CP9000 Adjustable Frequency Drives
Technical Data
New Information October 2003
Product Description
The Cutler-Hammer CP9000 Clean
Power Drives by Eaton Corporation
use advanced 18-pulse, clean power
technology that significantly reduces
line harmonics at the drive input terminals, resulting in one of the purest
sinusoidal waveforms available.
Enhancements to the CP9000 Clean
Power Drives include a smaller enclosure for the 200 hp drive and a higher
temperature rating option for selected
drives.
The CP9000 drive also delivers True
Power Factor — in addition to reducing harmonic distortion, the CP9000
drive prevents transformer overheating and overloading of breakers and
feeders, which enables the application
of adjustable frequency drives on generators and other high impendance
power systems.
CP9000 — 100 hp VT
TD04007001E
Contents
Description
Product Description . . . . . . . . . . . .
Features and Benefits . . . . . . . . . .
Application Description . . . . . . . .
Technical Data and
Specifications . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . .
Product Selection . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . .
7
9
10
13
17
27
New CP9000 Clean Power Drive features
include:
■
■
■
■
For more information visit: www.cutler-hammer.eaton.com
1
1
2
Features and Benefits
CP9000 Enclosed Products
Program
Standard Enclosed — covers a
wide range of the most commonly
ordered options. Pre-engineering
eliminates the lead time normally
associated with customer specific
options. Available configurations
are listed on Pages 10 – 14.
■ Modified Standard Enclosed —
applies to specific customer requirements that vary from the Standard
Enclosed offering, such as the need
for an additional indicating light or
minor modifications to drawings.
Contact your local sales office for
assistance in pricing and lead time.
■ Custom Engineered — for those
applications with more unique or
complex requirements, these are
individually engineered to the customer’s needs. Contact your local
sales office for pricing and lead time.
Page
■
■
■
■
200 hp drives now available in standard 40" enclosure
50° ambient temperature rating on
25 – 700 hp VT drives
NEMA Type 1, NEMA Type 1 with
Gaskets and Filters or NEMA Type
12 enclosures
Input Voltage: 380/480V
Complete range of control, network
and power options
Horsepower range:
❑ 480V: 20 to 700 hp CT;
25 to 800 hp VT
Over ten years of Clean Power
experience
Technical Data
Page 2
Effective: October 2003
CP9000 Adjustable
Frequency Drives
Application Description
What Causes Harmonics?
Designed to exceed the IEEE 519-1992 requirements for harmonic distortion, the CP9000 is the clear choice for applications in the water, wastewater, HVAC, industrial and process
industries where harmonics are a concern.
What Are Harmonics?
Take a perfect wave with a fundamental frequency of 60 Hz, which
is close to what is supplied by the power company.
Volts
(v)
f(x) = sin(x)
Harmonics are nonlinear loads that convert AC line voltage
to DC. Examples of equipment that are nonlinear loads are
listed below:
■ AC variable frequency drives
■ DC drives
■ Fluorescence lighting, computers, UPS systems
■ Industrial washing machines, punch presses, welders, etc.
How Can Harmonics Due to VFDs Be Diminished?
By purchasing Eaton’s Cutler-Hammer patented 18-Pulse
drive that is guaranteed to meet IEEE Std. 519-1992
Harmonic Distortion Limits that has been on the market
for over 10 years.
What Are Linear Loads?
Linear loads are primarily devices that run across the line and
do not add harmonics. Motors are prime examples. The
downside to having large motor linear loads is that they draw
more energy than a VFD, because of their inability to control
motor speed. In most applications there is a turn down valve
used with the motor which will reduce the flow of the material, without significantly reducing the load to the motor.
While this provides some measure of speed control, it is
extremely inefficient.
Time
(t)
Figure 1. Perfect Wave
Add a second wave that is five times the fundamental
frequency — 300 Hz (Typical of frequency added to the
line by a fluorescent light).
Volts
(v)
f(x) = sin(5x)
5
1. Installation and utility costs increase. Harmonics cause
damage to transformers and lower efficiencies due to
the IR loss. These losses can become significant (from
16.6 – 21.6%) which can have a dramatic effect on the
HVAC systems that are controlling the temperatures of
the building where the transformer and drive equipment
reside.
2. Downtime and loss of productivity. Telephones and
data transmissions links may not be guaranteed to work
on the same power grids polluted with harmonics.
Time
(t)
3. Downtime and nuisance trips of drives and other equipment. Emergency generators have up to (3) three times
the impedance that is found in a conventional utility
source. Thus the harmonic voltage can be up to three
times as large, causing risk of operation problems.
Figure 2. Second Wave
Combine the two waves. The result is a 60 Hz supply rich in fifth
harmonics.
Volts
(v)
f(x) = sin(x) + sin(5x)
5
Time
(t)
Why Be Concerned About Harmonics?
4. Larger motors must be used. Motors running across the
line that are connected on polluted power distribution
grids can overheat or operate at lower efficiency due to
harmonics.
5. Higher installation costs. Transformers and power
equipment must be oversized to accommodate the loss
of efficiencies. This is due to the harmonic currents circulating through the distribution without performing
useful work.
How Does a VFD Convert 3-Phase AC to a Variable
Output Voltage and Frequency?
6-pulse VFD: The majority of all conventional drives that are
built consist of a 6-pulse configuration. Figure 4 represents a
6-diode rectifier design that converts 3-phase utility power
to DC. The inverter section uses IGBTs to convert DC power
to a simulated AC sine wave that can vary in frequency from
0 – 400 Hz.
Figure 3. Resulting Supply
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
6-Pulse Diode
Bridge Rectifier
Converter Section
Main
Contactor
Technical Data
Effective: October 2003
Page 3
Inverter Section
(+) DC
L2A
L1A
AC
Motor
L3A
(–) DC
Dynamic Braking
Transistor
Output Transistors
IGBT Section
Bus
Capacitors
Figure 4. 6-Diode Rectifier Design
The 6-Pulse VFD drive creates harmonic current distortion.
The harmonic current that is created is energy that can not
be used by customers and causes external heat and losses
to all components including other drives that are on the
same power distribution. Figure 5 is a 500 hp drive that has
nonproductive 167A of harmonic current.
Guidelines of Meeting IEEE Std. 519-1992 Harmonic
Distortion Limits
IEEE 519-1992 Specification is a standard that provides
guidelines for commercial and industrial users that are
implementing medium and low voltage equipment.
Table 2. Maximum Harmonic Current Distortion in % of the
Fundamental (120V through 69,000V)
Current
Amps
Isc/IL
1000
Harmonic Order (Odd Harmonics)
h<11
500
0
-500
-1000
0.100
0.10625
0.1125
Time in Seconds
0.11875
Figure 5. 6-Pulse Nonproductive Harmonic Current
0.125
17≤h<23
23≤h<35
35≤h
<20
4.0
2.0
1.5
0.6
0.3
20<50
7.0
3.5
2.5
1.0
0.5
8.0
50<100
10.0
4.5
4.0
1.5
0.7
12.0
12.0
5.5
5.0
2.0
1.0
15.0
>1000
15.0
7.0
6.0
2.5
1.4
20.0
Notes:
TDD = Total demand is the distortion is the harmonic current distortion
in percent of the maximum demand load current (15 or 30 minute
demand).
ISC = Maximum short circuit current at the PCC not counting motor
contribution.
IL = Maximum demand load current for all of the connected loads
(fundamental frequency component) at the PCC.
All of the limits are measured at a point of common coupling.
6-Pulse Circuit
Current Harmonics
I11 = 6.10%
I13 = 4.06%
I19 = 1.77%
I23 = 1.12%
I17 = 2.26%
I25 = 0.86%
Power = 500 hp
Harmonic Current = 167 Amps
TD04007001E
5.0
100<1000
Table 1. 6-Pulse Nonproductive Harmonic Current
I1 = 100%
I5 = 22.5%
I7 = 9.38%
TDD
11≤h<17
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Technical Data
Page 4
CP9000 Adjustable
Frequency Drives
Effective: October 2003
Volts
Volts
Volts
Volts
Source A
PCC
Utility Side
Utility Side
Transformer
AC
Motor
AC
Motor
AC
Motor
AC
Motor
Customer
Transformer
Volts
KVA
Isc
Impedance
Volts
KVA
Isc
Impedance
AC
Motor
Customer
Generator
AC
Motor
Generator
Set
Volts
KVA
Isc
Impedance
Source B
Total Linear Motor Loads
Total Nonlinear Drive Loads
AMPS
AMPS
Figure 6. Oneline Diagram for Harmonic Analysis
The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system
characteristics. The oneline in this Figure would provide the data to complete the calculations.
The ratio ISC/IL is the ratio of the short-circuit current available at the point of common coupling (PCC), to the maximum fundamental load
current. Consequently, as the size of the user load decreases with respect to the size of the system, the percentage of harmonic current that
the user is allowed to inject into the utility system increases.
Terms
■
PCC (Point of Common Coupling) is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 519.
■ POA (Point of Analysis) is defined as where the harmonic
calculations are taken.
