Electrical Workmanship Student’s Book FET FIRST NQF Level 4 S. Jowaheer FET FIRST Electrical Workmanship NQF Level 4 Student’s Book © S. Jowaheer, 2008 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, photocopying, recording, or otherwise, without the prior written permission of the copyright holder or in accordance with the provisions of the Copyright Act, 1978 (as amended). Any person who commits any unauthorised act in relation to this publication may be liable for criminal prosecution and civil claims for damages. First published 2008 by Troupant Publishers (Pty) Ltd P O Box 4532 Northcliff 2115 Distributed by Macmillan South Africa (Pty) Ltd Cover design by René de Wet Typeset by Lebone Publishing Services, Cape Town Edited by Brendan Peacock Artwork by Sean Strydom Proofread by Irene Cornelissen ISBN: 978-1-920311-22-3, eISBN: 978-1-430801-64-1 While every effort has been made to ensure the information published in this work is accurate, the authors, editors, publishers and printers take no responsibility for any loss or damage suffered by any person as a result of reliance upon the information contained therein. The publishers respectfully advise readers to obtain professional advice concerning the content. Acknowledgements: Material in this book has been taken from the works of B. Brown, V. Nicholson, R. van Zyl, L. Caren Johnson and A. Thorne. It is illegal to photocopy any page of this book without written permission from the publishers. To order any of these books contact Macmillan Customer Services at: Tel: (011) 731 3403 Fax: (011) 731 3500 e-mail: pieterses@macmillan.co.za Contents Topic 1: Typical electrical installations 1 Summative assessment 143 Module 1: Electrical installations 2 Topic 5: Safety and first aid 147 Module 5: Safety 148 Unit 5.1: Safety and hazards Unit 5.2: Working in elevated positions Unit 5.3: Power tool and electrical equipment safety Unit 5.4: Safety with machinery Unit 5.5: Personal protective equipment (PPE) Summative assessment 148 160 166 178 183 195 Module 6: Acts and regulations 196 Unit 1.1: Electric circuit diagrams Unit 1.2: IEC symbols and SI units Unit 1.3: AC theory and network analysis Unit 1.4: Electromagnetic theory Unit 1.5: Basic regulations Summative assessment 2 10 20 37 45 50 Topic 2: Domestic appliances 53 Module 2: Operating and maintaining domestic appliances 54 Unit 2.1: Operating principles of domestic appliances Unit 2.2: Maintenance of domestic appliances Unit 2.3: Regulations and wiring of stove plates Unit 2.4: Replacing components Summative assessment 54 65 80 83 87 Topic 3: Low voltage transformers and switchgear 89 Module 3: Testing and inspecting of low voltage transformer and switchgear 90 Unit 3.1: Worksite procedures Unit 3.2: Low-voltage transformers Unit 3.3: Low-voltage switchgear Summative assessment 91 107 111 116 Topic 4: Electrical machines and control gear 117 Module 4: Installing and commissioning electrical machines and control gear 118 Unit 4.1: Unit 4.2: Unit 4.3: Installation of motors and important regulations 118 Connecting motors 128 Inspection, maintenance and cleaning of electric machines and control gear 136 Unit 6.1: Occupational Health and Safety Act 85 of 1993 (OHSA) Unit 6.2: The Mine Health and Safety Act of 1996 (MHSA) Unit 6.3: NOSA Unit 6.4: Safety, health and the environment (SHE) principles Summative assessment 212 221 Module 7: Safety checks in the workplace 222 Unit 7.1: Risk assessment and control procedures Summative assessment 222 229 Module 8: Understanding and applying first aid 230 Unit 8.1: First aid concepts Unit 8.2: Rendering first aid Unit 8.3: Human anatomy and physiology Unit 8.4: Assessing an accident scene Summative assessment 230 238 255 259 275 PoE Guideline Glossary 277 284 196 204 210 Topic 1 Typical electrical installations Module 1 Electrical installations Overview In this module you will: • Read and interpret electric circuit diagrams • Use and describe electrical and mechanical quantities correctly • Understand and use DC theory and network analysis in solving RLC circuits • Understand the application of electromagnetic theory in electric machines and transformers • Have a basic knowledge of and be able to interpret and apply SABS 0142 SANS 10142 regulations. Unit 1.1: Electric circuit diagrams Unit outcomes By the end of this unit you should be able to: • Discuss basic electric circuit diagrams. • Read and interpret electric circuit diagrams. The ability to read and understand information contained on electric circuit diagrams is essential to perform most electrical-related jobs. To know how to read a diagram it is necessary to be familiar with the standard conventions, rules and basic symbols used on the various types of diagrams. Electrical diagrams are designed to present functional information about the electrical design of a system or component, for example: • Relay-contactor diagrams • House wiring diagrams • Electrical machine diagrams • Low-voltage switchyard diagrams Basic symbols Switches A switch is used to open or close a circuit. When the circuit is open current flows, while breaking (or opening) the circuit will stop the current from flowing. There are different types of switches depending on how many wires go into the switch and how many come out of it. You have studied such switches in Level 2 and Level 3. The four basic types of switches are: • Single-pole single-throw (SPST) Module 1: Electrical installations • Single-pole double-throw (SPDT) • Double-pole single-throw (DPST) • Double-pole double-throw (DPDT) Fig. 1.1: Single-pole single-throw (SPST) Some common types of switch symbols are shown here – these are single-pole and double-pole, but remember that a switch can have as many poles as necessary to perform its function. The term “throw” refers to the number of circuits that each pole of a switch can complete or control. Fig. 1.2: Single-pole double-throw (SPDT) Single-pole single-throw (SPST) An on-off switch allows current to flow only when it is in the closed (on) position. Single-pole double-throw (SPDT) A two-way changeover switch directs the flow of current to one of two routes according to its position. Some SPDT switches