Controllers AT-8000 Moscow 2012 Controllers AT-8000 AT-8000 Series presents measurement modules and controllers, developed on basis of 32-bit ARM9 and AVR32 RISC-processor architectures, terminal modules, and communication modules (interface converters, RF modems, signal standardization modules, IS barriers etc.). Terminal modules are used for input/output and visualization of operational information by means of alpha-numeric or colored panels. Communication modules offer data exchange in remote control and management systems: − USB B to RS-485 signal conversion; − USB B to RS-232 signal conversion; − RS-232 to RS-485 signal conversion; − RS-485 and RS-232 signal adapting; − data transceiving between controller and portable transmitter; − analog signal standardization (amplification, filtering) and bad signal preparing for further treatment; − Spark-safe circuit protection from voltage jump (up to 250V); AT-8000 Series modules and controllers can be applied in oil and gas industry facilities and in other industries for development of automatically controlled measuring and operating systems with various configurations. AT-8000 controllers use the following communications protocols: Modbus RTU Master, Modbus RTU Slave, Modbus TCP. Operating system type: FreeRTOS, QNX 6.4 (with drivers). Operating temperature: from -40 °C to +60 °C. Consuming power: 1-30 W. All the constructs involve clamps for DIN rail. AT-8000 Series summary description AT-8000 modules are marked according to following table: 1 2 3 4 5 6 7 8 9 Item Processor modules Terminal desks Analog Input/output modules Digital Input/output modules Pulse and frequency measuring modules Gas flow meters Oil flow meters Communication modules IS barriers Marking АТ-81ХХ АТ-82ХХ АТ-83ХХ/84ХХ АТ-82ХХ/86ХХ АТ-85ХХ АТ-87ХХ АТ-88ХХ Ат-89ХХ АТ-80ХХ Innovations in Technological, Metering and Environmental Solutions Devices of AT-8000 Series oriented for wide range of real-time applications in complex industrial conditions: − data exchange in remote control and management systems; − computation performance; − slave devices polling and control; − digital input control, pulse counting; − analog and digital inputs visualization; − digital outputs control; − direct current measurement (from 4 to 20 mA); − current output shaping (from 4 to 20 mA); − pulse and input frequency counting. Innovations in Technological, Metering and Environmental Solutions AT-8008. IS-barrier. o Channels – 8 AT-8111. Universal processor module. o RS-485 – 3 (1 galvanically isolated) o Ethernet – 1 port o USB-Device – 1 port o Analog Inputs (AI) – 6 (all galvanically isolated) o Digital Inputs (DI) – 8 (all galvanically isolated) o Analog Outputs (AO) – 2 (all galvanically isolated) o Digital Outputs (DO) – 4 (all galvanically isolated) o Complementing (pulse-frequency) Inputs (FI) – 2 (all galvanically isolated) o Four-way switch o Indicator LED – 3 AT-8123. Processor module. o Digital Inputs – 3 (all galvanically isolated) o Digital Outputs – 4 (all galvanically isolated) o RS-485 – 3 ports (all galvanically isolated) o RS-422 – 1 port o RS-232 – 4 ports o CAN – 1 port (galvanically isolated) o Ethernet – 2 ports o USB-Host – 2 ports o USB-Device – 1 port o Ten-way switch o Indicator LED – 8 o External memory slots SD, CF AT-8311. Analog signal measuring module. o Analog Inputs – 8 (all galvanically isolated) o RS-485 – 1 port o Ethernet – 1 port o USB-Device – 1 port o Four-way switch o Indicator LED – 3 AT-8314. Universal measurement module. o Digital Inputs – 32 (all galvanically isolated) o Digital Outputs – 4 (all galvanically isolated) o Analog Inputs – 4 (all galvanically isolated) o RS-485 – 1 port o Ethernet – 1 port o USB-Device – 1 port o Four-way switch o Indicator LED – 3 AT-8412. Analog output module. o Analog Outputs – 8 (all galvanically isolated) o RS-485 – 1 port o Ethernet – 1 port o USB-Device – 1 port o Four-way switch o Indicator