Fixing Instructions 21/7/06 11:16 am Page 1 installation instructions • trays WITH Lay the tray on the floor in its finished position and mark around. Allow 10mm clearance around the base ensuring that the horizontal flanges of the tray will be completely supported on all four sides. • Determine the direction of the waste tray’s drainage channel and the outlet pipe and mark the position of trap and pipe run. • Remove the tray and stitch drill through the screed and into concrete slab either side of the waste trays drainage channel and the outlet pipe run. Breakout for trap and pipe so that the top of the trap can be positioned 50mm below finished floor level. • Starting from the trap position work outwards to remove the screed to create a recess 45mm in depth. Always cut vertically into the screed. 45mm 50mm 30mm trays into timber or SETTING TRAP IN POSITION & MAKING GOOD 30mm well to be constructed • Secure trap and waste outlet pipe in position with mortar. Ensure the top of the trap is positioned 50mm below FFL. • Make good the broken-out area by adding mortar to create an accurate recess 30mm in depth below FFL to within 100mm radius of trap. Offering the tray into position, loosely connect the trap to the waste outlet; take great care not to disturb the 50mm depth setting. Allow mortar to dry. floor tile adhesive SETTING TRAY IN POSITION • Apply firm hand pressure around trap area to ensure tray outlet makes good contact with top of trap. • Remove tray, debris and dust from prepared area. • Add floor tile adhesive to the recessed area to a thickness of approximately 6mm; ensure the corrugations on the underside of the tray come into contact with the adhesive. • With tray removed and upturned apply silicone sealant generously to the horizontal flange. • Bed the tray into position using firm hand pressure over the complete area. The tray must be fully supported. • Check that there is a minimum fall of 6mm (from perimeter to the outlet) by using the grille on edge as shown. Tighten the trap flange and remove any excess sealant that may have squeezed out from beneath the horizontal flange of the tray. Check accurately that the perimeter of the tray is level on all four sides. With the grille in position re-check that perimeter is level and allow adhesive to cure before any further works are carried out. To complete the installation refer to the floor and wall finishing section. MODEL Nos. NDK 3004 to 3008, NDK 3011 to 3016, NDK 3020 to 3026 100mm wide x 10mm deep channel silicone sealant 6mm Tel: 01653 695721 Fax: 01653 600418 www.neaco.co.uk 07/06 for installing the Neatdek 3 true level access shower grille and tray PREPARING THE AREA Fixing Instructions 21/7/06 11:16 am Page 4 D tiles tiles E A break-out hole for waste A 1. Mark the dimensions of the area to be cut out, measuring from the plaster face, and cut out the floorboards, leaving adequate support for the flanges (see diagram A). Remove a suitable floorboard (not directly adjacent to the opening, see diagram A) for later access to the trap, if required. Note: Where a wall abuts the shower tray make good the plaster to the FFL (Finished Floor Level). 2. Determine the direction of the waste outlet, and break out the wall as required (diagram A). Alternatively, (i) drop the waste pipe to H/L (High Level) below joists and box out if desired, (ii) use pump drainage (see diagram I). 3. Ensure that floor joists do not obstruct either the trap or the waste outlet pipe. 4. Lay and fix 6mm ply, if required, approx. 100-150mm wide, flush to the outside edges of the opening taking care not to obstruct the access boards. Alternatively, if later access to the waste trap is not required, sheet out the whole of the floor area in 6mm ply, ready to receive the floorcovering. Ply to be laid so that shower tray will fit as shown (diagram B). falls el nn ha falls floorboard trap ends THE AREA Please read the full instructions before starting installation ec ag ain dr preparing access to waste pipe and trap (if required) 18mm deep ply 18mm mm 100 5. Level and fix aluminium support hangers to the side of the joist as shown in diagram C. Then fix 18mm ply between to fully support the shower tray. Note: a double thickness of ply is required around the trap outlet area. The support hanger can be turned to accommodate two layers of ply (see diagram C). 