have a central off position and are described as ‘on-off-on’. Fig. 1.3: Double-pole single-throw (DPST) Double-pole single-throw (DPST) This is a dual on-off switch, which is often used to switch mains electricity because it can isolate both the live and neutral connections. Double-pole double-throw (DPDT) This switch can be wired up as a reversing switch for a motor. Some DPDT switches have a central off position. Fig. 1.4: Double-pole double-throw (DPDT) Push switches or buttons Push switches or buttons are also used and the two basic types are: • Push to make. • Push to break. Push to make A push switch allows current to flow only when the button is pressed. An example that you should be familiar with is the doorbell button. Its contacts are normally open (NO). Fig. 1.5: Push button, normally open (NO) Fig. 1.6: Push button, normally closed (NC) Push to break This type of push switch is normally closed (on). It is open (off) only when the button is pressed. Its contacts are normally closed (NC). Figure 1.7 depicts the symbol for a multi-position switch: Fig. 1.7: Multi-position switch Module 1: Electrical installations Guidelines for drawing circuit diagrams A circuit diagram should be drawn in such a way that it allows the reader to identify its purpose. When drawing circuit diagrams you should: • Use the correct symbols. • Use a suitable symbol orientation. • Pay attention to the arrangement of symbols on the diagram. • Pay attention to the routing of interconnections. • Make sure your drawing is neat and tidy. Relay coil Relay contactor diagrams Control relays These types of relays are used as auxiliary devices to control circuits and large motor starters, contactor coils, small loads such as small motors, solenoids and other relays. Fig. 1.8: Relay coil Basic contact (make) A magnetic relay is operated by an electromagnet, which opens or closes an electrical contact when the electromagnet is energised. Contactors Magnetic contactors are electromagnetically operated switches that provide a safe and convenient means for connecting and interrupting branch circuits Fig. 1.9: Basic contact (make) Basic contact (break) In the margin are some basic symbols that you need to be familiar with. Fig. 1.10: Basic contact (break) Reading and interpreting electric circuit diagrams To read and interpret electrical diagrams properly, the condition or state of each component must first be understood. In diagrams the details of individual relays and contacts are always drawn in the deenergised state (that is, in the “off ” condition). Each relay (with its contact(s) that it operates) is assigned a letter or number. Figure 1.11 shows a simple diagram consisting of a coil labelled m1 on the drawing. Figure 1.12 shows another basic circuit consisting of a coil labelled CR1 and two lamps: green (G) and red (R) respectively. When the double-pole switch is closed, current flows through from L1 to the normally closed contact of CR2 and then through (R) the red lamp. When the normally open push button is closed, the CR1 coil is energised and closes the normally open CR1 contact to energise (G) the green lamp, at the same time switching off the red lamp. When the push button is released the red lamp comes on again. 240 Volt AC transformer 120 Volt AC circuit start fuse stop relay overloads 10A switch switch holding M1 M1 contacts Fig. 1.11: Basic relay and contacts circuit L1 N relay CR1 CR1 CR2 G G =green lamp R =red lamp R Fig. 1.12: Simple relay control diagram Module 1: Electrical installations Figure 1.13 shows basic No-Voltage protection circuitry. When there is no voltage the starter will drop but will not automatically restart itself. The control circuit is achieved through the stop button and the holding contact M connected between 2 and 3 on the diagram. To restart the motor the start button must be pressed again. Figure 1.14 shows a tumble dryer heater circuit. stop 1 L1 start 2 timer heater motor speed SW O.L. (overload) M M T1 M control limit thermostat thermostat 3 L2 T2 M L3 3 phase motor T3 Fig. 1.13: No-Voltage protection circuitry Fig. 1.14: Tumble dryer heater circuit Wiring diagrams A wiring diagram shows every wire terminal connection and all the component circuitry. These diagrams are essential, especially when fault-finding. timer motor BR switch (sw) BU B BU W BR Legend B – Black BU – Blue BR – Brown W – White Fig. 1.15: Wiring diagram for a motor timer Assessment activity 1.1 Work in groups of five Refer to Figure 1.11 and answer the following questions: 1. What type of transformer is being used? 2. What is the rating of the fuse used? 3. How many emergency stop switches are there in the circuit? 4. How many start switches are there in the circuit? 5. Is contact labelled M1 normally open (NO) or a normally closed (NC)? Module 1: Electrical installations House wiring Words & Terms Lighting circuits To wire up a lighting circuit, accessories such as cables, screw connectors, lamp-holder and a switch are required. All circuits must include a protection device such as a circuit breaker and the switch must be placed on the live side of the circuit. The following circuit diagrams show the correct way to wire sub-circuits. Do not install a single-pole switch in the neutral conductor of the circuit. A batten lamp holder or a lamp holder suspended by a flexible cord is a luminaire. One luminaire control from one switch L lumin Note bulb circuit breaker switch N Fig. 1.16: One luminaire controlled from one switch Two luminaires controlled from one switch L N Fig. 1.17: Two luminaires controlled from one switch Two luminaires controlled from one switch L N Fig. 1.18: Two luminaires controlled from one switch One luminaire controlled from two switches Sometimes it is necessary to control a light independently from two switches. Such configuration is necessary for staircases, where you have a switch at the bottom and top of the stairs. Two-way switches are necessary for this type of configuration, shown in the circuit diagram in Figure 1.19. Module 1: Electrical installations aire: appliance that distribute s, filters or transforms the light transmitted fr om one or more lamps and that includes all