The Effects of Nuclear Radiation on Schottky Power Diodes and Power MOSFETs Dissertation Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University By Jonathan Andrew Kulisek, M.S. Graduate Program in Nuclear Engineering The Ohio State University 2010 Dissertation Committee: Thomas E. Blue, Advisor Don W. Miller Tunc Aldemir Copyright by Jonathan Andrew Kulisek 2010 Abstract NASA is exploring the potential use of nuclear reactors as power sources for future space missions. These missions will require electrical components, consisting of power circuits and semiconductor devices, to be placed in close vicinity to the reactor, in the midst of a high neutron and gamma-ray radiation field. Therefore, the primary goal of this research is to examine the effects of a mixed neutron and gamma-ray radiation field on the static and dynamic electrical performance of power Schottky diodes and power MOSFETs in order to support future design efforts of radiation-hard power semiconductors and circuits. In order to accomplish this, non-radiation hardened commercial power Si and SiC Schottky power diodes, manufactured by International Rectifier and Cree, respectively, were irradiated in the Ohio State University Research Reactor (OSURR), and their degradation in electrical performance was observed using I-V characterization. Key electrical performance parameters were extracted using least squares curve-fits of the corresponding semiconductor physics model equations to the experimental data, and these electrical performance parameters were used to model the diodes in PSpice. A half-wave rectifier circuit containing Cree SiC Schottky diodes, rated for 5 A DC forward current and 1200 V DC blocking voltage, was also tested and modeled in order ii to determine and analyze changes in overall circuit performance and diode power dissipation as a function of radiation dose. Also, electrical components will be exposed to charged particle radiation from space, such as high energy protons in the Van Allen Radiation Belts surrounding earth. Therefore, the results from this study, with respect to the Si and SiC Schottky power diodes, were compared to results published by NASA, which had tested the same diode models at the Indiana University Cyclotron Facility (IUCF) with a 203 MeV proton beam. The comparison was made on the basis of displacement damage dose, calculated with the aid of MCNPX 2.6.0, a charged particle transport code. From the results of the calculation, it was determined that the response of both the Si and SiC diodes to the OSURR neutron and gamma-ray radiation field could be used to predict the response of the same diodes to the 203 MeV proton beam to a reasonable extent, relative to other published studies employing the same model. In addition, 100 V and 500 V power MOSFETs were irradiated in the OSURR, and their degradation in electrical performance was observed using I-V characterization. Changes in threshold voltage, transconductance parameter, and on-state resistance were observed for both 100 V and 500 V MOSFETs and were attributed to radiation-induced degradation of the SiO 2 gate, Si-SiO 2 interface, and n- drift layer. Furthermore, diodes and MOSFETs were irradiated and tested in basic power electronic circuits in order to determine the overall circuit response, as well as the dynamic electrical performance characteristics of the diodes and MOSFETs as they are switched from conducting (on) to non-conducting (off) states. All of the Schottky diodes maintained their voltage-blocking capability in the tested circuits, despite iii substantial radiation-induced increases in series resistance. Also, as radiation dose increased, an increase was observed in the turn-off delay times and turn-off times of the MOSFETs coupled with a decrease in turn-on delay time, which caused an increase in the output voltage in the buck and boost converters of which the MOSFETs were a part. Furthermore, the power dissipation in the MOSFETs during conduction and the overvoltage turn-off transient increased as a function of radiation dose, while the power dissipation during turn-on was essentially unaffected by the radiation. iv Acknowledgments I would like to thank my advisor, Dr. Thomas Blue, for his intellectual support, encouragement, and patience regarding this research project and the writing of this dissertation. In addition, I would like to thank Dr. Donald Miller for his encouragement and intellectual support for this research. Furthermore, I would like to express my gratitude to Dr. Tunc Aldemir for being a member of my candidacy exam and dissertation defense committees. I would also wish to thank all present and past fellow students in Dr. Blue and Dr. Miller’s research group who have been very helpful to me. I wish to thank Dr. Behrooz Khorsandi for his knowledge and assistance with calculations regarding material damage effects in Si and SiC and for his continuing encouragement throughout my graduate studies. I would also like to thank Xia (Summer) Wang for inspiring me to work hard. NASA and the NRC provided the funding for this research, for which I am very grateful. In addition, I would also like to acknowledge Dr. Rick Harris, Mr. Toby Mintz, Mr. Marty Patton, and Dr. Bob Rohal for providing technical support and knowledge. Furthermore, I would like to acknowledge the multitude of helpful discussions regarding this research with Dr. Al Frasca, a consultant for this project. v Vita 2003……...………………………………………B.S. Computer Science & Engineering, The Ohio State University 2006………….…………………………………..M.S. Nuclear Engineering, The Ohio State University 2004 to 2010…………………….……………….Graduate Research Associate, The Ohio State University Publications 1. “Design and Preliminary Monte Carlo Calculations of an Active Compton Suppressed LaBr 3 (Ce) Detector System for TRU Assay in Remote-Handled Wastes,” J. Kulisek, J. Hartwell, M. McIlwain, R. P. Gardner, Nucl. Inst. And Meth. A, volume 580, issue 1, p. 226229 (2007). 2. “Trim Modeling of Displacement Damage in SiC for Monoenergetic Neutrons,” B. Khorsandi, T.E. Blue, W. Windl, J. Kulisek, Journal ASTM Int. 3, 8 (2006). Fields of Study Major Field: Nuclear Engineering vi Table of Contents Abstract…………………………………………………………………………………...ii Acknowledgments………………………………………………………………………..v Vita………………………………………………………………………………………vi List of Tables…………………………………………………………………………....xii List of Figures…………………………………………………………………………...xv Chapter 1 : Introduction .......................................................................................................1 Chapter 2 : Nuclear Radiation Effects and Dosimetry ........................................................5 2.1 Displacement Damage .........................................................................................5 2.2 Ionization ...........................................................................................................10 2.3 Dosimetry for the OSURR Rabbit Facility........................................................14 2.3.1 Description of The Ohio State University Research Reactor (OSURR) ...........14 2.3.2 OSURR Rabbit Facility: Displacement Damage ..............................................16 2.3.2.1 Neutron-Induced Displacement Damage ..................................................17 2.3.2.2 Gamma-Induced Displacement Damage ...................................................21 2.3.3 Ionization Dosimetry........................................................................................25 2.3.3.1 Gamma-Ray-Induced Ionization ...............................................................25 2.3.3.2 Neutron-Induced Ionization .......................................................................26 vii 2.3.4 Conclusions for OSURR Dosimetry Calculations ............................................28 2.4 Dosimetry for the IUCF Proton Beam ...............................................................29 Chapter 3 : I-V Characterization Testing of Schottky Power Diodes ..............................34 3.1 Schottky Power Diode Background...................................................................36 3.2 Experimental Methodology ...............................................................................40 3.2.1 Experimental Apparatus ...................................................................................40 3.2.2 International Rectifier (IR) Si Schottky Power Diodes .....................................45 3.2.3 Cree SiC Schottky Power Diodes......................................................................46 3.2.4 Irradiation Procedure .......................................................................................47 3.2.4 I-V Characterization Procedure .......................................................................48 3.3 Diode Low-Injection, Forward-Biased I-V Characterization Results ...............49 3.4 MATLAB Curve-Fitting Analysis of Low-Injection, Forward-Bias Data ........51 3.5 Diode High-Injection, Forward-Biased I-V Characterization Results ..............55 3.6 MATLAB Curve-Fitting Analysis of High-Injection, Forward-Bias Data .......58 3.7 Reverse Bias I-V Characteristics of Si and SiC Schottky Power Diodes ..........61 3.8 Neutron-Proton Equivalency .............................................................................64 Chapter 4 : Functional Testing of Silicon Carbide Schottky Power Diodes: Half-Wave Rectifiers ............................................................................................................................74 4.1 Experimental Methodology ...............................................................................74 4.1.1 Irradiation Procedure .......................................................................................75 viii 4.1.2 Pre- and Post-Irradiation I-V Characterization...............................................76 4.1.3 Functional Testing Apparatus and Procedure for Half-Wave Rectifier Circuits77 4.2 Results for I-V Characterization of CSD05120A Diodes..................................80 4.3 Results for Functional Testing of CSD05120A Diodes ....................................82 4.4 PSpice-Modeling of Half-Wave Rectifier .........................................................89 4.5 Analytical Model of Half-Wave Rectifier .........................................................92 4.6 Concluding Remarks on Functional Testing of Half-Wave Rectifiers ..............96 Chapter 5 : I-V CHARACTERIZATION TESTING OF POWER MOSFETS ...............98 5.1 Power MOSFET: Structure and Physics of Operation ......................................99 5.2 Experimental Methodology: Irradiation and I-V Characterization .................105 5.2.1 Power MOSFET Irradiations .........................................................................106 5.2.2 Power MOSFET I-V Characterization Testing ..............................................108 5.3 Determination of k and V TH : Results and Analysis:........................................110 5.4 Determination of R d from R ds(on) : Results and Analysis: ................................118 5.5 Background on Radiation Effects: Forward Breakdown and Leakage Current:126 5.6 Forward Breakdown and Leakage Current: Results and Analysis: .................127 5.7 Conclusions Regarding MOSFET I-V Characterization Testing ....................132 Chapter 6 : Functional Testing of Buck and Boost Converters………………….........133 6.1 Background on Operation of Buck and Boost Converters ..............................133 6.1.1 Background: Operation of Ideal Buck and Boost Converters ........................134 6.1.2 Background: Analytical Modeling of Non-Ideal Buck and Boost Converters136 6.1.2.1 Analytical Model of a Non-Ideal Buck Converter ...................................137 ix 6.1.2.2 Analytical Model of a Non-Ideal Boost Converter ..................................143 6.1.3 Background: Practical Swithing Behavior of Power MOSFETs....................147 6.2 Previous Work: Functional Testing of Buck and Boost Converters: ..............154 6.3 Experimental Setups and Procedures...............................................................158 6.3.1 Irradiation Procedure for Diodes and MOSFETs of Buck and Boost Converters ................................................................................................................158 6.3.2 I-V Characterization Procedure for Diodes and MOSFETs ........................159 6.3.3 Functional Testing Setup and Procedure for Diodes and MOSFETs ...........160 6.3.3.1 Functional Test Procedure for Buck and Boost Converters: IRF1310N MOSFET ..............................................................................................................166 6.3.3.2 Functional Test Procedure for Buck and Boost Converters: IRF840 MOSFET ..............................................................................................................166 6.4 I-V Characterization Results and Analysis for Schottky Power Diodes .........170 6.4.1 I-V Characterization Results and Analysis for Vishay IR40CTQ150PBF Diodes ......................................................................................................................170 6.4.2 I-V Characterization Results and Analysis for Cree SiC Schottky Power Diodes ......................................................................................................................175 6.5 Functional Testing Results for Buck Converter Containing IRF1310N MOSFETs and IR40CQT150PBF Diodes ...................................................................178 6.5.1 Experiment I for Buck Converter containing IRF1310N MOSFETs and IR40CTQ150PBF Diodes: 2 Months Post-Irradiation............................................178 6.5.2 Experiment II for Buck Converter containing IRF1310N MOSFETs and IR40CTQ150PBF Diodes: 108 Days Post-Irradiation ...........................................187 6.6 Functional Testing Results for Boost Converter Containing IRF1310N MOSFETs and IR40CQT150PBF Diodes: Two Months Post-Irradiation ..................205 6.7 Functional Testing Results for High-Voltage Buck Converter Containing Vishay IRF840 MOSFETs and Cree CSD04060A Diodes: Two Months PostIrradiation ....................................................................................................................208 x 6.8 Conclusions......................................................................................................212 Chapter 7 : Mitigation of Radiation Effects ...................................................................215 7.1 Parallel Configuration ......................................................................................216 7.2 Isothermal Annealing of Cree SiC Schottky Diodes .......................................218 7.2.1 Irradiation Procedure .....................................................................................219 7.2.2 I-V Characterization Procedure .....................................................................220 7.2.3 Isothermal Anneal Procedure .........................................................................221 7.2.4 Isothermal Anneal Results and Discussion.....................................................222 7.3 I-V Characterization Testing of a Radiation-Hard MOSFET...............................225 7.3.1 Procedure........................................................................................................225 7.3.2 Results and Discussion ...................................................................................226 7.4 Conclusions......................................................................................................231 Chapter 8 : Conclusions and Future Work .....................................................................233 8.1 Conclusions......................................................................................................233 8.2 Future Work .....................................................................................................238 Appendix A: Analytical Buck Converter Model ............................................................246 Appendix B: Analytical Boost Converter Model ...........................................................249 xi List of Tables Table 2.1. Dosimetry results for OSURR .........................................................................29 Table 2.2. Htape results, showing contributions to nuclear scattering and damage energy by inelastic scattering for pure Si. .............................................................................31 Table 2.3. Dosimetry results for the 203 MeV IUCF proton beam compared with Jun’s results for 200 MeV protons. The NIEL for SiC was computed by applying Equation 2.8 to the NIEL for Si and C. .....................................................................33 Table 3.1: The International Rectifier part numbers tested in this research project along with their current and voltage ratings. The package voltage rating is the same as it is for each individual leg. However, the current-rating for the package is double that for each individual leg, since the package contains two diodes that can be wired in parallel. ..................................................................................................................46 Table 3.2. The Cree SiC Schottky power diode part numbers tested in this research project along with their current and voltage ratings. These diodes were packaged in TO-220-2 packages, which contain only one diode per package. .............................47 Table 3.3. Results of curve fitting for forward-biased low-injection region for Cree CSD04060A (4 A, 600 V) SiC Schottky power diodes.............................................53 Table 3.4: Results of curve fitting for forward-biased low-injection region for Cree CSD10060A (10 A, 600 V) SiC Schottky power diodes...........................................53 Table 3.5: Results of curve fitting for the forward-biased low-injection region for Cree CSD10120A (10 A, 1200 V) SiC Schottky power diodes.........................................54 Table 3.6 Results of curve fitting for the forward-biased low-injection region for IR IR40CTQ150PBF (20 A, 150 V) Si Schottky power diodes. Only the average is reported, since there was only one IR40CTQ150PBF diode in the sample. .............54 Table 3.7. Results of curve fitting for the forward-biased low-injection region for IR IR43CTQ100 (20 A, 100 V) Si Schottky power diodes. ...........................................54 xii Table 3.8. Results of curve fitting for the forward-biased low-injection region for IR IR10CTQ150PBF (5 A, 150 V) Si Schottky power diodes. ......................................55 Table 3.9. Results of curve fitting for the forward-biased low-injection region for IR IR60CTQ150PBF (30 A, 150 V) Si Schottky power diodes. ....................................55 Table 3.10. Reverse breakdown voltage and leakage current measurements of IR40CTQ150PBF (20 A, 150 V) Si Schottky power diodes. ....................................63 Table 3.11. Reverse breakdown voltage and leakage current measurements of IR43CTQ100 (20 A, 100 V) Si Schottky power diodes. ...........................................63 Table 3.12. Reverse breakdown voltage and leakage current measurements of IR10CTQ150PBF (5 A, 150 V) Si Schottky power diodes. ......................................64 Table 3.13. Reverse breakdown voltage and leakage current measurements of IR60CTQ150PBF (30 A, 150 V) Si Schottky power diodes. ....................................64 Table 3.14: Results of neutron-proton equivalency for Cree SiC Schottky power diodes. The final result of the equivalency is represented by the ratio quantity in the rightmost column, explained further in the text. ...............................................................70 Table 3.15. Results of neutron-proton equivalency for IR Silicon Schottky power diodes in terms of Φ eq,1MeV,Si . The final result of the equivalency is represented by the ratio quantity in the right-most column..............................................................................72 Table 4.1. Correspondence between each group (sample) of three CSD05120A diodes and the D d (MeV/g) to which it was exposed in the OSURR rabbit facility. ............76 Table 4.2. Results of curve fitting for forward-biased low-injection region for Cree CSD05120A (5 A, 1200 V) SiC Schottky power diodes...........................................80 Table 5.1. Correspondence between each group (sample) of three IR IRF840 MOSFETs and the Φ eq ,1MeV ,Si to which it was exposed in the OSURR rabbit facility............107 Table 5.2. Correspondence between each group (sample) of three Vishay IRF840 MOSFETs and the Φ eq ,1MeV ,Si and TID to which it was exposed in the OSURR rabbit facility. ...........................................................................................................107 Table 5.3. Correspondence between each group (sample) of three IR IRF1310N MOSFETs and the Φ eq ,1MeV ,Si and TID to which it was exposed in the OSURR rabbit facility. ...........................................................................................................108 xiii Table 6.1. Results of curve fitting for the forward-biased low-injection region for the Vishay IR40CTQ150PBF (40 A, 100 V) Si Schottky power diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. ....................................................................................................................171 Table 6.2. Leakage current for a bias of VD=-80 V and breakdown voltage versus Φ eq,1MeV , Si for the Vishay IR40CTQ150PBF (40 A, 100 V) Si Schottky power diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. .............................................................................................174 Table 6.3. Results of curve fitting for the forward-biased low-injection region for the Cree CSD04060A (4 A, 600 V) SiC Schottky power diodes used in functional testing. ......................................................................................................................175 Table 6.4 Leakage current for a bias of V D = -250 V and breakdown voltage versus D d,SiC for the Cree CSD04060A SiC Schottky power diodes used in functional testing.......................................................................................................................177 Table 6.5. MOSFET power dissipation results for the IRF1310N MOSFETs in the buck converter of Figure 6.13, for an applied Vgate Duty Cycle of 25 %. ......................193 Table 6.6. As a function of load inductance, L: MOSFET power dissipation estimates calculated using analytical buck converter model from section 6.1.2.1 for the IRF1310N MOSFET and IR40CTQ150PBF diode pair irradiated to 3.7 Mrad(Si), based on data from Experiment I, conducted 2 months post-irradiation. ................204 Table 6.7. Results for V o /V in versus radiation dose for the boost converter shown in Figure 6.14 containing IRF1310N MOSFETs and IR40CTQ150PBF diodes, for an applied V gate duty cycle of 25 %. Results obtained from the PSpice model and the analytical boost converter model (section 6.1.2.2) are compared with those obtained from the experiment. ................................................................................................207 Table 6.8. Results for V o /V in versus radiation dose for the boost converter shown in Figure 6.14 containing IRF1310N MOSFETs and IR40CTQ150PBF diodes, for an applied V gate duty cycle of 50 %. Results obtained from the analytical boost converter model (section 6.1.2.2) are compared with those obtained from the experiment. ..............................................................................................................207 Table 6.9. Dose and duty cycle at which Vishay IRF840 MOSFETs failed in the circuit of Figure 6.15...........................................................................................................209 Table 7.1. Correspondence between Diode Labels and D d,SiC to which Cree CSD10120A diodes were exposed. .........................................................................220 xiv List of Figures Figure 2.1. Effects of electrically active defects on the carrier transport properties of semiconductors [7].......................................................................................................8 Figure 2.2. Short-term and long-term anneal processes in Si and Si devices at room temperature [6]...........................................................................................................10 Figure 2.3. Process by which ionizing radiation induces trapped oxide charge and interface traps at the Si/SiO2 interface [12] . ............................................................12 Figure 2.4. Top view of the Ohio State University Research Reactor (OSURR). ...........16 Figure 2.5. Neutron lethargy flux per kW in the OSURR rabbit facility, obtained from the OSURR reactor staff….. ......................................................................................18 Figure 2.6. Generalized MCNPX model of TO-220 package, drawn to scale. The semiconductor materials of interest in this study are Si and SiC. .............................19 Figure 2.7 MCNPX model of NASA experiments conducted at IUCF, using the TO-220 package model shown in Figure 2.6, and a perpendicularly incident proton beam, P.31 Figure 3.1. A schematic of a typical Schottky power diode. The p-n junction guard rings are used to decrease the radius of curvature of the depletion region, which occurs due to electric field crowding at the edges of this region, and thus increase the breakdown voltage [46, Mohan]. .........................................................................37 Figure 3.2. Typical I-V characteristics of a power diode, after [46, Mohan]. ..................37 Figure 3.3: Block diagram of diode test apparatus ............................................................41 Figure 3.4. Photograph of one of the Experimental setups, containing the Keithley Source Meters used to test the Si and SiC Schottky diodes. .....................................42 Figure 3.5. Front panel of LabView program used to control the Keithley 2410 and 2430 sourcemeters. .............................................................................................................45 xv Figure 3.6. Unirradiated and post-irradiation low-injection, forward-biased I D vs. V D curves of one of the three CSD04060A (4 A, 600 V) diodes tested in this study. For the purpose of clarity, only the unirradiated curve and the irradiated curve corresponding to the last measurement and thus highest dose received for this diode are shown. The ideal, exponential portion of the I-V curve is circled in green........50 Figure 3.7. Unirradiated and post-irradiation low-injection, forward biased I D vs. V D curves for one of the three IR10CTQ150PBF (5 A, 150 V) IR Si Schottky power diodes tested in this study. For the purpose of clarity, only the unirradiated curve and the irradiated curve corresponding to the last measurement and thus highest dose received for this diode are shown. .....................................................................51 Figure 3.8. Unirradiated and post-irradiation high-injection, forward-biased I D vs. V D curves of one of the three CSD10120A (10 A, 1200 V) diodes tested in this study. These I-V curves are representative of the high-injection, forward-bias I-V curves for all of the Cree SiC Schottky power diodes tested in this study. ..........................56 Figure 3.9. Unirradiated and post-irradiation high-injection, forward-biased I D vs. V D curves of one of the three IR60CTQ150PBF (30 A, 150 V) IR Si Schottky power diodes tested in this study. These I-V curves are representative of the highinjection, forward-bias I-V curves for all of the IR Si Schottky power diodes tested in this study. ...............................................................................................................57 Figure 3.10. R s as a function of displacement damage dose in SiC, for the Cree SiC Schottky power diodes tested in this study. Trend lines are included in order to guide the eye. .............................................................................................................59 Figure 3.11. R s as a function of displacement damage dose in Si, for IR10CTQ150PBF and IR40CTQ150PBF diodes. Only the average is reported for the IR40CTQ150PBF diode, since only one IR40CTQ150PBF diode was tested. .........60 Figure 3.12. R s as a function of displacement damage dose in Si, for IR43CTQ100 and IR60CTQ150PBF diodes. ..........................................................................................61 Figure 3.13. Reverse-bias I-V characteristics of an IR43CTQ100 (20 A, 100 V) Si Schottky power diode as a function of φeq ,1MeV ,Si . ...................................................63 Figure 3.14. Graph of R s -1 versus D d in Si for representative, individual IR Silicon Schottky diodes having part numbers 10CTQ150PBF (5 A, 150 V), 40CTQ150PBF (20 A, 150 V), 60CTQ150PBF (30 A, 150 V), and 43CTQ100 (20 A, 100 V). .......66 Figure 3.15. Graph of R s -1 versus D d in SiC for representative, individual Cree SiC Schottky power diodes having part numbers CSD10060A (10 A, 600V), CSD10120A (10 A, 1200 V), and CSD04060A (4 A, 600 V). .................................67 xvi Figure 4.1. Functional test apparatus for testing of half-wave rectifying circuits. ...........78 Figure 4.2. The half-wave rectifier circuit, containing a Cree SiC Schottky diode, which is attached to the aluminum, water-chilled block, shown in the back of the photograph. The transparent, plastic tubes at the bottom of the photograph contain chilled water from the Opti-Temp chiller. .................................................................78 Figure 4.3. A schematic representation of the half-wave rectifier circuit shown in Figure 4.2. One CSD05120A diode was tested at a time, with 60 Hz sinusoidal, AC input voltage of 240.4 Vp-p (170 Vrms). A 100 Ohm load, from the high resistive load bank was used. Voltage and current markers are shown to indicate the voltage and current measurements that were recorded by a Yokogawa Scopecorder, DL750. ....79 Figure 4.4. Yokogawa DL750 Scopecorder used for recording the voltage, current, and temperature waveforms of the half-wave rectifying circuit, shown in Figure 4.2. ...79 Figure 4.5. Reverse bias I-V characteristics of a CSD0510120A diode, pre- and postirradiation. The leakage current has decreased as a result of the irradiation. ...........81 Figure 4.6. R s versus D d for Cree CSD05120A SiC Schottky power diodes as a function of neutron-induced displacement damage dose. ........................................................82 Figure 4.7. Representative output voltage waveforms for three full cycles, over 100 Ohm load resistor, as a function of D d,SiC for half-wave rectifier circuits containing CSD05120A diodes. The waveforms of three diodes, irradiated to different doses, are shown. The D d,SiC values in this figure refer to the dose to which the CSD05120A diodes were irradiated. The portion of the waveform labeled “Detail” is shown enlarged in Figure 4.8. ................................................................................83 Figure 4.8 Portion of output voltage waveform labeled “Detail” in Figure 4.7. The voltage over the load resistor decreases with increasing radiation dose, indicating a larger voltage drop over the diode. As can be inferred from this graph, the output voltage decreases slowly with respect to radiation dose for D d,SiC less than 1.4E11 (MeV/g), but increases rapidly with radiation dose for larger values of D d,SiC . ........84 Figure 4.9. Representative diode voltage and current waveforms, for 3 full cycles, for half-wave rectifier circuits containing CSD05120A diodes. The portion of the waveform labeled “Detail” is shown in .....................................................................85 Figure 4.10. Portion of diode current and voltage waveforms labeled “Detail” in Figure 4.9. As shown in there is very little leakage current for all levels of displacement damage dose, as the diode current, I D , is nearly 0 for the non-conducting, voltageblocking portion of the cycle. The voltage drop over the diode increases very slowly with increasing radiation dose for just over half of the total D d,SiC to which the diodes were exposed, but then increases rapidly thereafter. ................................86 xvii Figure 4.11. Diode power dissipation as a function of D d,SiC for Cree CSD05120A (5 A, 1200 V) diodes. ..........................................................................................................88 Figure 4.12. Power conversion efficiency vs D d,SiC of the half-wave rectifier containing CSD05120A diodes. ..................................................................................................88 Figure 4.13. Forward-bias, low-injection I-V curve data versus the PSpice model for this diode. The diode was irradiated to a D d,SiC of 2.3E11 (MeV/g). .......................89 Figure 4.14. Experimental, forward bias, high-injection I-V curve data compared to PSpice models for representative, individual diodes from the unirradiated control group, group #3 (irradiated to D d,SiC =1.4E11 (MeV/g)), and group #5 (irradiated to D d,SiC =2.3E11 (MeV/g)), having an R s value closest to the mean for their respective group. .........................................................................................................................90 Figure 4.15. Results from the PSpice simulation of the half-wave rectifier circuit are compared to the experimental data for the voltage drop waveform of the diode, when the diode is conducting current, for the same data shown Figure 4.10. PSpice was used to model the diodes as they degraded as a function D D,SiC . .......................91 Figure 4.16. A Cree CSD05120A diode, irradiated to D d,SiC = 1.4E11 (MeV/g), fit to the piece-wise linear diode model shown in Figure 3.2. V on is obtained by dividing the intercept by the slope of the linear trend-line, and R on is obtained by calculating the inverse slope of the trend-line. The value of R on , 0.26 Ohms, is very close to the value of R s , 0.25 Ohms, obtained by fitting the data shown in this figure to Equation 3.3. ..............................................................................................................92 Figure 4.17. Ron-1 versus D d,SiC (MeV/g) for the Cree CSD05120A diodes in this study.93 Figure 4.18. Half-wave rectifier containing the piece-wise linear model of a power diode, shown in the dashed box. ................................................................................93 Figure 4.19. Diode power dissipation versus D d,SiC , for the experimental data of Figure 4.11, the PSpice simulations, and the analytical model described by Equations 4.24.4. .............................................................................................................................96 Figure 5.1. Schematic diagram of an n-channel MOSFET with built-in anti-parallel diode. .......................................................................................................................100 Figure 5.2. I D versus V DS characteristic for an unirradiated IRF1310N power MOSFET. The voltage drop across the channel, V CH , is equal to V DS minus V R , as indicated by Equation 5.1. ............................................................................................................100 xviii Figure 5.3. n-channel VDMOS structure containing primary contributions to on-state resistance in power MOSFETs, namely R d and R channel , the drift and channel resistances, respectively. ..........................................................................................101 Figure 5.4. TO-220 IC socket used for I-V Characterization of Power MOSFETs. ......109 Figure 5.5. I D 1/2 versus V GS curve for a Vishay IRF840 MOSFET, pre- and postirradiation. ................................................................................................................111 Figure 5.6. I DS versus V D for a Vishay IRF840 MOSFET, irradiated to Φ eq, Si, 1MeV = 5.1E13 (n/cm2). ........................................................................................................112 Figure 5.7. I DS versus V D for an IRF1310N MOSFET, irradiated to Φ eq, Si, 1MeV = 1.0E15 (n/cm2). ....................................................................................................................113 Figure 5.8. k versus TID in Si for IRF840 (8 A, 500 V) MOSFETs. .............................114 Figure 5.9. k versus TID in Si for IRF1310N (8 A, 500 V) MOSFETs. ........................114 Figure 5.10. V TH versus TID in Si for IRF840 (8 A, 500 V) and IRF1310 (42 A, 100 V) MOSFETs. ...............................................................................................................116 Figure 5.11. Linear fits to the I D versus V DS characteristics for an IRF1310N MOSFET, pre- and post-irradiation. .........................................................................................119 Figure 5.12. R ds(on) versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. ...............................................................................................................119 Figure 5.13. R ds(on) versus Φ eq, Si, 1MeV for IR IRF1310N (42 A, 100 V) MOSFETs.......120 Figure 5.14. R d versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. The results are nearly identical those shown in Figure 5.12, since, for the 500 V MOSFETs, R d accounted for greater than 95 % of R ds(on) . ......................................121 Figure 5.15. R d and R ds(on) versus Φ eq, Si, 1MeV for IRF1310N (42 A, 100 V) MOSFETs.122 Figure 5.16. R d / R ds(on) (%) versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. ...............................................................................................................123 Figure 5.17. R d -1 versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs.125 Figure 5.18. R d / R ds(on) (%) versus Φ eq, Si, 1MeV for IRF1310N (42 A, 100 V) MOSFETs.125 Figure 5.19. I D versus V DS characteristics for Vishay IRF840 MOSFETs for V GS = 0. 