36mm B vinyl floor covering flange 6mm ply silicon sealant aluminium support hanger standard 19mm floorboards tray aluminium support hanger 25mm Paying particular attention to: In the installation shown in the diagram D accommodation of the tray’s drainage channel is achieved by simply reversing the support hanger, which then allows for two thicknesses of 18mm ply. i. Levelling the supporting plywood between the joists. joist installing tray THE iii. Leave suitable circular hole for waste outlet. locating the waste outlet pipe either through a hole prepared in the wall or through an adjacent floor opening created by removing a floorboard. C 100mm channel full length tiles tray to fall leave a suitable circular hole for the waste trap access sheet out with 18mm ply screwed to supports ensure trap end is supported screw aluminium support hangers to joists adjust as required note the double thickness of 18mm ply is accommodated by turning the aluminium support hanger over ensure the tray is fully supported overall and on all open sides 2. Select a suitable top-cleaning trap i.e. McAlpine STW1,2,3,4,9 or 10 and fix it through the tray’s waste outlet. Offer the tray into the floor cavity, Tip: apply silicone between the underside of the threaded flange and the shower tray to ensure a really watertight seal. 6mm 19mm 18mm ply level 1. Once you are satisfied that there are no cavities under the tray and flanges you are ready to install your Neatdek 3 tray. 3. The trap to waste pipe connection should be made prior to fixing the trap under the tray. Position the tray over the trap and secure from the top by screwing the threaded flange to the main body of the trap, ensuring all sealing rubbers are in place. 6mm 2. Tile the walls in the normal manner, ensuring that tiles overlap the lip of the tray but do not overlap the grille (see diagram H). Fi To ensure correct door installation the finished wall must not project more than 15mm in from the tray upstand. When joists are at right angles to the tray’s drainage channel localised notching of the joist will be required (to a maximum depth of 10mm x 75mm wide). joist ii. Dry test fit the tray to ensure that there is no gap between the plywood and underside of tray. Check this by pressing down gently all over the tray. If the flange flexes, the supporting plywood will have to be adjusted accordingly. 1. Vinyl floorcovering must be laid (to manufacturer’s instructions) with a waterproof epoxy resin adhesive, ensuring that the floor adjacent to the butt joints between the floorcovering and the shower tray are completely covered, with no danger of water seepage at this point (see diagram G). 4. Ensure that no cavities exist between the supporting plywood and the undertray’s base or horizontal flanges. With the tray in position check that there is a minimum fall of 6mm (from perimeter to outlet) by using the grille on edge as shown (see diagram E). Remove tray and apply a generous bead of silicone sealant to the corrugated undertray surface and the horizontal flanges. Sealant on the corrugations assists in retaining the tray in its final position, whilst sealant on the flanges creates an effective bond to the 6mm plywood. Check for level and clean off any excess silicone from the flange edges. ALWAYS WATER TEST WASTE PIPE & FITTINGS TO ENSURE THERE IS NO LEAKAGE. 5. The remaining floor area should now be sheeted out with 6mm ply, if not already done, before laying the final floor covering. These fitting instructions are issued as a general guideline. Always check local conditions and if in doubt seek advice. Position the shower grille within the tray. I Where conventional drainage is not feasible, successful installations can be achieved by incorporating a bottom pump outlet system. Specialist advice is always available from our installation engineers. FLOOR AND WALL Fi Should the tray’s waste outlet fall on a joist (as shown in diagram Fi), either reposition the joist or notch it out to accommodate the trap (tying the notched joist to the adjacent joist with two trimmers). Fii strengthening straps finishing G vinyl floorcovering epoxy resin adhesive upto silicone seal the edge of the flange tray 6mm ply H 2-15mm brick plaster tile adhesive wall covering (thickness 2-15mm) silicone seal tray recess provided in the tray for a 15mm or 22mm pumped waste floorboard 19mm joist Fii Should the wall joist obstruct the outlet pipe, either notch out or drill through accordingly to accommodate the cut joist with straps above and below the outlet pipe, if required. (See diagram Fii). Alternatively, (i) drop the waste pipe to H/L below joists and box out if desired, (ii) use pump drainage (see diagram I). I joist bottom suction pump only pump McAlpine UPSW-2 (untrapped pumped shower waste) 15mm pipe ABS tray Fixing Instructions 21/7/06 11:16 am Page 4 D tiles tiles E A break-out hole for waste A 1. Mark the dimensions of the area to be cut out, measuring from the plaster face, and cut out the floorboards, leaving adequate support for the flanges (see diagram A). Remove a suitable floorboard (not directly adjacent to the opening, see diagram A) for later access to the trap, if required. Note: Where a wall abuts the shower tray make good the plaster to the FFL (Finished Floor Level). 