LED – 3 AT-8512. Digital output module. o Digital Inputs – 16 (all galvanically isolated). o RS-485 – 1 port. o Ethernet – 1 port. o USB-Device – 1 port. o Four-way switch. o Indicator LED – 3 AT-8613. Digital output module. o Digital Outputs – 16 (all galvanically isolated) o RS-485 – 1 port o Ethernet – 1 port o USB-Device – 1 port o Four-way switch o Indicator LED – 3 AT-8911. Communication module USB-A – RS-485. o RS-485 – 1 port o USB-A – 1 port AT-8912. Communication module USB-B – RS-485. o RS-485 – 1 port o USB-B – 1 port AT-8913. Communication module USB-B – RS-232. o RS-232 – 1 port o USB-B – 1 port AT-8914. Communication module RS-232 – RS-485. o RS-232 – 1 port o RS-485 – 1 port AT-8916. Adapter module RS-485 – RS-232. AT-8995. RF-modem 1200 bps. o RS-485 – 1 port o RS-232 – 1 port AT-8996. RF-modem 9600 bps. o RS-232 – 1 port o Ethernet – 1 port AT-8997. Signal standardization module. o Channels – 8 Innovations in Technological, Metering and Environmental Solutions AT-8513. Pulse and frequency measuring module. o Complementing (pulse-frequency) Inputs – 8 (all galvanically isolated) o RS-485 – 1 port o Ethernet – 1 port o USB-Device – 1 port o Four-way switch o Indicator LED – 3 Examples of AT-8000-base automatic control system. Innovations in Technological, Metering and Environmental Solutions AT-8000-base automatic control systems have block-modular construction, depending on applications. Modules are related by ModBUS protocol through physical channel RS-485, RS-232 or Ethernet. Data transfer to top-level is possible through any wire interface and wireless link by means of RF modem. There are also involved Input/output by FLASH-memory (SD, CF, and USB), data backup and archiving. Visualization of technology process is provided by graphical panels: monochromatic alpha-numeric panel and colored Touch screen. 1. Cluster controller of mechanized well KMKS AT-8000. Controller of mechanized well cluster represents a set of technical equipment, providing acquisition of information and cluster-pad facilities management. 2. AT-8711. Gaseous substance flow computer is used for electrical signal measurement from flow rate, pressure and temperature sensing devices. AT-8711 performs signal reception and processing, gaseous substance (associated, natural, technical) flow computation, report generation and output signal shaping for real-time automated control of procedure and processing facilities. Associated gas flow computation carried out by the procedure GSSD MR 113-03 (Metrologic certificate of algorithm No. 430-457-2010). 3. AT-8801. Oil flow computer. • Oil flow measurement by detection method and frequency parameters measuring in fluxgate detector output of turbine flow transducer (in particular of the type Nord-I2U) and Carioles flow meter of Micro Motion series (frequency output and data achieved by RS485) • Estimation of instantaneous flow value and substance amount passing through the turbine flow transducer and Carioles flow meter • Oil pressure and temperature measurement by the sensor standard current outputs 4-20 mA (in particular UVDN-1pm) • Incremental data transducer registry • Net weight calculation and registration for dry oil passing through the turbine flow transducer and Carioles flow meter, taking into account known values of mechanical admixtures, water and gaseous substance percentage • Calculation and archiving of total substance volume passed through turbine flow transducer and Carioles flow meter • Calculation and archiving of accumulative and average value of all parameters every 2 hours • Carrying out of turbine flow transducer (operating/reserved) technical diagnosis • Logging of system and object's events and adjustment changes • System history and event log displaying to operator Working algorithm uses calculating formulas, contained in GOST R 8.595-2004, GOST R 8.610-2004 and GOST R 8.615-2005 to define oil density and mass.