128 xix Figure 5.20. Drain Leakage Current, I D , versus TID for Vishay IRF840, 500 V MOSFETs. ...............................................................................................................129 Figure 5.21. Drain Leakage Current, I D , versus TID for Vishay IRF1310N, 100 V MOSFETs. ...............................................................................................................130 Figure 5.22. V 250μA versus TID for Vishay IRF1310N, 100 V MOSFETs. ...................131 Figure 5.23. Breakdown voltage versus TID for Vishay IRF1310N, 100 V MOSFETs.131 Figure 6.1. Buck converter with inductor, L, and capacitor, C. .....................................135 Figure 6.2. Boost converter with inductor, L, and capacitor, C. ....................................135 Figure 6.3. Schematic of a simplified model of a non-ideal buck converter. .................139 Figure 6.4. Schematic of a simplified model of a non-ideal boost converter. ................143 Figure 6.5. Equivalent circuit of a power MOSFET, in which the parasitic elements that have the greatest affect on the switching behavior of the power MOSFET are shown [60]...........................................................................................................................148 Figure 6.6. Switching waveforms of an IRF1310N (42 A, 100 V) MOSFET, operating in a buck converter. Turn-on and Turn-off phases of the switching transient are labeled (1) – (6) and are identified and described in the text. .................................149 Figure 6.7. This is the portion of the switching waveforms labeled “Detail” in Figure 6.6 for an IRF1310N (42 A, 100 V) MOSFET operating in a buck converter. Turn-on and Turn-off phases of the switching transient are labeled (1) – (6) and are identified and described in the text. .........................................................................150 Figure 6.8. The standard means to quantify power MOSFET switching performance as listed on manufacturers’ datasheets will be used in this current study. ...................154 Figure 6.9 Functional test apparatus for testing buck and boost converters. ..................161 Figure 6.10. Filter used to reduce noise and smooth the signal from the waveform generator. .................................................................................................................162 Figure 6.11. A MOSFET placed in a high-power TO-220 socket, mounted on a heatsink...........................................................................................................................165 Figure 6.12. MOSFET thermal pad coated with polysynthetic silver thermal compound.165 xx Figure 6.13. A schematic for the buck converter circuit tested with the IRF1310N (42 A, 100 V) MOSFETs and the IR40CTQ150PBF (40 A, 150 V) Si ........................168 Figure 6.14. A schematic for the boost converter circuit tested with the IRF1310N (42 A, 100 V) MOSFETs and the IR40CTQ150PBF (40 A, 150 V) Si Schottky power diodes. ......................................................................................................................168 Figure 6.15. A schematic of a buck converter circuit tested with an IRF840 (8 A, 500 V) MOSFETs and a Cree CSD04060A (4 A, 600 V) SiC ...........................................169 Figure 6.16. R s versus Φ eq,1MeV,Si for the Vishay IR40CTQ150PBF diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. ....................................................................................................................172 Figure 6.17. Average voltage drop versus Φ eq,1MeV,Si for a diode current of 5 A and 10 A for the Vishay IR40CTQ150PBF diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. .....................................172 Figure 6.18. High-injection, forward bias curves for selected values of Φ eq,1MeV,Si for Vishay IR40CTQ150PBF diodes that were functionally tested. .............................173 Figure 6.19. Reverse bias curves for selected values of Φ eq,1MeV,Si for Vishay IR40CTQ150PBF diodes that were functionally tested. .........................................174 Figure 6.20. R s versus D d,SiC for the Cree CSD04060A diodes used in functional testing.176 Figure 6.21. High-injection, forward bias curves for selected values of D d,SiC for Cree CSD04060A diodes that were functionally tested. ..................................................176 Figure 6.22. Reverse bias curves for selected values of D d,SiC for Cree CSD04060A diodes that were functionally tested. .......................................................................177 Figure 6.23. Measured V o / V in versus TID in Si for the buck converter shown in Figure 6.13, and for applied gate drive signals, V gate , of various duty cycles. The duty cycles of the applied gate signals are given in terms of %, shown to the right of each curve. ...............................................................................................................180 Figure 6.24. Measured V o / V in versus applied V gate duty cycle for an unirradiated MOSFET-diode pair, as well as a MOSFET-diode pair irradiated to a TID of 3.7 Mrad(Si), tested in the buck converter shown in Figure 6.13. ................................181 Figure 6.25. Efficiency, P out / P in , versus Φ eq,1 MeV,Si to which the IRF1310N MOSFETs and IR40CTQ150PBF diodes of the buck converter circuit of Figure 6.13 were exposed. ...................................................................................................................181 xxi Figure 6.26. V DS and V GS waveforms for a Vgate signal having a duty cycle of 25 %, measured using a Yokogawa DL750 ScopeCorder for various values of Φ eq,1 MeV,Si . The item labeled “Detail” is shown more clearly in Figure 6.27. ...........................183 Figure 6.27. Portion of waveform labeled “Detail” in Figure 6.26, for selected dose levels, for an applied V gate signal having a duty cycle of 25 %. ..............................184 Figure 6.28. IRF1310N MOSFET switching times versus TID as measured according to the method shown in Figure 6.8, for the buck converter circuit of Figure 6.13, for a V gate signal of 25 % duty cycle. ...............................................................................184 Figure 6.29. V o / V in for a V gate signal of 25 % versus TID, as shown for the experimental data and the PSpice and analytical models. .......................................186 Figure 6.30. Inductor current for a V gate signal of 25 % for an IRF1310N MOSFET and IR40CTQ50PBF diode pair irradiated to 1.2 Mrad(Si) (Φ eq,1MeV,Si = 7.3E13 n/cm2), as shown for the experimental data and the PSpice and analytical models. ............187 Figure 6.31. V DS and I D waveforms for the IRF1310N MOSFET in the buck converter circuit of Figure 6.13, 108 days post-irradiation, measured using a Yokogawa DL750 ScopeCorder. ...............................................................................................189 Figure 6.32. MOSFET Turn-on portion of the V DS and I D waveforms shown in Figure 6.31. .........................................................................................................................190 Figure 6.33. MOSFET Turn-off portion of the V DS and I D waveforms shown in Figure 6.31. .........................................................................................................................190 Figure 6.34. Definitions and terms relating to MOSFET switching characteristics for a buck-converter. ........................................................................................................191 Figure 6.35. P s,ton versus Vgate duty cycle for various levels of TID in Si. ..................193 Figure 6.36. P S,C versus V gate duty cycle for various levels of TID in Si. ......................194 Figure 6.37. P S,toff versus V gate duty cycle for various levels of TID in Si. ....................194 Figure 6.38. Diode power dissipation versus V gate duty cycle for various levels of TID in Si. .............................................................................................................................195 Figure 6.39. MOSFET turn-on and turn-off, linearized waveforms for a circuit with a clamped inductive load, after [60]. ..........................................................................197 xxii Figure 6.40. P s,ton versus V gate duty cycle for various levels of TID in Si, comparing analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. .......................................................................198 Figure 6.41. P s,C versus V gate duty cycle for various levels of TID in Si, comparing analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. .......................................................................199 Figure 6.42. P s,toff versus V gate duty cycle for various levels of TID in Si, comparing analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. .......................................................................199 Figure 6.43. P s,total versus V gate duty cycle for various levels of TID in Si, comparing the analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. .......................................................................200 Figure 6.44. Buck converter analytical model (section 6.1.2.1) estimate for P s,ton versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. ......................................................................201 Figure 6.45. Buck converter analytical model (section 6.1.2.1) estimate for P s,C versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. ......................................................................202 Figure 6.46. Buck converter analytical model (section 6.1.2.1) estimate for P s,toff versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. ......................................................................202 Figure 6.47. Buck converter analytical model (section 6.1.2.1) estimate for P s,total versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. ......................................................................203 Figure 6.48. MOSFET conduction current, I D , as a function of load inductance, L, calculated using the analytical buck converter model of section 6.1.2.1 for the MOSFET and diode pair irradiated to 3.7 Mrad(Si), based on data from Experiment I, conducted 2 months post-irradiation. The calculation is based on a V gate signal having a duty ratio of 50 %......................................................................................204 Figure 6.49. V o / V in versus TID for V gate signals having various duty cycles, for the boost converter of Figure 6.14. ................................................................................206 Figure 6.50. V o / V in versus V gate duty cycle for selected dose levels, for the boost converter of Figure 6.14. .........................................................................................206 xxiii Figure 6.51. Power conversion efficiency versus Φ eq,1MeV,Si for V gate signals having duty cycles of 25 % and 50 %, for the boost converter of Figure 6.14. ..........................208 Figure 6.52. Voltage waveforms across the diode in the buck converter of Figure 6.15, for one circuit containing an unirradiated diode and MOSFET and another containing a highly irradiated diode and MOSFET. For these measurements, V gate = 35 %. Corresponding waveforms for the MOSFETs tested with these diodes in the same circuit are shown in Figure 6.53. ..............................................................210 Figure 6.53. Voltage waveforms across the MOSFET in the buck converter of Figure 6.15, for one circuit containing an unirradiated diode and MOSFET and another containing a highly irradiated diode and MOSFET. For these measurements, V gate = 35 %. Corresponding waveforms for the diodes tested with these diodes in the same circuit are shown in Figure 6.52. ....................................................................211 Figure 6.54. Measured V o / V in versus TID in Si for the buck converter shown in Figure 6.15, and for applied gate drive signals, V gate , of various duty cycles. The duty cycles of the applied gate signals are given in terms of %, shown to the right of each curve. ...............................................................................................................212 Figure 7.1. Half-wave rectifier circuit containing a singe diode. ...................................216 Figure 7.2. Half-wave rectifier circuit containing three diodes in parallel. ....................217 Figure 7.3. Results for average power dissipation per diode as a function of D d,SiC for Cree CSD05120A diodes in a half-wave rectifier circuit. The results from the PSpice simulation are compared to the experimental results for a single diode. Furthermore, PSpice results are shown for three diodes in parallel. .......................218 Figure 7.4. Minco CT137 digital temperature controllers, used for heating the CSD10120A diodes. ................................................................................................221 Figure 7.5. CSD10120A diodes placed on an aluminum block, with heater and sense wires from the MINCO CT137 digital temperature controller. ...............................222 Figure 7.6. High injection, forward I-V curve measurements for pre-irradiation, postirradiation, and post-anneal for various anneal times at 175 C, for a Cree CSD10120A diode. This diode was irradiated to a displacement damage dose of 8.4E+11 (MeV/g) in SiC..........................................................................................224 Figure 7.7. The ratio quantity of ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) versus Dd,SiC, as a function of anneal time for an annealing temperature of 175 C. ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) is a measure of the amount of defects initially .............................................................................225 xxiv Figure 7.8. I D versus V GS transfer characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. V DS was held constant at 10 V. ...........................................227 Figure 7.9. I D versus V GS subthreshold characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. The drain and gate leads were shorted during measurement, so that V GS = V DS . .............................................................................229 Figure 7.10. I D versus V DS forward breakdown and leakage characterstic for radiationhard IRHM8450 MOSFET versus radiation dose. The MOSFET was measured in the cut-off regime, for which V GS = 0. .....................................................................230 Figure 7.11. I D versus V DS characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. The MOSFET was measured with a constant applied gate-to-source bias of V GS = 10. ......................................................................................................231 xxv CHAPTER 1 : INTRODUCTION NASA is exploring the potential use of nuclear reactors as power sources for future missions. Some of the semiconductor devices, being part of the electrical power system, may be required to be placed near the nuclear reactor. Therefore, in addition to the effects on power semiconductors from cosmic radiation, such as high-energy protons and electrons in the Van Allen Belts, the radiation effects of the intense neutron and gamma-ray radiation field from the nuclear reactor must also be considered. In addition, due to their availability, demonstrated reliability, and relatively low cost, non-radiation hardened, commercial-of-the-shelf (COTS) parts are of interest to NASA. In order to address these issues, one of the goals of this research is to examine the effects of a mixed neutron and gamma-ray radiation field on the static electrical characteristics of COTS power Schottky diodes and MOSFETs. By using I-V characterization and analysis, the changes in basic electrical parameters as a function of radiation dose, as well as the mechanisms by which these parameters change in a radiation field, can be determined. As such electrical performance parameters are often highly dependent on the manufacturer’s fabrication process, one of the objectives of I-V characterization testing and analysis is to support the design effort for radiation-hard semiconductor technology. Also, the results from the I-V characterization and analysis of this study are compared to those of a previous study, for which the same Si and SiC 1 Schottky diode models were irradated with a 203 MeV proton beam [1,2], in order to form a neutron-proton equivalency model. Such an equivalency model can be used to reduce the time and cost associated with radiation hardness testing. Another main goal of this research is to determine and analyze changes in the dynamic electrical performance of COTS power Schottky diodes and MOSFETs, as well as the overall performance of the circuits of which they are a part, as a function of mixed neutron and gamma-ray radiation dose. This objective can be achieved using functional testing, in which the unirradiated diodes and MOSFETs are tested in actual power circuits. Also, by using electrical performance parameters, determined from I-V characterization testing, as input for PSpice and analytical models, one can model the circuits used in functional testing and thus compare the models with the experimental data. Futhermore, the results from the PSpice modeling and functional testing can then be analyzed in terms of changes of the key electrical performance parameters with respect to radiation dose. Functional testing is necessary, since some semiconductor dynamic characteristics, such as the turn-on and turn-off transients of a power MOSFET, cannot be modeled with sufficient accuracy using the standard, built-in PSpice semiconductor physics models. The overall purpose of this device and circuit modeling is to aid in the future design of circuits intended for use in radiation fields. In Chapter 2, a discussion of nuclear radiation effects on Si, SiC, and SiO 2 is provided. Furthermore, dosimetry calculations are given in Chapter 2, which quantify the energy deposited in Si, SiC, and SiO 2 from the neutron and gamma-ray radiation field of the OSURR as well as the IUCF 203 MeV proton beam. 2 Chapter 3 contains the experimental procedure, results, and conclusions of the IV characterization testing of the Si and SiC Schottky power diodes. PSpice model parameters are extracted from the I-V curves in order to determine the way in which the diodes are degrading, as reflected in their electrical performance in the form of I-V curves. Furthermore, in Chapter 3, the results from this experiment are compared, on the basis of displacement damage dose, to the published results from the proton irradiation testing conducted by NASA at the IUCF. In Chapter 4, experimental procedures, results and conclusions regarding the functional testing of half-wave rectifiers containing high voltage SiC Schottky power diodes are discussed. PSpice analysis is included, in addition to an analytical model. Chapter 5 provides background on power MOSFET technology, as well as I-V characterization experimental procedures, results, and conclusions for the testing of International Rectifier power MOSFETs IRF1310 (42 A, 100V) and IRF840 (8A, 500V). Furthermore, differences in radiation response between the 100 V and 500 V MOSFETs are discussed, and PSpice model parameters are extracted from the I-V curves. In Chapter 6, the functional testing of DC-to-DC buck and boost converters containing irradiated Si and SiC Schottky diodes and power MOSFETs is discussed. The results obtained from these experiments are discussed in terms of radiation-induced changes in their I-V characteristics and PSpice model parameters as discussed in Chapter 3 and Chapter 5. In addition, an analytical model of the buck and boost converters is presented in order to quantify the effects of these changes in device electrical performance parameters on the overall circuit. 3 Furthermore, in Chapter 7, we examine ways in which we can reduce radiationinduced damage in these devices. Also, Chapter 7 contains a discussion of some basic circuit design techniques which can be employed to reduce the effects of radiation on overall circuit performance. Chapter 8 summarizes the dissertation and provides conclusions and suggestions for future work. Chapter 8 highlights the important points and findings obtained by the study, and suggests possible ways in which this research can be extended. 4 CHAPTER 2 : NUCLEAR RADIATION EFFECTS AND DOSIMETRY Incident radiation loses energy in semiconductor and insulator materials, affecting their electrical properties, by two primary mechanisms, which are the displacement of atoms (displacement damage) and displacement of electrons from their parent atoms (ionization). The main focus of Chapter 2 is to describe and quantify these effects in the materials of interest in this study, namely Si, SiC, and SiO 2 for the OSURR and IUCF radiation environments. 2.1 Displacement Damage Radiation-induced displacement damage is of primary concern in semiconductors, for which displacement of atoms from their lattice sites in the semiconductor crystal can decrease the electrical conductivity of the semiconductor. The process of nuclear radiation-induced displacement damage can be described as follows [4,5]. First, an incident nuclear particle collides with and transfers energy to a lattice atom, and the latter becomes a recoil atom. If sufficient energy is transferred to this recoil atom, say above some threshold energy, E d , then this recoil atom will leave its lattice site in the crystal, creating a vacancy at that site, and the recoil atom becomes an interstitial, and thus a Frenkel defect is created. If the recoil atom has sufficient energy, the recoil atom can in turn displace other atoms in the target material, and a defect 5 cascade is thus created. If the recoil has energy much greater than E d , then most of the atomic displacements will occur within a small area, creating a cluster of defects. Eventually, the displaced atoms lose sufficient energy to achieve thermal equilibrium within the lattice. However, the thermal energy of the crystal is often sufficient to allow the simple defects and defect clusters to migrate. Consequently, defects may subsequently be annihilated by interstitial-vacancy recombination, form stable defects with other lattice impurities or defects, or escape to a free surface [4]. Furthermore, the nature of the radiation-induced defects depends upon the mass, energy, as well as charge of the radiation. For example, 1 MeV photons and electrons, encountered in a typical thermal, light-water reactor such as the OSURR, produce simple, isolated defects [6]. However, massive particles and energetic electrons, with energies greater than approximately 5 MeV, are capable of transferring energies much greater than E d to target recoil atoms, and therefore tend to produce a combination of defects clusters as well as isolated defects [4]. Simple, isolated defects can introduce energy levels within the forbidden energy band gap, and a sufficient number of such defects generated uniformly throughout the semiconductor crystal may alter the Fermi level, but not distort the shape of the conduction or valence band edges; in contrast, defect clusters can cause large distortions in the shapes of the conduction and valence band edges, as large amounts of charge are attracted to the large concentrations of energy levels created in the band gap by such clusters [4]. Furthermore, defect clusters tend to reduce the recombination lifetime of carriers much more effectively than simple defects [7]. Neutrons are uncharged, and therefore interact with the strong, short-range nuclear force, and are therefore capable of transferring a large amount of energy to target 6 recoil atoms. Protons and electrons may interact by Coulomb scattering due to longrange, Coulomb electrostatic forces. Furthermore, the energy transferred by Coulomb scattering is dominated by ionization, and atomic displacements tend to be isolated [4]. However, highly energetic protons, such as those encountered in this study, may also interact with the short-range, nuclear force to produce displacements. In Si, electron radiation creates an acceptor level 0.4 eV above the valence band and a donor level 0.36 eV below the conduction band; whereas, neutron radiation creates an acceptor level at 0.56 eV (midgap) [8]. Ultimately, displacement damage affects the electrical properties of the semiconductor by creating energy states within the energy band gap, which compete with and disrupt the conduction process of free holes in the valence band and free electrons in the conduction band. The ways in which electrically active defects affect the conduction process are shown in Figure 2.1 [7]. Each of these effects, resulting from displacement damage, is discussed by Srour [6]. Generation of electron-hole pairs can occur from a defect level near midgap, as shown in Figure 2.1. The probability for generation decreases exponentially as the defect energy is moved further from midgap. Furthermore, generation dominates over capture primarily when the free-carrier concentrations are much less than their thermal equilibrium values, such as in the depletion region of a diode. Therefore, such defect generation centers contribute to leakage currents in diodes. Another effect of displacement damage, shown in Figure 2.1, is that of recombination, which, like generation, is primarily caused by a defect having an energy level near midgap, since recombination requires the capture of one type of carrier followed by another carrier of opposite charge. Recombination reduces the 7 number of free carriers, unlike generation which increases the number of free carriers. Trapping, for which a carrier is trapped and later emitted back to its corresponding band, occurs for shallow defect energy levels near the valence band or conduction band edge, as shown in Figure 2.1. Carrier mobility, μ, is reduced by these shallow traps, which effectively reduce the time the carriers spend in the conduction process [4]. Another possible effect caused by displacement damage is that of doping compensation, shown in Figure 2.1, in which defects, having energies deep within the band gap, essentially compete with: 1) the conduction band for electrons from donor levels, or 2) the valence band for holes from acceptors. Ultimately, doping compensation results in a reduction of the equilibrium majority carrier concentration. Also shown in Figure 2.1 is the process of tunneling, in which carriers tunnel through potential barriers with the aid of defect energy levels. Increased tunneling current can increase the ideality coefficient, n, of Schottky diodes [8]. Figure 2.1. Effects of electrically active defects on the carrier transport properties of semiconductors [7]. 8 Furthermore, we note that annealing of displacement damage, which can lead to at least partial recovery of electrical performance characteristics, occurs simultaneously with displacement damage. For example, in Si at room temperature, following a burst of fission neutrons from a pulsed reactor, carrier lifetime experiences a short-term anneal, which can last up to approximately one hour after the burst, and the damage remaining after this short term anneal process is termed “permanent damage” [6]. In addition, the Si device experiences a long-term, slow-rate anneal process which may last up to approximately one year [6]. A graphical representation of this process is shown in Figure 2.2. In this study, we employ accelerated-life testing in that the irradiation times are less than an hour; whereas, for example, the JIMO mission was planned to be for approximately 8 years. However, we also perform ex-situ testing, and so it can be expected that much of the damage has annealed from the time the devices are removed from the radiation source to the time that they are tested. Therefore, the data presented in this study can be regarded as slightly conservative with respect to post-irradiation, pre-annealed displacement damage effects. It is important to note that, although annealing in Si is possible at room temperature, the amount of annealing increases with increasing temperature, as the thermal energy of the crystal increases, causing defects to become more mobile. 9 Figure 2.2. Short-term and long-term anneal processes in Si and Si devices at room temperature [6]. 2.2 Ionization In semiconductors, ionizing radiation generates excess holes and electrons, which eventually recombine directly, such as when an electron in the conduction band recombines with a hole in the valence band, or indirectly, such as through a trap level within the band gap. This process of electron-hole production and recombination causes a transient increase in conductivity [4,5], and is useful in applications such as photodetectors and radiation detectors in general. It is described mathematically in Equation 2.1. In Equation 2.1, σ is the conductivity of the semiconductor, q is the charge of an electron, µn and µ p are the electron and hole mobilities, respectively, and n and p are the electron and hole concentrations, respectively. However, it should be noted that the mobilities actually decrease due to the increase in carriers and the corresponding increase in carrier-carrier scattering, but the decrease in these mobilities is typically small, and therefore the mobilities are often assumed to be constant [5]. Unlike for the case of nuclear detonations, which result in a burst of radiation, one can assume that for 10 nuclear reactors, such as those used for space propulsion systems, the radiation level is essentially constant for long periods of time, and therefore transient effects, such as excess-carrier generation from ionizing radiation, can generally be ignored [9]. Therefore, in this dissertation, we neglect the effect of ionization on semiconductor materials, but it is important to note that ionization produced by heavy ions having high linear energy transfer (LET), such as those associated with cosmic radiation, can induce catastrophic single event effects in power devices, such as power MOSFETs [3, 10, 11]. = δσ q ( µnδ n + µ pδ p ) 2.1 Next, we consider effects caused by ionization in insulators. Although totalionizing-dose (TID) has been known to degrade the properties of Schottky diodes by creating an increase in leakage currents and excess forward currents [12], as well as a significant reduction in breakdown voltage [13], the data published by Harris for irradiations at the IUCF, with 203 MeV protons, for the same diode models used in this study, indicate a dominant effect of displacement-damage-induced carrier-removal [1,2]. Therefore, we focus on examining the effects of ionizing radiation on metal-oxidesemiconductor (MOS) structures. For the process leading to these effects, we refer to Figure 2.3 and the discussion given by Oldham [14]. 11 Figure 2.3. Process by which ionizing radiation induces trapped oxide charge and interface traps at the Si/SiO2 interface [12] . Referring to process (1) in Figure 2.3, an electron-hole pair in the SiO 2 gate is first created by the ionizing radiation. The electron is quickly swept out of the oxide on the order of picoseconds; however, within that time frame, some of the electrons and holes recombine. The amount of recombination depends on the magnitude of the electric field applied to the gate, as well as the type and energy of the ionizing radiation. For example, for a higher applied gate voltage and thus electric field, more charge escapes recombination and therefore the radiation effect is greater. Also, for the same amount of dose, for higher LET radiation, more recombination of electron-hole pairs will result, simply because they are generated more closely together, and therefore the radiation-induced effect from the higher LET radiation will not be as pronounced for a given absorbed dose. 12 Referring to process (2) in Figure 2.3, over a period of time ranging from nanoseconds to seconds at room-temperature, for a positive gate bias, the holes hop through the oxide to the Si/SiO 2 interface. Shown as process (3) in Figure 2.3, a fraction of the holes will then become trapped at this Si/SiO 2 interface and cause a negative voltage shift in threshold voltage of MOS devices. This effect can last from hours to years. The amount of holes trapped at the Si/SiO 2 interface is very dependent on the processing of the oxide; for example, in radiation-hardened MOS structures, having much “cleaner” oxides with fewer hole traps, much fewer holes are trapped at this interface, in general. Lastly, we discuss process (4) in Figure 2.3, which is radiation-induced interface traps within the Si band gap. Unlike the oxide trapped charge discussed in processes (1) through (3) that cause a negative shift in threshold voltage, radiation-induced interface traps can contribute either a positive or negative shift in threshold voltage, depending on the Si Fermi level at the interface. For example, for p-channel MOSFETs, these interface traps contribute a negative shift in threshold voltage, adding to the negative shift induced by the trapped oxide charge. For n-channel MOSFETs, which is the case for all of the MOSFETs tested in this study, the interface traps contribute a positive shift in threshold voltage, countering the negative shift in threshold voltage induced by the trapped oxide charge. The total shift in threshold voltage is simply the sum of the shifts in threshold voltage caused by the trapped oxide charge and the radiation-induced interface traps. These interface traps can occur during the irradiation and can even build up tens of seconds to thousands of seconds post-irradiation. The amount of interface traps also depends on the applied electric field as well as temperature. Essentially, the 13 radiation-induced interface traps are caused by the liberation of hydrogen ions in the SiO 2 bulk by radiation-generated holes. The hydrogen ions then hop toward and interact with dangling bonds at the Si/SiO 2 interface. 2.3 Dosimetry for the OSURR Rabbit Facility The purpose of our dosimetry calculations with respect to the OSURR and IUCF is to determine the types and amounts of energy deposition in the materials of interest, in order to relate changes in electrical performance parameters to these radiation environments. In this section, using MCNPX 2.6.0 [15], SRIM 2008[16], as well as analytical calculations, we characterize the mixed neutron and gamma-ray radiation field of the OSURR rabbit facility as well as the 203 MeV proton beam used at the IUCF by NASA. This will aid in understanding the change in performance of the devices exposed to the said radiation fields as well as form the basis of the neutron-proton equivalency portion of our study. Also, it is important to note that the dosimetry calculations and methods used in this study can be applied to a variety of different radiation environments. 2.3.1 Description of The Ohio State University Research Reactor (OSURR) The Ohio State University Research Reactor (OSURR) is a swimming pool-type 500 kW light water reactor with 19.5% enriched uranium silicide fuel rods seated in an aluminum plenum. Figure 2.4 is a top view of the reactor showing the rabbit tube, the facility that was used in this experiment. As shown in Figure 2.4, the rabbit tube penetrates the reactor pool from the southwest corner of the reactor pool. It is 2 inches 14 in diameter. At its far end, it is tangent to the north face of the core. Among the various reactor irradiation facilities, the rabbit facility was chosen for use because the interest of this research is in the long term, stable, degradation of power semiconductor devices. Consequently, it was not necessary to use a facility that would allow for the devices to be monitored in real time, such as Beam Port 1. Also, the complicated equipment setup involved with the need to monitor device degradation in real time was avoided. Among the complications of the equipment setup for real time monitoring of device degradation is the need for long sense leads. With our equipment setup for post irradiation testing, we were able to make low current measurements, without leakage problems associated with long sense leads. 15 Figure 2.4. Top view of the Ohio State University Research Reactor (OSURR). 2.3.2 OSURR Rabbit Facility: Displacement Damage Both neutrons and energetic secondary electrons produced by gamma-rays induce displacement damage in the OSURR rabbit facility, and a description of this process is given in section 2.1. First, we mathematically define and discuss the parameters that quantify the amount of displacement damage in a material. Then, we 16 discuss how these parameters are calculated for both neutrons and gamma-rays in the OSURR rabbit facility and provide the results for the calculations. 2.3.2.1 Neutron-Induced Displacement Damage The 1 MeV equivalent neutron fluence in Si, Φ eq ,1MeV ,Si , is a typical parameter used for quantifying displacement damage in Si, and is defined by Equation 2.2 [17]: ∞ Φ eq ,1MeV ,Si ∫0 Φ ( E ) K D,Si ( E ) dE . = K D,1MeV ,Si 2.2 In Equation 2.2, K D,Si ( E ) are the displacement kerma factors for Si, and K D,1MeV ,Si is the value of this function for a neutron energy, E, of 1 MeV. The values for K D,Si ( E ) , including the value for K D,1MeV ,Si , namely 95 (MeV-mb), are given in ASTM standard E722-04. The neutron lethargy flux per kW, shown in Figure 2.5, was obtained from the OSURR reactor staff using foil activation in conjunction with the SAND II spectrum unfolding code [18]. The integral in Equation 2.2 was calculated with the aid of MCNPX 2.6.0, a Monte Carlo transport code, and the ENDF/B-VI.6 libraries were used. That is, a histogram source distribution consisting of the neutron group flux was simulated as an isotropic surface source with a model of an industry standard TO-220 package, the package for all of the devices used in this study, in the center of the spherical shell source. The MCNPX model of the TO-220 package is shown in Figure 2.6, a package for which Si was used as the semiconductor for the calculation of Φ eq ,1MeV ,Si . In the Si within the TO-220 package model, a neutron flux tally, in conjunction with the dose17 energy and dose-function cards, having the ASTM standard E722-04 values for K D,Si ( E ) , was then implemented in order to compute the integral in the numerator of Equation 2.2. This integral, obtained from the Monte Carlo calculation, Figure 2.5. Neutron lethargy flux per kW in the OSURR rabbit facility, obtained from the OSURR reactor staff. 18 Figure 2.6. Generalized MCNPX model of TO-220 package, drawn to scale. The semiconductor materials of interest in this study are Si and SiC. was then divided by K D,1MeV ,Si as well as the cumulative neutron flux tallied in Si to obtain the hardness parameter, H Si , defined by Equation 2.3: ∞ Φ eq ,1MeV ,Si ∫0 Φ ( E ) K D,Si ( E ) dE . = H Si = ∞ ∞ ∫ Φ ( E ) dE K D,1MeV ,Si ∫ Φ ( E ) dE 0 2.3 0 The hardness parameter was then multiplied by the cumulative flux in the OSURR rabbit facility, obtained by integration, with respect to energy, over the measured spectrum, for a reactor operating power of 450 kW, which was the nominal operating power used for all of the irradiations for the experiments in this study. A value of 5.2 ×1011 n was cm 2 s obtained for the 1 MeV equivalent neutron fluence rate, φeq ,1MeV ,Si . A value of 5.1×1011 n was obtained by calculating φeq ,1MeV ,Si using Equation 2.2 directly, by cm 2 s simply multiplying the group flux values obtained from the OSURR reactor staff by the 19 corresponding ASTM values for K D,Si ( E ) , indicating that the other materials (SiO 2 and Cu) in the TO-220 package do not significantly perturb the flux. In addition, in order to compare the results from the characterization testing of the Si and SiC Schottky power diodes to those obtained from 203 MeV proton beam irradiations performed by NASA at the IUCF, a parameter, very closely related to Φ eq ,1MeV ,Si , called the displacement damage dose, D d , is introduced. It is defined by Equation 2.4: Dd = ∞ ∫0 S NIEL ( E ) Φ ( E ) dE . 2.4 Referring to Equation 2.4, S NIEL ( E ) is the average displacement damage energy released per unit mass and per unit fluence of incident particles having a kinetic energy of E, and is defined for Si by Equation 2.5: S NIEL ( E ) = NA NA = σ i L (Ti ) Ti σ D,Si ( E ) . ∑ A i A 2.5 In Equation 2.5, N A is Avogadro’s number, and A is the atomic weight of the material. Furthermore, σ i ( E ) and Ti are the cross section and average recoil energy, respectively, for the i’th reaction. Also, L(T i ) is the Lindhard [19] partition function applied to the recoil energy, and is the fraction of the recoil energy going to displacement damage. The summation ∑ σ i L (Ti ) Ti is simply the damage energy cross section, σ D,Si ( E ) . The i Robinson [20] numerical approximation to the Lindhard partition function, implemented in recent versions of NJOY [21], was applied in this study. 20 The neutron-induced D d was calculated for both Si and SiC using MCNPX 2.6.0 using the model described previously in this section. For the calculation of D d , the neutron flux was tallied in the semiconductor cell, and the FM tally multiplier card was applied. In particular, the damage energy cross sections from the ENDF/B-VI.6 libraries for Si and C were specified on the FM tally multiplier card in MCNPX by using the ENDF/B reaction number MT=444 [21-23], and the result of this tally was multiplied by N A and divided by A, according to Equations 2.4 and 2.5. From these calculations, in the OSURR rabbit facility for a reactor operating power of 450 kW, a D d rate of 1.1×109 MeV MeV was obtained for Si, and a D d rate of 1.2 ×109 was obtained for SiC. g s g s It is important to note, that although this indicates that more displacement damage energy is released in SiC relative to Si in the OSURR rabbit facility, in part due to the lower scattering cross section of Si relative to C over a wide range of energies in the neutron spectrum, the D d parameter, as well as all dose parameters presented in this dissertation, do not account for material effects. For example, a study employing molecular dynamics simulations concluded that radiation-induced material effects, such molten zone formation, displacement cascade lifetimes, as well as defect clustering and in-cascade amorphization are less severe in SiC than in Si on a per unit D d basis [24]. 