2. Determine the direction of the waste outlet, and break out the wall as required (diagram A). Alternatively, (i) drop the waste pipe to H/L (High Level) below joists and box out if desired, (ii) use pump drainage (see diagram I). 3. Ensure that floor joists do not obstruct either the trap or the waste outlet pipe. 4. Lay and fix 6mm ply, if required, approx. 100-150mm wide, flush to the outside edges of the opening taking care not to obstruct the access boards. Alternatively, if later access to the waste trap is not required, sheet out the whole of the floor area in 6mm ply, ready to receive the floorcovering. Ply to be laid so that shower tray will fit as shown (diagram B). falls el nn ha falls floorboard trap ends THE AREA Please read the full instructions before starting installation ec ag ain dr preparing access to waste pipe and trap (if required) 18mm deep ply 18mm mm 100 5. Level and fix aluminium support hangers to the side of the joist as shown in diagram C. Then fix 18mm ply between to fully support the shower tray. Note: a double thickness of ply is required around the trap outlet area. The support hanger can be turned to accommodate two layers of ply (see diagram C). 36mm B vinyl floor covering flange 6mm ply silicon sealant aluminium support hanger standard 19mm floorboards tray aluminium support hanger 25mm Paying particular attention to: In the installation shown in the diagram D accommodation of the tray’s drainage channel is achieved by simply reversing the support hanger, which then allows for two thicknesses of 18mm ply. i. Levelling the supporting plywood between the joists. joist installing tray THE iii. Leave suitable circular hole for waste outlet. locating the waste outlet pipe either through a hole prepared in the wall or through an adjacent floor opening created by removing a floorboard. C 100mm channel full length tiles tray to fall leave a suitable circular hole for the waste trap access sheet out with 18mm ply screwed to supports ensure trap end is supported screw aluminium support hangers to joists adjust as required note the double thickness of 18mm ply is accommodated by turning the aluminium support hanger over ensure the tray is fully supported overall and on all open sides 2. Select a suitable top-cleaning trap i.e. McAlpine STW1,2,3,4,9 or 10 and fix it through the tray’s waste outlet. Offer the tray into the floor cavity, Tip: apply silicone between the underside of the threaded flange and the shower tray to ensure a really watertight seal. 6mm 19mm 18mm ply level 1. Once you are satisfied that there are no cavities under the tray and flanges you are ready to install your Neatdek 3 tray. 3. The trap to waste pipe connection should be made prior to fixing the trap under the tray. Position the tray over the trap and secure from the top by screwing the threaded flange to the main body of the trap, ensuring all sealing rubbers are in place. 6mm 2. Tile the walls in the normal manner, ensuring that tiles overlap the lip of the tray but do not overlap the grille (see diagram H). Fi To ensure correct door installation the finished wall must not project more than 15mm in from the tray upstand. When joists are at right angles to the tray’s drainage channel localised notching of the joist will be required (to a maximum depth of 10mm x 75mm wide). joist ii. Dry test fit the tray to ensure that there is no gap between the plywood and underside of tray. Check this by pressing down gently all over the tray. If the flange flexes, the supporting plywood will have to be adjusted accordingly. 1. Vinyl floorcovering must be laid (to manufacturer’s instructions) with a waterproof epoxy resin adhesive, ensuring that the floor adjacent to the butt joints between the floorcovering and the shower tray are completely covered, with no danger of water seepage at this point (see diagram G). 