th e parts necessary for supporting, fixing and prot ecting the lamps bu t not the lamps themse lves, and, when necess ary, circuit auxiliaries toge ther with the means for co nnecting them to the supply. (Source: SANS 101421:2006) The live wire is connected to terminal A of the first two-way switch. The movement of the switch makes contact L from the common terminal A to either terminal B or terminal C. Another two-way switch is positioned farther away from the first one. Two wires are run from B to B1 and C to C1.The N diagram shows the circuit in open position – movement of either switch will make the circuit and the lamp will light. C A two way switch B bulb C1 A1 B1 Fig. 1.19: One luminaire control from two switches In a room that contains a fixed bath or shower cubicle, luminaires must be totally enclosed (or parts of the lamp holder) if they are within a distance of 2,5 m from the bath or the shower cubicle. They must also be constructed of, or shrouded in, insulating material. Socket outlet circuits L A socket outlet must be controlled by means of a switch on each live conductor. Note Earthing in the luminaire circuits has been removed for diagram clarity. circuit breaker E The socket outlet is connected in such a way that each socket outlet is supplied from the previous one. Based on the size of the installation a different circuit breaker will control each section of the installation, so using commonsense is of utmost importance. This type of circuit is also known as radial circuit. socket outlet switch N In a ring circuit the final socket outlet is wired Fig. 1.20: Two sockets supplied from one circuit breaker back to the supply, so any socket outlet is supplied from two directions. This is not a common method of installation in South Africa. A socket outlet must not be installed within a radius of 2 m of a water tap (in the same room), unless the socket outlet: • Has earth leakage protection. • Is connected to a safety supply. Geyser circuits A double-pole switch must be installed within arm’s reach of the geyser, unless the geyser is designed with an isolator built in. Every geyser should also be fitted with a relief value to allow for expansion and as an outlet for steam in case the thermostat fails to regulate the temperature. Geysers are required to be bonded and dedicated circuits L must be provided. Remember that N there may be more E than one water heater on each circuit. circuit breaker ripple relay double-pole switch thermostat element geyser Fig.1.21: A geyser circuit including isolator and ripple relay Module 1: Electrical installations Stove circuits Any circuit that supplies a cooking appliance through fixed wiring, a stove coupler or an industrial-type socket outlet must have a readily accessible switch disconnector. The switch disconnector may supply more than one appliance. L1 L L2 N L3 E E bridged together i.e. joined N Recommended sizes of conductors for domestic installations back of stove Fig. 1.22: Single-phase stove circuit including isolator Table 1.1 shows examples of recommended conductor sizes: Note Circuits Size of wire Lights 1,5 mm2 Socket outlet 2,5 mm2 Geyser 4 mm2 Stove 8/10 mm2 L1, L2 and L3 are joined or bridged together. Table 1.1: Examples of recommended conductor sizes Distribution boards Figure 1.23 shows the wiring for the distribution board, but it should be noted that in this case the earth leakage has built-in overload protection. If, however, the earth leakage that you are using does not have overload protection facilities then an additional circuit breaker should be used. Sometimes only certain circuits are protected by earth leakage, for example, if only socket outlets are protected then the distribution board will require two neutral bars. Your lecturer will demonstrate the different types of distribution board wirings. main circuit breaker or earth leakage relay neutral bar line Note Each distribution board must be controlled by a switchdisconnector. Note Surge protection devices, as shown in Figure 1.24, should be installed at least in the main distribution board of an electrical installation. 1 A 20 A 35 A 10 A 20 A N L N socket lights stove L line geyser bel L N E from meter box earth bar Fig. 1.23: Distribution wiring, all circuits on earth leakage Module 1: Electrical installations Fig. 1.24: A single-phase surge protection device Assessment activity 1.2 Work in groups of two. 1. With reference to Fig 1.19 and Fig 1.21, explain in your own words how the circuit operates. 2. Draw a simple circuit diagram to show how a single-phase surge protection device is installed in a main distribution board. 3. List three items that a designer of an electrical installation should be aware of. 4. In SANS 10142-1 the word ‘shall’ is used. Explain the meaning of the word. 5. Name at least three parts that need to be bonded in an electrical installation. 6. Demonstrate to your partner by means of a suitable sketch the meaning of ‘arm’s reach’. 7. Your partner does not understand Regulation 6.16.3.1.1 (Switch disconnector). Explain this regulation in simpler words to him or her. 8. Draw a floor plan of your electrical workshop, including dimensions. 9. Draw an electrical plan of your workshop showing various electrical components and their locations, clearly showing the electrical legend used. 10.Draw a circuit diagram for the following subcircuits: 10.1 One luminaire control from two switches. 