Automatic powder coating installation
Design is easily adapted to
meet customer needs
• modular booth: 3 m, 4.5 m and 6 m and height from 3 to 4 m
(10, 14.5 and 20 feet and height from 8 to 13 feet)
• gun arrangement and ventilation are selected to maximize transfer efficiency
Booth constructed completely of plastic material
• a PVC and plastic honeycomb composite
• low powder build up on the walls
• easy to clean with air
Automatic cleaning
An air pressurized cleaning system for:
• powder feeding pumps
• powder hoses and interior of spray applicators
• outside of spray applicators are cleaned inside the booth from
the outside air nozzles
• reclaim powder hose
Flat floor
• improves ease of maintenance operations
• easy step-in during inner cleaning
POWDER SUPPLY CENTER PCE 2500
• vibrated box feeding or a fluidized hopper can be used
• can operate with up to 24 powder pumps
• automatic cleaning of pumps and powder feeding hoses during cleaning process
• airborne powder is automatically recovered by the powder supply center filtration
• the powder supply center, including cleaning function, can be installed separately
on an existing booth
• powder supplied from a 25or 65 kg fluidized tank or directly from a carton.
Ventilator Suction 2500 m3/h
2 filtrating
cartridges
Powder level sensor
Parts detection portico
• located at the entrance of the booth it is equipped with several types of cells: gauge, height and presence of parts
• powder coating optimisation by automatic adaptation of sprayer position
• savings in powder as only the automatic sprayers to be used are selected
Positioning reciprocator
• booth with one or several reciprocators on which
sprayers are mounted
• RFV 2000 reciprocator with standard 2100 mm stroke
• 1st axis with up/down reciprocation and PLC adjustable stroke
• 2nd axis with extended forward/backward positioning for different
target gauges
• excellent powder evenness thanks to the constant reciprocating
speed of the robot’s arm
A CABINET WITH COMPUTER TO MONITOR THE SYSTEM
• a TX BT-F PC manages display and parameter setting of the operations for
running the installation
• viewing of all the workings of the different elements of the PVV system
• colour changing by a simple touch of the key
• integrated PLC managing the software, the runs and the I/O
• very user-friendly Graphic interfac
• numerous helpful parameters including detection, spraying, powder flows,
reciprocating drives, cleaning
• Easy lifting thanking to specific rings
• IP54 control cabinet meets all European standards in force
CYCLONE & SIEVE
Cyclone with
integrated sieve
Cyclone exhaust
Aspiration tube
• a high performance sieving system
(150 µm minimum mesh) with patented
design to prevent plugging of the sieve
• minimal air flow is used to convey the
reclaim powder to the powder supply center
• high efficiency Sames designed
cyclone to ensure outstanding performance
Cyclone
Sieve
Downdraft design
Powder
recovery hose
• minimizes amount of powder remaining
on the floor
• powder contained within the booth during
spraying process and automatic cleaning
2 sleeve-type valves
VENTILATION GROUP
Filtration chamber
The filtration cartridges are efficient up to
99.97 % for holding small particles of powder.
They hold them at their surface what makes the
evacuation easier during pneumatic repulse
system. The level of reject of dust is inferior
to 1 mg per m3 of air.
NORMAL FUNCTION
Clean air chamber
Air+powder input
Filtrated
cartridges
Filtrated
cartridges
Cleaned air
output
Collecting tank
PNEUMATIC REPULSE SYSTEM
OF CARTRIDGES
Compressed air
Ventilation engine
Pneumatic
valve
As pioneer in the powder and wet paint coating applications with electrostatics, Sames has always developped its systems, booths
and sprayers, keeping in mind the optimisation of the painting quality.
The “Easycolor” PVV booth is an entirely modular-type booth made up of composite materials whose structure offers an ideal
combination of rapid colour changing and application quality as demanded by our customers.
POWDER PROCESS
Cyclone / vibrating screen
powder transfert
PVV Powder booth
Ventilation & powder recovery system
F6
F1
F7
F2
A
Num
Lock
F8
F3
B
F9
F4
C
F10
F5
D
Esc
F
Fn
Lock
Alpha
E
Space
G
7
H
8
I
J
9
PgUp
Home
K
4
L
5
M
N
6
Shift
O
Ctrl
1
End
Alt
0
Inc
P
2
S
Q
3
T
.
X
Main control cabinet
with PC
PCE 2500 Powder center
Powder transport hose
R
+
U
:
,
Del
W
V
Enter
Y
Z
TECHNICAL CHARACTERISTICS
VENTILATION GROUP
Max. imput pressure:
Mini. input pressure for 17 m3/h (10,54 SCFM):
Maxi. consumption of compressed air:
10 bar (150 psi)
4 bar (60 psi)
17 m3/h (10,54 SCFM)
Air flow (m3/h)
12 000
16 000
20 000
Num. of cartridges
12
16
24
Height (mm)
3800
4250
4250
Width (mm)
1300
1300
1800
Depth (mm)
2200
2200
2200
Weight (kg)
800
1100
1400
Air flow (m3/h)
12 000
14-16000
18-20000
Ø tube booth to cyclone (mm)
500
600
600
Ø external part of cyclone (mm)
1340
1600
1800
Weight (kg)
300
330
375
Height (mm)
4800
5200
5550
CYCLONE and SIEVING SYSTEM
POWDER FEEDING STATION PCE 2500
Fluidised hoppers feeding type
(with or without automatic powder feeding)
Maxi. 24 powder pumps (specific to this station)
Cardboard box feed type
(with manual powder feeding)
Maxi. 18 powder pumps (specific to this station)
SAMES Technologies
13, chemin de Malacher Z.I.R.S.T. - B.P. 86
38243 Meylan cedex - France
Tel. 33 (0)4 76 41 60 60 - Fax. 33 (0)4 76 41 60 90
Web Site: www.sames.com
SAMES Technologies reserves the right to modify their units, together with characteristics,
equipment and accessories, without prior notice. REF. 00 03 08
SAMES
Sames UK
PO Box 3824 Bournemouth Dorset BH6 5XU UK
Tel No: 01202 434545 - Fax No: 01202 421488