4. Ensure that no cavities exist between the supporting plywood and the undertray’s base or horizontal flanges. With the tray in position check that there is a minimum fall of 6mm (from perimeter to outlet) by using the grille on edge as shown (see diagram E). Remove tray and apply a generous bead of silicone sealant to the corrugated undertray surface and the horizontal flanges. Sealant on the corrugations assists in retaining the tray in its final position, whilst sealant on the flanges creates an effective bond to the 6mm plywood. Check for level and clean off any excess silicone from the flange edges. ALWAYS WATER TEST WASTE PIPE & FITTINGS TO ENSURE THERE IS NO LEAKAGE. 5. The remaining floor area should now be sheeted out with 6mm ply, if not already done, before laying the final floor covering. These fitting instructions are issued as a general guideline. Always check local conditions and if in doubt seek advice. Position the shower grille within the tray. I Where conventional drainage is not feasible, successful installations can be achieved by incorporating a bottom pump outlet system. Specialist advice is always available from our installation engineers. FLOOR AND WALL Fi Should the tray’s waste outlet fall on a joist (as shown in diagram Fi), either reposition the joist or notch it out to accommodate the trap (tying the notched joist to the adjacent joist with two trimmers). Fii strengthening straps finishing G vinyl floorcovering epoxy resin adhesive upto silicone seal the edge of the flange tray 6mm ply H 2-15mm brick plaster tile adhesive wall covering (thickness 2-15mm) silicone seal tray recess provided in the tray for a 15mm or 22mm pumped waste floorboard 19mm joist Fii Should the wall joist obstruct the outlet pipe, either notch out or drill through accordingly to accommodate the cut joist with straps above and below the outlet pipe, if required. (See diagram Fii). Alternatively, (i) drop the waste pipe to H/L below joists and box out if desired, (ii) use pump drainage (see diagram I). I joist bottom suction pump only pump McAlpine UPSW-2 (untrapped pumped shower waste) 15mm pipe ABS tray Fixing Instructions 21/7/06 11:16 am Page 4 D tiles tiles E A break-out hole for waste A 1. Mark the dimensions of the area to be cut out, measuring from the plaster face, and cut out the floorboards, leaving adequate support for the flanges (see diagram A). Remove a suitable floorboard (not directly adjacent to the opening, see diagram A) for later access to the trap, if required. Note: Where a wall abuts the shower tray make good the plaster to the FFL (Finished Floor Level). 2. Determine the direction of the waste outlet, and break out the wall as required (diagram A). Alternatively, (i) drop the waste pipe to H/L (High Level) below joists and box out if desired, (ii) use pump drainage (see diagram I). 3. Ensure that floor joists do not obstruct either the trap or the waste outlet pipe. 4. Lay and fix 6mm ply, if required, approx. 100-150mm wide, flush to the outside edges of the opening taking care not to obstruct the access boards. Alternatively, if later access to the waste trap is not required, sheet out the whole of the floor area in 6mm ply, ready to receive the floorcovering. Ply to be laid so that shower tray will fit as shown (diagram B). falls el nn ha falls floorboard trap ends THE AREA Please read the full instructions before starting installation ec ag ain dr preparing access to waste pipe and trap (if required) 18mm deep ply 18mm mm 100 5. Level and fix aluminium support hangers to the side of the joist as shown in diagram C. Then fix 18mm ply between to fully support the shower tray. Note: a double thickness of ply is required around the trap outlet area. The support hanger can be turned to accommodate two layers of ply (see diagram C). 36mm B vinyl floor covering flange 6mm ply silicon sealant aluminium support hanger standard 19mm floorboards tray aluminium support hanger 25mm Paying particular attention to: In the installation shown in the diagram D accommodation of the tray’s drainage channel is achieved by simply reversing the support hanger, which then allows for two thicknesses of 18mm ply. i. Levelling the supporting plywood between the joists. joist installing tray THE iii. Leave suitable circular hole for waste outlet. locating the waste outlet pipe either through a hole prepared in the wall or through an adjacent floor opening created by removing a floorboard. C 100mm channel full length tiles tray to fall leave a suitable circular hole for the waste trap access sheet out with 18mm ply screwed to supports ensure trap end is supported screw aluminium support hangers to joists adjust as required note the double thickness of 18mm ply is accommodated by turning the aluminium support hanger over ensure the tray