10.2 Three socket outlets supplied from one circuit breaker. (Assume you have to practically wire up the above subcircuit. Make a list of tools and materials required for the successful execution of the task.) Module 1: Electrical installations Unit 1.2: IEC symbols and SI units Unit outcomes By the end of this unit you should be able to: • Use and describe International Electrotechnical Commission (IEC) and Système international d’unités (SI) symbols, units and abbreviations for electrical and mechanical quantities correctly. Overview Graphical symbols appear everywhere, such as on public information and safety signs. Misunderstanding or misinterpreting the correct meaning of these symbols could have fatal consequences, which is why the same IEC symbols are used worldwide to ensure understanding. A typical symbol with which we are all familiar is the power symbol (see Figure 1.25) which indicates that a control activates or deactivates a particular device. It consists of a line and circle. Examples: • The power on (line) symbol, appearing on a button or one end of a toggle switch, indicates that the control places the equipment into a fully powered state. • The power off (circle) symbol on a button or toggle indicates that using the control will disconnect power to the device. • The power on-off symbol (line within a circle), is used on buttons that switch a device both on and off. Fig. 1.25: Power symbol Electrical wiring symbols Table 1.2 shows the most common electrical wiring symbols. These symbols are used to represent wiring, components and apparatus in circuit diagrams. 10 Single-pole switch Refers to alternating current Push-button switch Two-way switch Refers to direct current Generator Double pole isolator Motor Transformer AC motor Cell Coil Cross over DC motor Earth connection Module 1: Electrical installations Circuit breaker Capacitor Resistor Fuse Lamp Battery Bell Table 1.2: Electrical wiring symbols Systems of measurement How do we measure things, and why do we do it? Measuring allows us to be accurate about what we say and do. As a student you will need to make measurements and perform calculations and the end results can be meaningless unless they are numerically and dimensionally correct and have the proper accuracy. For example, one can say that the length of the classroom is 10. Ten what? Units of measurement provide a common way of understanding what the quantity is that is being described. Words & Terms There are different ways of measuring things: • We can measure things that do not have a value that can be expressed as a number – such as colour or hair texture, clothing size. These things are often measured by what they are like in relation to other things. For example, size 16 is larger than size 10. • Some measurement systems, such as measuring temperature using a Celsius scale, describe the extent of difference between two values. • In other measurement systems all the units of measurement are uniform. Some units of measurement use other units to describe what is being measured. For example, velocity is described as metres per second – in other words by using units of distance and time. units: a particul ar physical quantity, defin ed and adopted by co nvention, with which ot her particular quantities of the same kind are compared to express their value physic al quantity: a quantity that can be used in the mathemat ical equations of science an d technology. Measurement is a key aspect of electrical engineering because it is essential for efficient production in engineering: • Measurements are usually of physical quantities – things such as distances, sizes, temperature or energy. • Measurements are expressed according to standard units. • Measurements are usually given as real numbers. • Almost all measurements involve a certain amount (or likelihood) of error, and calculations and designs take this into account. In Electrical Workmanship Level 2 and Level 3 you looked at different tools used for measuring certain values such as thermometers, tachometers and voltmeters. The most commonly used system of measurement is the metric system: • There are base units for each physical quantity, such as the metre (for distance) and the gram (for mass). These units are used globally. Module 1: Electrical installations 11 • All units are related by powers of ten and are identified by prefixes. This makes conversion of units easier. For example, it is easy to convert by simply moving the decimal point – 1,456 metres is 1456 millimetres or 0,001456 kilometres. • Today the current international standard metric system is the International System of Units or Système international d’unités (shortened to SI). The international system of units Did you know? There are many possible causes of error that need to be taken into account when measuring: • Carelessness. There are different types of SI units: • Base units are the most simple or basic measurements for time, length, mass, temperature, amount of substance, electric current and light intensity. • Derived units are made up by combining base units, for example, density is kg/m3; velocity is m/s. • Damaged tools. • Accuracy of equipment. The metric system Length 10 millimetres = 1 centimetre 10 centimetres = 1 decimeter 10 decimetres = 1 metre 10 metres = 1 decametre 10 decametres = 1 hectometre 10 hectometres = 1 kilometre 1 000 metres = 1 kilometre Area 100 sq. mm = 1 sq. cm 10 000 sq. cm = 1 sq. metre 4 046,86 sq. metres = 1 acre 1 acre = 0,405 hectare 10 000 sq. metres = 1 hectare 100 hectares = 1 sq. kilometre 1 000 000 sq. metres = 1 sq. kilometre Volume 1 000 cu. mm = 1 cu. cm 1 000 cu. cm = 1 cu. decimetre 1 000 cu. dm = 1 cu. metre 1 million cu. cm = 1 cu. metre Capacity 10 millilitres = 1 centilitre 10 centilitree = 1 decilitre 10 decilitres = 1 litre 1 000 litres = 1 cu. metre Mass 1 000 grams = 1 kilogram 1 000 kilograms = 1 tonne There are seven basic SI units, two supplementary units and many derived units. The base units are combined to form the derived units. 