An oscilloscope can make all measurements at the PCC or
POA to do an on-site harmonic evaluation.
Harmonic Reduction Methods to Meet IEEE 519
AFD
Motor
Figure 7. Line Reactor
Advantages
■
Low cost
Can provide moderate reduction in voltage and current
harmonics
■ Available in various values of percent impedance
■ Provides increased input protection for AFD and its semiconductors from line transients
■
1. Line Reactor
A line reactor is a 3-phase series inductance on the line side
of an AFD. If a line reactor is applied on all AFDs, it is possible to meet IEEE guidelines where 15% to 40% of system
loads are AFDs, depending on the stiffness of the line and
the value of line reactance. Line reactors are available in various values of percent impedance, most typically 1 – 1.5%,
3% and 5%. (Note: the SV9000 comes standard with a nominal 3% input impedance except for low horsepower drives).
Disadvantages
■
May not reduce harmonic levels to below IEEE 519-1992
guidelines
■ Voltage drop due to IR loss
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 5
2. 12-Pulse Converters
A 12-pulse converter incorporates two separate AFD input
semiconductor bridges, which are fed from 30º phase shifted
power sources with identical impedance. The sources may
be two isolation transformers, where one is a delta/wye
design (which provides the phase shift) and the second a
delta/delta design (which does not phase shift). The 12-pulse
arrangement allows the harmonics from the first converter
to cancel the harmonics of the second. Up to approximately
12-Pulse
Phase Shifting
Transformer
85% reduction of harmonic current and voltage distortion
may be achieved (over standard 6-pulse converter). This permits a facility to use a larger percentage of AFD loads under
IEEE 519-1992 guidelines than allowable using line reactors
or DC chokes. A harmonic analysis is required to guarantee
compliance with guidelines.
12-Pulse Diode
Bridge Rectifier
Converter Section
Main
Contactor
Inverter Section
(+) DC
L1A
L2A
L3A
AC
Motor
L1B
L2B
L3B
(–) DC
Dynamic Braking
Transistor
Diode Rectifiers
Output Transistors
IGBT Section
Bus
Capacitors
Figure 8. Basic 12-Pulse Rectifier with “Phase Shifting” Transformer
Advantages
Current
Amps
■
Reasonable cost, although significantly more than reactors or chokes
■ Substantial reduction (up to approx. 85%) in voltage and
current harmonics
■ Provides increased input protection for AFD and its semiconductors from line transients
1000
500
0
Disadvantages
■
-500
-1000
0.126
0.13225
0.1385
Time in Seconds
0.14475
0.151
Impedance matching of phase shifted sources is critical to
performance
■ Transformers often require separate mounting or larger
AFD enclosures
■ May not reduce distribution harmonic levels to below
IEEE 519-1992 guidelines
■ Cannot retrofit for most AFDs
Figure 9. 12-Pulse Circuit
Table 3. 12-Pulse Circuit
12-Pulse Circuit
Current Harmonics
I1 = 100%
I5 = 1.25%
I7 = 0.48%
I11 = 4.19%
I13 = 2.95%
I19 = 0.06%
I23 = 0.87%
I17 = 0.21%
I25 = 0.73%
Power = 419.6 kW
Hc = 66.2 Amps
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 6
CP9000 Adjustable
Frequency Drives
Effective: October 2003
3. Clean Power Drives
When the total load is comprised of non-linear load such as
drives and the ratio is Isc/IL, the greatest harmonic mitigation is required. Under these conditions the currents drawn
from the supply need to be sinusoidal and “Clean” such that
system interference and additional losses are negligible. The
Cutler-Hammer CP9000 Clean Power Drive uses a phaseshifting auto transformer with delta connected winding that
carries only the ampere-turns caused by the difference in
load currents. The basic configuration of the transformer is
shown in Figure 10. In this type of configuration the total
18-Pulse
Phase Shifting
Transformer
KVA rating of the transformer magnetic system was only
48% that of the motor load. A traditional isolated transformer system, with multipulse windings, would require the
full KVA rating to be supported, which is more common in a
MV step-down transformer.
The integrated 18-pulse clean power drive, with near sine
wave input current and low harmonics will meet the requirements of IEEE 519-1992 under all practical operating conditions. The comparisons with 6-pulse and 12-pulse systems
are shown in Figures 5, 9 and 11.
18-Pulse SCR
Bridge Rectifier
Converter Section
Main
Contactor
Inverter Section
(+) DC
8
6
3
9 1
6
3
2
3
4
1
2
3
AC
Motor
5
Differential
Delta
Transformer
8
6
4
2
1
1
7
8
9
7
7
5
2
5
(–) DC
Dynamic Braking
Transistor
Diode Rectifiers
3-Phase
AC Input
Output Transistors
IGBT Section
Bus
Capacitors
Figure 10. Basic 18-Pulse Rectifier with “Differential Delta” Transformer
Advantages
Current
Amps
■
Virtually guarantees compliance with IEEE 519-1992
Provides increased input protection for AFD and its semiconductors from line transients
■ Up to 4 times the harmonic reduction of 12-pulse methods
■ Smaller transformer than isolation transformer used in
12-pulse converter
■
1000
500
0
Disadvantages
■
Larger and heavier magnetics than some other methods
-500
-1000
0.100
0.10625
0.1125
Time in Seconds
0.11875
0.125
Figure 11. 500 hp 480V Drive with 18-Pulse Rectifiers
Table 4. 500 hp 480V Drive with 18-Pulse Rectifiers
18-Pulse Clean Power
Current Harmonics
I1 = 100%
I5 = 0.16%
I7 = 0.03%
I11 = 0.24%
I13 = 0.10%
I19 = 1.00%
I23 = 0.01%
I17 = 0.86%
I25 = 0.01%
Power = 428.8 kW
Hc = 24 Amps
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 7
Technical Data and Specifications
Table 5. Drive Ratings
Table 6. CP9000 Enclosed Products Specifications (Continued)
CP9000 Enclosed Products
480V
25 hp VT – 800 hp VT
NEMA Type 1
25 – 700 hp CT
25 – 800 hp VT
NEMA Type 1 with Gaskets and Filters
25 – 700 hp CT
25 – 800 hp VT
NEMA Type 12
20 – 300 hp CT
25 – 400 hp VT
Table 6. CP9000 Enclosed Products Specifications
Feature Description
NEMA Type 1, NEMA Type 1
with Gaskets and Filters
and NEMA Type 12
Primary Design Features
Reduced Voltage Starter (RVS) IT. Bypass
45 – 66 Hz Input Frequency
Output: AC Volts Maximum
Output Frequency Range: Hz
Initial Output Current (CT) Overload: 1 Minute (CT/VT)
Optional
Standard
Input Voltage Base
.0 – 500
250% for 2 seconds
150%/110%
Enclosure Space Heater
Oversize Enclosure
Output Contactor
Bypass Motor Starter/RVS(IT.)
Listings
CE Mark
Optional
Standard
Optional
Optional
UL
—
Protection Features
Incoming Line Fuses
AC Input Circuit Disconnect
Line Reactors
Phase Rotation Insensitive
Input Phase Loss Protection
Standard
Optional
Standard
Standard
Standard
Input Overvoltage Protection
Line Surge Protection
Output Short Circuit Protection
Output Ground Fault Protection
Output Phase Protection
Standard
Standard
Standard
Standard
Standard
Overtemperature Protection
DC Overvoltage Protection
Drive Overload Protection
Motor Overload Protection
Programmer Software
Standard
Standard
Standard
Standard
Optional
Keypad Lockout
Fault Alarm Output
Built-In Diagnostics
Standard
Standard
Standard
Performance Features
Sensorless Vector Control
Closed Loop Vector Control
Volts/Hertz Control
IR and Slip Compensation
Electronic Reversing
Standard
Optional
Standard
Standard
Standard
Dynamic Braking
DC Braking
PI Setpoint Controller
Critical Speed Lockout
Current (Torque) Limit
Optional
Standard
Programmable
Standard
Standard
Adjustable Acceleration/Deceleration
Linear or S Curve Accel/Decel
Jog at Preset Speed
Thread/Preset Speeds
Automatic Restart
Standard
Standard
Standard
7
Selectable
Coasting Motor Start
Coast or Ramp Stop Selection
Elapsed Time Meter
Carrier Frequency Adjustment
Standard
Standard
Standard
1 – 16 kHz
TD04007001E
Feature Description
NEMA Type 1, NEMA Type 1
with Gaskets and Filters
and NEMA Type 12
Input/Output Interface Features
Setup Adjustment Provisions:
Remote Keypad/Display
Personal Computer
Standard
Standard
Operator Control Provisions:
Drive Mounted Keypad/Display
Remote Keypad/Display
Conventional Control Elements
Serial Communications
115V AC Control Circuit
Standard
Standard
Standard
Standard
Standard
Speed Setting Inputs:
Keypad
Potentiometer/Voltage Signal
4 – 20 mA Isolated
4 – 20 mA Differential
3 – 15 psig
Standard
Standard
Optional
Standard
Optional
Analog Outputs:
Speed/Frequency
Torque/Load/Current
Motor Voltage
Kilowatts
0 – 10V DC Signals
4 – 20 mA DC Signals
Isolated Signals
Standard
Programmable
Programmable
Programmable
Optional
Standard
Optional
Discrete Outputs:
Fault Alarm
Drive Running
Drive at Set Speed
Optional Parameters
Dry Contacts
Open Collector Outputs
Additional Discrete Outputs
Standard
Standard
Programmable
14
1
1
Optional
Communications:
RS-232
RS-422/485
DeviceNet™
Modbus RTU
Interbus-S
Profibus-DP
Lonworks®
Standard
Optional
Optional
Optional
Optional
Optional
Optional
Standard Conditions for Application and Service
Operating Ambient Temperature
Storage Temperature
Humidity (Maximum), Non-condensing
Altitude (Maximum without Derate)
Line Voltage Variation
Line Frequency Variation
Efficiency
Power Factor (Displacement)
0 – 40°C, 0 – 50°C -40 – 60°C
95%
3300 ft. (1000m)
+10/-15%
45 – 66 Hz
>96%
.96
Drive can be derated by one hp 480V AC size to become CT.
