The International Building Codes Their Effects on HVAC Systems & Historically, building codes change when lessons are learned after major catastrophic events such as fires, earthquakes and wind storms. Such is the case with the most recent building codes developed by the International Code Council (ICC). These building codes, known collectively as the International Building Codes (IBC), have now been adopted by every state in the United States. After the Northridge earthquake in California in 1994, the four National Earthquake Hazard Reduction Program (NEHRP) agencies (National Science Foundation, National Institute and Standards of Technology, FEMA and USGS) analyzed the response, recovery and reconstruction in the aftermath of the quake. Philippines Earthquake Detection image © 2008 and provided by Corbis Corporation 1 Background The assessment at Northridge showed that while many welldesigned buildings and structures had high survival rates, the mechanical, electrical and plumbing (MEP) systems within these buildings failed, rendering them useless. Nine hospitals closed (2,500 beds lost) and other emergency services were impacted. The aftermath of this earthquake formed the basis for the changes in today's building codes. NEHRP and its corresponding agencies agreed that a nationally adopted model building code was required in the United States. This new building code 2 needed to have an emphasis on the continued operations of critical buildings preparedness, communication and operation centers and other facilities required critical national defense functions; and structures containing highly toxic after a natural disaster. These types of critical buildings include: hospitals and other healthcare facilities; designated earthquake, hurricane and other emergency facilities; fire, police and rescue stations; designated emergency for emergency response; most water treatment facilities and electrical power generating stations; aviation control towers, air traffic control centers and hangars housing emergency aircraft; buildings and other structures having substances. In the mid 1990s, three formerly competing code agencies (ICBO, SBCCI and BOCA) joined to form the International Code Council (ICC). Their mission was to take the recommendations The International Building Codes & Their Effects on HVAC Systems of the NEHRP agencies and develop a national model construction code. The codes they developed are known as the International Building Codes (IBC2000, IBC-2003 and IBC-2006). To date, every state has now adopted one of the versions of the IBC Code. Most states have adopted the code at the state level and other states have adopted versions of the code at the county level (see Figure 1 below). in order to minimize their exposure to risk and liability. The single biggest with proper anchorage so that a piece of equipment would not become a projectile These new building codes are significantly different from all previous building codes. As a result, it is important for manufacturers and equipment suppliers to fully understand the provisions of the code change to equipment manufacturers, dealers and installing contractors is that equipment needs to be designed properly and needs to be anchored to the building structure properly. Past seismic and wind codes only concerned themselves during a wind or seismic event. Liability Concerns The various versions of the IBC codes hold architects, engineers, contractors and equipment manufacturers responsible for the design and installation of buildings and their corresponding MEP systems. As a state adopts a version of the building code, it becomes the law governing construction within the state. Accordingly, professional licenses are potentially at risk Figure 1. Source: International Code Council 3 Figure 2. Source: International Code Council 4 for those that do not adhere to the requirement of the law. seismic event. Equipment manufacturers now need to guarantee this The focus of the IBC codes is on building performance. The logic is that if MEP systems are designed to the same seismic design force as the building itself, then those MEP systems will continue to operate after a “on line” performance through independent testing and analysis as outlined in section 1708.5 of the building code (see Figure 2 below). That “guarantee” includes the anchorage and structural integrity 1708.5 Mechanical and electrical equipment. Each manufacturer of designated seismic system components shall test or analyze the component and its mounting system or anchorage and shall submit a certificate of compliance for review and acceptance by the registered design professional in responsible charge of the design of the designated seismic system and for approval by the building official. The evidence of compliance shall be by actual test on a shake table, by three-dimensional shock tests, by an analytical method using dynamic characteristics and forces, by the use of experience data (i.e., historical data demonstrating acceptable seismic performance), or by more rigorous analysis providing for equivalent safety. The special inspector shall examine the designated seismic system and shall determine whether the anchorages and label conform with the evidence of compliance. The International Building Codes & Their Effects on HVAC Systems of the internal individual components as well as the operational survival of Further defining 1708.5, when an MEP engineer deems a product a designated also be accepted, but many states have removed this from