1. The seven basic SI units are: Quantity Unit Unit Symbol metre m Mass kilogram kg Time second s Electric current ampere A Thermodynamic temperature kelvin K Amount of substance mole mol candela cd Length Luminous intensity Table 1.3: Seven basic SI units 12 Module 1: Electrical installations Did you know? The SI units were acknowledged by 36 countries at the 11th General Conference on Weights and Measures held in France in 1960. The table below provides details about the different units of measurements used in science and engineering: metre: (m) The metre is the basic unit of length. It is also the length equal to 1 650 763,73 times the wavelength of the orange line in the spectrum of an internationally specified krypton discharge lamp. Light travels this distance, in a vacuum, in 1/299792458th of a second. kilogram: (kg) The kilogram is the basic unit of mass. The kilogram is the mass of a platinum-iridium cylinder preserved at the international Bureau of Weights and measures at Sèvres, near Paris, France. It is the only basic unit that is defined with a prefix (kilo) already in place. second: (s) The second is the basic unit of time. It is the length of time taken for 9192631770 periods of vibration of the caesium-133 atom to occur. ampere: (A) The ampere is the basic unit of electric current. It is that current which produces a specified force between two parallel wires which are 1 metre apart in a vacuum. kelvin: (K) The degree kelvin is the basic unit of temperature. The kelvin unit of thermodynamic temperature is the fraction 1/273,16 of the thermodynamic temperature of the triple point of water. mole: (mol) The mole is the basic unit of substance. A mole (mol) is defined as the amount of the substance which contains as many particles as there are carbon atoms in 0,012 kg (12 g) of carbon-12. candela: (cd) The candela is the basic unit of luminous intensity. It is the intensity of a source of light of a specified frequency, which gives a specified amount of power in a given direction. Table 1.4: Information about units of measurement There are strict rules about writing SI units of measurements: • A unit has only one prefix, i.e. there is no such thing as kilomillimetre. • If prefixes make a unit bigger they are written in capital letters (M, G, T, etc.), but when they make a unit smaller they are written in lower case. (m, n, p, etc.), except for the kilo (k) so it is not confused with kelvin (K). • Units are written in lower case (newton, volt, pascal, etc.) when they are used in full, but with a capital letter (N, V, Pa, etc.) when they are written as abbreviations, except for the litre which is written as l. • Units written in abbreviated form are always singular. So ‘m’ could be either ‘metre’ or ‘metres’, to avoid confusion with ‘ms’ (meaning ‘millisecond’). Did you know? André Marie Ampére (1775-1836) was the French physicist who laid the foundations of electrodynamics. He was born near Lyons and as a child showed great aptitude for mathematics. In 1820 he published his paper on the magnetic effects of electric currents. The unit of current is named after him. William Thomson Kelvin (1824-1907) was born in Belfast, Ireland. The son of a mathematics professor, he graduated in 1845 at the University of Cambridge and after spending a year in Paris working, he returned to Glasgow as a professor of natural philosophy – a position he held for 53 years. We owe the absolute scale of temperature (°K) to him. Module 1: Electrical installations 13 Assessment activity 1.3 Work on your own 1. Fill in the table below, with the correct quantity symbol: Quantity Quantity symbol Length Time Mass Luminous intensity Temperature Amount of substance 2. Discuss what you know about systems of measurement for: a) Length b) Time c) Mass Discuss your answer with other class members when you are finished. Derived units of measurement Some of the most important derived units of measurements are: Acceleration Acceleration is calculated as the metres that an object moves per second squared. Force and the newton (N) This is the SI unit of force. One newton is the force required to give a mass of 1 kilogram an acceleration of 1 metre per second per second. In other words, one Newton is one kilogram metre per second squared. Force, (in newtons) is given as F = m.a (where m is mass in kilograms and a is the acceleration in metres per second squared). Gravitational force (otherwise known as ‘weight’) is given as mg, where g = 9,81 m/s2. Example 1 Determine the force needed for a body of mass 500 g which is accelerated at 3 m/s2. 14 Module 1: Electrical installations Data: mass = 500 g = 0.5 kg acceleration = 3m/s2 force = ? Using: force = mass × acceleration = 0.5 × 3 kg.m = 1.5 s2 = 1.5 N Work and the joule The joule (J) is the SI unit of work or energy. Energy is the capacity for doing work. One joule is also known as one newton-metre because the joule is defined as the work done or energy transferred when a force of one newton is exerted through a distance of one metre in the direction of the force. Thus, work done in joules = FS (where F is the force in Newtons and S is the distance in metres). Resistance and the ohm The ohm (Ω) is the SI unit of resistance of an electrical conductor. Its symbol is the capital Greek letter ‘omega’. The ohm is defined as the resistance between two points in a conductor when a constant electric potential of one volt applied at two points produces a current flow of one ampere in the conductor. resistance in ohms = R = V (where V is the potential difference I across the two points in volts and I is the current flowing between the two points in amperes). Pressure and the pascal The pascal (Pa) is the SI unit of pressure. One pascal is the pressure generated by a force of 1 newton acting on an area of 1 square metre. Pressure is often expressed in kilopascals (kPa) in most everyday calculations, since one pascal is extremely “light” pressure. Electric potential and the volt The volt (V) is the SI unit of electric potential, where one volt is one joule per coulomb. One volt is defined as the difference in potential between two points in a conductor which, when carrying a current of one ampere, dissipates a power of one watt. joules/second Volts = watts = amperes amperes = joules joules = ampere.seconds coulombs Module 1: Electrical installations 15 Power and the watt The watt (W) measures power, or the rate of doing work. One watt is a power of 1 joule per second. Power is defined as the rate of doing work or transferring energy. power in watts P = w (where W is the work done in joules and t is t the time in seconds). energy, in joules is given as W = Pt. Summary of terms, units and their symbols: Quantity Quantity symbol Unit Unit symbol Acceleration a metres per second squared m/s2 or m.s–2 Force F Newton N Work W joule J Resistance R ohm Potential difference V Volts V Pressure Pa Pascal Pa or kPa Power P watt W Supplementary units of measurement There are two units that are used to measure planes and solid angles. Name Symbol Quantity Definition radian rad Plane angle The