Increase drive by one frame size.
Example: 60 hp VT = 50 hp CT
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 8
CP9000 Adjustable
Frequency Drives
Effective: October 2003
I/O Specifications
Enclosure Definitions
Table 7. I/O Specifications for the Control/Communication Options
NEMA Type 1
Option
Specification
Analog Voltage, Input
0 – ±10V, Ri ≥ 200 k
0 (4) – 20 mA, Ri = 250 Analog Current, Input
Digital Input
24V: “0” ≤ 10V, “1” ≥ 18V, Ri > 5 k
Aux. Voltage
24V (±20%), max. 50 mA
Reference Voltage
10V ±3%, max. 10 mA
Analog Current, Output
Analog Voltage, Output
0 (4) – 20 mA, RL = 500 k, resolution 10 bit, accuracy ≤ ±2%
0 (2) – 10V, RL ≥ 1 k, resolution 10 bit, accuracy ≤ ±2%
Relay Output
Maximum switching voltage: 300V DC, 250V AC
Maximum switching load:
8A/24V DC
.4A/300V DC
2 kVA/250V AC
Maximum continuous load: 2A rms
Thermistor Input
Encoder Input
Rtrip = 4.7 k
24V: “0” ≤ 10V, “1” ≥18V, Ri = 2.2 k
5V: “0” ≤ 2V, “1” ≥ 3V, Ri = 330 A detailed listing of voltage, horsepower and enclosure configurations
along with matching options is provided in the Product Selection and
Options sections. Stocking and manufacturing location information is
contained in Table 8.
Table 8. Vista Suffix
QWT
All VISTA registered CP9000
Enclosed Products, manufacturing
location Watertown Plant
VWD
Non-registered CP9000 Enclosed
Products, manufacturing location
Watertown Plant
Table 9. Enclosed Products Program
CP9000 Enclosed Products
25 hp VT to 800 hp VT
Standard Enclosed
Covers a wide range of the most commonly ordered options.
Pre-engineering eliminates the lead time normally associated with
customer specific options. Contact local sales office for lead time.
Modified Standard
Enclosed
Applies to specific customer requirements that vary from the
Standard Enclosed offering, such as the need for an additional
indicating light or minor modifications to drawings. Contact local
sales office for lead time.
Custom Engineered
Applies to those applications with more unique or complex
requirements. These are individually engineered to specific customer
needs. Lead time is based on design complexity and drawing
approval time. Contact local sales office for lead time.
For more information visit: www.cutler-hammer.eaton.com
Enclosures are intended for indoor use
primarily to provide a degree of protection against contact with enclosed
equipment and provide a degree of
protection against falling dirt in locations where unusual service conditions
do not exist. Top or side openings in
the NEMA Type 1 enclosure allow for
the free exchange of inside and outside air while meeting the NEMA rod
entry and rust resistance design tests.
NEMA Type 1 with Gaskets and Filters
Enclosures are intended for indoor use
primarily to provide a degree of protection against dust and falling dirt.
Filtered air passed through gaskets
and enclosure meets the NEMA rod
entry and rust resistance design tests.
NEMA Type 12
Enclosures are intended for indoor use
primarily to provide a degree of protection against dust, falling dirt and
dripping noncorrosive liquids. To meet
NEMA drip, dust and rust resistance
tests, NEMA Type 12 enclosures have
no openings to allow for the exchange
of inside and outside air.
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 9
Catalog Number Selection
Table 10. CP9000 Catalog Numbering System
{
CP 050 A G V 5 M 0 A 00 CX3X7
Build Suffix
Alphabetically
and Numerically
Enclosed Options
C
Model CP9000
D
I3
Horsepower Designations
025
030
040
050
060
075
100
125
150
=
=
=
=
=
=
=
=
=
25
30
40
50
60
75
100
125
150
200
250
300
400
500
600
700
800
=
=
=
=
=
=
=
=
I4
200
250
300
400
500
600
700
800
L7
Series
L8
A = A Series
L9
L10
M
M5
M6
M8
M9
Enclosure Rating
G = NEMA Type 1
H = NEMA Type 1
w/Gaskets & Filters
D = NEMA Type 12
Torque
V = Variable
C = Constant
M15
N1
N2
R3
Voltage
5 = 480V
R4
Control Panel
M = SVMulti-line Alphanumeric
G = SVGraphic
T1
T2
Software
(other than 0 denotes Special)
T3
V2
V5
V6
V7
X5
Dynamic Braking
Chopper Circuit
A = No Chopper Circuit
X6
X7
Y4
Y5
= Input Disconnect (HMCP)
65 kAIC
= Output Contactor
= Manual IOB Bypass
Controller
= Manual HOA Bypass
Controller
= MotoRx (300 – 600 Ft.)
1000 V/us DV/DT Filter
= MotoRx (100 – 300 Ft.)
1500 V/us DV/DT Filter
= EMI/RFI Filter
= Output Filter
= 3 – 15 psig Follower
= 4 Channel – 120V AC
Control Interface
= Isolated Process Follower
= Speed Potentiometer
= Speed Potentiometer
with HOA
= 8 Channel – 120V AC
Control Interface
= Custom Plastic Nameplate
= Custom Metal Nameplate
= Manual IOB Reduced
Voltage Starter Bypass
Controller
= Manual HOA Reduced
Voltage Starter Bypass
Controller
= 115V Control Transformer
— 105 VA
= 115V Control Transformer
— 300 VA
= 115V Control Transformer
— 550 VA
= Space Heater
= 10" Expansion
= 20" Expansion
= 26" Expansion
= Bypass Pilot Lights for I3
and I4 Options
= Dual Overloads for Bypass
= Bypass Test Switch for I3,
I4, R3 and R4
= Single Overload Relay
= Dual Overload Relays
Type
Input
Output
Bypass
Bypass
Output
Output
Input
Output
Control
Control
Control
Control
Control
Control
Enclosure
Enclosure
Bypass
Bypass
Control
Control
Control
Enclosure
Enclosure
Enclosure
Enclosure
Addl. Bypass
Addl. Bypass
Addl. Bypass
Output
Output
Control/Communication Options
00
01
02
03
04
05
06
30
31
32
TD04007001E
=
=
=
=
=
=
=
=
=
=
No Modifications
5 Digital Inputs, 2 Analog Inputs (1 Voltage, 1 Current), 3 Relay Outputs, Analog (Current) Output, Thermister Input, Encoder Input
5 Digital Inputs, Relay Output, Thermistor Input
5 Digital Inputs, 2 Analog (Voltage) Inputs, 3 Relay Outputs, Analog (Voltage) Output, Thermister Input, Encoder Input
5 Digital Inputs, 3 Relay Outputs, Analog Output, Thermistor Input
Encoder Board
6 Digital Input 120V AC Interface Card with 1 Analog Output. Provides isolation to existing 6 digital 24V DC inputs.
DeviceNet Network Communications
33 = InterBus S Network Communications
ProfiBus Network Communications
34 = LonWorks Network Communications
ModBus RTU Network Communications
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 10
Effective: October 2003
CP9000 Adjustable
Frequency Drives
Product Selection
SV9000
Drive
Input Disconnect
HMCP
Option C
Input Fusing
Option C1 Door Mounted
Keypad SCR Bridge
Rectifier Output Contactor
Option D
Bypass Pilot Lights
& Selector Switches
Option I3, I4
Option R3, R4
Option X5
Option X7
Bypass Contactor
Option I3, I4
IT. Reduced Voltage
Starter Bypass
Not Shown R3, R4
Transform Cooling Fans
Balancing
Reactor 18 Pulse Auto
Transformer Figure 12. NEMA 1 with Gasket and Filter, 25 – 200 hp (40 x 90 x 26)
Included with all CP9000 Drives.
When Ordering
■
Select a Base Catalog Number that
meets the application requirements
— nominal horsepower, voltage and
enclosure rating (the enclosed
drive’s continuous output amp rating
should be equal to or greater than
the motor’s full load amp rating).
