Installation Sheet General Information LON Automation Interface Module (Serial Version) Model#AIM-LON-SER The LON Automation Interface Module provides a communications link between a Greengate lighting panel and a system that uses the LON Protocol. This allows a LON based system to have the ability of turning On or Off relays or groups of relays within a Greengate lighting panel as well as get status from relays or switches. The LON Automation Interface Module is custom configured for your job site’s needs as to what relays and groups it will control or monitor. Before You Begin The LON AIM uses an Echelon SLTA-10,TP/FT-10 device to communicate with the LON system. The LON AIM ships without the motherboard installed in the enclosure unless the desired programming has been given to the factory prior to shipment. As each site is pre-configured, it will be necessary to provide technical support with the necessary programming information to ship the motherboard to the site. Please see the end of this document to obtain the paperwork that must be filled out for the configuration of this unit. The unit will be pre-configured for the connection information for your site based on the information provided to us. A system integrator mapping table will be provided. Each LON AIM unit has the capability of commanding and monitoring a total of 1200 points. Please note that your AIM unit has been preconfigured for your site’s panel and desired points to command and monitor. Please refer to the systems integrator mapping table for the information on how the LON network variables relate to the Greengate lighting control points. This document describes the installation process for the AIM unit. Questions should be referred to Cooper ControlsTechnical Support Department. Figure 1: Automation Interface Module in Enclosure Getting Started 1. Do not discard these installation instructions. Please keep for future reference and operation information. 2. Use only as intended and at the listed voltage. 3. All installation and service must be performed by qualified personnel or service technicians. 4. Install in accordance with the National Electrical Code and any other codes which may apply. 5.Installation and wiring information contained in this document is based on industry-accepted standards and practices. If conflicts exist between these instructions and any applicable codes or ordinances, please contact Cooper Controls before proceeding with the installation. Mounting the AIM Unit 1. Choose a dry location convenient within 6 feet of the Greengate lighting panel that also has access to the LON network. 2. Mount the enclosure on a firm surface using the two top predrilled mounting holes. Drill additional holes as needed. 3. Low voltage network connections for the Greengate Network and the BACnet connection to the AIM enclosure should be done through conduit. Bring wiring in conduit through the left, top or upper right side. The lower right corner of the enclosure is reserved for the high-voltage power connection. 4. Remove all cuttings and dirt before providing power to the AIM unit. Cooper Controls 203 Cooper Circle, Peachtree, GA 30269 800-553-3879 www.coopercontrol.com Wiring the AIM to the Greengate Network Wiring Notes 1. All low-voltage wiring must be run in separate conduit from line-voltage wiring. 2. Disconnect power from the AIM. 3. Connect the provided RJ11 to 5 position terminal block cable to the RS-232 com port on the lighting panel. Connect the pre-wired 5 position terminal block to the Port S2 position on AIM motherboard. Without Keypad Display 24Vac, 24VA, 1A, 50-60 Hz 26Vdc, 10W, 0.4A Use Copper Conductors Only Class 2 CAN TX 54-019111- J1 L1 CAN RX Ground 3V Lithium Battery CR-123A 10/100 BaseT Ethernet Port E1 BLUE 24V AC/DC Power L2 On RED 100 Off External Gnd Battery +3V LAN LINK P1 C BT485 L4 L5 L6 L7 L8 STATUS L22 L23 L24 L25 L26 L9 L10 L27 L28 L11 L12 L13 L14 L15 L16 L17 L18 L19 L31 L32 L33 L34 L35 L36 L37 Net + Net - BACnet® Over ARCNET156 KBaud OEMPrtl Pro BT485 2 wire 4 wire EIA-232 Shield L29 L30 Gnd Rnet + Rnet +12V Sense Gnd Rnet + Rnet +12V Tx Rx Rx n/c DTR n/c DCD Signal Gnd EIA-232 EIA-485 BACnet Tx BACnet Rx Archive Valid Port S1 Tx Port S1 Rx Low Battery Signal 1 Rx - DCD 2 n/c Rx + DTR Net- 3 Net+ 5 n/c 4 EIA-232 EIA-485 Port S2 (MFR Connection) 485 232 Net+ Tx Net- Port S1 (BMS Connection) ® Local Access Rnet 485-2w 485-4w MSTP PTP Default Enhanced Access Error Codes on S1 on S2 0 = Download Required on Rnet and Port S2 IP Address IP Address 1 = Control Program Error On Assigned +100 Enable Enable 2 = RAM Full Off 0 Disable Disable Default 3 = Comm Setup Error 1 2 3 4 5 4 = System Error 8 = Formatting Module Status BT485 Chase = OK Blinking Dot = 'Run' 1 2 3 4 5 6 7 8 Power LED Option Comm Open Energy Management Equipment Module Address (ARCNET, MSTP, IP) 10's Format 9 1's 0 1 9 2 3 2 3 7 8 0 1 7 8 L21 5 6 POWER Ext. Batt. Int. Batt. 4 PCI 2002 L3 R 88FO E143900 TYPE: 002001 Made in USA 4 5 6 J4 1 2 3 A 4 5 6 B 7 8 9 C * 0 # D ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC LOCAL J5 REMOTE CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32 J6 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF ON +24 OFF VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC TB2 Please ensure the bit-switches on the SLTA-10 device are set as follows: 1, 6 & 8 are in the up position. Powering the AIM Unit TB3 REMOTE PWR +24 GND 1. Connect the neutral wire to the wire with the appropriate color coding for the voltage being used: White/Black=120VAC 2. Connect the solid black wire to the dedicated branch circuit that is powering the transformer. Figure 2: Greengate LiteKeeper Panel Wiring to the AIM Wiring the AIM to the LON Network The AIM unit comes preconfigured with an Echelon SLTA-10 TP/FT-10 device for interface with the LON system. Wiring Notes 1. All low-voltage wiring is Class 2 wiring. 