unit of angle is the angle subtended at the centre of a circle by an arc of the circumference equal in length to the radius of the circle. There are 2 radians in a circle. steradian sr Solid angle The unit of solid angle is the solid angle subtended at the centre of a sphere of radius r by a portion of the surface of the sphere having an area r2. There are 4 steradians on a sphere. Did you know? Sir Isaac Newton (1642-1727) was an English scientist born on Christmas day, 1642. He studied at Cambridge University and later produced his masterpiece publication, Philosophiae naturalis principia mathematica, usually called “The Principia”. This book made him instantly famous across Europe though few people could understand the work at the time. The unit of force is named after him. George Simon Ohm (1787-1854) was a physics teacher who did much of his research on electricity in a school laboratory. He was born in Erlangen, Germany, the son of a master locksmith. We owe the unit of resistance to his work. 16 Module 1: Electrical installations Did you know? Count Alessandro Volta (1745-1827) was an Italian physicist whose research in electricity led him to the invention in 1800 of the voltaic pile, the first device to produce a continuous electric current. The volt is named after him. James Prescott Joule (1818-1889) was an English physicist and formulator of the law of conversion of energy. Although a wealthy brewery owner, he preferred scientific research. The unit of energy is named after him. James Watt (1736-1819) was the inventor of the first efficient steam engine. Born in Scotland, he attended local schools and had a short apprenticeship in London as a scientific instrument maker. He had exceptional manual skills and mathematical interest. The unit of power is named after him. Examples of other SI derived units that are expressed in terms of SI base units and SI supplementary units: Quantity SI unit Name Symbol acceleration metre per second squared m/s2 angular acceleration radian per second squared rad/s2 angular momentum kilogram meter squared per second angular velocity radian per second area square metre density kilogram per cubic metre kg/m3 luminance candela per square metre cd/m2 magnetic field strength ampere per metre A/m mass flow rate kilogram per second kg/s mass per unit area kilogram per square metre kg/m2 mass per unit length kilogram per metre kg/m momentum kilogram metre per second rotational frequency 1 per second specific volume cubic metre per kilogram speed metre per second m/s velocity metre per second m/s volume cubic metre m3 kg.m2/s rad/s m2 kg.m/s s–1 m3/kg Table 1.5: Other SI derived units Module 1: Electrical installations 17 Assessment activity 1.4 Work in groups of five 1. Match Column A to Column B: Column A (Quantity) Column B (Unit Symbol) 1.1 Acceleration (a) Pa 1.2 Force (b) W 1.3 Power (c) m/s2 1.4 Energy (d) N 1.5 Pressure (e) J 1.6 Volume (f) m3 1.7 Area (g) m2 2. If density is defined as mass per unit volume, derive the unit symbol for density. SI unit conversion SI units make it easy to convert when switching from different units that have the same base but a different prefix, by using simple multiplication or division. SI units may be made larger or smaller by using prefixes (which denote multiplication or division by a particular amount). The most common multiples (with their meanings) are listed below: Symbol Prefix From the base unit... T tera multiply by 1 000 000 000 000 × 1012 G giga multiply by 1 000 000 000 × 109 M mega multiply by 1 000 000 × 106 k kilo multiply by 1 000 × 103 h hecto multiply by 100 × 102 d deci (a tenth) divide by 10 (or multiply by 0,1) × 10–1 c centi (a hundredth) divide by 100 (or multiply by 0,01) × 10–2 m milli (a thousandth) divide by 1 000 (or multiply by 0,001) ×10–3 micro (a millionth) divide by 1 000 000 ×10–6 n nano divide by 1 000 000 000 ×10–9 p pico divide by 1 000 000 000 000 ×10–12 Table 1.6: Most common multiples and their meanings 18 Module 1: Electrical installations Example You will need to know the following as well: 10 mm = 1 cm 100 mg = 1 g 1 000 ml = 1 l 100 mm = 1 m 1 000 g = 1 kg 1 000 cm3 = 1 l 1 000 m = 1 km 1 000 kg = 1 ton Remember that: • When you change from small units to large units you divide. • When you change from large units to small units you multiply. Example 2 Convert 2 kilometres to metres. Kilometres are larger units than metres so we need to multiply by the number of metres in a kilometre, which is 1 000. 2 km= 2 × 1 000 m = 2 000 m Example 3 Convert 250 mm to cm. Millimetres are smaller units than centimetres, so we need to divide by the number of millimetres in a centimetre, which is 10. 250 mm = 250 10 = 25 cm The following will help you to convert from mm to km and vice versa: ÷100 ÷1 000 ÷10 mm cm m km ×10 ×100 ×1 000 Sometimes you will need to compare measurements. First, change all the measurements to the same units. You can only compare like units with like units. Example 4 Which is heavier? 1 kg of rice or 2 000 g of pap To find the answer, we will need to use the same unit for both: Rice = 1 kg=1 000 g Pap = =2 000 g \ Pap is heavier than rice. Example 5 Convert 100 km to miles. Since 8 km is approximately equal to 5 miles \ 1 km = 5 = 0,625 miles 8 hence 100 km = 100 × 0,625 Think about it When the changes occurred from “old” units to “new” units (from the imperial units to metric units), people needed to do conversion from the imperial units to metric units. They were expected to memorise the conversion table: Metric Imperial 1 kg 25 g 1l 4,5 l 8 km 1m 30 cm 2,54 cm 2,2 pounds 1 ounce 1,75 pints 1 gallon 5 miles 39 inches 1 foot 1 inch = 62,5 miles Module 1: Electrical installations 19 Assessment activity 1.5 Work in pairs 1. Explain to your partner the meaning of prefixes. 