The base enclosed package includes
a standard drive, door mounted
SVMulti-line Control Panel and
enclosure.
■
If SVGraphic Control Panel,
Dynamic Brake Chopper, or Control/
Communication option is desired,
change the appropriate code in the
Base Catalog Number.
■ Note: All of the programming is
exactly the same as the standard
SV9000 drive.
For more information visit: www.cutler-hammer.eaton.com
■
Select Enclosed Options. Add the
codes as suffixes to the Base Catalog
Number in alphabetical and numeric
order.
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 11
480 AC Input — Constant /Variable Torque Base Drive
Table 11. 480V Drive and Enclosure Drive
Frame
Size
CT
hp
Continuous
Output
Amps NEC @
50°C
VT
hp
Continuous
Output
Amps NEC @
40°C
NEMA Type 1
NEMA Type 1
with Gaskets and Filters
NEMA Type 12
Base Catalog
Number Base Catalog
Number Base Catalog
Number M5
M6
M6
20
25
30
20
32
40
25
30
40
32
40
52
CP9025AGV5M0A00
CP9030AGV5M0A00
CP9040AGV5M0A00
CP9025AHV5M0A00
CP9030AHV5M0A00
CP9040AHV5M0A00
CP9025ADV5M0A00
CP9030ADV5M0A00
CP9040ADV5M0A00
M6
M6
M6
40
50
60
52
65
77
50
60
75
65
77
96
CP9050AGV5M0A00
CP9060AGV5M0A00
CP9075AGV5M0A00
CP9050AHV5M0A00
CP9060AHV5M0A00
CP9075AHV5M0A00
CP9050ADV5M0A00
CP9060ADV5M0A00
CP9075ADV5M0A00
M7
M7
M7
75
100
125
96
124
156
100
125
150
124
156
180
CP9100AGV5M0A00
CP9125AGV5M0A00
CP9150AGV5M0A00
CP9100AHV5M0A00
CP9125AHV5M0A00
CP9150AHV5M0A00
CP9100ADV5M0A00
CP9125ADV5M0A00
CP9150ADV5M0A00
M8
M8
M9
150
200
250
180
240
302
200
250
300
240
302
361
CP9200AGV5M0A00
CP9250AGV5M0A00
CP9300AGV5M0A00
CP9200AHV5M0A00
CP9250AHV5M0A00
CP9300AHV5M0A00
CP9200ADV5M0A00
CP9250ADV5M0A00
CP9300ADV5M0A00
M9
M10
M10
300
400
500
361
477
590
400
500
600
477
590
720
CP9400AGV5M0A00
CP9500AGV5M0A00
CP9600AGV5M0A00
CP9400AHV5M0A00
CP9500AHV5M0A00
CP9600AHV5M0A00
CP9400ADV5M0A00
CP9500ADV5M0A00
CP9600ADV5M0A00
M11
M12
600
700
720
840
700
800
840
960
CP9700AGV5M0A00
CP9800AGV5M0A00
CP9700AHV5M0A00
CP9800AHV5M0A00
CP9700ADV5M0A00
CP9800ADV5M0A00
Enclosure dimensions listed on Pages 17 – 26.
Includes drive, SVMulti-line Control Panel and enclosure.
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 12
CP9000 Adjustable
Frequency Drives
Effective: October 2003
Table 12. NEMA Type 1 & NEMA Type 1 w/ Gasket & Filters Enclosure Requirements
CT
hp
VT
hp
CB
(C)
20, 25, 30 25, 30, 40 B
40, 50, 60 50, 60, 75 B
75
100
B
CB (C) with
CB (C)
Output
Contactor with OC (D) Output Filter
(C with D) (L7) or (L8) or
(D)
(L10)
Bypass
Bypass
Bypass
CB (C) with OC EMI/RFI
Filter Input (I3) or (I4) (R3) or (R4) (I3) or (I4) with
(D) & Output
(L7), (L8) or (L10)
Filter (L9)
Filter (L7) or
(L8) or (L10)
B
B
B
Bypass (R3)
or (R4) with
(L7), (L8) or
(L10)
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
100
125
175
125
150
200
B
B
B
B
B
B
B
B
B
B
B
B
B
B
C
B
C
C
B
B
C
B
B
C
B-3P
B-3P
C
175, 200
250
300
200, 250
300
400
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C-3P
C-3P
C
C using L7, or L8
C using L7, or L8
C
C-3P
C-3P
400, 500
500, 600
D
D
D
D
D-3P
D-3P
D-3P
700
800
E
E
E
E
—
—
—
—
D-3P
without L10
600
700
D
without L10
E
Compact enclosure.
Contact sales office.
Table 13. NEMA Type 1 & NEMA Type 1 w/ Gasket & Filters Enclosure Approximate Dimensions in Inches
Enclosure
Page
Drive
Transformer
Expansion Enclosure
Total Enclosure
B
B-3P
C
17
19
20
90 x 40 x 26
90 x 40 x 26
90 x 40 x 26
Included
Included
90 x 36 x 26
N/A
90 x 26 x 26
N/A
90 x 40 x 26
90 x 66 x 26
90 x 76 x 26
C-3P
D
D-3P
E
22
23
24
25, 26
90 x 40 x 26
90 x 60 x 26
90 x 60 x 26
Qty 2 90 x 40 x 26
90 x 36 x 26
90 x 41 x 26
90 x 41 x 26
Qty 2 90 x 36 x 26
90 x 26 x 26
N/A
90 x 26 x 26
90 x 26 x 26
90 x 102 x 26
90 x 101 x 26
90 x 127 x 26
90 x 178 x 26
Table 14. NEMA Type 12 Enclosure Requirements
CT
hp
VT
hp
CB
(C)
20, 25, 30 25, 30, 40 B
40, 50, 60 50, 60, 75 B
75
100
B
100, 125
150, 200
250, 300
125,150
200, 250
300, 400
Output
CB (C)
CB (C) with
Contactor with OC (D) Output Filter
(D)
(C with D)
(L7) or (L8) or
(L10)
CB (C) with OC
(D) & Output
Filter (L7) or
(L8) or (L10)
EMI/RFI
Filter
Input
Filter (L9)
Bypass
Bypass
Bypass
(I3) or (I4) (R3) or (R4) (I3) or (I4)
with (L7), (L8)
or (L10)
Bypass (R3)
or (R4) with
(L7), (L8) or
(L10)
B
B
B
CN12 CN12
CN12 CN12
—
—
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
CN12
CN12
—
CN12
CN12
CN12
CN12
CN12
CN12
—
CN12
CN12
—
CN12
CN12
CN12
CN12
Contact sales office.
Table 15. NEMA Type 12 Enclosure Approximate Dimensions in Inches
Enclosure
Page
Drive
Transformer
Expansion Enclosure
Total Enclosure
B
CN12
17
21
90 x 40 x 26
90 x 40 x 26
Included
90 x 36 x 26
N/A
90 x 26 x 26
90 x 40 x 26
90 x 102 x 26
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 13
Options
Control/Communication Options
Table 16. Control/Communication Products Options NEMA Type 1, NEMA Type 1 with Gaskets and Filter, NEMA Type 12 Description
Factory Installed
Field Installed
Option Designator
Catalog Number
Expander I/O Cards — The Expander I/O Cards provide isolated I/O in addition to the standard I/O included with the CP9000.
5 Digital Inputs, 2 Analog Inputs (1 voltage, 1 current), 3 Relay Outputs, Analog (current)
Output, Thermistor Input, Encoder Input 01
SV9IOC100
5 Digital Inputs, Relay Output, Thermistor Input
02
SV9IOC101
5 Digital Inputs, 2 Analog (voltage) Inputs, 3 Relay Outputs, Analog (voltage) Output, Thermistor Input, Encoder Input 03
SV9IOC102
5 Digital Inputs, 3 Relay Outputs, Analog Output, Thermistor Input
04
SV9IOC103
6 Digital Input 120V AC Interface Card with 1 Analog Output. Provides isolation to existing 6
digital 24V DC inputs.
06
SV9IOC105
Encoder Board — Provides closed loop speed regulation. 05
SV9IOC104
Network Cards
DeviceNet Network Communications — The DeviceNet Network Card is used for connecting 30
the CP9000 on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer
method is via CAN using a 2-wire twisted shielded cable with 2-wire bus power cable and
drain. The baud rates used for communication include 125K baud, 250K baud and 500K baud.
SV9NCDN
Profibus Network Communications — The Profibus Network Card is used for connecting the
CP9000 as a slave on a Profibus-DP network. The interface is connected by a 9-pin DSUB
connector (female). The baud rates range from 9.6K baud to 12M baud, and the addresses
range from 1 to 127. The Profibus card additionally includes the following control I/O —
4 digital inputs, 4 digital outputs, 1 relay output, thermistor input, and an encoder input.
