ELECTRICAL DISTRIBUTION EQUIPMENT 55 years of experience in design and manufacture Headquarters building Switchgear assembly workshop KAMP assembly workshop ABOUT COMPANY The main activity field of ELGA UAB since the very foundation has been the design and manufacture of electrical equipment for distribution networks and industry. Today it is the biggest manufacturer of distribution equipment and systems in the Baltic States. The continuous introduction of new design and production technology in the company guaranties the high production quality conforming to the world standards. · Production area - 16 000 square meters · Number of employees: more than 350 people · Full service, from initial planning and design through to manufacture, installation and commissioning · 17800 transformer substations, 41200 medium voltage switchgear cubicles, 89900 low voltage switchboard panels are in operation today ACTIVITY FIELDS PRODUCTION OF ELECTRICAL DISTRIBUTION EQUIPMENT · Steel and concrete type transformer substations for transformers up to 4x2500 kVA · Medium voltage switchgear with load break switches and circuit breakers · Low voltage distribution equipment · Automatic compensation equipment · Medium voltage outdoor disconnectors · Metering and control boards PRODUCTION OF STEEL STRUCTURES · Design and production of steel structures · Hot galvanisation of steel structures · Hot galvanised outdoor steel structures of high and low voltage Distribution board assembly workshop Hot dip galvanizing workshop EXPORT TO 25 COUNTRIES CONTENTS Sweden Finland Norway Denmark Belgium Portugal Iceland Greece Latvia Estonia Russia Australia Kazakhstan Tajikistan Jordan Iran Syria Egypt Mongolia Vietnam Brazil S. Arabia Nicaragua Gambia Lebanon USN 100 series - 12 kV metal-enclosed type switchgear ............. Metal processing workshop USN 150 series - 12…24 kV metal-clad type switchgear ............. NOLA arc protection system ......................................................... UNIFLUORC metal-enclosed type switchgear ............................. SI-04 low voltage switchboards .................................................... MT transformer substations .......................................................... KAMP prefabricated substation building ....................................... LSP medium voltage outdoor disconnectors ................................ 100 series 12 kV METAL - ENCLOSED TYPE SWITCHGEAR MAIN CHARACTERISTICS · Type tested according IEC62271-200 · Construction of two (three - optionally) high voltage compartments with draw-out circuit breaker · Make-type earthing switch · One side maitenance · Complete air insulation of all switchboard live parts · IP4X degree of protection on the external housing · Constructed to withstand the overpressures caused by the internal arc up to 25kA/1s · Busbar segregation shutters activated automatically by circuit breaker movement inside the compartment. Optional lower contact segregation shutters to reach LSC2B category. · HV doors mechanical interlock ensures secure maintenance · Very small overall dimensions (minimal height - 1800 mm with lowest dimension of LV compartment) TECHNICAL DATA Rated operating voltage Test voltage (50-60) Hz, 1 min U, kV U(1 min), kV 12 28 (42) Rated main busbar current U, kV In, A Rated short time withstand current Icw(3s), kA 16; 20; 25 Peak current Icm, kA 40; 50; 63 Impulse withstand voltage (1,2-50) µs Loss of service continuity category (IEC 62271-200) 75 630;1000;1250 LSC2A (Standard) LSC2B (Option) SIMPLE AND SOLID DESIGN 1) optional partition between circuit breaker and cable compartment 2) optional lower contact segregation shutters SION (Siemens), VD4 (ABB) or ISM/TEL (Tavrida Electric) vacuum · circuit-breakers on draw-out element (cassette type) · The torsionally rigid housing with high corrosion resistance · Especially compact construction suitable for retrofitting old cubicles · Simple inspection and maintenance, thanks to easy access to the apparatus in the various compartments through doors or easily removable panels and the possibility of isolating and removing the circuit breaker CIRCUIT BREAKERS USN-10/100 cubicles are equipped with SION (Siemens), VD4 (ABB) or ISM/TEL (Tavrida Electric) vacuum circuit breakers (by choice of the customer). SWITCHGEAR CUBICLE TYPES Circuit breaker cubicle (USN-10SI-01/100x065) Section disconnector cubicle (USN-10SS-61/100x065) Voltage transformer cubicle (USN-10IT-47/100x065) MAIN CIRCUIT BREAKER CHARACTERISTICS: · Draw-out version with front operated mechanism · Operating mechanism with charged spring operated drive (SION, VD4) or with magnetic actuator operated drive (ISM/TEL) · Maintenance free with 30 000 (SION, VD4) or 50 000 (ISM/TEL) mechanical operations · Top quality vacuum interrupters Service transformer cubicle (USN-10SR-17/100x080) Load break switch cubicle (USN-10GS-73/100x050) 150 series 12...24 kV METAL-CLAD TYPE SWITCHGEAR MAIN CHARACTERISTICS · Construction of three high voltage compartments with draw-out circuit breakers · Type tested according IEC62271-200 · Designed for high power regional substation switchgears · Make-type earthing switch · One side maitenance · Operation of all switching devices with front door closed · Complete air insulation of all switchboard live parts · IP41 degree of protection on the external housing · Constructed to withstand the overpressures caused by the internal arc up to 50kA/1s · Mechanical outside door interlock ensures safe maintenance TECHNICAL DATA U, kV U(1 min), kV 12 17,5 24 28 (42) 42 50 U, kV In, A 75 95 125 Rated main busbar current up to 6000 up to 3150 up to 3150* Rated feeder current In, A up to 4000 up to 3150 up to 3150* Rated short time withstand current Icw(3s), kA up to 50 up to 40 up to 31,5 Icm, kA up to 125 up to 105 up to 80 Rated operating voltage Test voltage (50-60) Hz, 1 min Impulse withstand voltage (1,2-50) µs Peak current Loss of service continuity category LSC2B LSC2B LSC2B Partition class PM PM PM Internal arc classification AFLR AFLR AFLR Richter scale - 7, MSK scale - IX Seismic classification according IEC 60068-3-3 Dimensions Height, mm Width, mm Depth, mm 2220 2220 2240 650; 800; 1000 650; 800; 1000 800; 1000 1500 1500 1700 CUBICLE STRUCTURE The torsionally rigid housings of the cubicles are made of 2.0…3.0 mm thickness galvanized steel sheets folded at the edges and bolted together. With the selection of high quality materials, special surface treatment and powder painting, the conditions for high impact and corrosion resistance are fulfilled. Special labyrinth construction of panel's side elements and doors ensure personnel safety against arc faults. Switchboards can be fixed to the special foundation, using anchoring bolts above cable ducts. PROTECTION AGAINST INTERNAL ARC UAB "ELGA" switchboards are designed in compliance with the prescription of the IEC602271-200 Standard and ensure maximum personnel safety even under internal arc conditions. In fact, the switchboards are constructed to withstand the overpressures caused by the internal arc and are fitted with ducts to guide the exhaust gases so that there is no damage to operators or to the rooms. On request, the UAB "ELGA" switchboards are fitted with an optical arc protection system with sensors in the various compartments (see page 12 “NOLA arc protection system”). TYPE TESTING Sophisticated tests are performed at an accredited European power laboratories (KEMA, IPH, CESI, IEL). 12...24 kV METAL-CLAD TYPE SWITCHGEAR BUSBAR COMPARTMENT The busbar system for currents up to 6000A (12kV) is made of flat copper bars covered with insulating material (for 17,5kV and 24kV). Busbar compartment as well as circuit breaker and cable compartments has an exhaust channel to let out overpressured hot gases in the case of a fault. On request, busbar compartments between two adjacent cubicles can be separated by special cast resin bushings. CABLE COMPARTMENT Access to the cable compartment is from the front side. It is very easy to reach cable area, due to the compact design of busbar and circuit breaker compartments. Up to 45% of switchgear panel volume can be used as the cable termination compartment. A connection of 6 parallel cables per phase does not provide any problem, since the horizontal partition between the cable termination compartment and circuit breaker compartment can be removed. USN switchboards are fitted with a fault making earthing switch mounted in the cable compartment, to connect the busbar, incoming or outgoing cables to earth. The earthing switch is controlled from the front of the switchboard by means of manual or motor (on request) operation. Electromechanical interlocks can link switch operation to other switching device in the substation or to lack of voltage in the cable. LOW VOLTAGE COMPARTMENT Low voltage compartment is positioned and manufactured in double steel plate system to have low voltage instruments well protected against the effects of short circuit currents from the primary compartments. The auxiliary circuits of the circuit breaker are automatically connected by means of a specially designed multipole connector, which is operated during circuit breaker sliding-in. CIRCUIT BREAKER COMPARTMENT Standardized construction of draw-out element allows integration of SF6 gas or vacuum circuit breakers from major worldwide suppliers. 