2. All low-voltage wiring must be run in separate conduit from line-voltage wiring. 3. Test all low-voltage wiring for shorts to AC ground before connection to the AIM unit. 4. Follow the manufacturer’s recommendations for wire type and distance limitations for your LON system. Connecting the LON Network to the AIM 1. Disconnect power from the AIM. 2. Check the all wiring for shorts and grounds prior to connection to the AIM unit. 3.Connect the LON connection to the SLTA-10 device NETWORK terminal block according to LON wiring standards. Page 2 Figure 3: AIM Power Components LED indicator lights The AIM motherboard and the Greengate Interface board both have LED lights that can help with diagnostics. These are explained below. AIM Unit LEDs The AIM unit has LEDs for diagnostics in several locations on the board. This includes the LEDs on the front casing of the AIM unit as well as some LEDs next to various ports on the board and an LED display that may indicate error codes. Please refer to the following drawing that indicates the location of the LEDs and their functions. 1. AIM Port S2 (Greengate Lighting Connection) Transmit and Receive LEDs. 2. AIM LED stack - the following LEDs are diagnostic indicators: Archive Valid - should be lit after a minute or two of the AIM being powered up. If this LED does not light up a few minutes after power up, please contact technical support. Port S1 TX and Port S1 RX - AIM port transmit and receive indicators for the serial port connection to the SLTA-10. The top two LEDs will not be used. 3. Module Status Indicator: This LED display in normal run condition will show a chase light that tracks around the outside of the display with a flashing red dot LED in the bottom right corner. If a number displays in this window, please contact Technical Support for further assistance. 4. Power indication LED. 5 6 4 7 3 8 2 1 13 12 10 11 9 AIM Item Reference 1. 2. 3. 4. 5. 6. 7. LON Network Connection Connection cable to Greengate controller and AIM unit AIM Diagnostic LEDs Greengate Port Transmit and Receive LEDs AIM Power Connection AIM Power Switch SLTA-10 Connection to the AIM 8. 9. 10. 11. 12. 13. Power Connection Power Transformers SLTA-10 connection to AIM SLTA-10 power connection AIM Status Indicator LED Display LON SLTA-10 Device Page 3 Automation Interface Module (AIM) LonTalk Worksheet Please fill in the below information for each panel that needs to be accessed via LON. Relay Outputs Local Contact Inputs Relay Check Relay Status Issue Relay Commands 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Notes Input Check Input Status 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Notes Lighting Control Relay Panel Information Job Name Panel Type Panel Name Panel Location OTHER INFORMATION: Cooper Controls will provide a mapping table that will permit the BMS to control the lighting control system via the LON points. Changes to the LON mapping is not permitted during site startup. Any changes to the LON mapping requested during or after site startup will result in an engineering services fee. Please Fax completed worksheets to Technical Support: 1-800-954-7016. Page 4 All products manufactured by Cooper Controls and identified with the Greengate brand are warranted to be free from defects in material and workmanship and shall conform to and perform in accordance with Seller’s written specifications for a period of : • Five (5) years from date of shipment for all occupancy sensors. • Three (3) years from date of factory invoice for our hardware and software on Lighting Control Panels. • We warranty all our standard relays for a period of 10 years from date of factory invoice. We guarantee the performance of our system to specifications or your money back. This warranty will be limited to the repair or replacement, at Seller’s discretion, of any such goods found to be defective, upon their authorized return to Seller. This limited warranty does not apply if the goods have been damaged by accident, abuse, misuse, modification or misapplication, by damage during shipment or by improper service. There are no warranties, which extend beyond the hereinabove-limited warranty, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS. No employee, agent, dealer, or other person is authorized to give any warranties on behalf of the Seller or to assume for the Seller any other liability in connection with any of its goods except in writing and signed by the Seller. The Seller makes no representation that the goods comply with any present or future federal, state or local regulation or ordinance. Compliance is the Buyer’s responsibility. The use of the Seller’s goods should be in accordance with the provision of the National Electrical Code, UL and/or other industry or military standards that are pertinent to the particular end use. Installation or use not in accordance with these codes and standards could be hazardous. Cooper Controls 203 Cooper Circle, Peachtree, GA 30269 800-553-3879 www.coopercontrol.com P/N: 9850-000374-00