2. Convert these lengths to centimetres. a) 6 m b) 20 mm 3. Convert these lengths to metres: a) 2 km b) 200 cm 4. Convert these lengths to millimetres: a) 1 cm b) 2 cm Think about it 5. Convert the following: 5 kg = 8 000 ml = 30 l = 1 km = 20 000 g = • A prefix alone should not be used to indicate a quantity (e.g. “kilohms”, not just “kilos”). g l • A zero is used before a decimal quality that is less than a whole unit. e.g. 0.3. ml m kg Unit 1.3: AC theory and network analysis Unit outcomes By the end of this unit, you should be able to: • Understand the concepts of inductive and capacitive reactance. • Understand and use AC theory and network analysis in solving RLC circuits (including both series and simple parallel and series-parallel calculations). R Series AC circuits Figure 1.26 shows a circuit with a resistance of R ohms and connected across the terminal of an AC supply. You have already learned that the magnitude of current is directly proportional to the magnitude of the voltage, and inversely proportional to the value of the resistance (this is known as Ohm’s Law). It also applies to the instantaneous values of current and voltage in an AC circuit. This means that 20 Module 1: Electrical installations IR VR Fig. 1.26: Circuit diagram with resistance only at any instant when the voltage is zero, the current is also zero and when the voltage is maximum the current must also be maximum, since resistance is constant. See Figure 1.27. VR VR + IR IR Note 0 time The term “phase” is used to indicate the time relationship between alternating voltage and current. – Fig. 1.27: Voltage and current waveforms IR In a purely resistive AC circuit, the current IR and the applied voltage VR are in phase. The phasors representing the voltage and current in a resistive circuit are shown in Figure 1.28. The two phasors are drawn slightly apart so that they can be distinguished from each other. VR Fig. 1.28: Phasor diagram for resistive circuit L Inductance only Figure 1.29 shows a circuit consisting of a coil having an inductance of L henrys and negligible resistance. In any AC circuit that contains only inductance there are three quantities that can vary, namely: IL • The applied voltage. • The induced back emf. • The circuit current. In a purely inductive AC circuit the current IL lags the applied voltage VL by 90, or the applied voltage VL leads the current IL by 90. See Figure 1.30. VL + IL 0 VL Fig. 1.29: Circuit diagram with inductance only VL 270° 90° 180° 360° IL VL – Fig. 1.30: Voltage and current waveforms for purely inductive circuit The phasors diagram for a purely inductive circuit is shown in Figure 1.31. IL Fig. 1.31: Phasor diagram for a purely inductive circuit Module 1: Electrical installations 21 Inductive reactance In a purely inductive circuit (one that contains a coil or inductor) the opposition to the flow of alternating current is called the inductive reactance and is measured in ohms and its symbol is XL. XL = 2pfL Ω Where XL = inductive reactance in ohms. XL (Ω) p = a constant equal to 3,142. f = frequency of the supply in hertz. L= inductance in henrys And VL= IL × XL Where VL= voltage across the inductor in volts. IL = current through the inductor in amperes. Example 6 Calculate the inductive reactance of a coil of inductance 0,3 H if it is connected across a 50 Hz AC supply. Given L= 0,3 H f = 50 Hz Solution XL = 2fL Ω = 2 × 50 × 0.3 = 94,25 Ω Example 7 Determine the inductance of a coil if the inductive reactance is 15 and it is connected across a supply having a frequency of 1 kHz. Given XL = 15 f = 1 kHz Solution XL = 2fL Ω L = XL 2rf = 15 3 1 × 10 = 15 mH 22 Module 1: Electrical installations 0 f (Hz) Fig. 1.32: Graph of inductive reactance (XL) against frequency (f) Capacitance only C Figure 1.33 shows a circuit consisting of a capacitor C and connected across an AC supply. In a purely capacitive AC circuit, the current IC leads the supply voltage VC by 90. See Figure 1.34. VC + Ic VC IC IC VC 0 t Fig. 1.33: Circuit diagram with capacitance only Note – The voltage-current phase relationship in a capacitor circuit is exactly opposite to that in an inductive circuit. Fig. 1.34: Voltage and current waveforms for purely capacitive circuit The phasors diagram for a purely capacitive circuit is shown in Figure 1.35. Capacitive reactance In a purely capacitive circuit (one that contains a capacitor), the opposition to the flow of alternating current is called the capacitive reactance. It is measured in ohms and its symbol is XC. XC = IC Ω Where XC= capacitive reactance in ohms. = a constant e.g equal to 3,142. f = frequency of the supply in hertz. VC C= capacitance value in farads Fig. 1.35: Phasor diagram for a purely capacitive circuit And VC= IC × XC Where VC= voltage across the capacitor in volts. XC (Ω) IC = current through the capacitor in amperes. The capacitive reactance is inversely proportional to the frequency (see Figure 1.36) and the current produced by a given voltage is proportional to the frequency. Example 8 A 10 F capacitor is connected across a 230 V, 50 Hz supply. Calculate the current flowing through the capacitor. 0 f (Hz) Fig. 1.36: Graph of capacitive reactance (XC) against frequency (f) Module 1: Electrical installations 23 Given C = 10 μF VC = 230 V f = 50 Hz Solution XC = 1 Ω 2rfC 1 = 2r × 50 × 10 × 10 –6 = 318,31 Ω IC = VC XC = 230 318.31 = 0,723 A Assessment activity 1.6 Work in pairs 1. State whether the following statements are true or false: a) In a purely inductive circuit, the opposition to the flow of alternating current is called the inductive reactance. b) Inductive reactance is measured in ohms. c) In a purely capacitive AC circuit, the current IC leads the supply voltage VC by 90. d) Capacitive reactance is represented by the symbols is XC. e) The capacitive reactance is inversely proportional to the frequency, and the current produced by a given voltage is proportional to the frequency. 2. Calculate the inductive reactance of a coil of inductance 0,25 H if it is connected across a 150 Hz AC supply. 