12...24 kV METAL-CLAD TYPE SWITCHGEAR SWITCHGEAR CUBICLE TYPES 12 (17,5) kV Circuit breaker cubicle Voltage transformer cubicle Service transformer cubicle Section disconnector cubicle Load break switch cubicle SWITCHGEAR CUBICLE TYPES 24 kV Circuit breaker cubicle with withdrawable VT truck Sectionalizing cubicle with metering Voltage transformer cubicle Outgoing circuit breaker cubicle ARC PROTECTION SYSTEM MAIN CHARACTERICTICS The new arc protection relay NOLA-03-M with extension unit NOLA-02-S are designed to be used for the protection of medium and lowvoltage switchgear to increase personnel safety and minimize equipment damage. The central unit type NOLA-03-M operates independently or together with the extension unit NOLA-02-S. This unit helps to create selective arc protection system increasing number of sensors and extending the area to be protected. TECHNICAL DATA Optical sensor Current inputs Rated current Triggering current setting step Max triggering current Short time current for 1s Rated frequency Outputs Contacts HSO1 ir HSO2: Rated voltage Continuous carry Make and carry for 0.5 s Time constant Contacts TRIP, TRIP DEL, IRF: Rated voltage Continuous carry Breaking capacity Time constant Inputs RESET, TRIP MON: Logical 1 Logical 0 Uaux (Power Supply) Optical fiber Max length Cable type Core diameter RS-485 link Max cable length Cable type Optical link Max cable length Cable type Core diameter Jacket diameter Standards 1A / 5A 0.1A / 0.5A 5A / 25A 500A 50 / 60 Hz 24…260 V dc/ac 3A 10 A <2.5ms 260 V dc/ac 3A 60W, 125VA <10ms ≥ 24...260 V dc /ac ≤12 V dc/ac 110 - 260 V dc/ ac, 48 - 110 V dc/ac 50 m Plastic optical fiber, not jacketed 1 mm 60 m Ethernet, shielded 100 m Plastic optical fiber, polyethylene jacketed 1 mm 2.2 mm IEC60255-5, IEC60255-11, IEC60255-22, EN61000 (3/4/5/6), EN60529:1999 FEATURES SELECTIVE ARC PROTECTION SYSTEM Three-phase overcurrent function - as additional criteria for trip decision Loop-type fiber arc sensor for arc detection and light intensity measuring Two high-speed semiconductor outputs for fast tripping (<=2,5 ms), much faster than conventional protection relays Two relay outputs for trip signalization and circuit breaker failure protection Two fiber optic or RS-485 interfaces for the connection of other Master or slave units (up to 16) 5 push-button membrane keyboard for local configuration Informative OLED display and 9 LED indicators for reliable information presenting even at low temperatures USB port for PC configuration, event evaluation and software upgrade Event logs (650 events) and real-time clock Fault clearing time by NOLA Configured by the FREE NOLASET software tool Steel fire and monitoring of sensor fibers, operating voltages and cabling between master units and slave units faulted feeder (with NOLA02-S) Upper flap opening in switchgear cubicle NOLA trip signal Continuous self-supervision Selective tripping of the Fault clearing time by conventional protection relays Cable fire 0 2,5 ms 100 ms 200 ms 400 ms Arc duration and resulting damage 500 ms METAL-ENCLOSED TYPE SWTCHGEAR MAIN CHARACTERISTICS · Semi metal-clad, type tested according IEC · Operation of all switching devices with front door closed, one side maintenance · IP3X degree of protection on the external housing · Constructed to withstand the overpressures caused by the internal arc · Segregation of busbar and cable compartments by switch-disconnectors stainless steel structure · The system overall dimensions are reduced to a minimum without effecting personnel safety FUNCTIONAL FEATURES · The torsionally rigid housing with very high corrosion resistance · Every cubicle is equipped with a mimic layout reproducing its single line diagram · All the cubicles are equipped with a main earthing busbar · On the switch-disconnector type FLUORC there is an inspection window suitably sized to permit the visual inspection of main contact isolation and of earthing contacts position · The cubicle is made of a galvanized steel sheet · Unifluorc cubicles type VS, VS/A and VS/R are equipped with FLUVAC type vacuum circuit breaker combined with SF6 disconnector in one stainless steel enclosure · The particular construction of the switch-disconnector stainless steel housing prevents any surface current flow through the insulators or joints TECHNICAL DATA Rated insulation voltage Test voltage (50-60) Hz, 1 min U, kV U(1 min), kV Impulse withstand voltage (1,2-50) µs U, kV In, A Rated main busbar current 12 24 42 50 75 125 400 400 630 630 1000 Rated short time withstand current Peak current Icw(3s), kA Icm, kA 12,5 12,5 16 16 20 20 31,5 31,5 40 40 50 50 STANDARD DIAGRAMS 1 - Switch disconnector FLUORC operating mechanism 2 - L.V. compartment 3 - Stainless steel enclosure 4 - Bus-bar set extensible to successive unit 5 - Cable compartment front door accessible 6 - Earthing bar LOW VOLTAGE SWITCHBOARD MAIN CHARACTERISTICS Low voltage distribution equipment designed for 0,4kV electric power distribution from main switchboards to small distribution boards. Low voltage switchboards SI-04 are used in AC 50Hz, 400/230V networks. Switchgear (switch-fuse units, circuit breakers or switching devices of both types) are selected according to order and designed to protect the lines attached to these devices from short circuits, overloads and unacceptable other emergency modes. Modular 0,4kV distribution system SI-04 allows quickly produce any configuration: · Main switchboards · Distribution boards · Automatic capacitor banks · Motor control centres · Busbar trunking systems · Transit cable boards · Lead-in metering boards With this modular system we can offer one side or two sides operation switchboards, realize any electrical diagrams. We can design and produce equipment according to customer needs, depending on setting place, connection variety and service personal safety. TECHNICAL DATA Rated voltage Rated current Rated short-time withstand current Rated peak withstand current Rated frequency Rated insulation voltage Impulse withstand voltage Standards Busbar system Degree of protection Ue 690V, AC; 750V, DC In up to 6300A Icw (1s) up to 100kA Ipk up to 220kA 50 Hz 1000 V, 50 Hz Uimp 12 kV IEC 61439 L1, L2, L3, N; PE From IP00 to IP55 SWITCHING DEVICES Standardized construction of low voltage switchboard SI-04 allows integration of switching devices from major worldwide suppliers. CONSTRUCTION SI-04 is extremely flexible low voltage switchgear system. It is assembled of separate modules. Modules are based on a framework construction, which can be equipped with standardized components and can be adapted to each application. The self supporting structure and any internal partitions or barriers are made of corrosion-proof hot-dip galvanized sheet steel. All external enclosure elements are also powder painted in standard colour RAL7035 (other colours – on special request). The supporting structure is assembled using rivets and bolts. Internal barriers and partitions complete the basic structure for realized internal separations and divide the section into compartments or subsections. The busbar system is situated on the rear part of the switchboard and consists of one or more parallel copper bars attached to the supporting structure by insulated supports and it is suitably designed so as to withstand the rated current and thermal and dynamic stresses caused by a shortcircuit current. The power and control cables can be entered through the bottom, top or back side of panels. TRANSFORMER SUBSTATIONS MAIN CHARACTERISTICS More then 40 years of experience in development and production of transformer substation housings ensures that we will be able to offer a perfect solution for your electrical distribution networks. Substations are available in three main housing types - galvanized steel (MT), concrete (BKT) and frame module design (MKT) with indoor or outdoor service and with installed required number of medium voltage and low voltage panels. The electrical diagram and arrangement of the equipment in the transformer substation are to be settled when making an order. MAIN ADVANTAGES: Convenient arrangement and large choice of equipment · High versatility in external design · Up-to date and solid sturdy design · Internal arc type tested up to 20kA/1s · Possible replacement of the housing modules · Low dimensions · Installed transformers up to 4x2500kVA · 2 mm thickness zinc coated sheet steel housing, · Powder painted in desired colour · Delivered with hot dip galvanised steel base frame foundation or · concrete foundation · 17000 transformer stations produced since 1967 TECHNICAL DATA Medium voltage switchgear Rated voltage Rated current Rated busbar current Rated short-time withstand current Rated peak withstand current Low voltage distribution Rated voltage Rated current max Transformer Rated power max Ambient temperature Degree of protection Options kV A A kA (1s) kA 12 / 17,5 / 24 400, 630, 1000 400, 630, 1250 16 / 20 / 25 40 / 50 / 63 V A 690 4000 kVA 2500 C -40...