2.3.2.2 Gamma-Induced Displacement Damage As discussed in section 2.1, gamma-ray interactions can produce energetic electrons, which are capable of creating displacement damage through Coulomb scattering. As mentioned in section 2.3.1, the OSURR is a swimming pool research 21 reactor. The average gamma-ray flux in a swimming pool reactor is typically on the same order as the neutron flux [25]. For a swimming pool reactor operating at 1 MW, the gamma-ray flux is about 5 ×1013 n [25]. A Co-60 source is sometimes used to cm 2 s approximate the gamma-ray environment of a pool-type reactor [26]. In addition, for computations, the average energy of 1.25 MeV for a Co-60 gamma-ray, which emits both 1.17 MeV and 1.33 MeV gamma-rays, is assumed [27]. Also, since the displacement damage from gamma-rays is due to secondary electrons, the NIEL value for gamma-rays is computed by normalizing the NIEL for the secondary electrons by the ratio of secondary electron flux, φe , to gamma-ray flux, φγ , as shown by Equation 2.6 [26]: Sγ , NIEL ( E ) = φe S (E) φγ e, NIEL 2.6 In order to compute the values of σ D,Si ( E ) and σ D,C ( E ) , as required by Equation 2.5, for Co-60 gamma-ray-induced secondary electrons, we applied the McKinley-Feshback [29] numerical approximation to the Mott differential scattering cross-section of relativistic electrons with nuclei [30], in the form given by Seitz and Kohler [31], shown in Equation 2.7, using E d values of 21 eV for Si, and 35 eV for C [32]: e T π be 2Tmax T 2 T dσ ( E , T= 1 − + − e β παβ ) e e 2 e e Tmax 4γ e Tmax Tmax where, e Tmax = ( ) 2me E + 2me c 2 E Mme c 2 dT 2 , T 2 2.7 me c 2 2 Zq 2 , , where Z is b = 1− e 2 2 2 m c E + m c β e e e v , β e= = c 22 the atomic number of the target nucleus and q is the charge of an electron (elementary 1 Zq 2 Z charge). In addition, γ e = , and the fine structure constant= . α = 2 c 137.036 1− β e In addition, to calculate the electron group flux, as required by Equation 2.4, an MCNPX simulation was performed, consisting of the MCNPX model described in 2.3.2.1, but with an average Co-60 gamma-ray energy of 1.25 MeV in the isotropic, spherical-source distribution model. Finally, in order to calculate the 1.25 MeV gammaray NIEL, the calculated value for D d , induced by the secondary electrons, was divided by the gamma-ray flux, that was tallied in the Si and C cells. For Si, a 1.25 MeV gamma-ray NIEL of 1.98 ×10−7 value of 2.12 ×10−7 MeV cm 2 was calculated, in close agreement with the g MeV cm 2 , calculated by Summers, using aluminum shielding [33]. g MeV cm 2 For carbon, we calculated a 1.25 MeV gamma-ray NIEL value of 2.57 ×10 . g −7 In order to determine the NIEL for compounds, Bragg’s rule is often applied to the individual elements of the compound [32]. It has been specifically applied for NIEL calculations in SiC [34], and is given by Equation 2.8: S NIEL,Compound ( E ) = ∑ fi S NIEL,i ( E ) , 2.8 i where fi = xi Ai , and xi is the stoichiometric value of the i’th element in the ∑ i xi Ai compound. Applying Equation 2.8 to the NIEL values for Si and C, the NIEL for 1.25 23 MeV gamma-rays in SiC equals 2.16 ×10−7 MeV cm 2 . g Multiplying the calculated NIEL values for Si and SiC of 1.98 ×10−7 MeV cm 2 g MeV cm 2 n and 2.16 ×10 , respectively, with the said gamma-ray flux of 5 ×1013 , cm 2 s g −7 the D d rate due to 1.25 MeV gamma-rays, alone, for a 1 MW swimming pool reactor, is approximately 1×107 MeV for both Si and SiC. Therefore, the 1.25 MeV gamma-ray g s induced D d , for a 1 MW swimming pool reactor having a gamma dose rate of 200 MRad/hr [25], is more than two orders of magnitude lower than the calculated neutroninduced D d in the OSURR for both Si and SiC. The OSURR has a maximum operating power of 450 kW, and a combined neutron and gamma-dose rate of 50 MRad/hr at the periphery of the reactor core. Furthermore, from the discussion in section 2.1 of this dissertation, secondary electrons having energies on the order of 1 MeV tend to produce simple, isolated defects, which effect electrical properties to a lesser extent than defect clusters produced by fast neutrons. Therefore, the contribution of gamma-rays to displacement damage is assumed to be negligible in the OSURR rabbit facility compared to neutron-induced displacement damage. For comparion, others have computed Co-60 NIEL values for Si and SiC, using other methods, assuming different surrounding materials, and assuming only Compton interactions. For example, using his own Monte Carlo transport code, Akkerman [27] obtained a NIEL of 1.07 ×10−7 MeV cm 2 for a 1.25 MeV Co-60 gamma-ray in Si, using g an equilibrium thickness of aluminum. Also, assuming aluminum shielding, Summers 24 [33] calculated the NIEL in Si due to secondary electrons from Co-60 gamma-rays, and MeV cm 2 obtained a value of 1.308 ×10 . Multiplying the value obtained by Summers g −5 by φe = 0.018 tallied in our MCNPX simulation in Si, yields a value for the Co-60 φγ gamma-ray NIEL of approximately 2.12 ×10−7 an n-type SiC NIEL value of 1.578 ×10−5 MeV cm 2 in Si. Onada [35] calculated g MeV cm 2 for secondary electrons, yielding a g MeV cm 2 for the Co-60 gamma-ray NIEL, after multiplying this value of 2.80 ×10 g −7 value by the ratio of φe = 0.018 determined from our MCNPX simulation for SiC. φγ 2.3.3 Ionization Dosimetry Both neutrons and gamma-rays are responsible for ionization in the OSURR rabbit facility. A description of this process is given in section 2.2. This section discusses how these parameters are calculated for both neutrons and gamma-rays in the OSURR rabbit facility and provides the results for the calculations. 2.3.3.1 Gamma-Ray-Induced Ionization The total ionizing dose, a quantity to which threshold voltage and transconductance of a MOSFET are correlated, was measured in the beam port facility, directly above and adjacent to the rabbit facility, using the paired-ion chamber method to separate ionization induced by neutrons from ionization induced by gamma-rays [36]. 25 The paired-ion chamber protocol that was followed was established for medical physics applications and as such yielded the absorbed dose in tissue. The gamma-ray absorbed dose in tissue was converted to the gamma-ray absorbed dose in Si for the purposes of this dissertation. From the results of this experiment, a gamma-ray induced-TID rate of 10 krad ( Si ) s was determined for operation at 450 kW. In comparison, the TID rate in the OSURR Co-60 facility as of October 8, 2009, is approximately 20 rad ( Si ) s , approximately 500 times less than the TID rate in the OSURR rabbit facility, for a reactor operating power of 450 kW. The Co-60 facility was not used in this study, because it is known that ionizing radiation effects on MOSFET devices are dependent on dose rate [37]. 2.3.3.2 Neutron-Induced Ionization As discussed in section 2.2, ionization effects are of primary significance in insulators, such as the SiO 2 gate of a MOSFET. Neutrons indirectly ionize, primarily by creating Si and O recoils in the SiO 2 gate [38]. Some studies have indicated that the neutron contribution to ionizing dose and its effects are negligible in comparison to the gamma-ray component of a reactor mixed-radiation field [39, 40]. However, Vaidya [26] determined that neutrons, in a mixed-radiation field of a nuclear reactor, contribute a noticeable amount to the degradation of MOSFET electrical performance parameters that are sensitive to ionization (e.g. threshold voltage). Furthermore, Vaidya obtained his experimental results using a swimming pool reactor having a thermal (E <= 0.625 26 eV) to fast (E >= 0.625 eV) neutron flux ratio of 3.2. The OSURR rabbit facility neutron flux is very similar, with a thermal to fast neutron flux ratio of 3.3, obtained from the neutron spectrum shown in Figure 2.5. Therefore, the goal of this section is to quantify the neutron contribution to total ionizing dose (TID) in SiO 2 for the OSURR rabbit facility. In order to calculate the TID contribution to SiO 2 from neutrons in the rabbit facility using MCNPX, a spherical surface source was modeled having a radius of 1 cm and consisting of the neutron spectrum of the OSURR rabbit facility shown in Figure 2.5. The SiO 2 was modeled as a 1 mm × 1 mm × 1 mm cube at the center of the spherical source. Also, the ENDF/B-VI.6 libraries for Si and O were used in addition to the +f6 collision heating tally and the flux multiplier damage tally, using the ENDF/B reaction number MT=444 as discussed previously in section 2.3.2.1. A neutron flux tally was also used in order to normalize the dose by fluence. The result for neutron-induced TID was then calculated by subtracting the energy deposited from displacement damage calculated using the damage tally from the total energy deposited obtained from the +f6 collision heating tally. The TID was then normalized by result of the neutron flux tally (f4). Then, the TID per unit fluence was multiplied by the cumulative flux for the OSURR rabbit facility obtained from the spectrum in Figure 2.5, and the result was converted to units of rad(Si)/s. A result of 64 rad ( SiO2 ) was obtained for neutron-induced TID in SiO 2 , which is less than 1 % of s the measured gamma-ray induced TID of 10 krad ( Si ) s . Furthermore, Si and O recoils are high LET radiation with respect to gamma-rays; therefore, per our discussion in 27 section 2.2, for the same ionizing dose, the gamma-rays should have greater effect on MOS properties than neutrons, since electron-hole pairs generated further apart have less chance of recombining, and consequently, greater probability of being trapped in the oxide. Therefore, the effect of the contribution to TID in the MOSFET gate oxide from neutrons is expected to be negligible compared to the effect of the contribution from gamma-rays in the rabbit facility for a reactor operating power of 450 kW. However, it is interesting to note that from this calculation, it was determined that approximately 76 % of the energy lost by neutrons in the SiO 2 was due to ionization, compared with 24 % lost to displacement damage. This result was also obtained by calculating the Si and O primary knock-on (PKA) energies, positions, and directions from the particle tracking (ptrac) file from MCNPX, and using them as input for SRIM, as was done previously for SiC [41]. In essence, although over three quarters of the energy lost by neutrons is in the form of ionization, neutrons account for less than 1 % of the TID in SiO 2 . However, they account for approximately 99 % of the displacement damage in bulk Si and SiC. 2.3.4 Conclusions for OSURR Dosimetry Calculations From the dosimetry calculations performed for the OSURR rabbit facility, gamma-rays are primarily responsible for TID, and their contribution to bulk displacement damage is negligible. Neutrons, on the other hand, create nearly all the bulk displacement damage, but contribute very little to TID. The results, regarding the dosimetry of the OSURR, are summarized in Table 2.1. 28 Dose Rate Parameter Si SiC φeq,1MeV ,Si 5.2 ×1011 n cm 2 s D d 1.1×109 MeV g s TID 10 N/A 1.2 ×109 krad ( Si ) s MeV g s N/A Table 2.1. Dosimetry results for OSURR 2.4 Dosimetry for the IUCF Proton Beam In addition we have also analyzed the 203 MeV proton beam of the IUCF with respect to dosimetry, so that the data from this dissertation can be compared with those from the NASA experiments [2], which were given in terms of proton fluence, on the basis of D d . For this calculation, we used the method described by Jun [32,42], who calculated and tabulated, as a function of energy, the nuclear contribution to the NIEL for a number of individual elements, including Si and C, using a pencil proton beam as the source, incident on a thin slab (0.1 cm) of the target material. In brief, the total NIEL for high-energy protons can be partitioned into Coulomb and nuclear scattering, as shown by Equation 2.9, written for an arbitrary material, mat: S NIEL,mat ( E ) = NA (σ D,Coulomb + σ D, Nuclear ) . A 2.9 MCNPX was used to calculate the nuclear scattering contribution to the NIEL. The IUCF proton beam used for the NASA experiments, having a Gaussian energy distribution with an average energy of 203 MeV and a full-width at half-max (FWHM) 29 value of 200 keV [43], was approximated in the MCNPX model using a histogram source distribution. In addition, the TO-220 package was modeled as the target, and the proton beam was perpendicularly incident, and covered the entire face of the TO-220 package, as shown in Figure 2.7. The MCNPX Bertini intra-nuclear cascade (INC) model was applied [44]. The displacement damage energy was obtained using the HTAPE3X code to post-process the history tape (histp) file generated by MCNPX. The nuclear scattering contribution to the NIEL was then calculated by dividing this displacement damage energy by the fluence tallied in the semiconductor. In addition to the displacement damage energy, the HTAPE3X code also yields the number of recoils (PKA’s) produced by elastic and inelastic scattering. The overall average recoil (PKA) energy and the average recoils from elastic and inelastic process are also calculated by HTAPE3X. Some of these parameters are shown in Table 2.2 for pure Si. As shown in Table 2.2, nuclear inelastic scattering contributes significantly more to displacement damage energy in Si than nuclear elastic scattering for the IUCF 203 MeV proton beam. The collision heating (+f6) was also tallied in MCNPX in order to determine the total energy lost by the protons in the semiconductor. The Coulomb damage energy cross section, σ D,Coulomb , was calculated using the relativistic differential cross section in references [32] and [45], which is a simple extension of the McKinley-Feshbach equation for relativistic electron scattering with nuclei, used in section 2.3.2.2, for incident radiation of light nuclei, such as protons. The relativistic 30 Figure 2.7 MCNPX model of NASA experiments conducted at IUCF, using the TO-220 package model shown in Figure 2.6, and a perpendicularly incident proton beam, P. % of Total Nuclear Scattering Events Due to Inelastic Scattering % of Total Damage Energy Due to Inelastic Scattering 58 % 73 % Average Recoil Energy: Inelastic Scattering Average Recoil Energy: Elastic Scattering 1084 keV 284 keV Table 2.2. Htape results, showing contributions to nuclear scattering and damage energy by inelastic scattering for pure Si. damage cross section from Coulomb scattering was computed numerically by integrating the right-hand side of Equation 2.10 [42]: σ D,Coulomb = ∫ p Tmax Tdmat where, Si Td = 21 for Si and C Td L (T )Tdσ ( E , T ) , 2.10 =35 for C [32], and the maximum recoil energy, given by Equation 2.11: 31 p Tmax , is p Tmax = ( 2 E E + 2m p c 2 2 ) mp 2 1 + Mc + 2 E M . 2.11 In Equation 2.11, E is the incident proton energy, m p is the mass of the proton, and M is the mass of the target nucleus. The differential cross section, dσ ( E , T ) , shown in Equation 2.10, for a proton of energy E producing a recoil nucleus of energy T, is given by Equation 2.12: T π bp 2Tmax T 2 T 1 − + − p dσ ( E , T = β παβ ) p p 2 p p 4γ Tmax Tmax Tmax dT 2 , T 2.12 2 v where, β p= = c mpc2 2 z p Zq 2 , and bp = , where z p is the atomic number of 1− m p c 2 + E mpc2 β 2 the incident proton = 1, Z is the atomic number of the target nucleus, and q is the charge of an electron (elementary charge). In addition, γ = constant= α 1 1 − β p2 , and the fine structure Zq 2 Z . An approximation for the average recoil energy, T , is = c 137.036 given by Equation 2.13: Tp T ≈ Td ln max − β p 2 + παβ p , Td 2.13 It is interesting to note, that, from Coulomb scattering, although the maximum energies transferred by a 203 MeV proton to a Si and C atom are 30 MeV and 60 MeV, respectively, the average Si and C recoil energies are only 294 eV and 499 eV, respectively. In contrast, using the method described in section 2.3.3.2 for neutrons [41], 32 the maximum recoil energies for Si and C are 814 keV and 2.1 MeV, respectively, and the average Si and C recoil energies are 34 keV and 53 keV, respectively, in the OSURR rabbit facility. Also, in order to evaluate the relativistic Coulomb cross section, the average proton energy absorbed in the SiO 2 layer, shown to the left of the semiconductor in Figure 2.7, was calculated using SRIM, and this energy was subtracted from the average energy of the IUCF proton beam (203 MeV) in order to estimate the average energy of the protons, E, as they enter the semiconductor. From the SRIM calculation, this average entry energy, E, was found to be 200 MeV, and was used as input to Equations 2.10-2.13, essentially approximating the IUCF proton beam as mono-energetic for this computation. Coulomb scattering accounted for 23 % and 26 % of the total NIEL for Si and SiC, respectively. The results of the 203 MeV proton NIEL calculation, as well as those published by Jun for 200 MeV protons in Si an C, are shown in Table 2.3. The results are not surprising, in that the proton beam is sharply peaked around 203 MeV, and that from the SRIM calculation, 203 MeV protons lose an average of approximately 3 MeV before entering the semiconductor. MCNPX S NIEL,Si S NIEL,C S NIEL,SiC Model (MeV·cm2/g) (MeV·cm2/g) (MeV·cm2/g) This study 1.91E-3 6.14E-4 1.52E-3 I. Jun [32] 1.88E-3 6.09E-4 1.50E-3 Table 2.3. Dosimetry results for the 203 MeV IUCF proton beam compared with Jun’s results for 200 MeV protons. The NIEL for SiC was computed by applying Equation 2.8 to the NIEL for Si and C. 33 CHAPTER 3 : I-V CHARACTERIZATION TESTING OF SCHOTTKY POWER DIODES Our purpose for radiation hardness testing of diodes that were tested by NASA at the IUCF [1,2] by a high-energy proton beam is two-fold. First, the Si and SiC Schottky power diodes exhibited a high level of resistance to high-energy proton radiation at the IUCF; therefore, we want to test these diodes for radiation hardness in a mixed neutron and gamma-ray radiation field. Second, we want to use this testing as an opportunity to compare the diodes electrical performance based on displacement damage dose in order to determine a neutron and proton equivalency model. Such an equivalency will provide a level of confidence in the dosimetry of the OSURR and IUCF. Furthermore, this equivalency will enable proton radiation degradation to be predicted from the data presented in Chapter 3 with respect to a neutron and gamma-ray radiation field. As a result, the time and financial cost associated with additional radiation hardness testing can be reduced, provided that the performance of the diodes can be reasonably predicted on the basis of displacement damage dose. Diodes are the simplest form of semiconductor devices. They are made of either a Schottky contact or a p-n junction, which is the building block of most semiconductor devices. Furthermore, diodes have applications in a wide variety of circuits. They are presently being used as radiation detectors. They are also used in power circuits, as 34 stand-alone switches, and in snubber circuits to protect more expensive semiconductor devices. Therefore, the primary focus of this research is directed toward radiation effects on diodes. Regarding applications, the effects on the performance of rectifying circuits that are comprised of diodes will also be examined. Evaluating circuit performance as a function of diode degradation yields information on power constraints, which arise from the need to meet thermal requirements for more resistive radiationdegraded devices, in which more than the nominal power is dissipated. This research focuses on semiconductor devices made of Si and SiC. Si is chosen as a material of interest, since it is so widely used; and SiC is chosen, given its recent attention in the field of radiation hard electronics. SiC is known to have high resistance to radiation damage and capability of operating at relatively high temperatures, 700 C. Both of these characteristics can be attributed to a large band gap, E g , compared to E g for other semiconductor materials. Such characteristics are extremely desirable, particularly on spacecraft, as this will reduce the necessary radiation shielding and will allow for suitably low device temperatures to be more easily achieved and maintained. Furthermore, due to the higher band gap, the critical electric field, E c , of 4H-SiC is roughly 10 times greater than that of Si. The breakdown voltage, V B , of a one-sided junction, such as a Schottky diode, is inversely proportional to the dopant density, N D , and directly proportional to ( Ec ) ; therefore, the SiC diode can have 100 2 times the dopant density of a Si diode, which enables SiC to have much lower on-state resistances and greater resilience to displacement damage-induced carrier-removal effects for the same breakdown voltage. 35 The focus of this study is on Schottky diodes, since they are majority carrier devices and therefore not dependent on minority carrier lifetime, which is the most sensitive parameter to radiation-induced displacement damage. Also, Schottky diodes are generally more resistant to radiation-induced displacement damage than p-n junction diodes, since the thermionic emission currents in Schottky diodes are much larger than diffusion currents in p-n junction diodes [12]. The lower built-in potential of the Schottky contact enables larger current densities, albeit at the cost of larger reverse current and lower breakdown voltages [8]. In fact, Mohan states, as of 2003, that Schottky diodes having breakdown voltages larger than 100 V – 200 V cannot be made reliably [46]. This still appears to be the case for Si technology, as the Si Schottkies used for this study all have breakdown voltages less than 200 V, the highest that could be found for commercial-off-the-shelf Si Schottky power diodes. However, the SiC Schottky diodes in this study have breakdown voltages ranging from 600 V – 1200 V. 3.1 Schottky Power Diode Background A schematic of a Schottky power diode is shown in Figure 3.1, and the I-V characteristics of a typical power diode, which is applicable for both Schottky and p-n junction power diodes, are shown in Figure 3.2. 36 Figure 3.1. A schematic of a typical Schottky power diode. The p-n junction guard rings are used to decrease the radius of curvature of the depletion region, which occurs due to electric field crowding at the edges of this region, and thus increase the breakdown voltage [46, Mohan]. Figure 3.2. Typical I-V characteristics of a power diode, after [46, Mohan]. For an ideal Schottky junction, in which thermionic-emission is the dominant current-conduction mechanism, and for which all of the voltage drop across the diode, V D , can be assumed to occur across the metal-semiconductor junction, the diode current, I D , can be expressed according to Equation 3.1 [8,47]: 37 qV = I D I s exp D nkT − 1 , 3.1 where q is the elementary charge (1.602E-19 C), n is the ideality coefficient (1<= n<= 2), k is the Boltzmann constant (1.38E-23 J/K), T is the temperature (K), and the saturation current, I s , is given by Equation 3.2: −qφB 3.2 I s = A∗T 2 exp . kT In Equation 3.2, φB is the Schottky barrier voltage, which is the difference between the metal work function and the electron affinity of the semiconductor; furthermore, the A∗ term in Equation 3.2 is called the effective Richardson constant, and it is a function of the effective mass of the majority carrier as well as tunneling and reflection [8]. When thermionic emission is the dominant current conduction mechanism, n is closer to 1; however, tunneling can induce an increase in both n and I s [8]. However, as shown in Figure 3.2, the I-V characteristics of power diodes are quite linear for most of their forward-bias operating range. This linear effect in the highinjection forward bias operating condition is due to the series resistance, R S , of the neutral semiconductor region outside the junction and depletion region, and is included in Equation 3.3 in the rightmost term, V Rs = R s I D : ' V = D nkT I D ln 1 + + RS I D q IS VRS 3.3 VD The V D term in Equation 3.3 is the ideal, low-injection forward bias Equation 3.1 solved for V D . As shown by Equation 3.3, this V D term increases logarithmically with I D , at a slower rate than the V Rs term, which increases linearly term with respect to I D . For an n- 38 type semiconductor, RS ∝ ρ , where ρ = 1 qµn n , µn is the electron mobility, and n is the electron (majority) free carrier concentration. Both µn and n are expected to decrease with increasing radiation-induced displacement damage. For instance, carrier mobility is reduced primarily by ionized impurity scattering, such as an acceptor in an n-type semiconductor or a donor in a p-type semiconductor [4]. In an n-type material, for small changes in Fermi level, the mobility as a function of radiation fluence can be expressed as Equation 3.4: 1 µn = 1 µ LO + 1 µ IO + Kµ Φ , Equation 3.4 where, µ LO and µ IO are the mobilities from lattice and impurity scattering, respectively, and K µ is the mobility damage constant, which depends on the Fermi level, the temperature, and type of irradiation [4]. However, for both the Si and SiC Schottky power diodes tested in this study, the dominant effect observed by Harris was a reduction in n, or carrier removal when exposed to the IUCF 203 MeV proton beam [1,2]. Also, for a neutron and protonradiation testing study of Si power MOSFETs, carrier removal was also determined to be the primary culprit for increased on-state resistance [48]. One possible explanation for this is that for all of the diodes used in the Harris studies that were also tested in this study, the initial free carrier concentrations were on the order of 1015 cm-3 [49], and the mobilities are fairly constant for impurity concentrations of less than ~ 1016 cm-3 for both Si [50] and SiC [51]. Furthermore, Baliga states that the on-state resistance of power MOSFETs, begins to increase when the radiation-induced defect concentration becomes comparable to the drift layer doping concentration [52]. In n-type material, carrier 39 removal is a result of acceptor-type defects below the Fermi level, which capture electrons from the conduction band [4]. For small changes in Fermi level, the electron density can be related to the radiation fluence by Equation 3.5: 3.5 n = n0 − K n Φ , Equation where n 0 is the initial, unirradiated electron carrier concentration and K n is the carrier removal rate, which, like K µ , is dependent on Fermi level, temperature, and type of radiation [4]. 3.2 Experimental Methodology In section 3.2, we discuss the experimental apparatus used to test the diodes. In addition, the irradiation and I-V characterization (measurement) procedure is discussed in this section. In order to obtain the best results possible with respect to comparison between this data and the data obtained at the IUCF by NASA, the irradiation and I-V characterization procedure used at the IUCF by NASA for proton radiation was followed as closely as possible. 3.2.1 Experimental Apparatus A block diagram showing the main components of one of the experimental setups used to test the Si and SiC diodes is shown in Figure 3.3, and a photograph of this setup is shown in Figure 3.4. The experimental setup shown in Figure 3.3 and Figure 3.4 was used to test the reverse bias I-V characteristics of the IR Si Schottky power diodes, as well as the low-injection forward I-V characteristics of both the Si and SiC diodes. The reverse bias I-V characteristics of the SiC Schottky power diodes were not measured for this experiment, but some reverse bias I-V characteristics of Cree SiC 40 Schottky power diodes are presented in Chapter 4. In addition, the experimental setup in Figure 3.3 and Figure 3.4 was used to measure the high-injection forward I-V characteristics of the SiC diodes. Four-wire, Kelvin measurements were used for all I-V characterization testing. Diode to be tested in TO-220 IC socket Keithley 2410 Tektronix 371B High Power Curve Tracer source and sense leads HP laptop computer with LabView USB cable GPIB cable Keithley 2430 Figure 3.3: Block diagram of diode test apparatus 41 Figure 3.4. Photograph of one of the Experimental setups, containing the Keithley Source Meters used to test the Si and SiC Schottky diodes. The Keithley 2410 Source Meter, shown in Figure 3.3 and Figure 3.4, is capable of outputting up to 1100 V and up to 1 A of current with very little electrical noise, when it is operated at and above the nano-amp range. This made the Keithley 2410 an ideal instrument for measuring the reverse I-V curves and low currents for forward bias. The latter attribute enabled precise I-V curve fits to the diode equation, Equation 3.1, for low currents, where the effect of series resistance is negligible. However, the Keithley 2410 has a limitation, particularly with respect to high current measurements. That is, it cannot provide more than 1 A of current; furthermore, it is not capable of pulsed measurement. The latter limitation is a concern for high current measurements in that the continuous application of voltage heats the device and thus alters the I-V 42 measurement, as indicated by equation 3.1. As the object of this research was power diodes, which typically operate at currents from 1 A to 30 A in the forward direction, the Keithley 2410 was inadequate for such measurements. In order to measure the high forward injection of the SiC diodes, the Keithley 2430 was used. It has the ability of making pulsed measurements with a range of up to 10 A. Using pulsed measurements is important in order to prevent device heating, which affects the I-V characteristics as shown by Equations 3.1 and 3.3. However, the 2430 alone is insufficient to accomplish our measurement goals, as poor noise rejection, with noise in the milliamp range, prevents accurate low current measurements with the 2430. As shown in Figure 3.3, the two Keithley sourcemeters were connected to one another with a general parallel interface bus (GPIB) cable. As described in more detail below, they were connected to a laptop computer with a USB cable. A National Instruments GPIB-to-USB adapter was used to connect the USB port of a desktop computer to the GPIB bus of the Keithley Source Meters. The desktop computer had a Windows 2000 operating system with LabView 8.0 installed. The front panel display of the LabView program that was used to control the Source Meters is shown in Figure 3.5. As shown in the front panel display in Figure 3.5, a pulse width of 1 millisecond was used for measuring the forward I-V characteristics of the diodes, in accordance with similar tests peformed by NASA. Also, as shown in the front panel display, a voltage sweep is set, with the current through the device limited to 10 A. The I-V curve of the diode being tested is also displayed. Voltage sweeps for the low current measurements were taken with 5 mV steps, and those for high current with 10 mV steps. The current was measured by the Keithley 43 sourcemeters at each of these steps in voltage, and the result was output to LabView measurement files, which could then be imported and processed in a Microsoft Excel spreadsheet. The forward direction yielded the information for the curve fitting analysis, for the parameters n, I s , and R s . Voltage sweeps were also taken in the reverse direction to characterize leakage and breakdown. These voltage sweeps were taken in increments of -1 V until there was evidence of device breakdown. Current was limited to 1 mA in the reverse direction for all devices in order to avoid destruction of the device. For measuring the forward bias, high-injection measurements of the IR silicon Schottky power diodes, the high-power Tektronix 371B curve tracer, shown below the the two Keithley Source Meters in Figure 3.4, was used. The curve tracer, like the Keithley 2430 source meter, operates in pulsed mode, and so it can measure high currents without heating the device. However, the Keithley 2430, as mentioned in section 3.2.1, is limited at 10 A of current; therefore, the curve tracer was needed to measure the I-V characteristics of the IR Si Schottky diodes, which have current ratings ranging from 5 A to 30 A per individual diode. For the curve tracer, as well as for the Keithley Source Meters, four-wire Kelvin measurements were implemented in order to minimize cable effects. 44 Figure 3.5. Front panel of LabView program used to control the Keithley 2410 and 2430 sourcemeters. 3.2.2 International Rectifier (IR) Si Schottky Power Diodes International Rectifier (IR) Si Schottky power diodes, having part numbers 10CTQ150PBF, 40CTQ150PBF, 60CTQ150PBF, and 43CTQ100, shown in Table 3.1, were tested. The ‘PBF’ at the end of some of these part numbers indicate lead free packaging. The presence or absence of lead is not expected to affect the results, since lead does not activate much. The International Rectifier Si Schottky diodes were packaged in TO-220AB packages, which consist of 2 diodes in parallel. Each diode has its own anode, but they share a common cathode. Following the procedure that was used for previous NASA 45 experiments conducted at the IUCF, only one of the diodes in each package was tested, as it is assumed that both diodes in a package will behave similarly. Also, comparing diodes from different packages is likely to yield more independent data and thus more information about the variation in device performance from different diodes of the same part number. The International Rectifier diodes that were tested are given in Table 3.1 along with the rated voltages and currents for each leg, or diode, of the package. Part Number Current Rating per Leg (A) Voltage Rating per Leg (and Package) (V) 43CTQ100 20 100 10CTQ150PBF 5 150 40CTQ150PBF 20 150 60CTQ150PBF 30 150 Table 3.1: The International Rectifier part numbers tested in this research project along with their current and voltage ratings. The package voltage rating is the same as it is for each individual leg. However, the current-rating for the package is double that for each individual leg, since the package contains two diodes that can be wired in parallel. 3.2.3 Cree SiC Schottky Power Diodes Also, some SiC Schottky diodes were of particular interest to NASA, having withstood high amounts of 203 MeV proton radiation damage, over 1014 (p/cm2), in experiments conducted at the IUCF [1]. The Cree SiC part numbers tested for this I-V characterization study were the CSD04060A (4 A, 600V), CSD10060A (10 A, 600 V), and CSD10120A (10 A, 1200 V). 46 The Cree SiC Schottky power diodes were packaged in TO-220-2 packages, which contain only 1 diode per package. The Cree diodes that were tested are given in Table 3.2 along with their corresponding voltage and current ratings. Comparing Table 3.1 and Table 3.2, the Cree SiC Schottky diodes have higher breakdown voltages than the Si diodes. 4H-SiC has a higher electric field breakdown compared with Si, due to its larger bandgap (E g ), so higher breakdown voltages are possible using 4H-SiC, as discussed in more detail at the beginning of Chapter 3. Current Rating Voltage Rating (A) (V) CSD04060A 4 600 CSD10060A 10 600 CSD10120A 10 1200 Part Number Table 3.2. The Cree SiC Schottky power diode part numbers tested in this research project along with their current and voltage ratings. These diodes were packaged in TO-220-2 packages, which contain only one diode per package. 3.2.4 Irradiation Procedure The rabbit facility of the Ohio State University Research Reactor (OSURR), described in section 2.3.1, was used as the radiation source for all the radiation hardness testing reported in this dissertation. Three of each diode part number were irradiated in the rabbit facility. For irradiations in the rabbit facility, a pneumatic tube is used to transport samples into a high flux region that is adjacent to the reactor core, shown in Figure 2.4. In our application of the rabbit facility, a group of diodes, each having the same part number, were placed inside a plastic bottle lined with cadmium to minimize 47 activation by thermal neutron absorption and the associated radiation hazard, since thermal neutrons are expected to contribute negligible damage to the semiconductor material. This irradiation procedure was repeated for each of the diode part numbers listed in Table 3.1 and Table 3.2. For all of the irradiations in the rabbit facility, the reactor was operated at a nominal power of 450 kW. However, the data was recorded from the power monitor at the OSURR, which records the actual, measured, reactor power for every dt = 0.1 seconds. The displacement damage dose rates for a reactor operating power of 450 kW are given in Table 2.1 for both Si and SiC. Therefore, in order to determine D d for Si, kW 9 MeV for example, for which D d450 from Table 2.1, Equation 3.6 was used , Si = 1.1× 10 g s in order to calculate the cumulate dose. In Equation 3.6 t in and t out are the times that the sample was placed in and taken out of the rabbit facility, respectively. Furthermore in Equation 3.6, P(t) is the recorded power from the power monitor, in units of kW. This procedure and calculation were performed for each of the irradiations in order to determine the time-integrated quantities listed in Table 2.1. Dd ,Si = kW D d450 , Si tout 450 kW ∫t P (t )dt 3.6 in 3.2.4 I-V Characterization Procedure I-V characterization was conducted prior to irradiation and after each incremental irradiation dose in the rabbit facility. Four-wire, Kelvin measurements were used for all I-V measurements, in order to minimize cable effects associated with two-wire 48 measurements. As discussed in section 3.2.1, the Keithley 2410 was used for the lowinjection, forward bias I-V characterization of both the Si and SiC Schottky power diodes, as well as for the reverse bias I-V characterization of the Si Schottky power diodes. The Keithley 2430 was used for the high-injection forward bias I-V characterization of the SiC Schottky power diodes. However, since some of the current ratings of the Si diodes, as shown in Table 3.1 were higher than could be measured using the Keithley 2430 Source Meter, which is limited to currents of 10 A or lower, the Tektronix 371B curve tracer was required for high current measurements of the Si Schottky diodes. 3.3 Diode Low-Injection, Forward-Biased I-V Characterization Results Unirradiated and irradiated low-injection, forward-biased I-V curves of a Cree SiC Schottky power diode, part number CSD04060A (4 A, 600V), are shown in Figure 3.6, in log-linear scale. Likewise, the unirradiated and irradiated low-injection, forwardbiased I-V curves of an IR10CTQ150PBF (5 A, 150V) IR Silicon Schottky power diode, are shown together in Figure 3.7, in log-linear scale. For the purpose of clarity, only the unirradiated curve and the irradiated curve corresponding to the last measurement and thus highest dose received for this diode are shown in Figure 3.6 and Figure 3.7. The IV curves in Figure 3.6 and Figure 3.7, as mentioned in section 3.2.4, were measured using the Keithley 2410, and are representative of all the unirradiated and irradiated lowinjection I-V curves of the Cree SiC Schottky and IR Si Schottky power diodes tested in this study. That is, there is very little noticeable change in the low-injection, forwardbias I-V curves of all the SiC and Si Schottky power diodes, indicating that the metal49 semiconductor junction has not degraded, since for low-injection, forward-bias operation, the diode voltage, V D , can be assumed to be dropped entirely across this metal-semiconductor junction, as discussed in section 3.1. Figure 3.6. Unirradiated and post-irradiation low-injection, forward-biased I D vs. V D curves of one of the three CSD04060A (4 A, 600 V) diodes tested in this study. For the purpose of clarity, only the unirradiated curve and the irradiated curve corresponding to the last measurement and thus highest dose received for this diode are shown. The ideal, exponential portion of the I-V curve is circled in green. 50 Figure 3.7. Unirradiated and post-irradiation low-injection, forward biased I D vs. V D curves for one of the three IR10CTQ150PBF (5 A, 150 V) IR Si Schottky power diodes tested in this study. For the purpose of clarity, only the unirradiated curve and the irradiated curve corresponding to the last measurement and thus highest dose received for this diode are shown. Also, the linear portions of the I-V curves shown in Figure 3.6 and Figure 3.7 are circled. These linear regions are a consequence of Equation 3.1, for which an exponential dependence of I D on V D is represented by a straight line on a log-linear plot. 3.4 MATLAB Curve-Fitting Analysis of Low-Injection, Forward-Bias Data As a first step in our quantitative analysis, Equation 3.1 was fit to the low- injection, forward-bias I-V measurements made with the Keithley 2410, for the Si and SiC Schottky power diodes, in order to determine the trend of n and I s as a function of neutron dose. The non-linear least squares function in MATLAB 7.0 was used to fit the low-injection data to Equation 3.1, and this non-linear least squares function requires initial estimates for n and I s . From Equation 3.1, assuming the exponential is sufficiently larger than 1, which is true for the linear regions in Figure 3.6 and Figure 51 qV 3.7, I D ≈ I s exp D nkT . Therefore, plotting ln(I D ) vs. V D will yield a straight line of the form y = mx + b, where nestimate = q and I s ,estimate = exp ( b ) . These estimates for mkT n and I s were used as input to the MATLAB 7.0 least-squares curve-fitting function, namely lsqcurvefit(), to determine more accurate values for n and I s , using Equation 3.1. Results of the low-injection, forward-biased curve-fit for the Cree SiC power diodes are shown in Tables 3.3-3.5. In addition, results for the forward-biased curve-fit for the IR Si Schottky power diodes are shown in Tables 3.6-3.9. The values for the fit parameters are reported in the form <value> ± σ; unless the standard deviation was 0 for the three diodes, in which case only the average was reported, which was the case for some of the ideality coefficients. The exception to this was the data for part number IR40CTQ150PBF, shown in Table 3.15, for which there was only one diode, and therefore only the average is reported. It should be noted that the value of σ that is reported is the sample standard deviation and not the standard deviation of the mean. Generally, the curve fits were quite good, with R2 values nearly equal to 1. The behaviors of n and I s generally give a good indication of the material integrity of the junction, since in Equation 3.1, it is assumed that the entire voltage drop across the diode is applied across its metalsemiconductor junction. As shown in Tables 3.3-3.9, the values for n and I s change very little with respect to D d , indicating that the electrical properties of the metalsemiconductor junction (Schottky contact) are not changing with increasing displacement damage, which is consistent with the I-V curves in Figure 3.6 and Figure 3.7. Furthermore, the values for I s for the Si diodes are much greater than those for the 52 SiC diodes. This is consistent with the discussion in the beginning of Chapter 3, relating the disadvantage of Si Schottky diodes having relatively larger leakage currents, as a result of having a bandgap approximately three times smaller than that of 4H-SiC. D d (MeV/g) in SiC 0 6.5E+10 1.3E+11 1.9E+11 2.6E+11 n (unit-less) 1.030 1.031 ± 0.002 1.030 ± 0.003 1.031 ± 0.002 1.031 ± 0.002 I s (A) (8 ± 1)E-17 (10 ± 2)E-17 (9 ± 1)E-17 (9.4 ± 0.9)E-17 (9 ± 2)E-17 Table 3.3. Results of curve fitting for forward-biased low-injection region for Cree CSD04060A (4 A, 600 V) SiC Schottky power diodes. D d (MeV/g) in SiC 0.00E+00 9.7E+10 2.0E+11 2.9E+11 3.9E+11 4.9E+11 5.5E+11 6.2E+11 6.8E+11 7.5E+11 n (unit-less) 1.0309 ± 0.0008 1.024 ± 0.006 1.031 ± 0.001 1.027 ± 0.006 1.030 1.032 ± 0.001 1.030 1.02 ± 0.02 1.024 ± 0.006 1.027 ± 0.006 I s (A) (2.4 ± 0.4)E-16 (2.0 ± 0.2)E-16 (2.5 ± 0.4)E-16 (2.3 ± 0.7)E-16 (2.3 ± 0.5)E-16 (2.4 ± 0.6)E-16 (2.2 ± 0.6)E-16 (2 ± 1)E-16 (1.8 ± 0.7)E-16 (1.8 ± 0.6)E-16 Table 3.4: Results of curve fitting for forward-biased low-injection region for Cree CSD10060A (10 A, 600 V) SiC Schottky power diodes. 