SV9NCPB
31
ModBus RTU Network Communications — The Modbus Network Card is used for connecting 32
the CP9000 as a slave on a Modbus network. The interface is connected by a 9-pin DSUB
connector (female) and the baud rate ranges from 300 to 19200 baud. Other communication
parameters include an address range from 1 to 247; a parity of None, Odd or Even; and the
stop bit is 1. The ModBus card additionally includes the following control I/O — 4 digital
inputs, 4 digital outputs, a thermistor input and an encoder input.
SV9NCMB
InterBus-S Network Communications — The InterBus-S Network Card is used for connecting 33
the CP9000 as a remote bus device within the InterBus-S system. The interface is connected
into the remote bus using a 9-pin DSUB connector. The InterBus card additionally includes the
following control I/O — 4 digital inputs, 4 digital outputs, 1 relay output, a thermistor input
and an encoder input.
SV9NCIB
LonWorks Network Communications — The LonWorks Network Card is used for connecting
the CP9000 on a LonWorks network. This interface uses Standard Network Variable Types
(SNVT) as data types. The channel connection is achieved using a FTT-10A Free Topology
transceiver via a single twisted transfer cable. The communication speed with LonWorks is
78 kBits/s. The LonWorks card additionally includes the following control I/O — 4 digital
inputs, 4 digital outputs, 1 relay output, a thermistor input and an encoder input.
34
SV9NCLWCN
DeviceNet Network Close Loop Communications — The DeviceNet Network Card is used for
connecting the CP9000 on a DeviceNet Network. It includes a 5.08 mm plug Cable connector.
Transfer method is via CAN using a 2-wire twisted shielded cable with 2-wire bus power cable and
drain. The baud rates used for communication include 125K baud, 250K baud and 500K baud. The
device incorporates an encoder input.
35
SV9NCDNCL
Provisions allow for only one control/communication option at a time.
Requires specific application software and optional motor mounted encoder, contact sales office for details.
Other Options
Table 17. Miscellaneous Options
Description
Catalog Number
SVDrive — A PC-based tool for control and monitoring of the CP9000. Features include: loading parameters that can be saved SVDRIVE
to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text form, and
real-time display. To avoid damage to the drive or computer, SVDrivecable must be used.
SVDrivecable — 6 ft. RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction with the
SVDrive option to avoid damage to the CP9000 or computer. The same cable can be used for downloading specialized
applications to the drive.
SVDRIVECABLE
RWT — The Reflective Wave Trap (RWT) decreases the reflective wave voltage spikes at the motor terminals. The RWT is
recommended for cable lengths exceeding 100 ft. This option must be installed within 25 ft. of the motor terminals, and
operates with a carrier frequency of up to 12 kHz. (See Publication No. B.37F.01.SE for more information.)
RWTCHR1
RWTCHR4
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 14
CP9000 Adjustable
Frequency Drives
Effective: October 2003
Control Panel Options
Table 18. Control Panel Factory Options — Enclosed Products
Description
Factory
Installed
Field Installed on Enclosure Door
NEMA Type 1, NEMA Type 1
w/Gaskets & Filter
NEMA Type 12
Option
Designator
Catalog Number
Catalog Number
SVMulti-line Control Panel — This option is standard on all drives and consists of a
4-line, 16 character/line, backlit alphanumeric LCD display with five indicators for the
RUN status and two indicators for the control source. The eight pushbuttons on the
panel are used for panel programming and monitoring of all CP9000 parameters. The
panel is detachable and isolated from the input line potential.
M
SV9REMMLPNL
SV9REMMLPNL
SVGraphic Control Panel — Includes eight lines of text or a 64 x 128 pixel graphical
display of key waveforms, or a combination of both text and graphs. It provides:
■ 3 monitored parameters at the same time in text or graphical trend display
■ one monitored parameter can be shown in increased text size with a graph bar
■ the selected parameter value is shown on a graph bar
■ the parameters of the drive can be uploaded to the panel and then downloaded to
another drive
G
SV9GRPNL
SV9GRPNL
Enclosed Options
Table 19. Available Options — Build Alphabetically and Numerically
Option
Description
Option Type
Table 20. Engineered Enclosed Options
Option
Description
A
Amp Meter (Digital) (Drive 4 – 20 mA)
CR
120V Control Relay
E
Elapse Time Meter
C
D
I3
Input Disconnect (HMCP) 65 kAIC
Output Contactor
Manual IOB Bypass Controller
Input
Output
Bypass
I4
L7
L8
Manual HOA Bypass Controller
MotoRx (300 – 600 Ft.) 1000 V/us DV/DT Filter
MotoRx (100 – 300 Ft.) 1500 V/us DV/DT Filter
Bypass
Output
Output
E2
ESTOP (22 mm)
E3
ESTOP (30 mm)
Key Lockable Selector Switch 2-Position (22 mm)
K3
Key Lockable Selector Switch 3-Position (22 mm)
L9
L10
M
EMI/RFI Filter
Output Filter
3 – 15 psig Follower
Input
Output
Control
K2
K4
Key Lockable Selector Switch 4-Position (22 mm)
M5
M6
M8
4 Channel — 120V AC Control Interface
Isolated Process Follower
Door-Mounted Speed Potentiometer
Control
Control
Control
MP
MP3000 Motor Protection, 5 Amp, URTD, IPONI, F.O. Link
with CT and PT
M9
M15
N1
Door-Mounted Speed Potentiometer with HOA
8 Channel — 120V AC Control Interface
Custom Plastic Nameplate
Control
Control
Enclosure
P2
Pushbuttons — 22m
P3
Pushbuttons — 30m
PT
Push to Test Pilot Lights (30 mm)
N2
R3
R4
Custom Metal Nameplate
IOB Bypass Controller with RVS
HOA Bypass Controller with RVS
Enclosure
Bypass
Bypass
Q
Frequency Meter
RT
Durant RTD Temperature Module with Alarm Trip Module
and LED Readout
T1
T2
T3
115 Volt Control Transformer — 105 VA
115 Volt Control Transformer — 300 VA
115 Volt Control Transformer — 550 VA
Control
Control
Control
S2
2-Position Selector Switch (22 mm)
S3
3-Position Selector Switch (22 mm)
V1
V2
V4
Floor Stand 22"
Space Heater
Floor Stand 12"
Enclosure
Enclosure
Enclosure
S4
4-Position Selector Switch (22 mm)
SP
10 Turn Speed Pot
V5
V6
V7
10" Expansion
20" Expansion
26" Expansion
Enclosure
Enclosure
Enclosure
T20
Customer Terminal Block 20 Terminals
TD
Timing Relay Type M Relay with Timing Attachment
V
Volt Meter (digital) (Drive 4 – 20 mA)
X5
X6
X7
Bypass Pilot Lights for I3, I4 Options
Dual Overloads for Bypass
Bypass Test Switch for I3, I4, R3, R4
Addl. Bypass
Addl. Bypass
Addl. Bypass
W
Witness Test/Day
Y4
Y5
Single Overload Relay
Dual Overload Relays
Output
Output
Note: Engineered options include mounting and wiring.
Note: For complete descriptions, see Pages 15 – 16.
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 15
Enclosed Options Descriptions
Table 21. Options Descriptions
Option Description
Option Type
C
Input Disconnect 65 kAIC — High Interrupting Motor Circuit Protector (HMCP) that provides a means of short circuit protection for Input
the power cables between it and the CP9000, and protection from high-level ground faults on the power cable. Allows a convenient
means of disconnecting the CP9000 from the line and the operating mechanism can be padlocked in the OFF position. This is
factory mounted in the enclosure.
D
Output Contactor — Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil Output
is controlled by the drive’s run or permissive logic. NC and NO auxiliary contacts rated at 10A, 600V AC are provided for customer
use. Bypass Options I3, I4, R3 and R4 include an Output Contactor as standard. This option includes a low VA 115V AC fused
Control Power Transformer and is factory mounted in the enclosure.
I3
Manual IOB Bypass Controller — The Manual INVERTER/OFF/BYPASS (IOB) — 3-contactor — bypass option provides a means of Bypass
bypassing the CP9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of
an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch.
For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series
IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically
and electrically interlocked (see power diagram on Page 27).
I4
Manual HOA Bypass Controller — The Manual HAND/OFF/AUTO (HOA) — 3-contactor — bypass option provides a means of
Bypass
bypassing the CP9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of
an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted HOA selector
switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter mode. For
applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC
starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage
output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and
electrically interlocked (see power diagram on Page 27).
L7
MotoRx (300 – 600 Ft.) 1000 V/µ DV/DT Filter — Used to reduce transient voltage (DV/DT) and peak voltages at the motor
Output
terminals. This option is comprised of a .5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit.
Unlike the Output Filter (See option L10), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower
voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the
drive is 300 – 600 feet.
L8
MotoRx (100 – 300 Ft.) 1500 V/µ DV/DT Filter — Used to reduce transient voltage (DV/DT) and peak voltages at the motor
Output
terminals. This option is comprised of a .5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit.
Unlike the Output Filter (See option L10), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower
voltage drop to the motor, and therefore conserving power. This option can be used with up to 300 feet of cable between the drive
and a single motor. The MotoRx is recommended for cable lengths exceeding 100 ft. with a drive of 3 hp and above.