their adopted state code. that the labeling of the equipment and anchorage or mounting conforms to the the entire component. Additionally, components that utilize combustible or flammable energy sources place high on the “guarantee list” as the threat of explosion from their release is of significant concern. seismic system component, the manufacturer must supply a certificate of compliance stating that the equipment will meet the applicable seismic design criteria for that project. The basis for this compliance can be done by shake table The equipment manufacturer must also supply a label to the equipment that contains sufficient information for the inspector to determine that the installed product is the same as that which was approved during plan review. The special previously supplied manufacturer certificate of compliance. Additionally, Authorities Having Jurisdiction (AHJ) will look for product labeling and certificates of compliance. testing or other analyses such as finite element modeling. Historical data may inspector acts on behalf of the building owner or MEP engineer and verifies In chapters 16 and 17 of the IBC code, the ICC lays out the basis of certification. Two of the commonly accepted methods include shake table This requirement for manufacturers, and consequently their equipment dealers, is a departure from all previous building codes. Now for the first time, when a fully Basis of Certification functional system is required by the code, equipment manufacturers and testing (see Figure 3 at left) and computer Figure 3. A VMC Group Seismic dealers are held liable Curb Prior to Shake Table Testing for the equipment performance after seismic or wind events. at the University of Buffalo. A 28,000 lb rooftop unit was installed on the curb and tested to an SDS value of 2.0. 5 Figure 4 (Left). Sample finite element modeling of a cooling tower. Figure 5 (Below). Typical Seismic and Wind Load Installation of Roof Top HVAC equipment. modeling (see Figure 4 above). When shake table testing components, strict adherence to ICC-ES AC 156 must be followed. This is the testing protocol that outlines the acceptance criteria for seismic qualification by table testing. shake table. In general, designing finite smaller mechanical components such as fans, low tonnage a/c units and condensing element models and applying the specified seismic design forces to those models. units can be certified to the IBC per shake Large components such as roof top units 6 Larger components are more easily qualified by finite element analysis (FEA), which is another accepted method of testing per the IBC code. Structural analysis of equipment is performed by or air cooled chillers to name a few are best suited for finite element modeling. However, it is important to note that their electronic component counterparts such as controllers and junction boxes should be shake tested in accordance with AC-156. The International Building Codes & Their Effects on HVAC Systems When qualifying products through analysis, the IBC codes reference after earthquakes. States can accept the IBC (as written) as the minimum design Northridge and Hurricane Katrina, proving that buildings designed to the most buildings is likely the most expensive cost to insurers after a seismic event. Will the various versions of the American Society of Civil Engineers document 7 (ASCE 7) as the standard for design. The ASCE 7 standards provide technical guidelines for the design of buildings and other structures. Remember, the IBC Codes are applying criteria. However, states or jurisdictions within each state can toughen these minimum standards but cannot do anything to weaken the code. insurance industry be willing to pay out claims for equipment that was not in compliance with the building code requirements? This is yet to be seen. To minimize risk and liability, equipment manufacturers, current building codes have a higher survival rate than those which were not. The industry concluded that proper design and installation does reduce insurance losses and that failure to properly design and install equipment will lead to lawsuits to recover part of their building design standards to equipment design! This is a departure from all past building codes. suppliers, design professionals and installing contractors need to clearly understand their roles and responsibilities as defined in chapters losses. Policy writers are expected to set premiums based on a building owner's adherence to the code. After all, insurance claims on MEP reduce their risk is through proper education on the code requirements and how it applies to them. As a certifying agency, The VMC Group can The IBC codes are the minimum design criteria for structures to minimize earthquake- 16 and 17 of the IBC code. In recent years, the insurance industry has put the mechanical systems will be reduced if equipment has been designed to the same seismic and help navigate through the IBC code and offer solutions to meet the labeling related risk to life and and electrical wind load criteria as and certification to improve the capabilities of essential facilities to function equipment industry on notice. Studies have been done post- the building. The cost to replace or repair the MEP systems within requirements. ♦ Reducing Risk The best way for equipment manufacturers to 7 The VMC Group • 113 Main Street, PO Box 270 • Bloomingdale, NJ 07403 Tel: 973/838-1780 • Toll Free: 1-800-LOW-VIBE • Fax: 973/492-8430 • www.thevmcgroup.com © 2009 The VMC Group 8 59-100-03