is fully supported overall and on all open sides 2. Select a suitable top-cleaning trap i.e. McAlpine STW1,2,3,4,9 or 10 and fix it through the tray’s waste outlet. Offer the tray into the floor cavity, Tip: apply silicone between the underside of the threaded flange and the shower tray to ensure a really watertight seal. 6mm 19mm 18mm ply level 1. Once you are satisfied that there are no cavities under the tray and flanges you are ready to install your Neatdek 3 tray. 3. The trap to waste pipe connection should be made prior to fixing the trap under the tray. Position the tray over the trap and secure from the top by screwing the threaded flange to the main body of the trap, ensuring all sealing rubbers are in place. 6mm 2. Tile the walls in the normal manner, ensuring that tiles overlap the lip of the tray but do not overlap the grille (see diagram H). Fi To ensure correct door installation the finished wall must not project more than 15mm in from the tray upstand. When joists are at right angles to the tray’s drainage channel localised notching of the joist will be required (to a maximum depth of 10mm x 75mm wide). joist ii. Dry test fit the tray to ensure that there is no gap between the plywood and underside of tray. Check this by pressing down gently all over the tray. If the flange flexes, the supporting plywood will have to be adjusted accordingly. 1. Vinyl floorcovering must be laid (to manufacturer’s instructions) with a waterproof epoxy resin adhesive, ensuring that the floor adjacent to the butt joints between the floorcovering and the shower tray are completely covered, with no danger of water seepage at this point (see diagram G). 4. Ensure that no cavities exist between the supporting plywood and the undertray’s base or horizontal flanges. With the tray in position check that there is a minimum fall of 6mm (from perimeter to outlet) by using the grille on edge as shown (see diagram E). Remove tray and apply a generous bead of silicone sealant to the corrugated undertray surface and the horizontal flanges. Sealant on the corrugations assists in retaining the tray in its final position, whilst sealant on the flanges creates an effective bond to the 6mm plywood. Check for level and clean off any excess silicone from the flange edges. ALWAYS WATER TEST WASTE PIPE & FITTINGS TO ENSURE THERE IS NO LEAKAGE. 5. The remaining floor area should now be sheeted out with 6mm ply, if not already done, before laying the final floor covering. These fitting instructions are issued as a general guideline. Always check local conditions and if in doubt seek advice. Position the shower grille within the tray. I Where conventional drainage is not feasible, successful installations can be achieved by incorporating a bottom pump outlet system. Specialist advice is always available from our installation engineers. FLOOR AND WALL Fi Should the tray’s waste outlet fall on a joist (as shown in diagram Fi), either reposition the joist or notch it out to accommodate the trap (tying the notched joist to the adjacent joist with two trimmers). Fii strengthening straps finishing G vinyl floorcovering epoxy resin adhesive upto silicone seal the edge of the flange tray 6mm ply H 2-15mm brick plaster tile adhesive wall covering (thickness 2-15mm) silicone seal tray recess provided in the tray for a 15mm or 22mm pumped waste floorboard 19mm joist Fii Should the wall joist obstruct the outlet pipe, either notch out or drill through accordingly to accommodate the cut joist with straps above and below the outlet pipe, if required. (See diagram Fii). Alternatively, (i) drop the waste pipe to H/L below joists and box out if desired, (ii) use pump drainage (see diagram I). I joist bottom suction pump only pump McAlpine UPSW-2 (untrapped pumped shower waste) 15mm pipe ABS tray Fixing Instructions 21/7/06 11:16 am Page 1 installation instructions • trays WITH Lay the tray on the floor in its finished position and mark around. Allow 10mm clearance around the base ensuring that the horizontal flanges of the tray will be completely supported on all four sides. • Determine the direction of the waste tray’s drainage channel and the outlet pipe and mark the position of trap and pipe run. • Remove the tray and stitch drill through the screed and into concrete slab either side of the waste trays drainage channel and the outlet pipe run. Breakout for trap and pipe so that the top of the trap can be positioned 50mm below finished floor level. • Starting from the trap position work outwards to remove the screed to create a recess 45mm in depth. Always cut vertically into the screed. 