53 D d (MeV/g) in SiC 0 9.7E+10 2.0E+11 2.9E+11 3.9E+11 4.9E+11 n (unit-less) 1.031 ± 0.001 1.028 ± 0.007 1.031 ± 0.002 1.032 ± 0.002 1.029 ± 0.006 1.028 ± 0.007 I s (A) (3.0 ± 0.1)E-16 (2.8 ± 0.5)E-16 (3.0 ± 0.2)E-16 (3.0 ± 0.1)E-16 (2.7 ± 0.5)E-16 (2.5 ± 0.6)E-16 Table 3.5: Results of curve fitting for the forward-biased low-injection region for Cree CSD10120A (10 A, 1200 V) SiC Schottky power diodes. D d (MeV/g) in Si φeq ,1MeV ,Si 0 1.6E+11 3.3E+11 4.9E+11 6.5E+11 8.1E+11 0 7.8E+13 1.6E+14 2.3E+14 3.1E+14 3.9E+14 n (unit-less) I s (A) 1.057 1.045 1.061 1.092 1.151 1.115 2.52E-07 1.62E-07 1.87E-07 2.64E-07 3.96E-07 2.78E-07 Table 3.6 Results of curve fitting for the forward-biased low-injection region for IR IR40CTQ150PBF (20 A, 150 V) Si Schottky power diodes. Only the average is reported, since there was only one IR40CTQ150PBF diode in the sample. D d (MeV/g) in Si φeq ,1MeV ,Si n (unit-less) I s (A) 0 1.6E+11 3.3E+11 4.9E+11 6.5E+11 8.1E+11 1.057 ± 0.008 1.035 ± 0.008 1.031 ± 0.001 1.038 ± 0.006 1.042 ± 0.003 1.047 ± 0.002 (3.1 ± 0.5)E-7 (1.9 ± 0.2)E-7 (1.83 ± 0.06)E-7 (2.1 ± 0.3)E-7 (2.1 ± 0.1)E-7 (2.23 ± 0.008)E-7 0 7.8E+13 1.6E+14 2.3E+14 3.1E+14 3.9E+14 Table 3.7. Results of curve fitting for the forward-biased low-injection region for IR IR43CTQ100 (20 A, 100 V) Si Schottky power diodes. 54 D d (MeV/g) in Si φeq ,1MeV ,Si n (unit-less) I s (A) 0.00E+00 8.3E+10 1.6E+11 2.5E+11 3.3E+11 4.1E+11 1.10 ± 0.03 1.095 ± 0.004 1.08 ± 0.03 1.09 ± 0.03 1.09 ± 0.01 1.12 ± 0.04 (3 ± 2)E-7 (2.2 ± 0.4)E-7 (2 ± 1)E-7 (2.1 ± 0.7)E-7 (2.2 ± 0.7)E-7 (3 ± 1)E-7 0.00E+00 3.9E+13 7.8E+13 1.2E+14 1.6E+14 2.0E+14 Table 3.8. Results of curve fitting for the forward-biased low-injection region for IR IR10CTQ150PBF (5 A, 150 V) Si Schottky power diodes. D d (MeV/g) in Si φeq,1MeV ,Si n (unit-less) I s (A) 0.00E+00 8.3E+10 1.6E+11 2.5E+11 3.3E+11 4.1E+11 0.00E+00 3.9E+13 7.8E+13 1.2E+14 1.6E+14 2.0E+14 1.09 ± 0.01 1.069 ± 0.002 1.090 ± 0.009 1.085 ± 0.009 1.10 ± 0.03 1.11 ± 0.02 (7.1 ± 0.3)E-7 (5.4 ± 0.4)E-7 (6.5 ± 0.9)E-7 (6 ± 1)E-7 (7 ± 2)E-7 (7.8 ± 0.7)E-7 Table 3.9. Results of curve fitting for the forward-biased low-injection region for IR IR60CTQ150PBF (30 A, 150 V) Si Schottky power diodes. 3.5 Diode High-Injection, Forward-Biased I-V Characterization Results Unirradiated and irradiated high-injection, forward-biased I-V curves of a Cree SiC Schottky power diode, part number CSD10120A (10 A, 1200 V) are shown in Figure 3.8. The high-injection I-V curves shown in Figure 3.8 are representative of all the unirradiated and irradiated high-injection I-V curves of the SiC and Si Schottky power diodes in this study. As discussed in section 3.1, for high-injection, forward-bias, a portion of the total diode voltage is dropped across the neutral regions of the diode, away from the depletion region. Therefore, Equation 3.3 applies, and the effects of R s on the diode I-V curve cause the curve to deviate from the exponential behavior seen at 55 low-injection, and to become more linear at higher forward currents, as shown in Figure 3.2. Figure 3.8. Unirradiated and post-irradiation high-injection, forward-biased I D vs. V D curves of one of the three CSD10120A (10 A, 1200 V) diodes tested in this study. These I-V curves are representative of the high-injection, forward-bias I-V curves for all of the Cree SiC Schottky power diodes tested in this study. Unirradiated and irradiated high-injection, forward-biased I-V curves of an IR Si Schottky power diode, part number IR60CTQ150PBF (30 A, 150 V) are shown in Figure 3.9. The high-injection I-V curves shown in Figure 3.9 are representative of all the unirradiated and irradiated high-injection I-V curves of the Si Schottky power diodes in this study. All of the International Rectifier Si Schottky diodes tested in this study have two junction turn-ons [2], as shown by Figure 3.9. The first turn-on is the turn-on of the Schottky contact, which occurs around 0.3 V. The second turn-on is the turn-on of the p-n guard ring (shown in Figure 3.1), which occurs around 0.6 V to 0.7 V for the 56 unirradiated diode. This behavior can be easily seen by noting the change in slope around 0.6 V in the high forward current I-V curve. These two junctions (Schottky contact and p-n guard ring) are in parallel, and so the sum of the current through the diode is the sum of the currents flowing through the two junctions. Since the two junctions can be easily separated, due to their large threshold voltage difference, only the Schottky region of the curve was fitted, so as to be able to relate the results that are obtained here with the results of previous studies [2] of these particular diodes. The red, dashed ellipse in Figure 3.9 indicates the portion of the I-V curve dominated by the Schottky contact. Figure 3.9. Unirradiated and post-irradiation high-injection, forward-biased I D vs. V D curves of one of the three IR60CTQ150PBF (30 A, 150 V) IR Si Schottky power diodes tested in this study. These I-V curves are representative of the high-injection, forward-bias I-V curves for all of the IR Si Schottky power diodes tested in this study. 57 3.6 MATLAB Curve-Fitting Analysis of High-Injection, Forward-Bias Data For the SiC diodes in this study, as the next step in our quantitative analysis, Equation 3.3 was fit to the high-injection, forward-bias I-V measurements made with the Keithley 2430, in order to determine the trend of R s as a function of neutron dose. The non-linear least squares function in MATLAB 7.0 was used to fit the high-injection data by first inserting the values for n and I s determined from the low-injection, least-squares curve-fit analysis described in section 3.4, into Equation 3.3. For the initial estimate of R s , to the MATLAB non-linear least squares function, R on was used, as shown in Figure 3.2. As shown in Figure 3.2, R on is simply the inverse slope of the high current region, assuming a piece-wise linear model of the power diode. The non-linear least squares function was then applied to Equation 3.3 using the high-injection forward-bias data in order to determine a best estimate for R s , consistent with the analysis performed on the IUCF proton data [1]. The results of R s versus displacement damage dose in SiC are shown in Figure 3.10 for the Cree SiC Schottky power diodes tested in this study. The error bars in Figure 3.10 represent ± σ, where σ is the standard deviation of the sample containing 3 diodes of the same part number. As shown in Figure 3.10, the series resistance, R s , increases as a function of neutron-induced displacement damage dose in SiC for all three diode models. These results are consistent with the discussion in section 3.1. That is, RS ∝ 1 qµn n , and both the electron mobility, µn , and the electron carrier concentration, n , are expected to decrease as a result of displacement damage, as discussed in section 2.1, by the processes given in Figure 2.1. 58 Figure 3.10. R s as a function of displacement damage dose in SiC, for the Cree SiC Schottky power diodes tested in this study. Trend lines are included in order to guide the eye. For the IR Si Schottky power diodes, the high-injection, forward-bias I-V measurements made with the Tektronix 371B curve tracer were fit with Equation 3.3, using the same method described for processing the forward-bias, high-injection data for the Cree SiC Schottky power diodes. However, for the IR Si Schottky power diodes, only the portion of the high-injection I-V curve dominated by the Schottky contact, circled in red in Figure 3.9, was used, consistent with the analysis published by Harris [2]. The results of R s versus displacement damage dose in Si are shown in Figure 3.11 and Figure 3.12 for the IR Si Schottky power diodes tested in this study. As shown in Figure 3.11 and Figure 3.12, the series resistance, R s , increases as a function of neutron-induced displacement damage dose in Si for all four Si Schottky diode models. As shown in Figure 3.12, for the IR43CTQ100 diode, R s increases at a slower rate for this diode than for the other diodes, most likely since it has a higher free carrier 59 concentration than the other Si diodes [49]. This can be viewed as a consequence of the dopant density being inversely proportional to the breakdown voltage, as discussed in the beginning of Chapter 3. A higher dopant density, in turn, generally leads to greater radiation hardness, as the diode has more free carriers to spare. Figure 3.11. R s as a function of displacement damage dose in Si, for IR10CTQ150PBF and IR40CTQ150PBF diodes. Only the average is reported for the IR40CTQ150PBF diode, since only one IR40CTQ150PBF diode was tested. 60 Figure 3.12. R s as a function of displacement damage dose in Si, for IR43CTQ100 and IR60CTQ150PBF diodes. 3.7 Reverse Bias I-V Characteristics of Si and SiC Schottky Power Diodes Although the reverse bias I-V characteristics of the Cree SiC Schottky power diodes were not measured for this particular experiment, reverse bias I-V characterization results are presented for CSD05120A (5 A, 1200V) Cree SiC Schottky power diodes in Chapter 4. In short, the leakage currents of the SiC Schottky power diodes were very low, and this was true for both unirradiated diodes as well as the most highly irradiated diodes. Also, the breakdown voltage rating, V B , of the CSD05120A diode is 1200 V, which is higher than can be measured using any of the equipment available for this dissertation. No breakdown was observed for any of the unirradiated and irradiated CSD05120A diodes, up to the maximum source voltage of the Keithley 2410 Source Meter, namely 1100 V. 61 In addition to the forward-bias I-V measurements made for the IR Silicon Schottky barrier diodes, reverse-bias measurements were also made, using the Keithley 2410, which is suitable for high voltage (< = 1100 V) and low current measurements (< = 1 A). A reverse-bias I-V curve for an IR43CTQ100 Si Schottky diode is shown in Figure Figure 3.13, and is representative of all the Si Schottky diodes tested in this research. In particular, the breakdown voltage, defined as the reverse-bias voltage at which the reverse leakage current = 1 mA, decreases with increasing D d , but saturates at a value above the manufacturer-rated breakdown voltage. Also, for all of the IR Si Schottky diodes tested in this study, the reverse leakage currents, for an applied reverse bias voltage of 90 % rated breakdown voltage, steadily increased with increasing D d , but at a slow rate. Results for the breakdown voltages, as well as for the reverse leakage currents measured at 90 % breakdown voltage, are given in Tables 3.10-3.13. The error bars in Tables 3.10-3.13 represent ± σ, where σ is the sample standard deviation of the sample containing 3 diodes of the same part number. However, only the average is reported for the IR40CTQ150PBF, since only one diode of this part number was available to test. 62 Figure 3.13. Reverse-bias I-V characteristics of an IR43CTQ100 (20 A, 100 V) Si Schottky power diode as a function of φeq ,1MeV ,Si . D d (MeV/g) in Si 0 1.6E+11 3.3E+11 4.9E+11 6.5E+11 8.1E+11 φeq,1MeV ,Si 0 7.8E+13 1.6E+14 2.3E+14 3.1E+14 3.9E+14 Breakdown Votlage, V B , (V) 186 178 174 172 170 170 Reverse Leakge Current at 90% V B (A) 1.60E-06 3.16E-06 5.47E-06 7.38E-06 9.28E-06 1.14E-05 Table 3.10. Reverse breakdown voltage and leakage current measurements of IR40CTQ150PBF (20 A, 150 V) Si Schottky power diodes. D d (MeV/g) in Si 0 1.6E+11 3.3E+11 4.9E+11 6.5E+11 8.1E+11 φeq,1MeV ,Si 0 7.8E+13 1.6E+14 2.3E+14 3.1E+14 3.9E+14 Breakdown Votlage, V B , (V) 113 ± 1 108 104 ± 1 103 ± 1 103 ± 1 103 ± 1 Reverse Leakge Current at 90% V B (A) (2.7 ± 0.2)E-7 (3.7 ± 0.1)E-7 (5.1 ± 0.1)E-7 (6.6 ± 0.3)E-7 (8.2 ± 0.1)E-7 (1.03 ± 0.06)E-5 Table 3.11. Reverse breakdown voltage and leakage current measurements of IR43CTQ100 (20 A, 100 V) Si Schottky power diodes. 63 D d (MeV/g) in Si 0.00E+00 8.3E+10 1.6E+11 2.5E+11 3.3E+11 4.1E+11 φeq,1MeV ,Si 0.00E+00 3.9E+13 7.8E+13 1.2E+14 1.6E+14 2.0E+14 Breakdown Votlage, V B , (V) 203 ± 4 196 ± 8 190 ± 9 187 ± 9 186 ± 9 186 ± 9 Reverse Leakge Current at 90% V B (A) (2.1 ± 0.8)E-7 (2.5 ± 0.5)E-7 (3.0 ± 0.6)E-7 (3.4 ± 0.6)E-7 (4.1 ± 0.8)E-7 (4.1 ± 0.6)E-7 Table 3.12. Reverse breakdown voltage and leakage current measurements of IR10CTQ150PBF (5 A, 150 V) Si Schottky power diodes. D d (MeV/g) in Si 0.00E+00 8.3E+10 1.6E+11 2.5E+11 3.3E+11 4.1E+11 φeq,1MeV ,Si 0.00E+00 3.9E+13 7.8E+13 1.2E+14 1.6E+14 2.0E+14 Breakdown Votlage, V B , (V) 182 ± 2 179 ± 1 175 ± 1 173 ± 1 173 ± 1 173 ± 1 Reverse Leakge Current at 90% V B (A) (6.1 ± 0.7)E-7 (7.6 ± 0.3)E-7 (9.9 ± 0.4)E-7 (1.16 ± 0.08)E-5 (1.43 ± 0.06)E-7 (1.66 ± 0.09)E-7 Table 3.13. Reverse breakdown voltage and leakage current measurements of IR60CTQ150PBF (30 A, 150 V) Si Schottky power diodes. 3.8 Neutron-Proton Equivalency From the discussion in section 3.1, and from the data and analysis published by Harris for the IUCF proton irradiations [1,2,49], we expect the radiation-induced increase in R s of these diodes, as shown in Figure 3.11 and Figure 3.12 to be primarily due to carrier-removal from neutron-induced displacement damage. Also, we assume that the displacement damage is sufficiently low that the Fermi level remains essentially 1 constant, such that Equation 3.5 applies. Since Rs ∝ ρ = , as discussed in section qµn n 64 3.1, substituting the expression for n as a function of neutron fluence (Ф n ), which is proportional to displacement damage dose, we obtain Equation 3.7: 1 n0 − K n Φ n , = Rs C 3.7 where we denote K n as the carrier removal rate for the neutron spectrum in the OSURR rabbit facility and C as a constant dependent on the geometry of the active area of the device. Therefore, neglecting the effects of D d on μ, from Equation 3.7, a plot of 1 versus D d , which is proportional to Ф n , should yield a straight line having a slope Rs proportional to K n . The results of 1 versus D d , for representative, individual diodes, are shown in Rs Figure 3.14 for the IR Si Schottky power diodes, and Figure 3.15 for the Cree SiC Schottky power diodes. The good linear fits to the data, with respect to neutron-induced D d , as shown by Figure 3.14 and Figure 3.15, indicate that the increase in series resistance, R s , is due to carrier removal caused by neutron-induced displacement damage. Furthermore, Figure 3.14 and Figure 3.15 also indicate that the increase in R s of the Si and SiC diodes can be predicted using Equation 3.7. The slopes of the trendlines in Figure 3.14 and Figure 3.15 are proportional to K n , as shown by Equation 3.7. 65 Figure 3.14. Graph of R s -1 versus D d in Si for representative, individual IR Silicon Schottky diodes having part numbers 10CTQ150PBF (5 A, 150 V), 40CTQ150PBF (20 A, 150 V), 60CTQ150PBF (30 A, 150 V), and 43CTQ100 (20 A, 100 V). 66 Figure 3.15. Graph of R s -1 versus D d in SiC for representative, individual Cree SiC Schottky power diodes having part numbers CSD10060A (10 A, 600V), CSD10120A (10 A, 1200 V), and CSD04060A (4 A, 600 V). In order to be able to predict the rate of degradation of the Schottky diodes in the high-energy proton radiation field of the IUCF on the basis of D d for the neutron field, Equation 3.8 should be satisfied [27]: K n S NIEL, n , = K p S NIEL, p 3.8 where, K p is the carrier removal rate in the proton radiation field, and S NIEL, n and S NIEL, p are the effective NIEL values for the neutron and proton radiation fields, respectively. Equation 3.8 indicates that if S NIEL, n and S NIEL, p are known, then K p can be determined from K n , and vice versa. The values for S NIEL, p ,Si and S NIEL, p ,SiC obtained from this 67 study are listed in Table 2.3 as 1.91E-3 (MeV·cm2/g) and 1.52E-3 (MeV·cm2/g), respectively. The cumulative flux in the OSURR rabbit facility, obtained by integrating the energy-dependent neutron spectrum shown in Figure 2.5 with respect to energy, is MeV 2.6E12 (n/cm2/s) at 450 kW. Therefore, dividing the values of D d ,Si = 1.1×109 g s MeV and D d ,SiC = 1.2 ×109 , listed in Table 2.1, by the cumulative flux in the OSURR g s rabbit facility yields effective values of S NIEL, n,Si = 4.2E-4 (MeV·cm2/g) and S NIEL, n,SiC = 4.6E-4 (MeV·cm2/g). Therefore, S NIEL, n,SiC S NIEL, p , SiC S NIEL, n,Si S NIEL, p , Si = 0.22 and = 0.30 , meaning that on average and per unit fluence, neutrons in the OSURR rabbit facility impart 22 % as much displacement damage energy in Si and 30 % as much displacement damage energy in SiC as the 203 MeV beam at the IUCF. With respect to the Cree SiC Schottky power diode data from the IUCF proton radiation studies, tabulated values for R s are given in [1] for part numbers CSD10120A and CSD10060A. Furthermore, a graph of R s -1 for part number CSD04060A as a function of proton fluence can be found in [49]. By performing a linear fit of R s -1 versus proton fluence for the data found in [1], the slopes of the lines and therefore the values of Kp C , as shown in Equation 3.7, for each Cree SiC diode were obtained. The constant C in Equation 3.7 is related to the geometry of the active area of the diode, and is assumed to be different for diodes having different part numbers, but is expected to be 68 equal for diodes having the same part numbers. In addition, values of Kn for all of the C nine Cree SiC Schottky diodes were calculated from a linear fit of R s -1 versus cumulative neutron fluence, Φ n , in the OSURR rabbit facility, which can be found by dividing the D d values on the dependent-variable axis in Figure 3.15 by S NIEL, n,SiC . The results for the Cree SiC Schottky power diodes are reported separately for each part number in Table 3.14, in the form of Kn C Kn ± σ n,sample , C Kn K C = n , and Kp Kp C S NIEL,n,SiC S NIEL, p ,SiC K n, SiC K p, SiC ; where, is the average of the slope of the linear fit of R s -1 versus Φ n among the three diodes of each part number (sample), and σ n,sample is the standard deviation of Kn C for the sample. In particular, the final result of the neutron-proton equivalency is represented by the ratio quantity in the right-most column of Table 3.14. Generically speaking, if this ratio is close to unity, then Equation 3.8 is satisfied, which indicates that the surviving fraction of interstitial-vacancy pairs is independent of PKA energy, and that the remaining stable defects affect the carrier-removal rates to the same degree, regardless of whether they originated from a sub-cascade or from an isolated interstitial-vacancy pair [54]. On the other hand, if this ratio quantity is less than unity, then ( K n / S NIEL,n ) > ( K p / S NIEL, p ) , and therefore neutrons are expected to remove more carriers than protons per D d . Conversely, if the ratio quantity in the right-most column 69 of Table 3.14 is greater than unity, then protons are expected to remove more carriers, and thus increase R s to a greater extent than neutrons on a per unit D d basis. Cree SiC Schottky K n,SiC Diode C ± σ n,sample K n,SiC K p ,SiC Part Number (cm2/Ω) CSD04060A (4.9 ± 0.1)E-15 0.21 CSD10060A (1.23 ± 0.08)E-14 0.19 CSD10120A (1.06 ± 0.01)E-14 0.19 S NIEL,n,SiC S NIEL, p ,SiC S NIEL,n,SiC S NIEL, p ,SiC K n, SiC K p, SiC 1.5 0.30 1.6 1.6 Table 3.14: Results of neutron-proton equivalency for Cree SiC Schottky power diodes. The final result of the equivalency is represented by the ratio quantity in the right-most column, explained further in the text. Pease [53] calculated and compared carrier-removal rates in Si for neutrons and protons, by performing I-V characterization on irradiated Si power MOSFETs, and reported his results with respect to neutron radiation in terms of φeq ,1MeV ,Si . In general, the data obtained by Pease, in the form of values of MeV S 1NIEL ,n, Si S NIEL , p , Si K n,1MeV ,Si K p ,Si , was in good agreement with the calculated by Burke [45], where K n,1MeV ,Si is the carrier-removal MeV rate in Si for 1 MeV neutrons, and S 1NIEL ,n, Si is the NIEL value for 1 MeV neutrons. However, at a proton energy of 175 MeV, the highest proton energy at which the 70 MOSFETs were irradiated, the experimental values of MeV S 1NIEL ,n, Si S NIEL, p ,Si K n,1MeV ,Si K p ,Si were lower than by a factor of about two [53]. Therefore, we report the results of the neutron- proton equivalency study for the IR Si Schottky power diodes in Table 3.15 on the basis of φeq ,1MeV ,Si in order to extend the study by Pease to include experimental data with respect to 200 MeV proton radiation. In order to accomplish this, the values of K n,1MeV ,Si for this study were obtained by performing a linear fit of R s -1 versus φeq,1MeV ,Si for the IR Si Schottky diode data. Furthermore, we use the value of 2.04 ×10 −3 MeV cm 2 for S NIEL,n,1MeV ,Si , as reported by Akkerman [27]. With respect g to the Si Schottky power diode data from the IUCF proton radiation studies, tabulated values for R s are given in [2] for part numbers IR40CTQ150 and IR43CTQ100. Furthermore, a graph of R s -1 for part numbers IR60CTQ150PBF and IR10CTQ150PBF as a function of proton fluence can be found in [49]. 71 K n,1MeV ,Si IR Si Schottky Diode Part Number K n,1MeV ,Si C ± σ n,sample K p ,Si MeV S 1NIEL ,n, Si S NIEL , p , Si (cm2/Ω) IR40CTQ150 PBF IR43CTQ100 3.87E-14 1.2 (4.62 ± 0.05)E-14 0.95 MeV S 1NIEL ,n, Si S NIEL , p , Si K n,1MeV , Si K p, Si 0.91 1.1 1.1 IR60CTQ150PBF (6.8 ± 0.5)E-14 1.6 0.68 IR10CTQ150PBF (1.44 ± 0.02)E-14 1.3 0.85 Table 3.15. Results of neutron-proton equivalency for IR Silicon Schottky power diodes in terms of Φ eq,1MeV,Si . The final result of the equivalency is represented by the ratio quantity in the right-most column. In summary, the results of the neutron-proton equivalency with respect to carrierremoval in Si and SiC, for protons having energies of approximately 200 MeV, are comparable to those from a previous study that compared neutron and proton carrier removal rates for irradiations with fission neutrons and proton energies of and below 175 MeV [53], with regard to satisfying Equation 3.8. As demonstrated in Chapter 2, NIEL can be calculated using differential cross sections and interaction kinematics, and does not consider the microscopic properties of the displacement damage, such as the interactions of defects following the initial atomic displacements. With respect to the SiC power diodes, the ratio quantity in the right-most column of Table 3.14 suggests that the protons from the 203 MeV proton beam are approximately 1.6 times more effective in removing carriers in the SiC diodes as the neutrons with the OSURR neutron spectrum per unit D d,SiC . This ratio quantity, for the 72 Si Schottky diodes, is closer to unity than for the SiC diodes, which can be seen comparing the results for the SiC and Si diodes, shown in Table 3.14 and Table 3.15, respectively. For the IR60CTQ150PBF diode, for which this ratio quantity is furthest from unity among the IR Si Schottky diodes, σ n,sample is the greatest. 73 CHAPTER 4 : FUNCTIONAL TESTING OF SILICON CARBIDE SCHOTTKY POWER DIODES: HALF-WAVE RECTIFIERS In addition to I-V characterization testing, functional testing is also used in order to test the SiC Schottky power diodes’ conduction and rectifying properties in an actual power electronic circuit. From the I-V characterization testing in Chapter 3, it was determined that the SiC Schottky power diodes show promise for high voltage applications in mixed neutron and gamma-ray radiation fields, such as that encountered in the proximity of a nuclear reactor, in that the electrical performance parameters indicating the integrity of the Schottky contact, namely n and I s , changed very little as a function of radiation dose. Therefore, the focus of this chapter is on the use of these SiC Schottky diodes in a high-voltage, half-wave rectifying circuit. The half-wave rectifying circuit is very simple, and the conduction and rectifying properties of the diode in the circuit can be readily observed from voltage and current waveforms. 4.1 Experimental Methodology From the I-V characterization study, it is evident that SiC Schottky power diodes show promise for high-voltage applications in radiation environments; therefore, the focus of this functional testing study is on diodes having high voltage-ratings. In particular, a total of 18 diodes of part number CSD05120A (5 A, 1200 V) were used as test subjects for this study. 74 4.1.1 Irradiation Procedure All of the irradiations in this functional testing study were performed in the OSURR rabbit facility. Prior to irradiation, the diodes, in groups of three, were covered in cadmium and placed inside a polyethylene bottle. One group of three diodes remained unirradiated in order to serve as the control group. All irradiations and measurements were performed at room temperature, and the reactor was operated at a nominal power of 450 kW, for a nominal displacement damage dose rate, in SiC, of kW 9 MeV , as shown in Table 2.1. Dosimetry was performed by D d450 , SiC= 1.2 × 10 g s integrating under the power monitor curve, as discussed in section 3.2.4, and shown by Equation 3.6. Following irradiation, after an appropriate time, which allowed for the radioactivity of the samples to decay to the point that the diodes could be safely handled, the diodes were tested. For each group (sample) of three diodes, the corresponding D d,SiC to which the group was irradiated in the OSURR rabbit facility are displayed in Table 4.1 for part number CSD05120A. 75 CSD05120A Group Dd ,SiC (#) (MeV/g) Unirradiated Control 0 1 4.7E+10 2 9.3E+10 3 1.4E+11 4 1.9E+11 5 2.3E+11 Table 4.1. Correspondence between each group (sample) of three CSD05120A diodes and the D d (MeV/g) to which it was exposed in the OSURR rabbit facility. 4.1.2 Pre- and Post-Irradiation I-V Characterization In addition to the functional testing performed on the SiC diodes, I-V characterization was also performed, in order to better analyze the performance of the diodes as they operated in the half-wave rectifier circuit. I-V measurements were made with two different instruments for forward and reverse bias diode conditions, using a subset of the apparatus shown in Figure 3.3 and Figure 3.4. A Keithley 2410, being well-suited for low current, high voltage measurements, was used to make I-V measurements under conditions of reverse bias and for low injection, forward bias conditions. A Keithley 2430, having the capability for operation for currents as large as 10 A, was used for high injection, forward bias measurements. For both Keithley devices, each device lead was attached to two sets of wires, one for signal application and the other for sense measurement. This I-V measurement setup enabled 4-wire 76 measurements, and thereby reduced the effects of the cables on the measurement results. The I-V curves of the diodes were characterized at an ambient temperature of T = 20 C, as measured by the Hewlett Packard 2802A thermometer. 4.1.3 Functional Testing Apparatus and Procedure for Half-Wave Rectifier Circuits The functional testing apparatus used for testing the half-wave rectifying circuits is shown in Figure 4.1. The half-wave rectifier circuit that was tested, using the CSD05120A diode is shown in Figure 4.2, and the schematic of this circuit is shown in Figure 4.3. For all tests, an input voltage consisting of an AC 60 Hz, 170 V rms voltage source was used, from the California Instruments power supply. The diodes were attached to a water-cooled, aluminum block while being tested. A thermocouple was attached to the block as well as to the copper heat sink of the diode TO-220 package. An Opti-Temp chiller was used to cool the water circulating through this aluminum block. For functional testing of the CSD05120A diodes, a 100 Ohm load resistor was used, and for the PID controller of the Opti-Temp chiller, a low set-point of 20.5 C and a high setpoint of 21.5 C were used. A Yokogawa DL750 ScopeCorder, used to record the voltage, current, and temperature waveforms of the circuit, is shown in Figure 4.4. A laptop computer was used to retrieve the waveform data from the Yokogawa ScopeCorder. In addition, the thermal pads of the diodes were coated with Arctic Silver® 5 high-density polysynthetic silver thermal compound (99.9% silver) in order to improve thermal conductivity between the thermal pads of the diodes and the waterchilled, aluminum block. 77 Figure 4.1. Functional test apparatus for testing of half-wave rectifying circuits. Figure 4.2. The half-wave rectifier circuit, containing a Cree SiC Schottky diode, which is attached to the aluminum, water-chilled block, shown in the back of the photograph. The transparent, plastic tubes at the bottom of the photograph contain chilled water from the Opti-Temp chiller. 78 V+ V+ V- CSD05120A V+ I 100 Ohms V- VAMPL = 240 Vp-p FREQ = 60 Hz V- 0 Figure 4.3. A schematic representation of the half-wave rectifier circuit shown in Figure 4.2. One CSD05120A diode was tested at a time, with 60 Hz sinusoidal, AC input voltage of 240.4 Vp-p (170 Vrms). A 100 Ohm load, from the high resistive load bank was used. Voltage and current markers are shown to indicate the voltage and current measurements that were recorded by a Yokogawa Scopecorder, DL750. Figure 4.4. Yokogawa DL750 Scopecorder used for recording the voltage, current, and temperature waveforms of the half-wave rectifying circuit, shown in Figure 4.2. 79 4.2 Results for I-V Characterization of CSD05120A Diodes The I-V curves were characterized using the analysis methods discussed in sections 3.3 – 3.7 relating to the SiC diodes. Results for n and I s are given in Table 4.2 for the CSD05120A diodes. CSD05120A Group Unirradiated Control 1 2 3 4 5 D d (MeV/g) in SiC n (unit-less) 1.034 ± 0.001 0 I s (A) (5.3 ± 0.4)E-16 1.0313 ± 0.0007 (4.6 ± 0.1)E-16 4.7E+10 9.3E+10 1.04 ± 0.01 (6 ± 1)E-16 1.4E+11 1.036 ± 0.002 (5.0 ± 0.4)E-16 1.9E+11 1.045 ± 0.002 (4.7 ± 0.6)E-16 2.3E+11 1.059 ± 0.008 (6.5 ± 0.9)E-16 Table 4.2. Results of curve fitting for forward-biased low-injection region for Cree CSD05120A (5 A, 1200 V) SiC Schottky power diodes. Representative reverse bias I-V characteristics, for the most highly irradiated diodes in this study, are shown in Figure 4.5 for a CSD05120A diode. The leakage current has decreased as a result of the irradiation, consistent with the IUCF proton study [1]. Schottky contacts are, in general, very resistant to radiation-induced degradation [55], and therefore, even for the most highly irradiated diodes in this study, for which the forward-bias I-V characteristics were severely degraded, the reverse bias characteristics actually improved with increasing radiation dose. The lack of degradation in the reverse bias I-V characteristics, for very high reverse blocking voltages, is a major advantage for high-voltage SiC Schottky power diodes. 80 Figure 4.5. Reverse bias I-V characteristics of a CSD0510120A diode, pre- and post-irradiation. The leakage current has decreased as a result of the irradiation. In addition, using the methods described in section 3.6, results for R s , extracted from Equation 3.3 using the high-injection forward-bias data taken with the Keithley SourceMeter 2430, are shown in Figure 4.6 for CSD05120A diodes as a function of D d,SiC . 81 Figure 4.6. R s versus D d for Cree CSD05120A SiC Schottky power diodes as a function of neutroninduced displacement damage dose. 4.3 Results for Functional Testing of CSD05120A Diodes Representative output voltage waveforms, measured over the 100 Ohm resistor, shown in Figure 4.3, for the half-wave rectifier circuits containing the CSD05120A diodes, are shown in Figure 4.7 for selected levels of D d,SiC . In particular, the voltage waveforms in Figure 4.7 were measured over three full cycles, and are shown for diodes having R s values closest to the mean R s of their respective sample. In Figure 4.7, the “flat” portions of the output voltage waveforms over the load resistor represent the portion of the cycle that the diode is blocking voltage, and thus current-flow. The top portion of the output voltage waveforms labeled “Detail” in Figure 4.7, for when the diodes are conducting current, is shown enlarged in Figure 4.8. All of the CSD05120A diodes were tested in half-wave rectifier circuits in this study, but only results from 82 diodes having R s nearest to the average R s for their respective group, for selected values of D d,SiC , are shown in the figures containing waveform data, for the purpose of clarity. Figure 4.7. Representative output voltage waveforms for three full cycles, over 100 Ohm load resistor, as a function of D d,SiC for half-wave rectifier circuits containing CSD05120A diodes. The waveforms of three diodes, irradiated to different doses, are shown. The D d,SiC values in this figure refer to the dose to which the CSD05120A diodes were irradiated. The portion of the waveform labeled “Detail” is shown enlarged in Figure 4.8. 83 Figure 4.8 Portion of output voltage waveform labeled “Detail” in Figure 4.7. The voltage over the load resistor decreases with increasing radiation dose, indicating a larger voltage drop over the diode. As can be inferred from this graph, the output voltage decreases slowly with respect to radiation dose for D d,SiC less than 1.4E11 (MeV/g), but increases rapidly with radiation dose for larger values of D d,SiC . As shown in Figure 4.8, the voltage over the load resistor decreases as the diode becomes increasingly resistive, due to radiation-induced displacement damage. In fact, the results of Figure 4.8 are consistent with the results shown in Figure 4.6, in which the series resistance, R s , of the diode increases very slowly up to a D d,SiC value of 1.4E11 (MeV/g), over half of the total radiation dose to which the diodes were exposed. For values of D d,SiC larger than 1.4E11 (MeV/g), R s begins to increase rapidly with increasing displacement damage dose, which, in turn, leads to a rapidly increasing voltage drop over the diode. To illustrate, the voltage and current waveforms over the CSD05120A diode in the half-wave rectifying circuit are shown in Figure 4.9, over 3 full cycles of the AC 84 sinusoidal input voltage source. The waveforms shown in Figure 4.9 are for the same three diodes of Figure 4.7 and Figure 4.8, having R s values closest to the mean value of R s for their respective group (sample). The negative portion of the voltage waveform corresponds to the portion of the cycle when the diode is blocking current flow. The diode current, I D , shown in Figure 4.9, is shown enlarged in Figure 4.10, along with the portion of the voltage waveform corresponding to the time the diode is conducting. The waveforms shown in Figure 4.10 are consistent with the initial, slow increase in R s up to approximately D d,SiC = 1.4E11 (MeV/g), followed by a rapid increase in R s for larger doses, as shown in Figure 4.6. Figure 4.9. Representative diode voltage and current waveforms, for 3 full cycles, for half-wave rectifier circuits containing CSD05120A diodes. The portion of the waveform labeled “Detail” is shown in Figure 4.10. The diode current, I D , was positive when the diode was conducting current and 0, otherwise, as shown more clearly in Figure 4.10. 85 Figure 4.10. Portion of diode current and voltage waveforms labeled “Detail” in Figure 4.9. As shown in there is very little leakage current for all levels of displacement damage dose, as the diode current, I D , is nearly 0 for the non-conducting, voltage-blocking portion of the cycle. The voltage drop over the diode increases very slowly with increasing radiation dose for just over half of the total D d,SiC to which the diodes were exposed, but then increases rapidly thereafter. As shown in Figure 4.10, the voltage over the diodes rapidly increase with increasing D d,SiC , but the current through the circuit, and thus diode, remains essentially constant. The fact that the current remains essentially constant with increasing radiation dose is not surprising. Although the diode series resistance, R s , for the diode irradiated to D d,SiC = 2.3E11 (MeV/g) is approximately 14 times the value of R s for the unirradiated diode shown in Figure 4.10, the series resistance for the diode irradiated to D d,SiC =2.3E11 (MeV/g) is still only 1.6 Ohms, which is very small compared to the load resistance of 100 Ohms in the tested circuit shown in Figure 4.3. Therefore, our primary concern is with regard to increasing power dissipation in the diodes as a function of 86 D d,SiC . Accordingly, results for average power dissipation, P D,C , in the diodes as they are conducting current in forward bias are shown in Figure 4.11 as a function of D d,SiC . The average diode power dissipation, during the portion of the cycle for which the diodes were forward-biased, was calculated over three full cycles each lasting T = 16.67 seconds, as shown by Equation 4.1: = PD,C 1 3T 3T ∫ VD ( t ) I D ( t ) dt , forVD > 0 , 4.1 0 where V D (t) and I D (t) are waveforms measured using the Yokogawa DL750. In Equation 4.1, the power dissipation in the diode when it is in reverse bias is neglected. The current probes, having a background noise level on the order of ~ 4 mA rms, could not measure the low values of diode reverse leakage current, shown in Figure 4.5, accurately. However, as shown in Figure 4.5, this reverse leakage current was very small, and therefore the power dissipated by the diode in reverse bias was neglected. In addition, the power conversion efficiency, defined as the average power dissipated over the load resistor, P RL , divided by the average power delivered by the input voltage source, P Vs , is shown in Figure 4.12, as a function of D d,SiC . 87 Figure 4.11. Diode power dissipation as a function of D d,SiC for Cree CSD05120A (5 A, 1200 V) diodes. Figure 4.12. Power conversion efficiency vs D d,SiC of the half-wave rectifier containing CSD05120A diodes. 88 4.4 PSpice-Modeling of Half-Wave Rectifier Equation 3.3, with model parameters n, I s , and R s are essentially the physics model PSpice employs to model the forward I-V characteristics of the diodes [47]. The values of n, I S , and R s for individual diodes, obtained from I-V characterization and shown in Table 4.2 and Figure 4.6, were used as input to the PSpice diode model. By default, PSpice assumes a temperature of T = 27 C [56], but this default temperature can and was overridden in the model libraries of the devices as well as in the simulation profile with the measured temperatures. The simulated I-V characteristics of the PSpice model are compared with the measured I-V curves for select diodes in Figure 4.13 and Figure 4.14 for low-injection and high injection forward bias, respectively. Figure 4.13. Forward-bias, low-injection I-V curve data versus the PSpice model for this diode. The diode was irradiated to a D d,SiC of 2.3E11 (MeV/g). 