L9
EMI/RFI Filter — Intended for use as conducted noise filters when AF drives are used around or near sensitive equipment such as Input
computers, medical instruments, or communication or navigation radios. Helps to comply with FCC requirements by filtering
unwanted noise in the range of 10 kHz to 30 MHz. This option is factory mounted in the enclosure. This is not intended to meet the
EMC requirements of CE.
L10
Output Filter — Used to reduce the transient voltage (DV/DT) at the motor terminals. The Output Filter is recommended for cable Output
lengths exceeding 100 ft. This option is mounted in the enclosure.
M
3 – 15 psig Follower — Provides a pneumatic transducer which converts a 3 – 15 psig pneumatic signal to either 0 – 8V DC or a
Control
1 – 9V DC signal interface with the CP9000. The circuit board is mounted on the inside of the front enclosure panel and connects to
the user’s pneumatic control system via 6 ft. of flexible tubing and a 1/4 inch brass tube union.
M5
4 Channel – 120V AC Control Interface — Allows the CP9000 to be interfaced with remote 120V AC controls. This option uses four Control
interposing relays to convert up to four 120V AC input signals into dry contact inputs. In addition, each relay coil has arc suppression circuitry to reduce the effects of EMI on other components. The interface is a printed circuit board that is mounted on the
inside of the enclosure door.
M6
Isolated Process Follower — Provides signal isolation in order to avoid common mode currents (ground loops) between the AF
Control
drive and remote instrumentation and control equipment. This option provides one isolated analog (0 – 10V DC/4 – 20 mA) input,
and two isolated analog (0 – 10V DC/4 – 20 mA) outputs. The follower is a printed circuit board that is mounted on the inside of the
enclosure door.
M8
Door-Mounted Speed Potentiometer — Provides the CP9000 with the ability to adjust the frequency reference using a doorControl
mounted potentiometer. This option uses the 10V DC reference to generate a 0 – 10V signal at the analog voltage input signal
terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the hand position. Without the
HOA bypass option, a 2-position switch (labeled local/remote) is provided to select speed reference from the Speed Potentiometer or
a remote speed signal.
M9
Door-Mounted Speed Potentiometer with HOA Selector Switch — Provides the CP9000 with the ability to start/stop and adjust
Control
the speed reference from door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive
will start and the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position.
When AUTO is selected, the run enable and speed reference are controlled from remote inputs. Speed reference can be either
0 – 10V DC or 4 – 20 mA. The drive default is 4 – 20 mA, parameter is field programmable. Run enable is controlled by a dry contact
closure. This option requires a customer supplied 115V power source. If not available, add T1 option.
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 16
Effective: October 2003
CP9000 Adjustable
Frequency Drives
Table 21. Options Descriptions (Continued)
Option Description
Option Type
M15
8 Channel – 120V AC Control Interface — Allows the CP9000 to be interfaced with remote 115V AC controls. This option uses eight Control
interposing relays to convert up to eight 120V AC input signals into dry contact inputs. In addition, each relay coil has arc suppression
circuitry to reduce the effects of EMI on other components. The interface is a printed circuit board that is mounted on the inside of
the enclosure door.
N1
Custom Plastic Nameplate — A 3 x 5 inch laminated plastic sheet, which can include up to two lines of 15 characters each.
Enclosure
N2
Custom Metal Nameplate — A 3 x 5 inch stainless steel sheet, which can include up to two lines of 15 characters each.
Enclosure
R3
Manual IOB Bypass Controller — The Manual INVERTER/OFF/BYPASS (IOB) — 3-contactor — bypass option provides a means of Bypass
bypassing the CP9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of
an input disconnect, a fused control power transformer, and a full voltage bypass starter and (IT.) reduced voltage starter with a
door mounted IOB selector switch. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an
Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is
included. The contactors are mechanically and electrically interlocked (see power diagram on Page 27).
R4
Manual HOA Bypass Controller — The Manual HAND/OFF/AUTO (HOA) — 3-contactor — bypass option provides a means of
Bypass
bypassing the CP9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of
an input disconnect, a fused control power transformer, and a full voltage bypass starter and (IT.) reduced voltage starter with a
door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the
drive in the inverter mode. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage
input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked (see power diagram on Page 27).
T1
115V Control Transformer – 105 VA — Provides a fused control power transformer with additional 105 VA at 115V for customer use. Control
T2
115V Control Transformer – 300 VA — Provides a fused control power transformer with additional 300 VA at 115V for customer use. Control
T3
115V Control Transformer – 550 VA — Provides a fused control power transformer with additional 550 VA at 115V for customer use. Control
V2
Space Heater — Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat Enclosure
for variable temperature control. A 200W heater is installed in enclosures 0 and 1, and a 400W heater is installed in enclosures
2 – 6. Requires a customer supplied 115V remote supply source.
V5
10" Expansion — The extension allows for bottom cable entry and additional space for customer mounted components.
Enclosure
NOTE: Enclosure expansion rated NEMA Type 1 only.
V6
20" Expansion — The extension allows for bottom cable entry and additional space for customer mounted components.
Enclosure
NOTE: Enclosure expansion rated NEMA Type 1 only.
V7
26" Expansion — The extension allows for bottom cable entry and additional space for customer mounted components.
The enclosure also has a subpanel with C3 flange.
Enclosure
NOTE: Enclosure expansion rated NEMA Type 1 only.
X5
Bypass Pilot Lights for I3, I4 Bypass Options — A green light indicates when the motor is running in inverter mode and an amber Addl.
light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the switches.
Bypass
X6
Dual Overloads for Bypass — This option is recommended when a single drive is operating 2 motors in the bypass mode and
Addl.
overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload relays, Bypass
each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized
to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.
X7
Bypass Test Switch for I3, R3, I4 and R4 — Allows the user to energize the AF drive for testing while operating the motor on the
bypass controller. The Test Switch is mounted on the inside of the enclosure door.
Y4
Single Overload Relay — Uses a bimetallic overload relay to provide additional overload current protection to the motor on
Output
configurations without bypass options. It is included with the Bypass Configurations for overload current protection in the bypass
mode. The Overload Relay is mounted within the enclosure, and is manually resettable.
Y5
Dual Overload Relays — This option is recommended when a single drive is operating 2 motors and overload current protection is Output
needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor
with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized to protect two 50 hp motors.
The relays are mounted within the enclosure, and are manually resettable.
For more information visit: www.cutler-hammer.eaton.com
Addl.
Bypass
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 17
Dimensions
4.00 (101.6) Minimum
Free Air Space Required
Lifting Eyes
(2 Places)
For Reference Only,
Dimensions Subject
to Change.
Optional
Filter
93.96
(2386.5)
Exhaust
Air
For
Cable Entry
25.00
(634.9)
9.55
(242.5)
10.00
(254.0)
36.25
(920.8)
40.00
(1016.0)
90.00
(2286.0)
3.08
(78.2)
12.30
(312.4)
Top View
Front View
NEMA 1 &
NEMA 1 with Gaskets & Filters Size B
.56 (14.2) Dia.
Mounting Holes
(3 Places)
4.00 (101.6) Minimum
Free Air Space Required
84.37
(2142.9)
Lifting Eyes
(2 Places)
Cover Plate
(2 Places)
17.55
(445.8)
6.33
(160.9)
20.20
(513.2)
34.62
(879.4)
20.50
(520.6)
26.29
(667.9)
Side View
Hinged Side
Door
Clearance
at 90°
Bottom View
No Bottom Wire Entry and Exit
Optional
Filter
93.96
(2386.5)
4.00
(101.6)
Finish: Enclosure – ANSI 61 Light Gray
Weight: Approximately 1000 lbs. (454 kg)
40.00
(1016.0)
Front View
NEMA 12 Size B
Figure 13. 25 – 200 hp, Size B Approximate Dimensions in Inches (mm)
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 18
Effective: October 2003
CP9000 Adjustable
Frequency Drives
4.00 (101.6) Minimum
Free Air Space Required
Lifting Eyes
(2 Places)
For Reference Only,
Dimensions Subject
to Change.
V2
10" Expansion
93.96
(2386.5)
For
Cable Entry
Exhaust
Air
25.00
(634.9)
1.30
(33.0)
17.11
(434.5)
10.00
(254.0)
40.00 (1016.0)
50.00 (1270.0)
90.00
(2286.0)
36.25
(920.8)
Front View NEMA 1 &
NEMA 1 with Gaskets & Filters Size B-1P
Top and Bottom Cable Entry
4.00 (101.6) Minimum
Free Air Space Required
84.37
(2142.9)
1.00
(25.4)
Hinged Side
Door
Clearance
at 90°
8.00
(203.3)
Top View
Lifting Eyes
(2 Places)
For
Cable Entry
Cover Plate
(2 Places)
.56 (14.2) Dia.