45mm 50mm 30mm trays into timber or SETTING TRAP IN POSITION & MAKING GOOD 30mm well to be constructed • Secure trap and waste outlet pipe in position with mortar. Ensure the top of the trap is positioned 50mm below FFL. • Make good the broken-out area by adding mortar to create an accurate recess 30mm in depth below FFL to within 100mm radius of trap. Offering the tray into position, loosely connect the trap to the waste outlet; take great care not to disturb the 50mm depth setting. Allow mortar to dry. floor tile adhesive SETTING TRAY IN POSITION • Apply firm hand pressure around trap area to ensure tray outlet makes good contact with top of trap. • Remove tray, debris and dust from prepared area. • Add floor tile adhesive to the recessed area to a thickness of approximately 6mm; ensure the corrugations on the underside of the tray come into contact with the adhesive. • With tray removed and upturned apply silicone sealant generously to the horizontal flange. • Bed the tray into position using firm hand pressure over the complete area. The tray must be fully supported. • Check that there is a minimum fall of 6mm (from perimeter to the outlet) by using the grille on edge as shown. Tighten the trap flange and remove any excess sealant that may have squeezed out from beneath the horizontal flange of the tray. Check accurately that the perimeter of the tray is level on all four sides. With the grille in position re-check that perimeter is level and allow adhesive to cure before any further works are carried out. To complete the installation refer to the floor and wall finishing section. MODEL Nos. NDK 3004 to 3008, NDK 3011 to 3016, NDK 3020 to 3026 100mm wide x 10mm deep channel silicone sealant 6mm Tel: 01653 695721 Fax: 01653 600418 www.neaco.co.uk 07/06 for installing the Neatdek 3 true level access shower grille and tray PREPARING THE AREA Fixing Instructions 21/7/06 11:16 am Page 1 installation instructions • trays WITH Lay the tray on the floor in its finished position and mark around. Allow 10mm clearance around the base ensuring that the horizontal flanges of the tray will be completely supported on all four sides. • Determine the direction of the waste tray’s drainage channel and the outlet pipe and mark the position of trap and pipe run. • Remove the tray and stitch drill through the screed and into concrete slab either side of the waste trays drainage channel and the outlet pipe run. Breakout for trap and pipe so that the top of the trap can be positioned 50mm below finished floor level. • Starting from the trap position work outwards to remove the screed to create a recess 45mm in depth. Always cut vertically into the screed. 45mm 50mm 30mm trays into timber or SETTING TRAP IN POSITION & MAKING GOOD 30mm well to be constructed • Secure trap and waste outlet pipe in position with mortar. Ensure the top of the trap is positioned 50mm below FFL. • Make good the broken-out area by adding mortar to create an accurate recess 30mm in depth below FFL to within 100mm radius of trap. Offering the tray into position, loosely connect the trap to the waste outlet; take great care not to disturb the 50mm depth setting. Allow mortar to dry. floor tile adhesive SETTING TRAY IN POSITION • Apply firm hand pressure around trap area to ensure tray outlet makes good contact with top of trap. • Remove tray, debris and dust from prepared area. • Add floor tile adhesive to the recessed area to a thickness of approximately 6mm; ensure the corrugations on the underside of the tray come into contact with the adhesive. • With tray removed and upturned apply silicone sealant generously to the horizontal flange. • Bed the tray into position using firm hand pressure over the complete area. The tray must be fully supported. • Check that there is a minimum fall of 6mm (from perimeter to the outlet) by using the grille on edge as shown. Tighten the trap flange and remove any excess sealant that may have squeezed out from beneath the horizontal flange of the tray. Check accurately that the perimeter of the tray is level on all four sides. With the grille in position re-check that perimeter is level and allow adhesive to cure before any further works are carried out. To complete the installation refer to the floor and wall finishing section. MODEL Nos. NDK 3004 to 3008, NDK 3011 to 3016, NDK 3020 to 3026 100mm wide x 10mm deep channel silicone sealant 6mm Tel: 01653 695721 Fax: 01653 600418 www.neaco.co.uk 07/06 for installing the Neatdek 3 true level access shower grille and tray PREPARING THE AREA