89 Figure 4.14. Experimental, forward bias, high-injection I-V curve data compared to PSpice models for representative, individual diodes from the unirradiated control group, group #3 (irradiated to D d,SiC =1.4E11 (MeV/g)), and group #5 (irradiated to D d,SiC =2.3E11 (MeV/g)), having an R s value closest to the mean for their respective group. As shown in Figure 4.15, the PSpice models are quite accurate in representing the experimental data for the half-wave rectifier circuit for the unirradiated diode and the diode irradiated to D d,SiC = 1.4E11 (MeV/g). An interesting deviation between the PSpice model and experimental data can be observed in Figure 4.15, for the diode irradiated to D d,SiC = 2.3E11 (MeV/g) as the voltage is rising and approaching approximately 4 V. At this point, the experimental data becomes distorted and rises above the PSpice simulated voltage waveform. This deviation is consistent with the deviation between the measured I-V characteristics and the PSpice-simulated I-V characteristics shown in Figure 4.14. Equation 3.1 and Equation 3.3, used in the curve90 fitting and PSpice model, are based on the assumption that the electron drift velocity, vdn , is proportional to the electric field strength, E, with μ n being the constant of proportionality ( vdn = µn E) [8]. However, at moderate to high electric fields, the electrons lose energy by emitting more phonons than they absorb, and therefore, their drift velocity eventually saturates [8]. In essence, vdn can no longer be assumed linearly dependent on the applied electric field, so that Equation 3.1 and Equation 3.3, and therefore the PSpice model become increasingly inaccurate for high values of V D , as shown in Figure 4.14. Figure 4.15. Results from the PSpice simulation of the half-wave rectifier circuit are compared to the experimental data for the voltage drop waveform of the diode, when the diode is conducting current, for the same data shown Figure 4.10. PSpice was used to model the diodes as they degraded as a function D D,SiC . 91 4.5 Analytical Model of Half-Wave Rectifier Assuming the piece-wise linear model for the CSD05120A diodes, as shown in Figure 3.2, an analytical model can be developed, and all of the voltages and currents can be solved explicitly. The power diode can be modeled using a DC voltage source in series with a resistor, where, from Figure 3.2, the DC voltage source has a magnitude of V on , and R on is equal to the inverse slope of the linear portion of the I-V curve in the forward-bias, high-level injection operation mode. An example of this model is shown for one of the irradiated CSD05120A diodes in Figure 4.16, and a plot of 1 / R on versus D d,SiC is shown in Figure 4.17. The value of V on was essentially 0.92 V for all unirradiated and irradiated diodes. The half-wave rectifier circuit containing the piecewise linear model is shown in Figure 4.18. Figure 4.16. A Cree CSD05120A diode, irradiated to D d,SiC = 1.4E11 (MeV/g), fit to the piece-wise linear diode model shown in Figure 3.2. V on is obtained by dividing the intercept by the slope of the linear trendline, and R on is obtained by calculating the inverse slope of the trend-line. The value of R on , 0.26 Ohms, is very close to the value of R s , 0.25 Ohms, obtained by fitting the data shown in this figure to Equation 3.3. 92 Figure 4.17. Ron-1 versus D d,SiC (MeV/g) for the Cree CSD05120A diodes in this study. Figure 4.18. Half-wave rectifier containing the piece-wise linear model of a power diode, shown in the dashed box. 93 The sinusoidal voltage source in Figure 4.18, V s , can be written as 2π t Vs = Vrms 2 sin , where T is the period of V s . Then, we calcalute the current, I, T for the portion of the input cycle for which the diode is forward biased, by dividing the voltage over resistors R on and R L by the sum of these resistances. For the portion of the input cycle that the diode is reverse biased, I is essentially 0, as shown in Figure 4.10, as the diodes have very little leakage current in the reverse-bias condition; furthermore, this leakage current tends to decrease slightly with increasing D d,SiC , as shown in the measured I-V curves in Figure 4.5. Therefore, the expression for I, for when the diode is forward-biased, is given by Equation 4.2: I Vrms 2 sin ( 2π t / T ) − Von Ron + RL for I > 0; 0 otherwise . 4.2 The average power dissipation in the diode, P D , C , can then be calculated by summing the power dissipated in R on and V on , as shown in Equation 4.3: = PD,C 1 T ∫0 ( I T 2 ) Ron + IVon dt , 4.3 where I is given by Equation 4.2. For the Cree CSD05120A diodes tested in this study, V on was measured to be slightly less than 1 V and remained essentially constant with respect to radiation dose, and V rms = 170 V was applied, using the California Instruments power supply. Furthermore, we note that R on << R L for even the most highly irradiated diodes (see Figure 4.6). Therefore, from Equation 4.2, it is not surprising that the current remained essentially constant as a function of radiation dose, as shown in Figure 4.10. 94 From the trend-line for 1 / R on versus D d,SiC , in Figure 4.17, R on can be estimated as a function of D d,SiC using Equation 4.4, where D d,SiC is in units of MeV/g: Ron = ( 1 ) 7.94 − 3.20 ×10−11 Dd ,SiC 4.4 Furthermore, V on = 0.92 V for essentially all unirradiated and irradiated diodes, V rms = 170 V, and R L = 100 Ohms. Therefore, substituting these values into Equation 4.2 and 4.3, along with the expression for R on given in Equation 4.4, the analytical model is compared with respect to P D , C in Figure 4.19, to the measured, experimental values, as well as to the PSpice simulations. It is important to note that Equation 4.9 is not valid for D d,SiC greater than approximately 2.4E11 (MeV/g). From Equations 4.2 and 4.3, the analytical model predicts that the diode power dissipation will reach a maximum of approximately 36 W for Ron ≈ 99 Ω , which is approximately equal to the load resistance of 100 Ω. 95 Figure 4.19. Diode power dissipation versus D d,SiC , for the experimental data of Figure 4.11, the PSpice simulations, and the analytical model described by Equations 4.2-4.4. 4.6 Concluding Remarks on Functional Testing of Half-Wave Rectifiers Typically, recombination and generation centers, as shown in Figure 2.1, created by radiation-induced displacement damage, severely degrade the electrical performance of the p-n junction of high power Si p-n junction diodes. In particular, an increase in generation centers leads to an increase in the leakage current of the p-n junction diode, and an increase in recombination centers leads to an increase in V on (shown in Figure 3.2), as these recombination centers decrease the minority-carrier lifetime. The minority carrier lifetime is the most sensitive parameter to displacement damage, and therefore Schottky power diodes offer a distinct advantage, in that these diodes are majoritycarrier devices, and are therefore not sensitive to changes in minority-carrier lifetime. In addition, SiC has a distinct advantage over Si in that the use of SiC enables the 96 production of Schottky diodes having reverse-bias blocking-voltages in excess of 1 kV with negligible leakage currents. 97 CHAPTER 5 : I-V CHARACTERIZATION TESTING OF POWER MOSFETS The vertical double diffused power MOSFET (VDMOSFET) is used extensively in spacecraft power control and conversion applications [57]. However, there has been little work done regarding mixed neutron and gamma-ray environments on power MOSFETs [26,39,40,58]. Also, due to their availability, demonstrated reliability, and relatively low cost, non-radiation hardened parts are of interest to NASA. For example, all of the commercial, non-radiation parts purchased as part of this study cost less than $5 (USD) a piece; whereas, currently, a rad-hard power MOSFET typically costs more than $500 (USD) [59], which we have found to be true as well. Therefore, the tests subjects of this mixed radiation field study were nonradiation hardened commercial power MOSFETs. The power MOSFETs in this study were part numbers IRF840, rated at 8 A forward current (I D ) and 500 V forward blocking voltage V (BR)DSS , and part number IRF1310N, manufactured by International Rectifier, having part numbers IRF1310N and IRF840, rated at 42 A forward current and 100 V V (BR)DSS . Twenty-seven of the IRF840 MOSFETs were manufactured by Vishay, and 9 of the IRF840 MOSFETs were manufactured by International Rectifier, for purposes of comparison between MOSFETs of the same part number but different manufacturers. All of the 30 IRF1310N MOSFETs were manufactured by International Rectifier. The Vishay IRF840 power MOSFETs and International Rectifier IRF1310N 98 MOSFETs are the test subjects of the buck and boost converter testing in Chapter 6. These MOSFETs were subjected to radiation hardness testing in the mixed neutron and gamma-ray radiation field in the rabbit facility at the Ohio State University Research Reactor (OSURR). Both the International Rectifier IRF840 and IRF1310N power MOSFET models were also the subject of a single-event gate rupture (SEGR) study, conducted by NASA scientists, using heavy ions as a radiation source [3]. 5.1 Power MOSFET: Structure and Physics of Operation The schematic symbol of the n-channel MOSFET, and its built-in, parasitic antiparallel diode, is shown in Figure 1. When operating in its normal, forward-biased state (drain biased positive with respect to source), the MOSFET blocks current flow when the voltage difference between the gate and source is less than some threshold value, V th , but conducts current from drain to source (I D ), as this difference becomes greater than V th . One can infer from the anti-parallel diode in Figure 5.1 that the MOSFET cannot block current flow when its source is biased positive with respect to its drain (reverse bias). Furthermore, forward I D versus V DS characteristic curves are shown in Figure 5.2, for an unirradiated IRF1310N power MOSFET. The triode (ohmic) and saturation regions of the MOSFET I D versus V DS characteristic are shown in Figure 5.2, along with the voltage drop, V R , across the n- drift epitaxial layer of the MOSFET, shown in Figure 5.3. When the MOSFET is in saturation, the conductive channel is pinched-off at the drain end of the channel, and therefore I D is essentially independent of V DS in the saturation region. 99 Figure 5.1. Schematic diagram of an n-channel MOSFET with built-in anti-parallel diode. Figure 5.2. I D versus V DS characteristic for an unirradiated IRF1310N power MOSFET. The voltage drop across the channel, V CH , is equal to V DS minus V R , as indicated by Equation 5.1. A VDMOSFET cell is shown in Figure 5.3. A typical power MOSFET may contain several thousands of these cells in parallel. Fortunately, the many I-V characteristics of the power MOSFET can be analyzed by considering the MOSFET as 100 comprised of only one, large, effective cell. The total on-state resistance of the power MOSFET (R ds(on) ) can be approximated by the sum of the channel resistance (R channel ) and the drift layer resistance (R d ), as indicated by Figure 5.3. Figure 5.3. n-channel VDMOS structure containing primary contributions to on-state resistance in power MOSFETs, namely R d and R channel , the drift and channel resistances, respectively. Consequently, for operation in the triode region of the I D versus V DS characteristic (applicable to the buck and boost converter circuits of Chapter 6), the total voltage drop, V DS , from source to drain of the MOSFET, can be approximated by the sum of the voltage drop across R channel and R d , as shown in Equation 5.1: V= DS VCH + VR , 5.1 where, V CH is the voltage dropped across the channel, and V R is the volage dropped across the drift region resistance, R D , in the n- epitaxial layer, the bulk n+ source and substrate regions, and various other contacts, leads, and pins in the package [60]. V R is 101 linearly proportional to the drain current, I D , and for the high voltage MOSFETs used in this study, the n- epitaxial layer is the major source of V R , especially for the 500 V MOSFETs, which require a lower doped n- drift layer to support higher electric fields. Therefore, VR ≈ I D ( Rd ) for the power MOSFETs in this study. In order to formulate an expression for V CH , we consider two cases, which are described in [60] and summarized here. The first case occurs for VCH ≈ 0 , for which we can approximate the free-electron charge density, Q IL , as being uniform over the entire length of the channel, such that Equation 5.2 applies: = QIL COX (VGS − VTH ) , 5.2 where, C OX is the capacitance of the gate oxide, V GS is the applied gate-to-source bias, and V TH is the threshold voltage, defined by Equation 5.3: VTH =V fb + 2ψ B + 2ε si qN A ( 2ψ B ) Cox , 5.3 where ε si is the Si permittivity ( 1.04E-12 F/cm), ψ B is the difference between the Fermi level and intrinsic level in the Si, N A is the doping density of the p-type body region in which the n-type channel is formed, and V fb is the flat-band voltage, given by Equation 5.4, for which φms is the difference between the metal and semiconductor work functions, and Q ox is the equivalent oxide charge per unit area at the Si-SiO 2 interface [61]: VTH =V fb + 2ψ B + 2ε si qN A ( 2ψ B ) Cox 102 . 5.4 Furthermore, the small electric field along the length of the channel causes the electrons within the channel to move with a drift velocity, v d , given by Equation 5.5: = vd µ= n ( ECH ) µ n (VCH / L ) , 5.5 where, L is the effective length of the channel. The total free-electron charge in the channel is q n = Q IL WL, where W is the channel width, going into the page in Figure 5.1. Then, it takes an average time t tr , for an electron to travel from source to drain along the channel, given by Equation 5.6: L L2 5.6 = vd µnVch The drain current through the channel, I D , can therefore be expressed by Equation 5.7: t= tr qn QILWL . 5.7 = ttr ttr Substitution of the expression for t tr in Equation 5.6 into Equation 5.7 yields Equation I= D 5.8: ID = µn W Cox (VGS − VTH )VCH = k (VGS − VTH )VCH , L 5.8 W Cox . L Therefore, for a small applied drain-to-source bias, V DS , R channel is given by Equation 5.9: where, k, the device transconductance parameter, is defined by k = µn Rchannel = VCH 1 . = ID k (VGS − VTH ) 5.9 Therefore, V DS is given by Equation 5.10: 1 VDS = VCH + VR = + RD I D . k (V − V ) GS TH 103 5.10 However, for larger values of V CH , Q IL cannot be assumed uniform across the channel, and therefore Equation 5.8 is not valid for this second case, which is also described in [60], and summarized here. At the source end of the channel, Q IL is the same level as Equation 5.2, as described by Equation 5.11, where Q IL (y) is the freeelectron charge density a distance ‘y’ from the source end of the channel: = QIL ( 0 ) COX (VGS − VTH ) . 5.11 However, at the drain end of the channel, QIL is lower than it is at the source by an amount of COX VCH , so that QIL ( L ) is given by Equation 5.12: QIL = ( L ) COX (VGS − VTH − VCH ) . 5.12 Taking the average of Equation 5.11 and 5.12 as the average surface charge density, 1 QIL , such that = QIL COX VGS − VTH − VCH 2 , then the total free electron charge in the channel, qn′ , is given by Equation 5.13: 1 5.13 qn′ CoxWL VGS − VTH − VCH . = 2 q′ Therefore, since I D = n , I D can be written as in Equation 5.14: ttr 1 W Cox (VGS − VTH )VCH − VCH 2 , 2 L 1 k (VGS − VTH )VCH − VCH 2 . = 2 = I D µn 5.14 Equation 5.14 is the Shichman-Hodges [62] MOSFET model and is implemented in PSpice as the level 1 MOSFET physics model [47]. When V CH is increased to the point such that the end of the channel, VGS − VCH = VTH , then the channel is essentially 104 pinched-off at the drain end, and therefore, substituting VCH = VGS − VTH into Equation 5.14 yields Equation 5.15, describing I D in the saturation state, as shown in Figure 5.2, where I D becomes essentially independent of V DS : = ID 1 2 k (VGS − VTH ) . 2 As a consequence of Equation 5.15, a plot of line with a slope of 5.15 I D versus VGS should yield a straight k k and an intercept of −VTH ; whereby, V GS = V TH for I D = 0. 2 2 It should be noted, however, that Equation 5.15 is not valid for high values of (VGS − VTH ) , as increased carrier-carrier scattering occurs in the channel as the number of carriers in the channel increases as a result of increased V GS , thereby reducing mobility and thus k. In other words, as increasingly more carrriers are drawn to the channel by an increase in V GS , the carriers crowd and collide with each other, causing µn , and therefore k, to decrease. 5.2 Experimental Methodology: Irradiation and I-V Characterization The parts used in this study were commercial, un-radiation-hardened n-channel power MOSFETs, manufactured by International Rectifier and Vishay. The part numbers of these MOSFETs were IRF130N, rated at 100 V forward blocking voltage (V (BR)DSS ) and 42 A continuous drain current (I D ), and IRF840, rated at V (BR)DSS = 500 V and 8 A continuous I D . Nine of the IRF840 MOSFETs were manufactured by International Rectifier (IR), and 27 of the IRF840 MOSFETs were manufactured by Vishay. The IRF840 MOSFETs made by IR and Vishay are analyzed separately, and 105 then IRF840 MOSFETs of different manufactures are compared with one another. All of the 30 IRF1310N MOSFETs of this study were manufactured by IR. 5.2.1 Power MOSFET Irradiations Prior to irradiation, the power MOSFETs, in groups of three, were covered in cadmium and placed inside a polyethylene bottle. For the Vishay IRF840 and IRF1310N models, one group of three MOSFETs remained unirradiated in order to serve as the control group; however, all of the IR IRF840 MOSFETs were irradiated, since only 9 of these MOSFETs were available for this study (both pre- and postirradiation I-V curve measurements were made for all irradiated MOSFETs). For each group of three Vishay IRF840 MOSFETs, three Cree CSD04060A SiC Schottky power diodes were also placed inside the bottle and irradiated with the MOSFETs, for future functional testing of buck and boost converters, which is discussed in Chapter 6. Likewise, in preparation for future functional testing, a group of three Vishay IR40CTQ150PBF Si Schottky diodes were placed inside the bottle and irradiated with the IRF1310N MOSFETs. During all of the the irradiations, the source, drain, and gate leads of the MOSFETs were shorted according to ASTM standard F110-993 [63] and the procedure followed by Blackburn [39] for unbiased power MOSFET irradiations. All irradiations and measurements were performed at room temperature, and the reactor was operating at a nominal power of 450 kW. This power corresponds to φeq ,1MeV ,Si = 5.2 ×1011 krad ( Si ) n and a TID rate of 10 , as shown in Table 2.1. Dosimetry was 2 s cm s performed by integrating under the power monitor curve, as discussed in section 3.2.4, and shown by Equation 3.6. Following irradiation, after an appropriate time, which 106 allowed for the radioactivity of the samples to decay to the point that the MOSFETs could be safely handled, the MOSFETs were tested. For each group (sample) of three MOSFETs, the corresponding φeq ,1MeV ,Si and TID to which the group was irradiated in the OSURR rabbit facility are displayed in Table 5.1, Table 5.2, and Table 5.3 for the IR IRF840, Vishay IRF840, and IR IRF1310N power MOSFET models, respectively. IR IRF840 Group (#) 1 2 3 Φ eq ,1MeV ,Si 2 (n/cm ) 2.1E+13 6.2E+13 1.0E+14 TID (Mrad(Si)) 0.4 1.1 1.8 Table 5.1. Correspondence between each group (sample) of three IR IRF840 MOSFETs and the Φ eq ,1MeV ,Si to which it was exposed in the OSURR rabbit facility. Vishay IRF840 Group (#) Unirradiated Control 1 2 3 4 5 6 7 8 Φ eq ,1MeV ,Si 2 (n/cm ) 0 1.7E+13 3.4E+13 5.1E+13 6.2E+13 6.8E+13 7.7E+13 8.6E+13 1.0E+14 TID (Mrad(Si)) 0 0.3 0.6 0.9 1.1 1.2 1.3 1.4 1.8 Table 5.2. Correspondence between each group (sample) of three Vishay IRF840 MOSFETs and the Φ eq ,1MeV ,Si and TID to which it was exposed in the OSURR rabbit facility. 107 IR IRF1310N Group (#) Φ eq ,1MeV ,Si (n/cm2) Unirradiated Control 1 2 3 4 5 6 7 8 9 0 3.6E+13 7.3E+13 1.1E+14 1.4E+14 1.8E+14 2.2E+14 5.0E+14 7.4E+14 1.0E+15 TID (Mrad(Si)) 0 0.6 1.2 1.8 2.5 3.1 3.7 8 13 17 Table 5.3. Correspondence between each group (sample) of three IR IRF1310N MOSFETs and the Φ eq ,1MeV ,Si and TID to which it was exposed in the OSURR rabbit facility. 5.2.2 Power MOSFET I-V Characterization Testing I-V characterization was conducted using the Tektronix 371B high power curve tracer, shown below the two Keithley SourceMeters in Figure 3.4, prior to irradiation and after each incremental irradiation dose in the rabbit facility. Four-wire, Kelvin measurements were used for all I-V measurements, in order to minimize cable effects associated with two-wire measurements. The Tektronix 371B was used to measure the drain current versus applied drain-to-source bias (I D versus V DS ) and drain current versus applied gate-to-source voltage (I D versus V GS ). The TO-220 IC socket used to electrically connect the MOSFET leads to the curve tracer, is shown in Figure 5.4. As shown in Figure 5.4, the drain and source leads of the MOSFET each have two wires attached, one wire for the source signal, and the other wire for sense measurement. For the I D versus V DS measurement, V GS was held constant at 10 V, and V DS was swept from 0 V until I D reached the forward current rating for the MOSFET (42 A for 108 the IRF1310N MOSFET and 8 A for the IRF840 MOSFET). Although I D versus V DS measurements were taken for a variety of values for V GS , only the I D versus V DS curve corresponding to a value of V GS = 10 V is reported in this study, as 10 V was the gate voltage used in the buck and boost converters, as discussed in Chapter 6. Only the triode region of the I D versus V DS curve for V GS = 10 V was measured, since MOSFETs operating in power converters, such as buck and boost converters typically operate in the triode region, for which the MOSFET most resembles an ideal switch, with respect to V GS . Figure 5.4. TO-220 IC socket used for I-V Characterization of Power MOSFETs. For the I D versus V GS measurement, V D was held constant at 10 V, and V GS was swept from 0 V until I D reached the forward current rating for the MOSFET being measured. V D was held constant at 10 V to ensure that the MOSFET was in saturation mode, so that Equation 5.15 is applicable and could be used to determine V TH and k. 109 The forward-blocking I D versus V DS characteristics of the power MOSFETs were also measured with the Keithley 2410 SourceMeter, shown in Figure 3.4, in order to determine the change in drain leakage current as well as changes in breakdown voltage. This measurement was accomplished by shorting the gate and source together, such that V GS = 0 V, and sweeping V D to increasingly positive values, until I D reached 1 mA, at which point breakdown was determined to have occurred. 5.3 Determination of k and V TH : Results and Analysis: The threshold voltage, V TH , and transconductance parameter, k, were determined by performing a least squares curve-fit of the I D versus V GS data to Equation 5.15. For this, the MATLAB non-linear, least-squares curve-fit function was applied, using the I D versus V GS data as input along with initial estimates for V TH and k. The initial estimates for V TH and k, which MATLAB requires as input to the built-in non-linear, least-squares curve-fit function, were determined by performing a linear, least-squares curve-fit of the data in the form of I D versus V GS to a straight line, in the form of = I D mVGS + b , where VTH ,estimate = −b and m kestimate = m , as indicated by Equation 5.15 and 2 discussed at the end of section 5.1. An example of linear fits to the I D versus V GS measured characteristics are shown in Figure 5.5, for a Vishay IRF840 MOSFET, before and after irradiation. Note that the irradiated curve in Figure 5.5 saturates at approximately V GS = 3 V. An explanation for this effect is shown in Figure 5.6, for which an applied V DS bias of +10 V is no longer sufficient to force the MOSFET into saturation for V GS > 3 V for Φ eq,Si,1MeV = 5.1E13 (n/cm2); therefore, Equation 5.15 is not 110 valid there. Also, at lower currents, for both unirradiated and irradiated MOSFETs, the I D versus V GS characteristic deviates from linearity. In this low-current region of the I D versus V GS curve, the MOSFET is operating in the so-called subthreshold regime, and I D is exponentially dependent on V GS ; therefore, Equation 5.15 does not apply in the subthreshold region of the I D versus V GS curve. Figure 5.5. I D 1/2 versus V GS curve for a Vishay IRF840 MOSFET, pre- and post-irradiation. 111 Figure 5.6. I DS versus V D for a Vishay IRF840 MOSFET, irradiated to Φ eq, Si, 1MeV = 5.1E13 (n/cm2). Furthermore, groups 7, 8, and 9 of the IRF1310N MOSFETs were irradiated to an extent that their I-V characteristics could not be modeled accurately using Equation 5.15, since for these groups, I D was not constant with respect to V DS as Equation 5.15 requires, as shown in Figure 5.7. Therefore, curve-fit results are not reported for groups 7, 8, and 9 of the IRF1310N MOSFETs. 112 Figure 5.7. I DS versus V D for an IRF1310N MOSFET, irradiated to Φ eq, Si, 1MeV = 1.0E15 (n/cm2). The curve-fit results for k are shown in Figure 5.8 for Vishay and IR IRF840 (8 A, 500 V) MOSFETs and in Figure 5.9 for the IRF1310N (42 A, 100 V) MOSFETs. In general, k, being proportional to the carrier mobility in the channel, μ n , decreases with increasing ionizing dose and thus increasing radiation-induced interface traps, shown as item (4) in Figure 2.3. In fact, Sexton [64] determined that the carrier mobility, μ, is correlates strongly with N it , the density of interface trapped charge, and does not depend to first order on the density of oxide trapped charge, N ot ; furthermore, an empirical relation between μ and N it is given by Equation 5.16, where μ 0 is the pre-irradiation carrier mobility, and α is an experimentally determined constant, dependent on the surface impurity concentration [65]: µ= µ0 1 + α ( ∆Nit ) . 5.16 113 Figure 5.8. k versus TID in Si for IRF840 (8 A, 500 V) MOSFETs. Figure 5.9. k versus TID in Si for IRF1310N (8 A, 500 V) MOSFETs. 114 The results for V TH are shown in Figure 5.10, for both the IRF1310N and IRF840 MOSFETs, from which some interesting observations can be made: 1) For the IRF1310N MOSFET, V TH decreased sharply for a cumulative dose of less than 1 Mrad (Si), but then remained fairly constant for the remainder of the experiment, for a total cumulative dose in excess of 3 Mrad (Si). This saturation in threshold voltage shift at high dose levels has been previously observed in MOSFETs, and was attributed to increased electron-hole recombination for low applied electric fields in the oxide [66]. Also, at high doses, an increasing number of the finite hole traps at the Si/SiO 2 interface are filled [66]; 2) The results for the change in V TH for both of the 500 V IRF840 MOSFET models are significantly different from those observed for the 100 V IRF1310 MOSFET. That is, for the IR 500 V MOSFET, V TH becomes negative for TID less than 2 Mrad (Si), and for the Vishay 500 V MOSFET, V TH drops below 1 V for TID less than 2 Mrad (Si), but does not become negative. It is important to note that, in addition to being temperature and time-dependent, radiation-induced oxide trapped charge, as well as radiation-induced interface traps are highly dependent on the processing (manufacturing) of the oxide [14]; furthermore, manufacturers may even alter their fabrication process while a device is still commercially available, which is one of the disadvantages of testing and using COTS devices [7]. The IR840 MOSFETs manufactured by IR were purchased as part of the JIMO radiation hardness testing, and IR no longer produces these MOSFETs, as of the time this dissertation is written. The results in Figure 5.10 suggest that the Vishay 115 IRF840 MOSFETs have oxides containing fewer oxide traps, and are therefore more radiation-hard than the IR IRF840 MOSFETs. Figure 5.10. V TH versus TID in Si for IRF840 (8 A, 500 V) and IRF1310 (42 A, 100 V) MOSFETs. In general, for MOSFETs with higher forward-blocking voltage rating, the gate oxide thicknesses must be greater in order to support greater electric fields across the oxide. However, the shift in the threshold voltage is proportional to the square of the gate oxide thickness [14], and so the observed large shift in the threshold voltage for the 500 V MOSFET is not surprising. In particular, the proportionality of ΔV TH on the square of the oxide thickness, t ox , follows from Q = CV , where Q is proportional to t ox , and C is proportional to t ox -1 [14]. 116 In addition, ΔV TH is dependent on both oxide trapped charge, as well as radiationinduced interface traps, such that ∆VTH = ∆Vot + ∆Vit , where ∆Vot is the change in threshold voltage due to trapped oxide charge, and results in a negative shift of VTH , due to the positive, trapped holes in the oxide [11]. However, the sign of ∆Vit , depends on the position of the Fermi-level at the Si surface at inversion [14], and for n-channel MOSFETs, ∆Vit contributes a positive shift of V TH , countering the negative shift due to ∆Vot . The process contributing to ∆Vit depends on the diffusion of hydrogen to the Si/SiO 2 interface, and has a very different time scale than the process of trapped oxide charge contributing to ∆Vot . In fact, at low dose rates, comparable to those encountered in natural space, the V TH of n-channel MOSFETs may actually increase above its preirradiated value [11]. However, in our case, the TID rate is very high in the OSURR rabbit facility, 10 krad(Si) / s, in comparison to the dose rate encountered in natural space (0.012 rad/s [67]), and therefore, as shown by Figure 5.10, ∆VTH is predominantly negative with respect to TID for the MOSFETs tested in this study. Furthermore, it should be noted that oxide trapped charge and radiation-induced interface traps are also electric-field dependent, and that the leads of the MOSFETs were shorted during the irradiations in the rabbit facility. It is expected that both the 100 V and 500 V MOSFETs would degrade to greater extents with respect to both threshold voltage and transconductance for an applied positive gate-to-source voltage during irradiation, as this would result in greater positive trapped charge in the oxide as well as radiation-induced interface traps, due to the increase in the amount of electrons and holes that would escape recombination [68]. However, it was determined in a study [68] 117 that V DS has very little to no effect on ΔV TH ; on the other hand, applying a constant DC bias of V GS = +10 V resulted in a greater shift in ΔV TH than for switching V GS from +10 V to – 10 V at 100 kHz [68]. Therefore, it is expected that ionizing radiation will affect ΔV TH of the power MOSFETs to an extent dependent on the duty cycle and frequency of the applied V GS bias. 5.4 Determination of R d from R ds(on) : Results and Analysis: The full on-state resistance of the MOSFET, R ds(on) , can be determined by inspection from Equation 5.10, and is given in Equation 5.17: 1 + RD , Rds( on ) ≈ k (V − V ) GS TH 5.17 such that VDS = Rds( on ) I D , in the linear portion of the triode region of the I D versus V DS characteristic. Therefore, R ds(on) was determined by performing a linear fit of the I D versus V DS data, for the linear portion of the triode region, to Equation 5.17 in order to determine R ds(on) . An example of this calculation is shown in Figure 5.11, which shows the linear region of the I DS versus V D characteristic, of an IRF1310N MOSFET, pre- and post-irradiation, for which R ds(on) ~ 39 mΩ and 54 mΩ, respectively. Results for R ds(on) as a function of Φ eq ,1MeV ,Si are shown for the IRF840 and IRF1310N MOSFETs in Figure 5.12 and Figure 5.13. 118 Figure 5.11. Linear fits to the I D versus V DS characteristics for an IRF1310N MOSFET, pre- and postirradiation. Figure 5.12. R ds(on) versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. 119 Figure 5.13. R ds(on) versus Φ eq, Si, 1MeV for IR IRF1310N (42 A, 100 V) MOSFETs. In addition, the resistance of the low-doped drift region of the MOSFETs, R d , shown in Figure 5.2, was determined by subtracting the channel resistance, Rchannel = 1 , from the R ds(on) , given in Equation 5.17. V TH and k were k (VGS − VTH ) determined from the I D versus V GS characterization, as described in section 5.3, and a constant value of V GS = +10 V was applied to the MOSFET for the I D versus V DS measurements. Results for R d as a function of Φ eq ,1MeV ,Si are shown in Figure 5.14 and Figure 5.15 for IRF840 and IRF1310N MOSFETs, respectively. In addition, in Figure 5.15, R ds(on) is compared with R d as a function of Φ eq ,1MeV ,Si . 120 Figure 5.14. R d versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. The results are nearly identical those shown in Figure 5.12, since, for the 500 V MOSFETs, R d accounted for greater than 95 % of R ds(on) . 121 Figure 5.15. R d and R ds(on) versus Φ eq, Si, 1MeV for IRF1310N (42 A, 100 V) MOSFETs. Comparing the results for the IRF840 MOSFETs with respect to R ds(on) and R d , shown in Figure 5.12 and Figure 5.14, the figures are nearly identical. This is not surprising, since in a typical 500 V MOSFET, R d accounts for 97 % of R ds(on) [69]. This is essentially true for the IRF840, 500 V MOSFETs tested in this study, as shown in Figure 5.16; furthermore, R d increased as a percentage of R ds(on) with increasing Φ eq ,1MeV ,Si , as shown in Figure 5.16. In addition, 1 / R d is plotted as a function of Φ eq ,1MeV ,Si and fit to a straight line in Figure 5.17, as was done for Si and SiC Schottky power diodes in Chapters 3 and 4. From the results shown in Figure 5.16, for the IRF840 MOSFETs, it is evident that the large increase in R ds(on) with increasing Φ eq ,1MeV ,Si is due primarily to the increase in R d , most likely as a result of 122 carrier-removal in the n- drift epitaxial region, as indicated by the linear relationship between 1 / R d and Φ eq ,1MeV ,Si , described mathermatically in Equation 3.7, and shown in Figure 5.17. Figure 5.16. R d / R ds(on) (%) versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. In addition, the results for R d as a percentage of R ds(on) as a function of Φ eq ,1MeV ,Si , for the 100 V IRF1310N MOSFETs, for Φ eq ,1MeV ,Si less than 2.2E14 (n/cm2), are shown in Figure 5.18. In comparison, R d accounts for approximately 70 % of R ds(on) for a typical 150 V MOSFET [69]. For the IRF1310N MOSFETs, as shown in Figure 5.18, R d decreased as a percentage of R ds(on) with increasing Φ eq ,1MeV ,Si . This result was in contrast to the IRF840 MOSFETs, for which R d increased as a percentage 123 of R ds(on) with increasing Φ eq ,1MeV ,Si , as shown in Figure 5.16. Furthermore, from Figure 5.15, it is evident for the IRF1310N MOSFETs that R d is essentially constant as a function of Φ eq ,1MeV ,Si , for Φ eq ,1MeV ,Si less than 2.2E14 (n/cm2), even though R ds(on) is increasing. Therefore, for the IRF1310N MOSFETs, for Φ eq ,1MeV ,Si less than 2.2E14 (n/cm2), the increase in R ds(on) as a function of Φ eq ,1MeV ,Si is due to the increase in R channel , due to decreased mobility in the conductive channel, and therefore decreased k. Furthermore, from Figure 5.9, k, and therefore, μ n , appear to saturate at the TID corresponding to Φ eq ,1MeV ,Si = 2.2E14 (n/cm2). This results in a saturation of R channel at this dose level. However, from Figure 5.13, R ds(on) increases rapidly with respect to increasing Φ eq ,1MeV ,Si beyond Φ eq ,1MeV ,Si = 2.2E14 (n/cm2), suggesting that for these high dose levels, carrier-removal in the n- epitaxial drift layer, from neutron-induced displacement damage is primarily responsible for the increase in R ds(on) beyond Φ eq ,1MeV ,Si = 2.2E14 (n/cm2). An explanation for this result is that the R d increases significantly only when the neutron-induced, deep level traps begin to compensate the donors in the drift region, raising its resistivity [52]; furthermore, this only happens when the deep trap-level concentration approaches the doping level of the epitaxial drift layer [52]. Furthermore, MOSFETs having lower breakdown voltages have drift regions that are more heavily doped; therefore, the rapid increase of R ds(on) associated with neutron-induced displacement damage does not occur until much high dose levels for the 100 V MOSFETs compared to the 500 V MOSFETs in this study. 124 Figure 5.17. R d -1 versus Φ eq, Si, 1MeV for IR and Vishay IRF840 (8 A, 500 V) MOSFETs. Figure 5.18. R d / R ds(on) (%) versus Φ eq, Si, 1MeV for IRF1310N (42 A, 100 V) MOSFETs. 125 5.5 Background on Radiation Effects: Forward Breakdown and Leakage Current: In addition, as discussed in section 5.2.2, the forward leakage current and breakdown voltage of the Vishay IRF840 and IR IRF1310N MOSFETs were measured pre- and post-irradiation. An increase in leakage current results in increased power dissipation when the MOSFET is off. In particular, the radiation-induced off-state leakage current in power MOSFETs was studied extensively in [57]; although, neither the IRF840 nor the IRF1310N MOSFETs were tested in that study, for which all of the tested power MOSFETs had voltage ratings of 100 V and less. Also, in [57], it was observed that the leakage current of most of the tested MOSFETs increased substantially with increasing ionizing dose and was due to surface rather than bulk effects. In particular, radiation-induced leakage in n-channel MOSFETs is associated with negative shifts in threshold voltage, as radiation-induced, positive trapped oxide charge induces conductive channels in the ptype body region, so that substantial current may flow even with V GS = 0 [57,70]. Therefore, it is expected that the 500 V MOSFETs tested in this study will exhibit larger leakage current increases than the 100 V MOSFETs, as well as the lower-voltage-rated MOSFETs tested in [57] due to the larger t ox required for higher voltage MOSFETs, coupled with the proportionality of oxide trapped charge on t ox 2 [14], as discussed in section 5.3. Furthermore, ionizing radiation can reduce the forward breakdown voltage of power MOSFETs by inducing oxide trapped charge as well as generating traps at the SiSiO 2 interface [71]. In particular, the positive, trapped oxide charge acts to reduce the radius of curvature of the depletion region of the pn- junction of n-channel MOSFETs, 126 shown in Figure 5.3, and therefore reduce the breakdown voltage [71]. In addition, the reduction in breakdown voltage of n-channel MOSFETs was observed to be greater for MOSFETs having high breakdown voltages [71]. This is reasonable, given that nchannel MOSFETs having higher voltage ratings require thicker oxides, and the amount of trapped oxide charge is proportional to the square of the oxide thickness [14]. 5.6 Forward Breakdown and Leakage Current: Results and Analysis: Unirradiated and irradiated I DS versus V D characteristics for V GS = 0 are shown in Figure 5.19 for representative Vishay IRF840, 500 V MOSFETs. For this measurement, the MOSFETs in group 8, irradiated to Ф eq,1MeV,Si = 1.0E14 (n/cm2), had leakage currents in excess of 1 mA after post-irradiation. We define the breakdown voltage, arbitrarily, as the value of V DS , for V GS = 0 V, at which the leakage current, I D , reaches 1 mA, to be consistent with previous work [71]. As shown in Figure 5.19, the leakage current increases dramatically, over several orders of magnitude, in accordance with previous studies [57]. Also, the average leakage current as a function of TID at 250 V, half the rated-breakdown voltage, is shown in Figure 5.20 for the Vishay IRF840, 500 V MOSFETs. Comparing Figure 5.10 and Figure 5.20, the trends in V TH and leakage are mirror images of each other. This is consistent with our previous discussion, in that surface effects, such as trapped oxide charge and radiation-induced interface traps are responsible for changes in both V TH and leakage current. However, surprisingly, the breakdown voltage, as shown in Figure 5.19, changes very little with respect to dose, contrary to previous results in literature for high voltage MOSFETs [71]. Furthermore, all but one of the irradiated MOSFETs, with the 127 exception of group 8, irradiated to Ф eq,1MeV,Si = 1.0E14 (n/cm2), maintained breakdown voltages in excess of their manufacturer-rated breakdown voltage of 500 V postirradiation. Figure 5.19. I D versus V DS characteristics for Vishay IRF840 MOSFETs for V GS = 0. 128 Figure 5.20. Drain Leakage Current, I D , versus TID for Vishay IRF840, 500 V MOSFETs. In addition, the average leakage current of IRF1310N MOSFETs, for an applied V DS of 80V, as a function of TID, is shown in Figure 5.21. As shown in Figure 5.21, the leakage current increases at a continually lower rate with increasing TID up to 4 Mrad (Si), but then rapidly increases for higher values of TID. The leveling-off of the leakage current at slightly less than TID = 4 Mrad(Si) is consistent with the saturation of V TH for these MOSFETs with respect to TID, as shown in Figure 5.10, for TID less than 4 Mrad(Si). The value of V GS measured at I D = 250 μA, V250 µ A , is shown as a function of TID in Figure 5.22. As shown in Figure 5.22, the value of V250 µ A for TID greater than 4 Mrad(Si) decreases at a much slower rate than for TID less than 4 Mrad(Si), indicating a sharp decrease in the rate at which holes are being trapped at the Si/SiO 2 interface. V250 µ A is reported on IR’s datasheet for the IRF1310N MOSFET as the gate threshold 129 voltage, VGS (th ) . To obtain V250 µ A , the Keithley 2410 SourceMeter was used, and the procedure on the IRF1310N datasheet was followed in that the gate and drain of the MOSFET were shorted together (V DS =V GS ) and swept positive. Therefore, the increase in leakage current for TID greater than 4 Mrad(Si) may be due to radiation-induced generation centers near the pn- body-drain junction, as a result of displacement damage. As shown in Figure 5.23, the breakdown voltage of the IRF1310N MOSFETs decreased as a result of irradiation. This is consistent with the results from a previous study [71], for which the breakdown voltage of n-channel MOSFETs decreased as a function of TID and was attributed to the increase in radiation-induced trapped oxide charge. This positive oxide charge decreases the radius of curvature of the depletion region in n-channel MOSFETs, which in turn decreases the breakdown voltage. Figure 5.21. Drain Leakage Current, I D , versus TID for Vishay IRF1310N, 100 V MOSFETs. 