Mounting Holes
(3 Places)
20.50
(520.6)
26.29
(667.9)
Side View
20.20
(513.2)
4.00
(101.6)
1.00
(25.4)
18.36
(466.3)
17.55
(445.8)
6.33
(160.9)
93.96
(2386.5)
34.62
(879.4)
1.25
(31.8)
8.00
(203.3)
Bottom View
V2
10" Expansion
Finish: Enclosure – ANSI 61 Light Gray
Weight: Approximatley 1100 lbs. (500 kg)
40.00 (1016.0)
50.00 (1270.0)
10.00
(254.0)
Front View NEMA 12 Size B-1P
Top and Bottom Cable Entry
Figure 14. 25 – 200 hp, Size B-1P Approximate Dimensions in Inches (mm)
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
Exhaust Air
Effective: October 2003
10.03
(254.7)
11.09
(281.6)
10.00
(254.0)
7.46
(189.5)
12.30
(312.4)
35.75
(908.1)
3.18
(80.8)
Page 19
5.45
(138.5)
15.00
(381.0)
Access in Top
Technical Data
For Reference Only,
Dimensions Subject
to Change.
21.75
(552.4)
Top View
Exhaust Air
4.00 (101.6) Minimum
Free Air Space Required
4.20
(106.7)
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Access
Panel
93.51
(2375.2)
INV
Enclosure
90.00
(2286.0)
Bypass
Enclosure
(Shipped
Attached)
11.50
(292.1)
Access
Panel
6.13
(155.7)
26.00 (660.4)
40.00 (1016.0)
Front View
NEMA 1 & NEMA 1 with Gaskets & Filters Size B-3P
.56 (14.2) Dia. Mounting Holes
(7 Places)
This Area May Be Used
for Bottom Access
15.75
(400.1)
17.55
(445.8)
20.20
(513.2)
7.60
(193.0)
6.33
(160.9)
4.00 (101.6)
34.62 (879.4)
14.30
(363.2)
25.00 (635.0)
26.14 (664.0)
Side View
Construction: NEMA Type 1 Oversize
Finish: Enclosure – ANSI 61 Gray
Weight: VFD Enclosure
1000 lbs. (454 kg)
Bypass Enclosure
700 lbs. (318 kg)
2.00 (50.8)
21.87 (555.4)
Bottom View
Figure 15. 100 – 200 hp, Size B-3P Approximate Dimensions in Inches (mm)
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 20
CP9000 Adjustable
Frequency Drives
Effective: October 2003
Exhaust Air
Access in Top
10.03
(254.7)
Clean
Power
Transformer
For Reference Only,
Dimensions Subject
to Change.
10.00
(254.0)
12.30
(312.4)
3.14
(79.8)
35.75
(908.1)
Top View
Top Entry and Exit for Cabling
4.00 (101.6) Minimum
Free Air Space Required
4.20
(106.7)
Not
Filtered
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Access
Panel
93.50
(2374.9)
90.00
(2286.0)
Clean Power
Transformer Enclosure
(Shipped Not Attached)
VFD
Enclosure
11.50
(292.1)
Access
Panel
6.13
(155.7)
36.00 (914.4)
“A”
40.00 (1016.0)
Front View
NEMA 1 & NEMA 1 with Gaskets & Filters Size C
.56 (14.2) Dia.
Mounting Holes
(4 Places)
“A”
14.30
(363.2)
26.14 (664.0)
Side View
1.90
(48.1)
36.01 (914.7)
15.85
(402.6)
8.00
(203.2)
Weight:
M8 VFD Enclosure
1000 lbs. (454 kg)
M8 Transformer Enclosure
1600 lbs. (726 kg)
M9 VFD Enclosure
1100 lbs. (500 kg)
M9 Transformer Enclosure
2800 lbs. (1270 kg)
Section “A-A”
Floor Access & Mounting Dimensions
Bottom View
No Bottom Access
Figure 16. 200 – 400 hp, Size C Approximate Dimensions in Inches (mm)
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
5.55
(140.9)
15.00
(381.0)
Technical Data
Effective: October 2003
Exhaust Air
12.30
(312.4)
11.09
(281.6)
10.03
(254.7)
26.00
(660.4) 7.46
(189.5)
20.00 10.00
(508.0) (254.0)
Access in Top
Access in Top
21.75
(552.4)
Top View
Top Entry and Exit for Cabling
For Reference Only,
Dimensions Subject
to Change.
Clean Power
Transformer Enclosure
(Shipped Not Attached)
Page 21
V7 Enclosure
SCR Bridge
Rectifier Section
(Shipped Attached)
VFD Enclosure
35.75
(908.1)
4.00 (101.6) Minimum
Free Air Space Required
4.20
(106.7)
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Access
Panel
93.50
(2374.9)
90.00
(2286.0)
11.50
(292.1)
Access
Panel
6.13
(155.7)
36.00 (914.4)
26.00 (660.4)
Front View
NEMA 12 Size CN12
“A”
Clean Power
Transformer
Enclosure
40.00 (1016.0)
.56 (14.2) Dia.
Mounting Holes
(8 Places)
21.87 (555.4)
1.90 (48.1)
“A”
1.90 (48.4)
36.01 (914.7)
7.60
(193.0)
15.87
(403.2)
15.75
(400.1)
This Area May Be Used
for Bottom Access
8.00
(203.2)
Section “A-A”
Floor Access & Mounting Dimensions
Bottom View
No Bottom Access
Figure 17. 200 – 400 hp, CN12 Approximate Dimensions in Inches (mm)
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
14.30
(363.2)
26.14 (664.0)
Side View
VFD & SCR Enclosures
Are Shipped Attached.
Weight:
M8 VFD Enclosure
1000 lbs. (454 kg)
M8 Transformer
Enclosure
1600 lbs. (726 kg)
M8 SCR Enclosure
1000 lbs. (454 kg)
M9 VFD Enclosure
1100 lbs. (500 kg)
M9 Transformer
Enclosure
2800 lbs. (1270 kg)
M9 SCR Enclosure
1000 lbs. (454 kg)
Technical Data
Page 22
CP9000 Adjustable
Frequency Drives
Effective: October 2003
Exhaust Air
5.45
(138.5)
15.00
(381.0)
Access in Top
10.03
(254.7)
11.09
(281.6)
10.00
(254.0)
7.46
(189.5)
12.30
(312.4)
3.18
(80.8)
35.75
(908.1)
Top View
Top Access Only
For Reference Only,
Dimensions Subject
to Change.
VFD Enclosure
Clean Power
Transformer Enclosure
(Shipped Not Attached)
V7 Enclosure
Bypass Enclosure
(Shipped Attached)
21.75
(552.4)
4.00 (101.6) Minimum
Free Air Space Required
4.20
(106.7)
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Access
Panel
Flanged
Disconnect
Supplied with
Circuit Breaker
When Specified
93.50
(2374.9)
90.00
(2286.0)
Access
Panel
6.13
(155.7)
40.00 (1016.0)
36.00 (914.4)
“A”
Clean Power
Transformer Enclosure
1.90 (48.1)
36.01 (914.7)
26.14 (664.0)
26.00 (660.4)
Front View
NEMA 1 & NEMA 1 with Gasket & Filter Size C-3P
“A”
1.90 (48.4)
21.87 (555.4)
7.60
(193.0)
15.85
(402.6)
15.75
(400.1)
8.00
(203.2)
.56 (14.2) Dia.
Mounting Holes
(8 Places)
Section “A-A”
Floor Access & Mounting Dimensions
Bottom View
No Bottom Access
This Area May
Be Used for
Bottom Access
Side View
VFD & Bypass Enclosures Are
Shipped Attached.
Construction: NEMA Type 1 Oversize
Finish: Enclosure – ANSI 61 Gray
Weight: M8 VFD Enclosure
1000 lbs. (454 kg)
M8 Transformer Enclosure
1600 lbs. (726 kg)
M8 Bypass Enclosure
1000 lbs. (454 kg)
M9 VFD Enclosure
1100 lbs. (500 kg)
M9 Transformer Enclosure
2800 lbs. (1270 kg)
M9 Bypass Enclosure
1000 lbs. (454 kg)
Figure 18. 400 hp, C-3P Approximate Dimensions in Inches (mm)
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
1.52
(38.6)
15.00
(381.0)
Technical Data
Effective: October 2003
15.00
(381.0)
Page 23
1.50
(38.0)
7.46 (189.5)
For Reference Only,
Dimensions Subject
to Change.
7.82 (198.6)
Allow Approx.
.25 (6.4)
Between Enclosures
27.36
29.05
(737.9) (694.9)
90° Max.
Door
Opening
27.06
(687.3)
Top View
Top Entry & Exit for Cabling
Clean Power
Transformer Enclosure
(Shipped Not Attached)
VFD Enclosure
4.00 (101.6) Minimum
Free Air Space Required
4.20
(106.7)
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Access
Panel
93.50
(2374.9)
90.00
(2286.0)
11.50
(292.1)
Access
Panel
6.13
(155.7)
41.00 (1041.4)
60.00 (1524.0)
Front View
NEMA 1 & NEMA 1 with Gaskets & Filters Size D
“A”
Clean Power
Transformer
Enclosure
2.00 (50.8)
“A”
52.90 (1343.7)
44.30 (1125.2)
32.90 (835.7)
22.90 (581.7)
25.00
(635.1)
20.50
6.16 (520.8)
(156.6)
10.64
(270.2)
VFD
Enclosure
Section “A- A”
Floor Access & Mounting Dimensions
Bottom View
No Bottom Access
.56 (14.2) Dia.