+55 IP44 Concrete foundation Forced ventilation Remote control 0 HIGH VOLTAGE COMPARTMENT Standard medium voltage distribution cubicles are equipped with air or SF6 insulation load break switches, surge arresters and capacitive voltage indication. Optionally it is possible to order - current, voltage transformers for kWh metering, short circuit indication and motor operation, which allows a full remote control and ARS (automatic reserve switching). As an option high voltage compartment can be equipped with any brand of SF6 insulated RMU. LOW VOLTAGE COMPARTMENT The low voltage unit is either an open distribution board with a busbar running the length of the assembly or a metal-enclosed, modular switchgear type Sl-04. Switch-fuses type SLC and SLB (ABB Kabeldon, Sweden) or NH (EFEN, Germany) as well as MCCB'S with rated currents up to 4000 A can be used as switching devices. Metering instruments can be installed if required. TRANSFORMER COMPARTMENT In every case (except low power - less then 100kVA transformers) are to be transported separately and placed in to the substation through the door or roof (optionally) at site. Rated power of the transformers placed in the substation is up to 2500 kVA. HOUSING AND DIMENSIONS The standard height of the substation MTT is 2510 mm. The housing is assembled of modules the width of 250, 500 or 750 mm. Modules are made of corrosion-proof 2.0 mm hot dip galvanised sheet steel. The foundation of the substation is made of hot-dip galvanised sheet steel of 4 mm. The housing of substation is powder painted in standard colour RAL7032. Other colours - on special request. PREFABRICATED SUBSTATION BUILDING MAIN CHARACTERISTICS The KAMP Substation building consists of modules that are preassembled at the factory to give shorter delivery, time and faster installation and commissioning on site, thereby saving both time and costs. Modularization also offers optimized space utilization and a wide variety of layouts that allows substation to be easily extended or relocated in the future. The KAMP Prefabricated Substation Building is a compact solution that meets all the most stringent requirements for modern switching substations. The KAMP design is optimized for ELGA switchgears; all individual components therefore match perfectly with each other. In possible arcing situations hot gases and over pressure are directed outside the building via arc relief channels. By using standard KAMP modules it is possible to create a wide variety of layouts, to meet all customer requirements for practical substation building. Modules are also available to offer flexibility in meeting special requirements. Raised access floor system placed in the building is very useful where frequent modifications of electrical, telecom or RTU/SCADA wiring is needed. Raised floor system has approriate heat and fire resistance. As standard the walls are 60 mm (roof 80 mm) thick, insulated with polyurethane (rock wool on request) and covered on both sides with galvanized and painted profiled steel sheets. External steel frame parts are hot dip galvanized ( >80µm), which makes KAMP resistant to corrosion. ADVANTAGES: · Completely Commissioned · Fast Production and Commissioning · Less Civil Work · Easy Extensibility · Easy Relocation STANDARD SAFETY FEATURES · Arc relief channels · Automatic DC emergency lighting · Door alarm contacts · Motion sensors for automatic switching of outdoor lights · Separate doors for switchgear and control room · All earthing connections inside building are connected to a common main earthing bar · Safety signs for maintenance · Ventilation system ACCESSORIES · Electric heaters · Lighting board · Rack for MV Switchgear maintenance tools · Fuse holders for MV fuses (if fuses included in delivery) · Cabinet for fuses OPTIONS · Toilet · Separate battery room · Infrared heaters (temporary heating) · Special color on building · Air conditioning · Fire alarm system MEDIUM VOLTAGE OUTDOOR DISCONNECTORS MAIN CHARACTERISTICS Outdoor disconnectors type LSP, produced in accordance with the ELGA AB documentation, used for several years on medium voltage long-distance lines, have proven their high reliability and safety of operation. The disconnectors are designed for commutating one or three - phase power lines and other electrical equipment in an open air transmition networks. In order to improve the operating reliability of medium voltage networks it is important to be able to isolate possible faults quickly. High performance, remotely controllable pole mounted disconnectors are an absolute necessity for isolating faults, and also when changing the normal use of the networks. Simple disconnectors of a sturdy structure proved themselves in an excellent way under very different climatic conditions. The foundation welded frame is made of steel profiles which guarantee perfect surface protection from corrosion caused by heat zinc coating that can be controlled on all places. The shafts of the load disconnectors mounted in bronze bearings as well as all other steel components are protected by heat zinc coating, too. TECHNICAL DATA LSP-10 Rated operating voltage Test voltage (50-60) Hz, 1 min U, kV U(1 min), kV Rated continuous current U, kV In, A Breaking capacity (number of operations) Rated short time withstand current LSP-20 12 24 42 (48) 50 (60) 75 (85) 125 (145) 200-400-630 200-400-630 In, A 25 (20 CO) 15 (20 CO) Icw(3s), kA 12,5; 16; 20 8; 12,5; 16 Peak current Icm, kA 31,5; 40; 50 20; 31,5; 40 Mechanical endurance CO cycles 2000 2000 Impulse withstand voltage (1,2-50) µs DELIVERY Disconnectors will normally be delivered as fully assembled elements, which include pole elements, support structures, control tubes and manual operating devices. If required, the disconnectors can also be delivered without support framework, enabling the customer to mount the pole elements on his own support structure. For remote control applications the disconnectors can be fitted with a motor operating device. TYPE TESTING LSP disconnectors satisfy standards IEC 60265, IEC 61128, IEC 61129, GOST 689-90. They have been succesfully tested in accreditatied high voltage test laboratory IEL in Warszaw. INSULATORS The polymer insulators mounted on LSP disconnectors are light, but very sturdy to withstand electrodynamic shocks. Silicone, used as a protective shell for the insulator, has proved to be a highly reliable polymer material under operating conditions, and ensures electric strength of the insulator's surface and protection of the glass-reinforced plastic rod from environmental factors. The excellent hidrofobicity of insulators silicone allows the use of LSP disconnectors even in highly polluted areas. High resistance of insulators to ultra-violet rays, moisture, heat, frost determines the usage of LSP disconnectors in all climatic regions. Due to the diffusion of molecules with a low molecular weight onto the soiling layer, even soiled insulators remain water-repellent. Operation experience shows that waterrepellence of the silicone insulators' surface remains at a high level during its entire service life. In most cases, it will not be necessary to wash insulators at all or the amount of washings will be significantly reduced, which, in turn, decreases operating costs. The high reliability of the interfaces between materials of the insulator allows the washing of insulators, if necessary, by high pressure water jet without danger of depressurization. As an alternative 24kV LSP-20 disconnectors can be supplied with HA-24 type cycloaliphatic epoxy resin insulators. Recommended application for insulators use Acc. to IEC 815 1. Common shaft 2. Base 3. Fixed insulator 4. Movable insulator 5. Mechanical joint 6. Operation rods 7. Position of padlocks 8. Terminal 9. Baseplate of handle 10. Lever of the handles 11. Terminal - main permanent contacts 12. Auxiliary contacts 13. Terminal 14. Main movable contacts 15. Flexible conductor 16. Earthing terminal 17. Joint CONTACTS All parts of the current path are made of copper. Contact pressure is maintained with use of stainless steel compression springs. The contact life is increased by the facility to be able to turn the contact. ELGA UAB Pramonės St. 12, LT-78150 Šiauliai, Lithuania Tel.: +370 41 594 710 Fax: +370 41 594 725 E-mail: info@elga.lt Internet: www.elga.lt ELGA-CATALOGUE - Rev. 0.3 - EN - 2013.01