130 Figure 5.22. V 250μA versus TID for Vishay IRF1310N, 100 V MOSFETs. Figure 5.23. Breakdown voltage versus TID for Vishay IRF1310N, 100 V MOSFETs. 131 5.7 Conclusions Regarding MOSFET I-V Characterization Testing For both the IRF1310N (42 A, 100 V) and IRF840 (8 A, 500 V) power MOSFETs, V TH and k decrease as a result of oxide trapped charge and radiation-induced interface traps. The degradation is worse for the 500 V MOSFETs, which can be attributed to the greater oxide thickness as well as lower doping of the n- epitaxial drift region required to support the higher breakdown voltage. The on-state resistance, R ds(on) , also increased as a result of irradiation for both the IRF1310N and IRF840 power MOSFET models. For the IRF840 MOSFET, the increase in R ds(on) is dominated by the increase in R d , which can be attributed to radiation-induced displacement damage in the n- drift layer. However, for the IRF1310N MOSFET, the increase in R ds(on) is dominated by the increase in R channel as a result of decreased mobility in the conductive channel from radiation-induced interface traps, for TID less than 4 Mrad(Si). For TID greater than 4 Mrad(Si), corresponding to Φ eq ,1MeV ,Si greater than 2.2E14 (n/cm2), the rapid increase in R ds(on) with respect to radiation dose can be attributed to radiation-induced displacement damage. In addition, with respect to the I D versus V DS characterization testing with V GS = 0 V, the leakage currents for both the IRF1310N and IRF840 MOSFETs increased dramatically from the exposure to the mixed neutron and gamma-ray radiation field, primarily as a result of positive, trapped oxide charge. In addition, the breakdown voltage of the IRF1310N MOSFETs decreased, albeit much less dramatically than the leakage current, with increasing radiation dose. However, surprisingly, the breakdown voltage of the IRF840 MOSFETs remained essentially unchanged with increasing radiation dose, as indicated by Figure 5.19. 132 CHAPTER 6 : FUNCTIONAL TESTING OF BUCK AND BOOST CONVERTERS In this chapter, we present the results from functional testing of buck and boost converters, using Si and SiC Schottky power diodes as well the Vishay IRF840 (8 A, 500 V) and IR IRF1310N (42 A, 100 V) power MOSFETs that were characterized in Chapter 5. The performance of the buck and boost converters are modeled in this chapter using the results with respect to changes in performance parameters as a function of radiation dose, from the I-V characterization analysis performed in Chapter 3 and Chapter 5 for the Schottky power diodes and power MOSFETs, respectively. The testing and analysis for the buck and boost converter circuits are performed for continuous conduction mode only, in which case the inductor current is greater than zero for the entire MOSFET switching cycle. 6.1 Background on Operation of Buck and Boost Converters In section 6.1, we provide background on the operation of buck and boost converters. First, a description of the operation of ideal buck and boost converters is presented. Then, a description of the operation of non-ideal buck and boost converters is presented. Furthermore, the details of the non-ideal switching characteristics of the MOSFET are described. 133 6.1.1 Background: Operation of Ideal Buck and Boost Converters In this section, we analyze the buck and boost converters in the ideal case, in which the diode and MOSFET are ideal switches, in order to describe the basic operation of the converters. We define an ideal switch as being able to switch instantaneously, conducts no current when in the off-state (infinite resistance), and has no voltage drop when in the on-state (infinite conductance). Therefore, an ideal switch absorbs no power. A buck converter is shown in Figure 6.1, which is analyzed as follows, considering the MOSFET and diode as ideal switches. In steady state, the time-average voltage across the inductor is zero. Referring to Figure 6.1, during the time the MOSFET is in the on-state and thus conducting current, the integral of the inductor voltage over time is (Vin − Vo ) ton , where t on is the time in which the MOSFET is on during its switching cycle. When the MOSFET is off, the integral of the inductor voltage over time −Vo (Ts − ton ) , where T= is ( 0 − Vo )(Ts − ton ) = s ton + toff is the period of the MOSFET switching cycle. Since the time-average voltage across the inductor is zero in steady state operation, (Vin − Vo ) ton − Vo (Ts − ton ) = 0 . Therefore, in continuous conduction mode ton (CCM) operation, = Vo = Vin DVin , where D is the duty ratio, or duty cycle of the T s MOSFET. The duty ratio, D, is the fraction of the switching period, T S , that the t MOSFET is on and conducting current, defined mathematically as D = on . Ts 134 MOSFET L 1 2 + Vin RL Vgate Diode C Vo - Figure 6.1. Buck converter with inductor, L, and capacitor, C. A boost converter is shown in Figure 6.2, which is analyzed as follows, considering the MOSFET and diode as ideal switches. In steady state, the time-average voltage across the inductor is zero. Referring to Figure 6.2, during the time the MOSFET is in the on-state and thus conducting current, the integral of the inductor voltage over time is Vinton . When the MOSFET is off, the integral of the inductor voltage over time is (Vin − Vo )(Ts − ton ) . Setting the time-average voltage over the 0 . Therefore, inductor to zero yields Vinton + (Vin − Vo )(Ts − ton ) = 1 1 Vin Vo V= = in . 1 − ton 1− D T s 1 L Diode 2 + Vin MOSFET C Vo Vgate Figure 6.2. Boost converter with inductor, L, and capacitor, C. 135 RL 6.1.2 Background: Analytical Modeling of Non-Ideal Buck and Boost Converters In this section, we analyze the buck and boost converters in the non-ideal case, in which case the diode and MOSFET have non-zero on-state resistances. Furthermore, the buck and boost converter circuits are assumed to be operating in continuous conduction mode. This analysis is intended to aid in interpreting the performance results of the circuits containing irradiated diodes and MOSFETs and provide a means to estimate the the power dissipation in the MOSFET and diode with respect to radiation dose. We refer to the term ‘power dissipation’ as power dissipated by the MOSFET and diode in the form of heat. It should be noted that in our analytical models, for the sake of simplicity, we assume that the MOSFET and diode can switch instantaneously. Although this is not a gross assumption for the Si and SiC Schottky diodes used in this study, in reality, the MOSFET cannot switch instantaneously when the V gate signal from the waveform generator is applied. We investigate the practical switching behavior of the MOSFET in section 6.1.3. The power dissipation associated with switching a controllable semiconductor switch, in general, is directly proportional to the switching frequency, f s , as well as the length of the time required to switch the semiconductor on and off [46]. On-state conduction power loss is directly proportional to the duty cycle. The simplified, non-ideal diode model that is used to analyze the behavior of the non-ideal buck and boost converters is that of the large signal diode model, for which the I-V characteristics are shown in Figure 3.2. Furthermore, the circuit-equivalent of the large-signal diode model is shown dashed-in within the half-wave rectifier circuit of Figure 4.18. The large-signal diode model consists of a DC voltage source, V on , 136 representing the forward-voltage drop of the diode, in series with a resistor, R on , representing the on-state resistance of the diode, which is approximately equal to R s . As shown in Figure 4.17 for the Cree CSD05120A SiC Schottky power diodes, V on remains essentially constant with dose, but R on is expected to increase with radiation-induced displacement damage. The simplified, non-ideal MOSFET model that is used in this dissertation to analyze the behavior of the non-ideal buck and boost converters consists of a single resistor, having a value of R ds(on) , the on-state resistance of the MOSFET. As shown by Equation 5.17 in section 5.4, for power MOSFETs of at least moderately high voltagerating, R ds(on) consists primarily of R d , the drift layer resistance, and R channel , the resistance of the conductive channel formed in the body region of the MOSFET. An expression for R channel is shown in Equation 5.9. From the MOSFET I-V characterization results presented in Chapter 5, it was shown that R d increases with radiation-induced displacement damage, and the rapid increase in R d occurs for lower values of Φ eq,1MeV,Si, for the 500 V MOSFETs than for the 100 V MOSFETs, as MOSFETs having larger breakdown voltage ratings typically require lower doping in the drift layer of the MOSFET. For the 100 V MOSFETs, for Φ eq,1MeV,Si of 2.2E14 (n/cm2) and lower, the main contribution to the increase observed in R ds(on) was determined to be R channel , from ionizing radiation-induced reduction of channel mobility. 6.1.2.1 Analytical Model of a Non-Ideal Buck Converter A non-ideal model of the buck converter is shown in Figure 6.3, with non-ideal models of the MOSFET, diode, and inductor shown dashed-in. A non-ideal inductor 137 consists of an ideal inductor in series with a DC resistance, R DCR . The inductor R DCR typically increases with increasing inductance and is often comparable in magnitude to R on and R ds(on) , as was the case in this current study. For instance, for the testing of the Vishay IRF840 MOSFETs and Cree CSD04060A diodes in the buck converter of Figure 6.15, a value of 212 mΩ was measured for the R DCR of the 1 mH inductor, using a 4-wire Kelvin measurement with the Keithley 2410 SourceMeter. Furthermore, for the buck and boost converter circuits shown in Figure 6.13 and Figure 6.14, containing the IRF1310N MOSFETs and IR40CTQ150PBF diodes, a value of 13.7 mΩ was measured for the effective R DCR of the two 100 μH inductors in parallel. The ESR resistance of the capacitor decreases with increasing size of the capacitor; therefore, due to the large size of the capacitors used in this study, and also for convience of modeling, the ESR resistance is neglected in this analysis, and the capacitors are considered ideal. In addition, the leakage currents of the MOSFET and diode are neglected in the analysis. Furthermore, in our analysis, we consider V o as constant, since for the converters used in this study, and for commercial DC-to-DC converters in general, the ripple voltage in the load capacitor is typically very small compared to the average output voltage, V o . For instance, in switch-mode power supplies, the percentage ripple in the output voltage is typically specified to be less than 1 % [46]. Furthermore, in a previous study [72], the output voltage ripple was specified to be 2.2 % and 2.7 % for the boost and buck converters, respectively. Thefore, we assume V o to be constant, which allows the use of first-order differential equations to model the buck and boost converter circuits. 138 1 2 Rds(on) R_DCR L 1 2 MOSFET + Ron Vin C Von Vo RL 2 Vdc iL Diode 1 - 0 Figure 6.3. Schematic of a simplified model of a non-ideal buck converter. For the non-ideal buck converter shown in Figure 6.3, we base our analysis on the current flowing through the inductor, i L , for the case when the MOSFET is conducting and the diode is off ( 0 < t < D ), and then for the case when the diode is fs conducting after the MOSFET has been switched off ( switching frequency of the MOSFET ( f s = D 1 ). Here, f s is the <t < fs fs 1 ). Once the inductor current is known, the Ts on-state power dissipation in the MOSFET and diode can be determined. When the MOSFET is switched on in the circuit of Figure 6.3, the diode must be off (open circuit). Therefore, applying Kirchoff’s voltage law (KVL) for this case yields Equation 6.1: Vin − iL,on Rds( on ) − iL,on RDCR − L diL,on dt −= Vo 0, 0 < t < D . 6.1 fs Solving Equation 6.1 for i L,on yields Equation 6.2, for some constant A: 139 ( ) − R ds( on ) + RDCR Vin − Vo D = + Aexp iL,on ( t ) t , 0 < t < . Rds( on ) + RDCR L fs 6.2 Now, we consider the case when the MOSFET has been switched off (opencircuit), and the diode is therefore conducting. Applying KVL for this case yields Equation 6.3: −Von − iL,off Ron − iL,off RDCR − L diL,off dt D 1 <t < . fs fs = − Vo 0, 6.3 Solving Equation 6.3 for i L,off yields Equation 6.4, for some constant B: iL,off ( t ) = − (Von + Vo ) Ron + RDCR − ( Ron + RDCR ) + Bexp t , L D 1 <t < . fs fs 6.4 Next, in order to develop the boundary conditions, we note that the current through an inductor must be continuous and cannot change instanteously. Therefore, our boundary conditions, which can be applied to Equations 6.2 and 6.4 in order to obtain the constants A and B, are given in Equations 6.5 and 6.6: D D iL,on= t = iL,off= t , fs fs 6.5 iL,on (= t 0= ) iL,off =t 6.6 1 fs . Furthermore, as the capacitor is assumed to be sufficiently large such that V o is constant, V o , and therefore i L , can now be solved by equating the average inductor current through the load resistor, R L , to V o / R L , as expressed in Equation 6.7, where i L,on (t) and i L,off (t) are given by Equations 6.2 and 6.4, respectively: 140 fs ∫ 0 D / fs Vo . 6.7 iL,off ( t ) dt = R D / fs L iL,on ( t ) dt + ∫ 1/ f s The average on-state power dissipation in the MOSFET, during conduction, can be calculated according to Equation 6.8: PS ,C = Rds( on ) f s ∫ D / fs 0 iL,on ( t ) dt . 2 6.8 Furthermore, the average power dissipation in the diode, during conduction, can be calculated according to Equation 6.9: 2 1/ f s 1/ f iL,off ( t ) dt + Von ∫ s iL,off ( t ) dt . 6.9 = PD,C f s Ron ∫ D f D / / fs s We emphasize that Equation 6.8 accounts only for power dissipation when the MOSFET is fully on. In reality, the MOSFET will also dissipate power in the form of heat during the time that it is switched on and off. The power dissipated during switching is investigated later in this chapter. The solutions of the equations in this section were obtained analytically and coded in MATLAB, and the MATLAB code for this calculation is given in the Appendix of this dissertation. Comparisons with PSpice simulations and experimental data are given later in this chapter. In addition, in order to better understand how and to what extent the parasitic resistances introduced into the buck converter circuit by the non-ideal MOSFET and diode affect the operation of the circuit as a whole, we consider the simplest case, in which the inductor is also very large, such that there is very little ripple in the inductor current ( ∆iL ≈ 0 ). In such a case, we can assume that the inductor current, i L , is purely iL 141 DC. Furthermore, for simplicity, we neglect the power dissipation of the MOSFET for the time when it is being switched on and off. Consequently, energy balance yields Equations 6.10 – 6.11: Pin = DVin ( iL ) 6.10 = Pout D ( iL ) Rds ( on ) + (1 − D) ( iL ) Ron + (1 − D) ( iL )Von + ( iL ) RDCR + ( iL ) RL 2 2 2 Equating P in with P out , and noting that iL = 2 6.11 Vo , the following simple expression, RL given as Equation 6.12, can be obtained for V o / V in : V D + (1 − D ) on Vo Vin . = Vin DRds ( on ) + (1 − D ) Ron + RDCR 1 + RL 6.12 In Equation 6.12, as we may expect, we see that the effect of the parasitic elements on the buck converter depends on the portion of the cycle that the parasitic element is conducting current. Furthermore, as long as the parasitic resistances are small in comparison with the load resistance, R L , and the diode turn-on voltage is small in comparison with the input voltage, V in , the ratio of V o / V in will remain fairly constant with radiation-induced displacement damage. This was true for the converters tested in this dissertation, even after the diodes and MOSFETs had been irradiated to a Φ eq,1MeV,Si of 1.0E14 (n/cm2) and greater. Furthermore, the efficiency of this buck converter can be determined by taking the ratio of the power distributed to the load resistor, ( iL ) RL to the total power delivered 2 by the source. Re-arranging terms, and noting that P in = P out and Vo = iL RL , the 142 expression in Equation 6.13 can be obtained for the efficiency of the buck converter, PRL namely Pin : PRL PRL = = Pin Pout 1 DRds ( on ) + (1 − D ) Ron + RDCR V 1 + on (1 − D ) + Vo RL . 6.13 6.1.2.2 Analytical Model of a Non-Ideal Boost Converter A non-ideal model of the boost converter is shown in Figure 6.4, with non-ideal, large signal models of the MOSFET, diode, and inductor shown dashed-in. As in the case for the analysis of the buck converter in section 6.1.2.1, we assume V o to be essentially constant. As in the case of the non-ideal buck converter analyzed in section 6.1.2.1, for the sake of simplicity, we assume that the MOSFET can switch instantaneously. 1 2 L 2 R_DCR 1 Von Ron + Diode 2 iL 1 Vin MOSFET Rds(on) Vo C - 0 Figure 6.4. Schematic of a simplified model of a non-ideal boost converter. 143 RL For the analysis of the non-ideal boost converter, we proceed by finding an expression for the inductor current, i L , for the case when the MOSFET is on and the diode is off. Applying Kirchoff’s voltage law (KVL) for this case yields Equation 6.14, noting that t on = D / f s and T s = 1 / f s : Vin − L diL,on dt − iL,on RDCR − iL,on Rds( on = ) 0, 0 < t < D . fs 6.14 Solving Equation 6.14 for i L,on yields Equation 6.15, for some constant K: ( ) − R ds( on ) + RDCR Vin D = + K exp iL,on ( t ) t , 0 < t < . Rds( on ) + RDCR L fs 6.15 Now, we consider the case when the MOSFET has been switched off (opencircuit), and the diode is therefore conducting. Applying KVL for this case yields Equation 6.16: Vin − L diL,off dt − iL,off RDCR − Von − iL,off Ron = − Vo 0, D 1 <t < . fs fs 6.16 Solving Equation 6.16 for i L,off yields Equation 6.17, for some constant J: = iL,off ( t ) − ( Ron + RDCR ) Vin − (Von + Vo ) t , + J exp Ron + RDCR L 1 D . <t < fs fs 6.17 Furthermore, noting that the inductor current must be continuous, and therefore applying the boundary conditions of Equation 6.5 and Equation 6.6, yields the solution for constants K and J, shown in the matrix equation of Equation 6.18: −1 K Vin − (Von + Vo ) Vin exp ( −α ⋅ ton / L ) − exp ( − β ⋅ ton / L ) 1 , = − − exp ( − β ⋅ Ts / L ) 1 1 β α J 144 6.18 where = α Rds( on ) + RDCR and = β Ron + RDCR . Now, we must find V o . Since the average inductor current is not continuously supplying the load, we cannot use the same approach as was used in the case of the buck converter, namely Equation 6.7. However, we can use the concept of charge-balance of the capacitor over one input cycle. That is, in order to satisfy steady-state conditions, the charge that the capacitor receives from the inductor ripple current when the MOSFET is conducting current ( 0 < t < D ) must be discharged through R L during the time interval fs when the MOSFET is off ( D 1 ). Therefore, Equation 6.19 can be used to <t < fs fs deterimine V o for the non-ideal boost converter of Figure 6.4: Vo D = RL f s V 1− D . fs ∫D / f iL,off ( t )dt − RoL 1/ f s s 6.19 The power dissipation in the MOSFET and diode, during on-state conduction, can then be calculated according to Equation 6.8 and Equation 6.9, respectively. The solutions of the equations in this section were obtained analytically and coded in MATLAB, and the MATLAB code for this calculation is given in the Appendix of this dissertation. In addition, in order to gain better insight as to how and to what extent the parasitic resistances introduced into the boost converter circuit by the non-ideal MOSFET and diode affect the operation of the circuit as a whole, we consider the simplest case, in which the inductor is also very large, such that there is very little ripple in the inductor current ( ∆iL ≈ 0 ). Therefore, in this case, we can assume that the iL 145 inductor current, i L , is purely DC. Furthermore, we neglect the power dissipation in the MOSFET as it is switched. Consequently, energy balance yields Equations 6.20 – 6.21: Pin = Vin ( iL ) = Pout ( iL ) 2 6.20 RDCR + D ( iL ) Rds ( on ) + (1 − D) ( iL )Von + (1 − D) ( iL ) Ron + 2 2 Vo 2 RL 6.21 In addition, we note that the load resistor and capacitor as a system receive all of their energy for the entire period of the cycle, T s , during the portion of the cycle that the MOSFET is off. Therefore, energy balance for the load resistor and capacitor as a system yields Equation 6.22: V2 RL o . (1 − D )VoiL = 6.22 Therefore, from Equation 6.22, iL = Vo , which we then substitute into Equations RL (1 − D ) 6.20 and 6.21 and solve for V o / V in , as given in Equation 6.23: Vo = Vin 1− D + V 1 − (1 − D ) on Vin . RDCR + DRds( on ) + Ron (1 − D ) RL (1 − D ) Furthermore, the efficiency, PRL PRL = = Pin Pout 6.23 PRL Pin , for the boost converter is given in Equation 6.24: 1 1+ RDCR + DRds( on ) + (1 − D ) Ron RL (1 − D ) 146 2 6.24 + Von Vo 6.1.3 Background: Practical Swithing Behavior of Power MOSFETs A practical MOSFET cannot switch immediately when a voltage is applied between its gate and source leads. In particular, the MOSFET has various parasitic inductances and capacitances which affect its switching behavior. These parasitic capacitances, as well as the source-lead and drain-lead inductances, are shown in the MOSFET equivalent circuit of Figure 6.5, given in [60]. In an n-channel MOSFET, the gate-source capacitance (C GS ) is formed by the gate electrode, the gate SiO 2 layer as well as the depletion layer that forms at the Si-SiO 2 interface, and the n+ source region. Also, the gate-drain capacitance (C GD ) is formed by the gate electrode, the depletion layer in the n- region, and the drain. The drain-source capacitance (C DS ) is then formed by the source, the depletion region in the n- layer, and the drain. C GD plays a major role in the switching behavior of power MOSFETs, and gives rise to plateau regions in the V GS waveforms that are very distinct and observable for the buck and boost converters containing the IRF1310N MOSFETs. 147 Figure 6.5. Equivalent circuit of a power MOSFET, in which the parasitic elements that have the greatest affect on the switching behavior of the power MOSFET are shown [60]. The details of the switching behavior of the power MOSFET are fairly complicated and are dependent on the circuit of which the MOSFET is a part. A detailed analysis of the transient switching behavior of power MOSFETs can be found in [60]; however, we will focus on those aspects of the switching process most relevant to this dissertation, especially those that are affected by radiation in order to interpret the results from the functional testing. In this dissertation, we refer to the gate drive voltage signal originating from the waveform generator as V gate . In addition, we refer to the bias between the actual gate and source ends of the MOSFET channel as V G’S’ . Furthermore, we refer to the discussions in [46,60], as they apply to the MOSFET switching characteristics for a diode-clamped inductive load, which is essentially a step-down (buck) converter [46]. 148 The switching waveforms of an IRF1310N MOSFET, operating in the buck converter circuit of Figure 6.13, are shown in Figure 6.6. The waveforms in Figure 6.6 were recorded using two different Yokogawa DL750 Scopecorders. The MOSFET V GS curve shown in Figure 6.6 was recorded on a separated ScopeCorder than the V DS and I D curves. Therefore, in Figure 6.6, the V GS waveform was positioned on the same timescale as the V DS and I D curves by using the measurement from the LeCroy Wavesurfer 424 oscilloscope, which measured the V DS and V GS waveforms simultaneously, on the same time-scale. The portion of the waveforms labeled “Detail” in Figure 6.6 is shown more clearly in Figure 6.7. Figure 6.6. Switching waveforms of an IRF1310N (42 A, 100 V) MOSFET, operating in a buck converter. Turn-on and Turn-off phases of the switching transient are labeled (1) – (6) and are identified and described in the text. 149 Figure 6.7. This is the portion of the switching waveforms labeled “Detail” in Figure 6.6 for an IRF1310N (42 A, 100 V) MOSFET operating in a buck converter. Turn-on and Turn-off phases of the switching transient are labeled (1) – (6) and are identified and described in the text. Referring to Figure 6.7, in phase (1) of the MOSFET turn-on process, when the V gate signal from the waveform generator is applied, V G’S’ begins to increase in a manner max described by Equation 6.25, where Vgate is the maximum value of the voltage signal from the waveform generator (10 V in our testing), and the amplitude of V gate is assumed max to be Vgate , as this was the case for our functional testing: max 1 − exp ( −t / τ G ) . VG ' S=' Vgate 6.25 In Equation 6.25, τ G = ( RS + RG )( CG ' S ' + CG ' D ' ) , where R S is the effective resistance between the waveform generator output and the gate lead of the MOSFET. In Equation 6.25, setting V G’S’ equal to the MOSFET threshold voltage, V TH , and solving for t yields the turn-on delay time, t d(on) , given by Equation 6.26: 150 ( ) max max = − VTH . td ( on ) τ G ln Vgate / Vgate 6.26 Note that according to Equation 6.26, reductions in V TH , such as that caused by ionizing radiation, have the potential to reduce the MOSFET turn-on delay time. max While still in phase (1), at a time t d(on) after Vgate = Vgate , the MOSFET drain current, I D , begins to rise. When V G’S’ reaches a value of V TH + I 0 /g fs , the MOSFET is able to support the full inductor current, I 0 , and the MOSFET drain-to-source voltage, V DS , begins to decrease. The term g fs is the MOSFET transconductance, for which ∂I D [60]. g fs = ∂VG ' S ' VDS =constant In our functional testing, we operate the MOSFET in the Ohmic region, such that the conductive channel is not pinched-off at the drain end. In this condition g fs is given by Equation 6.27 [60], where we have previously defined the device transconductance parameter, k, in Chapter 5: = g fs k (VG ' S ' − VTH ) . 6.27 At this point, referring to Figure 6.7, the MOSFET enters phase (2) of the turn-on process. When I D = I 0 , V D begins to decrease as C GD continues to charge. The large voltage spike in the V G’S’ waveform is likely due to the change in current across the source inductance, L s , shown in the MOSFET equivalent circuit in Figure 6.5 [60]. When V DS drops to its minimum value, the MOSFET enters phase (3) of the turn-on process as V G’S’ resumes its rise to V gate in a manner described by Equation 6.25, at which point the turn-on transient has essentially ended. 151 As for the turn-off process, referring to Figure 6.7, the MOSFET enters phase (4) when V gate drops to its minimum value, which is 0 V in our case. This change in V gate max causes V GS to decrease exponentially from Vgate to V TH + I 0 /g fs in a manner described by Equation 6.28: max = VG ' S ' Vgate exp ( −t / τ G ) . 6.28 The time for this decrease in V G’S’ to occur is the turn-off delay time, t d(off) , and can be calculated by substituting V TH + I 0 /g fs for V G’S’ in Equation 6.28 and solving for t. Therefore, t d(off) is given by Equation 6.29: ( ) max = td ( off ) τ G ln Vgate / VTH + I 0 / g fs . 6.29 Note that according to Equation 6.29, a decrease in V TH , such as that caused by ionizing radiation, has the potential to increase t d(off) . During phase (5), V G’S’ and I D remain constant as V DS increases and C GD discharges, as shown in Figure 6.7. The time required for V DS to increase to V in during this phase is given by Equation 6.30 [60]: tVDS ,rise ≈ { Vin CD ' S ' + 1 + g fs ( RS + RG ) CG ' D ' I 0 + g fsVTH }. 6.30 However, it should be noted that the rise in V DS is not truly linear, since C GD is discharging during this time [60]. When V DS reaches V in , in the case of the buck converter [46], the MOSFET enters phase (6) as shown in Figure 6.7, when V G’S’ and the drain current, I D , begin to decrease. When V G’S’ decreases to V TH , I D falls to 0, and the turn-off transient is essentially complete [46]. We also note that in phase (6), as shown in Figure 6.6, V DS 152 increases beyond V in , which is slightly greater than 80 V for this circuit, while I D decreases. V DS then returns to V in after I D decreases to 0. This feature of the V DS waveform is due to the voltage spike across the parasitic inductance at the drain end of the MOSFET as a result of the fall in drain current as described in [74]. For simplicity, as well as to follow standard procedure, the measurement shown in Figure 6.8 will be used in order to quantify the switching performance of the MOSFETs as a function of radiation dose. This measurement is standard, in that it is used on manufacturers’ datasheets for power MOSFETs in order to quantify switching performance [60]. In Figure 6.8, the turn-on delay time (t d(on) ) is the time required for V DS to decrease to 90 % of its maximum value after V GS increases to 10 % of its maximum value. The rise time, t r , is the time that it takes V DS to decrease from 90 % to 10 % of its maximum value. Also, for turn-off, t d(off) is the time it takes for V DS to increase to 10 % of its maximum value after V GS decreases to 90 % of its maximum value. Furthermore, t f , the fall time, is the time required for V DS to increase from 10 % to 90 % of its maximum value during the turn-off transient. 153 Figure 6.8. The standard means to quantify power MOSFET switching performance as listed on manufacturers’ datasheets will be used in this current study. 6.2 Previous Work: Functional Testing of Buck and Boost Converters: No previous work regarding functional testing of buck and boost converters in neutron and gamma-ray mixed radiation fields has been found. However, two studies were found regarding total ionizing dose (TID) on the performance of buck and boost converters [72,73]. In [72], IRF150 MOSFETs (100 V, 38 A) were tested in buck and boost converters, and this study is briefly summarized here, highlighting aspects relevant to the study for this dissertation research. In [72], the boost converter was supplied with an input voltage (V in ) of 6 V, and the buck converter was supplied with an input voltage of 15 V. For both the boost and buck conveters, an 85 kHz square wave was applied across the gate and source of the IRF150 MOSFETs, and the MOSFETs were switched between saturation (on) and cut-off (off) states. Load resistances of 1.2 kΩ and 50 Ω were used in the boost and buck converter circuit topologies, respectively. In addition, unlike in [73], the MOSFETs were irradiated, with an ARACOR x-ray source, under the 154 three bias conditions. That is, for the first bias condition, the MOSFETs were irradiated with V GS = 0 V. For the second bias condition, the MOSFETs were irradiated with V GS > 0. For the third bias condition, the MOSFETs were irradiated as they operated in the buck and boost converters, with an 85 kHz square wave applied to the gate and source of the MOSFETs. From these various bias conditions during irradiation, it was determined that the largest negative shift in V TH occurred for the case for which V GS > 0, as would be expected, since this would result in more electron-hole pairs escaping recombination. In addition, for the most realistic case in terms of MOSFET gate-bias conditions, for which the 85 kHz square wave was applied to the MOSFET gate and source during irradiation, the negative shift in V TH was much less drastic than the for the case for which a constant positive gate-to-source bias was applied, but only slightly more negative than for the case in which V GS = 0. For a TID of 70 krad(Si), the boost converter output voltage, across the load resistor, fell to 0 V, as the MOSFET gate signal was not low enough to turn off the irradiated MOSFET, having a severely reduce V TH , and therefore the output resistor was shorted. However, the output voltage of the buck converter remained constant for the highest TID used in the study (~ 100 krad); although, the efficiency of the buck converter decreased steadily with increasing TID. In [73], irradiated Motorola IRF 440 power MOSFETs were tested in buck and boost converters, and the study is briefly summarized here, highlighting aspects relevant to the study for this dissertation research. In [73], the MOSFET was switched between saturation, shown in Figure 5.2, and cut-off (V GS < V TH ). Furthermore, in [73], the MOSFETs were irradiated at dose rate of 2 rad(Si)/s with a 60Co source, and a gate voltage of +9 V was applied while the MOSFETs were irradiated. 155 For the buck converter, the output voltage, V o , and MOSFET drain current (I D ) in the off-state, remained fairly constant for TID less than 60 krad(Si), but rapidly increased for TID greater than 60 krad (Si), as the threshold voltage of the MOSFET became too low in order for the V GS signal to turn the MOSFET off. For the boost converter, the MOSFET drain current in the off-state remained fairly constant for TID less than 40 krad(Si), but then rapidly increased for TID greater the 40 krad(Si), as V TH of the MOSFET became too low, as a result of ionizing radiation, in order for the V GS signal to turn the MOSFET off. Accordingly, for a TID of 40 krad(Si) and greater, V o of the boost converter fell as the output load resistor (R L ) became shorted, since the MOSFET could not be turned off by the applied V GS signal. It is important to note for this previous work, for both the boost and buck converters, an input voltage (V in ) of 6 V was used, and the MOSFET was switched at 100 kHz. The highest radiation dose used for this previous study was 80 krad(Si), using a 60Co source. The current study, for this dissertation research, differs from these previous studies [72,73] in several respects, such as radiation source. For instance, in the current study, both the diode and the MOSFET in the converters of Figure 6.1 and Figure 6.2 were irradiated, and the radiation source was the mixed neutron and gamma-ray radiation field of the OSURR rabbit facility. Therefore, neutron-induced displacement damage was not an issue in those previous studies. Furthermore, in [72,73] , the highest TID used was on the order of ~ 100 krad(Si); whereas, in the current study, the Vishay IRF840, 500 V MOSFETs were irradiated to a TID of greater than 1 Mrad(Si) and Φ eq,1MeV,Si as high as 1.0E14 (n/cm2), and the IRF1310N, 100 V MOSFETs were irradiated to a TID of greater than 15 Mrad(Si) and Φ eq,1MeV,Si as high as 1.0E15 (n/cm2). 156 Also, in the current study, much different values were used for V in and V gate , shown in Figure 6.1 and Figure 6.2, than in the previous two studies [72,73]. For instance, for the current study, much higher voltages, comparable to the manufacturerrated voltages for the devices, were used for V in than in [72,73]. For instance, for the buck converter, V in = 80 V for the 100 V MOSFET, and V in = 250 V for the 500 V MOSFET. Furthermore, in the current study, V gate was switched between 0 and +10 V, which was sufficiently high to put the MOSFETs into the linear region of the triode (Ohmic) portion of the I D versus V DS characteristic, shown in Figure 5.2. This is significant for a radiation field consisting of neutrons in addition to gamma-rays, since operation in the triode region allows one to directly correlate the effects of R ds(on) on MOSFET and converter performance, and as was reported in Chapter 5, neutron-induced displacement damage has a great effect on R ds(on) . Furthermore, in [72,73], only the output voltage and power conversion efficiency of the converters were reported, the only exception being in [73], which also reported the MOSFET drain current as a function of TID. In the current study, in addition to the power conversion efficiencies and output voltages of the buck and boost converters, the voltage and current waveforms over all of the leads of the MOSFET and diode are measured and analyzed. In addition, in the previous studies of [72,73], the threshold voltages of the MOSFETs decreased to such an extent, as a result of ionizing radiation, that the gate drive circuitry could not turn the MOSFETs completely off. At this point, the converters were said to have failed. Since the post-irradiation values of V TH for all of the Vishay IRF840 and IRF1310N MOSFETs were greater than 0, as discussed in Chapter 5, the 157 minimum of the V gate signal was sufficient to turn each of the MOSFETs off. Therefore, the failure mode of concern in this study is that due to thermal breakdown of the power MOSFETs, in which the power dissipation in the MOSFET becomes sufficiently large as to destroy the body-drain p-n junction within the MOSFET structure. When this occurs, a short circuit exists between the drain and source leads rendering the MOSFET completely useless. 6.3 Experimental Setups and Procedures For this study, a number of experimental setups and procedures were used. The Vishay IRF840 (8 A, 500 V) MOSFETs, characterized in Chapter 5, were functionally tested in the circuits of Figure 6.1 and Figure 6.2 along with Cree CSD04060A (4 A, 600V) SiC Schottky power diodes. In addition, the IR IRF1310N (42 A, 100 V) MOSFETs, also characterized in Chapter 5, were tested in the circuits of Figure 6.1 and Figure 6.2 along with Vishay IR40CTQ150PBF (40 A, 150 V) Si Schottky power diodes, which are characterized in this chapter. For example, I-V characterization with the experimental apparatus of Figure 3.4 was used in order to characterize the DC static performance of the MOSFETs and diodes, as well as to extract electrical performance parameters from physics models. Also, the circuits and equipment used to measure the various voltage and current waveforms in the circuits are described in this section. 6.3.1 Irradiation Procedure for Diodes and MOSFETs of Buck and Boost Converters The irradiation procedure used for the diodes and MOSFETs of the buck and boost converters tested in the current study is described in section 5.2.1 and summarized in this section. The leads of the diodes were left floating, and the leads of the MOSFETs 158 were shorted according to ASTM standard F110-993 [63], as each sample of three diodes and three MOSFETs were irradiated inside of a Cd-lined bottle in the OSURR rabbit facility, as the reactor operated at nominal power of 450 kW, corresponding to φeq ,1MeV = 5.2 ×1011 n / cm 2 s and a TID rate of 10 krad ( Si ) / s . For each group of three , Si Vishay IRF840 MOSFETs, three Cree CSD04060A SiC Schottky power diodes were also placed inside the Cd-lined bottle and irradiated with the MOSFETs in the OSURR rabbit facility. The values for Φ eq,1 MeV,Si and TID corresponding to each group is given in Table 5.2. Likewise, in preparation for functional testing, a group of three Vishay IR40CTQ150PBF Si Schottky diodes were placed inside the Cd-lined bottle and irradiated with the IRF1310N MOSFETs in the OSURR rabbit facility. The values for Φ eq,1 MeV,Si and TID corresponding to each group is given in Table 5.3. 6.3.2 I-V Characterization Procedure for Diodes and MOSFETs The Cree SiC Schottky power diodes, part number CD04060A and Vishay IR40CTQ150PBF Si Schottky power diodes were characterized using the apparatus shown in Figure 3.4. The I-V characterization for the Cree SiC CSD04060A Schottky diodes were performed according to the procedure described in section 3.2.4, using the Keithley 2410 Sourcemeter for low current, high voltage measurements. For characterizing the I-V characteristics of the Vishay IR40CTQ150PBF Si Schottky diodes, the same procedure was used as described for the IR Si Schottky diodes in section 3.2.4. That is, for the Si Schottky diodes tested in this study, the Keithley 2410 Sourcemeter was used for high voltage, low current measurements, and the Tektronix 371B high-power curve tracer was used for forward-bias, high-injection I-V 159 characterization. For the Vishay Si Schottky diodes used for functional testing, the two diodes in each TO-220 package were wired in parallel and characterized. The Vishay Si Schottky diodes in each package were characterized and functionally tested, wired in parallel, since their combined current rating in the package, 40 A, matched closely to the current rating of the IRF1310N MOSFETs (42 A), with which they were functionally tested in the circuits of Figure 6.1 and Figure 6.2. Furthermore, the I-V characterization procedure for the Vishay IRF840 and IR IRF1310N MOSFETs is described in section 5.2.2. In particular, the Vishay IRF840 and IR IRF1310N MOSFETs characterized and analyzed in Chapter 5 are the same MOSFETs used for the functional testing reported in this chapter. 