Mounting Holes
(6 Places)
Figure 19. 500 – 600 hp, Size D Approximate Dimensions in Inches (mm)
TD04007001E
For more information visit: www.cutler-hammer.eaton.com
14.30
(363.2)
25.00 (635.0)
26.14 (664.0)
Side View
Weight:
Clean Power Transformer
4000 lbs. (1816 kg)
VFD Enclosure
2400 lbs. (1090 kg)
Technical Data
Page 24
CP9000 Adjustable
Frequency Drives
Effective: October 2003
1.52
(38.6)
15.00
(381.0)
1.50 (38.0)
15.00
(381.0)
15.00 (381.0)
5.45
(138.5)
7.46 7.46
(189.5) (189.5)
Allow Approx.
.25 (6.35)
Between
Enclosures
27.36
29.05
(737.9) (694.9)
7.82 6.47
(198.6) (164.3)
90° Max.
Door
Opening
For Reference Only,
Dimensions Subject
to Change.
Bypass Enclosure
Top View
Top Entry & Exit for Cabling
Clean Power
Transformer Enclosure
(Shipped Not Attached)
21.75
(552.4)
27.06
(687.3)
4.00 (101.6) Minimum
Free Air Space Required
VFD Enclosure
4.20
(106.7)
VFD & Clean Power
Enclosures Are
Shipped Separately.
See Connection
Diagram for Wire
and Cable
Interconnections
Finish:
Enclosure – ANSI 61
(Light) Gray
Weight:
Clean Power
Transformer
4000 lbs. (1816 kg)
VFD Enclosure
2400 lbs. (1090 kg)
Bypass Enclosure
1100 lbs. (500 kg)
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Access
Panel
93.50
(2374.9)
90.00
(2286.0)
11.50
(292.1)
Access
Panel
6.13
(155.7)
41.00 (1041.4)
“A”
Clean Power
Transformer
Enclosure
60.00 (1524.0)
Front View
NEMA 1 & NEMA 1 with Gaskets & Filter Size D-3P
2.00 (50.8)
52.90 (1343.7)
44.30 (1125.2)
32.90 (835.7)
22.90 (581.7)
26.00 (660.4)
21.87 (555.4)
Bypass
14.30
(363.2)
25.00 (635.0)
26.14 (664.0)
Side View
1.90 (48.4)
7.60
(193.0)
25.00
10.64
(270.2) 20.50 15.75 (635.0)
(520.7)
(400.1)
6.16
(156.6)
VFD
Enclosure
Section “A-A”
Floor Access & Mounting Dimensions
Bottom View No Bottom Access
This Area May
Be Used for
Bottom Access
.56 (14.2) Dia.
Mounting Holes
(10 Places)
Figure 20. 500 – 600 hp, Size D-3P Approximate Dimensions in Inches (mm)
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
10.00
(254.0)
12.30
(312.4)
Drive #1
Master
Clean Power
Transformer
Enclosure
178.00 (4521.2)
7.46
(189.5)
15.00
(381.0)
Drive #1
Master VFD
Enclosure
35.75
(908.1)
Technical Data
Effective: October 2003
10.00
(254.0)
21.75
(552.2)
For Reference Only,
Dimensions Subject
to Change.
12.30
(312.4)
Drive #2
Slave
Clean Power
Transformer
Enclosure
Drive #2
Slave VFD
Enclosure
35.75
(908.1)
Page 25
25.00
(635.0)
90° Max.
Door
Opening
Typ.
Top View
Input 1
4.20
(106.7)
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Drive #1
Master
VFD Enclosure
Drive #1
Master
Clean Power
Transformer
Enclosure
(Shipped Not
Attached)
36.00
(914.4)
Drive
Input
Enclosure
(Shipped
Not
Attached)
Drive #2
Slave
VFD Enclosure
VFD
Enclosure
Drive #2
Slave
Clean Power
Transformer
Enclosure
(Shipped Not
Attached)
MP-3000
40.00
(1016.0)
26.00
(660.4)
40.00
(1016.0)
36.0
(914.4)
Front View
NEMA 1 & NEMA 1 with Gaskets & Filters Size E
Front
Bottom View
No Bottom Access
Figure 21. 700 – 800 hp, Size E Straight Lineup Approximate Dimensions in Inches (mm)
TD04007001E
Access
Panel
For more information visit: www.cutler-hammer.eaton.com
93.50
(2374.9)
90.00
(2286.0)
11.50
(292.1)
Access
Panel
6.13
(155.7)
14.30
(363.2)
25.00
(635.0)
26.14
(664.0)
Side View
VFD & Clean Power Enclosures Are
Shipped Separately.
See Connection Diagram for Wire
and Cable Interconnections
Finish: Enclosure – ANSI 61
(Light) Gray
Weight: Clean Power Transformer
2800 lbs. (1270 kg)
VFD Enclosure
1000 lbs. (454 kg)
Technical Data
Page 26
CP9000 Adjustable
Frequency Drives
Effective: October 2003
102.00 (2590.8)
76.00 (1930.4)
35.75
(908.1)
12.30 (312.4)
Typ. 2 Places
10.00
(254.0)
Typ. 2
Places
Rear
Slave VFD
Enclosure
Slave
Clean Power
Transformer
Enclosure
For Reference Only,
Dimensions Subject
to Change.
15.00
(381.0)
6.00
(152.4)
Master VFD
Enclosure
35.75
(908.1)
Master
Clean Power
Transformer
Enclosure
90° Max.
Door
Opening
Typ.
56.00
(1421.8)
7.46
(189.5)
Front
21.75
(552.2)
4.20
(106.7)
Input 1
Top View
14.30
(363.2)
6.13
(155.7)
11.50
(292.1)
Input
Enclosure
(Shipped
Not
Attached)
Master
VFD Enclosure
Access
Panel
Input
Enclosure
Slave
Clean Power
Transformer 90.00
Enclosure (2286.0)
Master
Clean Power
Transformer
Enclosure
(Shipped Not
Attached)
93.50
(2374.9)
Access
Panel
11.50
(292.1)
40.00
(1016.0)
36.00
(914.4)
26.00
(660.4)
14.30
(363.2)
6.13
(155.7)
25.00
(635.0)
Front View
NEMA 1 & NEMA 1 with Gaskets & Filters Size E
25.00
(635.0)
26.29
(667.8)
Rear
26.29
(667.8)
6.00
(152.4)
Side View
Front
Bottom View
No Bottom Access
VFD & Clean Power Enclosures Are
Shipped Separately.
See Connection Diagram for Wire
and Cable Interconnections
Finish: Enclosure – ANSI 61
(Light) Gray
Weight: Clean Power Transformer
2800 lbs. (1270 kg)
VFD Enclosure
1000 lbs. (454 kg)
Figure 22. 700 – 800 hp, Size E Back to Back Approximate Dimensions in Inches (mm)
For more information visit: www.cutler-hammer.eaton.com
TD04007001E
CP9000 Adjustable
Frequency Drives
Technical Data
Effective: October 2003
Page 27
Wiring Diagrams
HMCP
HMCP
Inverter
Input I
Contactor
Inverter
Input I
Contactor
18 Pulse
Transformer
18 Pulse
Transformer
18 Pulse
SCR Bridge
18 Pulse
SCR Bridge
CP9000
Drive
CP9000
Drive
Mechanical
Interlock
Output M
Contactor
L
Bypass
Contactor
Output M
Contactor
Off
Inverter
Bypass
Green Pilot Light
Inverter Motor On
Amber Pilot Light
Inverter On Bypass
Figure 24. Panel Layout I3, R3
Bypass
Contactor
Figure 25. Power Diagram R3, R4
Off
TD04007001E
L
Motor
Figure 23. Power Diagram I3, I4
X5
Option
(IT.)
Mechanical
Interlock
Motor
Inverter
Reduced
Voltage
Starter
X7
Option
Test
Switch
X5
Option
Off
Bypass
Hand
Green Pilot Light
Inverter Motor On
Amber Pilot Light
Inverter On Bypass
Figure 26. Panel Layout I4, R4
For more information visit: www.cutler-hammer.eaton.com
Auto
Used for
Local and
Remote
4 – 20 mA
Speed
Signal
X7
Option
Test
Switch
Technical Data
Page 28
Effective: October 2003
CP9000 Adjustable
Frequency Drives
Eaton Corporation
Cutler-Hammer business unit
1000 Cherrington Parkway
Moon Township, PA 15108-4312
USA
tel: 1-800-525-2000
www.cutler-hammer.eaton.com
© 2003 Eaton Corporation
All Rights Reserved
Printed in USA
Publication No. TD04007001E/CPG
October 2003