistance is made low, for example by using copper gauze brushes, a large current will flow from the leading segment to the brush, even when the area of contact has decreased to a very small value. This means that the current density becomes very high and an arc is easily formed as the segment leaves the brush. By the use of carbon brushes the contact resistance is considerably increased and commutation greatly improved. • By shifting the brushes forward in a generator and backward in a motor If the brushes of a generator were moved forward to the magnetic neutral zones, the short-circuiting coils would not be generating any emf and the reversal of the current in the short-circuited coil would then be sparkless. The disadvantage of this method is that for best commutation the brushes have to be shifted for every variation of load. • Increasing the reluctance between the pole tips and the surface of the armature core This reduces the armature reaction flux in the interpolar zones, where the coil sides must cut no flux if sparkless commutation is to result. Fig. 1.7 shows how this is done by using chamfered pole shoes and Fig. 1.8 by employing pole laminations with one pole tip (in assembling the laminations, the pole tips are alternated from one side to the other, so that the cross-sectional area of the iron is half as much under the pole tips as under the centre section). • Interpoles These are narrow poles placed exactly halfway between the main poles and directly in line with the no-load magnetic neutral. The exciting windings for these poles are always permanently connected in series with the armature because interpoles must produce fluxes that are directly proportional to the armature current. The armature and interpole emfs are thereby affected simultaneously by the same armature current, with the result that the armature flux in the commutating zone, which tends to shift the magnetic neutral, is neutralised by an appropriate component of interpole flux; the neutral plane is therefore fixed in position regardless of load. Referring to Fig. 1.9(a), note that the armature mmf creates a field vertically downwards. Since the part of this field that is detrimental to good commutation is in a narrow zone between lines aax and bb', it should be clear that poles located in this area and creating an mmf of the proper value will counteract the effect of armature reaction. Note that in Fig. 1.9(b) the interpolar zones are free of magnetism. This condition will occur at all loads if the number of turns on each interpole is properly chosen, since the current is common. One additional significant short air gap long air FIG. 1.7: Chamfered pole shoe. FIG. 1.8: Area of pole tip reduced. fact is that interpoles act only in the interpolar zones. They can have absolutely no effect upon the armature mmf that distorts the main field, which is called the cross-magnetising effect, and can effect the operation of a loaded generator only slightly under average conditions. In some large machines, and in those in which load fluctuations are violent, the cross-magnetising action can become severe enough to cause flashover between positive and negative brushes. • Compensating windings These are used for the purpose of neutralising the effect of armature reaction in the zones outside the influence of the interpoles and particularly to maintain a uniform flux distribution under the faces of the main poles. They are special windings placed in slots or holes in the pole faces and carry, as do the interpoles, the total armature current. Half of the conductors on the right side of a pole face, for example, are joined in series to half of the conductors on the left side of the adjoining pole face, in such a manner that the directions of the currents in these conductors are opposite to those in the conductors in the armature winding directly below. interpole a' b FIG.1.9(b) FIG. 1.9(a) 7 ding FIG. 1.10: Compensating winding and relative directions of currents in pole-face conductors and armature conductors. Since the compensating winding carries the total armature current, it is much more effective in producing flux per turn than in each armature winding turn. Remember that the current per path in the armature winding is equal to the total armature current divided by the number of paths. In the actual design of compensating windings, only those conductors in the armature winding directly opposite the pole faces are neutralised by an equal number of ampere turns. The interpoles, which such machines always have to take care of the armature reaction, effect in the interpolar zones. Ia X No. of conductors — 261 X 96 4 170 X No. of conductors = 261 X 96 261 X 96 No. of conductors per pole ~ 4 170 6 conductors per pole Example 1.4 An eight-pole d.c. motor has a lap-wound armature with 768 conductors. The armature current is 600 A. Assuming that the ratio of the armature ampere turns per pole to the interpole ampere turns per pole is 0,75, determine the number of turns per pole required for the interpole. Example 1.3 A 2 500 kW, 600 V, 16 pole generator has a lapwound armature with 2 360 conductors. If the pole faces cover 65 per cent of the entire circumference, calculate the number of pole-face conductors in each pole of a compensating winding. h = P = 8 a = 8 l.s . 2 500 X 1 000 600 Current per conductor Solution P a Z L 4 170 A k. 4 4 768 600 600 Current per conductor — I~ = 2 X 4 2a 75 A 768 Z _= Armature conductors per pole = — IP 2X4 96 (assuming pole arc _ pole pitch 75 v 96 Armature ampere turns per pole = 4 170 la 2 261 A Armature conductors under each pole 2 360 X 0,65 = — 96 16 = 3 600 Armature ampere turns per pole = 0,75 Interpole ampere turns per pole 3 600 = 0,75 600 X No. of turns Ampere conductors per pole on compensating winding must balance ampere conductors per pole on armature. (Ampere conductors on compensating winding = ampere conductors on armature.) 8