6.3.3 Functional Testing Setup and Procedure for Diodes and MOSFETs An overall view of the functional testing apparatus used for testing the buck and boost converters is shown in Figure 6.9. Shown in Figure 6.9 are the following items, labeled (1) – (6): (1) Agilent 33210A arbitrary waveform generator (2) LeCroy WaveSurfer oscilloscope, model 424 (3) (3a) and (3b): Two Yokogawa DL750 Scopecorders (4) High power and low resistance Avtron load bank (5) Circuit under test (CUT) (6) Yokogawa current probe, model 701930 160 Figure 6.9 Functional test apparatus for testing buck and boost converters. The Sorensen DC power supply, model DCR 300-33T, rated at 300 V and 33 A, used to supply the input voltage for the buck and boost converters, is not shown in Figure 6.9. In order to reduce noise and smooth the signal from the DC power supply, a 30 mH choke was placed between the high and low voltage wires of the DC power supply. The Agilent 33210A arbitrary waveform generator was used to provide the pulsed gate signal, V gate , to the MOSFET, as shown in Figure 6.1 and Figure 6.2. In order to reduce noise and smooth the signal, a 30 mH choke was placed between the high and low voltage wires of the waveform generator. In addition, a 10 nF capacitor 161 was placed between the high and low voltage wires of the waveform generator, on the output of the 30 mH choke, as shown in Figure 6.10. Figure 6.10. Filter used to reduce noise and smooth the signal from the waveform generator. The LeCroy WaveSurfer oscilloscope, model 424 was used to measure the V GS and V DS waveforms of the MOSFET, as well as the diode voltage drop waveform for the buck and boost converters containing the IRF1310N (42 A, 100 V) MOSFET and IR40CTQ150PBF Si Schottky diode. The LeCroy oscilloscope provided the capability of measuring the MOSFET and diode voltage waveforms with a timing resolution of 1 Giga-samples per second (1 data-point every 1 ns). Therefore, the switching of the MOSFET could be measured and analyzed with 100 times the precision of the 162 Yokogawa DL750 ScopeCorders, for which the highest time resolution was 10 Megasamples per second (1 data-point every 100 ns). The LeCroy oscilloscope was only used for the circuits containing the 100 V MOSFETs and 150 V diodes, since the voltages used in the circuits containing the 500 V MOSFETs and 600 V diodes were too high to be measured using the LeCroy oscilloscope. The two Yokogawa DL750 Scopecorders, labeled (3a) and (3b) in Figure 6.9, were used for measuring various voltage and current waveforms in the buck and boost converter circuits, as well as the temperatures of the TO-220 heat sinks on which the MOSFETs and diodes were mounted. For instance, the ScopeCorder labeled (3a) in Figure 6.9 was used to measure V in and V o , as well as the temperatures of the TO-220 heat sinks on which the MOSFETs and diodes were mounted. Furthermore, the ScopeCorder labeled (3b) in Figure 6.9 was used to measure the V GS and V DS waveforms of the MOSFET and the voltage drop waveform of the diode. All of the voltage waveforms measured with the Yokogawa ScopeCorders were measured using sense wires connected to the Yokogawa 701250, 12-bit isolation module, which had a sample rate of 1 data-point per 100 nanoseconds (10 MS/s). In addition, the Scopecorders were used to measure the current flowing out of the MOSFET source lead, the current flowing into the anode lead of the diode, as well as the currents flowing through the inductor and load capacitor. With the exception of the second experiment conducted for a buck converter, comprised of IRF1310N MOSFET and IR40CTQ150PBF diode, the currents were measured using the Yokogawa current probe, model 701930, labeled (6) in Figure 6.9, attached to the Yokogawa 70251, 16-bit isolation module, which had a sample rate of 1 data-point per microsecond (1 MS/s). For the second experiment conducted for the 163 buck converter containing a IRF1310N MOSFET and a IR40CTQ150PBF diode, the current probes used to measure the current flowing through the source lead of the MOSFET as well as into the anode lead of the diode were attached to the Yokogawa 701250, 12-bit isolation module, which has ten times the time resolution of the Yokogawa 70251 isolation module. The MOSFETs and diodes were connected to the circuits through high-power TO-220 sockets, as shown in Figure 6.11. Furthermore, as shown in Figure 6.11 the MOSFETs and diodes were mounted on TO-220 heat sinks. Before mounting the MOSFETs and diodes on the heat sinks, the thermal pads of the MOSFETs and diodes were coated with Arctic Silver® 5 high-density polysynthetic silver thermal compound (99.9% silver), as shown in Figure 6.12, in order to improve thermal conductivity between the thermal pads of the semiconductor devices and the TO-220 heat sinks. 164 Figure 6.11. A MOSFET placed in a high-power TO-220 socket, mounted on a heat-sink. Figure 6.12. MOSFET thermal pad coated with polysynthetic silver thermal compound. 165 6.3.3.1 Functional Test Procedure for Buck and Boost Converters: IRF1310N MOSFET A schematic for the buck converter circuit tested with the IRF1310N (42 A, 100 V) MOSFETs and the IR40CTQ150PBF (40 A, 150 V) Si Schottky power diodes is shown in Figure 6.13. The schematic for the boost converter, using the IRF1310N MOSFET and IR40CTQ150PBD diode is shown in Figure 6.14. For both circuits, the waveform generator provided a 50 kHz square pulse with 20 ns rise and fall times, and was switched between 0 V and 10 V. The duty cycle of the square pulse was swept from 20 % to 50 % in 5 % increments, with measurements being taken at each of the 5 % intervals. The two diodes in the IR40CTQ150PBF TO-220 package were wired in parallel to achieve the full package rating of 40 A. For the buck converter, the load resistance, R L , consisted of two 10 Ω resistors from the load bank wired in parallel, for an effective load resistance of R L = 5 Ω. For the boost converter, R L consisted of 20 Ω of resistance from the load bank. For the functional testing, the IRF1310N MOSFET having a value for R ds(on) closest to the average in its group, irradiated to the same dose, was tested with an IR40CTQ150PBF diode having a forward voltage drop at 5 A closest to the average in its group, irradiated to the same dose. 6.3.3.2 Functional Test Procedure for Buck and Boost Converters: IRF840 MOSFET For the IRF840 MOSFETs and CSD04060A diodes, a buck converter, having an input voltage of 250 V and a load resistance of 40 Ohms, was tested, as shown in Figure 6.15. The waveform generator provided a 50 kHz square pulse with 20 ns rise and fall times, and was switched between 0 V and 10 V. The duty cycle of the square pulse was 166 swept from 20 % to 50 % in 5 % increments, and waveform measurements were recorded after each duty cycle increment of 5 %. For each level of dose, the IRF840 MOSFET having a value for R ds(on) closest to the average in its group was tested with a CSD04060A diode having a value of R s closest to the average in its group. 167 L2 100uH 2 1 M1 IRF1310N 2 1 Vin 80V C1 1 mF D1 IR40CTQ150PBF Vgate TF = 20 ns PW = 10 us PER = 20 us V1 = 0 V TR = 20 ns V2 = 10 V L1 100 uH C2 1 mF D2 RL 10 Ohms RL1 10 Ohms Figure 6.13. A schematic for the buck converter circuit tested with the IRF1310N (42 A, 100 V) MOSFETs and the IR40CTQ150PBF (40 A, 150 V) Si Schottky power diodes. L2 100uH 1 2 1 2 D1 IR40CTQ150PBF L1 100 uH Vin 40V C1 1 mF D2 Vgate TF = 20 ns PW = 10 us PER = 20 us V1 = 0 V TR = 20 ns V2 = 10 V M1 IRF1310N C2 1 mF RL 20 Ohms Figure 6.14. A schematic for the boost converter circuit tested with the IRF1310N (42 A, 100 V) MOSFETs and the IR40CTQ150PBF (40 A, 150 V) Si Schottky power diodes. 168 M1 IRF840 L1 1 2 1 mH Vin 250V C1 470 uF Vgate TF = 20 ns PW = 10 us PER = 20 us V1 = 0 V TR = 20 ns V2 = 10 V D1 CSD04060 C2 470 uF RL1 40 Ohms Figure 6.15. A schematic of a buck converter circuit tested with an IRF840 (8 A, 500 V) MOSFETs and a Cree CSD04060A (4 A, 600 V) SiC Schottky power diode. In this circuit, V in = 250 V and R L = 40 Ohms. 169 6.4 I-V Characterization Results and Analysis for Schottky Power Diodes The I-V characterization procedure, results, and analysis for the Vishay IRF840 and IR IRF1310N power MOSFETs used in the functional testing of the buck and boost converters are given in Chapter 5. The I-V characterization results for the Vishay IR40CTQ150PBF and the Cree CSD04060A diodes that were functionally tested are given in section 6.4.1 and section 6.4.2, respectively. I-V characterization results are only reported for the Vishay IR40CTQ150PBF diodes having a voltage drop (V D ) at a current of 5 A (I D = 5 A) closest to the average of their respective sample with which they were irradiated, and these were the only IR40CTQ150PBF diodes functionally tested in boost and buck converters. Similarly, I-V characterization results are only reported for the Cree CSD04060A SiC Schottky power diodes having a value of R S closest to the average of their respective sample with which they were irradiated, and these were the only CSD04060A diodes functionally tested in boost and buck converters. 6.4.1 I-V Characterization Results and Analysis for Vishay IR40CTQ150PBF Diodes Results for the IR40CTQ150PBF diodes, for the low-injection curve-fit of the IV data to Equation 3.1, are shown in Table 6.1, for which the two diodes in the TO-220 package were wired in parallel for the measurement. Only parameters for the diodes used in functional testing are reported in Table 6.1. At φeq ,1MeV ,Si greater than 5.0E14 (n/cm2), the resistance of the neutral regions became sufficiently large that the lowinjection and high-injection regions of the forward-bias I-V curve could not be distinguished. 170 φeq,1MeV ,Si 0 3.6E+13 7.3E+13 1.1E+14 1.4E+14 1.8E+14 2.2E+14 5.0E+14 7.4E+14 1.0E+15 n (unit-less) I s (A) 1.06 1.05 1.06 1.06 1.06 1.07 1.07 1.15 - 7.5E-7 6.2E-7 6.1E-7 5.8E-7 6.2E-7 6.6E-7 6.6E-7 1.0E-6 - Table 6.1. Results of curve fitting for the forward-biased low-injection region for the Vishay IR40CTQ150PBF (40 A, 100 V) Si Schottky power diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. Results for the IR40CTQ150PBF diodes, for the high-injection curve-fit of the IV data for the extraction of R s are shown in Figure 6.16 and Table 6.1, for which the two diodes in the TO-220 package were wired in parallel for the measurement. For φeq ,1MeV ,Si greater than 2.2E14 (n/cm2), the I-V curves became sufficiently distorted such that R s could not be extracted from the I-V curve data. The voltage drop at 5 A and 10 A as a function of φeq ,1MeV ,Si is shown in Figure 6.17 for the IR40CTQ150PBF diodes, for all values of φeq ,1MeV ,Si . High-injection forward bias I-V curves for these diodes for selected values of φeq ,1MeV ,Si are shown in Figure 6.18. 171 Figure 6.16. R s versus Φ eq,1MeV,Si for the Vishay IR40CTQ150PBF diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. Figure 6.17. Average voltage drop versus Φ eq,1MeV,Si for a diode current of 5 A and 10 A for the Vishay IR40CTQ150PBF diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. 172 Figure 6.18. High-injection, forward bias curves for selected values of Φ eq,1MeV,Si for Vishay IR40CTQ150PBF diodes that were functionally tested. In addition, the reverse-bias I-V characteristics of the Vishay IR40CTQ150PBF diodes were also measured, and reverse-bias I-V curves for selected values of φeq,1MeV ,Si are shown in Figure 6.19. As shown, the leakage current increases by approximately 1 order of magnitude from φeq ,1MeV ,Si = 0 (n/cm2) to φeq ,1MeV ,Si = 1.0E15 (n/cm2). Furthermore, the breakdown voltage, which we arbitrarily define as the reverse bias voltage at which the diode leakage current equals 1 mA, remained fairly unchanged and above the manufacturer-rated breakdown voltage of 150 V for all of the Vishay IR40CTQ150PBF diodes irradiated. The leakage current at 80 V and the breakdown voltage are shown in Table 6.2 as a function of Φ eq ,1MeV ,Si . 173 Figure 6.19. Reverse bias curves for selected values of Φ eq,1MeV,Si for Vishay IR40CTQ150PBF diodes that were functionally tested. φeq,1MeV ,Si 0 3.6E+13 7.3E+13 1.1E+14 1.4E+14 1.8E+14 2.2E+14 5.0E+14 7.4E+14 1.0E+15 I D at V D = -80 V Breakdown Voltage (A) (V) 2.4E-6 192 3.2E-6 188 4.4E-6 188 4.6E-6 186 6.8E-6 180 8.1E-6 187 8.5E-6 185 1.5E-5 185 1.8E-5 184 2.2E-5 189 Table 6.2. Leakage current for a bias of VD=-80 V and breakdown voltage versus Φ eq,1MeV , Si for the Vishay IR40CTQ150PBF (40 A, 100 V) Si Schottky power diodes used in functional testing, for which the two diodes in the TO-220 package were wired in parallel. 174 6.4.2 I-V Characterization Results and Analysis for Cree SiC Schottky Power Diodes Results for the low-injection curve-fit of the I-V data to Equation 3.1 are shown in Table 6.3, for the Cree CSD04060A SiC Schottky power diodes, used in this functional testing study. Only parameters for the diodes used in functional testing are reported in Table 6.3. D d (MeV/g) in SiC n (unit-less) 0.0E+00 1.045 3.8E+10 1.057 7.7E+10 1.049 1.2E+11 1.067 1.4E+11 1.066 1.5E+11 1.058 1.8E+11 1.054 1.9E+11 1.064 2.3E+11 1.075 I s (A) 4.02E-16 5.06E-16 4.99E-16 5.73E-16 6.17E-16 4.21E-16 5.32E-16 4.40E-16 1.10E-15 Table 6.3. Results of curve fitting for the forward-biased low-injection region for the Cree CSD04060A (4 A, 600 V) SiC Schottky power diodes used in functional testing. The results for R s versus D d,SiC for the Cree CSD04060A diodes, used in the functional testing, are shown in Figure 6.20 for the high-injection curve-fit of the I-V data to Equation 3.3. High-injection forward bias I-V curves for these diodes for selected values of D d,SiC are shown in Figure 6.21. In addition, the reverse-bias I-V characteristics of the Cree CSD04060A diodes were also measured, and reverse-bias I-V curves for selected values of D d,SiC are shown in Figure 6.22. The leakage current at 250 V and the breakdown voltage are shown in Table 6.4 as a function of D d,SiC . 175 Figure 6.20. R s versus D d,SiC for the Cree CSD04060A diodes used in functional testing. Figure 6.21. High-injection, forward bias curves for selected values of D d,SiC for Cree CSD04060A diodes that were functionally tested. 176 Figure 6.22. Reverse bias curves for selected values of D d,SiC for Cree CSD04060A diodes that were functionally tested. D d (MeV/g) in SiC 0.0E+00 3.8E+10 7.7E+10 1.2E+11 1.4E+11 1.5E+11 1.8E+11 1.9E+11 2.3E+11 I D at V D = -250 V Breakdown Voltage (A) (V) 4.0E-10 887 2.0E-09 790 1.2E-09 791 7.3E-10 755 4.2E-09 862 8.3E-10 834 3.5E-09 877 7.6E-10 877 4.4E-09 828 Table 6.4 Leakage current for a bias of V D = -250 V and breakdown voltage versus D d,SiC for the Cree CSD04060A SiC Schottky power diodes used in functional testing 177 6.5 Functional Testing Results for Buck Converter Containing IRF1310N MOSFETs and IR40CQT150PBF Diodes Two experiments were conducted for the buck converter containing IRF1310N MOSFETs and IR40CTQ150PBF diodes. The first experiment, refered to as Experiment I, was conducted approximately 2 months post-irradiation. For Experiment I, the current probes measuring the current flowing out of the MOSFET source lead and into the diode anode lead were measured attached to the Yokogawa 70251 isolation module, which has a timing resolution of 1 sample per microsecond (1 MS/s). Although this sample rate was sufficient for measuring input and output power over V in and the load resistor, this sample rate was not fast enough to capture the switching characteristics of the MOSFET and diode. Therefore, a second experiment, referred to as Experiment II, conducted 108 days post-irradiation, was conducted in order to measure the power dissipation during switching, by attaching the Yokogawa current probes to the Yokogawa 70250 isolation module, which as a sample rate of 1 sample per 100 ns, or (10 MS/s). 6.5.1 Experiment I for Buck Converter containing IRF1310N MOSFETs and IR40CTQ150PBF Diodes: 2 Months Post-Irradiation In the circuit of Figure 6.13, using the Yokogawa DL750 ScopeCorder labeled (3a) in Figure 6.9, V o was measured directly over R L , consisting of the two 10 Ω load bank resistors wired in parallel, and V in was measured directly over the input capacitor in parallel with V in (high voltage DC power supply). Results for V o / V in versus TID in Si for applied gate drive signals (V gate ) having duty cycles ranging from 20 % - 50 % are 178 shown in Figure 6.23, for the buck converter circuit of Figure 6.13. As shown in Figure 6.23, the values of V o / V in for each duty cycle were higher for all of the buck converter circuits containing irradiated MOSFETs and diodes than for the buck converter containing unirradiated devices. Furthermore, for the buck converter circuits with irradiated MOSFETs and diodes, V o / V in for each duty cycle of V gate remained fairly constant as a function of TID. The results for V o / V in versus duty cycle of V gate are shown in Figure 6.24 for the unirradiated diode and MOSFET, as well as for the diode and MOSFET irradiated to a TID of approximately 3.7 Mrad(Si). The MOSFET and diode irradiated to a value of Φ eq,1MeV,Si = 5.0E+14 (n/cm2) failed for a V gate duty cycle of 40 %, and the MOSFET and diode irradiated to Φ eq,1MeV,Si = 7.4E+14 (n/cm2) failed when a V gate having a duty cycle of 30 % was applied. Failure is defined in terms of the MOSFET as a short between the drain and source leads of the MOSFET, essentially rendering the MOSFET useless. The results for efficiency, in terms of P out / P in , are shown in Figure 6.25 for the buck converter circuit of Figure 6.13. For this calculation, as the V in and V o were nearly pure DC, P out was calculated according to Equation 6.31, where <V o > is the average of the measured voltage waveform over R L . Also, R L is the measured load resistance of 4.964 Ohms, obtained with a 4-wire Kelvin measurement using a Hewlett Packard 3458A multimeter. Furthermore, P in was approximated according to Equation 6.32, where <V in > is the average of the measured voltage waveform over the input capacitor, which was essentially pure DC, in parallel with the DC power supply. In addition, in Equation 6.32, the input current, <I in >, is the average of the current measured flowing 179 out of the source lead of the MOSFET, which was measured on a different Yokogawa DL750 ScopeCorder than V in . Pout = < Vo > 2 RL 6.31 Pin = < Vin >< I in > 6.32 Figure 6.23. Measured V o / V in versus TID in Si for the buck converter shown in Figure 6.13, and for applied gate drive signals, V gate , of various duty cycles. The duty cycles of the applied gate signals are given in terms of %, shown to the right of each curve. 180 Figure 6.24. Measured V o / V in versus applied V gate duty cycle for an unirradiated MOSFET-diode pair, as well as a MOSFET-diode pair irradiated to a TID of 3.7 Mrad(Si), tested in the buck converter shown in Figure 6.13. Figure 6.25. Efficiency, P out / P in , versus Φ eq,1 MeV,Si to which the IRF1310N MOSFETs and IR40CTQ150PBF diodes of the buck converter circuit of Figure 6.13 were exposed. 181 The higher values of V o / V in for each duty cycle of V gate for the buck converter circuits containing irradiated MOSFETs and diodes can be attributed to radiationinduced changes in the switching behavior of the MOSFET. This radiation-induced effect is illustrated in Figure 6.26, in which the waveforms for V GS and V DS are shown for a circuit containing an unirradiated diode and MOSFET and for a circuit containing a diode and MOSFET irradiated to a Φ eq,1MeV,Si of 3.6E13 (n/cm2). The waveforms in Figure 6.26 were measured for a waveform generator-applied V gate signal having a duty cycle of 25%, measured using the Yokogawa DL750 ScopeCorder labeled (3b) in Figure 6.9. As shown in Figure 6.26, the low portion of the V DS waveform, for when V GS is high, is wider for the irradiated diode and MOSFET. Therefore, as a result of irradiation, the effective duty cycle of the MOSFET has increased for the same applied V gate signal from the waveform generator. The portion of Figure 6.26 labeled “Detail” is shown more clearly in Figure 6.27. As shown in Figure 6.24, irradiation has caused the effective duty cycle to expand noticeably. The results for the MOSFET switching times, according to the method shown in Figure 6.8, are plotted in Figure 6.28 for a duty cycle of 25 %. The switching times in Figure 6.28 were measured using the data obtained from the LeCroy oscilloscope, which has a time resolution of 1 GS/s (1 sample per nanosecond). As shown in Figure 6.28, t d(on) decreases sharply for the lowest TID value and then remains fairly constant up to a TID of less than 4 Mrad(Si). This trend follows the results for V TH as a function of TID for these IRF1310N MOSFETs, as presented in Chapter 5. From Equation 6.26, a decrease in V TH has a potential to reduce t d(on) simply because less time is required for V GS to increase to a lower value of V TH . 182 Figure 6.26. V DS and V GS waveforms for a Vgate signal having a duty cycle of 25 %, measured using a Yokogawa DL750 ScopeCorder for various values of Φ eq,1 MeV,Si . The item labeled “Detail” is shown more clearly in Figure 6.27. Furthermore, according to the results shown in Figure 6.28, t d(off) increases as a function of TID. The initial increase in t d(off) , for a TID of 0.6 Mrad (Si), may also be attributed to the reduction of V TH , as a longer time is required for V GS to decrease to a voltage sufficiently low to turn the MOSFET off, as indicated in Figure 6.27. 183 Figure 6.27. Portion of waveform labeled “Detail” in Figure 6.26, for selected dose levels, for an applied V gate signal having a duty cycle of 25 %. Figure 6.28. IRF1310N MOSFET switching times versus TID as measured according to the method shown in Figure 6.8, for the buck converter circuit of Figure 6.13, for a V gate signal of 25 % duty cycle. 184 A PSpice model, in addition to the analytical model described in section 6.1.2.1, was used to model the buck converter circuit shown in Figure 6.13. For the PSpice model, the values of n, I s , and R s obtained from the I-V characterization of the IR40CTQ150PBF diodes, as presented in section 6.4.1, were used as input for the PSpice diode model. In addition, for the PSpice model, the values of V TH , k, and R D obtained from the I-V characterization of these MOSFETs, presented in Chapter 5, were used as input for the PSpice level-1 MOSFET physics model. In both the PSpice and analytical models, the duty ratio of the MOSFET gate signal was modeled using the experimentally determined effective duty cycle, Deff = ton,eff Ts . For the purpose of modeling, we arbitrarily define the time that the MOSFET is on, t on,eff , as the time elapsed from when V DS falls to 10 % of V in at turn-on to the time that V DS increases to 10 % of V in at turn-off, as measured using the LeCroy oscilloscope. During this time, as shown in Figure 6.6 and Figure 6.7, the MOSFET is conducting the full current passing through the inductor, i L . In Figure 6.29, for the buck converter of Figure 6.13, and for an applied V gate signal of 25 %, experimental data in terms of V o / V in are compared with a PSpice model of the circuit, as well as the analytical buck converter model developed in section 6.1.2.1. For TID > 4 Mrad(Si), only results for the analytical model and experimental data are given, as the MOSFET and diode I-V characteristics were degraded to such an extent such that they could not be modeled using the PSpice physics models. In addition, the inductor current, for a V gate signal of 25 %, is shown in Figure 6.30 for the 185 experimental data as well as the analytical and PSpice model of the buck converter of Figure 6.13, for one switching cycle. Figure 6.29. V o / V in for a V gate signal of 25 % versus TID, as shown for the experimental data and the PSpice and analytical models. It should be noted that, from the results of Experiment I, neither the data from this experiment, the PSpice model, nor the analytical buck converter model of section 6.1.2.1 are sufficient to explain the failure of the IRF1310N MOSFETs irradiated to TID values greater than 4 Mrad(Si). Therefore, a second experiment, Experiment II, was conducted 108 days post-irradiation, in order to measure the MOSFET power dissipation during switching, using higher time-resolution for measuring the current. 186 Figure 6.30. Inductor current for a V gate signal of 25 % for an IRF1310N MOSFET and IR40CTQ50PBF diode pair irradiated to 1.2 Mrad(Si) (Φ eq,1MeV,Si = 7.3E13 n/cm2), as shown for the experimental data and the PSpice and analytical models. 6.5.2 Experiment II for Buck Converter containing IRF1310N MOSFETs and IR40CTQ150PBF Diodes: 108 Days Post-Irradiation Experiment II was conducted using the same MOSFET and diode pairs in the same buck converter circuit of Figure 6.13 as Experiment I, approximately 47 days after Experiment I, and therefore 108 days post-irradiation. After this period of time, the MOSFET and diodes had annealed to some extent as determined by additional I-V characterization measurement. However, unlike the first experiment, for this experiment, the current probes were attached to the Yokogawa 701250, 12-bit isolation module, which had a sample rate of 1 data-point per 100 nanoseconds (10 MS/s). Therefore, with this setup, the 187 power dissipation in the MOSFET during the turn-on and turn-off switching transients could be measured. To illustrate, the V DS and I D waveforms of unirradiated and irradiated IRF1310N MOSFETs, for this experiment, conducted 108 days post-irradiation, are shown in Figure 6.31. The irradiated MOSFETs were irradiated to a TID in Si of approximately 4 Mrad(Si). Note that in Figure 6.31, the initial drop in V DS at turn-on coincides with the rise of I D for both the unirradiated and irradiated MOSFETs. Also, the spike in the V DS waveform concides with the fall of I D for both the irradiated and unirradiated MOSFETs. This spike in V DS is a known effect for circuits of this type [60,74] and is caused by the parasitic inductance on the drain, high-voltage side of the MOSFET [74]. Note that this voltage spike is also present in the V DS waveforms of Figure 6.26 from the first IRF1310N buck converter experiment, and appears to lengthen in time duration with respect to radiation dose. Referring to Figure 6.31, as the voltage across an inductor, in general, is governed by V = L di , it is reasonable that this voltage seen in the dt V DS waveforms of the unirradiated and irradiated MOSFETs disappears, and V DS falls to the value of V in ~ 80 V as I D falls to 0. These V DS and I D waveform characteristics were essentially universal for all MOSFETs and applied V gate duty cycles used in this experiment. The MOSFET turn-on and turn-off portions of the waveforms shown in Figure 6.31 are shown more clearly in Figure 6.32 and Figure 6.33, respectively. 188 Figure 6.31. V DS and I D waveforms for the IRF1310N MOSFET in the buck converter circuit of Figure 6.13, 108 days post-irradiation, measured using a Yokogawa DL750 ScopeCorder. With the better timing resolution in the current measurement, the power dissipation contributed by the switching transients could be measured. In order that this analysis can then be applied to the first buck converter experiment for which the current could not be measured with sufficient timing precision, we base the time definitions relating to the duration of the switching transients on the behavior of V DS . 189 Figure 6.32. MOSFET Turn-on portion of the V DS and I D waveforms shown in Figure 6.31. Figure 6.33. MOSFET Turn-off portion of the V DS and I D waveforms shown in Figure 6.31. 190 For instance, we define the beginning of the turn-on transient as the time at which V DS drops to 5 % below V in . Furthermore, we define the time at which V DS drops to 5 % above V in at the end of the V DS turn-off spike as the end of the turn-off transient. In addition, we then define the end of the turn-on transient as the time at which V DS falls to 10 % of V in at turn-on; also, we define the beginning of the turn-off transient as the time at which V DS rises to 10 % of V in at turn-off. Therefore, we maintain the definition of on-state conduction from the previous experiment and analysis as being the time during which V DS is less than 10 % of V in . In this dissertation, we follow the notation in [46] for the duration of the turn-on and turn-off transients. In this dissertation, the duration of the turn-on transient is referred to as t c(on) , and the duration of the turn-off transient is referred to as t c(off) . These definitions and terms are illustrated in Figure 6.34, using the measured V DS and I D waveforms for an unirradiated MOSFET and diode, for a V gate duty cycle of 35 %. Figure 6.34. Definitions and terms relating to MOSFET switching characteristics for a buck-converter. 191 Referring to Figure 6.34, we define P S,ton , P S,C , and P S,toff as the power dissipated by the MOSFET during the turn-on, on-state conduction, and turn-off portions of the switching cycle, respectively. The quantities P S,ton , P S,C , and P S,toff are time-averaged quantities over the switching cycle. Results with respect to MOSFET power dissipation are shown for the buck converter experiment for the IRF1310N MOSFETs in Table 6.5, for an applied V gate signal duty cycle of 25 %. As the MOSFETs irradiated to a TID greater than 4 Mrad(Si) were destroyed during the first experiment, only the results for TID less than 4 Mrad(Si) are shown. From the results in Table 6.5, the power dissipation during the turn-off transient dominates the total power dissipated by the MOSFET, accounting for approximately 90 % of the total power dissipation. In addition, the results for power dissipated versus duty cycle for TID levels of 0, 0.6 Mrad (Si), and 3.7 Mrad (Si) are shown in Figure 6.35, Figure 6.36, and Figure 6.37, for P S,ton , P S,C , and P S,toff respectively. In addition, the power dissipation in the diode is given in Figure 6.38. 192 TID (Mrad(Si)) P S,ton (W) P S,C (W) P S,toff (W) 0 1.5 ~0 12.6 0.6 1.4 0.1 17.3 1.2 1.6 0.1 19.1 1.8 1.5 0.2 18.7 2.5 1.1 ~0 18.4 3.1 1.3 0.2 18.4 3.7 1.4 0.1 18.5 Table 6.5. MOSFET power dissipation results for the IRF1310N MOSFETs in the buck converter of Figure 6.13, for an applied Vgate Duty Cycle of 25 %. Figure 6.35. P s,ton versus Vgate duty cycle for various levels of TID in Si. 193 Figure 6.36. P S,C versus V gate duty cycle for various levels of TID in Si. Figure 6.37. P S,toff versus V gate duty cycle for various levels of TID in Si. 194 Figure 6.38. Diode power dissipation versus V gate duty cycle for various levels of TID in Si. It can be seen in Figure 6.37 that the turn-off transient is the major contributor to power dissipation in the MOSFET buck converter circuit of Figure 6.13, and increases with TID in Si as well as duty cycle. Furthermore, the power dissipated during on-state conduction, P S,C also increases with TID in Si and duty cycle. The major contributor to P S,C is expected to be the MOSFET on-state resistance, R ds(on) . For the IRF1310N MOSFETs irradiated to TID levels of 3.7 Mrad(Si), which corresponds to Φ eq,1MeV,Si = 2.2E+14 n/cm2 in the OSURR rabbit facility, the major contributor to R ds(on) was determined to be reduced electron mobility in the conductive channel, as discussed in Chapter 5. It is interesting to note, however, that the the power dissipated in the MOSFETs during turn-on decreased slightly with increasing TID. One explanation for this effect is the decrease in t d(on) with increasing TID in addition to the fairly constant 195 trend of t r with respect to TID, as shown in Figure 6.28 for Experiment I. The increase in power dissipation for P S,ton , P S,C , and P S,toff for increasing duty cycle is due to the fact that the current is larger for higher duty cycles. In a clamped-inductive load, using the notation of this dissertation for the timeduration of the turn-on and turn-off transients, the energy dissipated in the MOSFET 1 during turn-on, E on , can be approximated by Eon ≈ Vin I 0tc (on ) , where I 0 is the inductor 2 current [60]. Likewise, the energy dissipated in the MOSFET during turn-off, Eoff , can 1 be approximated by Eoff ≈ Vin I 0tc (off ) [60]. Therefore, by extension, the power 2 dissipated during turn-on, P S,ton , can be approximated by Equation 6.33, and the power during turn-off, P S,toff , can be approximated by Equation 6.34, where f s is the MOSFET switching frequency: 1 PS= f s Er ≈ Vin I 0 f s tc( on ) ,ton 2 6.33 1 PS= f s E f ≈ Vin I 0 f s tc( off ) ,toff 2 6.34 Equations 6.33 and 6.34 are based on the linearized approximation of Figure 6.39. Therefore, we added this approximation to the analytical model for a non-ideal buck converter derived in section 6.1.2.1 in order to calculate P S,ton and P S,toff . Furthermore, in this modified analytical model, we replace I 0 with the value of the MOSFET current at the end of turn-on in Equation 6.33, and we also replace I 0 with the value of the MOSFET current at the on-set of turn-off in Equation 6.34, since in the experiment, the 196 MOSFET current was not constant and had a substantial ripple component, as shown in Figure 6.31. ID I0 t 0 VDS Vin t 0 E Eoff Eon 0 tc(off) t tc(on) Figure 6.39. MOSFET turn-on and turn-off, linearized waveforms for a circuit with a clamped inductive load, after [60]. Comparisons between the experimental data and the analytical model, for P S,ton , P S,C , P S,toff , and PS ,total ≈ PS ,ton + PS ,C + PS ,toff are shown in Figure 6.40, Figure 6.41, Figure 6.42, and Figure 6.43, respectively. The results shown in Figure 6.40 indicate that P S,ton is relatively insensitive to radiation dose. However, from the results shown in Figure 6.41 and Figure 6.42, P S,C and P S,toff are sensitive to radiation dose. From the MOSFET I-V characterization results from Chapter 5, the R ds(on) of the IRF1310N MOSFET increased as a result of decreased electron mobility in the conductive channel, which increases on-state power dissipation. Also, as shown in Figure 6.28, the voltage spike in V DS at turn-off increases in time-duration, indicating that the current is taking 197 longer to fall to 0. An increase in the time required for the current to fall to 0 when V DS is high results in an increase in the power dissipation at turn-off. From these figures, it is apparent that P S,toff is the primary contributor to total power dissipation in the MOSFET. Figure 6.40. P s,ton versus V gate duty cycle for various levels of TID in Si, comparing analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. 198 Figure 6.41. P s,C versus V gate duty cycle for various levels of TID in Si, comparing analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. Figure 6.42. P s,toff versus V gate duty cycle for various levels of TID in Si, comparing analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. 199 Figure 6.43. P s,total versus V gate duty cycle for various levels of TID in Si, comparing the analytical model from section 6.1.2.1 to experimental data from Experiment II, conducted 108 days post-irradiation. Although the current could not be measured with sufficient time resolution necessary to experimentally determine the power dissipation in the MOSFET for the setup in Experiment I, the analytical model can be used to estimate P S,ton and P S,toff for Experiment I, since it was determined from Experiment II that the rise and fall of the current can be predicted based on the fall and rise of V DS , as shown in Figure 6.34. Results for the calculated estimates of power dissipation in the MOSFET for Experiment I, using the analytical buck converter model derived in section 6.1.2.1, are shown in Figure 6.44, Figure 6.45, Figure 6.46, and Figure 6.47 for P S,ton , P S,C , P S,toff , and P S,total , respectively. The results for P S,total , shown in Figure 6.47, still do not determine the cause of failure for the MOSFETs irradiated to dose levels of approximately 8 Mrad(Si) and 13 Mrad(Si), as the maximum power dissipation specified on IR’s datasheet for this 200 MOSFET is 160 W for a junction temperature of 25 degrees Celsius. However, it should be noted that the temperature of the MOSFET heat sink could not be measured accurately during the experiment using the thermocouples attached to the Yokogawa DL750 ScopeCorder, and that a linear derating factor of 1.1 W/oC is specified on the datasheet. Since the most highly irradiated MOSFETs failed as higher duty cycles were applied, the failure of these MOSFETs is attributed to thermal breakdown of the p-n junction formed by the p-type body and n- drain region of the MOSFET. Figure 6.44. Buck converter analytical model (section 6.1.2.1) estimate for P s,ton versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. 201 Figure 6.45. Buck converter analytical model (section 6.1.2.1) estimate for P s,C versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. Figure 6.46. Buck converter analytical model (section 6.1.2.1) estimate for P s,toff versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. 202 Figure 6.47. Buck converter analytical model (section 6.1.2.1) estimate for P s,total versus V gate duty cycle for various levels of TID in Si, based on data from Experiment I, conducted 2 months post-irradiation. From the results with respect to MOSFET power dissipation from Experiment I and II, it was determined that P S,toff was the major contributor to the total power dissipation in the MOSFET, and P S,toff increases with radiation dose, as shown in Figure 6.42 and Figure 6.46. One way to reduce P S,toff is to reduce the current at turn-off, I 0 . This can be accomplished by simply increasing the load inductance, L, in the buck converter circuit, since this, in turn, leads to a decrease in the ripple component of the current, noting that the voltage across an ideal inductor, VL = L di . This reduction in the dt ripple component of the current and the resulting reduction of the MOSFET conduction current at turn-off, calculated using the analytical buck converter model described in section 6.1.2.1, are shown in Figure 6.48 as the load inductance is increased from the 50 μH equivalent load inductance used in Experiment I and Experiment II. As shown in 203 Table 6.6, for an applied V gate signal having a duty ratio of 50 %, the increase in load inductance from 50 μH to 200 μH for the MOSFET and diode pair irradiated to 3.7 Mrad(Si) results in a decrease in total power dissipation, P S,total , by nearly 16 %. Figure 6.48. MOSFET conduction current, I D , as a function of load inductance, L, calculated using the analytical buck converter model of section 6.1.2.1 for the MOSFET and diode pair irradiated to 3.7 Mrad(Si), based on data from Experiment I, conducted 2 months post-irradiation. The calculation is based on a V gate signal having a duty ratio of 50 %. L (μH) P S,ton (W) P S,C (W) P S,toff (W) P S,total (W) 50 4.9 2.0 50 57 100 7.3 1.9 42 51 150 8.1 1.8 39 49 200 8.5 1.8 38 48 Table 6.6. As a function of load inductance, L: MOSFET power dissipation estimates calculated using analytical buck converter model from section 6.1.2.1 for the IRF1310N MOSFET and IR40CTQ150PBF diode pair irradiated to 3.7 Mrad(Si), based on data from Experiment I, conducted 2 months postirradiation. 204 6.6 Functional Testing Results for Boost Converter Containing IRF1310N MOSFETs and IR40CQT150PBF Diodes: Two Months Post-Irradiation In the circuit of Figure 6.14, using the Yokogawa DL750 ScopeCorder labeled (3a) in Figure 6.9, V o was measured directly over R L , consisting of a 20 Ω load bank resistor, and V in was measured directly over the input capacitor in parallel with V in (high voltage DC power supply). Results for V o / V in versus TID in Si for applied gate drive signals (V gate ) having duty cycles ranging from 20 % - 50 % are shown in Figure 6.49, for the boost converter circuit of Figure 6.14. Also, V o / V in results for the PSpice model as well as the analytical boost converter model, derived in section 6.1.2.2 are compared with the values obtained from the experiment in Table 6.7 for an applied Vgate duty cycle of 25 %. Results are shown for the experimental data and analytical model in Table 6.8 for an applied V gate duty cycle 50 %. The results for efficiency, in terms of P out / P in , are shown in Figure 6.51 for the boost converter circuit of Figure 6.14. For this calculation, as the V in and V o were nearly pure DC, P out was calculated according to Equation 6.31, where <V o > is the average of the measured voltage waveform over R L . Also, R L is the measured load resistance of 19.756 Ohms, obtained with a 4-wire Kelvin measurement using a Hewlett Packard 3458A multimeter. Furthermore, P in was calculated according to Equation 6.32, where <V in > is the average of the measured voltage waveform over the input capacitor, in parallel with the DC power supply. In addition, in Equation 6.32, the input current, <I in >, is the average of the current flowing into the two 100 μH inductors wired in parallel. 205 Figure 6.49. V o / V in versus TID for V gate signals having various duty cycles, for the boost converter of Figure 6.14. Figure 6.50. V o / V in versus V gate duty cycle for selected dose levels, for the boost converter of Figure 6.14. 