3. A 45 F capacitor is connected across a 230 V, 50 Hz supply. Calculate the current flowing through the capacitor Series RL circuits Figure 1.37 on page 25 shows a series RL circuit consisting of resistance (R) and inductance (L). The combination is connected across a supply voltage (V) with a frequency of (f) hertz. I represents the current flowing through the circuit. The current is the same in all parts of the circuit. In any AC series circuit the current is common to both the resistor and the inductor, and is thus taken as the reference phasor as shown in Figure 1.38. Therefore, the current (I) lags the supply voltage (V) by an angle between 0 and 90. The voltage must be added using a voltage triangle Using Pythagoras’ Law V2 = VR2 + VL2 24 Module 1: Electrical installations R L V VL I VR VL VR V I Fig. 1.38: Phasor diagram Fig. 1.37: Series RL circuit V = IZ Therefore V= 2 VR + VL VL = IXL 2 The total opposition to the current flow in any AC circuit is called impedance (Z). Both resistance and reactance in an AC circuit oppose current flow. The impedance (Z) of an AC circuit is derived using the impedance triangle as shown in Figure 1.40. Therefore Z= V I VR = IR As can be seen from Figure 1.40: Fig. 1.39: Voltage triangle Z2 = R2 + XL2 Z Therefore Z= XL 2 R 2 + XL Then tan = XL R sin = XL Z and cos = R Z Example 9 A coil with an inductance of 0,2 H is connected in series with a 3 Ω resistor across a 100 V, 50 Hz supply. Calculate: a) The impedance. b) The value of the current through the coil. c) The phase angle. d) The voltage across the resistor. e) The voltage across the inductor. Given: L= 0,2 H, R=3 Ω, V= 100 V, f = 50 Hz R Fig. 1.40: Impedance triangle Did you know? In an AC circuit, the ratio of the supply voltage to current is called the impedance (Z). Module 1: Electrical installations 25 Solution: Inductive reactance = XL XL = 2fL Ω = 2 × 50 × 0,2 Ω = 62,832 Ω a) Impedance = Z 2 Z= R 2 + XL = 3 2 + (62,832) 2 = 62,904 Ω b) Impedance = Z 2 Z = R 2 + XL = 3 2 + (62,832) 2 = 62,904 Ω c) Current I Using Z = V I V I= Z = 100 62, 904 = 1,59 A d) Phase angle = 62,832 tan = 3 = 20,944 = 87,26 (lagging) VL = 99,9 V V = 100 V e) Voltage across resistor = VR VR = I × R = 1,59 × 3 = 4,77 V f) Voltage across inductor = VL VL= I × XL = 1,59 × 62,832 = 99,9V VR = 4,77 V I = 1,59 A Fig. 1.41: Phasor diagram for example The phasor diagram is shown in Figure 1.41. Assessment activity 1.7 Work on your own 1. A coil with an inductance of 0,3 H is connected in series with a 100 Ω resistor across a 10 V, 50 Hz supply. Calculate: a) The inductive reactance. b) The impedance. c) The value of the current through the coil. d) The phase angle. e) The voltage across the resistor. f) The voltage across the inductor. 26 Module 1: Electrical installations Series RC circuits C R Figure 1.42 shows a series RC circuit consisting of resistance (R) and capacitance (C). The combination is connected across a supply voltage (V) with a frequency of (f) hertz. I represents the current flowing through the circuit. The current is the same in all parts of the circuit. I VR The phasor is shown in Figure 1.43. The current (I) leads the supply voltage (V) by an angle between 0 and 90. V The voltages must be added using a voltage triangle. Using Pythagoras’ Law Fig. 1.42: Series RC circuit VR V2 = VR2 + VC2 Vc I VR = IR Therefore V= 2 2 VR + VC The total opposition to the current flow in any AC circuit is called impedance (Z). Both resistance and reactance in an AC circuit oppose current flow. The impedance (Z) of an AC circuit is derived using the impedance triangle as shown in Figure 1.45. VC V V = IZ VC = IXC Fig. 1.44: Voltage triangle Fig. 1.43: Phasor diagram R In an AC circuit, the ratio of the supply voltage to current is called the impedance (Z). Therefore Z= V I Z As can be seen from Figure 1.45: XC Fig. 1.45: Impedance triangle Z2 = R2 + XC2 Therefore Z= 2 R 2 + XC Then tan = XC , sin = XC and cos = R R Z Z Assessment activity 1.8 Work in groups of two 1. A resistor of 10 Ω is connected in series with a capacitor of 350 F. The supply voltage is 230 V, 50 Hz. Calculate: a) The capacitive reactance. b) The impedance. Module 1: Electrical installations 27 c) The current flowing through the circuit. d) The phase angle. e) The voltage across the resistor. f) The voltage across the capacitor 2. A resistor of 10 Ω is connected in series with a capacitor of 45 F. The supply voltage is 240 V, 50 Hz. Calculate: a) The capacitive reactance. b) The impedance. c) The current flowing through the circuit. d) The phase angle. e) The voltage across the resistor. f) The voltage across the capacitor. RLC Series circuits VL = I X L Figure 1.46 shows an RLC circuit. It consists of a resistor, an inductor and a capacitor in series with an AC source. R VL – VC V = IZ C L I VR VC VL VR – I R I VC = I XC Fig. 1.47: Phasor diagram when XL> XC V VL = I X L Fig. 1.46: Series RLC circuit VR = I R I In this type of circuit there are three possible phasor diagrams, as follows: • XL> XC (See Figure 1.47.) The circuit is inductive and has a lagging phase angle. • XC > XL (See Figure 1.48.) The circuit is capacitive and has a leading phase angle • XL =XC (See Figure 1.49.) The applied voltage and the current I are in phase. This is called series resonance and will not be discussed because it is not part of the curriculum. According to Pythagoras and because the impedance (Z) is the phasor sum of R, XL and XC, When XL> XC then impedance Z = V = IZ VC – V L VC = I X C Fig. 1.48: Phasor diagram when XC > XL VL = I X L R 2 + (XL – XC) 2 Ω And tan = XL – XC R When XC > XL then impedance Z = And tan = XC – XL R V = IR I R 2 + (XC – XL) 2 Ω VC = I X C Fig. 1.49: Phasor diagram when XL = XC 28 Module 1: Electrical installations Example 10 An RLC circuit consists of a 10 Ω resistor, an inductor of 0,2 H and a capacitor of 45 F. The circuit is connected across a 240 V, 50 Hz supply. Calculate: a) The impedance of the circuit. b) The total current. c) The voltage drop across all the components. d) The phase angle. The circuit diagram is shown in Figure 1.50. R = 10 Ω I VR L = 0,2 H VL C = 45 F VC 240 V 50 HZ Fig. 1.50: Circuit diagram for example Given: L= 0,2 H, R=10 Ω, V= 240 V, f = 50 Hz Solution: a) Inductive reactance = XL XL = 2fL Ω = 2 × 50 × 0,2 Ω = 62,832 Ω Capacitive reactance = XC XC = 1 2rfC 1 = (2r × 50 × 20 × 10 –6) = 70,736 Ω Note: XC > XL Therefore, Impedance Z = R 2 + (XC – XL) 2 Ω 10 2 + (70, 736 – 62, 832) 2 Z= Z = 12,746 Ω b) The total current I I = V Z = 240 12, 746 = 18,829 A c) Voltage drop across resistance VR VR = I × R = 18,829 × 10 = 188,29 V Voltage across the inductor VL VL = I × XL = 18,829 × 62,832 = 1183,06 V Module 1: Electrical installations 29