206 TID (Mrad(Si)) Φeq,1MeV,Si (n/cm2) Experiment PSpice Analytical Model 0.0 0.0E+00 1.33 1.34 1.32 0.6 3.6E+13 1.36 1.36 1.34 1.2 7.2E+13 1.36 1.35 1.35 1.8 1.1E+14 1.36 1.35 1.35 2.5 1.4E+14 1.37 1.36 1.36 3.1 1.8E+14 1.37 1.36 1.36 3.7 2.2E+14 1.38 1.36 1.36 Table 6.7. Results for V o /V in versus radiation dose for the boost converter shown in Figure 6.14 containing IRF1310N MOSFETs and IR40CTQ150PBF diodes, for an applied V gate duty cycle of 25 %. Results obtained from the PSpice model and the analytical boost converter model (section 6.1.2.2) are compared with those obtained from the experiment. TID (Mrad(Si)) Φeq,1MeV,Si (n/cm2) Experiment Analytical Model 0.0 0.0E+00 1.93 1.93 0.6 3.6E+13 1.99 1.99 1.2 7.2E+13 2.00 1.98 1.8 1.1E+14 2.01 1.98 2.5 1.4E+14 2.02 2.00 3.1 1.8E+14 2.02 2.02 3.7 2.2E+14 2.02 2.02 Table 6.8. Results for V o /V in versus radiation dose for the boost converter shown in Figure 6.14 containing IRF1310N MOSFETs and IR40CTQ150PBF diodes, for an applied V gate duty cycle of 50 %. Results obtained from the analytical boost converter model (section 6.1.2.2) are compared with those obtained from the experiment. 207 Figure 6.51. Power conversion efficiency versus Φ eq,1MeV,Si for V gate signals having duty cycles of 25 % and 50 %, for the boost converter of Figure 6.14. 6.7 Functional Testing Results for High-Voltage Buck Converter Containing Vishay IRF840 MOSFETs and Cree CSD04060A Diodes: Two Months Post-Irradiation In addition, a buck converter, containing a Vishay IRF840 (8 A, 500 V) power MOSFET and a Cree CSD04060A (4 A, 600 V) SiC Schottky power diode, shown in Figure 6.15 with a V in of 250 V, was tested. For each pair, consisting of a MOSFET and diode irradiated to the same dose in the OSURR rabbit facility, the circuit was tested, with the duty cycle of V gate swept, in 5 % increments, from 20 % to 50 %, or until the MOSFET in the circuit failed. In the context of this dissertation, failure of the MOSFET means that the drain and source of the MOSFET shorted together, rendering the MOSFET useless. 208 Φ eq,1MeV,Si (n/cm2) TID (Mrad(Si)) Duty Cycle at Failure (%) 6.2E13 1.1 40 8.6E13 1.4 50 1.0E14 1.8 40 Table 6.9. Dose and duty cycle at which Vishay IRF840 MOSFETs failed in the circuit of Figure 6.15. As the radiation-induced increase in R s for even the most highly irradiated Cree CSD04060A diodes was less than 100 mΩ, as shown in Figure 6.20, there was very little change in voltage drop across the diode as a function of radiation dose, as shown in Figure 6.52. However, as R ds(on) for the Vishay IRF840 MOSFET increased by over a factor of four for a Φ eq,1MeV,Si of 1.0E14 (n/cm2), as shown in Figure 5.12, the voltage drop over the MOSFET, V DS , increased significantly with dose, as shown in Figure 6.53. Note that in Figure 6.52, the irradiated diode is conducting for a shorter portion of the input cycle for the same duty cycle of applied V gate . This is consistent with the waveforms of the MOSFET shown in Figure 6.53, for which the irradiated MOSFET is conducting for a longer portion of the input cycle for the same duty cycle of applied V gate . Therefore, the duty cycle of the MOSFET has increased as a result of irradiation, similar to the effect observed for the buck and boost converters containing the IRF1310N MOSFETs discussed in section 6.5 and 6.6. Results for V o / V in versus TID in Si for applied gate drive signals (V gate ) having duty cycles ranging from 20 % - 50 % are shown in Figure 6.54, for the buck converter circuit of Figure 6.15. 209 Figure 6.52. Voltage waveforms across the diode in the buck converter of Figure 6.15, for one circuit containing an unirradiated diode and MOSFET and another containing a highly irradiated diode and MOSFET. For these measurements, V gate = 35 %. Corresponding waveforms for the MOSFETs tested with these diodes in the same circuit are shown in Figure 6.53. 210 Figure 6.53. Voltage waveforms across the MOSFET in the buck converter of Figure 6.15, for one circuit containing an unirradiated diode and MOSFET and another containing a highly irradiated diode and MOSFET. For these measurements, V gate = 35 %. Corresponding waveforms for the diodes tested with these diodes in the same circuit are shown in Figure 6.52. 211 Figure 6.54. Measured V o / V in versus TID in Si for the buck converter shown in Figure 6.15, and for applied gate drive signals, V gate , of various duty cycles. The duty cycles of the applied gate signals are given in terms of %, shown to the right of each curve. 6.8 Conclusions In conclusion, the output voltage of all of the buck and boost converter circuits tested in this chapter increased sharply, then increased at a slower rate as a function of radiation dose. This is similar to the trend observed for results for the MOSFETs with respect to threshold voltage, transconductance, and leakage currents as a function of radiation dose, presented in Chapter 5. The increase in output voltage of the buck and boost converter circuits is attributed to the decrease in MOSFET threshold voltage with increasing radiation dose, as a decrease in threshold voltage decreases t d(on) and increases t d(off) . This decrease in t d(on) and t d(off) leads to an increase in the effective duty cycle of the MOSFET, for the same gate signal applied by the waveform generator. The increase in effective duty cycle, in turn, leads to an increase in output voltage in both the buck 212 and boost converters. Practically speaking, this is not viewed as a major problem, since, in general, a feedback and control system would likely be used to automatically control the signal to the MOSFET gate and reduce the applied V gate duty cycle to compensate for the radiation-induced increase in output voltage. However, a greater concern is the increased power dissipation in the MOSFETs as a function of radiation dose. Increased power dissipation may eventually lead to thermal breakdown and therefore total destruction of the MOSFET. Power dissipation during the turn-off switching transient, P S,toff , was observed to be the major component of total power dissipation for the IRF1310N MOSFETs tested in this study. The increase in P S,toff with radiation dose is attributed to the longer times it takes for the MOSFET drain current to fall to 0 after V DS has increased above the input voltage, V in , at turn-off. One way to decrease P S,toff is to increase the load inductance, and therefore minimize the MOSFET drain current during the turn-off transient. The 500 V MOSFETs, part number IRF840, failed at much lower dose levels than the 100 V, IRF1310N MOSFETs, for which none failed for Φ eq,1MeV,Si less than 2.2 E14 (n/cm2), corresponding to a TID of approximately 3.7 Mrad(Si). This can be attributed to the higher sensitivity of higher-rated voltage MOSFETs to radiation, due to their having thicker gate oxides and a lower-doped n- drift layer to support the higher breakdown voltage. As discussed in Chapter 5, MOSFETs having thicker gate oxides are more susceptible to gate oxide charging effects, such as reduced threshold voltage and transconductance, as well as increased leakage currents. Furthermore, a lowerdoped n- drift layer, typically required by higher-voltage rated MOSFETs, leads to increased sensitivity to radiation-induced displacement damage effects, such as an 213 increase in on-state resistance. This increase in on-state resistance leads to higher voltage drops, and thus on-state power dissipation, during the portion of the switching cycle that the MOSFET is fully on. In all of the circuits tested, the diodes had little effect on circuit performance, even for the most highly irradiated diodes. Furthermore, unlike the most highly irradiated MOSFETs tested, all of the IR40CTQ150PBF and Cree CSD04060A diodes in this study remained operational after functional testing. 214 CHAPTER 7 : MITIGATION OF RADIATION EFFECTS From the functional testing and analysis of the half-wave rectifier and DC-toDC buck and boost converters, the main concern is the integrity of the semiconductor device. Therefore, in this chapter, we discuss ways in which to mitigitate the effects of radiation on device properties, using the results and conclusions from previous chapters. For example, we have discussed how the high band gap of SiC enables it to be used in Schottky power diodes, having high breakdown voltages, low leakage currents, and increased radiation-tolerance. Furthermore, the only degradation observed for the SiC Schottky power diodes was an increase in R s , and thus on-state resistance. An increase in R s in turn leads to higher power dissipation in the diode, which may eventually lead to destruction of the diode. One way in which the power dissipation for a Schottky diode can be decreased with respect to radiation dose is simply to add more diodes in parallel, so that the current, and therefore the power dissipation, is shared among the diodes. MOSFETs can also be easily paralled [46]. Furthermore, higher operating temperatures may be beneficial in harsh radiation environments, in the form of thermal annealing. Therefore, in this chapter, we present the results of an isothermal annealing experiment, in which Cree SiC Schottky power diodes were annealed, post-irradiation, for various times at 175 C. 215 For example, we discussed in Chapter 6 how increasing the load inductance in a buck converter can reduce the power dissipation in the MOSFET during the turn-off transient by simply reducing the ripple in the current. In this chapter, we will present IV characterization results of a rad-hard, 500 V MOSFET. 7.1 Parallel Configuration In order to determine the effects of parallel configuration in circuit topologies with respect to power dissipation in semiconductor devices, we revisit the half-wave rectifier circuits tested in Chapter 4, containing the irradiated Cree CSD05120A (5 A, 1200 V) diodes. A schematic of this half-wave rectifier is shown in Figure 7.1. A halfwave rectifier circuit containing three Cree CSD05120A in parallel is shown in Figure 7.2. D1 CSD05120 100 VAMPL = 240.4 FREQ = 60 0 Figure 7.1. Half-wave rectifier circuit containing a singe diode. 216 D1 CSD05120 D2 CSD05120 D3 100 VAMPL = 240.4 CSD05120 FREQ = 60 0 Figure 7.2. Half-wave rectifier circuit containing three diodes in parallel. For the single diode configuration, PSpice simulations were performed for circuits containing the diode having a value of R s nearest to the mean in its corresponding group of three CSD05120A diodes irradiated to the same dose. In Figure 7.3, the results for average power dissipation in forward bias are compared against the experimental data for these same diodes, measured using the Yokogawa DL750 Scopecorder. Also, PSpice simulations were performed for the circuit of Figure 7.2, containing all three diodes from each group, irradiated to the same dose level. The results from the PSpice simulations for the three diodes in parallel are also shown in Figure 7.3, for comparison. From Figure 7.3, the PSpice simulation predicts that the parallel configuration can significantly reduce the average power dissipation per diode for each dose level. 217 Figure 7.3. Results for average power dissipation per diode as a function of D d,SiC for Cree CSD05120A diodes in a half-wave rectifier circuit. The results from the PSpice simulation are compared to the experimental results for a single diode. Furthermore, PSpice results are shown for three diodes in parallel. 7.2 Isothermal Annealing of Cree SiC Schottky Diodes The objective of this isothermal annealing experiment is to determine the effect of elevated temperature on the operational performance of semiconductors in a nuclear radiation field. Generally, as a crystal is heated to a certain temperature, defects may be mobilized, and therefore their positions (or even their existence), may be altered as a result. These changes may be a result of vacancy-interstitial recombination, diffusion of mobile defects to drains, or various other mechanisms. As irradiation induces changes in a semiconductor’s structure, the electrical properties of the semiconductor may be altered as well. The structural and electrical properties of the semiconductor may be restored, or at least partially restored, to their pre-irradiation condition, in a process 218 (such as heating) in which case the damage is described as having been “annealed.” Recent studies on thermal annealing in SiC indicate that low temperature annealing, even within the operating temperature limit of the commercial Cree SiC Schottky diodes, rated at 175 C, is possible [75]. Therefore, one of the aims of this research was to determine if, and to what extent, operating these diodes at the upper limit of their rated temperature will improve their performance in a nuclear radiation field. Isothermal annealing experiments were performed on Cree CSD10120A, (10 A, 1200 V) SiC Schottky diodes that had been irradiated in the OSURR. As the purpose of the isothermal annealing procedure was to determine the effects of elevated temperature on the electrical performance of the diodes as they are operating within their rated limits, all of the diodes were annealed at a constant temperature of 175 C, which is the manufacturer-rated operating junction and storage temperature of these diodes. In particular, the goal of the isothermal anneal study was to determine the effects of annealing with respect to time at a constant temperature, as well as the effects of annealing with respect to neutron dose. 7.2.1 Irradiation Procedure Fifteen Cree CSD10120A diodes were irradiated in the rabbit facility, in groups of three. The diodes, in groups of three, were covered in cadmium and placed inside a polyethylene bottle. One group of three diodes remained unirradiated in order to serve as the control group. All irradiations and measurements were performed at room temperature. Following irradiation, after an appropriate time, which allowed for the 219 radioactivity of the samples to decay to the point that the diodes could be safely handled, the diodes were tested. The diodes were labeled and irradiated to various neutron fluences at a nominal power of 450 kW (for a D d rate in SiC of 1.2 ×109 MeV ), in groups of three. Table 7.1 g s presents a list of the diode labels along with the D d,SiC to which the diodes were irradiated. Diode Label # 1,2,3 4,5,6 7,8,9 10,11,12 13,14,15 16,17,18 D d,SiC (MeV/g) 0 1.4E+11 2.8E+11 3.5E+11 7.8E+11 8.4E+11 Table 7.1. Correspondence between Diode Labels and D d,SiC to which Cree CSD10120A diodes were exposed. 7.2.2 I-V Characterization Procedure I-V measurements were made with two different instruments for forward and reverse bias diode conditions. A Keithley 2410, being well-suited for low current, high voltage measurements, was used to make I-V measurements under conditions of reverse bias and for low injection, forward bias conditions. A Keithley 2430, having the capability for operation for currents as large as 10 A, was used for high injection, forward bias measurements. For both Keithley devices, each device lead was attached to two sets of wires, one for signal application and the other for sense measurement. This I-V measurement setup enabled 4-wire measurements, and thereby reduced the effects of the cables on the measurement results. The I-V characterization setup is shown in Figure 3.4. 220 7.2.3 Isothermal Anneal Procedure The CSD10120A diodes were heated with a MINCO CT137 digital temperature controller, shown in Figure 7.4. The diodes were placed metal (heat sink) side down, three at a time, on top of aluminum blocks to which the heating and temperature sensor elements of the digital temperature controller were wired, as shown in Figure 7.5. For the isothermal annealing experiment with the CSD10120A diodes, in the interest of determining the transient anneal characteristics, the diodes were annealed in 7 time increments, for a total of 7 cumulative anneal times, ranging in powers of 2 from 1 to a total of 64 minutes. The I-V curve measurement of each diode was made after each annealing increment. Figure 7.4. Minco CT137 digital temperature controllers, used for heating the CSD10120A diodes. 221 Figure 7.5. CSD10120A diodes placed on an aluminum block, with heater and sense wires from the MINCO CT137 digital temperature controller. 7.2.4 Isothermal Anneal Results and Discussion The I-V curves were fit to Equation 3.1 and Equation 3.2 to determine n, I s , and R s . As discussed in section 3.8, 1 n0 − K n Φ n , as given by Equation 3.7. = Rs C Furthermore, we refer to Ru = C / n0 as the series resistance of the diode pre-irradiation. The difference between 1/R u and 1/R s is independent of the initial dopant density, which is useful in reducing the effects arising from variations in the manufacturing process in an analysis of the effects of radiation on the diode’s series resistance. Forming the difference between 1/R u and 1/R s results in Equation 7.1: ∆(1/ R) = 1/ Ru − 1/ Rs = KnΦ n / C . 7.1 Furthermore, we refer to R s,0 as the series resistance of the diode post-irradiation but preanneal, and we refer to R s,A as the series resistance of the diode post-irradation and post- 222 anneal. Substituting R s,0 and R s,A into Equation 7.1 for R s yields ∆(1/ Rs ,0 ) and ∆(1/ Rs , A ) , respectively. Some results from the isothermal anneal are shown in Figure 7.6. It can be seen in the figure that the resistance decreases sharply for the first few minutes of anneal. Figure 7.7 illustrates the results of the isothermal anneal, in terms of ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) versus anneal time at a temperature of 175 C, for the CSD10120A diodes. This ratio quantity is related to the fraction of radiation-induced defects, initially created, which remain after the thermal anneal. For example, if R s,A = R s,0 , then all of the defects initially induced by the radiation remain after the anneal. On the other hand, if the thermal anneal is able to reduce R s,A to the unirradiated series resistance, R u , then ∆(1/ Rs ,0 ) , and thus ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) would both equal 0. As shown in Figure 7.7, this ratio decreased sharply within the first 8 minutes of annealing, then decreased at a slower rate with respect to time. The trends are not as smooth for the lower doses, due to higher measurement variations for these diodes. In general, the measurement uncertainties ranged between 2% and 2.5% for the most highly irradiated diodes, and 10% for the lowest irradiated diodes. The results of the isothermal anneal, in terms of ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) versus dose, after a total cumulative anneal time of 64 minutes at a temperature of 175 C, for the CSD10120A diodes, are shown in Figure 7.7Figure 7.7. The ratio of ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) increases with increasing neutron dose, suggesting that more stable defect clusters are formed with increasing neutron fluence, which require a higher temperature to anneal than was used in this experiment. 223 Figure 7.6. High injection, forward I-V curve measurements for pre-irradiation, post-irradiation, and post-anneal for various anneal times at 175 C, for a Cree CSD10120A diode. This diode was irradiated to a displacement damage dose of 8.4E+11 (MeV/g) in SiC. From the results of the isothermal annealing study with respect to the Cree SiC Schottky diodes, it is evident that noticeable recovery, in terms of decreased series resistance, R s , can be achieved by thermal anneal at even a relatively low temperature of 175 C. Furthermore, this decrease in series resistance, with respect to isothermal anneal time, exhibits a smooth and predictable trend. Also, at higher neutron fluences, it is clear from these results that more stable damage is created, as an increasing fraction of defects remain after the anneal for the more highly irradiated diodes. 224 ( ) ( ) ∆ (1 R S , A ) / ∆ (1 Rs ,0 ) is a measure of the amount of defects initially Figure 7.7. The ratio quantity of ∆ 1 R S , A / ∆ 1 Rs ,0 versus Dd,SiC, as a function of anneal time for an annealing temperature of 175 C. induced by radiation that remain post-anneal. 7.3 I-V Characterization Testing of a Radiation-Hard MOSFET In this section, we describe the I-V characterization testing and results for a radiation-hard MOSFET, manufactured by International Rectifier (IR), part number IRHM8450, rated at 500 V forward blocking voltage and 11 A forward current. 7.3.1 Procedure Similarly to all the irradiations reported in this dissertation, the IRHM8450 MOSFET was irradiated in the rabbit facility, in a Cd-lined bottle. The reactor was n operated at a nominal power of 450 kW φeq ,1MeV = 5.2 ×1011 2 . I-V , Si cm s 225 characterization was performed after each successive radiation dose, using the Tektronix 371B CurveTracer, shown in Figure 3.4, to measure the transfer I D versus V GS characteristics, as well as the I D versus V DS characteristics, for V GS > 0. Furthermore, the Keithley 2410 Sourcemeter, also shown in Figure 3.4, was used to measure the I D versus V DS forward breakdown and leakage characteristics (with V GS = 0 V) as well as the subthreshold I D versus V DS characteristics. 7.3.2 Results and Discussion Results for the I D versus V GS transfer characteristic, for V DS held constant at 10 V, for the radiation-hardened IRHM8450 MOSFET are shown in Figure 7.8, as a function of radiation dose. The I D versus V GS curves shown in Figure 7.8 were measured using the Tektronix 371B CurveTracer. Notice that in Figure 7.8 that there is no shift in the I D versus V GS characteristic, contrary to the results observed for the IRF840, un-radiation hardened MOSFET shown in Figure 5.5. The results shown in Figure 7.8 indicate very little oxide trapped charge as a function of increasing radiation dose. 226 Figure 7.8. I D versus V GS transfer characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. V DS was held constant at 10 V. Furthermore, results are shown in Figure 7.9 for the subthreshold I D versus V GS characteristic, measured using the Keithley 2410 SourceMeter, with the drain and gate shorted so that V GS = V DS . Note that the curves in Figure 7.9 appear linear on the semilog graph. In the subthreshold region, for which V GS < 0, the drain current varies exponentially with applied V GS . The slope of the line on the semi-log graph is proportional to a parameter known as the subthreshold swing, denoted ‘S’. The parameter ‘S’ is defined mathematically in Equation 7.2 [8]: S = ln(10) dVG . d (ln I D ) 7.2 Furthermore, it can be shown [8] that changes in interface trap density, ΔD it , can be related to changes in ΔS by Equation 7.3: 227 = ∆Dit Cox ∆S kT ln(10) 7.3 Therefore, since ΔS is proportional to the reciprocal of the slopes of the I-V curves shown in Figure 7.9, ΔD it is proportional to the change in the reciprocal of the slopes of the I-V curves shown in Figure 7.9. As shown in Figure 7.9, the slope of the I D versus V GS subthreshold characteristics changes little as a function of radiation dose for the radiation-hard MOSFET. Therefore, we can conclude that little radiation-induced interface trap charge occurred as the MOSFET was irradiated. The results shown in Figure 7.8, as well as Figure 7.9, indicate that the radiationhard MOSFET has a very clean, radiation-hard oxide. Figure 7.8 indicates that the gate oxide contains very few hole traps at the interface. Furthermore, Figure 7.9 indicates that the gate oxide also has little hydrogen contamination; since, as discussed earlier, the radiation-induced transport of hydrogen in the gate oxide to the Si-SiO 2 interface is considered to be the cause of radiation-induced interface traps [14]. 228 Figure 7.9. I D versus V GS subthreshold characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. The drain and gate leads were shorted during measurement, so that V GS = V DS . Furthermore, the breakdown and leakage characteristics of the radiation-hard MOSFET are shown in Figure 7.10. This measurement was taken with the Keithley 2410 SourceMeter by shorting the gate and source leads together so that V GS = 0 V, essentially forcing the MOSFET into cut-off mode. Note that the breakdown voltage and leakage current changes little with radiation dose compared to the 500 V, unradiation hard IRF840 MOSFET, shown in Figure 5.19 and Figure 5.20. 229 Figure 7.10. I D versus V DS forward breakdown and leakage characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. The MOSFET was measured in the cut-off regime, for which V GS = 0. In addition, the results for the I D versus V DS characteristic, for a constant applied gate-to-source bias of V GS = 10 V are shown in Figure 7.11, as a function of radiation dose. Note that from the I D versus V DS characteristics shown in Figure 7.11 that although the radiation-hard MOSFET is radiation-hard with respect to gate oxide trapped charge and radiation-induced interface trapped charge, the radiation-hard MOSFET is sensitive to radiation-induced displacement damage, as was the case for the un-radiation hardened IRF840 MOSFETs. The large increase in resistance observed for the radiation-hard MOSFET in Figure 7.11 indicates bulk displacement damage effects in the n- drift layer, as was observed for the IRF840 MOSFETs, for comparable dose levels. 230 Figure 7.11. I D versus V DS characterstic for radiation-hard IRHM8450 MOSFET versus radiation dose. The MOSFET was measured with a constant applied gate-to-source bias of V GS = 10. 7.4 Conclusions From the results in this chapter, PSpice simulations of the Cree CSD05120A diodes in half-wave rectifier circuits predict that the power dissipation in the diodes, which increases with R S and thus radiation-induced displacement damage, can be appreciably reduced by adding diodes in parallel. The parallel configuration allows the diodes to share the current and thus considerably reduce power dissipation in the diodes. Furthermore, results from the isothermal anneal experiment in this chapter indicate that SiC can be annealed at the manufacturer-rated temperature of 175 C for the Cree SiC Schottky diodes. The thermal anneal is significant to the extent that recovery can be observed in the forward, high-injection I-V characteristics of the diodes. 231 In addition, the irradiation and I-V characterization results for a 500 V, radiation hard MOSFET are presented in this chapter. From the results of this experiment, the radiation-hard MOSFET is very resistant to radiation-induced oxide trapped charge and radiation-induced interface trapped charge, as was evident from the negligible shift in the I D versus V GS transfer curve, as well as the relatively small change in slope of the subthreshold I D versus V GS curve with respect to radiation dose. Consequently, very little change with respect to radiation dose is expected for electrical performance parameters dependent on the integrity of the gate oxide, such as the threshold voltage, transconductance, forward leakage current, and breakdown voltage. However, the radiation-hard MOSFET is susceptible to radiation-induced bulk displacement damage effects, such as on-state resistance. Therefore, on-state conduction losses may increase significantly for the radiation-hard MOSFET with increasing displacement damage dose. 232 CHAPTER 8 : CONCLUSIONS AND FUTURE WORK 8.1 Conclusions In conclusion, modern power Si and SiC Schottky diodes were irradiated in a mixed neutron and gamma-ray radiation field, and the I-V curves of the diodes were measured and fit to the equations governing the thermionic emission model. From this analysis, key electrical performance parameters, such as ideality coefficient (n), saturation current (I s ), and series resistance, R s , were determined as a function of radiation dose. From these results, it was determined that the Si and SiC Schottky power diodes are very tolerant to radiation-induced displacement damage, owing to the Schottky contact. This was evident in the form of little change, with respect to displacement damage dose, observed in the reverse bias I-V characteristics, such as leakage current and breakdown voltage. Furthermore, little change was observed in the forward turn-on voltage in both the Si and SiC Schottky power diodes. Therefore, the IV characterization results indicate that for voltage-blocking requirements of 150 V or less, the Si Schottky diodes are sufficient, but the SiC Schottky power diodes are required for higher-voltage applications. In fact, the high band gap of SiC makes it an ideal choice for high-voltage applications in radiation fields relative to high-voltage p-n 233 diodes, which quickly degrade in a neutron radiation field due to severe radiationinduced reductions in minority-carrier lifetime [1-2,49]. Recovery in the I-V characteristics of CSD10120A (10 A, 1200 V) SiC Schottky power diodes could be observed by annealing these diodes at their manufacturer-rated temperature of 175 C. With respect to neutron and proton equivalency, the results from the diode I-V characterization testing were used to extend previous work [48], which compared fission neutron and proton carrier-removal rates in Si for proton energies ranging up to 175 MeV. In this previous work, for a proton energy of 175 MeV, a discrepancy of approximately 2 was reported between the proton and neutron carrier-removal rates in Si and the ratio of the corresponding NIEL values [48]. From comparing the results from the current study to a previous study which irradiated the same diode models with a 203 MeV proton beam [1-2,49], it was determined that the ratio of the neutron and proton carrier-removal rates in both Si and SiC were well within a factor of 2 of the ratio of the NIEL values. In addition, from the current study, it was determined that, in Si, the neutrons in the OSURR rabbit facility remove carriers at the same rate as the 203 MeV proton beam, per unit D d . However, in SiC, the 203 MeV proton beam removes approximately 1.6 times as many carriers as the neutrons in the OSURR rabbit facility, per unit D d . Functional testing results were also presented for high-voltage, half-wave rectifiers containing unirradiated and irradiated Cree SiC Schottky power diode, part number CSD05120A, rated at 5 A and 1200 V. From the results of this functional testing, it was determined that the increase in series resistance of the diodes, with respect to radiatiation dose, had little effect on overall circuit performance, as the series 234 resistance remained small compared to the load resistance, and the turn-on voltage remained essentially constant and small compared to the input voltage. However, a noticeable increase in power dissipation in the diodes was observed for increasing radiation dose, owing to the fact that their series resistances increased dramatically, but the current remained fairly constant. PSpice and analytical models were in excellent agreement with the experimental results in terms of diode voltage drop and power dissipated by the diode during forward-bias conduction. Furthermore, deviations of the experimental data from the PSpice and analytical models at the highest dose level were consistent with the I-V curve analysis, and can be attributed to high electric field effects, namely non-constant mobility with respect to electric field strength at high applied forward bias. From additional PSpice simulations, the power dissipated per diode can be significantly reduced, especially for high D d , by simply wiring diodes in parallel and thereby reducing the amount of current flowing through each individual diode. In addition, modern 100 V and 500 V power MOSFETs were characterized with respect to their I-V characteristics as a function of mixed neutron and gamma-ray radiation dose in the OSURR rabbit facility. For both the 100 V and 500 V MOSFETs, the threshold voltage and transconductance decreased sharply for the lowest doses to which the MOSFETs were exposed, but then decreased more slowly for the 500 V MOSFETs, and remained essentially constant for the 100 V MOSFETs, for higher radiation dose. This can be attributed to the finite number of hole traps at the Si-SiO 2 interface coupled with the fact that the leads of the MOSFETs were shorted during irradiation. Furthermore, radiation-induced displacement damage increases in the drift layer R d resistance were found to be primarily responsible for the increases in on-state 235 resistance of the 500 V MOSFETs with respect to radiation dose. However, reduced electron-mobility in the conductive channel, resulting in an increase in R channel , was deemed primarily responsible for the modest increase observed with respect to on-state resistance for the 100 V MOSFETs for doses less than approximately 4 Mrad(Si), or a Φ eq,1MeV,Si of 2.2E14 n/cm2. However, for larger doses, the rapid increase in the on-state resistance of the 100 V MOSFETs with respect to dose is attributed to radiation-induced displacement damage in the n- drift layer. Furthemore, both the leakage currents of the 100 V and 500 V MOSFETs increased drastically as a function of radiation dose. In addition, the breakdown voltages of the 100 V MOSFETs decreased slightly as a function of radiation dose, but the breakdown voltages of the 500 V MOSFETs remained relatively unchanged as a function of radiation dose. In addition, a radiation-hard, 500 V MOSFET was irradiated in the OSURR rabbit facility, and its I-V characteristics were measured pre-irradiation, as well as immediately after each successive radiation dose. The radiation-hard MOSFET was found to be very resistant with respect to gate oxide trapped charge and radiationinduced interfrace traps. However, the radiation-hard MOSFET exhibited a susceptibility to increased on-state resistance of comparable magnitude to the unradiation hardened 500 V MOSFETs tested in this study. Also, unirradiated and irradiated Vishay IR40CTQ150PBF (40 A, 150 V) Si Schottky diodes were tested in buck and boost converters along with unirradiated and irradiated IR IRF1310N (42 A, 100 V) power MOSFETs. Previous studies regarding buck and boost DC-to-DC converters have focused solely on overall circuit performance parameters, such as V o /V in and efficiency (η) versus ionizing radiation dose [72-73]. 236 However, in the current study, in addition to these overall circuit performance parameters, the voltage and current waveforms over the MOSFET and diode were recorded and analyzed, and therefore the effect of the radiation on the transient switching characteristics of the MOSFET could be investigated. For both the buck and boost converters containing irradiated MOSFETs and diodes, a noticeable increase in output voltage was observed relative to the buck and boost converters containing unirradiated MOSFETs and diodes. This increase can be attributed to a decrease in turnon delay time as well as an increase in turn-off delay time of the MOSFET, due to a reduction in threshold voltage from radiation-induced trapped oxide charge. These changes in delay times both served to increase the effective duty cycle of the MOSFET, and thereby increase the output voltage, for the same applied gate signal. However, of greater concern was the large power dissipation during the turn-off transient of the MOSFET, which increased dramatically as a function of radiation dose, as the drain current required a longer time to fall to 0 after V DS rose above V in in the buck converter. One way in which the power dissipation during turn-off can be reduced is by using a larger load inductance, thereby decreasing the ripple in the current, and therefore decreasing the current in the MOSFET at the on-set of the turn-off transient, as calculated using an analytical model. Also, unirradiated and irradiated Vishay 500 V MOSFETs were tested with Cree CSD04060A diodes. A dramatic increase in on-state voltage drop for increasing radiation dose was observed in the V DS waveforms of the 500 V MOSFETs, owing to their increased on-state resistance. 237 8.2 Future Work There are many ways in which this research can be expanded. For example, for the neutron and proton-equivalency model, more robust computational materials modeling can be employed to account for the microscopic nature and evolution of defects within SiC for protons having energies greater than 100 MeV, for which nuclear scattering effects are important. Also, with respect to the radiation hardness testing of power MOSFETs, both for I-V characterization and functional testing, it is desirable to test the MOSFETs in-situ, as the MOSFETs are irradiated, under the more realistic conditions of switched V GS bias. 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[76] “Spicing-Up Spice II Software for Power MOSFET Modeling,” AN-7506, Fairchild Semiconductor (1994). 245 Appendix A: Analytical Buck Converter Model 246 % Start of input parameters RL = 4.964; % load resistance (Ohms) fs = 50e3; % MOSFET switching frequency Ts = 1/fs; % Period of switching cycle (s) Rdcr = 0.0137; % inductor effective DCR resistance (Ohms) L = 50e-6; % load inductor value (H) Rdson = 1/18.712; %Rdson for piece-wise linear model of MOSFET Von = 25.98/39.014; %Von for piece-wise linear model of diode Ron = 1/39.014; %Ron for piece-wise linear model of diode Vin = 79.3; % Vin (Volts) t_c_on = 5.14e-7; %length of MOSFET turn-on transient (seconds) ton = 7.47e-6; % length of on-state conduction t_c_off = 1.84e-6; % length of MOSFET turn-off transient (seconds) D = ton*fs; % MOSFET duty cycle % End of input parameters alpha = Ron + Rdcr; Beta = Rdson + Rdcr; v = alpha / L; y = Beta / L; % Solve for Periodic Boundary Conditions ... M = [exp(-y*ton) -exp(-v*ton) 1 -exp(-v*Ts)]; Msol = inv(M)*[1;1]; q = Msol(1,1); r = Msol(2,1); % Now Solve for Vo VoMult = 1/RL - (1/Ts)*(-ton/Beta + (ton-Ts)/alpha + (1/Beta 1/alpha)*((q/y)*(1-exp(-y*ton))+ ... (r/v)*(exp(-v*ton)-exp(-v*Ts)))); RHS = (1/Ts)*(ton*Vin/Beta + (ton-Ts)*Von/alpha - (Vin/Beta + Von/alpha)*((q/y)*(1-exp(-y*ton))+ ... (r/v)*(exp(-v*ton)-exp(-v*Ts)))); Vo = RHS / VoMult; % We can now solve for the inductor current BoundaryConditionRHS = -((Vin-Vo)/Beta+(Von+Vo)/alpha); A = q*BoundaryConditionRHS; B = r*BoundaryConditionRHS; 247 t = [0:1e-7:ton]; t(length(t))=ton; toff = [ton:1e-7:Ts]; toff(length(toff))=Ts; i_L_on = (Vin-Vo)/Beta + A.*exp(-y.*t); < t < D/fs i_L_off = -(Von+Vo)/alpha + B.*exp(-v.*toff); D/fs < t < 1/fs % inductor current, 0 % inductor current, PscMOSFET = (Rdson/Ts)*( ((Vin-Vo)/Beta)^2*ton + (2*(VinVo)*L/Beta^2)*A*(1-exp(-Beta*ton/L))+ ... (A^2*L/(2*Beta))*(1-exp(2*Beta*ton/L))); PstonMOSFET = fs*t_c_on*0.5*i_L_on(1)*Vin; PstoffMOSFET = fs*t_c_off*0.5*i_L_on(length(i_L_on))*Vin; PtotalMOSFET = PscMOSFET + PstonMOSFET + PstoffMOSFET; Integral_i_L_off_sq = (-(Von+Vo)/alpha)^2*(Ts-ton) - ... (2*B*L/(alpha^2))*(-(Von+Vo))*(exp(-alpha*Ts/L)-exp(alpha*ton/L)) - ... (B^2*L/(2*alpha))*(exp(-2*alpha*Ts/L)-exp(-2*alpha*ton/L)); Integral_i_L_off = (-(Von+Vo)/alpha)*(Ts-ton) - (B*L/alpha)*(exp(alpha*Ts/L)-exp(-alpha*ton/L)); PdiodeCond = (1/Ts)*(Ron*Integral_i_L_off_sq + Von*Integral_i_L_off); plot(t,i_L_on); hold on; plot(toff,i_L_off); 248 Appendix B: Analytical Boost Converter Model 249 % Start of input parameters RL = 19.756; % load resistance (Ohms) fs = 50e3; % MOSFET switching frequency = 50 kHz Ts = 1/fs; % Period of switching cycle (s) L = 50e-6; % load inductor = 1 mH Rdcr = 0.0137; % Two 100 uH inductor in parallel: DCR = 0.0137 Ohms; Vin = 39.3; % Vin Rdson = 1/23.383; %Rdson for piece-wise linear model of MOSFET Von = 7.4807/19.494; %Von for piece-wise linear model of diode Ron = 1/9.494; %Ron for piece-wise linear model of diode ton = 5.36e-6; % End of input parameters D = ton*fs; % MOSFET duty cycle %Note this notation is reversed from Buck converter analysis... alpha = Rdson + Rdcr; Beta = Ron + Rdcr; % Solve for Periodic Boundary Conditions ... M = [exp(-alpha*ton/L) -exp(-Beta*ton/L) 1 -exp(-Beta*Ts/L)]; Msol = inv(M)*[1;1]; a = Msol(1,1); b = Msol(2,1); % Now Solve for Vo VoMult = Ts/RL + (Ts-ton)/Beta + (L*b/(Beta^2))*(exp(-Beta*ton/L)exp(-Beta*Ts/L)); RHS = (Vin-Von)*(Ts-ton)/Beta + (L*b/Beta)*((Vin-Von)/BetaVin/alpha)*(exp(-Beta*ton/L)-exp(-Beta*Ts/L)); Vo = RHS / VoMult; % We can now solve for the inductor current BoundaryConditionRHS = (Vin-(Von+Vo))/Beta - Vin/alpha; K = BoundaryConditionRHS*a; J = BoundaryConditionRHS*b; t = [0:1e-7:ton]; t(length(t))=ton; toff = [ton:1e-7:Ts]; toff(length(toff))=Ts; i_L_on = Vin/alpha + K.*exp(-alpha.*t./L); % inductor current, 0 < t < D/fs i_L_off = (Vin-(Von+Vo))/Beta + J.*exp(-Beta.*toff./L); % inductor current, D/fs < t < 1/fs Pmosfet = (Rdson/Ts)*( (Vin/alpha)^2*ton + (2*Vin*L/alpha^2)*K*(1exp(-alpha*ton/L))+ ... 250 (K^2*L/(2*alpha))*(1-exp(-2*alpha*ton/L))); Integral_i_L_off_sq = ((Vin-(Von+Vo))/Beta)^2*(Ts-ton) - ... (2*J*L/(Beta^2))*(Vin-(Von+Vo))*(exp(-Beta*Ts/L)-exp(Beta*ton/L)) - ... (J^2*L/(2*Beta))*(exp(-2*Beta*Ts/L)-exp(-2*Beta*ton/L)); Integral_i_L_off = ((Vin-(Von+Vo))/Beta)*(Ts-ton) (J*L/Beta)*(exp(-Beta*Ts/L)-exp(-Beta*ton/L)); Pdiode = (1/Ts)*(Ron*Integral_i_L_off_sq + Von*Integral_i_L_off); plot(t,i_L_on); hold on; plot(toff,i_L_off); 251